JP5157054B2 - Transportation device, transportation device entry restriction system - Google Patents

Description

The present invention relates to a movable transport device including a communication unit that communicates with an IC tag, and an entrance restriction system for the transport device .

The IC tag is also referred to as RFID (Radio Frequency Identification), and includes an IC chip that holds information capable of identifying an individual, and can read the information in a non-contact manner by wireless communication.
Such an IC tag is useful for managing products in each field such as transportation, factory process management, and distribution. For example, an IC tag is attached to a pallet used for packing products and the like. There is known a system for managing products to be loaded in units of pallets (for example, see Patent Document 1).

The pallet is transported by a movable transport device such as a forklift in a factory or the like, for example, and the IC tag performs wireless communication with a communication device called a reader / writer device provided in the forklift.
Here, for example, in a factory premises where a forklift is used, there may be a region where entry of the forklift is restricted to ensure safety. The development of technology that can prevent this has been desired.

JP-A-6-64647

The subject of this invention is providing the movable conveyance apparatus which can prevent the approach to the area | region where the approach was restrict | limited, and the approach restriction | limiting system of a conveyance apparatus .

The present invention solves the above problems by the following means .

The invention of claim 1 communicates with a management IC tag used for management of articles to be transported and an entry restriction IC tag provided at the boundary between the entry permission area and the entry restriction area in a movable carrying device. A communication unit, a determination unit that determines an IC tag communicated by the communication unit according to an output of the communication unit, and a reduction device that decelerates the traveling speed of the transport device, and the determination unit When it is determined that the communication with the entry restriction IC tag is performed, the speed reduction device restricts the movement, and when it is determined that the determination unit communicates with the management IC tag, the one communication unit is The transport device is characterized in that it reads management information from the management IC tag or writes management information to the management IC tag.
According to a second aspect of the present invention, in the transport device according to the first aspect, the one communication unit can communicate with a plurality of IC tags at the same time. In addition to the case where it is determined that communication has been performed, the transport device is characterized in that the movement is limited when it is determined that communication has occurred with both the management IC tag and the entry restriction IC tag.
The invention of claim 3 is the carrying device according to claim 2, comprising two antennas connected to the one communication unit and provided respectively at the front part and the rear part of the carrying device. Is a transport device that communicates with the IC tag via each of the two antennas.
According to a fourth aspect of the present invention, in the transport device according to the third aspect, the speed reduction device includes a speed detection device that detects a speed of the transport device, and the speed reduction device according to a traveling speed detected by the speed detection device. A control device that controls the vehicle, and when the traveling speed detected by the speed detection device is sufficiently low, the control device rapidly decelerates the transport device by the speed reducer and stops the transport device suddenly. It is the conveying apparatus characterized by making it carry out.
According to a fifth aspect of the present invention, in the transport device according to any one of the first to fourth aspects, an alarm output that outputs an alarm together with the operation of the speed reducer according to the output from the determination unit. It is a conveying apparatus characterized by providing a part.
The invention of claim 6 can communicate with the transport device according to any one of claims 1 to 5 and the communication unit of the transport device, and a boundary between the entry permission area and the entry restriction area. An entry restriction IC tag provided in a part, and when the communication part of the transport device communicates with the entry restriction IC tag, the movement of the transport device is restricted by the reduction device. This is an entry restriction system for a transport device.
The invention of claim 7 communicates with a management IC tag used for management of articles to be transported and an entry restriction IC tag provided at a boundary between the entry permission area and the entry restriction area in a movable carrying device. A communication unit, a determination unit for determining an IC tag communicated by the communication unit according to an output of the communication unit, and an alarm output unit for outputting an alarm, wherein the determination unit is the entry restriction IC tag If it is determined that the alarm output unit has output an alarm, and if the determination unit determines that communication has been performed with the management IC tag, the one communication unit is connected to the management IC tag. The management device reads the management information or writes the management information to the management IC tag.
The invention according to claim 8 is the transportation device according to claim 7, wherein the one communication unit is capable of communicating with a plurality of IC tags at the same time, and the alarm output unit is configured so that the determination unit has the entry restriction IC tag. In addition to the case where it is determined that the communication has been performed, an alarm is output when it is determined that the communication is performed with both the management IC tag and the entry restriction IC tag.
The invention of claim 9 is the carrying device according to claim 7 or claim 8, comprising two antennas connected to the one communication unit and provided respectively at a front part and a rear part of the carrying device, One communication unit communicates with the IC tag via each of the two antennas.
The invention of claim 10 is communicable with the transport device according to any one of claims 7 to 9 and the communication unit of the transport device, and is a boundary between the entry permission area and the entry restriction area. An entry restriction IC tag provided in a part, and when the communication part of the carrier device communicates with the entry restriction IC tag, the alarm output part outputs an alarm. It is an access restriction system.

