JP5078062B2 - Exhaust gas purification catalyst - Google Patents

Exhaust gas purification catalyst Download PDF

Info

Publication number
JP5078062B2
JP5078062B2 JP2006291691A JP2006291691A JP5078062B2 JP 5078062 B2 JP5078062 B2 JP 5078062B2 JP 2006291691 A JP2006291691 A JP 2006291691A JP 2006291691 A JP2006291691 A JP 2006291691A JP 5078062 B2 JP5078062 B2 JP 5078062B2
Authority
JP
Japan
Prior art keywords
exhaust gas
gas purifying
purifying catalyst
noble metal
gas purification
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP2006291691A
Other languages
Japanese (ja)
Other versions
JP2007144412A (en
Inventor
誉 若林
祐之輔 中原
真一 中田
純雄 加藤
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mitsui Mining and Smelting Co Ltd
Akita University NUC
Original Assignee
Mitsui Mining and Smelting Co Ltd
Akita University NUC
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mitsui Mining and Smelting Co Ltd, Akita University NUC filed Critical Mitsui Mining and Smelting Co Ltd
Priority to JP2006291691A priority Critical patent/JP5078062B2/en
Publication of JP2007144412A publication Critical patent/JP2007144412A/en
Application granted granted Critical
Publication of JP5078062B2 publication Critical patent/JP5078062B2/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Landscapes

  • Catalysts (AREA)
  • Exhaust Gas After Treatment (AREA)
  • Exhaust Gas Treatment By Means Of Catalyst (AREA)

Description

本発明は、排ガス浄化用触媒に関し、より詳しくは、低温活性が高く、耐熱性に優れ、安定した排ガス浄化性能を得ることができる触媒、例えば、自動車等の内燃機関から排出される排ガスに含まれる有害成分を浄化する触媒に関する。   The present invention relates to an exhaust gas purification catalyst. More specifically, the present invention includes a catalyst having high low-temperature activity, excellent heat resistance, and stable exhaust gas purification performance, such as exhaust gas discharged from an internal combustion engine such as an automobile. The present invention relates to a catalyst that purifies harmful components.

自動車等の内燃機関から排出される排ガス中には、炭化水素(HC)、一酸化炭素(CO)、窒素酸化物(NOx)等の有害成分が含まれている。それで、従来から、これら有害成分を浄化して無害化する三元触媒が用いられている。   The exhaust gas discharged from an internal combustion engine such as an automobile contains harmful components such as hydrocarbons (HC), carbon monoxide (CO), and nitrogen oxides (NOx). Therefore, conventionally, a three-way catalyst for purifying and detoxifying these harmful components has been used.

このような三元触媒として、複合酸化物及び貴金属からなる種々の排ガス浄化用触媒が提案されており、例えば、アパタイト型構造を有する複合酸化物を含む排ガス浄化用触媒が提案されている(例えば、特許文献1及び2参照)。   As such a three-way catalyst, various exhaust gas purification catalysts composed of a composite oxide and a noble metal have been proposed. For example, an exhaust gas purification catalyst containing a composite oxide having an apatite type structure has been proposed (for example, Patent Documents 1 and 2).

特開平06−055075号公報Japanese Patent Laid-Open No. 06-055075 特開平11−197507号公報JP-A-11-197507

しかしながら、従来の三元触媒では、一般的に、比較的高温にならないと排ガス中の有害成分の浄化が開始されないため、低温側では有害成分を十分に浄化できないという問題がある。例えば、自動車等のエンジン始動直後は、比較的低温状態であるので、排ガス中の有害成分を十分に浄化仕切れないという問題がある。   However, the conventional three-way catalyst generally has a problem that the harmful components cannot be sufficiently purified on the low temperature side because the purification of harmful components in the exhaust gas is not started unless the temperature is relatively high. For example, immediately after the engine of a car or the like is started, there is a problem that the harmful components in the exhaust gas cannot be sufficiently purified because the temperature is relatively low.

また、従来の三元触媒においては、一般的に、比較的高温域での使用で劣化して排ガス浄化性能が低下するという場合もあり、低温域から高温域に亘って安定した排ガス浄化性能が得られないという問題もある。   In addition, in the conventional three-way catalyst, in general, there is a case where the exhaust gas purification performance deteriorates due to use in a relatively high temperature range, and a stable exhaust gas purification performance from a low temperature range to a high temperature range may be achieved. There is also a problem that it cannot be obtained.

本発明は上述した事情に鑑み、低温活性が高く、且つ耐熱性に優れ、安定した排ガス浄化性能を得ることができる排ガス浄化用触媒を提供することを目的とする。   In view of the circumstances described above, an object of the present invention is to provide an exhaust gas purification catalyst that has high low-temperature activity, excellent heat resistance, and can obtain stable exhaust gas purification performance.

本発明者等は上記目的を達成するために鋭意検討した結果、一般式(Laa-xx)(Si6-yy)O27-zで示される複合酸化物と貴金属成分とを用いることにより上記目的が達成されることを見いだし、本発明を完成した。 As a result of intensive studies to achieve the above object, the present inventors use a composite oxide represented by the general formula (La ax M x ) (Si 6-y N y ) O 27-z and a noble metal component. As a result, the present inventors have found that the above object can be achieved and completed the present invention.

即ち、本発明の排ガス浄化用触媒は、一般式(Laa-xx)(Si6-yy)O27-z(式中、MはBaの陽イオンを表し、NはFeの陽イオンを表し、8≦a≦10であり、0.01≦x≦5であり、0≦y≦3であり、0≦z≦2である)で示される複合酸化物と、前記複合酸化物に固溶体化しているか又は担持されている貴金属成分とからなることを特徴とする。 That is, the exhaust gas purifying catalyst of the present invention has a general formula (La ax M x ) (Si 6-y N y ) O 27-z (wherein M represents a cation of Ba and N represents a cation of Fe ). 8 ≦ a ≦ 10, 0.01 ≦ x ≦ 5, 0 ≦ y ≦ 3, and 0 ≦ z ≦ 2), and the composite oxide It consists of a noble metal component which is in solid solution or is supported.

