JP5118903B2 - Sealing agent coating apparatus, sealing processing method and bearing - Google Patents

Sealing agent coating apparatus, sealing processing method and bearing Download PDF

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JP5118903B2
JP5118903B2 JP2007176304A JP2007176304A JP5118903B2 JP 5118903 B2 JP5118903 B2 JP 5118903B2 JP 2007176304 A JP2007176304 A JP 2007176304A JP 2007176304 A JP2007176304 A JP 2007176304A JP 5118903 B2 JP5118903 B2 JP 5118903B2
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sealing agent
sealing
cylindrical workpiece
outer peripheral
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和豊 村上
勝利 村松
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本発明は軸受、この軸受を製造するための封孔処理剤塗布装置、およびこの装置を用いた封孔処理方法に関する。   The present invention relates to a bearing, a sealing agent coating apparatus for manufacturing the bearing, and a sealing processing method using the apparatus.

軸受の内外輪の両方もしくは何れか一方の他部材と接する部位にセラミック溶射被膜を形成し、その後何らかの封孔処理を施して被膜の環境遮断性を高める封孔処理を行ない、軸受を絶縁させる絶縁軸受が知られている。
セラミック溶射被膜への封孔処理剤の一般的な処理方法としては、セラミック溶射被膜へ封孔処理剤を塗布する方法(特許文献1)、減圧浸透による方法(特許文献2)、減圧と加圧とを繰り返す方法(特許文献3)等が知られている。
また、円筒形外周部に特化した封孔処理方法としては、浸漬、掃き取りおよびスプレーを組合せた方法(特許文献4)が知られている。
Insulation that insulates the bearing by forming a ceramic sprayed coating on the inner and outer rings of the bearing, or in contact with any other member, and then applying a sealing treatment to improve the environmental barrier properties of the coating. Bearings are known.
As a general treatment method of the sealing agent to the ceramic sprayed coating, a method of applying the sealing agent to the ceramic sprayed coating (Patent Document 1), a method by reduced pressure infiltration (Patent Document 2), decompression and pressurization. (Patent Document 3) and the like are known.
Moreover, as a sealing treatment method specialized for the cylindrical outer peripheral portion, a method (Patent Document 4) combining immersion, sweeping and spraying is known.

しかし、特許文献1に記載の方法では、以下に述べる(イ)〜(ニ)の問題がある。(イ)封孔剤を塗布し乾燥工程を終了するまでのワークの保持が困難である。(ロ)未乾燥で未硬化の封孔処理剤がワーク以外の部位に付着しないように、ワークの非処理部位を保持できるような特殊形状の治具の設計が必要となる。(ハ)封孔剤処理部位をどうしてもワーク保持に使わなければならない場合、「未乾燥で未硬化の封孔処理剤がワークから持ち去られず、封孔処理剤の乾燥工程に耐え得る耐熱性もあり、かつ封孔処理剤と非粘着性がある」という保持材の材質選定が必要であり、一般にこのような材質は高価な樹脂であるため、製造コストの高騰を招きやすい。(ニ)耐熱性や耐薬品性が要求される用途で一般的なエポキシ樹脂系の封孔処理剤を選定する場合、封孔処理剤自体が高粘度のため、セラミック溶射膜深部の残留空気と封孔処理剤の置換が充分になされず、結果的に処理したい部位のみに充分な浸透を図ることは困難である。
また、特許文献2および3に記載の方法では、以下に述べる(ホ)〜(ヘ)の問題がある。(ホ)真空吸引装置が必要となる。(ヘ)真空吸引は封孔処理剤塗布後に行なう必要があるため、産機用絶縁軸受のような大きな製品を処理する場合、封孔処理装置全体が大掛かりなものとなり、生産性に懸念が生じる。また製造コストの高騰も招くという問題がある。
However, the method described in Patent Document 1 has the following problems (a) to (d). (A) It is difficult to hold the workpiece until the sealing agent is applied and the drying process is completed. (B) It is necessary to design a jig having a special shape that can hold the non-processed part of the work so that the undried and uncured sealing agent does not adhere to the part other than the work. (C) When the sealing agent treatment part must be used for holding the workpiece, “It is possible to withstand the drying process of the sealing agent because the undried and uncured sealing agent is not removed from the workpiece. In addition, it is necessary to select a material for the holding material that is “non-adhesive with the sealing agent”, and since such a material is generally an expensive resin, the manufacturing cost is likely to increase. (D) When selecting a general epoxy resin-based sealing agent for applications that require heat resistance and chemical resistance, the sealing agent itself has a high viscosity, so the residual air in the deep part of the ceramic sprayed coating As a result, it is difficult to achieve sufficient permeation only to the site to be treated.
Further, the methods described in Patent Documents 2 and 3 have the following problems (e) to (f). (E) A vacuum suction device is required. (F) Since vacuum suction must be performed after application of the sealing agent, when processing a large product such as an industrial bearing, the entire sealing device becomes large and there is a concern about productivity. . In addition, there is a problem that the manufacturing cost increases.

特許文献4に記載の方法では、以下に述べる(ト)〜(ヌ)の問題がある。(ト)弾性体による掻き取り治具がセラミック溶射被膜との摺動によって摩耗するため、一定期間ごとのメンテナンスが不可欠となる。(チ)軸受のような多表面を同時に封孔処理する場合、掻き取り治具や吹き付けスプレーの位置決めの構造や動作は非常に複雑となり、装置の段取り換えが困難である。(リ)封孔処理剤自体は常温下でも調製後次第に硬化あるいは劣化してゆくため、処理数が増大すると一定の頻度でマスキング治具やスプレーの清掃などが必要となるが、当装置は非常に部品点数が多く、メンテナンスが困難である。(ヌ)スプレー機構を併用しているため安定した封孔処理を行なうためにはある程度の封孔処理剤の条件出しの時間が必要であり、また不必要な部位に飛散するため、全体的に封孔処理剤量の歩留まりが悪くなる。   The method described in Patent Document 4 has the following problems (g) to (n). (G) Since the scraping jig made of an elastic material is worn by sliding with the ceramic sprayed coating, maintenance at regular intervals is indispensable. (H) When multiple surfaces such as bearings are simultaneously sealed, the structure and operation of positioning of the scraping jig and spray are extremely complicated, and it is difficult to change the setup of the apparatus. (Li) The sealing agent itself will gradually cure or deteriorate after preparation even at room temperature, so if the number of treatments increases, it will be necessary to clean the masking jig and spray at a certain frequency. In addition, there are many parts and maintenance is difficult. (N) Since a spray mechanism is used in combination, a certain amount of time is required for the preparation of the sealing agent in order to perform a stable sealing treatment, and it will be scattered to unnecessary parts. The yield of the amount of sealing agent is deteriorated.

上記個々の問題に加えて、セラミック溶射被膜へ封孔処理剤を封孔処理する場合、一般に以下に述べる(ル)〜(ワ)の問題がある。(ル)塗布の方法、使用塗布用具などの条件次第で処理剤量にバラツキが生じやすく、処理剤量が過少な場合は封孔ムラが生じ、処理剤量が過大な場合は研摩工程における砥石寿命の低下や加工時間の長期化などの悪影響が生じ、製品機能への悪影響や生産性の低下が懸念される。(オ)セラミック溶射軸受外輪のように封孔処理剤の付着が許容される部位とされない部位が複雑に共存する形状を有するワークへ処理する場合、不必要な部位に封孔処理剤が付着しないようマスキング治具を工夫するか、もしくは慎重な封孔剤塗布作業が要求される。(ワ)アクリル樹脂系や樹脂ワニス系のような低粘度封孔処理剤は、塗布によって溶射膜内へのある程度の浸透性は確保されるが、耐熱性不足の問題が残る。また、溶剤の揮発に伴う溶射膜内の空隙の発生による封孔ミスの懸念もある。また溶剤の揮発で生じた空隙を補うために、重ね塗りを何度か繰り返さなければならない。   In addition to the above individual problems, when the sealing agent is sealed on the ceramic sprayed coating, there are generally the following problems (l) to (wa). (L) Depending on conditions such as coating method and application tool used, the amount of the treatment agent is likely to vary. If the amount of the treatment agent is too small, uneven sealing will occur, and if the amount of the treatment agent is excessive, a grinding wheel in the polishing process. There are adverse effects such as a decrease in service life and an increase in processing time, and there are concerns about adverse effects on product functions and productivity. (E) When processing a workpiece having a shape in which parts that are not allowed to adhere to the sealing agent, such as an outer ring of a ceramic sprayed bearing, are processed in a complicated shape, the sealing agent does not adhere to unnecessary parts. The masking jig should be devised, or careful sealing agent application work is required. (W) A low-viscosity sealing agent such as an acrylic resin type or a resin varnish type can ensure a certain degree of penetration into the sprayed film by coating, but the problem of insufficient heat resistance remains. There is also a concern of a sealing error due to the generation of voids in the sprayed film accompanying the volatilization of the solvent. Moreover, in order to make up for voids generated by the volatilization of the solvent, the overcoating must be repeated several times.

一方、浸透性に優れ溶射被膜内への充填性にも優れた封孔処理剤として、(i)エポキシ樹脂、アクリル樹脂及びキシレン樹脂からなる群から選ばれる少なくとも1種の合成樹脂、(ii)シクロヘキセン、スチレン、酢酸ビニル、フェニルビニルエーテル、メチルビニルケトン、(メタ)アクリル酸、(メタ)アクリル酸メチル、(メタ)アクリルアミド、(メタ)アクリロニトリル、無水マレイン酸、ジシクロペンタジエン、及びこれらの誘導体からなる群から選ばれる少なくとも1種の重合性有機溶剤、並びに(iii)フッ素系界面活性剤及びパーフルオロ基含有有機ケイ素化合物からなる群から選ばれる少なくとも1種を含有する封孔処理剤、およびこの封孔処理剤を溶射被膜の気孔に浸透させ、次いで封孔処理剤に含まれている重合性有機溶剤を重合させる溶射被膜の封孔処理方法が知られている(特許文献5)。   On the other hand, (i) at least one synthetic resin selected from the group consisting of an epoxy resin, an acrylic resin and a xylene resin, as a sealing agent excellent in penetrability and excellent in filling property in a sprayed coating, (ii) From cyclohexene, styrene, vinyl acetate, phenyl vinyl ether, methyl vinyl ketone, (meth) acrylic acid, methyl (meth) acrylate, (meth) acrylamide, (meth) acrylonitrile, maleic anhydride, dicyclopentadiene, and derivatives thereof At least one polymerizable organic solvent selected from the group consisting of: and (iii) a sealing agent containing at least one selected from the group consisting of a fluorosurfactant and a perfluoro group-containing organosilicon compound, and this The sealing agent is allowed to penetrate into the pores of the thermal spray coating, and then the weight contained in the sealing agent. Sealing treatment method of the sprayed coating to polymerize the sexual organic solvent is known (Patent Document 5).

しかし、特許文献5に記載の方法では、以下に述べる(カ)〜(ヨ)の問題がある。(カ)重合性有機溶剤の単純な加熱のみでは、溶液中の溶存酸素などが重合を阻害するため、実際に溶剤部分を硬化させることが困難である。特に、重合性有機溶剤の代表例であるスチレンモノマーを重合性溶剤とした場合、エポキシ樹脂の硬化温度では重合反応は充分に行なわれず、エポキシ樹脂中に未反応の重合性溶剤が残存し、硬化後封孔樹脂の長期的な安定性に劣る場合がある。(ヨ)重合性溶剤の重合反応を促進する目的でラジカル重合開始剤を配合したり、一方で、封孔処理剤の系に溶存する酸素を高度に除去したりすることが必要となる。しかし、高温型ラジカル重合開始剤は一般的に反応性が高く爆発などの危険性が高い有機過酸化物からなるため、取扱上の注意が必要である。一方で低温型重合開始剤を選択すればかかる懸念事項は緩和されるが、低温においても重合開始剤の分解反応が進行するため、未硬化封孔処理剤のポットライフに留意する必要が生じる。また、溶存酸素量の観点からも、保存安定性を高めるために細い注意事項の遵守が常に要求される。   However, the method described in Patent Document 5 has the following problems (F) to (Y). (F) Only simple heating of the polymerizable organic solvent makes it difficult to actually cure the solvent portion because dissolved oxygen in the solution inhibits the polymerization. In particular, when a styrene monomer, which is a representative example of a polymerizable organic solvent, is used as a polymerizable solvent, the polymerization reaction is not sufficiently performed at the curing temperature of the epoxy resin, and an unreacted polymerizable solvent remains in the epoxy resin and is cured. The long-term stability of the post-sealing resin may be inferior. (Ii) It is necessary to add a radical polymerization initiator for the purpose of promoting the polymerization reaction of the polymerizable solvent, or to highly remove oxygen dissolved in the system of the sealing agent. However, high temperature radical polymerization initiators are generally composed of organic peroxides that are highly reactive and have a high risk of explosions, and therefore require care in handling. On the other hand, if a low temperature type polymerization initiator is selected, such concerns are alleviated. However, since the decomposition reaction of the polymerization initiator proceeds even at a low temperature, it is necessary to pay attention to the pot life of the uncured sealing agent. In addition, from the viewpoint of the amount of dissolved oxygen, it is always required to observe detailed precautions in order to improve storage stability.

