JP5090748B2 - Processing system - Google Patents

Description

  The present invention relates to a technique for removing and collecting asbestos-containing materials attached to structures including ceilings and walls of buildings.

  In buildings until about 1974, asbestos-containing materials (for example, a mixture of asbestos and a binder) were frequently used as fireproof materials, heat insulating materials, or sound absorbing materials on ceilings and walls. In recent years, however, it has been pointed out that asbestos may impair the health of the human body, and removal of asbestos-containing materials from existing buildings has become an urgent task. As an apparatus for removing such asbestos-containing material, for example, Patent Document 1 discloses an apparatus for peeling and crushing asbestos-containing material by injecting pressure water onto the asbestos-containing material and sequentially moving the injection position. ing.

JP-A-1-165875

  Asbestos-containing materials removed from the building and scattered on the floor are generally collected, packaged and disposed of. In order to perform a series of processes more efficiently, it is necessary to perform the asbestos-containing material peeling operation from the building in a short time. In addition, when asbestos-containing materials are packaged, it is desirable to store more asbestos-containing materials in one bag, which can reduce the number of bags filled with asbestos-containing materials, and subsequent transportation. Useful for disposal.

  In order to perform the asbestos-containing material peeling operation in a short time, the peeling efficiency can be improved by peeling the asbestos-containing material as a lump rather than finely pulverizing and peeling it. However, since the asbestos-containing material is bulky, the amount that can be stored in one bag during bagging is reduced.

  The objective of this invention is providing the processing system which can accommodate many asbestos containing materials by one bag even if the asbestos containing materials are lump-like.

According to the present invention, the hopper into which the asbestos-containing material peeled from the structure is charged, the storage means for storing the asbestos-containing material in a bag, and the storage means for storing the asbestos-containing material into the hopper. A hopper for pulverizing the asbestos-containing material, and the storage means serves as an intake port for the asbestos-containing material from the pressure-feeding device. A separation part that separates the asbestos-containing material introduced from the intake part from the air and drops it into the bag body, and an exhaust part that exhausts the air introduced from the intake part. A turbo fan is connected to the compressor, and the pressure feeding means is provided in the middle of a pipe between the compressor and the hopper and the intake section, and is supplied from the compressor. Causing air flow directed from said hopper by air to the intake unit, the processing system comprising the an air conveyor for pumping into said inlet section by sucking the asbestos-containing material from the hopper is provided The

  In the treatment system of the present invention, when an asbestos-containing material is introduced into the hopper, the asbestos-containing material is pulverized by the pulverizing means, and the pulverized asbestos-containing material is pumped to the storage means and stored in the bag body. Therefore, even if the asbestos-containing material is in a lump shape, a large amount of asbestos-containing material can be stored in one bag.

  As described above, according to the present invention, even if the asbestos-containing material is in the form of a lump, it is possible to provide a processing system that can store a large amount of asbestos-containing material in one bag.

  FIG. 1 is a configuration diagram of a processing system A according to an embodiment of the present invention. The processing system A is a system that removes asbestos-containing materials constructed on ceilings, walls, etc. of existing buildings.

  Room 1 is a room of an existing building in which asbestos-containing materials are constructed on the ceiling and walls. The chamber 1 is provided with temporary work chambers 2 and 3 adjacent to each other. A robot 4 for removing asbestos-containing material is disposed in the chamber 1. The robot 4 includes a traveling unit 4a (here, a crawler), an articulated arm 4b, and an earthwork plate 4c. A video camera 4d is provided on the upper part of the robot body, and the periphery of the tip of the articulated arm 4b can be photographed.

  An injection device 5 and a bucket 6 can be selectively attached to the tip of the articulated arm 4b. When the asbestos-containing material is peeled off, the spray device 5 is attached to the tip of the articulated arm 4b. FIG. 3B is an explanatory view showing an example of the injection device 5.

The injection device 5 includes a nozzle 51 that injects water or suspension water pumped from a supply device (not shown), a support unit 53 that supports the nozzle 51, and a guide rod 52 that guides the movement of the support unit 53. Prepare. The injection device 5 includes a pair of pulleys 54, an endless belt 55 wound between the pulleys 54, and a hydraulic motor 56 that rotationally drives one pulley 54.

A part of the endless belt 55 is fixed to the support unit 53. When the pulley 54 is rotated by driving the hydraulic motor 56 and the endless belt 55 is caused to travel, the support unit 53 is guided by the guide rod 52 and moves in the arrow d2 direction, and the direction of the arrow d2 is changed by switching the rotation direction of the hydraulic motor 56. Can be moved back and forth. The attachment angle of the nozzle 51 to the support unit 53 can be adjusted within a certain range.

