JP5076358B2 - Through metal ball detector - Google Patents

Through metal ball detector Download PDF

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JP5076358B2
JP5076358B2 JP2006133918A JP2006133918A JP5076358B2 JP 5076358 B2 JP5076358 B2 JP 5076358B2 JP 2006133918 A JP2006133918 A JP 2006133918A JP 2006133918 A JP2006133918 A JP 2006133918A JP 5076358 B2 JP5076358 B2 JP 5076358B2
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metal ball
base
coil
detection sensor
wiring board
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JP2007144116A (en
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光男 畠田
信賢 一色
勉 味岡
耕一 山口
宏昭 竹谷
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Omron Corp
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Omron Corp
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Description

この発明は、例えばパチンコ機などに内蔵されて遊技される金属球の通過の有無あるいは通過数を検知する貫通型金属球検出装置に関し、さらに詳しくは貫通孔を通過する球検出位置の精度を向上する貫通型金属球検出装置に関する。   The present invention relates to a penetrating metal ball detecting device that detects the presence or the number of passing metal balls that are built in, for example, a pachinko machine, and more specifically, and more specifically, improves the accuracy of a ball detecting position that passes through a through hole. The present invention relates to a penetrating metal ball detection device.

一般に、パチンコ機などの遊技機には、遊技盤に備えられている入賞口に遊技用の金属球(以下球と称す)が入賞されたとき、あるいは払出し通路を球が通過したとき、その球の通過を貫通型金属球検出装置によって検知している。   In general, a gaming machine such as a pachinko machine has a ball when a metal ball for gaming (hereinafter referred to as a sphere) is won at a prize opening provided on the game board or when a ball passes through a payout passage. Is detected by a penetrating metal ball detector.

従来の貫通型金属球検出装置は、特許文献1に開示されているように、貫通孔の外周にコイルを巻いたコイルスプールと、前記コイル及びセンサ回路を収納するケースと、コイルに対する磁気シールドを目的とした金属製のシールド部材とを具備して構成している。   As disclosed in Patent Document 1, a conventional penetrating metal ball detector includes a coil spool in which a coil is wound around the outer periphery of a through hole, a case for housing the coil and the sensor circuit, and a magnetic shield for the coil. And an intended metal shield member.

前記金属製の球を検出する原理は、貫通孔の外周に巻かれたコイル巻線を含む高周波発振回路を発振させ、コイル巻線の周辺に一定の高周波磁界を発生させ、その中心である貫通孔に球が通過することによって、コイル巻線の周辺の磁界を変化させ、発振回路の動作を変化させることによって金属製の球の通過を検知している。   The principle of detecting the metal sphere is to oscillate a high-frequency oscillation circuit including a coil winding wound around the outer periphery of the through-hole to generate a constant high-frequency magnetic field around the coil winding, and to penetrate through the center. When the sphere passes through the hole, the magnetic field around the coil winding is changed, and the operation of the oscillation circuit is changed to detect the passage of the metal sphere.

よって、貫通型金属球検出装置が球を検出し始める位置の精度及び検出し終わる位置の精度は、貫通孔の要部を断面した図25の要部拡大断面図に示すように、外殻のケース251の端面251aからコイルスプール252に巻かれているコイル巻線253の位置までの球通過方向254の検知距離Lが定められる構造的な位置関係によって決まる。   Therefore, the accuracy of the position where the penetrating metal ball detection device starts detecting the sphere and the accuracy of the position where the detection ends are as shown in the enlarged cross-sectional view of the main part of FIG. The detection distance L in the ball passing direction 254 from the end surface 251a of the case 251 to the position of the coil winding 253 wound around the coil spool 252 is determined by a structural positional relationship.

しかしながら、このような検知構造では貫通孔255が、ケース251、シールド部材256、コイルスプール252などの複数の部材を組合せて構成されるために、複数の部材の個々の寸法のばらつきに加え、組合せ時の接合面間によるばらつきが生じ、貫通型金属球検出装置が球Pを検出し始める位置と球Pを検出し終わる位置とがばらついてしまう。それゆえ、球が貫通孔に存在しているときは、検出信号を出力するという基準位置が確定できないために、該貫通型金属球検出装置の構造の設計に際して、球の有無を検知する用途には使用し難い。   However, in such a detection structure, since the through hole 255 is configured by combining a plurality of members such as the case 251, the shield member 256, the coil spool 252 and the like, in addition to variations in individual dimensions of the plurality of members, the combination Variations between the joint surfaces occur at different times, and the position where the penetrating metal ball detector starts detecting the sphere P and the position where the sphere P is detected vary. Therefore, when the sphere is present in the through-hole, the reference position for outputting the detection signal cannot be determined. Therefore, when designing the structure of the through-type metal sphere detection device, it is used for detecting the presence or absence of the sphere. Is difficult to use.

また、貫通孔は複数の部材を組合せて構成しているので、貫通孔の内周面に段差が生じやすく、段差が生じた場合は球の滑らかな通過を阻害する。さらに、球が貫通孔を通過するごとに通過速度を低下させて球通過時の妨げになり、遊技機自体の処理速度が損なわれるという問題を有していた。
特開平9−45195号公報。
Moreover, since the through-hole is configured by combining a plurality of members, a step is likely to occur on the inner peripheral surface of the through-hole, and when the step is generated, smooth passage of the sphere is inhibited. In addition, every time the ball passes through the through hole, the passing speed is lowered to hinder the passage of the ball, and the processing speed of the gaming machine itself is impaired.
Japanese Patent Laid-Open No. 9-45195.

そこでこの発明は、コイルスプールに形成されている貫通孔の外部に露出する端面と、該コイルスプールに巻かれているコイル巻線との位置関係が明確であるため、該コイルスプールの露出する端面を球検出開始位置に設定すれば、貫通孔の端面から内部のコイル巻線までの距離が正確に分るため貫通孔を通過する球を正確に検知できる。また、単一のコイルスプールに貫通孔を形成することが可能になり、貫通孔の内周面には段差が生じず、球の円滑な流れを確保することができ、信頼性の高い貫通型金属球検出装置を提供することができる。   Therefore, in the present invention, since the positional relationship between the end surface exposed to the outside of the through hole formed in the coil spool and the coil winding wound around the coil spool is clear, the exposed end surface of the coil spool Is set as the sphere detection start position, the distance from the end face of the through hole to the internal coil winding can be accurately determined, so that the sphere passing through the through hole can be detected accurately. In addition, it is possible to form a through hole in a single coil spool, no step is generated on the inner peripheral surface of the through hole, a smooth flow of the sphere can be ensured, and a highly reliable through type A metal ball detection device can be provided.

