JP4980660B2 - Sealing agent, thermal spray coating member and bearing - Google Patents

Sealing agent, thermal spray coating member and bearing Download PDF

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JP4980660B2
JP4980660B2 JP2006179441A JP2006179441A JP4980660B2 JP 4980660 B2 JP4980660 B2 JP 4980660B2 JP 2006179441 A JP2006179441 A JP 2006179441A JP 2006179441 A JP2006179441 A JP 2006179441A JP 4980660 B2 JP4980660 B2 JP 4980660B2
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thermal spray
spray coating
sealing agent
coating
sealing
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JP2008007817A (en
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和豊 村上
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NTN Corp
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Priority to PCT/JP2007/058030 priority patent/WO2007119763A1/en
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Priority to EP07741466.2A priority patent/EP2009145B1/en
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本発明は、封孔処理剤、溶射被膜被覆部材および軸受に関し、特に樹脂系封孔処理剤および該処理剤により処理されて得られる溶射被膜被覆部材および軸受に関する。   The present invention relates to a sealing agent, a thermal spray coating member, and a bearing, and more particularly, to a resin-based sealing agent and a thermal spray coating member and a bearing obtained by treatment with the processing agent.

鋼等から構成される機械部品の基材表面に金属またはセラミックスなどの硬質粒子および粉体を溶射し、耐熱性や耐摩耗性、耐食性を高める技術は以前より実施されている。一般に溶射被膜はその被膜形成の過程で生じる空隙や間隙、ボイド等の気孔を有しており、この気孔は種々の特性を被膜自体に付与している。気孔の中で、あるものは基材表面から基材素地に通じる連通孔の形態を示し、被膜表層が接している環境と、被膜が被覆されている基材とを連通している。この連通孔を通じて、溶射被膜外部に接触した気体や液体が基材素地まで浸透、拡散したりする現象がみられる。その結果、溶射材自身が腐食劣化したり、素地基材が炭素鋼などの場合は、被膜と基材の接触界面で、基材が選択的に腐食劣化して、溶射被膜の基材に対する接合性が損なわれ剥離したりする場合がある。また、機械部品本体と、それが設置/具備される部材との間の絶縁性を確保する目的でセラミックス溶射がなされる場合があるが、上述の気体や液体の浸透拡散現象によって絶縁破壊され、所望の絶縁抵抗が発揮されなくなる場合もある。   A technique for improving the heat resistance, wear resistance, and corrosion resistance by spraying hard particles and powders such as metals or ceramics on the surface of a base material of a machine part composed of steel or the like has been practiced. In general, the thermal spray coating has pores such as voids, gaps, and voids generated in the process of forming the coating, and these pores impart various characteristics to the coating itself. Some of the pores show the form of communication holes that lead from the substrate surface to the substrate substrate, and communicate the environment where the coating surface layer is in contact with the substrate on which the coating is coated. There is a phenomenon in which the gas or liquid in contact with the outside of the thermal spray coating penetrates and diffuses to the base material through this communication hole. As a result, when the sprayed material itself deteriorates due to corrosion or when the base material is carbon steel, the substrate selectively deteriorates at the contact interface between the coating and the substrate, and the sprayed coating is bonded to the substrate. It may lose its properties and peel off. In addition, ceramic spraying may be performed for the purpose of ensuring insulation between the machine part main body and the member on which it is installed / provided, but the dielectric breakdown is caused by the above-mentioned gas and liquid penetration diffusion phenomenon, In some cases, the desired insulation resistance may not be exhibited.

そこで、溶射被膜を形成した後、何らかの封孔処理を施し、被膜の環境遮断性を高める封孔処理が行なわれてきた。従来から広く知られる一般的な封孔処理方法として、エポキシ樹脂、アクリル樹脂、ウレタン樹脂、フェノール樹脂、フッ素樹脂等の合成樹脂を有機溶剤に溶解させた封孔処理剤を溶射被膜に塗布する方法、封孔処理剤に可視光線により硬化する光硬化性樹脂を利用する方法(特許文献1参照)、電着塗料により、塗料粒子の電気泳動現象で溶射被膜の細孔中に析出・充填させようとする方法(特許文献2参照)、ガラス質物質を形成するB23 を添加した溶射材を母材表面に溶射した後、溶射被膜を加熱してB23 を溶融させ、溶射被膜中に発生している間隙に充填する方法(特許文献3参照)、溶射材料中にガラス質物質を形成するB23 を添加して被膜を形成し、その後の加熱処理で溶融B23 が気孔充填作用を行なうもの(特許文献3参照)などが知られている。しかし、これらの方法は、加圧または減圧工程に加え、いずれも特殊な装置や煩雑な工程を必要とするなど、工業的生産方法に適さないという問題がある。 Therefore, after forming a sprayed coating, a sealing treatment has been performed to improve the environmental barrier properties of the coating by some sealing treatment. As a general well-known sealing treatment method, a method of applying a sealing treatment agent in which a synthetic resin such as an epoxy resin, an acrylic resin, a urethane resin, a phenol resin, or a fluororesin is dissolved in an organic solvent is applied to the spray coating. , A method using a photocurable resin that is cured by visible light as a sealing agent (see Patent Document 1), and depositing and filling in the pores of the sprayed coating by the electrophoretic phenomenon of the paint particles with an electrodeposition paint (Refer to Patent Document 2), after spraying a sprayed material added with B 2 O 3 forming a vitreous material on the surface of the base material, the sprayed coating is heated to melt B 2 O 3 , and the sprayed coating A method of filling the gap generated inside (see Patent Document 3), adding a B 2 O 3 forming a vitreous substance to the sprayed material to form a coating, and then heating the molten B 2 O 3 which performs a pore filling effect (Japanese Document 3 reference) and the like are known. However, these methods have a problem that they are not suitable for industrial production methods, such as requiring special equipment and complicated steps in addition to the pressurization or decompression step.

