JP5095984B2 - Manufacturing method of gloves - Google Patents

Description

The present invention relates to a manufacturing method of the gloves.

  Conventionally, gloves used for work such as work gloves have been manufactured using an automatic glove knitting machine, and in this automatic glove knitting machine, a main yarn composed of a single yarn or a plurality of yarns is generally collected. Are formed into a glove shape by knitting the glove.

In particular, in an automatic glove knitting machine, gloves are generally formed by knitting in the following order (see FIG. 4).
(1) The little finger part 110 is formed from the tip of the little finger to the base of the little finger.
(2) The ring finger 120 is formed from the fingertip of the ring finger to the base of the ring finger.
(3) The middle finger part 130 is formed from the fingertip of the middle finger to the base of the middle finger.
(4) An index finger 140 is formed from the fingertip of the index finger to the base of the index finger.
(5) The four torso parts 150 are formed in one cylindrical shape while connecting the base parts of the little finger part 110, the ring finger part 120, the middle finger part 130, and the index finger part 140 to each other.
(6) After the four torso parts 150 are formed up to the base of the thumb, the thumb part 160 from the fingertip of the thumb to the base of the thumb is formed.
(7) The five barrel portions 170 are formed in one cylindrical shape by connecting the four barrel portions 150 and the thumb portion 160 to each other.
(8) After forming the five body parts 170 to the wrist position, a rubber thread is knitted together with the main thread to form a sleeve part 180 that surrounds the wrist part.
(9) After forming the sleeve portion 180 to a predetermined length, the knitting with the main yarn and the rubber yarn is finished, and the fused yarn portion 190 is formed by weaving the fused yarn.
(10) The fused yarn portion 190 is heated to melt the fused yarn and combined with each other to be integrated.

  The glove thus formed may be coated with rubber or resin on one side of the palm portion or in a predetermined pattern as necessary.

  In addition, the four torso parts 150 are not only formed when the little finger part 110, the ring finger part 120, the middle finger part 130, and the index finger part 140 are formed as one cylinder, but also the little finger part 110, the ring finger part 120, the middle finger part 130, and the index finger. After sequentially forming the portions 140, three barrel portions (not shown) are formed in advance by connecting the base portions of the ring finger portion 120, the middle finger portion 130, and the index finger portion 140 to each other, and forming the three body portions. The trunk portion and the little finger portion 110 may be connected to each other to form four barrel portions as one cylindrical shape.

  In the fused yarn portion 190, not only the fused yarn but also a rubber yarn may be knitted together to form the stretchable fused yarn portion 190.

Such an automatic glove knitting machine for forming a glove generally includes a main yarn yarn feeder for unwinding the main yarn, a rubber yarn yarn feeder for unwinding the rubber yarn, and a fusion yarn yarn feeder for unwinding the fusion yarn. A splicing yarn feeder is provided for splicing the yarn to be fed along with the yarn, and the necessary yarn is fed out from each feeder and supplied to the knitting needle, and a glove shape is formed by knitting (see, for example, Patent Document 1) .)
JP-A-11-200123

  The automatic glove knitting machine described above is a knitting machine specialized in the formation of gloves, and is used for the production of relatively inexpensive gloves, so that a main yarn consisting of a single yarn or a plurality of yarns are grouped together. The main yarn is knitted from the beginning to before the fusion yarn.

  Therefore, the formed glove is a uniform color tone consisting of the color of the main yarn, and if you want to change the color on the way, a special auxiliary device such as a conversion device or a knotter device is required. When such an auxiliary device is used, there is a problem in that the manufacturing cost increases due to the introduction and maintenance costs of the auxiliary device.

  Here, the conversion device is a device that switches the main yarn, and after knitting with the first main yarn to a predetermined position, the second main yarn is switched to a color different from the first main yarn. It is a device that enables knitting with different colors by resuming knitting, and the necessity of switching operation of the main yarn will cause the problem that the work time will be increased by the switching operation and the production efficiency will be reduced there were. The number of main yarns is not limited to two. By using more types of main yarns, it is possible to produce gloves that are rich in color change, but the number of main yarns to be used can be increased. The larger the number, the greater the manufacturing cost.

  Further, the knotter device knitting the first main yarn to a predetermined position, then cutting the first main yarn, and at the end of the cut first main yarn, what is the first main yarn? It is a device that enables knitting in different colors by linking the second main yarns of different colors and restarting knitting. Even in this case, the switching operation of the main yarns is necessary, so only the switching operation There was also a problem that the working time was prolonged and the production efficiency was lowered. Further, even in the case of the knotter device, the main yarn is not limited to two types, and by using more types of main yarns, it is possible to produce a glove rich in color change, but use it. The more the types of main yarns were increased, the greater the production cost would be.