この発明は、金属球を通過させる貫通孔の外周囲にコイル巻線を巻いてなるコイルスプールと、前記コイルスプールに巻かれたコイル巻線の両端を接続してなるセンサ回路を実装した配線基板と、前記コイルスプールと前記配線基板とを搭載するベースとを備えた貫通型金属球検出装置であって、前記コイルスプールの貫通孔周辺の球流入面側または球流出面側のいずれか一方に外殻部材として導電部材を被覆して備え、該導電部材は、上面または下面、及び一側面を開放した箱形状に形成し、前記コイルスプールの端面を軸方向に突出させる又は略同一平面上になるように覆うとともに、前記ベースの外側面を覆うように嵌合させる3側面を備えて構成し、前記ベースに搭載された前記配線基板と前記コイル巻線の外周面側とに形成される環状隙間を絶縁性樹脂材によりモールド固定して封止し、且つ前記配線基板の上部に樹脂モールドされたモールド面の平面高さと、前記導電部材の平面高さとを略同一の平面高さに揃えて構成し、前記導電部材には、前記箱形状の開放された一側面から前記配線基板側に延設する連結片をさらに備えたことを特徴とする。 The present invention relates to a wiring board on which a coil spool in which a coil winding is wound around the outer periphery of a through-hole through which a metal ball passes and a sensor circuit in which both ends of the coil winding wound around the coil spool are connected are mounted. And a through-type metal ball detection device comprising a base on which the coil spool and the wiring board are mounted, on either the sphere inflow surface side or the sphere outflow surface side around the through hole of the coil spool. The outer shell member is covered with a conductive member, and the conductive member is formed in a box shape with an upper surface or a lower surface and one side surface open, and the end surface of the coil spool protrudes in the axial direction or substantially on the same plane. And includes three side surfaces to be fitted so as to cover the outer side surface of the base, and is formed on the wiring board mounted on the base and the outer peripheral surface side of the coil winding. The gap between the molds is fixed with an insulating resin material and sealed, and the plane height of the mold surface resin-molded on the upper side of the wiring board and the plane height of the conductive member are aligned to substantially the same plane height. The conductive member is further provided with a connecting piece extending from the open side surface of the box shape to the wiring board side .

の発明の態様として、前記導電部材には、前記絶縁性樹脂材と接触する部位に、モールド固定強化用の少なくとも連結促進孔を設けて構成することができる。 As an aspect of this invention, the conductive member is a portion in contact with the insulating resin material may be constituted by providing at least connecting promoting holes for reinforcing the mold fixing.

この発明によれば、貫通孔の外部に露出する端面を球の検知開始基準位置に特定できるため、該貫通孔を通過し始める球に対する検知開始位置が正確になり、球の検知タイミングを正確にとれるので検知特性が向上する。また、コイルスプールの両端面に適用した場合は、両端面からの検知位置を特定できるため、検知開始位置から検知終了位置まで正確に検知できる。またこのときは、貫通型金属球検出装置の表裏の取付け方向に制限を受けず、取扱い性に優れ、高精度で信頼性の高い確かな球の検知ができる。   According to the present invention, since the end surface exposed to the outside of the through hole can be specified as the reference detection start position of the sphere, the detection start position with respect to the sphere starting to pass through the through hole becomes accurate, and the detection timing of the sphere is accurately set. This improves detection characteristics. In addition, when applied to both end faces of the coil spool, the detection position from both end faces can be specified, so that it can be accurately detected from the detection start position to the detection end position. Also, at this time, there is no restriction on the front and back mounting directions of the penetrating metal ball detector, and it is possible to detect a reliable sphere with excellent handling and high accuracy and high reliability.

この発明の一実施例を以下図面に基づいて説明する。   An embodiment of the present invention will be described below with reference to the drawings.

[第1実施例]
図面はパチンコ機に組込まれて球の通過を検知する金属球検知センサを示し、図1は金属球検知センサ11裏側の斜視図、図2は金属球検知センサ11にソケット12が接続された使用状態を示す斜視図、図3は金属球検知センサ11の裏側を斜め上方から見た分解斜視図、図4は金属球検知センサ11の裏側を斜め下方から見た分解斜視図を示す。
[First embodiment]
The drawing shows a metal ball detection sensor incorporated in a pachinko machine to detect the passage of a sphere, FIG. 1 is a perspective view of the back side of the metal ball detection sensor 11, and FIG. 2 is a use in which a socket 12 is connected to the metal ball detection sensor 11. FIG. 3 is an exploded perspective view of the back side of the metal ball detection sensor 11 as viewed obliquely from above, and FIG. 4 is an exploded perspective view of the back side of the metal ball detection sensor 11 as viewed from diagonally below.

以下の実施例は使用状態で記載すると、シールドカバーや部品搭載面側が下面になって搭載部品が見えなくなってしまうことから下面側を上面として説明する。金属球検知センサ11は、金属球の通過によりシールドカバーが変形しにくいように、シールドカバーや電子部品の搭載面側を下面にして使用する方が望ましい。   In the following examples, the description will be made with the lower surface side as the upper surface because the shield cover and the component mounting surface side become the lower surface and the mounted component becomes invisible when described in the state of use. It is desirable to use the metal ball detection sensor 11 with the mounting surface side of the shield cover and the electronic component as the lower surface so that the shield cover is not easily deformed by the passage of the metal ball.

この金属球検知センサ11は、静電気対策用に上面に設けられるシールドカバー13と、一側に内蔵されるコイルスプール14と他側に内蔵される配線基板15を連結してなる検知構成体16と、コネクタベース17と、これらを搭載するベース18と、該ベース18の上面に搭載した部品をモールド固定するための絶縁性樹脂材19とから構成される。   The metal ball detection sensor 11 includes a shield cover 13 provided on the upper surface for countermeasures against static electricity, a detection structure 16 formed by connecting a coil spool 14 built in one side and a wiring board 15 built in the other side. The connector base 17, the base 18 for mounting these, and the insulating resin material 19 for fixing the components mounted on the upper surface of the base 18.

前記検知構成体16を構成する一側のコイルスプール14は、コイル巻線20を巻回する巻胴部21の内側に、球Pを通過させる貫通孔22を有している。さらに、巻胴部21の上下両端に設けられたフランジ23,24間にコイル巻線20が巻かれる。   The coil spool 14 on one side constituting the detection component 16 has a through-hole 22 through which the sphere P passes inside a winding body portion 21 around which the coil winding 20 is wound. Further, the coil winding 20 is wound between the flanges 23 and 24 provided at the upper and lower ends of the winding drum portion 21.