また、他の形態の本発明の排ガス浄化用触媒は、セラミックス又は金属材料からなる担体と、前記担体上に担持されている上記の排ガス浄化用触媒の層とからなることを特徴とする。   Another embodiment of the exhaust gas purifying catalyst of the present invention is characterized by comprising a carrier made of ceramics or a metal material, and a layer of the above exhaust gas purifying catalyst supported on the carrier.

また、本発明の排ガス浄化用触媒においては、前記貴金属成分が白金又はパラジウムであることが好ましい。   In the exhaust gas purifying catalyst of the present invention, the noble metal component is preferably platinum or palladium.

本発明の排ガス浄化用触媒は、低温活性が高く、且つ耐熱性に優れているので、安定した排ガス浄化性能を得ることができるという効果を奏する。   Since the exhaust gas purifying catalyst of the present invention has high low-temperature activity and excellent heat resistance, there is an effect that stable exhaust gas purifying performance can be obtained.

以下に、本発明の実施形態を詳細に説明する。
本発明の排ガス浄化用触媒は、一般式(Laa-xx)(Si6-yy)O27-z(式中、Mは1〜3価の陽イオンを表し、Nは3〜7価の陽イオンを表し、8≦a≦10であり、0≦x≦5であり、0≦y≦3であり、0≦z≦2である)で示されるアパタイト構造の複合酸化物と、複合酸化物に固溶体化しているか又は担持されている貴金属成分とからなるものである。このような本発明の排ガス浄化用触媒は、低温活性が高く、高温域において優れた耐熱性を有するため、安定した排ガス浄化性能を発揮するものである。
Hereinafter, embodiments of the present invention will be described in detail.
The exhaust gas purifying catalyst of the present invention has a general formula (La ax M x ) (Si 6-y N y ) O 27-z (wherein M represents a 1 to 3 valent cation, and N represents 3 to 7). A composite oxide having an apatite structure represented by a cation having a valence of 8 ≦ a ≦ 10, 0 ≦ x ≦ 5, 0 ≦ y ≦ 3, and 0 ≦ z ≦ 2. It consists of a noble metal component that is solid solution or supported on the composite oxide. Such an exhaust gas purifying catalyst of the present invention has a high low temperature activity and excellent heat resistance in a high temperature range, and therefore exhibits a stable exhaust gas purifying performance.

一般式(Laa-xx)(Si6-yy)O27-zで示されるアパタイト構造の複合酸化物が化学量論組成を持つ場合にはa=10であり、非化学量論組成を持つ場合にはa<10である。非化学量論組成を持つ上記一般式の複合酸化物については現実的に容易に入手できる複合酸化物のaの範囲は8≦a<10である。従って、本発明においては8≦a≦10とする。 When the composite oxide having an apatite structure represented by the general formula (La ax M x ) (Si 6-y N y ) O 27-z has a stoichiometric composition, a = 10, and the non-stoichiometric composition A <10 in the case of Regarding the complex oxide of the above general formula having a non-stoichiometric composition, the range of a of the complex oxide that can be easily obtained in reality is 8 ≦ a <10. Therefore, in the present invention, 8 ≦ a ≦ 10.

本発明の排ガス浄化用触媒は、上記一般式(Laa-xx)(Si6-yy)O27-zにおいて、AサイトであるLaサイト及びBサイトであるSiサイトの両方について他の元素で置換されていない、即ち、x=0、y=0及びz=1で特定の元素の陽イオン(M又はN)で置換されていない一般式LaaSi626(現実的には、a=9.33の複合酸化物が容易に得られる)で示される複合酸化物に貴金属成分を固溶体化したものか又は担持させたものでもよい。 The exhaust gas purifying catalyst of the present invention is different from the above general formula (La ax M x ) (Si 6-y N y ) O 27-z for both the La site as the A site and the Si site as the B site. A general formula La a Si 6 O 26 (practically not substituted with a cation (M or N) of a particular element at x = 0, y = 0 and z = 1 , A composite oxide of a = 9.33 can be easily obtained), and a solid oxide of a noble metal component or a support on which it is supported.

また、本発明の排ガス浄化用触媒は、上記一般式(Laa-xx)(Si6-yy)O27-zにおいて、Laサイトの一部をBaの陽イオンで置換するか、あるいはSiサイトの一部をFeの陽イオンで置換するか、或いはその両サイトの各々の一部を上記のように置換して得られた複合酸化物に貴金属成分を固溶体化したものか又は担持させたものでもよい。この場合には、0.01≦x≦5、好ましくは0.1≦x≦4、より好ましくは0.5≦x≦3.5であり且つ(又は)0.01≦y≦3、好ましくは0.1≦y≦2.5、より好ましくは0.5≦y≦2であり、0≦z≦2である複合酸化物を用いる。Further, the exhaust gas purifying catalyst of the present invention is the above general formula (La ax M x ) (Si 6-y N y ) O 27-z, wherein a part of the La site is substituted with a Ba cation, or Either a part of the Si site is substituted with a cation of Fe , or a part of each of the two sites is substituted as described above, or a noble metal component is solidified or supported on the composite oxide obtained. May be good. In this case, 0.01 ≦ x ≦ 5, preferably 0.1 ≦ x ≦ 4, more preferably 0.5 ≦ x ≦ 3.5 and / or 0.01 ≦ y ≦ 3, preferably Is a composite oxide in which 0.1 ≦ y ≦ 2.5, more preferably 0.5 ≦ y ≦ 2, and 0 ≦ z ≦ 2.

