JP5093738B2 - Auxiliary device for improving actual combustion efficiency and startability of LPG internal combustion engine under freezing point - Google Patents

Auxiliary device for improving actual combustion efficiency and startability of LPG internal combustion engine under freezing point Download PDF

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JP5093738B2
JP5093738B2 JP2007156868A JP2007156868A JP5093738B2 JP 5093738 B2 JP5093738 B2 JP 5093738B2 JP 2007156868 A JP2007156868 A JP 2007156868A JP 2007156868 A JP2007156868 A JP 2007156868A JP 5093738 B2 JP5093738 B2 JP 5093738B2
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高橋  彰
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有限会社日本環境電装
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Description

本発明は,氷点下におけるLPG内燃機関の実働燃焼効率および始動性向上補助装置に関するものである。  The present invention relates to an auxiliary device for improving the actual combustion efficiency and startability of an LPG internal combustion engine below freezing point.

LPGは、原油精製時の副産物として,ガソリンより燃料費が大幅に安く、一酸化炭素も少なくて、世界中では、現在かなり余剰を生じている燃料であり,ランニングコストも安く,エンジンの寿命が長くなると言う事で,昭和36年よりLPGの輸入が開始され,わが国では、家庭用、タクシー用などに使用され,クリーンエネルギーとして、巧く使うことで、地球温暖化を防止させる事も可能と出来る、次世代の切り札となる燃料である。  As a by-product of refining crude oil, LPG is a fuel that is significantly cheaper than gasoline, has less carbon monoxide, and is a surplus fuel that is currently generating surpluses all over the world. By saying that it will be longer, LPG imports began in 1956, and in Japan, it is used for homes, taxis, etc., and it can be used as clean energy to prevent global warming. It can be the next generation trump card.

本出願人は,ガソリン、LPG及びメタノール車向けや、軽油を使うディーゼル機関にLPG、LNGを用いる事で燃費節約、黒煙の減少,出力増加など、完全燃焼を実現できる装置として,特許文献1の発明に携わり、特許文献2、特許文献3を提案した。  As a device that can achieve complete combustion, such as fuel economy, reduction of black smoke, increase of output, etc., by using LPG and LNG in diesel engines that use diesel oil and gasoline, LPG, and methanol vehicles, the present applicant has disclosed Patent Document 1. In connection with this invention, Patent Document 2 and Patent Document 3 were proposed.

LPGを使用する内燃機関の欠点となる部分を取除き、外気温度に左右されずに,世界中で,それを使用した高効率の内燃機関を使い、地球の温暖化に歯止めを掛けることを視野に入れたものである。  Removed the disadvantages of internal combustion engines that use LPG, and used high-efficiency internal combustion engines that use them all over the world to prevent global warming, regardless of the outside air temperature. It was put in.

また、[非特許文献1]の73ページの温度による蒸気圧の変化のグラフにおいて、外気温度に左右される液化ガスの特性から、使用方法が限られることも、明記されている。
特公昭61−10664 特公平3−9302 意匠登録749745号 LPガス自動車構造取扱基準 日本LPガス自動車研究会 平成元年3月17日発行
In addition, in the graph of the change in vapor pressure depending on the temperature on page 73 of [Non-Patent Document 1], it is also clearly stated that the method of use is limited due to the characteristics of the liquefied gas that depends on the outside air temperature.
Shoko 61-10664 JP 9-3-302 Design registration No. 745745 LP Gas Vehicle Structure Handling Standards Japan LP Gas Vehicle Study Group issued on March 17, 1989

しかしLPGの中で、車載用などに適合する、安全性も高いブタンは、沸点の関係から、氷点下になると蒸気圧が消えボンベよりLPGが取出せなくなる為、沸点の低いプロパンを混合させ蒸気圧を上げる必要があり、季節によりLPG混合の調整が必要になることや、圧力の変化による、供給用機器類の調整も必要になってくる場合もあり、蒸気圧が上がらない限りは,ガス欠状態で使い物にならず、また、蒸気圧が上がったとしても,寒冷地におけるLPG車の場合は,蒸発潜熱から温水温の上がらないエンジン低温時などに冷却凍結の為,始動不能や、エンジンが不調に陥る事なども実際としては多く,不充分である。  However, in LPG, butane, which is suitable for in-vehicle use and has high safety, because of its boiling point, the vapor pressure disappears when it is below freezing point, and LPG cannot be taken out from the cylinder. It may be necessary to adjust the LPG mixture depending on the season, or it may be necessary to adjust the supply equipment due to changes in pressure. Even if the vapor pressure increases, in the case of an LPG car in a cold region, the engine cannot start or the engine is malfunctioning due to cooling freezing when the engine temperature is low and the hot water temperature does not rise from the latent heat of vaporization. In fact, there are many things that fall into the process, which is insufficient.