このため、封孔処理剤の必須組成として、(i)合成樹脂、(ii)重合性有機溶剤、並びに(iii)フッ素系界面活性剤およびパーフルオロ基含有有機ケイ素化合物からなる群から選ばれる少なくとも1種を含有させる方法が知られている(特許文献4参照)。この方法は、(i)合成樹脂の硬化時、「(ii)重合性有機溶剤を単独で」あるいは「(i)合成樹脂と複合的に」硬化物を形成させることを意図しているものであるが、(ii)重合性有機溶剤の単純な加熱のみでは、溶液中の溶存酸素などが重合を阻害するため、実際に溶剤部分が硬化することが困難である。特に、特許文献4の実施例に示されたような、代表的なビニル基含有有機化合物である「スチレンモノマー」を重合性溶剤とした場合、エポキシ樹脂の硬化温度では重合反応は充分に行なわれず、エポキシ樹脂中に未反応の重合性溶剤が残存し、硬化後封孔樹脂の長期的な安定性に懸念が生じる。重合性溶剤の重合反応を促進する目的で、特許文献4にも記載があるとおりラジカル重合開始剤などを配合したり、一方で、封孔処理剤の系に溶存する酸素を高度に除去することが必要となる。しかしながら、高温型ラジカル重合開始剤は一般的に反応性が高く爆発などの危険性が高い有機過酸化物からなるため、取扱上の注意が必要であった。一方で低温型重合開始剤を選択すればかかる懸念事項は緩和されるが、低温においても重合開始剤の分解反応が進行するため、未硬化封孔処理剤のポットライフに留意する必要が生じる。また、溶存酸素量の観点からも、保存安定性を高めるために細い注意事項の遵守が常に要求されるという問題がある。
さらに、「スチレンモノマー」などの重合性有機溶剤が重合して得られる重合体は、基材との密着性に劣るという問題がある。
Therefore, the essential composition of the sealing agent is at least selected from the group consisting of (i) a synthetic resin, (ii) a polymerizable organic solvent, and (iii) a fluorosurfactant and a perfluoro group-containing organosilicon compound. A method of containing one kind is known (see Patent Document 4). This method is intended to form a cured product when (i) the synthetic resin is cured, ((ii) the polymerizable organic solvent alone or in combination with (i) the synthetic resin). However, (ii) only by simple heating of the polymerizable organic solvent, dissolved oxygen or the like in the solution inhibits the polymerization, so that it is difficult to actually cure the solvent portion. In particular, when “styrene monomer”, which is a typical vinyl group-containing organic compound as shown in Examples of Patent Document 4, is used as a polymerizable solvent, the polymerization reaction is not sufficiently performed at the curing temperature of the epoxy resin. The unreacted polymerizable solvent remains in the epoxy resin, and there is concern about the long-term stability of the sealing resin after curing. For the purpose of accelerating the polymerization reaction of the polymerizable solvent, a radical polymerization initiator or the like is blended as described in Patent Document 4, and on the other hand, the oxygen dissolved in the sealing agent system is highly removed. Is required. However, high temperature type radical polymerization initiators are generally composed of organic peroxides that are highly reactive and have a high risk of explosion, so that they must be handled with care. On the other hand, if a low temperature type polymerization initiator is selected, such concerns are alleviated. However, since the decomposition reaction of the polymerization initiator proceeds even at a low temperature, it is necessary to pay attention to the pot life of the uncured sealing agent. In addition, from the viewpoint of the amount of dissolved oxygen, there is a problem that it is always required to observe fine precautions in order to improve storage stability.
Furthermore, a polymer obtained by polymerizing a polymerizable organic solvent such as “styrene monomer” has a problem of poor adhesion to a substrate.

上述のとおり、従来技術においては、被膜の環境遮断性を安定的に維持するために、基材表面まで封孔処理剤を浸透させる操作に非常に煩雑な工程を組まなければならなかった。また、封孔剤自体の経時的な硬化収縮で微小な隙間が新たに生じることで、封孔処理を施した部材の長期間にわたる環境遮断性の維持が困難になる懸念があった。さらに、基材との密着性に劣るという問題があった。
特開平5−106014号公報 特開平6−212391号公報 特開平10−259469号公報 特開2003−183806号公報
As described above, in the prior art, in order to stably maintain the environmental barrier property of the coating, a very complicated process has to be set up in the operation of infiltrating the sealing agent to the substrate surface. In addition, there is a concern that it becomes difficult to maintain the environmental barrier property of the member subjected to the sealing treatment over a long period of time by newly generating a minute gap due to curing shrinkage of the sealing agent over time. Furthermore, there was a problem that it was inferior in adhesiveness with a base material.
JP-A-5-106014 JP-A-6-212391 JP-A-10-259469 Japanese Patent Laid-Open No. 2003-183806

本発明は、かかる問題に対処するためになされたものであり、セラミック溶射膜と基材間の密着力を飛躍的に向上させ、かつ高温放置後やヒートサイクル試験後での経時的な密着力の劣化を回避できる封孔処理剤、溶射被膜被覆部材およびそれを用いた軸受の提供を目的とする。     The present invention has been made in order to cope with such a problem, and dramatically improves the adhesion between the ceramic sprayed film and the substrate, and the adhesion over time after being left at a high temperature or after a heat cycle test. It is an object of the present invention to provide a sealing agent, a spray coating member, and a bearing using the same.

本発明の封孔処理剤は、エポキシ基含有成分と硬化剤とを含み、重合性ビニル基含有溶剤を含まない、溶射被膜の封孔処理剤であって、上記エポキシ基含有成分は、1分子中に含まれるエポキシ基の数が3個以上のポリグリシジルエーテル化合物を必須成分とし、1分子中に含まれるエポキシ基の数が2個のアルキレンジグリシジルエーテル化合物および環状脂肪族ジエポキシ化合物から選ばれた少なくとも1つを含む混合物であり、封孔処理剤は、該封孔処理剤 1 g 当りに含まれるエポキシ基を 3.0 mmol〜4.0 mmol の範囲に設定したことを特徴とする。   The sealing agent of the present invention is a thermal spray coating sealing agent that contains an epoxy group-containing component and a curing agent, and does not contain a polymerizable vinyl group-containing solvent. A polyglycidyl ether compound having 3 or more epoxy groups contained therein is an essential component, and is selected from an alkylene diglycidyl ether compound having 2 epoxy groups in one molecule and a cyclic aliphatic diepoxy compound. The sealing agent is characterized in that the epoxy group contained per 1 g of the sealing agent is set in the range of 3.0 mmol to 4.0 mmol.

本発明の溶射被膜被覆部材は金属基材上に上記封孔処理剤で封孔処理された溶射被膜を有する溶射被膜被覆部材であることを特徴とする。
本発明の軸受は上記溶射被膜被覆部材が軸受構成部材表面に形成されていることを特徴とする。
The thermal spray coating member of the present invention is a thermal spray coating member having a thermal spray coating sealed with the above sealing agent on a metal substrate.
The bearing according to the present invention is characterized in that the thermal spray coating member is formed on the surface of the bearing constituent member.

本発明の封孔処理剤は、該封孔処理剤 1 g 当りエポキシ基を 3.0 mmol〜4.0 mmol 含有するので、該封孔処理剤に含まれるエポキシ基の開環重合により生成するエーテル結合や水酸基の量が最適化される。そのため、接着性の高い封孔剤を溶射膜に浸透させることで基材と溶射膜間の密着力の向上を図るのみならず溶射膜間の接着力向上を図ることができ、長時間の高温放置や急激なヒートサイクル環境下においても、接着力の劣化を防ぐことができる。   Since the sealing agent of the present invention contains 3.0 mmol to 4.0 mmol of epoxy group per 1 g of the sealing agent, an ether bond or a hydroxyl group generated by ring-opening polymerization of the epoxy group contained in the sealing agent. The amount of is optimized. Therefore, it is possible not only to improve the adhesion between the substrate and the sprayed film, but also to improve the adhesion between the sprayed film by infiltrating the sprayed film with a high adhesive property into the sprayed film. Deterioration of adhesive strength can be prevented even when left standing or in a rapid heat cycle environment.