また、深溝玉軸受あるいは円筒ころ軸受の外輪は、両側の幅面の内径はほぼ同一である。しかし一部の軸受の外輪では、両幅面の内径が異なるものがある(特許文献6)。また、円すいころ軸受の外輪では、両幅面の内径が異なるのが通常である(特許文献7)。したがって、両幅面の形状が異なるこれらの軸受外輪に封孔処理剤塗布装置を用いて封孔処理を行う場合、設定すべき封孔処理剤への浸漬深さは、両幅面それぞれで異なる。これら多種の軸受外輪の封孔処理を封孔処理剤塗布装置で処理する場合、従来の装置では、外輪外径面に平行な軸心を有するスピンドルが回転する構造であるがゆえに、封孔処理剤への浸漬深さは外輪の幅寸法の小さい側に対応した浸漬深さに統一せざるを得なかった。そのため、幅寸法の大きな側は部分的に封孔処理剤に浸漬が不十分な部分が存在することとなり、回転封孔装置で処理を行った後、この不十分部位に筆や刷毛などで封孔処理剤を追加塗布しなければならないという問題があった。   Further, the outer ring of the deep groove ball bearing or the cylindrical roller bearing has substantially the same inner diameter on the width surfaces on both sides. However, some outer rings of bearings have different inner diameters on both width surfaces (Patent Document 6). Further, in the outer ring of the tapered roller bearing, it is usual that the inner diameters of both width surfaces are different (Patent Document 7). Therefore, when the sealing treatment is performed on these bearing outer rings having different shapes on both width surfaces using the sealing agent coating apparatus, the immersion depths to be set in the sealing agent to be set differ between the two width surfaces. When the sealing treatment of these various bearing outer rings is performed by a sealing agent coating apparatus, the conventional apparatus has a structure in which a spindle having an axis parallel to the outer diameter surface of the outer ring rotates. The immersion depth in the agent had to be unified to the immersion depth corresponding to the smaller side of the outer ring width. For this reason, there is a portion that is not sufficiently immersed in the sealing agent on the side where the width dimension is large. After the treatment with the rotary sealing device, the insufficient portion is sealed with a brush or a brush. There was a problem that a pore treating agent had to be additionally applied.

また、封孔処理剤塗布装置を用いてセラミック溶射軸受外輪に封孔処理を行う場合、軸受の外輪外径面および幅面のセラミック溶射面のみを、所定の浸漬深さで封孔処理剤中に浸漬させなければならない。
しかし、封孔処理剤への浸漬深さが所定よりも浅い場合、溶射面の一部は封孔処理剤が充分に浸透されない。一方、浸漬深さが所定よりも深い場合、ワークの内径面や溝内面などに封孔処理剤が付着する。以上の原因により、浸漬させるワークに対して封孔処理剤の適切な液面が設定されないと、封孔特性の悪化や研磨加工時の障害、軸受機能の低下などを引き起こす恐れがある。
そのため、封孔処理を行う際は、封孔処理剤を収容した容器の高さを精密に調整する必要がある。しかし、封孔処理数が増加した場合、封孔処理剤の液面の設定間違いを引き起こす可能性が高くなる。さらには、封孔処理工程の自動化を検討する際、封孔処理剤の計量装置を使用する必要が生じるが、一般的に定量装置は可動部分の多い複雑な装置であるため、内部の清掃に手間取ったり、ごみ、あるいは硬化した封孔処理剤の硬化物などの異物が新品の封孔処理剤に混入するなどのリスクが高くなる。
In addition, when sealing the ceramic sprayed bearing outer ring using the sealant coating device, only the outer ring outer diameter surface and the width ceramic sprayed surface of the bearing are sealed in the sealant at a predetermined immersion depth. Must be soaked.
However, when the immersion depth in the sealing agent is shallower than a predetermined depth, the sealing agent is not sufficiently permeated into a part of the sprayed surface. On the other hand, when the immersion depth is deeper than a predetermined depth, the sealing agent adheres to the inner surface of the workpiece, the inner surface of the groove, and the like. For the above reasons, if an appropriate liquid level of the sealing agent is not set for the work to be immersed, there is a possibility that the sealing characteristics are deteriorated, the obstacle during polishing processing, the bearing function is deteriorated, and the like.
Therefore, when performing the sealing treatment, it is necessary to precisely adjust the height of the container containing the sealing agent. However, when the number of sealing treatments increases, there is a high possibility of causing a mistake in setting the liquid level of the sealing agent. Furthermore, when considering the automation of the sealing process, it is necessary to use a measuring device for the sealing agent. Generally, the quantitative device is a complicated device with many moving parts, so it can be used for internal cleaning. There is an increased risk of extraneous matters such as labor, dust, or a cured product of a cured sealing agent entering a new sealing agent.

以上説明したように、従来からある封孔処理剤、封孔処理方法、またはそれらを組合せた場合であっても、セラミック溶射軸受のような内径部に溝を有する円筒形ワークなどの複雑な封孔処理を要求される製品の生産においては、適切な部位に適切な量の封孔処理剤を、簡便な方法で、安定的に処理することは、処理方法の技術面および封孔処理剤の技術面からも困難であった。
特開昭64−062453号公報 特開平01−263259号公報 特開平03−161071号公報 特開平06−057398号公報 特許 第3598401号公報 特開2005−133876号公報 特開2002−181054号公報
As described above, even when a conventional sealing agent, a sealing method, or a combination thereof is used, a complicated sealing such as a cylindrical workpiece having a groove in an inner diameter portion such as a ceramic spray bearing is used. In the production of products that require pore treatment, stable treatment of an appropriate amount of a sealing agent at an appropriate site by a simple method is necessary for the technical aspect of the processing method and the sealing agent. It was difficult from the technical aspect.
Japanese Patent Application Laid-Open No. 64-064533 Japanese Patent Laid-Open No. 01-263259 Japanese Patent Laid-Open No. 03-161071 Japanese Patent Application Laid-Open No. 06-057398 Japanese Patent No. 3598401 JP 2005-133876 A JP 2002-181054 A

本発明は、このような問題に対処するためになされたもので、内径部に溝を有する円筒形ワーク外周面の不必要な部位に封孔処理剤を付着させないで、かつセラミック溶射被膜内の空隙を確実に、簡便な方法で充填することができる封孔処理剤塗布装置、封孔処理方法およびこの方法で封孔処理された軸受の提供を目的とする。   The present invention has been made to cope with such a problem, and does not allow a sealing agent to adhere to an unnecessary portion of the outer peripheral surface of a cylindrical workpiece having a groove in the inner diameter portion, and within the ceramic sprayed coating. It is an object of the present invention to provide a sealing agent coating apparatus, a sealing processing method, and a bearing that has been sealed by this method, which can reliably fill the voids by a simple method.

本発明の封孔処理剤塗布装置(以下、封孔処理装置ともいう)は、内径部に溝を有する円筒形ワークの外周面に形成されたセラミック溶射被膜を封孔処理剤を用いて封孔処理するための封孔処理剤塗布装置であって、上記円筒形ワークの内径面を少なくとも1個以上の回転ローラで回転支持して円筒形ワークを回転させる手段と、上記円筒形ワークに対して上下方向に移動可能な封孔処理剤収容容器を円筒形ワーク下部に配置することを特徴とする。
また、上記円筒形ワークを回転させる手段は、ローラ外周面に弾性体を配した上記回転ローラと、上記円筒形ワークの内径面に接して従動する少なくとも1個以上のガイドローラとにより上記円筒形ワークを支持し、上記回転ローラおよび上記ガイドローラの少なくとも1つのローラが円筒形ワークの溝内面に接し、この溝内面に接する部位に弾性体を配したローラ構造であることを特徴とする。
また、上記回転ローラは、その外径面の軸方向断面が円弧状であることを特徴とする。
The sealing agent coating apparatus of the present invention (hereinafter also referred to as a sealing processing apparatus) seals a ceramic sprayed coating formed on the outer peripheral surface of a cylindrical workpiece having a groove in the inner diameter portion using a sealing agent. A sealing agent coating apparatus for processing, wherein the cylindrical workpiece is rotated and supported by at least one rotating roller on the inner surface of the cylindrical workpiece, and the cylindrical workpiece is rotated. A sealing agent storage container that is movable in the vertical direction is arranged at the lower part of the cylindrical workpiece.
Further, the means for rotating the cylindrical workpiece includes the cylindrical roller by the rotating roller having an elastic body disposed on the outer peripheral surface of the roller, and at least one guide roller driven in contact with the inner diameter surface of the cylindrical workpiece. The roller structure is characterized in that the work is supported, and at least one of the rotating roller and the guide roller is in contact with the inner surface of the groove of the cylindrical work, and an elastic body is disposed at a portion in contact with the inner surface of the groove.
In addition, the rotary roller has an outer surface having an arcuate cross section in the axial direction.

上記封孔処理装置は、上記円筒形ワークの外周部分を上記封孔処理剤に浸漬させ、この浸漬した状態で上記回転ローラを回転させることを特徴とする。
また、上記封孔処理装置は、上記円筒形ワークの外周部分が上記封孔処理剤に浸漬する角度を変化させる手段を有することを特徴とする。
The sealing processing device is characterized in that an outer peripheral portion of the cylindrical workpiece is immersed in the sealing processing agent, and the rotating roller is rotated in the immersed state.
Moreover, the said sealing processing apparatus has a means to change the angle which the outer peripheral part of the said cylindrical workpiece | work immerses in the said sealing processing agent.

上記封孔処理装置は、上記円筒形ワークの外周部分が上記封孔処理剤に浸漬する深さを調節する手段を有することを特徴とする。
また、上記封孔処理装置は、上記円筒形ワークの外周部分と、上記封孔処理剤収容容器内部の底面との間に、上記円筒形ワークの幅面寸法の 2〜10 %長さの隙間を設けるように、上記封孔処理剤に浸漬して上記容器内部の底面に接触した上記円筒形ワークの外周部分を、反転動作により離脱させる手段を有することを特徴とする。ここで、円筒形ワークの幅面寸法とは、「{(ワーク外径寸法)−(ワーク内径寸法)}× 0.5 」で求められる長さ(mm)をいう。
The sealing treatment apparatus includes means for adjusting a depth at which an outer peripheral portion of the cylindrical workpiece is immersed in the sealing treatment agent.
Further, the sealing processing device has a gap of 2 to 10% of the width dimension of the cylindrical workpiece between the outer peripheral portion of the cylindrical workpiece and the bottom surface inside the sealing agent storage container. As provided, there is provided means for detaching the outer peripheral portion of the cylindrical workpiece, which is immersed in the sealing agent and in contact with the bottom surface inside the container, by a reversing operation. Here, the width dimension of the cylindrical workpiece refers to a length (mm) obtained by “{(workpiece outer diameter dimension) − (workpiece inner diameter dimension)} × 0.5”.

また、上記封孔処理剤がエポキシ基含有成分と硬化剤とを含み、重合性ビニル基含有溶剤を含まず、上記エポキシ基含有成分は、1分子中に含まれるエポキシ基の数が3個以上のポリグリシジルエーテル化合物を必須成分とし、1分子中に含まれるエポキシ基の数が2個のアルキレンジグリシジルエーテル化合物および環状脂肪族ジエポキシ化合物から選ばれた少なくとも1つを含む混合物であり、上記硬化剤を除く、上記エポキシ基含有成分全体に対して、ポリグリシジルエーテル化合物が 10〜80 重量%配合された封孔処理剤であることを特徴とする。   The sealing agent contains an epoxy group-containing component and a curing agent, does not contain a polymerizable vinyl group-containing solvent, and the epoxy group-containing component has 3 or more epoxy groups contained in one molecule. The polyglycidyl ether compound is an essential component, and the mixture contains at least one selected from alkylene diglycidyl ether compounds and cycloaliphatic diepoxy compounds having two epoxy groups in one molecule. It is a sealing agent in which a polyglycidyl ether compound is blended in an amount of 10 to 80% by weight with respect to the entire epoxy group-containing component excluding the agent.

本発明の封孔処理方法は、上記封孔処理装置を用いて内径部に溝を有する円筒形ワークの外周面に形成されたセラミック溶射被膜を封孔処理する方法であって、上記円筒形ワークの外周部分を上記封孔処理剤に浸漬した状態で上記回転ローラを回転させることで円筒形ワークの外周部分に封孔処理剤を塗布・浸透させることを特徴とする。
また、本発明の軸受は、外輪の外周面に上記封孔処理方法により封孔処理されたセラミック溶射被膜を有する軸受であることを特徴とする。
The sealing treatment method of the present invention is a method for sealing a ceramic sprayed coating formed on the outer peripheral surface of a cylindrical workpiece having a groove in its inner diameter using the sealing processing device, wherein the cylindrical workpiece The sealing agent is applied and permeated into the outer peripheral portion of the cylindrical workpiece by rotating the rotating roller in a state where the outer peripheral portion of the cylindrical workpiece is immersed in the sealing agent.
The bearing of the present invention is characterized in that it is a bearing having a ceramic sprayed coating sealed on the outer peripheral surface of the outer ring by the sealing processing method.