また、垂直方向に貫通孔22を開口した巻胴部21からは水平方向に平板状の基板接続部25を延設している。この基板接続部25は端部にコ形部26が設けられ、このコ形部26のコ形空間に後述する配線基板15の端部が差し込まれて一体に連結される。また、基板接続部25の上面には、コイル巻線20側からの両端を配線基板15側に配線接続する際に掛け回すための一対の中継突部27を突設している。   Further, a plate-like substrate connecting portion 25 extends in the horizontal direction from the winding drum portion 21 having the through hole 22 opened in the vertical direction. The substrate connecting portion 25 is provided with a U-shaped portion 26 at an end portion, and an end portion of a wiring board 15 to be described later is inserted into the U-shaped space of the U-shaped portion 26 so as to be integrally connected. In addition, a pair of relay protrusions 27 are provided on the upper surface of the board connecting portion 25 so as to hang around both ends from the coil winding 20 side when the wires are connected to the wiring board 15 side.

前記配線基板15は、上面にIC、抵抗、コンデンサ等の電子部品15aを実装して発振回路や検波回路、出力回路等が構成されている。そして、この配線基板15の一端部が前記基板接続部25のコ形部26に差し込まれて取付けられ、この指し込み部分の両側に、コイル巻線20の両端部をそれぞれ接続する突片28が突設されている。そして、これらの突片28に発振回路や信号出力用の回路パターンが接続される。   The wiring board 15 is configured with an oscillation circuit, a detection circuit, an output circuit, and the like by mounting electronic components 15a such as an IC, a resistor, and a capacitor on the upper surface. One end portion of the wiring board 15 is inserted and attached to the U-shaped portion 26 of the board connecting portion 25, and projecting pieces 28 respectively connecting the both end portions of the coil winding 20 are provided on both sides of the pointing portion. Projected. An oscillation circuit and a signal output circuit pattern are connected to these protrusions 28.

配線基板15の他端部には凹形状に切欠いた切欠き開口部29を開口しており、この切欠き開口部29にコネクタベース17が取付けられる。コネクタベース17は一側面を開放した箱形状を有し、外周囲の3側面が切欠き開口部29に保持されて、該コネクタベース17が配線基板15に縦貫された状態に取付けられる。そして、このコネクタベース17を配線基板15に取付けたときの一側面に設けられる配線接続用の開放端側にコネクタピン17aが並列して対向し、ここに、金属球検知センサ11を示す図5の平面図及び図6の側面図にも示すように、ソケット12が差し込まれて電気的に接続される。   At the other end of the wiring board 15, a notch opening 29 cut into a concave shape is opened, and the connector base 17 is attached to the notch opening 29. The connector base 17 has a box shape with one side open, and three outer peripheral side surfaces are held in the notch opening 29 so that the connector base 17 is attached to the wiring board 15 in a longitudinal manner. Then, the connector pin 17a faces the open end side for wiring connection provided on one side surface when the connector base 17 is attached to the wiring board 15, and the metal ball detection sensor 11 is shown in FIG. As shown in the plan view of FIG. 6 and the side view of FIG. 6, the socket 12 is inserted and electrically connected.

ベース18は上面を開放した長方体を有し、該ベース18の一側にコイルスプール14を搭載し、他側に配線基板15を搭載する。このベース18の一側には、コイルスプール14の貫通孔22と対応して開口するベース貫通孔30を有し、該ベース貫通孔30に前記コイルスプール14の巻胴部21の下部が嵌合して固定される。   The base 18 has a rectangular shape with an open upper surface, and the coil spool 14 is mounted on one side of the base 18 and the wiring board 15 is mounted on the other side. One side of the base 18 has a base through hole 30 that opens in correspondence with the through hole 22 of the coil spool 14, and the lower part of the winding drum portion 21 of the coil spool 14 is fitted into the base through hole 30. Fixed.

また、ベース18の中間部には位置決め溝31を有し、ここに基板接続部25の裏面中央に形成された位置決め突部32(図4参照)を嵌合させて位置決めしている。同じく、位置決め溝31に隣接して幅方向に長くコ形部26の嵌合用に凹部形成した凹型嵌合部33には、基板接続部25のコ形部26の下側が嵌合して同様に位置決めされる。   In addition, a positioning groove 31 is provided at an intermediate portion of the base 18, and a positioning protrusion 32 (see FIG. 4) formed at the center of the back surface of the board connecting portion 25 is fitted therein for positioning. Similarly, the lower side of the U-shaped portion 26 of the board connecting portion 25 is fitted to the concave fitting portion 33 which is adjacent to the positioning groove 31 in the width direction and formed with a concave portion for fitting the U-shaped portion 26. Positioned.

さらに、ベース18の他側(配線基板15側)の端部にはコネクタベース嵌合用の凹部35を有しており、ここにコネクタベース17の下部が嵌まり込んで固定される。また、ベース18の外周囲側面のうち、コネクタベース17と対応する一側面は、外部よりソケット12を着脱する配線接続用に開放した段付き開放部36に開口している。   Further, the other end (wiring board 15 side) of the base 18 has a connector base fitting recess 35, and the lower portion of the connector base 17 is fitted and fixed therein. Further, of the outer peripheral side surfaces of the base 18, one side surface corresponding to the connector base 17 opens into a stepped open portion 36 opened for wiring connection for attaching and detaching the socket 12 from the outside.

また、ベース18の両外側面には小さな突起37や凹状段部37aを複数形成しており、後述する絶縁性樹脂材19をモールド固定した際に、該ベース18と絶縁性樹脂材19との連結性を高める役目を有している。   In addition, a plurality of small protrusions 37 and concave step portions 37a are formed on both outer side surfaces of the base 18, and when the insulating resin material 19 to be described later is fixed by molding, the base 18 and the insulating resin material 19 Has the role of improving connectivity.