また、本発明の溶射被膜被覆部材は、上記封孔処理剤を用いて形成されるので、溶射被膜の気孔(間隙)に対する浸透性および充填性に優れ、封孔処理後に溶射被膜表層部分を研削あるいは研磨除去した場合でも封孔処理剤の浸透・充填層が十分存在し、その結果被膜の基材保護性を大幅に向上させ、さらに基材と溶射膜間の密着力の向上を図るのみならず溶射膜間の接着力を向上させることができ、軸受に用いることができる。   In addition, since the thermal spray coating member of the present invention is formed using the above-mentioned sealing agent, it has excellent permeability and filling properties with respect to pores (gap) of the thermal spray coating, and the surface layer portion of the thermal spray coating is ground after the sealing treatment. Or, even if it is removed by polishing, there is a sufficient penetration / filling layer of the sealing agent, and as a result, the substrate protection of the coating is greatly improved, and the adhesion between the substrate and the sprayed coating is only improved. Therefore, the adhesive force between the sprayed films can be improved and used for bearings.

溶射被膜材の封孔特性の劣化や使用時における溶射被膜の破損を防止できる封孔処理剤について鋭意検討した結果、封孔処理剤のエポキシ基の濃度を 3.0 mmol/g〜4.0 mmol/g となるようにした封孔処理剤を用いて封孔処理された溶射被膜は、気孔(間隙)に対する浸透性および充填性に優れ、封孔処理後に溶射被膜表層部分を研削あるいは研磨除去した場合でも封孔処理剤の浸透・充填層が十分存在し、その結果被膜の基材保護性を大幅に向上させ、さらに基材と溶射膜間の密着力の向上を図るのみならず溶射膜間の接着力を向上させ得ることを見出した。
封孔処理は溶射後の多孔質材に対し、塗布や噴霧などで処理される。その後焼成処理を行なうことで未硬化樹脂は硬化する。その際、処理された封孔剤は、多孔質材内部の微小な空隙部に浸透したあとで加熱硬化し、3次元の網目構造を形成する。その際、浸透したエポキシ樹脂は硬化剤および硬化触媒との共存下では、オキシラン環の開裂反応が起こり、硬化剤種に応じ、エステル結合、エーテル結合などを新たに形成し硬化物を形成する。
硬化剤種に酸無水物系硬化剤、硬化触媒にアミン系化合物を選択した場合、エステル結合を形成する。この結合は構造内に極性の強い部位を持ち、封孔剤と、それが処理されたセラミックやサーメットなどからなる部材、あるいは軸受鋼、鋳鉄などとの間で非常に強固な接着作用を示す。
また封孔処理剤は重合性ビニル基含有溶剤を含まないので、溶剤の揮発による空隙の発生を効果的に抑制することにより、溶射被膜材の間隙が実質的に全て充填されている状態まで封孔処理を施すことができることによるものと考えられる。本発明はこのような知見に基づき完成されたものである。
As a result of intensive investigations on the sealing agent that can prevent the degradation of the sealing properties of the thermal spray coating material and breakage of the thermal spray coating during use, the epoxy group concentration of the sealing agent is 3.0 mmol / g to 4.0 mmol / g. The sprayed coating that has been sealed using the sealing agent thus formed has excellent permeability and filling ability to pores (gap), and even if the surface layer portion of the sprayed coating is ground or polished after the sealing treatment, it is sealed. There is a sufficient permeation / filling layer for the pore treatment agent. As a result, the substrate protection of the coating is greatly improved, and not only the adhesion between the substrate and the sprayed coating is improved, but also the adhesion between the sprayed coating. It has been found that can be improved.
In the sealing treatment, the porous material after thermal spraying is treated by application or spraying. Thereafter, the uncured resin is cured by baking. At that time, the treated sealing agent penetrates into the minute voids inside the porous material and is then heat-cured to form a three-dimensional network structure. At that time, in the presence of the curing agent and the curing catalyst, the penetrated epoxy resin undergoes a cleavage reaction of the oxirane ring, and newly forms an ester bond, an ether bond or the like according to the type of the curing agent to form a cured product.
When an acid anhydride curing agent is selected as the curing agent type and an amine compound is selected as the curing catalyst, an ester bond is formed. This bond has a strongly polar part in the structure, and shows a very strong adhesive action between the sealing agent and a member made of ceramic or cermet treated with the sealant, bearing steel, cast iron or the like.
Further, since the sealing agent does not contain a polymerizable vinyl group-containing solvent, by effectively suppressing the generation of voids due to volatilization of the solvent, sealing is performed until substantially all the gaps of the sprayed coating material are filled. This is considered to be due to the ability to perform hole treatment. The present invention has been completed based on such findings.

本発明に使用できるエポキシ基含有成分は、1分子中に含まれるエポキシ基の数が3個以上のポリグリシジルエーテル化合物を必須成分とし、1分子中に含まれるエポキシ基の数が2個のアルキレンジグリシジルエーテル化合物および環状脂肪族ジエポキシ化合物から選ばれた少なくとも1つを含む混合物である。また、封孔処理剤としたときに、該封孔処理剤 1 g 当りエポキシ基を 3.0 mmol〜4.0 mmol 含有することができるエポキシ基含有成分であれば使用できる。
エポキシ基の配合割合が 3.0 mmol〜4.0 mmol の範囲以外の場合、基材との密着性に劣る。
なお、ポリグリシジルエーテル化合物および環状脂肪族ジエポキシ化合物はその分子内にオキシラン環が解裂して形成される繰り返し単位を含まない化合物である。
The epoxy group-containing component that can be used in the present invention is a polyglycidyl ether compound having 3 or more epoxy groups in one molecule as an essential component, and an alkyl group having 2 epoxy groups in one molecule. It is a mixture containing at least one selected from a range glycidyl ether compound and a cycloaliphatic diepoxy compound. Moreover, when it is set as a sealing agent, if it is an epoxy group containing component which can contain 3.0 mmol-4.0 mmol of epoxy groups per 1 g of this sealing agent, it can be used.
When the compounding ratio of the epoxy group is outside the range of 3.0 mmol to 4.0 mmol, the adhesion with the substrate is inferior.
The polyglycidyl ether compound and the cycloaliphatic diepoxy compound are compounds that do not contain a repeating unit formed by cleavage of an oxirane ring in the molecule.