As described above, according to the present invention, the following effects can be obtained.
(1) A movement restriction that provides a determination section that determines whether the IC tag that has performed communication is an entry restriction IC tag provided at the boundary, and restricts movement of the transport device according to an output from the determination section. Since the part is provided, even if the transport device tries to move from the entry permission area to the entry restriction area, the movement can be restricted.

(2) Provided with a discriminator for discriminating whether the IC tag that has performed communication is an entry restriction IC tag provided at the boundary, and provided with an alarm output unit for outputting an alarm in accordance with the output from the discriminator Therefore, even if the transport device tries to move from the entry permission region to the access restriction region, it can inform the driver of the transport device that the transport device has approached the boundary (access restriction region). It is possible to prevent entry into the entry restricted area.

  An object of the present invention is to provide a movable transport device capable of preventing entry into an area where entry is restricted, and to enter a boundary portion between an area where entry of a forklift is permitted and an area where entry is restricted. This is realized by embedding the restriction IC tag and operating the speed reducer when the reader / writer device provided in the forklift communicates with the entry restriction IC tag.

Hereinafter, with reference to the drawings and the like, a forklift that is an embodiment of the transporting apparatus of the present invention will be described in more detail.
FIG. 1 is a diagram showing the configuration of a forklift and the arrangement of an IC tag according to an embodiment, where (a) is a block diagram showing the configuration of a forklift, (b) is a perspective view showing a pallet, and (c) is It is a top view which shows a boundary part. FIG. 2 is a side view showing the operating state of the forklift.
The forklift 10 according to the embodiment is a movable transport device that travels while supporting a pallet 100 that is a transport target.

The pallet 100 is made of, for example, a resin material such as polypropylene, and the shape thereof is a board shape as shown in FIG. 1B, and the management IC tag 1a is attached to the side surface portion. Has been.
In the management IC tag 1a, for example, information on the individual number of the pallet 100 and the production, shipment, etc. of the articles loaded on the pallet 100 are written, and these information are in a state where the pallet 100 is supported by the forklift 10. It is read by a reader / writer device 11 of the forklift 10 described later.
The pallet 100 and articles loaded on the pallet 100 are subjected to distribution management and the like based on information held by the management IC tag 1a.

In addition to the management IC tag 1a, the IC tag is provided at a boundary portion 200 between an entry permission area and an entry restriction area set in advance on the factory premises (see FIG. 1C). Here, the “boundary part” does not mean strictly on the boundary line between the entry-permitted area and the entry-restricted area, but extends along the boundary line with a predetermined width toward the entry-permitted area side. It means the area to be.
For example, as shown in FIG. 2, in the platform for receiving and unloading provided in the factory, the boundary line between the entry permission area and the entry restriction area is a corner of the step, but the IC tag is a forklift 10. From the viewpoint of preventing the fall of the vehicle, it is arranged closer to the entry permission area than the corner (boundary).
Hereinafter, the IC tag provided at such a boundary part will be referred to as “entry restriction IC tag 1b”. This entry restriction IC tag 1b is installed on the bottom surface of a recess formed by denting the road surface of the entry permission area, and a plurality of entry restriction IC tags 1b are provided along the boundary line (corner) between the entry permission area and the entry restriction area. Are provided (see FIG. 1C).