[特許文献3]では、メタノールエンジン始動器としては、スロットルバルブ直下で、直接燃料を加熱するが、要求される電力は高く、不要な部分まで加熱して暖め、補助バッテリー機能もないので、電力が不足ぎみになることなどが懸念され、不充分である。In [Patent Document 3], the methanol engine starter directly heats the fuel directly under the throttle valve, but the required power is high, and it heats and heats up unnecessary parts, so there is no auxiliary battery function. There is concern about the lack of money, and it is insufficient.

本発明は,このような従来の構成が有していた問題点を解決しようとするものであり,極寒冷地の氷点下におけるLPGをLPGボンベからベーパーライザを経由して内燃機関まで接続されたLPG供給用配管を用いてLPGを使用している内燃機関において、暖気運転中に必要な量のLPGを、LPG供給用配管の途中に配設した始動用補助ボンベに自動充填しておき、車両バッテリーに影響しない補熱ヒーター用バッテリーを使い,保温断熱材に包まれた補熱ヒーターを内蔵する小型コンテナ内で、第1圧力感知スイッチ付きリレーの働きで加熱させ、蒸気圧を発生させて緊急遮断弁を開いて内燃機関を実働させ,暖気運転による冷却水の温水ヒーターで、LPGボンベを加熱して蒸気圧を上げ,第2圧力感知スイッチ付きリレーにより温水ヒーターを制御の上、低温遮断弁を開いて通常運転を行うことが出来るようにしている。The present invention is intended to solve the problems of the conventional configuration as described above, and an LPG connected to an internal combustion engine from an LPG cylinder via a vaporizer from a freezing point in an extremely cold region. in an internal combustion engine that uses the LPG with a supply pipe, the LPG amount needed during warmup, leave automatically filled in the auxiliary startup cylinder which is arranged in the middle of the LPG supply pipe, a vehicle battery In a small container with a built-in heat insulation heater wrapped in thermal insulation, using a battery for the heat insulation heater that does not affect the heat, it is heated by the action of the relay with the first pressure detection switch, generating steam pressure and emergency shut off The valve is opened, the internal combustion engine is actually operated, the LPG cylinder is heated by a hot water heater for cooling water by warm-up operation, the vapor pressure is increased, and a relay with a second pressure sensing switch is used. Under the control of the hot water heater, the low temperature shut-off valve is opened to allow normal operation.

上記課題解決手段による作用は次の通りである。すなわち、LPGの沸点が下がり,LPGボンベの蒸気圧が消えた場合、内燃機関を暖気運転させる量だけ充填された、始動用補助ボンベのみを補熱ヒーターで加熱する為、電力の浪費を防ぐ事ができ、車両バッテリーに対しては、内燃機関が始動して、負圧を感知した負圧スイッチが,バッテリー接続リレーを作動して接続されるから、内燃機関のダイナモが働き、車両バッテリーには影響が及ばず、バッテリー比重の下がる低温時の始動に必要な電力の浪費も、防いでいる。  The effect | action by the said problem-solving means is as follows. That is, when the boiling point of the LPG falls and the vapor pressure of the LPG cylinder disappears, only the auxiliary auxiliary cylinder that is filled in the amount that warms up the internal combustion engine is heated by the auxiliary heater, so that waste of electric power is prevented. For the vehicle battery, since the internal combustion engine starts and the negative pressure switch that senses negative pressure is connected by operating the battery connection relay, the dynamo of the internal combustion engine works and the vehicle battery The waste of electric power necessary for starting at low temperatures, which does not affect the battery and lowers the specific gravity of the battery, is also prevented.