1分子中に含まれるエポキシ基の数が3個以上のポリグリシジルエーテル化合物としては、トリグリシジルエーテル化合物、テトラグリシジルエーテル化合物等が挙げられる。
ポリグリシジルエーテル化合物の例としては、トリメチロールプロパンポリグリシジルエーテル、グリセロールトリグリシジルエーテル、ソルビトールポリグリシジルエーテルを挙げることができる。
これらの中で、封孔処理剤の粘度を下げる観点から、トリグリシジルエーテル化合物が好ましく、特にトリメチロールプロパンポリグリシジルエーテルが好ましい。
Examples of the polyglycidyl ether compound having 3 or more epoxy groups in one molecule include triglycidyl ether compounds and tetraglycidyl ether compounds.
Examples of the polyglycidyl ether compound include trimethylolpropane polyglycidyl ether, glycerol triglycidyl ether, and sorbitol polyglycidyl ether.
Among these, from the viewpoint of lowering the viscosity of the sealing agent, a triglycidyl ether compound is preferable, and trimethylolpropane polyglycidyl ether is particularly preferable.

1分子中に含まれるエポキシ基の数が2個のアルキレンジグリシジルエーテル化合物としては、ネオペンチルグリコールジグリシジルエーテル、グリセロールジグリシジルエーテル、ポリエチレングリコールジグリシジルエーテル、ポリプロピレングリコールジグリシジルエーテル、1,6-ヘキサンジオールジグリシジルエーテルを挙げることができる。   Examples of the alkylene diglycidyl ether compound having two epoxy groups contained in one molecule include neopentyl glycol diglycidyl ether, glycerol diglycidyl ether, polyethylene glycol diglycidyl ether, polypropylene glycol diglycidyl ether, 1,6- Mention may be made of hexanediol diglycidyl ether.

1分子中に含まれるエポキシ基の数が2個の環状脂肪族ジエポキシ化合物は、脂環式化合物の環を形成する炭素原子において、隣接する2つの炭素原子がオキシラン環を形成している、いわゆる脂環式エポキシ化合物であって、オキシラン環を2つ含む脂環式ジエポキシ化合物、例えば、1,2,8,9-ジエポキシリモネンが挙げられる。封孔処理剤の粘度を低下させつつ処理物の物性の低下を効果的に防止する好ましい化合物である。
また、水素添加ビスフェノールA、テトラヒドロフタル酸のジグリシジルエーテルなどの脂環式化合物のジグリシジルエーテルも使用することができる。
The cycloaliphatic diepoxy compound having two epoxy groups contained in one molecule is a so-called alicyclic compound in which two adjacent carbon atoms form an oxirane ring. Examples of the alicyclic epoxy compound include an alicyclic diepoxy compound containing two oxirane rings, such as 1,2,8,9-diepoxy limonene. It is a preferred compound that effectively prevents the physical properties of the treated product from being lowered while lowering the viscosity of the sealing agent.
Further, diglycidyl ethers of alicyclic compounds such as hydrogenated bisphenol A and diglycidyl ether of tetrahydrophthalic acid can also be used.

本発明の封孔処理剤は、取り扱い性の向上や、溶射被膜材への更なる浸透性向上の目的で、1分子中に含まれるエポキシ基の数が1個のモノグリシジルエーテル化合物を配合することができる。
1分子中に含まれるエポキシ基の数が1個のモノグリシジルエーテル化合物としては、ブチルグリシジルエーテルなどのアルキルモノグリシジルエーテル、アルキルフェノールモノグリシジルエーテル等、公知のモノグリシジルエーテル化合物を挙げることができる。
The sealing agent of the present invention contains a monoglycidyl ether compound having one epoxy group contained in one molecule for the purpose of improving the handleability and further improving the permeability to the spray coating material. be able to.
Examples of the monoglycidyl ether compound having one epoxy group contained in one molecule include known monoglycidyl ether compounds such as alkyl monoglycidyl ethers such as butyl glycidyl ether and alkylphenol monoglycidyl ethers.

上記エポキシ基含有成分に対して硬化剤が配合される。硬化剤としては、酸無水物類および脂肪族アミン化合物、脂環式アミン化合物、芳香族アミン化合物などのアミン化合物類、イミダゾール類などの公知のエポキシ樹脂用硬化剤を単体あるいは組合せて使用することができる。
本発明において、硬化剤としては酸無水物類が好ましい。硬化剤種に酸無水物系硬化剤、硬化触媒にアミン系化合物を選択した場合、エステル結合を形成する。この結合は構造内に極性の強い部位を持ち、封孔剤と、それが処理されたセラミックやサーメットなどからなる部材、あるいは軸受鋼、鋳鉄などとの間で非常に強固な接着作用を示す。
セラミック材料は一般的に脆い材料であり、溶射処理によって多孔質状に生膜した場合、基材との間でのアンカー効果で密着しているのに他ならないため、使用時の熱ストレスや振動によって容易に剥離が生じる懸念がある。剥離が生じないにしてもミクロクラックが生じる危険もあった。そこで、接着性の高い封孔剤を溶射膜に浸透させることで基材と溶射膜間の密着力の向上を図るのみならず溶射膜間の接着力向上を図ることができる。
A curing agent is blended with the epoxy group-containing component. As the curing agent, a known epoxy resin curing agent such as an acid anhydride and an aliphatic amine compound, an alicyclic amine compound, an aromatic amine compound, or an imidazole may be used alone or in combination. Can do.
In the present invention, acid anhydrides are preferred as the curing agent. When an acid anhydride curing agent is selected as the curing agent type and an amine compound is selected as the curing catalyst, an ester bond is formed. This bond has a strongly polar part in the structure, and shows a very strong adhesive action between the sealing agent and a member made of ceramic or cermet treated with the sealant, bearing steel, cast iron or the like.
Ceramic materials are generally brittle materials, and when they are formed into a porous film by thermal spraying, they are in close contact with the base material due to the anchor effect, so thermal stress and vibration during use There is a concern that peeling easily occurs. There was also a risk that microcracks would occur even if no peeling occurred. Therefore, by impregnating the thermal spray film with a highly adhesive sealing agent, not only the adhesion force between the substrate and the thermal spray film can be improved, but also the adhesive force between the thermal spray films can be improved.