本発明の封孔処理剤塗布装置は、円筒形ワークの内径面を少なくとも1個以上の回転ローラで回転支持し、上記円筒形ワークに対して上下方向に移動可能な封孔処理剤収容容器を円筒形ワーク下部に配置するので、封孔処理剤は、円筒形ワークの封孔処理を行ないたい部位(以下、被処理面ともいう)に接するのみで、円筒形ワークの被処理面以外の部位に接することなく、任意の速度で円筒形ワークを精度よく回転させることができる。また、封孔処理剤として上記所定の封孔処理剤を使用するので、セラミック溶射被膜面への浸透性に優れる結果、被処理面以外の部位に未硬化の封孔処理剤が流出することなく、被処理面のみに封孔処理できる。ここで被処理面となる円筒形ワークの外周面は、ワーク外径面、ワークの両幅面、または、ワーク外径面およびワークの両幅面である。   The sealing agent coating apparatus according to the present invention includes a sealing agent container that rotatably supports an inner diameter surface of a cylindrical workpiece with at least one rotating roller and is movable in the vertical direction with respect to the cylindrical workpiece. Since the sealing agent is disposed at the bottom of the cylindrical workpiece, the sealing agent only comes into contact with the portion (hereinafter also referred to as the surface to be processed) where the cylindrical workpiece is to be sealed. The cylindrical workpiece can be accurately rotated at an arbitrary speed without being in contact with. Moreover, since the said predetermined sealing agent is used as a sealing agent, as a result of being excellent in the permeability to the ceramic sprayed coating surface, an uncured sealing agent does not flow out to parts other than the surface to be processed. The sealing process can be performed only on the surface to be processed. Here, the outer peripheral surface of the cylindrical workpiece to be processed is a workpiece outer diameter surface, both workpiece width surfaces, or a workpiece outer diameter surface and both workpiece width surfaces.

また、封孔処理剤塗布装置が回転ローラと、円筒形ワークの内径面に接して従動する少なくとも1個以上のガイドローラとにより円筒形ワークを支持し、回転ローラおよびガイドローラの少なくとも1つのローラが円筒形ワークの溝内面に接するので、内径部に溝を有する円筒形ワーク、例えば軸受外輪のような内径部に転走面が形成されているような円筒形ワークを回転させる場合、ワーク内径部の転走面(例えば、深溝玉軸受用の円弧溝、円筒ころ軸受用の矩形溝)に直接回転ローラを接触させることが可能であり、任意の速度で封孔処理時の外輪の回転精度を高めることができ、封孔処理剤の液面レベルに対するワークの浸漬深さを一定にできる。
また、円筒形ワークの溝内面に接する部位にウレタン樹脂やシリコーン樹脂などの軟質材からなる弾性体を配したローラ構造であるので、溶射時に飛散したセラミック粉末や、溶射時に発生したバリの脱落粉などの硬い異物を容易に弾性体内部に埋没させることができる。
Further, the sealing agent coating device supports the cylindrical workpiece by a rotating roller and at least one guide roller driven in contact with the inner surface of the cylindrical workpiece, and at least one of the rotating roller and the guide roller. Is in contact with the groove inner surface of the cylindrical workpiece, so when rotating a cylindrical workpiece having a groove in the inner diameter portion, for example, a cylindrical workpiece with a rolling surface formed in the inner diameter portion such as a bearing outer ring, Rotating roller can be in direct contact with the rolling surface of the part (for example, arc groove for deep groove ball bearing, rectangular groove for cylindrical roller bearing), and rotation accuracy of outer ring during sealing process at any speed And the immersion depth of the workpiece with respect to the liquid level of the sealing agent can be made constant.
In addition, the roller structure has an elastic body made of a soft material such as urethane resin or silicone resin in the part that contacts the groove inner surface of the cylindrical workpiece, so ceramic powder scattered during spraying or burrs falling off during spraying Hard foreign matters such as can be easily embedded in the elastic body.

また、上記回転ローラの少なくとも1つを、その外径面の軸方向断面を円弧状であるものとすることで、円筒形ワーク内径部の転走面が矩形溝である円筒ころ軸受、円弧溝である深溝玉軸受、あるいは転走面が傾斜している円すいころ軸受のいずれの外輪においても、特別な調整なしにワークに回転ローラを接触させて支持することができ、ワークの回転をスムーズに行なうことができる。   Further, at least one of the rotating rollers has a circular cross section in the axial direction of the outer diameter surface thereof, so that the rolling surface of the cylindrical work inner diameter portion is a rectangular groove, a circular roller bearing, The outer ring of either a deep groove ball bearing or a tapered roller bearing with an inclined rolling surface can be supported by contacting a rotating roller with the workpiece without any special adjustment, making the rotation of the workpiece smooth. Can be done.

本発明の封孔処理剤塗布装置は、円筒形ワークの外周部分が封孔処理剤に浸漬する角度を変化させる手段を有するので、例えば円すいころ軸受など、外輪の両幅面の内径が異なる非対称外輪の封孔処理に関して、筆塗りなどの追加の工程を実施することなく、ワークの両幅面に一度に封孔処理を施すことが可能となり、安定な封孔処理が迅速に実施可能となる。   Since the sealing agent coating apparatus of the present invention has means for changing the angle at which the outer peripheral portion of the cylindrical workpiece is immersed in the sealing agent, for example, a tapered outer bearing such as a tapered roller bearing, in which the inner diameters of both width surfaces of the outer ring are different. With respect to the sealing process, it is possible to perform the sealing process on both width surfaces of the workpiece at one time without performing an additional process such as brush coating, and a stable sealing process can be quickly performed.

本発明の封孔処理剤塗布装置は、円筒形ワークの外周部分が封孔処理剤に浸漬する深さを調節する手段を有するので、ワークを封孔処理剤へ任意に設定した深さで浸漬できる。   Since the sealing agent coating apparatus of the present invention has means for adjusting the depth at which the outer peripheral portion of the cylindrical workpiece is immersed in the sealing agent, the workpiece is immersed in the sealing agent at an arbitrarily set depth. it can.

さらに、本発明の封孔処理剤塗布装置で用いる封孔処理剤は、上記所定の配合としたので、配合成分が実質的に全て重合反応して硬化物を形成し、重合性ビニル基含有溶剤などの添加を行う必要なしに封孔処理剤を低粘度化でき、かつ、硬化後の封孔処理剤から揮発物や未重合有機溶剤の溶出を防いだことで、効果的に溶射膜内へ浸透をさせることができる。ここでいう「実質的に全て」とは、封孔処理剤の重合反応時にガスや水などの副生成物を生成し系外に揮発蒸散し、硬化物の体積が減少する現象が見られないことを示し、具体的には、封孔処理剤の加熱前後での重量減少が1%以内である場合のことをいう。   Furthermore, since the sealing agent used in the sealing agent coating apparatus of the present invention has the above-mentioned predetermined composition, the compounding components substantially all undergo a polymerization reaction to form a cured product, and a polymerizable vinyl group-containing solvent. It is possible to reduce the viscosity of the sealing agent without the need to add, etc., and to prevent elution of volatiles and unpolymerized organic solvents from the cured sealing agent, effectively entering the sprayed film Can penetrate. The term “substantially all” as used herein means that a by-product such as gas or water is generated during the polymerization reaction of the sealing agent, and is evaporated outside the system, and a phenomenon in which the volume of the cured product is reduced is not observed. Specifically, it means that the weight loss before and after heating of the sealing agent is within 1%.

本発明の、封孔処理方法は、上記封孔処理装置を用いて円筒形ワークの外周部分を封孔処理剤に浸漬した状態で回転ローラを回転させることで円筒形ワークの外周部分に封孔処理剤を塗布・浸透させる方法であるので、セラミック溶射被膜内の空隙を確実に、簡便な方法で封孔処理剤により充填することができる。
また、このようにして空隙内を確実に充填処理されたセラミック溶射被膜を有するので、本発明の軸受は、長期間にわたって確実な封孔性能を維持させることができる。
In the sealing treatment method of the present invention, the outer peripheral portion of the cylindrical workpiece is sealed by rotating the rotating roller in a state where the outer peripheral portion of the cylindrical workpiece is immersed in the sealing treatment agent using the sealing processing device. Since the treatment agent is applied and infiltrated, the voids in the ceramic sprayed coating can be reliably filled with the sealing treatment agent by a simple method.
In addition, since the ceramic spray coating is reliably filled in the gap as described above, the bearing of the present invention can maintain a reliable sealing performance over a long period of time.

本発明の封孔処理装置の一例を図1(a)および図1(b)に示す。図1(a)は円筒形ワークの側面から見た図であり、図1(b)は装置の正面から円筒形ワークの断面を見た図である。
図1(a)および図1(b)において、円筒形ワーク1はセラミック溶射被膜を外周面に有する深溝玉軸受の外輪である。円筒形ワーク1は回転ローラ2と、2個のガイドローラ3とにより回転支持され、外径面1aが上面に開口部を有し、円筒形ワークの下部に配置された封孔処理剤収容容器5に収容された封孔処理剤4の液面4aに接触している。封孔処理剤収容容器5は円筒形ワーク1に対して上下方向に移動可能な昇降台などの筐体8a上に固定され、円筒形ワーク1の径の大きさや封孔処理剤のワークへの浸透度合い、設定する液面レベルの変化などに応じて封孔処理剤4の液面を任意に設定できる構造となっている。この液面4aは、円筒形ワーク1に必要とされる封孔処理剤の処理面に応じて調節できる。そのため、不必要な部位への封孔処理剤の付着を防止できる。深溝玉軸受の外輪の場合、外輪外径のみならず両幅面も均一な封孔処理剤の処理面を一度で形成できる。
An example of the sealing treatment apparatus of the present invention is shown in FIGS. 1 (a) and 1 (b). FIG. 1A is a view of the cylindrical work as viewed from the side, and FIG. 1B is a view of the cross section of the cylindrical work as viewed from the front of the apparatus.
In FIGS. 1 (a) and 1 (b), a cylindrical workpiece 1 is an outer ring of a deep groove ball bearing having a ceramic sprayed coating on its outer peripheral surface. The cylindrical workpiece 1 is rotatably supported by a rotating roller 2 and two guide rollers 3, the outer diameter surface 1 a has an opening on the upper surface, and a sealing agent storage container disposed at the lower portion of the cylindrical workpiece. 5 is in contact with the liquid surface 4 a of the sealing agent 4 accommodated in 5. The sealing agent storage container 5 is fixed on a casing 8a such as a lifting platform that can move in the vertical direction with respect to the cylindrical workpiece 1, and the diameter of the cylindrical workpiece 1 and the sealing agent to the workpiece are fixed. The liquid level of the sealing agent 4 can be arbitrarily set according to the degree of penetration and the change in the liquid level to be set. This liquid level 4a can be adjusted according to the processing surface of the sealing agent required for the cylindrical workpiece 1. Therefore, it is possible to prevent the sealing agent from adhering to unnecessary parts. In the case of an outer ring of a deep groove ball bearing, a treatment surface of a uniform sealing agent can be formed at a time not only on the outer diameter of the outer ring but also on both width surfaces.

図1(b)に示すように、円筒形ワーク1を支持する回転ローラ2は、その外径面2aの軸方向断面が円弧状であり、この曲面部で円筒形ワークの溝内面1b、すなわち、深溝玉軸受用の円弧溝、円筒ころ軸受用の矩形溝等に接している。回転ローラ2のローラは溝内面1bに接する部位にウレタンゴムなどの弾性体を配したローラ構造となっている。回転ローラ2は回転ローラ用軸受6で軸支され、減速機を内蔵した駆動モータ7により回転駆動されて円筒形ワーク1を回転させる。軸受6および駆動モータ7は筐体8b上に載置されている。   As shown in FIG. 1B, the rotating roller 2 that supports the cylindrical workpiece 1 has an outer surface 2a having an arcuate cross section in the axial direction, and the curved inner surface 1b of the cylindrical workpiece, In contact with arc grooves for deep groove ball bearings, rectangular grooves for cylindrical roller bearings, and the like. The roller of the rotating roller 2 has a roller structure in which an elastic body such as urethane rubber is disposed at a portion in contact with the groove inner surface 1b. The rotary roller 2 is pivotally supported by a rotary roller bearing 6 and is rotated by a drive motor 7 having a built-in speed reducer to rotate the cylindrical workpiece 1. The bearing 6 and the drive motor 7 are placed on the housing 8b.