本発明の排ガス浄化用触媒は、自動車等のエンジン始動直後の比較的低温状態においても触媒活性が充分に高く、低温域において優れた排ガス浄化性能が得られると共に、高温域において優れた耐熱性を有するため、低温域から高温域に亘って安定した排ガス浄化性能が得られるものである。従って、本発明の排ガス浄化用触媒は、例えば、自動車等の内燃機関において排出される排ガスの浄化に好適に用いられる。   The exhaust gas purifying catalyst of the present invention has sufficiently high catalytic activity even in a relatively low temperature state immediately after starting an engine such as an automobile, and has excellent exhaust gas purifying performance in a low temperature region and excellent heat resistance in a high temperature region. Therefore, stable exhaust gas purification performance can be obtained from the low temperature range to the high temperature range. Therefore, the exhaust gas purifying catalyst of the present invention is suitably used for purifying exhaust gas discharged from an internal combustion engine such as an automobile.

このような本発明の排ガス浄化用触媒の貴金属成分としては、例えば、ロジウム、パラジウム又は白金であることが好ましく、特に白金又はパラジウムであることがより好ましい。   As such a noble metal component of the exhaust gas purifying catalyst of the present invention, for example, rhodium, palladium or platinum is preferable, and platinum or palladium is more preferable.

本発明の排ガス浄化用触媒中の貴金属成分は、排ガス浄化用触媒を構成する複合酸化物中に固溶体化して存在していても担持されて存在していてもよい。複合酸化物中への貴金属成分の導入は、例えば、粉末又はスラリー状態の複合酸化物を貴金属含有溶液(塩基性又は酸性の貴金属塩の溶液)に浸漬又は混合して貴金属成分を複合酸化物に吸着させ、得られたものを焼成することで行ってもよく、上述の複合酸化物の製造過程において複合酸化物のスラリーに貴金属成分を混入して得られたものを焼成することで行ってもよく、あるいは貴金属成分を酸化物等に担持させて得られる貴金属担持体と上述の複合酸化物とを混合して得られたものを焼成等することで行ってもよい。   The noble metal component in the exhaust gas purifying catalyst of the present invention may be present in the form of a solid solution or supported on the composite oxide constituting the exhaust gas purifying catalyst. The noble metal component is introduced into the composite oxide by, for example, immersing or mixing the composite oxide in a powder or slurry state in a noble metal-containing solution (basic or acidic noble metal salt solution) to convert the noble metal component into the composite oxide. It may be performed by adsorbing and firing the obtained product, or by firing a product obtained by mixing a noble metal component in the composite oxide slurry in the above-described composite oxide manufacturing process. Alternatively, it may be carried out by firing or the like obtained by mixing a noble metal carrier obtained by carrying a noble metal component on an oxide or the like and the above-mentioned composite oxide.

また、本発明の排ガス浄化用触媒は、上述したような複合酸化物と貴金属成分とからなるものであってもよいが、一般的には、セラミックス又は金属材料からなる担体と、担体上に担持されている排ガス浄化用触媒の層とからなるものである。   Further, the exhaust gas purifying catalyst of the present invention may be composed of the composite oxide and the noble metal component as described above, but in general, a carrier made of ceramics or a metal material and a carrier supported on the carrier. And an exhaust gas purifying catalyst layer.

なお、上記のような排気ガス浄化用触媒においては、セラミックス又は金属材料からなる担体の形状は、特に限定されるものではないが、一般的にはハニカム、板、ペレット等の形状であり、好ましくはハニカム形状である。また、このような担体の材質としては、例えば、アルミナ(Al23)、ムライト(3Al23−2SiO2)、コージェライト(2MgO−2Al23−5SiO2)等のセラミックスや、ステンレス等の金属材料が挙げられる。 In the exhaust gas purification catalyst as described above, the shape of the carrier made of ceramics or a metal material is not particularly limited, but is generally in the shape of a honeycomb, a plate, a pellet, etc. Is a honeycomb shape. The material of such carriers, for example, alumina (Al 2 O 3), mullite (3Al 2 O 3 -2SiO 2) , cordierite (2MgO-2Al 2 O 3 -5SiO 2) ceramics or the like, Examples thereof include metal materials such as stainless steel.

このような担体上に排ガス浄化用触媒の層を形成したものである排ガス浄化用触媒は、例えば、貴金属成分が固溶体化しているか又は担持されている複合酸化物のスラリーを担体に塗布して排ガス浄化用触媒の前駆体層を形成し、これを焼成して製造してもよく、複合酸化物のスラリーを担体に塗布して複合酸化物の層を形成した後、これを貴金属含有溶液に浸漬して複合酸化物の層に貴金属成分を吸着させてこれを焼成して製造してもよく、あるいは貴金属成分を酸化物に担持させた貴金属担持体と上述の複合酸化物とを混合して得られるスラリーを担体に塗布して排ガス浄化用触媒の前駆体層を形成し、これを焼成して製造してもよい。   An exhaust gas purifying catalyst in which a layer of an exhaust gas purifying catalyst is formed on such a carrier is, for example, an exhaust gas obtained by applying a composite oxide slurry in which a noble metal component is solid solution or supported on a carrier. It may be produced by forming a precursor layer of a purification catalyst and calcining it. After forming a composite oxide layer by applying a composite oxide slurry to a support, it is immersed in a noble metal-containing solution. The noble metal component may be adsorbed on the composite oxide layer and fired, or may be produced by mixing the noble metal carrier having the noble metal component supported on the oxide and the above-mentioned composite oxide. The resulting slurry may be applied to a carrier to form a precursor layer of an exhaust gas purifying catalyst, and this may be fired for production.