酸無水物類としては、無水フタル酸、無水トリメリット酸、無水ピロメリット酸、無水ベンゾフェノンテトラカルボン酸、エチレングリコールビストリメリテート、グリセロールトリストリメリテート、無水マレイン酸、テトラヒドロ無水フタル酸、メチルテトラヒドロ無水フタル酸、エンドメチレンテトラヒドロ無水フタル酸、メチルエンドメチレンテトラヒドロ無水フタル酸、メチルブテニルテトラヒドロ無水フタル酸、無水コハク酸、ドデセニル無水コハク酸、ヘキサヒドロ無水フタル酸、メチルヘキサヒドロ無水フタル酸、メチルシクロヘキセンジカルボン酸無水物およびその誘導体等を挙げることができる。
アミン化合物類としては、ジエチレントリアミン、トリエチレンテトラミンなどの鎖状脂肪族ポリアミン、N-アミノエチルピペラジン、イソホロンジアミンなどの環状脂肪族ポリアミン、キシリレンジアミンなどの脂肪芳香族アミン、メタフェニレンジアミン、ジアミノジフェニルアミンなどの芳香族アミンおよびその誘導体等を挙げることができる。
これらの中で 25℃における粘度が 50 mPa・s 以下の酸無水物硬化剤や、25℃における粘度が 10 mPa・s 以下の脂肪族アミン系硬化剤は、添加によって封孔処理剤系全体の粘度を顕著に低下できるため、好適な硬化剤となる。
特に封孔処理剤のポットライフを長くすることができる酸無水物硬化剤が好ましい。
Examples of the acid anhydrides include phthalic anhydride, trimellitic anhydride, pyromellitic anhydride, benzophenone tetracarboxylic anhydride, ethylene glycol bistrimellitate, glycerol trislimitate, maleic anhydride, tetrahydrophthalic anhydride, methyltetrahydro Phthalic anhydride, endomethylenetetrahydrophthalic anhydride, methylendomethylenetetrahydrophthalic anhydride, methylbutenyltetrahydrophthalic anhydride, succinic anhydride, dodecenyl succinic anhydride, hexahydrophthalic anhydride, methylhexahydrophthalic anhydride, methylcyclohexene Examples thereof include dicarboxylic acid anhydrides and derivatives thereof.
Examples of amine compounds include chain aliphatic polyamines such as diethylenetriamine and triethylenetetramine, cyclic aliphatic polyamines such as N-aminoethylpiperazine and isophoronediamine, aliphatic aromatic amines such as xylylenediamine, metaphenylenediamine, and diaminodiphenylamine. And aromatic amines and derivatives thereof.
Of these, acid anhydride curing agents with a viscosity at 25 ° C of 50 mPa · s or less, and aliphatic amine curing agents with a viscosity at 25 ° C of 10 mPa · s or less, Since the viscosity can be remarkably lowered, it becomes a suitable curing agent.
In particular, an acid anhydride curing agent that can increase the pot life of the sealing agent is preferable.

上記エポキシ基含有成分と酸無水物硬化剤との配合割合は、当量比で[(エポキシ基含有成分/酸無水物硬化剤)=( 80 / 100 )〜( 95 / 100 )]の範囲が好ましい。   The blending ratio of the epoxy group-containing component and the acid anhydride curing agent is preferably in the range of [(epoxy group-containing component / acid anhydride curing agent) = (80/100) to (95/100)] in terms of equivalent ratio. .

封孔処理方法は、鋼等の基材金属の表面に金属、合金、酸化物セラミックス、炭化物サーメット等の溶射材を公知の溶射方法で形成した溶射被膜に対し、本発明の封孔処理剤を用いて溶射被膜の気孔を封孔処理するものである。
溶射材として用いる金属としてはAl、Zn、Cr、Ni等を、合金としてはステンレス鋼等を、酸化物セラミックスとしてはアルミナ、ジルコニア、チタニア等を、炭化物サーメットとしてはクロム炭化物、タングステン炭化物等を、それぞれ挙げることができる。
溶射方法としては、例えばプラズマ溶射法、高速ガス炎溶射法等を用いることができる。溶射被膜の膜厚は、溶射材料の種類や得られる溶射被膜被覆部材の用途に応じて適宜設定することができるが、通常、炭素鋼を基材として、溶射材をアルミナとした場合、20〜2000μm 程度、好ましくは 50〜1000μm 程度である。
The sealing treatment method comprises applying the sealing treatment agent of the present invention to a thermal spray coating formed by a known thermal spraying method on a surface of a base metal such as steel with a metal, alloy, oxide ceramics, carbide cermet or the like. It is used to seal the pores of the thermal spray coating.
Al, Zn, Cr, Ni etc. as the metal used as the spray material, stainless steel etc. as the alloy, alumina, zirconia, titania etc. as the oxide ceramics, chromium carbide, tungsten carbide etc. as the carbide cermet, Each can be mentioned.
As the spraying method, for example, a plasma spraying method, a high-speed gas flame spraying method, or the like can be used. The film thickness of the thermal spray coating can be appropriately set according to the type of the thermal spray material and the use of the resulting thermal spray coating coating member, but usually when carbon steel is the base material and the thermal spray material is alumina, 20 ~ It is about 2000 μm, preferably about 50 to 1000 μm.

上記封孔処理方法において封孔処理剤の充填性は、処理される溶射被膜を形成している粒子境界融着構造により左右されるので、溶射被膜の粒子境界融着構造や、封孔後の溶射被膜の要求特性に適した最適な封孔処理剤を選択するのが望ましい。
例えば、本発明の封孔処理剤は、形成された溶射被膜の気孔率が 10%以下である場合の封孔処理に用いることが好ましい。また、本発明の封孔処理剤は、非常に優れた封孔効果を発揮し、表層を、例えば 200μm 程度、研削除去しても封孔効果を確認することができる。
このように、本発明の封孔処理剤を用いることにより、溶射被膜の気孔(間隙)がエポキシ基を重合して得られる樹脂で実質的に全て充填されるので、間隙のない連続被膜表面を有する溶射被膜被覆部材を得ることができる。
ここで、溶射被膜の気孔(間隙)が「実質的に全て充填されている」とは、溶射被膜表面に塗膜形状で存在している封孔処理剤により形成された層(封孔処理剤に含まれる成分の硬化物などからなる)を含めた溶射被膜の最外層部分(例えば、表面から厚さ 0.2 mm 程度)を研削・研磨して除去した後、JIS H 8666に基づく染色浸透試験において、着色が見られないことを意味する。
In the above sealing treatment method, the filling property of the sealing agent depends on the particle boundary fusion structure forming the thermal spray coating to be treated. It is desirable to select an optimum sealing agent suitable for the required properties of the thermal spray coating.
For example, the sealing agent of the present invention is preferably used for sealing treatment when the formed sprayed coating has a porosity of 10% or less. Further, the sealing agent of the present invention exhibits a very excellent sealing effect, and the sealing effect can be confirmed even if the surface layer is removed by grinding, for example, about 200 μm.
As described above, by using the sealing agent of the present invention, the pores (gap) of the sprayed coating are substantially completely filled with the resin obtained by polymerizing the epoxy group. The thermal spray coating covering member which has can be obtained.
Here, the pores (gap) of the sprayed coating are “substantially all filled” means that the layer formed by the sealing agent existing in the form of a coating on the surface of the sprayed coating (sealing agent) In the dye penetration test based on JIS H 8666, the outermost layer part (for example, about 0.2 mm thick from the surface) of the thermal spray coating including the cured product of the components contained in the material is removed by grinding and polishing. , Meaning no coloration.