  Thus, the injection device 5 sets the reciprocating direction of the support unit 53 parallel to the attachment surface such as the wall to which the asbestos-containing material adheres, and water is supplied from the nozzle 51 to the attachment surface such as the wall to which the asbestos-containing material adheres. By moving this while spraying, the asbestos-containing material is peeled off from the wall or the like. If the asbestos-containing material is peeled off, the jetting device 5 is moved to another location and the peeling work is similarly performed.

  The water to be sprayed may be mixed with abrasives (such as baking soda) to form suspended water. When abrasives are mixed, the ability to peel off asbestos-containing materials can be improved. The injection direction d4 of water or suspended water is desirably a direction inclined from the normal direction d3 of the adhesion surface, and the angle θ formed by the normal direction d3 and the injection direction d4 is preferably 20 degrees to 30 degrees. . By spraying water or suspended water obliquely onto the adhering surface, the asbestos-containing material can be peeled off by peeling off the bark of the tree, and the asbestos-containing material is easily peeled off as a lump. Thereby, time shortening of the peeling operation | work of asbestos containing material can be aimed at.

  Returning to FIG. 1, the asbestos-containing material that has been peeled off and scattered on the floor is collected by the earthwork board 4c. At the time of recovering the peeled asbestos-containing material, the bucket 6 is attached to the tip of the articulated arm 4b. The asbestos-containing material on the floor is picked up by the bucket 6 and put into the hopper 7. The asbestos-containing material thrown into the hopper 7 is pumped by the pumping device 8 to the recovery device 9. The collection device 9 is storage means for storing the asbestos-containing material in the bag, and the asbestos-containing material is packed in the bag and collected.

  In the work chamber 2, a control device 10 and a television monitor 10a for remotely operating the robot 4 and the pressure feeding device 8 are disposed. On the television monitor 10a, images captured by the video camera 4d and the video camera 11 that captures various places in the room 1 are displayed. The operator performs remote operation of the robot 4 while viewing the video displayed on the television monitor 10a in the work room 2 to perform the asbestos-containing material removal work.

  FIG. 2 is a system diagram of the hopper 7, the pressure feeding device 8, and the recovery device 9. FIG. 3A is a plan view of the hopper 7. The hopper 7 is opened at the top to form an inlet 7a, and has a duct 7b for discharging the asbestos-containing material accumulated in the hopper 7 to the outside. A crusher 20 for crushing the asbestos-containing material is provided on the top of the hopper 7. In addition, you may provide the grid | lattice-like metal net | network for prevention of interference with the bucket 6 and the grinding | pulverization apparatus 20 in the insertion port 7a.

  The crushing device 20 includes two shaft bodies 21 and 22 that are rotatably provided on the wall portion of the hopper 7 and are disposed in parallel to each other. The shaft bodies 21 and 22 are provided with a large number of grinding rods 21a and 22a so as to protrude in the radial direction. The crushing rods 21a and the crushing rods 22a are provided in a staggered manner so as to be staggered in the axial direction of the shaft bodies 21 and 22, and the gap between the crushing rod 21a and the crushing rod 22a in the axial direction of the shaft bodies 21 and 22 is For example, it is about several centimeters and is arranged close to each other. A large number of grinding rods 23 are also provided on the wall portion of the hopper 7 so as to fill the gaps between the shaft bodies 21 or the gaps between the shaft bodies 22.

  A gear box 24 is provided on the side of the hopper 7. A gear 24 a connected to the shaft body 21 and a gear 24 b connected to the shaft body 22 are accommodated in the gear box 24 so as to mesh with each other. The gear box 24 is provided with a rotation drive device 25 such as a hydraulic motor, and the rotation drive device 25 rotates the shaft body 21. The rotational force of the shaft body 21 is transmitted to the shaft body 22 via the gears 24a and 24b, and both the shaft bodies 21 and 22 rotate in opposite directions.

  The pulverizing apparatus 20 having such a configuration can pulverize the asbestos-containing material charged into the hopper 7 by the rotation of the pulverizing rod 21a and the pulverizing rod 22a. Can be crushed into things.

  The pressure feeding device 8 includes a compressor 81 and an air carrier 82. The compressor 81 supplies compressed air to the air carrier 82. The air carrier 82 is a commercially available air carrier (for example, the trade name “Jector”), and the compressed air supplied to the compressor 81 generates an air current in the direction of the arrow d1 to suck the asbestos-containing material from the hopper 7. It pumps to the collection device 9. A control valve 83 is disposed between the compressor 81 and the air carrier 82. The control valve 83 supplies and shuts down the compressed air from the compressor 81 to the air carrier 82 under the control of the control device 10.