以下に、本発明を下記参考例、実施例及び比較例に基づいて説明する。
参考例1
室温でオルト珪酸テトラエチル(Tetraethyl orthosilicate、TEOS)にエタノールと純水、さらに酢酸を加えて溶解し、これに硝酸ランタンを加えて攪拌を行うことで透明溶液(ゾル)を得た。この溶液を80℃で6時間攪拌した後、90℃で12時間乾燥してキセロゲルを得た。そして、このキセロゲルを600℃で7時間仮焼した後、800℃で6時間焼成することによりLa9.33Si626を得た。次に、このLa9.33Si626に対して1質量%Ptとなるようにテトラジニトリロジアミン白金を含浸させた後に蒸発乾固させて600℃で3時間焼成することにより1質量%Pt/La9.33Si626からなる参考例1の排ガス浄化用触媒を得た。
Below, this invention is demonstrated based on the following reference example, an Example, and a comparative example.
Reference example 1
Ethanol, pure water and acetic acid were added and dissolved in tetraethyl orthosilicate (TEOS) at room temperature, and lanthanum nitrate was added thereto and stirred to obtain a transparent solution (sol). This solution was stirred at 80 ° C. for 6 hours and then dried at 90 ° C. for 12 hours to obtain a xerogel. The xerogel was calcined at 600 ° C. for 7 hours and then calcined at 800 ° C. for 6 hours to obtain La 9.33 Si 6 O 26 . Next, after impregnating tetradinitrilodiamineplatinum to 1 mass% Pt with respect to this La 9.33 Si 6 O 26 , it was evaporated to dryness and baked at 600 ° C. for 3 hours to obtain 1 mass% Pt / An exhaust gas purifying catalyst of Reference Example 1 consisting of La 9.33 Si 6 O 26 was obtained.

実施例
室温でTEOSにエタノールと純水、さらに酢酸を加えて溶解し、これに硝酸ランタンを加えて攪拌を行うことで透明溶液(ゾル)を得た。この溶液に硝酸バリウムを添加して80℃で6時間攪拌を行った後、90℃で12時間乾燥してキセロゲルを得た。そして、このキセロゲルを600℃で7時間仮焼した後、800℃で6時間焼成することによりLa8.33BaSi626を得た。次に、このLa8.33BaSi626に対して1質量%Ptとなるようにテトラジニトリロジアミン白金を含浸させた後に蒸発乾固させて600℃で3時間焼成することにより1質量%Pt/La8.33BaSi626からなる実施例の排ガス浄化用触媒を得た。
Example 1
Ethanol, pure water, and acetic acid were added to TEOS at room temperature to dissolve, and lanthanum nitrate was added thereto and stirred to obtain a transparent solution (sol). After adding barium nitrate to this solution and stirring at 80 ° C. for 6 hours, it was dried at 90 ° C. for 12 hours to obtain a xerogel. The xerogel was calcined at 600 ° C. for 7 hours and then calcined at 800 ° C. for 6 hours to obtain La 8.33 BaSi 6 O 26 . Next, after impregnating tetradinitrilodiamineplatinum to 1 mass% Pt with respect to this La 8.33 BaSi 6 O 26 , it was evaporated to dryness and baked at 600 ° C. for 3 hours to obtain 1 mass% Pt / An exhaust gas purifying catalyst of Example 1 made of La 8.33 BaSi 6 O 26 was obtained.

参考例2
硝酸バリウムを炭酸カルシウムに変更した以外は実施例と同様にして1質量%Pt/La8.33CaSi626からなる参考例2の排ガス浄化用触媒を得た。
Reference example 2
Exhaust gas purification catalyst of Reference Example 2 consisting of 1% by mass Pt / La 8.33 CaSi 6 O 26 was obtained in the same manner as in Example 1 except that barium nitrate was changed to calcium carbonate.

参考例3
硝酸バリウムを炭酸ストロンチウムに変更した以外は実施例と同様にして1質量%Pt/La8.33SrSi626からなる参考例3の排ガス浄化用触媒を得た。
Reference example 3
Exhaust gas purification catalyst of Reference Example 3 consisting of 1% by mass Pt / La 8.33 SrSi 6 O 26 was obtained in the same manner as in Example 1 except that barium nitrate was changed to strontium carbonate.

実施例
室温でTEOSにエタノールと純水、さらに酢酸を加えて溶解し、これに硝酸ランタンを加えて攪拌を行うことで透明溶液(ゾル)を得た。この溶液に硝酸バリウムと硝酸鉄9水和物とを添加して80℃で6時間攪拌を行った後、90℃で12時間乾燥してキセロゲルを得た。そして、このキセロゲルを900℃で12時間焼成することによりLa8.33BaSi4.5Fe1.526を得た。次に、このLa8.33BaSi4.5Fe1.526に対して1質量%Ptとなるようにテトラジニトリロジアミン白金を含浸させた後に蒸発乾固させ、600℃で3時間焼成することにより1質量%Pt/La8.33BaSi4.5Fe1.526からなる実施例の排ガス浄化用触媒を得た。
Example 2
Ethanol, pure water, and acetic acid were added to TEOS at room temperature to dissolve, and lanthanum nitrate was added thereto and stirred to obtain a transparent solution (sol). Barium nitrate and iron nitrate nonahydrate were added to this solution and stirred at 80 ° C. for 6 hours, followed by drying at 90 ° C. for 12 hours to obtain a xerogel. Then, to obtain a La 8.33 BaSi 4.5 Fe 1.5 O 26 by the xerogel calcined 12 hours at 900 ° C.. Next, tetradinitrilodiamine platinum was impregnated to 1 mass% Pt with respect to La 8.33 BaSi 4.5 Fe 1.5 O 26 , evaporated to dryness, and calcined at 600 ° C. for 3 hours to obtain 1 mass%. An exhaust gas purifying catalyst of Example 2 made of Pt / La 8.33 BaSi 4.5 Fe 1.5 O 26 was obtained.