前記シールドカバー13は、相互干渉や周囲金属の影響を抑制するのに適した銅材などの導電性を有する金属板で構成され、下面及び一側面を開放した箱形状を有している。そして、このシールドカバー13の上面中央部に、貫通孔22より少し大径のカバー貫通孔38を開口し、該カバー貫通孔38が前記貫通孔22と対応し、且つ貫通孔22の内周面を除く巻胴部21の外周囲を覆った状態でベース18に取付けられる。このシールドカバー13の一開放側面を除く閉鎖された外周囲の3側面13a,13b,13cは、ベース18の同対応位置の3側面18a,18b,18cに対応して軽く嵌合させると共に、部分的にカシメて仮止めした状態に取付けられる。   The shield cover 13 is made of a metal plate having conductivity such as a copper material suitable for suppressing the influence of mutual interference and surrounding metals, and has a box shape with an open lower surface and one side surface. A cover through hole 38 having a slightly larger diameter than the through hole 22 is opened at the center of the upper surface of the shield cover 13. The cover through hole 38 corresponds to the through hole 22 and the inner peripheral surface of the through hole 22. It is attached to the base 18 in a state of covering the outer periphery of the winding drum portion 21 except for. The three outer side surfaces 13a, 13b, 13c of the closed outer periphery except for one open side surface of the shield cover 13 are lightly fitted in correspondence with the three side surfaces 18a, 18b, 18c at the corresponding positions of the base 18, and are partially It is attached in a state that it is caulked and temporarily fixed.

また、シールドカバー13の開放された一側面には、開放側の該シールドカバー13より端縁を少し延設させた樹脂連結片39を延設しており、後述する絶縁性樹脂材19によりモールド固定した際に、シールドカバー13側の開放面における該シールドカバー13と絶縁性樹脂材19との接触面積を増やして双方の連結性を高める役目を有している。   Further, a resin connection piece 39 having an edge slightly extended from the shield cover 13 on the open side is extended on one side surface of the shield cover 13 and is molded by an insulating resin material 19 to be described later. When fixed, it has the role of increasing the contact area between the shield cover 13 and the insulating resin material 19 on the open surface on the shield cover 13 side, thereby enhancing the connectivity of both.

そして、ベース18上に、検知構成体16とコネクタベース17とシールドカバー13を組付けた後、最後に絶縁性樹脂材19によって、図1及び図2と、図5をA−A断面して示す図7、及び図5をB−B断面して示す図8に示すように、前記ベース18の他側に搭載されている配線基板15の上方及び前記コイル巻線20の外周面側に形成される環状隙間40を絶縁性樹脂材19によりモールド固定して封止する。   Then, after assembling the detection structure 16, the connector base 17, and the shield cover 13 on the base 18, finally, the insulating resin material 19 is used to cross-section FIGS. 1 and 2 and FIG. 7 shown in FIG. 7 and FIG. 8 showing FIG. 5 as a cross-sectional view taken along line BB, formed above the wiring board 15 mounted on the other side of the base 18 and on the outer peripheral surface side of the coil winding 20. The annular gap 40 to be formed is fixed by molding with the insulating resin material 19 and sealed.

前記絶縁性樹脂材19を用いてモールド固定した場合は、該絶縁性樹脂材19にて配線基板15の上面を封止できるため、配線基板15は外部からの静電気の悪影響を受けない。また、球Pが貫通孔22を通過する際に該球Pが貫通孔22の内周面に当って生じる振動を絶縁性樹脂材19によって抑制できるため電子部品15a間の共振を抑制する効果が得られる。また、絶縁性樹脂材19は、配線基板15の上面を保護するカバー兼用に設けることができる。このため、上面カバーは不要になり、カバーの高さ分だけ低くした薄型の金属球検知センサ11を構築できる。   When the insulating resin material 19 is used for mold fixing, the upper surface of the wiring board 15 can be sealed with the insulating resin material 19, so that the wiring board 15 is not adversely affected by external static electricity. In addition, since the insulating resin material 19 can suppress vibration generated when the sphere P passes through the through-hole 22 and the sphere P hits the inner peripheral surface of the through-hole 22, the effect of suppressing resonance between the electronic components 15a is obtained. can get. The insulating resin material 19 can also be provided as a cover that protects the upper surface of the wiring board 15. For this reason, an upper surface cover becomes unnecessary and the thin metal ball | bowl detection sensor 11 made low by the height of a cover can be constructed | assembled.

さらに、充填された絶縁性樹脂材19は、金属球検知センサ11を平面的に表した図5をC−C断面して示す図9、及び図5をD−D断面して示す図10にも見られるように、上面を閉鎖するシールドカバー13と、コイルスプール14の外周面と、その外周囲及び下面を閉鎖するベース18との間で囲まれる環状隙間40に行き渡る。このため、絶縁性樹脂材19がコイル巻線20を包み込んで保護すると共に、仮止め状態にあったシールドカバー13をベース18上に一体に固定することができる。また、コイル巻線20を細線化しても絶縁性樹脂材19により球Pが貫通孔22を通過する際に該球Pが貫通孔22の内周面に当って生じる振動から保護されるので、巻数を減らさずに細線化が可能になり、小さく収納できることから高さ方向を低くして金属球検知センサ11の薄型化に貢献することができる。   Further, the filled insulating resin material 19 is shown in FIG. 9 showing a plan view of the metal ball detection sensor 11 in FIG. 5 taken along the line CC and FIG. 10 showing the figure taken along the line DD. As seen, the shield cover 13 that closes the upper surface, the outer peripheral surface of the coil spool 14, and the annular gap 40 that is enclosed between the outer periphery and the base 18 that closes the lower surface are spread. For this reason, the insulating resin material 19 wraps and protects the coil winding 20, and the shield cover 13 in the temporarily fixed state can be integrally fixed on the base 18. In addition, even if the coil winding 20 is thinned, the insulating resin material 19 protects the sphere P from vibration that hits the inner peripheral surface of the through hole 22 when the sphere P passes through the through hole 22. Thinning can be achieved without reducing the number of turns, and the wire can be accommodated small, so that the height direction can be lowered to contribute to the thinning of the metal ball detection sensor 11.