  The recovery device 9 includes an intake portion 91 that serves as an intake of asbestos-containing material from the air conveyance device 82, a separation unit 92 that separates and drops the asbestos-containing material introduced from the intake portion 91 from the air due to its own weight, And an exhaust part 93 for exhausting air introduced from the intake part 91.

  A conical cylinder body 94 is provided below the separation portion 92, and a bag body 95 is attached to the tip of the conical cylinder body 94 in a replaceable manner. The asbestos-containing material introduced from the intake portion 91 falls along the conical cylinder 94 and is stored in the bag 95. Further, a turbo fan 101 is connected to the exhaust section 93 and is discharged from the collection device 9 by the turbo fan 101.

  The air exhausted from the exhaust part 93 may also contain very fine asbestos-containing substances. Therefore, a filter 100 is provided between the exhaust part 93 and the turbo fan 101. After the asbestos-containing material is completely removed by this, the air discharged from the exhaust part 93 is released to the atmosphere.

  A measuring instrument 96 is disposed below the conical cylinder 94. The measuring device 96 is a device for measuring the amount of the asbestos-containing material stored in the bag body 95. In this embodiment, the measuring device 96 measures the weight of the asbestos-containing material stored in the bag body 95. The measurement result of the measuring instrument 96 is transmitted to the control device 10.

  The control device 10 controls the control valve 83 based on the measurement result of the measuring instrument 96. Specifically, the control device 10 determines that the weight of the asbestos-containing material measured by the measuring instrument 96 is a predetermined threshold, that is, the amount of asbestos-containing material stored in the bag body 95 is a specified amount (for example, a substantially full amount). The control valve 83 is shut off when the weight value corresponding to the case has been exceeded, and the pumping of the asbestos-containing material from the hopper 7 to the recovery device 9 by the pumping device 8 is stopped. By automatically stopping the pumping, the asbestos-containing material can be prevented from overflowing from the bag body 95.

  Next, a series of processing examples in the processing system A having such a configuration will be described. First, the ejecting device 5 is attached to the tip of the articulated arm 4b of the robot 4, and the asbestos-containing material is peeled off. At this time, the asbestos-containing material can be peeled off as a lump by injecting water or suspended water obliquely onto the attachment surface of the asbestos-containing material, so that the stripping operation can be shortened.

  Subsequently, the peeled asbestos-containing material is collected by the earthwork board 4c. A bucket 6 is attached to the tip of the articulated arm 4 b of the robot 4 instead of the spray device 5, and the asbestos-containing material scraped up on the floor is scooped up by the bucket 6 and put into the hopper 7. The asbestos-containing material thrown into the hopper 7 is pumped to the recovery device 9, packed in a bag body 95 and recovered. Although the asbestos-containing material put into the hopper 7 has a lump, the asbestos-containing material is pulverized by the pulverizing device 20, so that a large amount of asbestos-containing material can be stored in one bag body 95.

  Thus, in this embodiment, the asbestos-containing material can be peeled in a shorter time, and more asbestos-containing material can be stored in one bag 95, so that a series of treatments can be performed more efficiently. In addition, the number of bags filled with asbestos-containing material can be reduced, which is beneficial for subsequent transportation and disposal.

It is a lineblock diagram of processing system A concerning one embodiment of the present invention. It is a system diagram of the hopper 7, the pressure feeding device 8, and the recovery device 9. (A) is a top view of the hopper 7, (b) is explanatory drawing which shows the example of the injection apparatus 5. FIG.

Explanation of symbols

A processing system 4 robot 7 hopper 8 pumping device 9 recovery device 10 control device 20 crushing device 96 measuring instrument

Claims (1)

A hopper into which the asbestos-containing material peeled from the structure is charged;
Storage means for storing the asbestos-containing material in a bag;
A pumping means for pumping the asbestos-containing material put into the hopper to the storage means;
In a processing system comprising
The hopper
Pulverizing means for pulverizing the asbestos-containing material ,
The storage means is
An intake section that serves as an intake of the asbestos-containing material from the pumping means;
A separation unit for separating the asbestos-containing material introduced from the intake unit from the air and dropping it into the bag,
An exhaust part for exhausting air introduced from the intake part,
A turbo fan is connected to the exhaust part,
The pressure feeding means is
A compressor,
Provided in the middle of the pipe between the hopper and the intake part, the compressed air supplied from the compressor generates an air flow from the hopper to the intake part, and sucks the asbestos-containing material from the hopper An air carrier that pumps to the air intake,
A processing system comprising:

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