参考例4
硝酸バリウムを硝酸プラセオジウムに変更した以外は実施例と同様にして1質量%Pt/La6.83Pr3Si4.5Fe1.527からなる参考例4の排ガス浄化用触媒を得た。
Reference example 4
Exhaust gas purification catalyst of Reference Example 4 consisting of 1% by mass Pt / La 6.83 Pr 3 Si 4.5 Fe 1.5 O 27 was obtained in the same manner as in Example 2 except that barium nitrate was changed to praseodymium nitrate.

参考例5
La9.33Si626に対して1質量%Pdとなるように硝酸パラジウムを含浸させた以外は参考例1と同様にして1質量%Pd/La9.33Si626からなる参考例5の排ガス浄化用触媒を得た。
Reference Example 5
La 9.33 Si 6 except that impregnated with palladium nitrate as a 1 wt% Pd with respect to O 26 consists of 1 wt% Pd / La 9.33 Si 6 O 26 in the same manner as in Reference Example 1 Reference Example 5 of the exhaust gas A purification catalyst was obtained.

比較例1
活性化アルミナに対して1質量%Ptとなるようにテトラジニトロジアミン白金を含浸させた後に蒸発乾固させ、600℃で3時間焼成することにより1質量%Pt/Al23からなる比較例1の排ガス浄化用触媒を得た。
Comparative Example 1
Comparative example consisting of 1% by mass Pt / Al 2 O 3 by impregnating tetradinitrodiamine platinum so as to be 1% by mass Pt with respect to activated alumina, evaporating to dryness and baking at 600 ° C. for 3 hours. No. 1 exhaust gas-purifying catalyst was obtained.

比較例2
活性化アルミナに対して1質量%Pdとなるように硝酸パラジウムを含浸させた以外は比較例1と同様にして1質量%Pd/Al23からなる比較例2の排ガス浄化用触媒を得た。
Comparative Example 2
Exhaust gas purification catalyst of Comparative Example 2 made of 1% by mass Pd / Al 2 O 3 was obtained in the same manner as Comparative Example 1 except that palladium nitrate was impregnated so as to be 1% by mass Pd with respect to activated alumina. It was.

排ガス浄化性能試験
実施例1、2、参考例1〜5及び比較例1、2の各々の排ガス浄化用触媒をそれぞれ20〜60メッシュにふるい分けした後、各々の0.1gをそれぞれ固定床流通反応装置の反応器に充填し、下記第1表に示す組成のモデルガスを0.5L/minで流通させ、200〜600℃の温度条件下での排ガス浄化性能を評価した。その結果は下記の第2表、第3表及び第4表に示す通りであった。
Exhaust gas purification performance test Each exhaust gas purification catalyst of Examples 1 , 2, Reference Examples 1 to 5 and Comparative Examples 1 and 2 was screened to 20 to 60 mesh, and 0.1 g of each was then fixed bed flow reaction. The reactor of the apparatus was filled, and a model gas having the composition shown in Table 1 below was circulated at 0.5 L / min, and the exhaust gas purification performance under a temperature condition of 200 to 600 ° C. was evaluated. The results were as shown in Tables 2, 3 and 4 below.

Figure 0005078062
Figure 0005078062

Figure 0005078062
Figure 0005078062

Figure 0005078062
Figure 0005078062

Figure 0005078062
Figure 0005078062

第2表及び第3表に示すデータから明らかなように、実施例1、2、参考例1〜4の本発明の排ガス浄化用触媒は、比較例1の排ガス浄化用触媒と比較して、約400℃以下の低温域側でC36及びNOの浄化性能が共に優れており、特に、実施例1及び2の排ガス浄化用触媒は300℃以下の低温域において非常に優れたC36及びNOの浄化性能が得られている。また、実施例1、2、参考例1〜4の排ガス浄化用触媒は、高温域において耐熱性に優れ、且つ安定したC36及びNOの浄化性能が得られている。さらに、第4表に示すように、参考例5の本発明の排ガス浄化用触媒は、比較例2の排ガス浄化用触媒と比べて、約350℃以下の低温域においてNOの浄化性能が優れている。 As is clear from the data shown in Tables 2 and 3 , the exhaust gas purification catalysts of Examples 1 and 2 and Reference Examples 1 to 4 of the present invention are compared with the exhaust gas purification catalyst of Comparative Example 1, The C 3 H 6 and NO purification performances are both excellent at a low temperature range of about 400 ° C. or less. In particular, the exhaust gas purification catalysts of Examples 1 and 2 are very excellent C 3 at a low temperature range of 300 ° C. or less. H 6 and NO purification performance is obtained. Further, the exhaust gas purifying catalysts of Examples 1 and 2 and Reference Examples 1 to 4 are excellent in heat resistance in a high temperature range and have stable C 3 H 6 and NO purifying performance. Furthermore, as shown in Table 4, the exhaust gas purifying catalyst of the present invention of Reference Example 5 is superior in NO purifying performance in a low temperature range of about 350 ° C. or less as compared with the exhaust gas purifying catalyst of Comparative Example 2. Yes.