前記シールドカバー13は図2に示すようにコイルスプール14の貫通孔22に球Pが上方から流入する該貫通孔22周辺の下面側及び貫通孔22周辺の外側面を静電気対策用に覆い、且つ安定電位と接続しないので、貫通孔22を通過する球Pが帯電していても、該シールドカバー13や絶縁性樹脂材19によって遮断し、内部のコイル巻線20を保護することができる。このため、コイルスプール14のコイル巻線20は外部からの静電気の悪影響を受けなくなる。従って、コイル巻線20は安定した検知感度を維持して正確に球の検知動作を実行する。ことに、シールドカバー13を外殻部材として設け、コイル巻線20との間に絶縁性樹脂材19を配設することでコイル巻線20の検知感度を保護することができる。このような検知感度の保護技術を確立することにより、コイル巻線20に貫通孔22の上面からの静電気を防止するためのシールド部材を省略することができ、そのシールド部材の高さ分だけ配設寸法を低くできる。このため、コイルスプール14側においても金属球検知センサ11を薄型化できる。   As shown in FIG. 2, the shield cover 13 covers the lower surface side around the through-hole 22 and the outer surface around the through-hole 22 where the ball P flows into the through-hole 22 of the coil spool 14 from above, as a countermeasure against static electricity, and Since it is not connected to a stable potential, even if the sphere P passing through the through hole 22 is charged, it can be blocked by the shield cover 13 or the insulating resin material 19 to protect the internal coil winding 20. For this reason, the coil winding 20 of the coil spool 14 is not affected by the external static electricity. Therefore, the coil winding 20 accurately performs the sphere detection operation while maintaining a stable detection sensitivity. In particular, the detection sensitivity of the coil winding 20 can be protected by providing the shield cover 13 as an outer shell member and disposing the insulating resin material 19 between the coil winding 20. By establishing such detection sensitivity protection technology, a shield member for preventing static electricity from the upper surface of the through-hole 22 can be omitted from the coil winding 20, and the shield member is arranged by the height of the shield member. The installation dimension can be lowered. For this reason, the metal ball detection sensor 11 can be thinned also on the coil spool 14 side.

さらに、シールドカバー13とコイルスプール14との球Pが流出される各上面13d,14a側を略同一の平面高さに揃えている。このため、これらの上面13d,14aとコイル巻線20までの距離が一定となり、各上面13d,14aが検知基準位置となり、球の検知開始位置が一定となる。従って、貫通孔22を通過し始める球Pに対するコイル巻線20での検知タイミングが常に正確にとれ、個々の球に対する正確な検知特性が得られる。   Further, the upper surfaces 13d and 14a from which the balls P of the shield cover 13 and the coil spool 14 flow out are aligned at substantially the same plane height. Therefore, the distances between the upper surfaces 13d and 14a and the coil winding 20 are constant, the upper surfaces 13d and 14a are the detection reference positions, and the detection start position of the sphere is constant. Therefore, the detection timing in the coil winding 20 with respect to the sphere P that starts to pass through the through hole 22 can always be accurately obtained, and an accurate detection characteristic for each sphere can be obtained.

この場合、コイルスプール14の上面14aを、シールドカバー13の上面13dより僅かに軸方向に突出させて設けても、該コイルスプール14の上面14aは外部に露出して球流入側の検知基準位置となるため、コイルスプール14の上面14aとシールドカバー13の上面13dとは同じか、もしくはコイルスプール14の上面14aを僅かに突出させて設けてもよく、何れにしても同様な作用効果が得られる。   In this case, even if the upper surface 14a of the coil spool 14 is provided so as to protrude slightly in the axial direction from the upper surface 13d of the shield cover 13, the upper surface 14a of the coil spool 14 is exposed to the outside and is detected on the ball inflow side. Therefore, the upper surface 14a of the coil spool 14 and the upper surface 13d of the shield cover 13 may be the same, or the upper surface 14a of the coil spool 14 may be provided so as to slightly protrude. It is done.

また、コイルスプール14の下面14b側も、該コイルスプール14を保持するベース18の下面18dと略同一の平面上に揃えている。このため、各下面14b,18dからコイル巻線20までの距離が一定であり、下面14b,18d側を検知基準位置に設定することもできる。   Further, the lower surface 14 b side of the coil spool 14 is also aligned on the same plane as the lower surface 18 d of the base 18 that holds the coil spool 14. For this reason, the distance from each lower surface 14b, 18d to the coil winding 20 is constant, and the lower surface 14b, 18d side can be set as the detection reference position.

さらに、コイルスプール14の上下面14a,14bから検知位置を特定できるため、球Pが貫通孔22を通過するときの検知開始位置から検知終了位置まで正確に検知できる。またこのときは、金属球検知センサ11の表裏の取付け方向に制限を受けず、取扱い性に優れ、高精度で信頼性の高い確かな球の検知ができる。   Furthermore, since the detection position can be specified from the upper and lower surfaces 14a, 14b of the coil spool 14, it is possible to accurately detect from the detection start position when the ball P passes through the through hole 22 to the detection end position. At this time, the mounting direction of the front and back of the metal ball detection sensor 11 is not limited, and it is possible to detect a reliable ball with excellent handling and high accuracy and high reliability.

この際、上面13d,14aからコイル巻線20までの距離は、上面のシールドカバー13からの金属としての影響を受けない距離に設定する。さらに、下面14b,18dからコイル巻線20までの距離も同様に金属としての影響を受けない一定の距離をとって設けている。例えば、2個の金属球検知センサ11を上下に連設して球の流下方向を検知するように構成した場合にでも、下部の金属球検知センサ11の上面に位置するシールドカバー13の金属による静電気の影響を、上部の金属球検知センサ11のコイル巻線20が受けない一定の距離をとって設けている。   At this time, the distance from the upper surfaces 13d and 14a to the coil winding 20 is set to a distance that is not affected by the metal from the shield cover 13 on the upper surface. Further, the distance from the lower surface 14b, 18d to the coil winding 20 is also set at a constant distance that is not affected by the metal. For example, even when the two metal ball detection sensors 11 are connected in the vertical direction to detect the flow direction of the sphere, the metal of the shield cover 13 located on the upper surface of the lower metal ball detection sensor 11 is used. It is provided at a certain distance that the coil winding 20 of the upper metal ball detection sensor 11 is not affected by static electricity.

前記貫通孔22は単一のコイルスプール14を縦貫して開口しているため一部材で済み、他部材の存在がなく、それゆえ該貫通孔22の内周面には段差が生じず、球Pの円滑な流れを確保することができる。   Since the through hole 22 is opened through the single coil spool 14, only one member is required, and there is no other member. Therefore, there is no step on the inner peripheral surface of the through hole 22, and A smooth flow of P can be secured.

さらに、粘性の高い絶縁性樹脂材19を用いれば、コイル巻線20の充填部分においても、巻線空間への樹脂の侵入及び介在が少なくなり、コイル巻線20の性能を劣化させない利点がある。また、接着性の高い絶縁性樹脂材19を用いれば、部品の固定強度が高まり、剛性も高めることができる。従って、高粘性、高接着性及び電気絶縁性に優れた絶縁性樹脂材19を用いるのが適している。   Furthermore, if the insulating resin material 19 having high viscosity is used, there is an advantage that the resin does not enter and intervene in the winding space even in the filling portion of the coil winding 20 and the performance of the coil winding 20 is not deteriorated. . Moreover, if the insulating resin material 19 with high adhesiveness is used, the fixing strength of components can be increased and the rigidity can be increased. Therefore, it is suitable to use the insulating resin material 19 excellent in high viscosity, high adhesiveness and electrical insulation.