上記封孔処理方法は、上述の封孔処理剤が溶射被膜底部まで浸透し充填性が向上することにより、粒子間境界の間隙が確実に埋められることで粒子間の個々の結合力や、基材との密着力が増大し、粒子間境界の間隙を全て埋めることができる。このため大気中における環境水分や異物の侵入が遮断され、酸化物セラミックス溶射被膜の固有の値を低減させることなく、絶縁抵抗値および絶縁破壊値の低下を抑制することができる。また得られた封孔処理済みの溶射被膜は表面を研削または研磨などした場合にも露出する間隙が存在しない。
したがって、溶射被膜自体の機械的強さや基材との密着強さを高める手段、絶縁抵抗値および絶縁破壊値など電気特性の低下抑制手段などとして利用できる。
The above-mentioned sealing treatment method allows the above-mentioned sealing agent to penetrate to the bottom of the thermal spray coating and improve the filling property, thereby filling the gaps between the particles with certainty, thereby ensuring the individual bonding force between the particles and the base. The adhesion force with the material is increased, and all the gaps between the boundaries between particles can be filled. For this reason, the penetration | invasion of environmental moisture and a foreign material in air | atmosphere is interrupted | blocked, and the fall of an insulation resistance value and a dielectric breakdown value can be suppressed, without reducing the intrinsic | native value of an oxide ceramic sprayed coating. Further, the obtained thermally sprayed coating after sealing does not have an exposed gap even when the surface is ground or polished.
Therefore, it can be used as a means for increasing the mechanical strength of the sprayed coating itself and the adhesion strength with the base material, a means for suppressing a decrease in electrical characteristics such as an insulation resistance value and a dielectric breakdown value, and the like.

本発明の封孔処理剤を用いて封孔処理を施すと、溶射被膜の間隙が封孔処理剤で実質的に全て充填された後、溶射被膜表層を隠蔽する形で封孔処理剤による塗膜状の薄い層が形成される。この塗膜状の薄い層を有する被覆部材はそのまま使用することもできるが、被覆部材の寸法精度を保つためには、研削砥石、研磨紙、不織布バフなどを用いて溶射被膜の表面を研削・研磨することによってかかる層を除去することができる。   When the sealing treatment is performed using the sealing treatment agent of the present invention, the gap between the thermal spray coatings is substantially filled with the sealing treatment agent, and then the coating with the sealing treatment agent is performed so as to conceal the surface layer of the thermal spray coating. A film-like thin layer is formed. The coated member having a thin layer in the form of a coating can be used as it is, but in order to maintain the dimensional accuracy of the coated member, the surface of the sprayed coating is ground and ground using a grinding wheel, abrasive paper, non-woven buff, etc. Such a layer can be removed by polishing.

封孔処理は、溶射後の溶射被膜に対し速やかに施すことが好ましい。溶射被膜は、粒子径分布のある多数の粒子が粒子間表層のみで融着して形成された被膜である。必然的に粒子境界に間隙が生成するため、被膜形成の直後から粒子境界の間隙をぬって水分や異物が侵入するなど、環境条件の影響を受けることが多い。したがって封孔効率の低下を防ぐには溶射後、溶射被膜の封孔処理をできる限り早く施すことが望ましい。   The sealing treatment is preferably performed quickly on the sprayed coating after spraying. The thermal spray coating is a coating formed by fusing a large number of particles having a particle size distribution only at the interparticle surface layer. Since gaps are inevitably generated at the particle boundaries, it is often affected by environmental conditions such as moisture and foreign matter entering through the gaps at the grain boundaries immediately after the formation of the coating. Therefore, in order to prevent a decrease in the sealing efficiency, it is desirable to perform the sealing treatment of the sprayed coating as soon as possible after spraying.

本発明の溶射被膜被覆部材は、鋼等から構成される機械部品の基材表面に金属またはセラミックスなどの硬質粒子および粉体を溶射して溶射被膜を形成した後、本発明の封孔処理剤を用いて、溶射被膜材の間隙が実質的に全て充填されている状態まで封孔処理を施して得られる被覆部材である。したがって、得られた溶射被膜被覆部材は、機械的強さや基材との密着強さが高められ、さらに絶縁抵抗値および絶縁破壊値など電気特性が向上する溶射被膜を機械部品基材に被覆するので、機械部品を周囲の環境から完全に遮断し、水や異物の侵入を防ぎ保護することができる。
また、研削砥石、研磨紙、不織布バフなどを用いて溶射被膜の表面を研削・研磨することにより、被覆部材の寸法精度を保つことができる。
The thermal spray coating member of the present invention is formed by spraying hard particles such as metal or ceramics and powder on the surface of a base material of a machine part composed of steel or the like to form a thermal spray coating, and then the sealing treatment agent of the present invention. Is a covering member obtained by performing a sealing process until the gap between the sprayed coating materials is substantially filled. Therefore, the obtained thermal spray coating coating member is coated with a thermal spray coating on which the mechanical strength and adhesion strength with the base material are enhanced and electrical characteristics such as insulation resistance value and dielectric breakdown value are improved. As a result, the machine parts can be completely shielded from the surrounding environment to prevent and protect water and foreign matter from entering.
Further, the dimensional accuracy of the covering member can be maintained by grinding and polishing the surface of the sprayed coating using a grinding wheel, polishing paper, non-woven cloth buff or the like.

本発明の溶射被膜被覆部材は、軸受を構成している部材表面に好適に応用できる。軸受としては、転がり軸受、すべり軸受のいずれにも用いることができる。転がり軸受は、外周面に内輪転走面を有する内輪と内周面に外輪転走面を有する外輪とが同心に配置され、内輪転走面と外輪転走面との間に複数個の転動体が配置される。さらに、この複数個の転動体を保持する保持器および外輪等に固定されるシール部材とにより構成される。
本発明の溶射被膜被覆部材は、深溝玉軸受および円筒/円錐ころ軸受等の転がり軸受の外輪部に処理されるセラミック溶射被膜の封孔処理剤として好適に用いることができる。
溶射被膜被覆部材で外輪部表面が処理された軸受はハウジングに外輪外径面を摺動させながら圧入することで固定される。本発明の溶射被膜被覆部材を設けることで、封入樹脂の作用により、溶射被膜が強化されるため、圧入時に起こりうるハウジングとの衝突による被膜の破損リスクを減少させることができる。
また、本発明の溶射被膜被覆部材は、すべり軸受の摺動面としても用いることができる。
The thermal spray coating member of the present invention can be suitably applied to the surface of a member constituting a bearing. As a bearing, it can be used for either a rolling bearing or a sliding bearing. In a rolling bearing, an inner ring having an inner ring rolling surface on an outer peripheral surface and an outer ring having an outer ring rolling surface on an inner peripheral surface are arranged concentrically, and a plurality of rolling bearings are provided between the inner ring rolling surface and the outer ring rolling surface. A moving object is arranged. Furthermore, it is comprised with the sealing member fixed to the holder | retainer and outer ring | wheel etc. which hold | maintain these rolling elements.
The thermal spray coating member of the present invention can be suitably used as a sealing agent for a ceramic thermal spray coating to be processed on the outer ring portion of rolling bearings such as deep groove ball bearings and cylindrical / conical roller bearings.
The bearing whose outer ring surface has been treated with the thermal spray coating member is fixed by being pressed into the housing while sliding the outer diameter surface of the outer ring. By providing the thermal spray coating member of the present invention, the thermal spray coating is strengthened by the action of the encapsulating resin, so that the risk of damage to the coating due to collision with the housing that can occur during press-fitting can be reduced.
Moreover, the thermal spray coating covering member of the present invention can also be used as a sliding surface of a slide bearing.