実施例:担体に担持させた排ガス浄化用触媒の製造
実施例と同様に処理して製造したLa8.33BaSi4.5Fe1.52645部(質量部、以下同じ)、活性化アルミナ45部、アルミナゾル10部及び水185部をボールミルで混合してスラリーAを得た。また、活性化アルミナ30部、CeZrO260部、アルミナゾル10部及び水100部をボールミルで混合してスラリーBを得た。
Example 3 Production of Exhaust Gas Purifying Catalyst Supported on Support 45. La 8.33 BaSi 4.5 Fe 1.5 O 26 45 parts (parts by mass, the same shall apply hereinafter) produced by the same treatment as in Example 2 , activated alumina 45 parts, A slurry A was obtained by mixing 10 parts of alumina sol and 185 parts of water with a ball mill. Further, 30 parts of activated alumina, 60 parts of CeZrO 2 , 10 parts of alumina sol and 100 parts of water were mixed with a ball mill to obtain slurry B.

コージェライト製のハニカム基材をスラリーA中に浸漬し、引き上げて過剰なスラリーを吹き払った後、90℃で10分間乾燥させ、600℃で3時間焼成してコート層を形成させた。このコート層の量はハニカム基材1L当り100gであった。得られたコート層付きハニカム基材を所定濃度のジニトロジアミンPt水溶液中に浸漬し、引き上げて余分な液滴を吹き払った後、90℃で10分間乾燥させ、600℃で3時間焼成して、コート層の量100g(ハニカム基材1L)当り0.6gのPtを担持させて第一貴金属担持層を形成させた。   A cordierite honeycomb substrate was dipped in slurry A, pulled up to blow off excess slurry, dried at 90 ° C. for 10 minutes, and fired at 600 ° C. for 3 hours to form a coat layer. The amount of this coating layer was 100 g per liter of honeycomb substrate. The obtained honeycomb substrate with a coating layer was dipped in a dinitrodiamine Pt aqueous solution having a predetermined concentration, pulled up to blow off excess droplets, dried at 90 ° C. for 10 minutes, and fired at 600 ° C. for 3 hours. Then, 0.6 g of Pt was supported per 100 g of the coating layer (1 L of honeycomb substrate) to form a first noble metal supporting layer.

次いで、上記の第一貴金属担持層の形成されたハニカム基材をスラリーB中に浸漬し、引き上げて過剰なスラリーを吹き払った後、90℃で10分間乾燥させ、600℃で3時間焼成してコート層を形成させた。このコート層の量はハニカム基材1L当り100gであった。得られたハニカム基材を所定濃度の硝酸Rh水溶液中に浸漬し、引き上げて余分な液滴を吹き払った後、90℃で10分間乾燥させ、600℃で3時間焼成して、コート層の量100g(ハニカム基材1L)当り0.2gのRhを担持させて第二貴金属担持層を形成させて、担体上に担持された排ガス浄化用触媒の層からなる本発明の排ガス浄化用触媒を得た。   Next, the honeycomb base material on which the first noble metal support layer is formed is dipped in the slurry B, pulled up to blow off excess slurry, dried at 90 ° C. for 10 minutes, and fired at 600 ° C. for 3 hours. Thus, a coating layer was formed. The amount of this coating layer was 100 g per liter of honeycomb substrate. The obtained honeycomb substrate was immersed in an aqueous solution of Rh nitric acid having a predetermined concentration, pulled up and blown off excess droplets, dried at 90 ° C. for 10 minutes, and fired at 600 ° C. for 3 hours. An exhaust gas purifying catalyst of the present invention comprising an exhaust gas purifying catalyst layer supported on a carrier by supporting 0.2 g of Rh per 100 g (honeycomb substrate 1 L) to form a second noble metal supporting layer. Obtained.

比較例3
活性化アルミナ45部、CeZrO245部、アルミナゾル10部及び水100部をボールミルで混合してスラリーCを得た。
Comparative Example 3
A slurry C was obtained by mixing 45 parts of activated alumina, 45 parts of CeZrO 2 , 10 parts of alumina sol and 100 parts of water with a ball mill.

コージェライト製のハニカム基材をスラリーC中に浸漬し、引き上げて過剰なスラリーを吹き払った後、90℃で10分間乾燥させ、600℃で3時間焼成してコート層を形成させた。このコート層の量はハニカム基材1L当り100gであった。得られたコート層付きハニカム基材を所定濃度のジニトロジアミンPt水溶液中に浸漬し、引き上げて余分な液滴を吹き払った後、90℃で10分間乾燥させ、600℃で3時間焼成して、コート層の量100g(ハニカム基材1L)当り0.6gのPtを担持させて第一貴金属担持層を形成させた。   A cordierite honeycomb substrate was dipped in slurry C, pulled up to blow off excess slurry, dried at 90 ° C. for 10 minutes, and fired at 600 ° C. for 3 hours to form a coat layer. The amount of this coating layer was 100 g per liter of honeycomb substrate. The obtained honeycomb substrate with a coating layer was dipped in a dinitrodiamine Pt aqueous solution having a predetermined concentration, pulled up to blow off excess droplets, dried at 90 ° C. for 10 minutes, and fired at 600 ° C. for 3 hours. Then, 0.6 g of Pt was supported per 100 g of the coating layer (1 L of honeycomb substrate) to form a first noble metal supporting layer.