さらに、配線基板15側に絶縁性樹脂材19を充填して封止した際には、金属球検知センサ11を平面的に表した図5をE−E断面して示す図11、及び図5をF−F断面して示す図12のように、コネクタベース17の部分まで充填して各部品を強固にモールド固定する。また、図5をG−G断面して示す図13のように、コネクタベース17の外周囲の3側面を抱き込むようにモールド固定して、該コネクタベース17を配線基板15及びベース18に一体に固定する。   Furthermore, when the insulating resin material 19 is filled and sealed on the wiring board 15 side, FIGS. 11 and 5 showing the metal ball detection sensor 11 in a plan view of FIG. As shown in FIG. 12 showing a cross-section of FF, the connector base 17 is filled and each component is firmly fixed by molding. Further, as shown in FIG. 13, which is a cross-sectional view taken along the line GG of FIG. 5, the connector base 17 is molded and fixed so as to embrace the three outer peripheral sides of the connector base 17. Secure to.

特に、絶縁性樹脂材19により配線基板15やコネクタベース17を強固にモールド固定できるので配線基板15やコネクタベース17は外力を受けて簡単に外れなくなる。例えば、コネクタベース17に外部からソケット12を着脱するような場合に、コネクタベース17を配線基板15から剥離させて上方へ持ち上げる剥離力、あるいは引っ張るなどの剥離力が働いても、コネクタベース17の外周囲が絶縁性樹脂材19によりモールド固定されているため配線基板15及びベース18から容易に外れ難くなり、断線不良等のおそれがなくなる。   In particular, since the wiring substrate 15 and the connector base 17 can be firmly fixed by the insulating resin material 19, the wiring substrate 15 and the connector base 17 cannot be easily detached by receiving an external force. For example, when the socket 12 is attached to and detached from the connector base 17 from the outside, even if a peeling force such as peeling the connector base 17 from the wiring board 15 and lifting it upward or pulling force is applied, the connector base 17 Since the outer periphery is fixed by the insulating resin material 19, it is difficult to be easily detached from the wiring substrate 15 and the base 18, and there is no fear of disconnection failure or the like.

ところで、このコネクタベース17自体についても、高さ抑制機能を持たせて薄型化を図っている。まず、コネクタベース17を配線基板15に縦貫させた状態に取付けることにより、コネクタベース17を若干沈み込ませた状態に取付けることができ、該コネクタベース17の搭載高さを低くすることができる。また、コネクタベース17の下面に対応するベース18の上面にもコネクタベース嵌合用の凹部35を形成しているため、ここに嵌合されるコネクタベース17をさらに沈み込ませて、コネクタベース17の搭載高さを一層低くして取付けることができる。   By the way, the connector base 17 itself is also made thin by providing a height suppressing function. First, by attaching the connector base 17 to the wiring board 15 in a vertically extending state, the connector base 17 can be attached in a slightly depressed state, and the mounting height of the connector base 17 can be reduced. In addition, since the concave portion 35 for fitting the connector base is also formed on the upper surface of the base 18 corresponding to the lower surface of the connector base 17, the connector base 17 to be fitted here is further submerged so that the connector base 17 The mounting height can be further reduced.

これにより、ベース18上に封止される絶縁性樹脂材19の上面高さと、コネクタベース17の上面高さとの双方を低くして略同高さに揃えることができる。このため、金属球検知センサ11の配線基板15側の高さを抑えることができ、また外形状は長方体の平板状にできるため、上下方向を薄型化した金属球検知センサ11が得られる。   Thereby, both the height of the upper surface of the insulating resin material 19 sealed on the base 18 and the height of the upper surface of the connector base 17 can be lowered to be substantially the same. For this reason, the height of the metal ball detection sensor 11 on the wiring board 15 side can be suppressed, and the outer shape can be a rectangular flat plate, so that the metal ball detection sensor 11 with a thin vertical direction can be obtained. .

さらに、コネクタベース17のコネクタピン17aとソケット12のコンタクト12aとの接合に際しても薄型化を図るための工夫を施している。この配線接続部の薄型化に際しては、コネクタベース17のコネクタピン17aに凹部対応して挿脱自在に接続されるソケット12のコンタクト12aの断面形状について、該コンタクト12aの縦横の長さ比のうち、縦方向を短く横方向を長くした横長のコンタクト12aに形成している。このため、コンタクト12aの高さ方向を短縮することに基づいてコネクタベース17の高さを抑制することができる。この結果、該コネクタベース17を薄型化でき、ひいては金属球検知センサ11の薄型化につながる。   Further, when the connector pins 17a of the connector base 17 and the contacts 12a of the socket 12 are joined, a device for reducing the thickness is provided. In reducing the thickness of the wiring connection portion, the cross-sectional shape of the contact 12a of the socket 12 that is removably connected to the connector pin 17a of the connector base 17 corresponding to the concave portion is out of the vertical / horizontal length ratio of the contact 12a. The contact 12a is formed in a horizontally long contact 12a having a short vertical direction and a long horizontal direction. For this reason, the height of the connector base 17 can be suppressed based on shortening the height direction of the contact 12a. As a result, the connector base 17 can be reduced in thickness, leading to a reduction in the thickness of the metal ball detection sensor 11.

次に、金属球検知センサ11の製造方法について説明する。
まず、コイルスプール14と配線基板15とを一体に連結してなる検知構成体16を、凹状に形成されたベース18の上面に搭載する。このとき、ベース18の一側にはコイル巻線20を巻いてなるコイルスプール14が搭載され、ベース18の他側には前記コイルスプール14に巻かれたコイル巻線20の両端を接続してなるセンサ回路を実装した配線基板15が搭載される。
Next, a method for manufacturing the metal ball detection sensor 11 will be described.
First, the detection structure 16 formed by integrally connecting the coil spool 14 and the wiring board 15 is mounted on the upper surface of the base 18 formed in a concave shape. At this time, the coil spool 14 formed by winding the coil winding 20 is mounted on one side of the base 18, and both ends of the coil winding 20 wound on the coil spool 14 are connected to the other side of the base 18. A wiring board 15 on which a sensor circuit is mounted is mounted.