実施例1〜実施例4および比較例1〜比較例3
表1で用いた材料を以下に示す。
(1)グリシジルエーテル化合物または環状脂肪族ジエポキシ化合物
(1−1)トリメチロールプロパントリグリシジルエーテル:ナガセケムテックス社製、デナコールEX-321L、粘度; 500 mPa・s (25℃)
(1−2)アルキレンジグリシジルエーテル:ジャパンエポキシレジン社製、YED216M、粘度; 15 mPa・s (25℃)
(1−3)アルキレンモノグリシジルエーテル:ジャパンエポキシレジン社製、YED111E、粘度; 7 mPa・s (25℃)
(1−4)環状脂肪族ジエポキシ化合物:ダイセル化学工業社製、セロキサイド3000、粘度; 10 mPa・s (25℃)
(2)硬化剤、硬化促進剤
(2−1)酸無水物系硬化剤:大日本インキ化学工業社製、エピクロンB-570、粘度; 40 mPa・s (25℃)
(2−2)イミダゾール系硬化促進剤:四国化成工業社製、OR-2E4MZ
(3)重合性ビニル基含有溶剤
(3−1)スチレンモノマー:和光純薬社製、試薬
Examples 1 to 4 and Comparative Examples 1 to 3
The materials used in Table 1 are shown below.
(1) Glycidyl ether compound or cycloaliphatic diepoxy compound (1-1) Trimethylolpropane triglycidyl ether: manufactured by Nagase ChemteX Corporation, Denacol EX-321L, viscosity: 500 mPa · s (25 ° C.)
(1-2) Alkylene diglycidyl ether: manufactured by Japan Epoxy Resin Co., Ltd., YED216M, viscosity; 15 mPa · s (25 ° C.)
(1-3) Alkylene monoglycidyl ether: manufactured by Japan Epoxy Resin, YED111E, viscosity; 7 mPa · s (25 ° C.)
(1-4) Cycloaliphatic diepoxy compound: Daicel Chemical Industries, Celoxide 3000, viscosity; 10 mPa · s (25 ° C.)
(2) Curing agent, curing accelerator (2-1) Acid anhydride curing agent: Dainippon Ink & Chemicals, Epicron B-570, viscosity; 40 mPa · s (25 ° C)
(2-2) Imidazole-based curing accelerator: Shikoku Kasei Kogyo Co., Ltd., OR-2E4MZ
(3) Polymerizable vinyl group-containing solvent (3-1) Styrene monomer: Wako Pure Chemical Industries, reagent

表1に示す各成分を室温で充分に撹拌混合し、混合樹脂中の気泡を抜くため 30 分間静置して封孔処理剤を得た。得られた封孔処理剤についてφ20 mm×25 mm のSUJ2製試験片(以下「試験片基材」と記す)を準備し、その円筒端面に膜厚 400 μm のアルミナセラミック溶射膜を大気プラズマ溶射法により形成した。
溶射面の表面に室温雰囲気下において、ポリアミド製ブラシを用いて表1に示す封孔処理剤を塗布し 30 分静置した。その後ポリエチレン製のヘラで表面付着分の過剰な封孔処理剤を掻き取った状態をもって、封孔処理剤の塗布済み試験片とした。その後、これら塗布済み試験片を 80℃×1 時間予備焼成し、その後 120℃×2 時間焼成を行ない、封孔処理剤を硬化させ硬化処理試験片を得た。次に、セラミック平面と平行にダイヤモンド砥石を用いて研削除去を行なった。研削除去量は硬化処理試験片の表面から約 200 μm の深さまでとした。
硬化処理試験片の表面を研削除去して得られた研削処理試験片について、−20℃にて 1 時間放置後 120℃に昇温し 1 時間放置することを1サイクルとして、500 サイクル実施してヒートサイクル処理試験片を得た。これとは別の研削処理試験片について 150℃にて 5000 時間放置して高温放置処理試験片を得た。
得られたヒートサイクル処理試験片および高温放置処理試験片について、以下に示す密着力試験を行なうことで、試験片のヒートサイクル処理および高温放置処理に対する耐久性の評価を行なった。
Each component shown in Table 1 was sufficiently stirred and mixed at room temperature, and allowed to stand for 30 minutes to remove bubbles in the mixed resin, thereby obtaining a sealing agent. Prepare a SUJ2 test piece (hereinafter referred to as “test piece base material”) with a diameter of 20 mm × 25 mm for the obtained sealing agent, and apply an alumina ceramic sprayed film with a film thickness of 400 μm on the cylindrical end face of the plasma spray Formed by the method.
On the surface of the sprayed surface, the sealing agent shown in Table 1 was applied using a polyamide brush in a room temperature atmosphere and allowed to stand for 30 minutes. Thereafter, a test piece coated with a sealing agent was prepared by scraping off the excess sealing agent on the surface with a polyethylene spatula. Thereafter, these coated test pieces were pre-fired at 80 ° C. for 1 hour, and then fired at 120 ° C. for 2 hours to cure the sealing agent and obtain a cured test piece. Next, grinding removal was performed using a diamond grindstone parallel to the ceramic plane. The amount of grinding removal was about 200 μm deep from the surface of the cured specimen.
The grinding test specimen obtained by grinding and removing the surface of the cured specimen was left at -20 ° C for 1 hour, then heated to 120 ° C and allowed to stand for 1 hour for 500 cycles. A heat cycle treated specimen was obtained. Separately, a high-temperature test specimen was obtained by leaving it at 150 ° C for 5000 hours.
The obtained heat cycle treatment test piece and the high temperature storage treatment test piece were subjected to the adhesion test shown below to evaluate the durability of the test piece with respect to the heat cycle treatment and high temperature storage treatment.

<密着力試験>
密着力試験の概略を図1に示す。焼成後の表層部分を 200μm 研削除去した硬化試験片1に対し、高粘度エポキシ系接着剤を介して引張治具3(接着部の形状:φ16 mm )をエポキシ接着面2aで接着し、引張圧縮試験機にて矢印方向に引っ張って単位面積あたりの溶射被膜2の密着力を測定した。測定結果を表1および図2に示す。判定基準は、密着力が 2 MPa 以上で「可」、2 MPa より下回ると「不可」と判定される。
<Adhesion test>
An outline of the adhesion test is shown in FIG. A tensile jig 3 (adhesive shape: φ16 mm) is bonded to the cured test piece 1 whose surface layer portion after firing is removed by grinding to 200 μm via a high-viscosity epoxy adhesive at the epoxy adhesive surface 2a. The adhesion of the thermal spray coating 2 per unit area was measured by pulling in the direction of the arrow with a testing machine. The measurement results are shown in Table 1 and FIG. Judgment criteria are “possible” when the adhesion is 2 MPa or more, and “impossible” when it is below 2 MPa.