次いで、上記の第一貴金属担持層の形成されたハニカム基材を、活性化アルミナ30部、CeZrO260部、アルミナゾル10部及び水100部をボールミルで混合して得たスラリーB中に浸漬し、引き上げて過剰なスラリーを吹き払った後、90℃で10分間乾燥させ、600℃で3時間焼成してコート層を形成させた。このコート層の量はハニカム基材1L当り100gであった。得られたハニカム基材を所定濃度の硝酸Rh水溶液中に浸漬し、引き上げて余分な液滴を吹き払った後、90℃で10分間乾燥させ、600℃で3時間焼成して、コート層の量100g(ハニカム基材1L)当り0.2gのRhを担持させて第二貴金属担持層を形成させて、担体上に担持された排ガス浄化用触媒の層からなる排ガス浄化用触媒を得た。 Next, the honeycomb base material on which the first noble metal supporting layer is formed is immersed in a slurry B obtained by mixing 30 parts of activated alumina, 60 parts of CeZrO 2 , 10 parts of alumina sol and 100 parts of water with a ball mill. Then, the slurry was pulled up and the excess slurry was blown off, followed by drying at 90 ° C. for 10 minutes and baking at 600 ° C. for 3 hours to form a coating layer. The amount of this coating layer was 100 g per liter of honeycomb substrate. The obtained honeycomb substrate was immersed in an aqueous solution of Rh nitric acid having a predetermined concentration, pulled up and blown off excess droplets, dried at 90 ° C. for 10 minutes, and fired at 600 ° C. for 3 hours. A second noble metal support layer was formed by supporting 0.2 g of Rh per 100 g (honeycomb substrate 1 L) to obtain an exhaust gas purifying catalyst comprising an exhaust gas purifying catalyst layer supported on a carrier.

排ガス浄化性能試験
実施例及び比較例3の各々の排ガス浄化用触媒について、10容量%の水蒸気を含有する大気中、電気炉で900℃で25時間の耐久処理を行った。その後、それらの排ガス浄化用触媒15ccをそれぞれ別個に評価装置に充填し、下記の第5表に示す組成の排気モデルガスを空間速度100000/hで流通させながら、20℃/分の昇温速度で400℃まで昇温し、CO、HC、NOxの浄化率を連続的に測定した。モデルガスが50%浄化される温度(T50)(℃)及び400℃におけるモデルガスの浄化率(η400)(%)は第6表に示す通りであった。
Exhaust gas purification performance test Each of the exhaust gas purification catalysts of Example 3 and Comparative Example 3 was subjected to an endurance treatment at 900 ° C. for 25 hours in an atmosphere containing 10% by volume of water vapor. Thereafter, 15 cc of each of these exhaust gas purification catalysts was separately filled in the evaluation apparatus, and while raising the exhaust model gas having the composition shown in Table 5 below at a space velocity of 100,000 / h, the temperature rising rate was 20 ° C./min. The temperature was raised to 400 ° C., and the purification rates of CO, HC and NOx were continuously measured. The temperature at which the model gas was purified by 50% (T50) (° C.) and the model gas purification rate (η400) (%) at 400 ° C. were as shown in Table 6.

Figure 0005078062
Figure 0005078062

Figure 0005078062
Figure 0005078062

第6表に示すデータから明らかなように、CO、HC及びNOxについてのT50(排ガスを50%浄化する時の温度であり、温度が低いほど低温活性に優れた排ガス浄化用触媒といえる)及びη400(排ガス温度400℃における浄化率である)の何れにおいても本発明の実施例の排ガス浄化用触媒は比較例3の排ガス浄化用触媒よりも優れており、本発明の排ガス浄化用触媒は低温活性が高く、耐熱性に優れ、安定した排ガス浄化性能を得ることができるものである。

As is apparent from the data shown in Table 6, CO, T50 for the HC and NO x (a temperature at which the purifying 50% of the exhaust gas, it can be said that excellent exhaust gas purifying catalyst in low-temperature activity as the temperature is low) and η400 also example 3 of the exhaust gas purifying catalyst of the present invention in any of (a purification rate of the exhaust gas temperature 400 ° C.) is superior to the exhaust gas purifying catalyst of Comparative example 3, the exhaust gas purifying catalyst of the present invention Has high low-temperature activity, excellent heat resistance, and stable exhaust gas purification performance.

Claims (3)

一般式(Laa-xx)(Si6-yy)O27-z(式中、MはBaの陽イオンを表し、NはFeの陽イオンを表し、8≦a≦10であり、0.01≦x≦5であり、0≦y≦3であり、0≦z≦2である)で示される複合酸化物と、前記複合酸化物に固溶体化しているか又は担持されている貴金属成分とからなることを特徴とする排ガス浄化用触媒。 General formula (La ax M x ) (Si 6-y N y ) O 27-z (wherein M represents a cation of Ba , N represents a cation of Fe , and 8 ≦ a ≦ 10, 0.01 ≦ x ≦ 5, 0 ≦ y ≦ 3, and 0 ≦ z ≦ 2, and a noble metal component that is solid solution or supported on the composite oxide An exhaust gas purifying catalyst characterized by comprising: セラミックス又は金属材料からなる担体と、前記担体上に担持されている請求項1記載の排ガス浄化用触媒の層とからなることを特徴とする排ガス浄化用触媒。   An exhaust gas purifying catalyst comprising: a carrier made of ceramics or a metal material; and an exhaust gas purifying catalyst layer supported on the carrier. 前記貴金属成分が白金又はパラジウムであることを特徴とする請求項1又は2に記載の排ガス浄化用触媒。 The exhaust gas purifying catalyst according to claim 1 or 2 , wherein the noble metal component is platinum or palladium.
JP2006291691A 2005-10-26 2006-10-26 Exhaust gas purification catalyst Expired - Fee Related JP5078062B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2006291691A JP5078062B2 (en) 2005-10-26 2006-10-26 Exhaust gas purification catalyst

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
JP2005311865 2005-10-26
JP2005311865 2005-10-26
JP2006291691A JP5078062B2 (en) 2005-10-26 2006-10-26 Exhaust gas purification catalyst

Related Child Applications (1)

Application Number Title Priority Date Filing Date
JP2012147965A Division JP5641585B2 (en) 2005-10-26 2012-06-29 Exhaust gas purification catalyst

Publications (2)

Publication Number Publication Date
JP2007144412A JP2007144412A (en) 2007-06-14
JP5078062B2 true JP5078062B2 (en) 2012-11-21