始動用補助ボンベには,自動的にLPGが充填され,第2圧力感知スイッチ付きリレーを介して働く低温遮断弁により,低温時、蒸気圧が発生しない場合には、LPGボンベへの、逆流を防ぎ緊急遮断弁を開くことで、内燃機関側にLPGが加圧、供給されるようになっている。The auxiliary cylinder for start-up is automatically filled with LPG, and the low-temperature shut-off valve that works via the relay with the second pressure sensing switch prevents backflow to the LPG cylinder when no steam pressure is generated at low temperatures. By opening the preventive emergency shut-off valve , LPG is pressurized and supplied to the internal combustion engine side.

始動用補助ボンベの補熱ヒーターは、第1圧力感知スイッチ付きリレーが、始動用補助ボンベの蒸気圧がないときのみ加熱作動して、保温断熱材で密閉された小型コンテナ内部にて、温度感知サーモで一定の温度になり、LPGボンベコンテナも、第2圧力感知スイッチ付きリレーにより,蒸気圧のないときのみに、LPGコンテナに備えられた温水ヒーターで加熱され、それぞれ安全に制御されている。  The auxiliary heater of the auxiliary cylinder for start-up uses a relay with the first pressure detection switch to operate only when there is no vapor pressure of the auxiliary auxiliary cylinder for start-up, and the temperature is detected inside a small container sealed with thermal insulation. The LPG container is heated by the hot water heater provided in the LPG container only when there is no vapor pressure by the relay with the second pressure sensing switch, and the LPG cylinder container is controlled safely.

上述したように本発明の、氷点下におけるLPG内燃機関の実働燃焼効率および始動性向上補助装置は、冬期や、極寒冷地において内燃機関の始動性を良好にすると共に,外気温度に左右されずにディーゼル発電機などの常用運転も可能にする、実働燃焼効率の高い内燃機関を提供できる。内燃機関のダイナモが働くまでは車両バッテリーまで影響が及ばず、バッテリー比重の下がる低温時に更に始動性を良くしている。  As described above, the auxiliary combustion efficiency and startability improving auxiliary device for an LPG internal combustion engine of the freezing point of the present invention improves the startability of the internal combustion engine in winter and in a very cold region and is not affected by the outside air temperature. It is possible to provide an internal combustion engine with high actual combustion efficiency that enables regular operation of a diesel generator or the like. Until the dynamo of the internal combustion engine works, the vehicle battery is not affected, and the startability is further improved at low temperatures when the specific gravity of the battery decreases.

LPGボンベコンテナは、内燃機関の始動後は,第2圧力感知スイッチ付きリレーにより,蒸気圧のないときのみ備え付けの温水ヒーターで加熱されるから、極寒冷時でも、内燃機関が始動しておれば、いつでも,走行中でも蒸気圧停止の場合、低温遮断弁が閉じてLPGボンベコンテナ内部は加熱され,蒸気圧が発生出来るようになる。  After starting the internal combustion engine, the LPG cylinder container is heated by the built-in hot water heater only when there is no vapor pressure by the relay with the second pressure detection switch, so if the internal combustion engine is started even in extremely cold weather When the steam pressure is stopped at any time even during traveling, the low temperature shut-off valve is closed and the inside of the LPG cylinder container is heated so that the steam pressure can be generated.

始動用補助ボンベも常に自動充填され、第1圧力感知スイッチ付きリレーにて蒸気圧が下がったら補熱ヒーターで加熱され,保温力の高い保温断熱材で密閉された小型コンテナ内にあるから蒸気圧が下がりにくい状態にあり、すぐにLPGを供給できる。  The auxiliary cylinder for start-up is always automatically filled, and when the vapor pressure drops by the relay with the first pressure detection switch, it is heated by the auxiliary heater, and the vapor pressure is in a small container sealed with heat insulation with high heat insulation. Is in a state where it is difficult to lower, and LPG can be supplied immediately.