また、搭載時には、ベース貫通孔30にコイルスプール14の筒状に設けられた巻胴部21の下部を嵌合させることにより、コイルスプール14は正確に貫通孔22との芯合せが行われてベース18に搭載される。また、基板接続部25の位置決め突部32をベース18の位置決め溝31に嵌合させ、且つ該基板接続部25のコ形部26の下部をベース18の凹型嵌合部33に嵌合させることで、検知構成体16をベース18に正確に位置決めして搭載することができる。   Further, at the time of mounting, the coil spool 14 is accurately aligned with the through-hole 22 by fitting the lower portion of the winding drum portion 21 provided in the cylindrical shape of the coil spool 14 into the base through-hole 30. Mounted on the base 18. Further, the positioning protrusion 32 of the board connecting portion 25 is fitted into the positioning groove 31 of the base 18, and the lower portion of the U-shaped portion 26 of the board connecting portion 25 is fitted to the concave fitting portion 33 of the base 18. Thus, the detection component 16 can be accurately positioned and mounted on the base 18.

前記ベース18に検知構成体16を搭載した後、コイルスプール14側の上面及び貫通孔22周辺のベース18の外側面を、シールドカバー13で覆って仮固定した状態で、前記コイル巻線20の外周面側に形成される環状隙間40、及び配線基板15の上方を絶縁性樹脂材19によりモールド固定して平板状の長方体に封止することにより金属球検知センサ11を単一の部品として一体的に設けることができる。   After the detection structure 16 is mounted on the base 18, the coil winding 20 is mounted in a state where the upper surface on the coil spool 14 side and the outer surface of the base 18 around the through hole 22 are covered with a shield cover 13 and temporarily fixed. An annular gap 40 formed on the outer peripheral surface side and the upper part of the wiring board 15 are molded and fixed with an insulating resin material 19 and sealed in a flat plate-like rectangular body, whereby the metal ball detection sensor 11 is a single component. Can be provided integrally.

このときの絶縁性樹脂材19の充填方法としては内蔵部品に過剰なストレスを加えず、コイル巻線20を変形させないように熱可塑性樹脂を用いた後述する低圧充填工法を使用すればよい。   As a filling method of the insulating resin material 19 at this time, a low-pressure filling method described later using a thermoplastic resin may be used so that excessive stress is not applied to the built-in component and the coil winding 20 is not deformed.

前記絶縁性樹脂材19の充填時に、該絶縁性樹脂材19がコイル巻線20の線間に侵入すると、コイル巻線20の線間に誘電率の高い材料が存在することになり、コイル巻線20の線間容量が増すことになる。このために、金属球検知センサ11の検出デバイスとなるコイル巻線20の感度が低下する。もしくは、製造工程の環境条件によって絶縁性樹脂材19の浸入度合いがばらつき、検出性能そのものをばらつかせる(検出距離性能がばらつく)といったことが想定されることから、コイル巻線20の線間に充填された絶縁性樹脂材19が浸入しない条件が好ましい。これを実現するための条件としては、充填時もしくは低圧成型時の樹脂粘度が、充填される全域へ行き渡り、しかも樹脂粘度が高いことが必要である。例えば、溶解粘度2000Pa/S以上の熱可塑性樹脂が好ましい。   If the insulating resin material 19 enters between the coil windings 20 when the insulating resin material 19 is filled, a material having a high dielectric constant exists between the coil windings 20 and the coil windings. The line-to-line capacity of the line 20 is increased. For this reason, the sensitivity of the coil winding 20 which becomes a detection device of the metal ball detection sensor 11 is lowered. Alternatively, the degree of penetration of the insulating resin material 19 varies depending on the environmental conditions of the manufacturing process, and it is assumed that the detection performance itself varies (the detection distance performance varies). The condition where the filled insulating resin material 19 does not enter is preferable. As conditions for realizing this, it is necessary that the resin viscosity at the time of filling or low-pressure molding spreads over the whole area to be filled and the resin viscosity is high. For example, a thermoplastic resin having a dissolution viscosity of 2000 Pa / S or more is preferable.

また、成型圧力についてもコイル巻線20の線間に浸透しないように成型圧力を加えないことが好ましく、具体的には2MPa以下という低圧の成型もしくは充填のみで製造する低圧充填工法が適している。   Further, it is preferable not to apply the molding pressure so that the molding pressure does not penetrate between the windings of the coil winding 20, and specifically, a low pressure filling method of manufacturing only by low pressure molding or filling of 2 MPa or less is suitable. .

この結果、コイル巻線20に絶縁性樹脂材19を接触させることは避けられないが、検出感度の低下・検出性能の製造ばらつき等が最小限に抑えられ、コイル巻線20部分での絶縁性樹脂材19による剛性強化、薄型化を実現できる。さらに、粘度の高い樹脂を充填する場合、配線基板15に実装された電子部品15aと配線基板15の隙間に絶縁性樹脂材19が浸入せず、充填した絶縁性樹脂材19の膨張・収縮によって電子部品15aが剥離するおそれも解消できる。   As a result, it is inevitable that the insulating resin material 19 is brought into contact with the coil winding 20, but a decrease in detection sensitivity, manufacturing variations in detection performance, etc. are minimized, and insulation at the coil winding 20 portion is suppressed. Rigidity enhancement and thinning by the resin material 19 can be realized. Furthermore, when filling a resin with high viscosity, the insulating resin material 19 does not enter the gap between the electronic component 15 a mounted on the wiring board 15 and the wiring board 15, and expansion and contraction of the filled insulating resin material 19 The possibility that the electronic component 15a is peeled off can also be eliminated.

このような製造方法によれば、仮組立後に絶縁性樹脂材19を充填するだけなので金属球検知センサ11を簡単に製造することができ、且つ絶縁性樹脂材19の介在により配線基板15やコイル巻線20を気密に保護する安定した成形ができる。   According to such a manufacturing method, since the insulating resin material 19 is only filled after temporary assembly, the metal ball detection sensor 11 can be easily manufactured, and the wiring substrate 15 and the coil are interposed by the insulating resin material 19 interposed. Stable molding can be performed to hermetically protect the winding 20.