Both the management IC tag 1a and the entry restriction IC tag 1b are of an electromagnetic induction type using, for example, a 13.56 MHz frequency band, and the communicable distance between the forklift 10 and the reader / writer device 11 is the communication status. However, the radius is about 70 cm, for example, centering on the antenna 12 described later.
The management IC tag 1a and the entry restriction IC tag 1b are each provided with an IC chip (not shown), and the IC chip holds information (unique ID) that can identify each individual.

Here, in addition to the management IC tag 1a and the entry restriction IC tag 1b, the IC tag is formed in a shelf shape, for example, in a pallet storage area (not shown) in which a plurality of pallets 100 can be individually stored. The reader / writer device 11 can communicate with the IC tags provided in these pallet storage areas.
The IC tag provided in the pallet storage area holds information about the pallet being stored, such as the date of the start of storage, and is loaded on the pallet 100 and the pallet 100 based on this information. Management of goods is performed. The IC tag is also used when managing the pallet 100 and articles loaded on the pallet 100 instead of the management IC tag 1a when the pallet 100 is not provided with an IC tag.

As shown in FIG. 1A, the forklift 10 includes a reader / writer (R / W) device 11, an antenna 12, a CPU 13, a storage device 14, a speed reducer 15, a drive device 16, and a buzzer 17.
The reader / writer device 11 is a communication unit that performs wireless communication with an IC tag, and can read various information held by the IC tag and write information to the IC tag.
As shown in FIG. 2, the reader / writer device 11 is connected to a first antenna 12a and a second antenna 12b.
The first antenna 12a is provided on the fork that supports the pallet 100 at the front portion of the forklift 10 in consideration of communication with the management IC tag 1a.
One second antenna 12b is provided at the rear part of the forklift 10, and is mainly used when communicating with the entry restriction IC tag 1b when the forklift 10 moves backward.

The CPU 13 is a determination unit that determines whether the IC tag with which the reader / writer device 11 communicates is the management IC tag 1a or the entry restriction IC tag 1b according to the output of the reader / writer device 11. A storage device 14 is connected to the CPU 13.
The storage device 14 holds a database that can determine whether the unique ID held by each IC tag is that of the management IC tag 1a or the entry restriction IC tag 1b.
When the CPU 13 determines that the IC tag is the entry restriction IC tag 1b by referring to the storage device 14, the CPU 13 transmits a signal to a speed reduction device 15 and a buzzer 17 described later.

The reduction gear 15 is connected to a drive device 16 for causing the forklift 10 to self-run, and in accordance with a signal transmitted from the CPU 13, for example, a voltage supplied to the motor from a battery (not shown) of the drive device 16. The forklift 10 is decelerated by being lowered through a resistor or the like, and functions as a movement limiting unit that limits the travel (movement) of the forklift 10.
As shown in FIG. 2, the buzzer 17 is provided on pillars (pillars) provided on the ceiling and floor of the driver's seat where the driver is seated. The buzzer 17 also operates in response to a signal transmitted from the CPU 13 and transmits a warning sound to the driver, and functions as an alarm output unit.

Next, operation | movement of the forklift 10 of an Example is demonstrated.
FIG. 3 is a flowchart showing the operation of the forklift 10. Hereinafter, the steps will be described step by step.
(Step 1: Communication with IC tag)
The reader / writer device 11 generates electromagnetic waves around the antennas 12a and 12b and communicates with the IC tag existing in the communicable area.