発明を実施する為の最良の形態BEST MODE FOR CARRYING OUT THE INVENTION

以下本発明の実施形態を図1に基づいて説明する。
図においては,符号1は保温断熱材を入れ、ドレンを備えている小型コンテナである。
2は、補熱ヒーター用バッテリーであり、3の補熱ヒーターを、4の始動用補助ボンベに包んで、1の小型コンテナに収納して19のLPG供給用配管の、13緊急遮断弁の手前に連結されている。
Hereinafter, an embodiment of the present invention will be described with reference to FIG.
In the figure, reference numeral 1 denotes a small container that contains a heat insulating material and is provided with a drain.
2 is a battery for a supplementary heater. 3 supplementary heaters are wrapped in 4 auxiliary cylinders and stored in 1 small container, and 19 LPG supply pipes are in front of 13 emergency shut-off valve. It is connected to.

5の第1感知圧力スイッチ付きリレーは7の車両バッテリーからの、17キースイッチのACCアクセサリー電源を信号電流として3の補熱ヒーターを加熱するようになっている。The relay with 5 first sensing pressure switches heats the 3 auxiliary heaters using the ACC accessory power source of the 17 key switch from the 7 vehicle battery as a signal current.

16内燃機関が始動すると,6負圧スイッチがアースされ、7の車両バッテリーと2の補熱ヒーター用バッテリーを、8のバッテリー接続リレーで接続するようになっている。11の第2感知圧力スイッチ付きリレーは、17のキースイッチのIGイグニッション電源を信号線としているが、10LPGボンベの蒸気圧を感知しないかぎり、12の低温遮断弁を停止させ,9の温水ヒーターを作動させるようになっている。  When the 16 internal combustion engine is started, the 6 negative pressure switch is grounded, and 7 vehicle batteries and 2 auxiliary heater batteries are connected by 8 battery connection relays. 11 relay with 2nd sensing pressure switch uses IG ignition power supply of 17 key switch as signal line, but unless it detects the steam pressure of 10LPG cylinder, it stops 12 low temperature shut-off valve and 9 hot water heater It is designed to operate.

13は、内燃機関のベーパーライザ側に取付けた緊急遮断弁である。14も内燃機関のベーパーライザで、15の内燃機関の温水ホースは9の温水ヒーターにも接続されている。 Reference numeral 13 denotes an emergency shut-off valve attached to the vaporizer side of the internal combustion engine. Reference numeral 14 denotes a vaporizer for the internal combustion engine. A hot water hose of the internal combustion engine 15 is also connected to a hot water heater 9.

以下、上記構成動作を説明する。
氷点下で、LPGの沸点以下に外気温度が下がり、10LPGボンベおよび、4始動用補助ボンベからも蒸気圧が消え、LPGを取出せない場合、16内燃機関を実働させるため17キースイッチをACCにすれば、120W10Aで、過熱防止サーモで表面温度約50度に保温する3補熱ヒーターと、難燃性の高い厚さ100ミリの保温断熱材を入れ、緊急用のドレンを備えている小型コンテナ1の中に、緊急用の安全弁を備えた容積3000ccの4始動用補助ボンベが収められているが、2補熱ヒーター用バッテリーを電源として加熱させ、蒸気圧が上がり、5第1感知圧力スイッチ付きリレーが、3補熱ヒーターを停止させ13緊急遮断弁を開くことで16内燃機関を始動させれば、6負圧スイッチがアースされ、8バッテリー接続リレーが、2補熱ヒーター用バッテリーと、7車両バッテリーを接続させると、16内燃機関のダイナモで、2補熱ヒーター用バッテリーを補充電するようになる。
Hereinafter, the operation of the above configuration will be described.
If the outside air temperature drops below the boiling point of the LPG below the freezing point, the vapor pressure disappears from the 10 LPG cylinder and the auxiliary cylinder for starting 4 and the LPG cannot be taken out, the 17 key switch can be set to ACC to operate the 16 internal combustion engine. , 120W10A, 3 heat-suppressing heaters that keep the surface temperature at about 50 degrees with an overheat prevention thermostat, and a heat-resistant insulation material with a thickness of 100 mm that is highly flame-retardant, and a small container 1 equipped with an emergency drain Inside is an auxiliary cylinder for 4 starters with a capacity of 3000 cc equipped with an emergency safety valve, but the battery is heated by using the battery for 2 auxiliary heaters as the power source, the vapor pressure rises, and the relay with 5 first sensing pressure switch but 3 if caused to start the 16 internal combustion engine by opening the Honetsu 13 emergency shutoff valve heater is stopped, 6 pressure switch is grounded, 8 battery connection Laser is a 2 Honetsu battery heater and connecting the 7 vehicle battery, in the 16 internal combustion engine dynamo, a battery for 2 Honetsu heater comes to complement the charging.