Family

ID=38206444

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2006291691A Expired - Fee Related JP5078062B2 (en) 2005-10-26 2006-10-26 Exhaust gas purification catalyst

Country Status (1)

Country Link
JP (1) JP5078062B2 (en)

Families Citing this family (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP5227363B2 (en) * 2009-06-08 2013-07-03 三井金属鉱業株式会社 Exhaust gas purification catalyst
JP5873731B2 (en) * 2012-02-07 2016-03-01 本田技研工業株式会社 Exhaust gas treatment catalyst structure
JP5502953B2 (en) * 2012-08-31 2014-05-28 三井金属鉱業株式会社 Catalyst carrier and exhaust gas purification catalyst
WO2014104181A1 (en) 2012-12-27 2014-07-03 三井金属鉱業株式会社 Catalyst carrier and exhaust gas purifying catalyst
CN105050712B (en) 2013-03-29 2017-12-19 三井金属矿业株式会社 Exhaust-gas treatment catalytic structure body
WO2016002344A1 (en) 2014-07-02 2016-01-07 三井金属鉱業株式会社 Catalyst carrier and exhaust gas purifying catalyst
JP6714989B2 (en) 2015-01-19 2020-07-01 国立大学法人秋田大学 Exhaust gas purification catalyst carrier and exhaust gas purification catalyst
WO2016117240A1 (en) * 2015-01-19 2016-07-28 三井金属鉱業株式会社 Carrier for exhaust gas purifying catalysts, and exhaust gas purifying catalyst

Family Cites Families (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH03186346A (en) * 1989-12-15 1991-08-14 Daihatsu Motor Co Ltd Catalyst for purifying exhaust gas and catalyst structure
JPH06210174A (en) * 1993-01-20 1994-08-02 Daihatsu Motor Co Ltd Catalyst for purification of exhaust gas and its production
JPH07112121A (en) * 1993-06-25 1995-05-02 Tosoh Corp Method for removing nox
JPH08224446A (en) * 1995-02-22 1996-09-03 Daihatsu Motor Co Ltd Device for purifying automobile exhaust gas
JPH11197507A (en) * 1998-01-19 1999-07-27 Yasuyuki Murofushi Catalyst for purification of exhaust gas
JP4179573B2 (en) * 1999-03-17 2008-11-12 フィガロ技研株式会社 Solid electrolyte carbon dioxide sensor element
JP4546046B2 (en) * 2002-10-11 2010-09-15 ダイハツ工業株式会社 Exhaust gas purification catalyst
JP4325648B2 (en) * 2005-10-24 2009-09-02 トヨタ自動車株式会社 Catalyst carrier and exhaust gas purification catalyst

Also Published As

Publication number Publication date
JP2007144412A (en) 2007-06-14

Similar Documents

Publication Publication Date Title
JP5078062B2 (en) Exhaust gas purification catalyst
JP5607131B2 (en) Exhaust gas purification catalyst
JP5305904B2 (en) Exhaust gas purification catalyst
JP6567168B2 (en) Exhaust gas purification catalyst, method for producing the same, and exhaust gas purification apparatus using the same
JP6438384B2 (en) Exhaust gas purification catalyst carrier and exhaust gas purification catalyst
JP5897047B2 (en) Catalyst carrier and exhaust gas purification catalyst
JP5802087B2 (en) Exhaust gas purification catalyst
JPH11276907A (en) Catalyst for purifying exhaust gas and its production
JP5071840B2 (en) Exhaust gas purification catalyst
JP6339013B2 (en) Exhaust gas purification catalyst carrier, exhaust gas purification catalyst, and exhaust gas purification catalyst structure
JPH0312936B2 (en)
JP5094049B2 (en) Exhaust gas purification catalyst
JP5641585B2 (en) Exhaust gas purification catalyst
JPH0824843B2 (en) Heat resistant catalyst and method of using the same
JP6807447B2 (en) Exhaust gas purification catalyst carrier and exhaust gas purification catalyst
JPH1076159A (en) Exhaust gas purification catalyst and its production
JPH0582258B2 (en)
JP5502953B2 (en) Catalyst carrier and exhaust gas purification catalyst
WO2002055194A1 (en) Catalyst for clarification of nitrogen oxides
JPH08155302A (en) Catalyst for purifying exhaust gas and its production
JPH04180835A (en) Production of catalyst for purifying exhaust gas
JPH1176819A (en) Catalyst for cleaning of exhaust gas
JP2009274031A (en) Catalyst for purification of exhaust gas and manufacturing method of catalyst for purification of exhaust gas
JP2003170046A (en) Catalyst for cleaning exhaust gas and exhaust gas cleaning method
KR20050028941A (en) Method for manufacturing double layer coated pd only three way catalyst

Legal Events

Date Code Title Description
A621 Written request for application examination

Free format text: JAPANESE INTERMEDIATE CODE: A621

Effective date: 20090729

A977 Report on retrieval

Free format text: JAPANESE INTERMEDIATE CODE: A971007

Effective date: 20110427

A131 Notification of reasons for refusal

Free format text: JAPANESE INTERMEDIATE CODE: A131

Effective date: 20120502

A521 Request for written amendment filed

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20120629

TRDD Decision of grant or rejection written
A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

Effective date: 20120808

A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

A61 First payment of annual fees (during grant procedure)

Free format text: JAPANESE INTERMEDIATE CODE: A61

Effective date: 20120824

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20150907

Year of fee payment: 3

R150 Certificate of patent or registration of utility model

Ref document number: 5078062

Country of ref document: JP

Free format text: JAPANESE INTERMEDIATE CODE: R150

Free format text: JAPANESE INTERMEDIATE CODE: R150

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

LAPS Cancellation because of no payment of annual fees