(Step 2: Identification of IC tag)
When communication between the reader / writer device 11 and the IC tag is performed, the CPU 13 determines from the output of the reader / writer device 11 whether the communicated IC tag is the management IC tag 1a or the entry restriction IC tag 1b. Determine by referring to the database held by.
Here, if the IC tag is only the entry restricted IC tag 1b, the process proceeds to step 3. If the IC tag is only the management IC tag 1a, the process proceeds to step 5. In addition, when the reader / writer device 11 communicates simultaneously with a plurality of IC tags and both the management IC tag 1a and the entry restriction IC tag 1b are detected at the same time, the process proceeds to step 3.

(Step 3: Buzzer operation)
The CPU 13 transmits a signal having information indicating that the entry restriction IC tag 1b has been detected and operates the buzzer 17 to notify the driver of the forklift 10 that the forklift 10 is approaching the platform step (FIG. 2). (See (b)), go to step 4.
(Step 4: Reducer operation)
The CPU 13 operates the speed reducer 15 together with the operation of the buzzer 17 to stop the forklift 10. At this time, the speed reducer 15 stops the forklift 10 by gradually reducing the traveling speed without suddenly stopping the forklift 10.
(Step 5: Reading and writing management tags)
The reader / writer device 11 reads information held by the management IC tag 1a or writes new information to the management IC tag 1a. Thereby, distribution management of the pallet 100 and the articles loaded on the pallet 100 is performed.

As described above, according to the forklift 10 of the embodiment, the following effects can be obtained.
(1) Since the CPU 13 that determines whether the IC tag that has performed communication is the entry restriction IC tag 1b disposed in the boundary portion 200 is provided, and the speed reducer 15 that operates according to the signal from the CPU 13 is provided. Even if the traveling forklift 10 attempts to enter the entry restriction area from the entry permission area, the entry can be restricted.
Further, when the CPU 13 determines that the IC tag is the management IC tag 1a (when the forklift 10 is separated from the boundary portion 200), the reduction gear 15 does not operate, so the forklift 10 is in the entry permission region. In such a case, the traveling is not hindered (see FIG. 2A).
(2) Since the buzzer 17 is actuated in response to the signal from the CPU 13, the driver can be informed that the forklift 10 has approached the boundary (entrance restricted area) and can prompt the brake operation, and the forklift 10 decelerates. The forklift 10 can be stopped before it is stopped by the device 15.

(Modification)
The present invention is not limited to the embodiments described above, and various modifications and changes are possible, and these are also within the equivalent scope of the present invention.
(1) Although the entry restriction IC tag of the embodiment is installed in the recessed portion provided on the floor surface, the entry restriction IC tag is not limited to this as long as communication with the reader / writer device (communication unit) is possible. For example, it may be attached to a pillar or wall disposed at the boundary, or attached to a sign or the like installed at the boundary, for example.
(2) The speed reducer of the embodiment is an electrical type that drops the voltage of the power supply to the motor. However, the speed reducer is not limited to this, and it is only necessary to limit the movement of the transport device. It may be a mechanical brake device that restricts the rotation of the wheel.
(3) The transport device of the embodiment is a battery-type forklift. However, the transport device is not limited to this, and may be any other movable device, for example, an engine-type forklift. Good. In this case, the above-described mechanical brake device may be used as the speed reducer.
In addition, the transport device may be, for example, a truck provided with a cargo bed, or may not be provided with a driving device such as a carriage.
(4) In the embodiment, both the speed reducer and the buzzer are operated, but not limited to this, for example, only the buzzer may be operated and only the speed reducer may be operated according to the unique ID of the entry restriction IC tag. .
(5) In the embodiment, the speed reduction device gradually stops the forklift by gradually reducing the speed of the forklift. However, the speed reduction device is not limited to this, and the speed reduction device is provided with a speed detection device, a control device, etc. When the traveling speed is low, such as when the vehicle is running, the forklift may be stopped suddenly.
(6) In the embodiment, the alarm output unit is a buzzer that generates a warning sound. However, the alarm output unit may be any other device as long as it can transmit an alarm to the driver, for example, light emission An alarm may be transmitted to the driver or the like by a device, a vibration generator, or the like.