  Gloves usually give the user a feeling of wearing by lightly tightening the wrist part with the sleeve part that surrounds the wrist part, and prevents the slipping of the worn glove. Is the same as the color of the ground on the back of the hand, general consumers often recognize such gloves as “work gloves” and are recognized as being less fashionable. It has become difficult to evoke consumers' desire to purchase.

  Therefore, we would like to stimulate the demand for fashion by changing the color of the sleeve alone with the color of the ground on the back of the hand, but as mentioned above, changing the color of the sleeve requires changing the main thread. Necessary and causing an increase in manufacturing cost, the change of the main yarn by a device such as a conversion device or a knotter device could not be a practical solution.

  In view of the current situation, the present inventors have developed to improve the fashionability by making the color of the sleeve part different from the color of the main thread on the back of the hand, etc. without incurring an increase in manufacturing cost as much as possible. Thus, the present invention has been achieved.

The glove manufacturing method of the present invention includes a main yarn yarn feeder that feeds out the main yarn, a rubber yarn yarn feeder that feeds out the rubber yarn, and a fusion yarn yarn feeder that feeds out the fused yarn, and is fed out from the main yarn yarn feeder. In the glove manufacturing method manufactured by an automatic glove knitting machine that knits the main yarn, the fused yarn yarn feeder is mounted so that a yarn having a color different from the color of the main yarn can be fed as a secondary main yarn, Before starting the feeding of the secondary main yarn, the feeding of the rubber yarn is started first, and after the rubber yarn and the main yarn are knitted, a special auxiliary device such as a conversion device or a knotter device is required. First, a sleeve that surrounds the wrist portion by switching the main yarn to the secondary main yarn and knitting with the rubber yarn fed from the rubber yarn yarn feeder and the secondary main yarn. Forming a, it was to have.

Further, in the glove manufacturing method of the present invention, automatic glove knitting machine is provided with a subscript yarn yarn feeder thread served to let out along with the main yarn and feeding the yarn served at a predetermined position from the subscript yarn yarn feeder This splicing yarn also has a feature in that a ridge portion is formed.

  In the glove of the present invention and the manufacturing method thereof, the main yarn to be used is switched to the secondary main yarn which is a main yarn of another color without using a device such as a conversion device or a knotter device, and the color at a predetermined part of the glove is changed. In order to change this, by using a fusion yarn yarn feeder that is permanently installed in an automatic glove knitting machine, a secondary main yarn is drawn out to form a sleeve portion that surrounds the wrist portion, thereby causing a large increase in manufacturing cost. It is possible to produce a glove using two colors of main yarns.

  Therefore, the appearance of the glove can be different from that of known work gloves, not only can the design be improved and new demands can be generated, but the color of the sleeve part can be changed by the secondary main thread. By making it different, the size can be identified by the difference in color.

  In the glove of the present invention and the manufacturing method thereof, an automatic glove knitting machine including a main yarn yarn feeder for feeding out the main yarn, a rubber yarn yarn feeder for feeding out the rubber yarn, and a fusion yarn yarn feeder for feeding out the fusion yarn is used. It is manufactured by weaving the main yarn fed from the main yarn yarn feeder. The fused yarn yarn feeder is not a fused yarn, but has two colors different from the main yarn fed from the main yarn yarn feeder. By attaching the next main yarn so that it can be fed out, it is possible to switch from the main yarn to the secondary main yarn. It is possible to manufacture a glove that makes it possible.

  In this way, by using the fused yarn yarn feeder for feeding the secondary main yarn, the main yarn can be switched without using a device such as a conversion device or a knotter device, such as a conversion device or a knotter device. The cost increases due to the introduction of the above-mentioned equipment, and the loss of work time associated with the main thread switching work in equipment such as conversion equipment and knotter equipment can be suppressed, and design performance can be improved without significantly increasing production costs. Excellent gloves can be manufactured.

  In particular, the main yarn yarn feeder, rubber yarn yarn feeder, and fusion yarn yarn feeder are always available in the automatic glove knitting machines that are widely used at present. The present inventor uses the fusion yarn yarn feeder to feed out the fusion yarn. It was found that it is possible to produce gloves using such two-colored main yarns by using the main yarns for feeding out the secondary main yarns.