Figure 0004980660
Figure 0004980660

表1および図2に示すように、各実施例の封孔処理剤はエポキシ基の配合量を 3.0〜4.0 mmol/g の範囲で配合することによって、ヒートサイクル後および高温放置後においても、密着力が 2 MPa をこえる。
何れの比較例とも、ヒートサイクル試験および高温放置試験後の密着力は不可となった。これは封孔剤に配合したエポキシ基含有成分量が 3.0 mmol/g よりも少ない場合は、基材との密着力を向上させる効果のある極性基の割合が相対的に不足し、密着力が低下したと考えられる。また、エポキシ基含有成分量が増加するにつれて、特に 4.0 mmol/g よりも多い場合は、硬化物中に占める剛直なエポキシ結合部が過大となり、硬化物の靱性が大きく低下し、高温放置試験やヒートサイクル試験によって被膜と基材間に加わる熱応力により、容易にマイクロクラックを生成し、結果的に少ない荷重で凝集破壊を引き起こしたものと考える。
As shown in Table 1 and FIG. 2, the sealing agent of each example is in close contact even after heat cycle and after being left at high temperature by blending the epoxy group in an amount of 3.0 to 4.0 mmol / g. The force exceeds 2 MPa.
In any of the comparative examples, the adhesion after the heat cycle test and the high temperature storage test was not possible. This is because when the amount of the epoxy group-containing component blended in the sealant is less than 3.0 mmol / g, the proportion of polar groups that have the effect of improving the adhesion to the substrate is relatively insufficient, and the adhesion It is thought that it fell. In addition, as the amount of the epoxy group-containing component increases, particularly when it exceeds 4.0 mmol / g, the rigid epoxy bond in the cured product becomes excessive, and the toughness of the cured product is greatly reduced. It is considered that microcracks were easily generated due to the thermal stress applied between the coating and the substrate in the heat cycle test, resulting in cohesive failure with a small load.

本発明の封孔処理剤は、未硬化時(封孔処理前)の封孔剤組成に対し、エポキシ基の濃度を 3.0 mmol/g〜4.0 mmol/g となるように配合したことにより、封孔剤は強固な密着力を最大に発揮するため、長時間のヒートサイクル試験および高温放置試験後においても溶射被膜の密着力の主要素であるアンカー効果による接着力に対し、化学的な接着力を加えることができる。
本発明の溶射被膜被覆部材は、温度変動が大きく変動するようなアプリケーションに対しても、溶射被膜と基材間で長期間にわたり密着力が期待できるので、例えば軸受のような厳しい環境下で使用される製品に用いることができる。
また本発明の溶射被膜被覆部材は、200μm 研削除去してもなお、封孔処理剤の浸透・充填層が十分存在するので、封孔処理後に溶射被膜表層部分を研削あるいは研磨除去された場合でも溶射被膜の耐摩耗性を大幅に向上させ、更に機械的性質などの物性も向上させることが期待できる。このため、高精度な後加工が要求される、鋼等から構成される各種産業機械部品の溶射被膜の保護用部材、改質部材として好適に利用できる。
The sealing agent of the present invention was sealed by blending the epoxy group concentration to be 3.0 mmol / g to 4.0 mmol / g with respect to the sealing agent composition when uncured (before sealing treatment). Since the pore agent exerts its strong adhesive strength to the maximum, even after a long-time heat cycle test and high-temperature storage test, the chemical adhesive strength is greater than the adhesive strength due to the anchor effect, which is the main component of the thermal spray coating adhesion strength. Can be added.
The thermal spray coating coated member of the present invention can be used in a severe environment such as a bearing because it can be expected to have a long-term adhesion between the thermal spray coating and the substrate even for applications where temperature fluctuations vary greatly. Can be used for products.
In addition, since the spray coating member of the present invention has a 200 μm grinding removal, there is still a sufficient penetration / filling layer of the sealing agent, so even if the surface layer portion of the spray coating is ground or polished after the sealing treatment, It can be expected that the abrasion resistance of the thermal spray coating will be greatly improved and further physical properties such as mechanical properties will be improved. For this reason, it can utilize suitably as a member for protection of a thermal-sprayed coating of various industrial machine parts comprised from steel etc. which require high-precision post-processing, and a modification member.

密着力試験の概略を示す図である。It is a figure which shows the outline of an adhesive force test. 密着力試験の結果を示す図である。It is a figure which shows the result of an adhesive force test.

符号の説明Explanation of symbols

1 硬化試験片
2 封孔処理済み溶射被膜
3 引張治具
DESCRIPTION OF SYMBOLS 1 Curing test piece 2 Sealed sprayed coating 3 Tensile jig

Claims (3)

エポキシ基含有成分と硬化剤とを含み、重合性ビニル基含有溶剤を含まない、溶射被膜の封孔処理剤であって、
前記エポキシ基含有成分は、1分子中に含まれるエポキシ基の数が3個以上のポリグリシジルエーテル化合物を必須成分とし、1分子中に含まれるエポキシ基の数が2個のアルキレンジグリシジルエーテル化合物および環状脂肪族ジエポキシ化合物から選ばれた少なくとも1つを含む混合物であり、
前記封孔処理剤は、該封孔処理剤 1 g 当りに含まれるエポキシ基を 3.0 mmol〜4.0 mmol の範囲に設定したことを特徴とする封孔処理剤。
A sealant for a thermal spray coating containing an epoxy group-containing component and a curing agent, and containing no polymerizable vinyl group-containing solvent,
The epoxy group-containing component includes a polyglycidyl ether compound having 3 or more epoxy groups contained in one molecule as an essential component, and an alkylene diglycidyl ether compound having 2 epoxy groups contained in one molecule. And a mixture comprising at least one selected from cycloaliphatic diepoxy compounds,
The said sealing agent is the sealing agent characterized by having set the epoxy group contained per 1 g of this sealing agent in the range of 3.0 mmol-4.0 mmol.
金属基材上に封孔処理剤で封孔処理された溶射被膜を有する溶射被膜被覆部材であって、
前記封孔処理剤が請求項1記載の封孔処理剤であることを特徴とする溶射被膜被覆部材。
A thermal spray coating member having a thermal spray coating sealed with a sealing agent on a metal substrate,
The thermal spray coating member according to claim 1, wherein the sealing agent is the sealing agent according to claim 1.
溶射被膜被覆部材が軸受構成部材表面に形成されている軸受において、前記溶射被膜被覆部材が請求項2記載の溶射被膜被覆部材であることを特徴とする軸受。   3. A bearing in which a thermal spray coating member is formed on the surface of a bearing component member, wherein the thermal spray coating member is the thermal spray coating member according to claim 2.
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CN200780013142XA CN101421436B (en) 2006-04-13 2007-04-12 Sealer, members covered with sprayed coatings, and bearings
EP07741466.2A EP2009145B1 (en) 2006-04-13 2007-04-12 Sealer, members covered with sprayed coatings, and bearings
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