It is a figure which shows arrangement | positioning of the forklift of an Example and an IC tag. It is a side view which shows the driving | running state of the forklift of FIG. It is a flowchart which shows operation | movement of a forklift.

Explanation of symbols

1a management IC tag 1b entry restriction IC tag 10 forklift 11 reader / writer device 12a, 12b antenna 13 CPU
14 Storage Device 15 Reduction Device 16 Drive Device 17 Buzzer 100 Pallet 200 Border

Claims (10)

In a movable transport device,
One communication unit that communicates with a management IC tag used for managing articles to be transported and an entry restriction IC tag provided at a boundary between the entry permission area and the entry restriction area;
A determination unit for determining an IC tag communicated by the communication unit according to an output of the communication unit;
A speed reducer for reducing the traveling speed of the transporting device,
When it is determined that the determination unit has communicated with the entry restriction IC tag, the speed reducer restricts the movement,
When it is determined that the determination unit communicates with the management IC tag, the one communication unit reads management information from the management IC tag or writes management information to the management IC tag. ,
A transport device characterized by The transport device according to claim 1,
The one communication unit can communicate with a plurality of IC tags at the same time,
The speed reduction device restricts the movement when it is determined that the determination unit has communicated with both the management IC tag and the entry restriction IC tag, in addition to the case where it is determined that the determination unit has communicated with the entry restriction IC tag. To do,
A transport device characterized by In the conveying apparatus of Claim 2,
It is connected to the one communication unit, and includes two antennas respectively provided at the front part and the rear part of the transport device,
The one communication unit communicates with the IC tag via each of the two antennas;
A transport device characterized by In the conveying apparatus of Claim 3,
The speed reduction device includes a speed detection device that detects the speed of the transport device, and a control device that controls the speed reduction device according to the traveling speed detected by the speed detection device,
When the traveling speed detected by the speed detection device is sufficiently low, the control device rapidly decelerates the transportation device by the speed reduction device and stops the transportation device suddenly. In the conveying apparatus of any one of Claim 1- Claim 4,
A transportation device comprising: an alarm output unit that outputs an alarm together with the operation of the speed reducer according to an output from the determination unit. A transport device according to any one of claims 1 to 5;
It is possible to communicate with the communication unit of the transport device, and includes an entry restriction IC tag provided at a boundary between the entry permission area and the entry restriction area,
When the communication unit of the transport device communicates with the entry restriction IC tag, movement of the transport device is restricted by the speed reducer. In a movable transport device,
One communication unit that communicates with a management IC tag used for managing articles to be transported and an entry restriction IC tag provided at a boundary between the entry permission area and the entry restriction area;
A determination unit for determining an IC tag communicated by the communication unit according to an output of the communication unit;
An alarm output unit for outputting an alarm,
When it is determined that the determination unit communicates with the entry restriction IC tag, the alarm output unit outputs an alarm,
When it is determined that the determination unit communicates with the management IC tag, the one communication unit reads management information from the management IC tag or writes management information to the management IC tag. ,
A transport device characterized by The transport device according to claim 7,
The one communication unit can communicate with a plurality of IC tags at the same time,
The alarm output unit outputs an alarm when it is determined that the determination unit communicates with both the management IC tag and the entry restriction IC tag in addition to the case where it is determined that the determination unit communicates with the entry restriction IC tag. To do,
A transport device characterized by In the conveying apparatus of Claim 7 or Claim 8,
It is connected to the one communication unit, and includes two antennas respectively provided at the front part and the rear part of the transport device,
The one communication unit communicates with the IC tag via each of the two antennas;
A transport device characterized by A transport device according to any one of claims 7 to 9,
It is possible to communicate with the communication unit of the transport device, and includes an entry restriction IC tag provided at a boundary between the entry permission area and the entry restriction area,
When the communication unit of the transport device communicates with the entry restriction IC tag, an alarm is output by the alarm output unit.

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