  Moreover, it is pre-configured so that the main yarn can be smoothly switched to the fused yarn by using the fused yarn yarn feeder, so that the main yarn can be smoothly switched to the secondary main yarn. Can do.

  In the automatic glove knitting machine, due to its structure, the feeding of the fused yarn from the fused yarn yarn feeder is the final process of manufacturing the gloves by the automatic glove knitting machine, and the rubber yarn is fed from the rubber yarn yarn feeder. Unless otherwise noted, a malfunction is prevented by adding a mechanical restriction so that the fused yarn cannot be fed out from the fused yarn feeder.

  Accordingly, since the secondary main yarn can be fed out from the fused yarn yarn feeder only after the rubber yarn from the rubber yarn yarn feeder is started to be fed out, the rubber yarn yarn is first introduced before the secondary main yarn is fed out. After starting to feed out the rubber yarn from the feeder and knitting with the rubber yarn and the main yarn, the fused yarn yarn feeder is activated to switch the main yarn to the secondary main yarn.

  Thus, by starting the feeding of the rubber yarn before starting the feeding of the secondary main yarn, the switching from the main yarn to the secondary main yarn can be performed smoothly.

  Further, usually, when an automatic glove knitting machine performs knitting while unwinding the fused yarn from the fused yarn yarn feeder, the rubber yarn is fed from the rubber yarn yarn feeder for each course in the knitting, and the rubber yarn is combined with the fused yarn. As the fused yarn portion is formed while weaving, the rubber yarn is knitted for each course even when the secondary main yarn is fed from the fused yarn feeder to form the sleeve portion. ing.

  As described above, when the sleeve portion is formed while weaving the rubber yarn for each course, the feeling of tightening by the rubber yarn becomes strong in the sleeve portion, and there is a possibility that the wearing feeling when the glove is worn is lowered. Therefore, it is possible to reduce the feeling of tightening by thinning the rubber thread to be used, but it is not sufficient, and conversely, there is a possibility of causing problems such as a decrease in the strength of the rubber thread and a decrease in the stretch width.

  In this regard, before starting the delivery of the secondary main yarn from the fused yarn yarn feeder, the delivery of the rubber yarn from the rubber yarn yarn feeder is started first, and the knitting of the rubber yarn in that case is performed every course. Rather than, for example, when every two courses are carried out at a predetermined interval, such as one course, the secondary main yarn from the fusion yarn yarn feeder is kept at a predetermined interval even when the sleeve is formed. It has been found that the sleeve can be formed by extending the.

  Therefore, it is possible to adjust the course of the rubber yarn feeding in the sleeve portion, and to reduce the feeling of tightening by reducing the rubber feeding with respect to the knitting course. In addition, the rubber yarn may be one course every three courses, not only when one course is knitted every two courses.

  On the other hand, since the fused yarn cannot be used by unwinding the secondary main yarn from the fused yarn yarn feeder, the opening in the sleeve portion of the glove is easily unwound.

  Therefore, the glove having the sleeve portion is finished to be knitted by an automatic glove knitting machine, and an overlock sewing machine is used to form an edge at the edge of the opening portion of the sleeve portion.

  In this way, by forming an edge over the end edge of the sleeve portion, it is possible to prevent the sleeve edge from unraveling as in the case of using a conventional fused yarn. In addition, although the manufacturing process is increased with the formation of the edge overhang by the overlock sewing machine, this process is performed in place of the conventional fusion process of the fused yarn, and is substantially No additional process is required, and the color of the thread used for the edge can be selected as appropriate, so that the fashionability can be improved and the size can be distinguished by the color. You can also. Furthermore, it is possible to reliably prevent the end of the sleeve portion from being unraveled as compared with the case where a fused yarn is used.

  Some automatic glove knitting machines are also equipped with a splicing yarn feeder for splicing along with the main yarn, and the splicing yarn can be fed from the splicing yarn feeder and knitted with a predetermined pattern. .

  A glove knitted with this splicing thread can form a ridge portion with a splicing thread on the inner surface of the glove, and this ridge portion functions as a non-slip, so that the glove is attached and the required work is performed. This prevents the inner surface of the glove from slipping and allows you to work with peace of mind.

  Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings. FIG. 1 is a schematic diagram of a glove of the present embodiment, and particularly shows a left hand glove. The right-hand glove is manufactured in the same manner as the left-hand glove, and a description thereof will be omitted.