円筒形ワーク1を支持する2個のガイドローラ3は、円筒形ワーク1の内径面1cに接して従動する。ガイドローラ3の軸3aは筐体8b内に設けられた昇降機構により昇降することで内径面1cに接触し、円筒形ワーク1を支持する。なお、筐体8aおよび8bは台座14a上に配設される。   The two guide rollers 3 that support the cylindrical workpiece 1 are in contact with the inner diameter surface 1 c of the cylindrical workpiece 1 and are driven. The shaft 3a of the guide roller 3 moves up and down by an elevating mechanism provided in the housing 8b so as to contact the inner diameter surface 1c and support the cylindrical workpiece 1. The housings 8a and 8b are disposed on the pedestal 14a.

図1(b)において、円筒形ワーク1を支持する回転ローラ2およびガイドローラ3は、回転ローラ2が円筒形ワークの溝内面1bに、ガイドローラ3が内径面1cに配置されているが、回転ローラ2を円筒形ワーク1の内径面1cに配置し、ガイドローラ3の少なくとも1つを溝内面1bに配置してもよい。好ましくは、回転ローラ2は円筒形ワークの溝内面1bに配置される。溝内面1bに配置することにより、例えばガイドローラ3がない場合であっても安定して円筒形ワーク1の回転を維持できる。   In FIG. 1B, the rotating roller 2 and the guide roller 3 that support the cylindrical workpiece 1 are arranged such that the rotating roller 2 is disposed on the groove inner surface 1b of the cylindrical workpiece and the guide roller 3 is disposed on the inner diameter surface 1c. The rotating roller 2 may be disposed on the inner diameter surface 1c of the cylindrical workpiece 1, and at least one of the guide rollers 3 may be disposed on the groove inner surface 1b. Preferably, the rotating roller 2 is disposed on the groove inner surface 1b of the cylindrical workpiece. By disposing on the groove inner surface 1b, for example, even when there is no guide roller 3, the rotation of the cylindrical workpiece 1 can be stably maintained.

円筒形ワーク1を封孔処理剤4に浸漬した際、少なくともワーク外周面と封孔処理剤4の収容された容器5の内面との間に所定量の隙間が形成されることが好ましい。ワーク外周面と容器5の内面との間とは、封孔処理剤4に浸漬したワークの外径面1aと容器5内部の底面との間である。
ワーク外周面と容器5内部の底面との間に上記の隙間を設けることにより、封孔処理剤4に浸漬した円筒形ワーク1が容器5の内面に接触することがなく、円筒形ワーク1を円滑に回転させることができる。
When the cylindrical workpiece 1 is immersed in the sealing agent 4, it is preferable that a predetermined amount of gap be formed between at least the outer peripheral surface of the workpiece and the inner surface of the container 5 in which the sealing agent 4 is stored. The space between the work outer peripheral surface and the inner surface of the container 5 is between the outer diameter surface 1 a of the work immersed in the sealing agent 4 and the bottom surface inside the container 5.
By providing the above gap between the work outer peripheral surface and the bottom surface inside the container 5, the cylindrical work 1 immersed in the sealing agent 4 does not come into contact with the inner surface of the container 5, and the cylindrical work 1 is removed. It can be rotated smoothly.

また容器5は、収容する封孔処理剤4と反応しにくい材質のものであれば使用できる。具体例としては、ポリエチレン、ポリプロピレンまたはポリメチルペンテンが、安価であり入手しやすいことから好ましい。また、容器5の成形方法としては、安価に大量生産可能なトランスファ成形や射出成形を採用することが好ましい。   Moreover, the container 5 can be used if it is a material which is hard to react with the sealing agent 4 to be accommodated. As a specific example, polyethylene, polypropylene, or polymethylpentene is preferable because it is inexpensive and easily available. Moreover, as a molding method of the container 5, it is preferable to employ transfer molding or injection molding that can be mass-produced at low cost.

本発明の封孔処理装置の別の一例を図2(a)および図2(b)に示す。図2(a)は処理装置の正面から円筒形ワークおよび処理装置の断面を見た図であり、図2(b)は図2(a)のA部拡大図である。
図2(a)において、円筒形ワーク1はセラミック溶射被膜を外周面に有する深溝玉軸受の外輪であり、図2(a)における各部材は上述の図1(b)に示す封孔処理剤塗布装置の各部材に相当するものである。
Another example of the sealing treatment apparatus of the present invention is shown in FIGS. 2 (a) and 2 (b). 2A is a view of a cross section of the cylindrical workpiece and the processing apparatus as viewed from the front of the processing apparatus, and FIG. 2B is an enlarged view of a portion A in FIG. 2A.
2 (a), a cylindrical workpiece 1 is an outer ring of a deep groove ball bearing having a ceramic spray coating on the outer peripheral surface, and each member in FIG. 2 (a) is the sealing agent shown in FIG. 1 (b). This corresponds to each member of the coating apparatus.

さらに、図2(a)に示す封孔処理装置では、図1(b)で説明した構造に加え、装置全体を傾斜させて、円筒形ワークの外径面1aが封孔処理剤4に浸漬する角度を変化させることのできる手段を備えている。
装置全体を傾斜させる手段としては、図2(a)に示すように、上述の装置を配設した台座14aを、装置全体の土台となる固定台座14bより、軸14cを回転軸として、水平状態から傾斜角θをなすようにして上下動させる。この上下動させる方法としては、台座14aおよび固定台座14bを連結するねじ14dの回転によるものなど、傾斜角θを調節しながら上下動させることのできる方法であればよい。
Further, in the sealing treatment apparatus shown in FIG. 2A, in addition to the structure described in FIG. 1B, the entire apparatus is inclined so that the outer diameter surface 1a of the cylindrical workpiece is immersed in the sealing treatment agent 4. Means capable of changing the angle to be operated are provided.
As a means for inclining the entire apparatus, as shown in FIG. 2 (a), the pedestal 14a provided with the above-described apparatus is placed in a horizontal state with the shaft 14c as a rotation axis from the fixed pedestal 14b serving as the foundation of the entire apparatus. Is moved up and down at an inclination angle θ. As a method of moving up and down, any method can be used as long as it can be moved up and down while adjusting the inclination angle θ, such as by rotation of a screw 14d connecting the base 14a and the fixed base 14b.

また、上記傾斜角θは、水平状態から以下の式(1)に示す数式で算出される角度まで設定可能とする。

Figure 0005118903
なお、上記式(1)中、ワークの幅寸法とはワークの軸方向の厚さ(mm)を示す。また、0 °≦θ< 90 °である。 The tilt angle θ can be set from a horizontal state to an angle calculated by the following equation (1).
Figure 0005118903
In the above formula (1), the width dimension of the workpiece indicates the thickness (mm) of the workpiece in the axial direction. Further, 0 ° ≦ θ <90 °.

図2(a)に示すように、装置全体を角度θ分傾斜させると、回転ローラ2およびガイドローラ3の軸も水平方向より角度θ分傾斜した状態になり、これら両部材に支持される円筒形ワーク1も軸方向が角度θ分傾斜した状態になる。装置全体を傾斜させても容器5に収容される封孔処理剤4の液面4aは水平を保つため、この状態で円筒形ワーク1を封孔処理剤4に浸漬させると、図2(b)に示すように、円筒形ワーク外径面1aが液面4aに対して角度θをもって浸漬する。この結果、円筒形ワーク1の一方の幅面1dは液面4aより深く浸漬され、他方の幅面1eは浅く浸漬される。この状態で円筒形ワーク1を回転させる。   As shown in FIG. 2A, when the entire apparatus is tilted by the angle θ, the shafts of the rotating roller 2 and the guide roller 3 are also tilted by the angle θ from the horizontal direction, and the cylinder supported by these two members. The shaped work 1 is also in a state where the axial direction is inclined by the angle θ. Since the liquid level 4a of the sealing agent 4 accommodated in the container 5 is kept horizontal even when the entire apparatus is tilted, if the cylindrical workpiece 1 is immersed in the sealing agent 4 in this state, FIG. ), The cylindrical workpiece outer diameter surface 1a is immersed at an angle θ with respect to the liquid surface 4a. As a result, one width surface 1d of the cylindrical workpiece 1 is immersed deeper than the liquid surface 4a, and the other width surface 1e is immersed shallowly. In this state, the cylindrical workpiece 1 is rotated.

上述の手段を用いることにより、両幅面の幅寸法の異なる軸受の外輪等を封孔処理する場合でも、外輪外径面のみならず両幅面も均一な封孔処理剤の処理面を一度で形成できる。
また、傾斜角θを、水平状態から上記式(1)で算出される角度まで変化させるように制御することにより、円筒形ワーク1の内径面1cなど、不必要な部位に封孔処理剤4を付着させることがない。
By using the above-mentioned means, even when the outer ring of a bearing having different width dimensions on both width surfaces is sealed, a uniform sealing agent treatment surface is formed at a time on both the outer ring outer diameter surface and both width surfaces. it can.
Further, by controlling the inclination angle θ to change from the horizontal state to the angle calculated by the above formula (1), the sealing agent 4 is applied to unnecessary portions such as the inner diameter surface 1c of the cylindrical workpiece 1. Will not adhere.

また、本発明の封孔処理装置は、円筒形ワーク1が封孔処理剤4の液面4aより浸漬する深さを調節する手段を備えている。その具体例を図3(a)〜(c)に基づいて説明する。図3(a)〜(c)は、円筒形ワーク1の浸漬深さを物理的に調節する手段を説明する図であり、各図とも、封孔処理装置において、容器5に収容された封孔処理剤4に円筒形ワーク1の下部が浸漬するのを正面から見た部分断面図である。なお以下、「所定深さ」とは、円筒形ワーク外径面1aを所期の被処理面深さまで封孔処理剤4の液面4aより浸漬した深さをいう。   Further, the sealing treatment apparatus of the present invention includes means for adjusting the depth at which the cylindrical workpiece 1 is immersed from the liquid surface 4 a of the sealing treatment agent 4. A specific example will be described with reference to FIGS. FIGS. 3A to 3C are diagrams for explaining means for physically adjusting the immersion depth of the cylindrical workpiece 1. In each figure, the sealing housed in the container 5 is used in the sealing apparatus. It is the fragmentary sectional view seen from the front that the lower part of the cylindrical workpiece 1 was immersed in the hole treating agent 4. Hereinafter, the “predetermined depth” refers to a depth obtained by immersing the cylindrical workpiece outer diameter surface 1a from the liquid surface 4a of the sealing agent 4 to a desired surface depth.

円筒形ワーク1が封孔処理剤4に対し、所定深さをこえて浸漬することを防止するための調節手段の一例を、図3(a)に基づいて説明する。
図3(a)に示す調節手段では、容器5の側面部にオーバーフロー用の排出孔15を穿設している。円筒形ワーク1が封孔処理剤4に浸漬する際、容器5内の封孔処理剤4が一定量に到達すると自動的に排出孔15から容器5の外へ排出させて、円筒形ワーク1の封孔処理剤4に浸漬する深さを制限する。
An example of adjusting means for preventing the cylindrical workpiece 1 from being immersed in the sealing agent 4 beyond a predetermined depth will be described with reference to FIG.
In the adjusting means shown in FIG. 3A, an overflow discharge hole 15 is formed in the side surface of the container 5. When the cylindrical workpiece 1 is immersed in the sealing agent 4, when the sealing agent 4 in the container 5 reaches a certain amount, the cylindrical workpiece 1 is automatically discharged from the discharge hole 15 to the outside of the container 5. The depth immersed in the sealing agent 4 is limited.

また、ワーク回転時に容器5内部の底面5aとワーク外径面1aが接触したままであると、回転に支障が生じる。このため図3(a)に示すように、上記排出孔15は、容器5内部の底面5aから、「(浸漬するワークの所定深さ d)+α」で求められる高さに穿設される。なお、上記αは、「{(ワーク外径寸法)−(ワーク内径寸法)}× 0.5 」で求められるワークの幅面寸法(mm)の 2〜10 %長さであり、さらに好ましくは 5 %である。   Further, if the bottom surface 5a inside the container 5 and the workpiece outer diameter surface 1a remain in contact with each other during the rotation of the workpiece, the rotation is hindered. For this reason, as shown in FIG. 3A, the discharge hole 15 is drilled from the bottom surface 5a inside the container 5 to a height obtained by “(predetermined depth d of the work to be dipped) + α”. Note that α is a length of 2 to 10% of the workpiece width dimension (mm) obtained by “{(workpiece outer diameter dimension) − (workpiece inner diameter dimension)} × 0.5”, and more preferably 5%. is there.

また、上記の排出孔15を有する容器5は、大きさや種類の異なる円筒形ワーク1ごとに交換して使用されるものであってもよく、あるいは円筒形ワーク1ごとに最適な排出孔15の位置を容器5の側面にあらかじめ複数箇所賦形しておき、事前に治具を用いて正確に開孔できる構造であってもよい。   Further, the container 5 having the discharge hole 15 may be used by replacing the cylindrical work 1 of different sizes and types, or the optimal discharge hole 15 for each cylindrical work 1. A structure in which a plurality of positions are formed in advance on the side surface of the container 5 and the holes can be accurately opened in advance using a jig may be used.