16内燃機関が始動すれば,11第2感知圧力スイッチ付きリレーは、17キースイッチのイグニッションIG信号電流で,9温水ヒーターを起動する。この時12低温遮断弁は閉じているが,16内燃機関の水温が上がり、15温水ホースに温水が回り出すと,9温水ヒーターは、18LPGボンベコンテナ内部を暖め、10LPGボンベに蒸気圧が発生すると,11第2感知圧力スイッチ付きリレーは,9温水ヒーターを停止させて,12低温遮断弁を開き、19LPG供給用配管より13緊急遮断弁を通過して通常運転に入る。    When the 16 internal combustion engine is started, the relay with 11 second sensing pressure switch activates the 9 warm water heater with the ignition IG signal current of the 17 key switch. At this time, the 12 low temperature shut-off valve is closed, but when the water temperature of the 16 internal combustion engine rises and the hot water starts to flow around the 15 hot water hose, the 9 hot water heater warms the interior of the 18 LPG cylinder container and steam pressure is generated in the 10 LPG cylinder. , 11 The relay with the second sensing pressure switch stops the 9 warm water heater, opens the 12 cold shut-off valve, passes through the 13 emergency shut-off valve from the 19 LPG supply pipe, and enters normal operation.

外気温度低下により、駐停車中や走行中でも、10LPGボンベの蒸気圧が消えた場合、11第2感知圧力スイッチ付きリレーは、9温水ヒーターをONして、12低温遮断弁を閉じて、4始動用補助ボンベよりLPGを16内燃機関に供給させる様にしている。1小型コンテナは,難燃性の高い厚さ100ミリの保温断熱材で包まれている事と,5第1感知圧力スイッチ付きリレーは蒸気圧が消えると自動的に、3補熱ヒーターを作動するようにもなっているから,10LPGボンベよりも,保温力は数段高いので,エンストはし難く、9温水ヒーターが、10LPGボンベの蒸気圧の回復も充分行なえる。以上のように、本実施形態によれば,氷点下におけるLPG内燃機関の実働燃焼効率および始動性向上の効果は得られるものである。  When the vapor pressure of the 10LPG cylinder disappears even when parked or stopped due to a drop in the outside air temperature, the relay with 11 second sensing pressure switch turns on the 9 hot water heater, closes the 12 low temperature shutoff valve, and starts 4 LPG is supplied from the auxiliary cylinder to the 16 internal combustion engine. 1 Small container is wrapped in 100 mm thick heat insulation with high flame resistance, 5 Relay with 1st sensing pressure switch automatically activates 3 supplementary heaters when vapor pressure disappears Therefore, since the heat retention is several steps higher than that of the 10 LPG cylinder, the engine stall is difficult, and the 9 hot water heater can sufficiently recover the vapor pressure of the 10 LPG cylinder. As described above, according to this embodiment, the effect of improving the actual combustion efficiency and startability of the LPG internal combustion engine below freezing can be obtained.

氷点下におけるLPG内燃機関の実働燃焼効率および始動性向上補助装置の構成図Configuration diagram of auxiliary assist device for improvement of actual combustion efficiency and startability of LPG internal combustion engine under freezing point

1 小型コンテナ
2 補熱ヒーター用バッテリー
3 補熱ヒーター
4 始動用補助ボンベ
5 第1感知圧力スイッチ付きリレー
6 負圧スイッチ
7 車両バッテリー
8 バッテリー接続リレー
9 温水ヒーター
10 LPGボンベ
11 第2感知圧力スイッチ付きリレー
12 低温遮断弁
13 緊急遮断弁
14 ベーパーライザー
15 温水ホース
16 内燃機関
17 キースイッチ
18 LPGボンベコンテナ
19 LPG供給用配管
DESCRIPTION OF SYMBOLS 1 Small container 2 Battery for supplementary heater 3 Supplementary heater 4 Auxiliary cylinder for starting 5 Relay with first sensing pressure switch 6 Negative pressure switch 7 Vehicle battery 8 Battery connection relay 9 Hot water heater 10 LPG cylinder 11 With second sensing pressure switch Relay 12 Low temperature shutoff valve 13 Emergency shutoff valve 14 Vapor riser 15 Hot water hose 16 Internal combustion engine 17 Key switch 18 LPG cylinder container 19 LPG supply piping