  In this embodiment, Woolley nylon 70d / 2 × Woolley nylon 70d / 1 is used as the main yarn, cotton yarn # 30/1 is used as the splicing yarn, and # 100 covering rubber yarn is used as the rubber yarn. As the next main yarn, wooly nylon 100d / 2 was used. The color of the main yarn was gray x white so that the color of the fabric became a leopard pattern when knitting, and the color of the secondary main yarn was gray. Each feeder of the automatic glove knitting machine is equipped with a thread winding tube wound with a predetermined thread so that it can be fed out. The main yarn, the secondary main yarn, the splicing yarn, and the rubber yarn are not limited to the above yarns, and appropriate yarns may be used.

  In the automatic glove knitting machine, first, the main yarn and the splicing yarn were knitted at the same time, and knitting was started by knitting to form the little finger part 11. Here, the splicing yarn is knitted with the main yarn up to the third course immediately after the start of the weaving, and from the fourth course onward, as shown in FIG. Was knitted.

  In this way, the splicing yarn 22 is knitted by only one course every time the main yarn 21 is knitted in three courses, so that the splicing yarn 22 does not exist in the woven fabric of the main yarn 21 as shown in FIG. The strips 23 can be formed at predetermined intervals.

  On the other hand, as shown in FIG. 3 which is a sectional view taken along line XX in FIG. 2, the splicing yarn 22 knitted together with the main yarn 21 can be in a state of protruding from the flat surface of the fabric made of the main yarn 21. The protruding portion is a ridge portion 24.

  After the formation of the little finger part 11, the automatic glove knitting machine, like the formation of the little finger part 11, starts knitting with the main yarn and the splicing yarn at the same time until the first three courses, and then knitting with the main yarn. Each time the course is knitted, the splicing yarn is knitted for only one course, and the ring finger portion 12 having the protrusions and the recesses at predetermined intervals is formed.

  After the formation of the ring finger part 12, the automatic glove knitting machine starts the knitting by knitting with the main yarn and the splicing yarn at the same time until the first three courses, similarly to the formation of the little finger part 11 and the ring finger part 12, Each time three courses of the main yarn are knitted, a spliced yarn is knitted for only one course to form the middle finger portion 13 provided with the protrusions and recesses at predetermined intervals.

  After the formation of the middle finger 13, the automatic glove knitting machine starts knitting by weaving the main yarn and the splicing yarn simultaneously until the first three courses, similar to the formation of the little finger 11, the ring finger 12, and the middle finger 13. After that, every time 3 courses of the main yarn are knitted, a spliced yarn is knitted for only one course to form an index finger portion 14 having protrusions and recesses at predetermined intervals.

  After the formation of the index finger part 14, the automatic glove knitting machine formed the four body parts 15 into one cylindrical shape while connecting the base parts of the little finger part 11, the ring finger part 12, the middle finger part 13, and the index finger part 14 to each other. In particular, in the automatic glove knitting machine, even when forming the four body portions 15, only one course is knitted every three courses of the main yarn, and the ridges and recesses are formed in the four body portions 15 at predetermined intervals. Set up a section.

  After the formation of the four torso parts 15, the automatic glove knitting machine knitted the main yarn and the splicing yarn simultaneously up to the first three courses, similar to the formation of the little finger part 11, the ring finger part 12, the middle finger part 13 and the index finger part 14. Then, weaving was started by knitting, and then, every time 3 courses of the main yarn were knitted, a spliced yarn was knitted for only 1 course to form a thumb portion 16 provided with protrusions and recesses at predetermined intervals.

  After forming the thumb portion 16, the automatic glove knitting machine formed the five barrel portions 17 into one cylindrical shape while connecting the base of the thumb portion 16 and the four barrel portions 150 to each other. In particular, in the automatic glove knitting machine, even when forming the five body portions 17, every time three main yarns are knitted, only one course is knitted, and the five body portions 17 are projected and recessed at predetermined intervals. Set up a section.

  Further, the automatic glove knitting machine started knitting the rubber yarn in which the rubber yarn is knitted by one course every time two main yarns are knitted in the course of forming the five body portions 17. In FIG. 1, a hatched area indicated by G indicates an area in which rubber yarn is knitted. The rubber yarns may be knitted about 1 to 6 courses until the formation of the five body portions 17 is completed.

  Here, since the knitting pattern of the rubber yarn in the five body portions 17 is the same as the knitting pattern of the rubber yarn in the sleeve portion 18 as described above, it is matched with the knitting pattern of the rubber yarn in the sleeve portion. .