円筒形ワーク1が封孔処理剤4に対し、所定深さをこえて浸漬することを防止するための調節手段の別の一例を、図3(b−1)〜(b−2)に基づいて説明する。
この調節手段では、円筒形ワーク1を容器5に収容された封孔処理剤4に浸漬させる際、あらかじめ容器5の内部に所定の厚さをもった硬質板16を沈めておき、ワーク外径面1aが上記硬質板16に接触するまで封孔処理剤4に浸漬して、ワーク1の封孔処理剤4に浸漬する深さを制限する。
Another example of adjusting means for preventing the cylindrical workpiece 1 from being immersed in the sealing agent 4 beyond a predetermined depth is based on FIGS. 3 (b-1) to (b-2). I will explain.
In this adjusting means, when the cylindrical workpiece 1 is immersed in the sealing agent 4 accommodated in the container 5, a hard plate 16 having a predetermined thickness is submerged in the container 5 in advance, and the workpiece outer diameter is submerged. Immersion in the sealing agent 4 until the surface 1a contacts the hard plate 16 to limit the depth of immersion in the sealing agent 4 of the workpiece 1.

上記硬質板16の材質としては、円筒形ワーク1の溶射面と接触しても傷がつきにくい、セラミック製とすることが好ましい。硬質板16の厚さは、「(容器5に収容された封孔処理剤4の深さ)−(ワークの可能最大浸漬深さ)」とする。なお、ワークの可能最大浸漬深さとは、軸受幅面の狭い側の幅面寸法({(ワーク外径寸法)−(ワーク内径寸法)}× 0.5 )である。   The material of the hard plate 16 is preferably made of ceramic, which is not easily damaged even if it contacts the sprayed surface of the cylindrical workpiece 1. The thickness of the hard plate 16 is “(depth of sealing agent 4 accommodated in container 5) − (maximum possible immersion depth of workpiece)”. Note that the maximum possible immersion depth of the workpiece is the width surface dimension ({(workpiece outer diameter dimension) − (workpiece inner diameter dimension)} × 0.5) on the narrow side of the bearing width surface.

また、ワーク回転時に、容器5内部の底面に置かれた硬質板16の上面16aとワーク外径面1aが接触したままであると、ワーク回転に支障が生じるため、円筒形ワーク1を封孔処理剤4に浸漬する移動装置の制御は、(1)ワークを封孔処理剤に浸漬する通常の動作、および(2)ワーク外径面1aが上記硬質板16に接触したことを検知後(図3(b−1))、微小反転動作により所定距離αだけ移動して接触状態から離脱させる(図3(b−2))動作、の2モーションとする。ここで、微小反転動作による移動量αは、「{(ワーク外径寸法)−(ワーク内径寸法)}× 0.5 」で求められるワークの幅面寸法(mm)の 2〜10 %の長さとすることが好ましく、さらに好ましくは 5 %である。
これら動作の制御は、容器5または円筒形ワーク1を支持するガイドローラ3の上下方向への移動をそれぞれ制御する筐体8aまたは8bの駆動装置の電流値や、リミットスイッチなどを用いることができる。
In addition, when the workpiece is rotated, if the upper surface 16a of the hard plate 16 placed on the bottom surface inside the container 5 and the workpiece outer diameter surface 1a remain in contact with each other, the workpiece rotation is hindered, so that the cylindrical workpiece 1 is sealed. The control of the moving device immersed in the treatment agent 4 includes (1) normal operation of immersing the workpiece in the sealing agent, and (2) after detecting that the workpiece outer diameter surface 1a is in contact with the hard plate 16 ( 3 (b-1)), two motions of moving by a predetermined distance α by a minute inversion operation and moving away from the contact state (FIG. 3 (b-2)). Here, the movement amount α due to the minute reversal operation shall be a length of 2 to 10% of the width dimension (mm) of the workpiece obtained by “{(workpiece outer diameter dimension) − (workpiece inner diameter dimension)} × 0.5”. Is preferred, and more preferably 5%.
For controlling these operations, the current value of the drive device of the housing 8a or 8b for controlling the vertical movement of the guide roller 3 supporting the container 5 or the cylindrical workpiece 1 or a limit switch can be used. .

円筒形ワーク1が封孔処理剤4に対し、所定深さに満たないで浸漬することを防止するための一例を、図3(c)に基づいて説明する。
この調節手段では、封孔処理剤4を収容した容器5の下部にロードセルなどの荷重計測装置17を設ける。円筒形ワーク1を封孔処理剤4に浸漬すると、その浸漬深さに比例して計測装置17により検出される荷重は増加する。事前に設定した荷重値になると、円筒形ワーク1または容器5の移動動作が停止するように駆動装置にて制御する。また、ワーク1の回転は、検出荷重が一定の値を示すまで開始しないように制御する。これらの制御により、ワーク1の封孔処理剤4への浸漬深さを制限する。
An example for preventing the cylindrical workpiece 1 from being immersed in the sealing agent 4 without reaching a predetermined depth will be described with reference to FIG.
In this adjusting means, a load measuring device 17 such as a load cell is provided below the container 5 containing the sealing agent 4. When the cylindrical workpiece 1 is immersed in the sealing agent 4, the load detected by the measuring device 17 increases in proportion to the immersion depth. When the load value set in advance is reached, the driving device controls the movement of the cylindrical workpiece 1 or the container 5 to stop. The rotation of the workpiece 1 is controlled so as not to start until the detected load shows a certain value. By these controls, the immersion depth of the workpiece 1 in the sealing agent 4 is limited.

なお、図3(c)に示す手段は、円筒形ワーク1の封孔処理剤4への浸漬深さが、所定深さに満たない場合を防止する場合だけでなく、所定深さをこえて浸漬することを防止する場合にも用いることができる。   Note that the means shown in FIG. 3C is not only for preventing the case where the immersion depth of the cylindrical workpiece 1 in the sealing agent 4 is less than the predetermined depth, but also exceeding the predetermined depth. It can also be used to prevent immersion.

以上のような円筒形ワークの浸漬深さを物理的に調節する手段を設けることで、軸受外輪のような円筒形ワークの封孔処理に関し、処理装置の自動化が容易になされるため、封孔処理が迅速に実施可能となる。また、駆動部分が多い複雑な処理剤定量装置などを併用せずに封孔処理剤への浸漬深さの設定が可能となるため、装置のメンテナンスも容易になる。
本発明の封孔処理装置は、少なくとも図1(b)に示す封孔処理装置とともに、上述の図2(a)に示す円筒形ワーク外周面が封孔処理剤に浸漬する角度を変化させる手段および/または、図3(a)〜(c)に示す円筒形ワークが封孔処理剤表面より浸漬する深さを調節する手段を、それぞれ組み合わせて使用することができる。
By providing means for physically adjusting the immersion depth of the cylindrical workpiece as described above, the processing apparatus can be easily automated with respect to the sealing processing of the cylindrical workpiece such as the bearing outer ring. Processing can be performed quickly. In addition, since it is possible to set the immersion depth in the sealing treatment agent without using a complicated treatment agent quantification device having many drive parts, maintenance of the device is facilitated.
The sealing apparatus of the present invention is a means for changing the angle at which the outer peripheral surface of the cylindrical workpiece shown in FIG. 2 (a) is immersed in the sealing agent together with at least the sealing apparatus shown in FIG. 1 (b). And / or the means which adjusts the depth which the cylindrical workpiece | work shown to Fig.3 (a)-(c) immerses from the sealing agent surface can be used in combination, respectively.

本発明においては、さらに封孔処理剤として含浸性に優れる以下に説明する封孔処理剤と本発明の封孔処理装置とを組み合わせることによって、製品機能上に問題となる転走面のキズや異物付着をすることなく、装置の自動化を図ることができる。   In the present invention, the combination of the sealing agent described below, which is excellent in impregnation property as a sealing agent, and the sealing device of the present invention, makes it possible to remove scratches on the rolling surface that are problematic in terms of product function. The apparatus can be automated without attaching foreign matter.

本発明の封孔処理装置と組み合わせることができる封孔処理剤は、エポキシ基含有成分と硬化剤とを含み、重合性ビニル基含有溶剤を含まず、上記エポキシ基含有成分は、1分子中に含まれるエポキシ基の数が3個以上のポリグリシジルエーテル化合物を必須成分とし、1分子中に含まれるエポキシ基の数が2個のアルキレンジグリシジルエーテル化合物および環状脂肪族ジエポキシ化合物から選ばれた少なくとも1つを含む混合物であり、上記硬化剤を除くエポキシ基含有成分全体に対して、ポリグリシジルエーテル化合物が 10〜80 重量%配合された封孔処理剤である。   The sealing agent that can be combined with the sealing device of the present invention contains an epoxy group-containing component and a curing agent, does not contain a polymerizable vinyl group-containing solvent, and the epoxy group-containing component is contained in one molecule. A polyglycidyl ether compound having 3 or more epoxy groups is an essential component, and at least selected from an alkylene diglycidyl ether compound and a cycloaliphatic diepoxy compound having 2 epoxy groups in one molecule. It is a mixture containing one, and is a sealing agent containing 10 to 80% by weight of a polyglycidyl ether compound based on the entire epoxy group-containing component excluding the curing agent.

ポリグリシジルエーテル化合物および環状脂肪族ジエポキシ化合物はその分子内にオキシラン環が解裂して形成される繰り返し単位を含まない化合物である。本発明の混合物は硬化剤と反応して硬化物を形成する。
1分子中に含まれるエポキシ基の数が3個以上のポリグリシジルエーテル化合物としては、トリグリシジルエーテル化合物、テトラグリシジルエーテル化合物等が挙げられる。
ポリグリシジルエーテル化合物の例としては、トリメチロールプロパンポリグリシジルエーテル、グリセロールトリグリシジルエーテル、ソルビトールポリグリシジルエーテルを挙げることができる。
これらの中で、封孔処理剤の粘度を下げる観点から、トリグリシジルエーテル化合物が好ましく、特にトリメチロールプロパンポリグリシジルエーテルが好ましい。
A polyglycidyl ether compound and a cycloaliphatic diepoxy compound are compounds that do not contain a repeating unit formed by cleavage of an oxirane ring in the molecule. The mixture of the present invention reacts with a curing agent to form a cured product.
Examples of the polyglycidyl ether compound having 3 or more epoxy groups in one molecule include triglycidyl ether compounds and tetraglycidyl ether compounds.
Examples of the polyglycidyl ether compound include trimethylolpropane polyglycidyl ether, glycerol triglycidyl ether, and sorbitol polyglycidyl ether.
Among these, from the viewpoint of lowering the viscosity of the sealing agent, a triglycidyl ether compound is preferable, and trimethylolpropane polyglycidyl ether is particularly preferable.

1分子中に含まれるエポキシ基の数が2個のアルキレンジグリシジルエーテル化合物としては、ネオペンチルグリコールジグリシジルエーテル、グリセロールジグリシジルエーテル、ポリエチレングリコールジグリシジルエーテル、ポリプロピレングリコールジグリシジルエーテル、1,6−ヘキサンジオールジグリシジルエーテルを挙げることができる。   Examples of the alkylene diglycidyl ether compound having two epoxy groups contained in one molecule include neopentyl glycol diglycidyl ether, glycerol diglycidyl ether, polyethylene glycol diglycidyl ether, polypropylene glycol diglycidyl ether, 1,6- Mention may be made of hexanediol diglycidyl ether.

1分子中に含まれるエポキシ基の数が2個の環状脂肪族ジエポキシ化合物は、脂環式化合物の環を形成する炭素原子において、隣接する2つの炭素原子がオキシラン環を形成している、いわゆる脂環式エポキシ化合物であって、オキシラン環を2つ含む脂環式ジエポキシ化合物、例えば、1,2,8,9−ジエポキシリモネンが挙げられる。封孔処理剤の粘度を低下させつつ処理物の物性の低下を効果的に防止する好ましい化合物である。
また、水素添加ビスフェノールA、テトラヒドロフタル酸のジグリシジルエーテルなどの脂環式化合物のジグリシジルエーテルも使用することができる。
The cycloaliphatic diepoxy compound having two epoxy groups contained in one molecule is a so-called alicyclic compound in which two adjacent carbon atoms form an oxirane ring. Examples of the alicyclic epoxy compound include alicyclic diepoxy compounds containing two oxirane rings, such as 1,2,8,9-diepoxy limonene. It is a preferred compound that effectively prevents the physical properties of the treated product from being lowered while lowering the viscosity of the sealing agent.
Further, diglycidyl ethers of alicyclic compounds such as hydrogenated bisphenol A and diglycidyl ether of tetrahydrophthalic acid can also be used.