Claims (1)

LPGを使うLPG車や、ディーゼルエンジンにLPGを混焼させる内燃機関において、外気温度に左右されるLPGの特性である沸点などにより、氷点下でLPGボンベから蒸気圧が消え、LPGを取出せない為起こる、始動不能や、実働燃焼効率低下に対して,保温断熱材を入れ、ドレンを備えている小型コンテナ内に、補熱ヒーター用バッテリーを電源とする、過熱防止サーモで作動を制御している補熱ヒーターで暖められるようにした、安全弁の付いた始動用補助ボンベを、LPGボンベからベーパーライザを経由して内燃機関まで接続されたLPG供給用配管の、LPGボンベ側に配設した低温遮断弁とベーパーライザ側に配設した緊急遮断弁の間のLPG供給用配管に設置した、第1圧力感知スイッチ付きリレーの作動で、始動前に温めて始動用補助ボンベに蒸気圧を発生させ、緊急遮断弁を開いて内燃機関を実働させて、実働を感知する負圧スイッチを、インテークマニホールド又は、負圧タンクに取付け、作動させたことにより、バッテリー接続リレーが作動して、車両バッテリーと、補熱ヒーター用バッテリーを連結して、内燃機関のダイナモにより補熱ヒーター用バッテリーを充電しながら、温水ヒーターを内蔵したLPGボンベコンテナの内部を、LPGボンベから低温遮断弁の間のLPG供給用配管に配設した第2圧力感知スイッチ付きリレーの感知で、温水ヒーターを作動させて暖め、LPGボンベに蒸気圧が発生したら、第2圧力感知スイッチ付きリレーの感知で温水ヒーターを止め、更に、低温遮断弁を開いて、既に開状態の緊急遮断弁を通過することでLPGボンベよりLPGを取出せ、通常運転を可能にする、氷点下におけるLPGの内燃機関の実働燃焼効率および始動性向上補助装置。In LPG vehicles that use LPG and internal combustion engines that co-fire LPG in diesel engines, this occurs because the vapor pressure disappears from the LPG cylinder below the freezing point due to the boiling point that is a characteristic of LPG that depends on the outside air temperature, and LPG cannot be removed In order to prevent start-up or decrease in actual combustion efficiency, heat insulation is installed in a small container equipped with a drain, and the operation is controlled by an overheat prevention thermostat that uses a battery for a reheating heater as a power source. A low temperature shut-off valve disposed on the LPG cylinder side of the LPG supply pipe connected to the internal combustion engine from the LPG cylinder to the internal combustion engine with a safety valve equipped with a safety valve that is heated by a heater Start by the operation of the relay with the first pressure sensing switch installed in the LPG supply pipe between the emergency shut-off valves arranged on the vaporizer side A vacuum switch was attached to the intake manifold or negative pressure tank to activate the internal combustion engine by opening the emergency shut-off valve and operating the internal combustion engine. As a result, the battery connection relay is activated to connect the vehicle battery and the supplementary heater battery, and while charging the supplementary heater battery with the dynamo of the internal combustion engine, the inside of the LPG cylinder container incorporating the hot water heater Is detected by the relay with the second pressure detection switch arranged in the LPG supply pipe between the LPG cylinder and the low temperature shut-off valve , the warm water heater is activated to warm up the steam, and when the vapor pressure is generated in the LPG cylinder, the second pressure The hot water heater is stopped by the detection of the relay with the detection switch, and the low temperature shut-off valve is opened, and the emergency shut-off valve that has already been opened is passed. Thus, an auxiliary device for improving the actual combustion efficiency and startability of the LPG internal combustion engine that allows the LPG to be taken out of the LPG cylinder and allows normal operation.
JP2007156868A 2007-05-17 2007-05-17 Auxiliary device for improving actual combustion efficiency and startability of LPG internal combustion engine under freezing point Active JP5093738B2 (en)

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