  After the formation of the five body parts 17, the automatic glove knitting machine stops the knitting of the main yarn and starts the knitting of the secondary main yarn supplied from the fusion yarn yarn feeder. By knitting using the main yarn, the sleeve portion 18 that surrounds the wrist portion was formed.

  When forming the sleeve 18, the automatic glove knitting machine maintains the pattern of knitting of the rubber yarn, knitting the rubber yarn for one course every time two courses of the secondary main yarn are knitted, and the highly elastic sleeve 18 Formed.

  In the automatic glove knitting machine, the secondary main yarn and the rubber yarn were cut when the sleeve portion 18 was formed to a predetermined length, and the production of gloves by the automatic glove knitting machine was terminated. In the present automatic glove knitting machine, the number of courses for knitting the fusion yarn can be set only up to 99 courses. When 99 courses are set, the two yarns fed from the fusion yarn yarn feeder are used. Since the secondary main yarn cannot be cut, the number of courses for knitting the secondary main yarn is appropriately set as an even number of courses up to 99 courses.

  After that, the glove edged the edge of the sleeve 18 with an overlock sewing machine to prevent the edge of the sleeve 18 from being unwound.

  The glove manufactured in this way can be made different in color from the part knitted with the main yarn by knitting the sleeve portion 18 with the secondary main yarn, and is a glove with excellent design. Further, the size difference can be displayed depending on the color of the sleeve portion 18.

  In addition, ridges and recesses are formed at predetermined intervals inside the glove, and the ridge functions as a non-slip, preventing the glove from slipping against the hand when using the glove. it can.

  In this embodiment, every time 3 courses of main yarn are knitted, one course of yarn is knitted to form the ridges and recesses. For example, every 4 courses of main yarn are knitted, only 2 courses are added. May be knitted, or an additional thread may be knitted for one course every time two courses of the main yarn are knitted.

  By forming the ridge portion while forming the ridge portion, the breathability can be improved by using the ridge portion, and the stuffiness can be made difficult, so that the comfort can be improved.

  In this embodiment, the main yarn is wooly nylon and the splicing yarn is cotton yarn. However, the main yarn and splicing yarn may be made of appropriate yarns so as to have desired air permeability or touch. In particular, the secondary main yarn used for the sleeve portion 18 that comes into relatively strong contact with the skin may be made different from the material of the main yarn to improve the touch.

  In this embodiment, the automatic glove knitting machine is configured in the order of the little finger part 11 → the ring finger part 12 → the middle finger part 13 → the index finger part 14 → the four torso parts 15 → the thumb part 16 → the five torso parts 17 → the sleeve part 18. Although it forms, it is not limited to this, You may form three trunk | drums in the middle.

  The glove thus formed may be covered with rubber or resin on one side of the palm portion or a predetermined pattern as necessary.

It is a schematic diagram of the glove manufactured with the manufacturing method concerning the present invention. It is explanatory drawing of a weaving. It is XX sectional drawing of FIG. It is a schematic diagram of the glove manufactured with the conventional manufacturing method.

Explanation of symbols

11 Little finger
12 ring finger
13 Middle finger
14 Index finger
15 4 barrels
16 Thumb
17 5 barrels
18 Sleeve
21 Main yarn
22 Splicing yarn
23 concave section
24 ridge

Claims (2)

An automatic glove knitting machine comprising a main yarn yarn feeder for feeding out the main yarn, a rubber yarn yarn feeder for feeding out the rubber yarn, and a fusion yarn yarn feeder for feeding out the fusion yarn, and knitting the main yarn fed out from the main yarn yarn feeder In the manufacturing method of gloves manufactured in
The fused yarn yarn feeder is mounted so that a yarn having a color different from the color of the main yarn can be fed as a secondary main yarn,
Before starting the feeding of the secondary main yarn, the feeding of the rubber yarn is started first, and after knitting the rubber yarn and the main yarn, a special auxiliary device such as a conversion device or a knotter device is required. Without switching the main yarn to the secondary main yarn,
Forming a sleeve portion surrounding the wrist portion by knitting using the rubber yarn fed from the rubber yarn yarn feeder and the secondary main yarn; and
A method for producing a glove characterized by comprising: The automatic glove knitting machine includes a splicing yarn feeder for splicing yarn that is fed out along with the main yarn,
2. The method of manufacturing a glove according to claim 1 , wherein the spliced yarn is fed out from the spliced yarn yarn feeder at a predetermined position, and a ridge portion is formed by the spliced yarn.

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