本発明に使用できる封孔処理剤は、取り扱い性の向上や、溶射被膜材への更なる浸透性向上の目的で、1分子中に含まれるエポキシ基の数が1個のモノグリシジルエーテル化合物を配合することができる。
1分子中に含まれるエポキシ基の数が1個のモノグリシジルエーテル化合物としては、ブチルグリシジルエーテルなどのアルキルモノグリシジルエーテル、アルキルフェノールモノグリシジルエーテル等、公知のモノグリシジルエーテル化合物を挙げることができる。
The sealing agent that can be used in the present invention is a monoglycidyl ether compound having one epoxy group in one molecule for the purpose of improving the handleability and further improving the permeability to the spray coating material. Can be blended.
Examples of the monoglycidyl ether compound having one epoxy group contained in one molecule include known monoglycidyl ether compounds such as alkyl monoglycidyl ethers such as butyl glycidyl ether and alkylphenol monoglycidyl ethers.

トリグリシジルエーテル化合物は、溶射被膜と金属基材との間の接着力を飛躍的に高める封孔処理剤成分として使用できる。同時に該化合物自体の粘度が低いために、後述するジグリシジルエーテル化合物等と混合することによって、キシレン、メチルエチルケトンなどの有機溶剤や、重合性ビニル基含有溶剤などの添加を必要とせず、封孔剤に対し、充分な浸透性を付与できる。
また、樹脂中に含む塩素イオン量を 0.5 重量%以下とすることで、湿潤雰囲気下における絶縁抵抗などの電気特性の低下や、基材の腐食性などが抑えられる。
トリグリシジルエーテル化合物の 25℃における粘度は 500 mPa・s 以下であることが好ましい。500 mPa・s を超えると浸透性に劣る。
The triglycidyl ether compound can be used as a sealing agent component that dramatically increases the adhesion between the thermal spray coating and the metal substrate. At the same time, since the viscosity of the compound itself is low, it is not necessary to add an organic solvent such as xylene and methyl ethyl ketone or a polymerizable vinyl group-containing solvent by mixing with a diglycidyl ether compound, which will be described later. In contrast, sufficient permeability can be imparted.
In addition, when the amount of chlorine ions contained in the resin is 0.5% by weight or less, it is possible to suppress deterioration of electrical characteristics such as insulation resistance in a humid atmosphere and corrosivity of the base material.
The viscosity of the triglycidyl ether compound at 25 ° C. is preferably 500 mPa · s or less. If it exceeds 500 mPa · s, the permeability is poor.

混合物全体に対して、トリグリシジルエーテル化合物の配合割合は 10〜80 重量%であり、好ましくは 20〜50 重量%である。10 重量%未満のときは、封孔液自体の粘度を低く設定できるため、硬化物の浸透性は高まるものの、一方ではトリグリシジルエーテル化合物の接着性向上効果が得られにくくなるため、基材との接着力は減少する。また、トリグリシジルエーテル化合物の配合割合が 80 重量%を超えるときは封孔処理剤の粘度が高くなるため浸透性に劣る。   The blending ratio of the triglycidyl ether compound is 10 to 80% by weight, preferably 20 to 50% by weight, based on the whole mixture. When the amount is less than 10% by weight, the viscosity of the sealing liquid itself can be set low, so that the permeability of the cured product is increased, but on the other hand, it is difficult to obtain the effect of improving the adhesion of the triglycidyl ether compound. The adhesive strength of is reduced. Further, when the blending ratio of the triglycidyl ether compound exceeds 80% by weight, the permeability of the sealing agent is increased, so that the permeability is poor.

1分子中に含まれるエポキシ基の数が2個のアルキレンジグリシジルエーテル化合物は、それ自体が低粘度のエポキシ化合物であるため、ポリグリシジルエーテルへの添加によって封孔剤の粘度を低下させることができるため好ましい。また、1,2,8,9−ジエポキシリモネンに示されるような環状脂肪族ジエポキシ化合物の添加も好ましい。これら化合物は、硬化反応時にエポキシ分子と共重合することで一体化するため、配合による硬化物の物性低下や、硬化時の体積減少を防ぐことができるため好ましい。   Since the alkylene diglycidyl ether compound having two epoxy groups contained in one molecule is an epoxy compound having a low viscosity in itself, the viscosity of the sealant may be reduced by addition to the polyglycidyl ether. This is preferable because it is possible. Addition of a cycloaliphatic diepoxy compound as shown in 1,2,8,9-diepoxy limonene is also preferred. Since these compounds are integrated by copolymerizing with epoxy molecules at the time of the curing reaction, it is preferable because the physical properties of the cured product can be prevented from being reduced by blending and the volume at the time of curing can be prevented.

アルキレンジグリシジルエーテル化合物の 25℃における粘度は 30 mPa・s 以下であることが好ましい。30 mPa・s を超えると封孔剤の粘度が上昇するため浸透性が劣る。
混合物全体に対して、アルキレンジグリシジルエーテル化合物の配合割合が 10〜80 重量%であることが好ましく、より好ましくは 50〜80 重量%である。10 重量%未満のときは封孔剤の粘度低減効果が小さくなり、封孔剤の浸透性を高めることができない。また、80 重量%を超えると、封孔剤の浸透性は高まるが、相対的に硬化時に高密度の架橋構造を形成する役割を持つトリグリシジルエーテル化合物の配合割合が減少するため、硬化後のエポキシ樹脂の物性は低下する。
The viscosity of the alkylene diglycidyl ether compound at 25 ° C. is preferably 30 mPa · s or less. If it exceeds 30 mPa · s, the viscosity of the sealant will increase, resulting in poor permeability.
The blending proportion of the alkylene diglycidyl ether compound is preferably 10 to 80% by weight, more preferably 50 to 80% by weight, based on the entire mixture. When it is less than 10% by weight, the effect of reducing the viscosity of the sealant is reduced, and the permeability of the sealant cannot be increased. On the other hand, if it exceeds 80% by weight, the permeability of the sealant increases, but the proportion of the triglycidyl ether compound, which has a role of forming a high-density crosslinked structure at the time of curing, decreases. The physical properties of the epoxy resin are reduced.

アルキレンジグリシジルエーテル化合物は、上記トリグリシジルエーテル化合物と所定量混合することで、トリグリシジルエーテル化合物単体の持つ基材密着力や、分子の架橋密度、樹脂硬度を大幅に低下させることなく、封孔処理剤の浸透度を確保することで溶射被膜用の封孔処理剤として充分な機能が発現させることができる。   The alkylene diglycidyl ether compound is mixed with the above-mentioned triglycidyl ether compound in a predetermined amount, so that the substrate adhesion force, molecular cross-linking density, and resin hardness of the triglycidyl ether compound itself can be sealed without significantly decreasing. By ensuring the penetration of the treatment agent, a sufficient function as a sealing treatment agent for thermal spray coating can be exhibited.

1分子中に含まれるエポキシ基の数が1個のモノグリシジルエーテル化合物は単官能基を介して樹脂の一部と結合することができる。また、それ自身が低粘度のエポキシ化合物であるため封孔処理剤の粘度を低下させることができ、一方で、硬化後の樹脂内部の残留応力の低減や、硬化速度の調整効果を与えることができる。
モノグリシジルエーテル化合物の配合量は、混合物全体に対して、0〜50 重量%とすることが好ましい。
モノグリシジルエーテル化合物の添加量が 50 重量%を超えると、揮発量が増加したり、トリグリシジルエーテル化合物の量が相対的に減少し、硬化後樹脂の架橋密度が不足し、物性が大きく低下したり硬化物が形成しにくくなる。またポリグリシジルエーテル化合物の配合量も減少するため、溶射被膜と基材間の密着力が小さくなる。
A monoglycidyl ether compound having one epoxy group contained in one molecule can be bonded to a part of the resin through a monofunctional group. In addition, since it is a low-viscosity epoxy compound itself, the viscosity of the sealing agent can be lowered, and on the other hand, it can reduce the residual stress inside the cured resin and provide an effect of adjusting the curing rate. it can.
It is preferable that the compounding quantity of a monoglycidyl ether compound shall be 0-50 weight% with respect to the whole mixture.
When the added amount of monoglycidyl ether compound exceeds 50% by weight, the amount of volatilization increases, the amount of triglycidyl ether compound decreases relatively, the crosslinking density of the resin after curing is insufficient, and the physical properties are greatly reduced. It becomes difficult to form a cured product. Moreover, since the compounding quantity of a polyglycidyl ether compound also reduces, the adhesive force between a thermal spray coating and a base material becomes small.

上記グリシジルエーテル化合物の混合物に対して硬化剤が配合される。硬化剤としては、酸無水物類および脂肪族アミン化合物、脂環式アミン化合物、芳香族アミン化合物などのアミン化合物類、イミダゾール類などの公知のエポキシ樹脂用硬化剤を使用できる。酸無水物類は単体あるいは組合せて使用することができる。また、アミン化合物類は単体あるいは組合せて使用することができる。
酸無水物類としては、無水フタル酸、無水トリメリット酸、無水ピロメリット酸、無水ベンゾフェノンテトラカルボン酸、エチレングリコールビストリメリテート、グリセロールトリストリメリテート、無水マレイン酸、テトラヒドロ無水フタル酸、メチルテトラヒドロ無水フタル酸、エンドメチレンテトラヒドロ無水フタル酸、メチルエンドメチレンテトラヒドロ無水フタル酸、メチルブテニルテトラヒドロ無水フタル酸、無水コハク酸、ドデセニル無水コハク酸、ヘキサヒドロ無水フタル酸、メチルヘキサヒドロ無水フタル酸、メチルシクロヘキセンジカルボン酸無水物およびその誘導体等を挙げることができる。
アミン化合物類としては、ジエチレントリアミン、トリエチレンテトラミンなどの鎖状脂肪族ポリアミン、N−アミノエチルピペラジン、イソホロンジアミンなどの環状脂肪族ポリアミン、キシリレンジアミンなどの脂肪芳香族アミン、メタフェニレンジアミン、ジアミノジフェニルアミンなどの芳香族アミンおよびその誘導体等を挙げることができる。
これらの中で 25℃における粘度が 50 mPa・s 以下の酸無水物硬化剤や、25℃における粘度が 10 mPa・s 以下の脂肪族アミン系硬化剤は、添加によって封孔処理剤系全体の粘度を顕著に低下できるため、好適な硬化剤となる。
特に封孔処理剤のポットライフを長くすることができ、また硬化時の収縮率が小さい酸無水物硬化剤が好ましい。
酸無水物硬化剤の配合量は、エポキシ基1当量に対して 0.80〜0.95 当量とすることが好ましい。
A curing agent is blended with the mixture of the glycidyl ether compounds. As the curing agent, acid anhydrides and amine compounds such as aliphatic amine compounds, alicyclic amine compounds and aromatic amine compounds, and known curing agents for epoxy resins such as imidazoles can be used. The acid anhydrides can be used alone or in combination. Amine compounds can be used alone or in combination.
Examples of the acid anhydrides include phthalic anhydride, trimellitic anhydride, pyromellitic anhydride, benzophenone tetracarboxylic anhydride, ethylene glycol bistrimellitate, glycerol trislimitate, maleic anhydride, tetrahydrophthalic anhydride, methyltetrahydro Phthalic anhydride, endomethylenetetrahydrophthalic anhydride, methylendomethylenetetrahydrophthalic anhydride, methylbutenyltetrahydrophthalic anhydride, succinic anhydride, dodecenyl succinic anhydride, hexahydrophthalic anhydride, methylhexahydrophthalic anhydride, methylcyclohexene Examples thereof include dicarboxylic acid anhydrides and derivatives thereof.
Examples of amine compounds include chain aliphatic polyamines such as diethylenetriamine and triethylenetetramine, cyclic aliphatic polyamines such as N-aminoethylpiperazine and isophoronediamine, aliphatic aromatic amines such as xylylenediamine, metaphenylenediamine, and diaminodiphenylamine. And aromatic amines and derivatives thereof.
Of these, acid anhydride curing agents with a viscosity at 25 ° C of 50 mPa · s or less, and aliphatic amine curing agents with a viscosity at 25 ° C of 10 mPa · s or less, Since the viscosity can be remarkably lowered, it becomes a suitable curing agent.
In particular, an acid anhydride curing agent that can increase the pot life of the sealing agent and has a low shrinkage during curing is preferable.
It is preferable that the compounding quantity of an acid anhydride hardening | curing agent shall be 0.80-0.95 equivalent with respect to 1 equivalent of epoxy groups.

本発明に使用できる封孔処理剤には、その他材料として界面活性剤を添加できる。特に効果のある界面活性剤としては、フッ素系界面活性剤やシリコーン系界面活性剤が挙げられ、特に公知のフッ素系界面活性剤の使用が好ましい。本発明において、公知のアニオン性、カチオン性、ノニオン性および両性の界面活性剤を使用できる。本発明の封孔処理剤に、フッ素系界面活性剤を配合する場合は、単独でまたは2種以上を混合して使用することができる。また、シリコーンオイルなど界面活性効果や浸透効果を高める添加剤であれば、発明の特徴を妨げない範囲で使用できる。   A surfactant can be added as an additional material to the sealing agent that can be used in the present invention. Particularly effective surfactants include fluorine-based surfactants and silicone-based surfactants, and it is particularly preferable to use known fluorine-based surfactants. In the present invention, known anionic, cationic, nonionic and amphoteric surfactants can be used. When a fluorine-based surfactant is added to the sealing agent of the present invention, it can be used alone or in admixture of two or more. Moreover, if it is an additive which improves the surface active effect and the osmosis | permeation effect, such as silicone oil, it can be used in the range which does not disturb the characteristic of invention.

アニオン性界面活性剤としては、スルホン酸塩、硫酸塩、カルボン酸塩、リン酸塩、ホスホン酸塩、リン酸エステル等を使用できる。カチオン性界面活性剤としては、第四級アンモニウム塩、アミノハロゲン塩等を使用できる。ノニオン性界面活性剤としては、ポリオキシエチレンエステル型、ポリオキシエチレンエーテル型、ソルビタンエステル型等を使用できる。両性界面活性剤としては、イミダゾリン型、ベタイン型等を使用できる。   As the anionic surfactant, sulfonate, sulfate, carboxylate, phosphate, phosphonate, phosphate ester and the like can be used. As the cationic surfactant, a quaternary ammonium salt, an amino halogen salt, or the like can be used. As the nonionic surfactant, polyoxyethylene ester type, polyoxyethylene ether type, sorbitan ester type and the like can be used. As the amphoteric surfactant, imidazoline type, betaine type and the like can be used.

(1)軸受試験片の作製
清澄な深溝玉軸受6316の軸受外輪(以下、軸受試験片9という)を準備し、外輪外径および両幅面の膜厚が約 400 μm となるように大気プラズマ溶射法でアルミナセラミックを溶射した。
(1) Preparation of bearing test piece Prepare a bearing outer ring (hereinafter referred to as bearing test piece 9) of a clear deep groove ball bearing 6316, and perform atmospheric plasma spraying so that the outer ring outer diameter and the film thickness of both width surfaces are about 400 μm. The alumina ceramic was sprayed by the method.

(2)封孔処理剤の作製
実施例1〜実施例5および比較例1〜比較例17で使用した封孔処理剤を調整した。特定の原料組成を可変し5種類の封孔処理剤を調製した。調製に用いた材料を以下に示す。下記成分を表1に示す組成で室温で充分に撹拌混合し、混合樹脂中の気泡を抜くため30分静置し封孔処理剤を得た。
(a)ポリグリシジルエーテル化合物
トリメチロールプロパントリグリシジルエーテル:ナガセケムテックス社製、デナコールEX−321L、粘度; 500 mPa・s (25℃)
(b)アルキレンジグリシジルエーテル化合物
ジャパンエポキシレジン社製、YED216M、粘度; 15 mPa・s (25℃)
(c)環状脂肪族ジエポキシ化合物
ダイセル化学工業社製、セロキサイド3000、粘度; 10 mPa・s (25℃)
(d)アルキレンモノグリシジルエーテル化合物
ジャパンエポキシレジン社製、YED111E、粘度; 7 mPa・s (25℃)
(e)重合性ビニル基含有有機溶剤
和光純薬社製、スチレンモノマー(試薬)
(f)酸無水物系硬化剤
大日本インキ化学工業社製、エピクロンB−570、粘度; 40 mPa・s (25℃)
(g)イミダゾール系硬化促進剤
四国化成工業社製、OR−2E4MZ
(2) Production of sealing agent The sealing agents used in Examples 1 to 5 and Comparative Examples 1 to 17 were prepared. Five kinds of sealing agents were prepared by varying specific raw material compositions. The materials used for the preparation are shown below. The following components were sufficiently stirred and mixed at room temperature with the composition shown in Table 1, and left for 30 minutes to remove bubbles in the mixed resin to obtain a sealing agent.
(A) Polyglycidyl ether compound Trimethylolpropane triglycidyl ether: manufactured by Nagase ChemteX Corporation, Denacol EX-321L, viscosity: 500 mPa · s (25 ° C.)
(B) Alkylenediglycidyl ether compound, manufactured by Japan Epoxy Resin Co., Ltd., YED216M, viscosity; 15 mPa · s (25 ° C.)
(C) Cycloaliphatic diepoxy compound Daicel Chemical Industries, Celoxide 3000, viscosity; 10 mPa · s (25 ° C.)
(D) Alkylene monoglycidyl ether compound, manufactured by Japan Epoxy Resin Co., Ltd., YED111E, viscosity; 7 mPa · s (25 ° C.)
(E) Polymerizable vinyl group-containing organic solvent Wako Pure Chemical Industries, Ltd., styrene monomer (reagent)
(F) Acid anhydride curing agent, manufactured by Dainippon Ink and Chemicals, Epicron B-570, viscosity: 40 mPa · s (25 ° C.)
(G) Imidazole-based curing accelerator, Shikoku Kasei Kogyo Co., Ltd., OR-2E4MZ

Figure 0005118903
Figure 0005118903

(3)封孔処理工程
上記封孔処理剤を用いて、図1に示す封孔処理装置に上記軸受試験片9をセットし、上記封孔処理剤を用いて封孔処理を行なった。
実施例1〜実施例5および比較例1〜比較例15は全て、軸受試験片回転数が0.03rpm、軸受試験片回転時間が約33分であり、軸受試験片の総回転数は約1回転の条件にて行なった。また、封孔処理剤の液面は、軸受試験片の幅面のほぼ全面が浸漬するレベルに調整した。封孔処理後、 80℃×1 時間予備焼成し、その後 120℃×2 時間焼成を行なった。
用いた封孔処理剤の種類、回転ローラ案内位置、回転ローラ材質、ガイドローラの有無について表2に示す。「回転ローラ案内位置」において、「溝底」は「溝内面1bに接する部位」すなわち軸受試験片9の転走面をいい、「外」は軸受試験片9の内径面1cをいう。また、「回転ローラ材質」において「金属」はSUS303製を、「ゴム」はシリコーンゴム(ショア硬度A80)を用いた。
なお、比較例16は、図1に示す封孔処理装置を用いないで、軸受試験片の溶射面の表面に室温雰囲気下において、ポリエステル製刷毛を用いて封孔処理剤を1回塗布し 30 分間静置した。その後、80℃×1 時間予備焼成し、さらに120℃×2 時間焼成を行なった。比較例17は、比較例16において、80℃×1 時間予備焼成後に2度塗りを行ない、さらに一度予備乾燥を行なったものを120℃×2 時間焼成を行なった。
(3) Sealing treatment process The bearing test piece 9 was set in the sealing treatment apparatus shown in FIG. 1 using the sealing treatment agent, and the sealing treatment was performed using the sealing treatment agent.
In all of Examples 1 to 5 and Comparative Examples 1 to 15, the bearing test piece rotation speed was 0.03 rpm, the bearing test piece rotation time was about 33 minutes, and the total rotation speed of the bearing test piece was about 1 The rotation was performed under the condition of rotation. Further, the liquid level of the sealing agent was adjusted to a level at which almost the entire width surface of the bearing test piece was immersed. After the sealing treatment, preliminary baking was performed at 80 ° C. for 1 hour, and then baking was performed at 120 ° C. for 2 hours.
Table 2 shows the type of sealing agent used, the rotating roller guide position, the rotating roller material, and the presence or absence of the guide roller. In the “rotating roller guide position”, “groove bottom” refers to the “part in contact with the groove inner surface 1 b”, that is, the rolling surface of the bearing test piece 9, and “outer” refers to the inner diameter surface 1 c of the bearing test piece 9. In “Rotating roller material”, “Metal” is made of SUS303, and “Rubber” is silicone rubber (Shore hardness A80).
In Comparative Example 16, the sealing agent shown in FIG. 1 was not used, but the sealing agent was applied once to the surface of the sprayed surface of the bearing test piece using a polyester brush in a room temperature atmosphere. Let stand for a minute. Thereafter, preliminary baking was performed at 80 ° C. for 1 hour, and further baking was performed at 120 ° C. for 2 hours. In Comparative Example 17, the same coating as Comparative Example 16 was performed twice after preliminary baking at 80 ° C. for 1 hour, and then preliminary drying was performed at 120 ° C. for 2 hours.

(4)封孔処理の評価
得られた軸受試験片を絶縁抵抗測定試験および外観(封孔処理被覆および転走面)観察により評価した。結果を表2に示す。
(4−1)絶縁抵抗測定試験
封孔処理されたアルミナセラミック溶射被膜9aを有する軸受試験片9に対する絶縁抵抗試験の概略を図4に示す。軸受試験片9を 80℃の温水に 1 時間浸漬後乾燥布で拭取り、常温まで放冷後、締め代 20 μmとなるようなハウジング10に圧入し、幅面固定蓋11をボルト止めして固定する。配線12に取り付けた 1000 V DC絶縁抵抗計13を用いて、軸受試験片9とハウジング10間の絶縁抵抗を測定した。判定基準は、2000MΩ以上の抵抗率を示す場合は「可(○)」、2000 MΩより下回る抵抗率の場合は「不可(×)」と判定した。
(4) Evaluation of sealing treatment The obtained bearing test piece was evaluated by an insulation resistance measurement test and appearance (sealing treatment coating and rolling surface) observation. The results are shown in Table 2.
(4-1) Insulation Resistance Measurement Test FIG. 4 shows an outline of an insulation resistance test for the bearing test piece 9 having the sealed alumina ceramic sprayed coating 9a. Bearing test piece 9 is immersed in warm water at 80 ° C for 1 hour, wiped with a dry cloth, allowed to cool to room temperature, press-fitted into housing 10 with a tightening margin of 20 µm, and fixed with width surface fixing lid 11 with bolts. To do. The insulation resistance between the bearing test piece 9 and the housing 10 was measured using a 1000 V DC insulation resistance meter 13 attached to the wiring 12. The criterion was determined as “Yes (◯)” when the resistivity was 2000 MΩ or higher, and “No (×)” when the resistivity was lower than 2000 MΩ.

(4−2)外観(封孔処理被膜および転走面)観察
セラミック溶射膜以外の場所に封孔処理剤が付着すると、製品搬送時や軸受運転時の振動で硬化樹脂が転走面(レース面)に落下し軸受の異常に繋がる恐れがある。また、封孔処理剤の浸透深さが一定でない場合、最終の研削仕上げ時の研摩取り代次第では封孔されていない部位が露出し、封孔性が悪化する恐れがある。転がり軸受において、これらの不具合は厳禁とされている。
以上の基準を基礎として、実機での使用が進んだ条件にて加速評価するため、軸受試験片9を150℃×500時間放置後に外観観察を行なった。封孔処理剤が均一に処理されている研摩面であれば、高温下の放置時間に応じ一様に薄いベージュ色または薄い茶色を示すが、封孔処理剤の処理にムラがある場合は濃淡が顕著に現れる。セラミック溶射膜に色ムラがなく、かつ転走面に傷が見られない場合は「可(○)」、セラミック溶射膜に色ムラが、あるいは転走面に傷が見られた場合や、セラミック溶射膜以外の部位に封孔処理剤が付着していた場合いずれも「不可(×)」と判定した。また、セラミック溶射面の部分的に硬化樹脂が局在化していた場合は研摩工程で加工時間が増加したり、砥石が目詰まりする原因となったり、外径面取部寸法のバラツキ原因となるため「不可(×)」と判定した。
一方で転走面の外観観察を行ない、転走面全体が回転ローラの周接部以外の部位と同様の光沢を持ち、キズなどがない場合「可(○)」、転走面にキズなどが見られた場合は「不可(×)」と判定した。
(4-2) Appearance (sealing treatment coating and rolling surface) observation When the sealing treatment agent adheres to a place other than the ceramic sprayed coating, the cured resin turns into the rolling surface (race) due to vibration during product transportation and bearing operation. May cause a bearing failure. Moreover, when the penetration depth of the sealing agent is not constant, a portion that is not sealed may be exposed depending on the polishing removal at the time of final grinding and the sealing property may be deteriorated. These problems are strictly prohibited in rolling bearings.
On the basis of the above criteria, the appearance of the bearing test piece 9 was observed after being left at 150 ° C. for 500 hours in order to make an accelerated evaluation under conditions where the actual machine was used. If the polishing surface is uniformly treated, the surface is uniformly light beige or light brown depending on the standing time at high temperatures. Appears prominently. If the ceramic sprayed film has no color unevenness and no scratches are seen on the rolling surface, it is “Yes”. If the ceramic sprayed film has color unevenness or scratches on the rolling surface, In the case where the sealing agent was adhered to a portion other than the sprayed film, it was determined that “impossible (×)” in any case. Also, if the cured resin is partially localized on the ceramic sprayed surface, it will increase the processing time in the polishing process, cause clogging of the grindstone, and cause variations in the dimensions of the outer diameter chamfered part. Therefore, it was determined as “impossible (×)”.
On the other hand, the appearance of the rolling surface is observed, and if the entire rolling surface has the same gloss as the part other than the peripheral part of the rotating roller and there are no scratches, “Yes (○)”, scratches on the rolling surface, etc. When it was seen, it was determined as “impossible (×)”.

Figure 0005118903
Figure 0005118903

実施例1〜実施例5に示すように、本発明の封孔処理装置を用いて、最適な封孔処理剤を採用して封孔処理を行なうと、絶縁特性、外観ともに良好な結果が得られた。また軸受試験片の回転精度も良好であり、製品機能上に問題となる転走面キズや異物付着も見られなかった。   As shown in Examples 1 to 5, when the sealing treatment apparatus of the present invention is used and the sealing treatment is carried out using an optimum sealing treatment agent, good results are obtained in both insulation characteristics and appearance. It was. Moreover, the rotation accuracy of the bearing test piece was also good, and there were no rolling surface scratches and foreign matter adhesions that were problematic in product function.

一方、比較例1は、回転ローラをステンレス(SUS303)製の部材としたため、軸受試験片加工時に発生し転走面に存在するバリやセラミック粉末などの異物を噛みこみながら転走面と回転ローラが周接するため、レース面に傷をつける問題があった。また、案内部を転走面の外とした場合、転走面につける疵の危険性は回避されるが、比較例4、5、12、13の結果より、軸受試験片を正確に回転させることができず、所定の処理時間内に所定の回転数を与えることができなくなり、回転不足による封孔の不具合が生じる。   On the other hand, in Comparative Example 1, since the rotating roller is made of stainless steel (SUS303), the rolling contact surface and the rotating roller while biting foreign matter such as burrs and ceramic powder that are generated on the bearing test piece and exist on the rolling contact surface. Had a problem of scratching the race surface. Further, when the guide portion is outside the rolling surface, the risk of wrinkles on the rolling surface is avoided, but the bearing test piece is rotated accurately from the results of Comparative Examples 4, 5, 12, and 13. This makes it impossible to provide a predetermined rotational speed within a predetermined processing time, resulting in a sealing failure due to insufficient rotation.

比較例3、11の結果より、軸受外輪のような円筒形ワークの一部分にのみ封孔処理を行なう場合において、回転ローラの案内位置を転走面外とした場合、ガイドローラがなければワークの回転精度が確保できず、不必要な部位に封孔処理剤が付着したり、はみ出したりが起こりやすくなる。このため、回転ローラの案内位置が転走面外の場合、ガイドローラは不可欠な構成部材となる。   From the results of Comparative Examples 3 and 11, when sealing processing is performed only on a part of a cylindrical workpiece such as a bearing outer ring, when the guide position of the rotating roller is outside the rolling surface, if there is no guide roller, the workpiece Rotational accuracy cannot be ensured, and the sealing agent tends to adhere to or protrude from unnecessary parts. For this reason, when the guide position of the rotating roller is outside the rolling surface, the guide roller becomes an indispensable constituent member.

比較例16、17の結果より、刷毛塗り方式は過剰な封孔処理剤を除去するためにはポリエチレン製のヘラで掻き取ったあとに、さらにウエスやスポンジなど吸液部材での拭取りが必要であるが、全ての部位に均一に拭取り作業を行なうことは困難であり、また製造の自動化も困難である。また、焼成時の封孔処理剤の低粘度化により、表面に過剰に存在する封孔処理剤は、ワークの下方に集まって液溜まり(タレ)を発生させることは不可避であるため、研摩作業に支障が生じる問題がある。
また、比較例6、14、15の結果より、案内部をレース面溝底とし、案内ローラを設けたにもかかわらず封孔剤組成が本発明に適した封孔剤でなければ製品の性能は発揮されない。
From the results of Comparative Examples 16 and 17, the brush coating method requires wiping with a liquid absorbing member such as a waste cloth or sponge after scraping with a polyethylene spatula to remove excess sealing agent. However, it is difficult to perform the wiping operation uniformly on all the parts, and it is difficult to automate the production. In addition, due to the low viscosity of the sealing agent at the time of firing, it is inevitable that the sealing agent present on the surface excessively gathers below the work and generates a liquid pool (sag). There is a problem that causes trouble.
Further, from the results of Comparative Examples 6, 14, and 15, the performance of the product is not the sealing agent composition suitable for the present invention even though the guide portion is the race surface groove bottom and the guide roller is provided. Is not demonstrated.

本発明の封孔処理剤塗布装置は、円筒形ワークの外周面に形成されたセラミック溶射被膜内の空隙を確実に、簡便な方法で封孔処理剤により充填することができる。このため、絶縁軸受などに好適に用いることができる。   The sealing agent coating apparatus of the present invention can reliably fill the voids in the ceramic spray coating formed on the outer peripheral surface of the cylindrical workpiece with the sealing agent by a simple method. For this reason, it can use suitably for an insulation bearing etc.

本発明の封孔処理装置の一例を説明する図である。It is a figure explaining an example of the sealing processing apparatus of this invention. 本発明の封孔処理装置の別の一例を説明する図である。It is a figure explaining another example of the sealing processing apparatus of this invention. 円筒形ワークの浸漬深さを調節する手段を説明する図である。It is a figure explaining the means to adjust the immersion depth of a cylindrical workpiece. 絶縁抵抗試験の概略を示す図である。It is a figure which shows the outline of an insulation resistance test.

符号の説明Explanation of symbols

1 円筒形ワーク
2 回転ローラ
3 ガイドローラ
4 封孔処理剤
5 封孔処理剤収容容器
6 軸受
7 駆動モータ
8 筐体
9 軸受試験片
10 ハウジング
11 幅面固定蓋
12 配線
13 絶縁抵抗計
14 台座
15 排出孔
16 硬質板
17 荷重計測装置
DESCRIPTION OF SYMBOLS 1 Cylindrical workpiece 2 Rotating roller 3 Guide roller 4 Sealing agent 5 Sealing agent container 6 Bearing 7 Drive motor 8 Housing 9 Bearing test piece 10 Housing 11 Width surface fixed lid 12 Wiring 13 Insulation resistance meter 14 Base 15 Discharge Hole 16 Hard plate 17 Load measuring device

Claims (9)

内径部に溝を有する円筒形ワークの外周面に形成されたセラミック溶射被膜を封孔処理剤を用いて封孔処理するための封孔処理剤塗布装置であって、
前記円筒形ワークの内径面を少なくとも1個以上の回転ローラで回転支持して前記円筒形ワークを回転させる手段と、前記円筒形ワークに対して上下方向に移動可能な封孔処理剤収容容器とを有し、前記封孔処理剤収容容器を前記円筒形ワーク下部に配置することを特徴とする封孔処理剤塗布装置。
A sealing agent coating apparatus for sealing a ceramic sprayed coating formed on the outer peripheral surface of a cylindrical workpiece having a groove in an inner diameter portion using a sealing agent,
Means for rotating and supporting the cylindrical workpiece by rotating and supporting the inner surface of the cylindrical workpiece with at least one rotating roller; and a sealing agent storage container movable in the vertical direction with respect to the cylindrical workpiece ; And a sealing agent coating apparatus , wherein the sealing agent container is disposed below the cylindrical workpiece.
前記円筒形ワークを回転させる手段は、ローラ外周面に弾性体を配した前記回転ローラと、前記円筒形ワークの内径面に接して従動する少なくとも1個以上のガイドローラとにより前記円筒形ワークを支持し、前記回転ローラおよび前記ガイドローラの少なくとも1つのローラが円筒形ワークの前記溝内面に接し、この溝内面に接する部位に弾性体を配したローラ構造であることを特徴とする請求項1記載の封孔処理剤塗布装置。   The means for rotating the cylindrical workpiece includes: the rotating roller having an elastic body disposed on an outer peripheral surface of the roller; and at least one guide roller driven in contact with the inner diameter surface of the cylindrical workpiece. 2. The roller structure according to claim 1, wherein at least one of the rotating roller and the guide roller is in contact with the inner surface of the groove of the cylindrical workpiece, and an elastic body is disposed at a portion in contact with the inner surface of the groove. The sealing agent coating apparatus as described. 前記回転ローラは、その外径面の軸方向断面が円弧状であることを特徴とする請求項1または請求項2記載の封孔処理剤塗布装置。   The sealing agent coating apparatus according to claim 1 or 2, wherein the rotary roller has an outer surface having an arcuate cross section in the axial direction. 前記封孔処理剤塗布装置は、前記円筒形ワークの外周部分を前記封孔処理剤に浸漬させ、この浸漬した状態で前記回転ローラを回転させることを特徴とする請求項1、請求項2または請求項3記載の封孔処理剤塗布装置。   The said sealing agent coating apparatus applies the outer peripheral part of the said cylindrical workpiece | work to the said sealing agent, and rotates the said rotation roller in this immersed state, The Claim 1 or Claim 2 characterized by the above-mentioned. The sealing agent coating device according to claim 3. 前記封孔処理剤塗布装置は、前記円筒形ワークの外周部分が前記封孔処理剤に浸漬する角度を変化させる手段を有することを特徴とする請求項4記載の封孔処理剤塗布装置。   The said sealing agent coating device has a means to change the angle which the outer peripheral part of the said cylindrical workpiece | work immerses in the said sealing agent, The sealing agent coating device of Claim 4 characterized by the above-mentioned. 前記封孔処理剤塗布装置は、前記円筒形ワークの外周部分が前記封孔処理剤に浸漬する深さを調節する手段を有することを特徴とする請求項4または請求項5記載の封孔処理剤塗布装置。   6. The sealing treatment according to claim 4, wherein the sealing agent coating device has means for adjusting a depth at which an outer peripheral portion of the cylindrical workpiece is immersed in the sealing agent. Agent applicator. 前記封孔処理剤塗布装置は、前記円筒形ワークの外周部分と、前記封孔処理剤収容容器内部の底面との間に、前記円筒形ワークの幅面寸法の 2〜10 %長さの隙間を設けるように、前記封孔処理剤に浸漬して前記容器内部の底面に接触した前記円筒形ワークの外周部分を、反転動作により離脱させる手段を有することを特徴とする請求項6記載の封孔処理剤塗布装置。   In the sealing agent coating apparatus, a gap having a length of 2 to 10% of a width dimension of the cylindrical workpiece is provided between an outer peripheral portion of the cylindrical workpiece and a bottom surface inside the sealing agent storage container. 7. The sealing according to claim 6, further comprising means for detaching the outer peripheral portion of the cylindrical workpiece, which is immersed in the sealing agent and is in contact with the bottom surface inside the container, by reversing operation. Treatment agent applicator. 前記封孔処理剤は、エポキシ基含有成分と硬化剤とを含み、重合性ビニル基含有溶剤を含まず、前記エポキシ基含有成分は、1分子中に含まれるエポキシ基の数が3個以上のポリグリシジルエーテル化合物を必須成分とし、1分子中に含まれるエポキシ基の数が2個のアルキレンジグリシジルエーテル化合物および環状脂肪族ジエポキシ化合物から選ばれた少なくとも1つを含む混合物であり、前記硬化剤を除く、前記エポキシ基含有成分全体に対して、ポリグリシジルエーテル化合物が 10〜80 重量%配合された封孔処理剤であることを特徴とする請求項1ないし請求項7のいずれか一項記載の封孔処理剤塗布装置。   The sealing agent contains an epoxy group-containing component and a curing agent, does not contain a polymerizable vinyl group-containing solvent, and the epoxy group-containing component has 3 or more epoxy groups contained in one molecule. A curing agent comprising a polyglycidyl ether compound as an essential component and containing at least one selected from an alkylenediglycidyl ether compound and a cyclic aliphatic diepoxy compound having two epoxy groups in one molecule. 8. The sealing agent according to claim 1, wherein the polyglycidyl ether compound is blended in an amount of 10 to 80 wt% with respect to the entire epoxy group-containing component excluding. Sealing agent coating device. 内径部に溝を有する円筒形ワークの外周面に形成されたセラミック溶射被膜を請求項1ないし請求項8いずれか一項記載の封孔処理剤塗布装置を用いて封孔処理する方法であって、
前記円筒形ワークの外周部分を前記封孔処理剤に浸漬した状態で前記回転ローラを回転させることで円筒形ワークの外周部分に封孔処理剤を塗布・浸透させることを特徴とする封孔処理方法。
A ceramic sprayed coating formed on an outer peripheral surface of a cylindrical workpiece having a groove in an inner diameter portion, using a sealing agent coating apparatus according to any one of claims 1 to 8, wherein the sealing treatment is performed. ,
Sealing treatment characterized in that the sealing agent is applied to and permeated into the outer peripheral portion of the cylindrical workpiece by rotating the rotating roller while the outer peripheral portion of the cylindrical workpiece is immersed in the sealing agent. Method.
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