また、モールド工程で絶縁性樹脂材19に接する各部材は一体に固定されるため部材間の連結性を高めることができる。さらに、絶縁性樹脂材19を成形用の金型内に充填することによって、金属球検知センサ11の上面高さを平板状の同一の平面高さに容易に揃えて所望の形状に成形することができる。このため、金属球検知センサ11の検知開始位置となる上面高さを精度良く製造することができ、上面からコイル巻線20までの上下の距離が正確となり、コイル巻線20の検知特性を安定させて検知時のばらつきを抑えることができる。このため、金属球検知センサ11のセンサ性能の向上を図ることができる。   Moreover, since each member which contact | connects the insulating resin material 19 at a molding process is fixed integrally, the connectivity between members can be improved. Further, by filling the insulating resin material 19 in a molding die, the upper surface height of the metal ball detection sensor 11 can be easily aligned to the same flat surface height and molded into a desired shape. Can do. For this reason, it is possible to accurately manufacture the height of the upper surface serving as the detection start position of the metal ball detection sensor 11, the vertical distance from the upper surface to the coil winding 20 is accurate, and the detection characteristics of the coil winding 20 are stabilized. Variation in detection can be suppressed. For this reason, the sensor performance of the metal ball detection sensor 11 can be improved.

次に、このように製造された金属球検知センサ11の使用状態について説明する。
金属球検知センサ11のコネクタベース17にソケット12が差し込まれ、該金属球検知センサ11に電源が供給されると、コイル巻線20が励磁され、その内側の貫通孔22に向けて磁束を発生させる。これにより、金属球検知センサ11は球Pの通過を検知する検知待機状態になる。この検知待機状態で、今、図2に示すように、この金属球検知センサ11の貫通孔22に上方から下方に向けて球Pが通過するとき、球Pが貫通孔22の上面に到達した時点でコイル巻線20の磁束が乱れ始め、これに基づいてセンサ回路側で検知動作を開始する。そして、球Pが貫通孔22を通過した時点で磁束の乱れは元の整然とした検知待機状態に戻り、球1個の検知が終了する。
Next, the use state of the metal ball detection sensor 11 manufactured in this way will be described.
When the socket 12 is inserted into the connector base 17 of the metal ball detection sensor 11 and power is supplied to the metal ball detection sensor 11, the coil winding 20 is excited and generates a magnetic flux toward the inner through hole 22. Let Thereby, the metal ball detection sensor 11 enters a detection standby state in which the passage of the ball P is detected. In this detection standby state, as shown in FIG. 2, when the sphere P passes through the through hole 22 of the metal ball detection sensor 11 from above to below, the sphere P reaches the upper surface of the through hole 22. At that time, the magnetic flux of the coil winding 20 starts to be disturbed, and based on this, the detection operation is started on the sensor circuit side. Then, when the sphere P passes through the through hole 22, the magnetic flux disturbance returns to the original orderly detection standby state, and the detection of one sphere is completed.

このとき、コイル巻線20側からは配線基板15側の図示しない発振回路、検波回路及び出力回路等からなるセンサ回路へと導かれ、これよりソケット12を介して球検知信号が図示しない制御部に出力され、球P1個が通過されたことを確認する。また、通過する球Pが帯電している際は、シールドカバー13や絶縁性樹脂材19によってコイル巻線20側に向かう静電気を遮断するため、コイル巻線20及び配線基板15に対しては静電気による悪影響をきたすことはない。このような検知動作が球Pの通過ごとに繰返され、球通過の有無及び、ここを通過した球の計数値が求められる。   At this time, the coil winding 20 side is led to a sensor circuit including an oscillation circuit, a detection circuit, and an output circuit (not shown) on the wiring board 15 side. To confirm that one sphere P has passed. Further, when the passing ball P is charged, the shield cover 13 and the insulating resin material 19 block the static electricity toward the coil winding 20, so that the coil winding 20 and the wiring substrate 15 are static. Will not cause any negative effects. Such detection operation is repeated for each passage of the sphere P, and the presence / absence of the passage of the sphere and the count value of the sphere that has passed through the passage are obtained.

このように、金属球検知センサ11はコイル巻線20の外部の上面側に、シールドカバー13を上ケース及び磁気シールドを兼ねた外殻部材として配設することにより、内部のコイル巻線20を外部の静電気から保護することができる。また、シールドカバー13に対しては放電構造を省略することができる。   As described above, the metal ball detection sensor 11 is arranged on the outer upper surface side of the coil winding 20 by arranging the shield cover 13 as an outer shell member that also serves as an upper case and a magnetic shield, thereby allowing the inner coil winding 20 to be connected. Can be protected from external static electricity. Further, the discharge structure can be omitted for the shield cover 13.

さらに、絶縁性樹脂材19を用いて金属球検知センサ11をモールド固定するため、金属球検知センサ11はシールドカバー13側と配線基板15側との隣接する接続部間を絶縁分離することができる。このため、金属球検知センサ11は絶縁性樹脂材19が、配線基板15側のセンサ回路に対する静電気防止部材として機能し、該センサ回路に静電気が侵入(電気的ノイズ)するのを解消する信頼性の高い静電気対策が得られる。   Furthermore, since the metal ball detection sensor 11 is molded and fixed using the insulating resin material 19, the metal ball detection sensor 11 can insulate and separate the adjacent connection portions on the shield cover 13 side and the wiring board 15 side. . For this reason, in the metal ball detection sensor 11, the insulating resin material 19 functions as an antistatic member for the sensor circuit on the wiring board 15 side, and reliability that eliminates intrusion of static electricity (electric noise) into the sensor circuit. High anti-static measures can be obtained.

さらに、金属球検知センサ11の薄型化に際しても、コイル巻線20側にあっては、外部の球が流入する上面側をシールドカバー13で覆うだけでシールド機能が得られるため、上ケースを兼ねたシールドカバー13を設けるだけでコイル巻線20側を薄型化できる。また、配線基板15側にあっては、その上面全体を絶縁性樹脂材19を用いて上ケースの代わりに兼用できるため、上ケースを省略して配線基板15側の薄型化を実現することができる。   Further, when the metal ball detection sensor 11 is thinned, on the coil winding 20 side, the shield function can be obtained simply by covering the upper surface side into which the external sphere flows with the shield cover 13, so that it also serves as the upper case. The coil winding 20 side can be thinned only by providing the shield cover 13. On the wiring board 15 side, since the entire upper surface can be used in place of the upper case using the insulating resin material 19, the upper case can be omitted and the wiring board 15 side can be thinned. it can.

[第2実施例]
この金属球検知センサ141は、第1実施例の金属球検知センサ11と比較して、ベース18全体を覆うシールドカバー142を用いる点と、絶縁性樹脂材19をコイル巻線20側だけに用いて、配線基板15側には用いない点が異なるだけで、他の構成は同じであるため、同一の構成については同一の符号を用いて、その説明を省略する。
[Second Embodiment]
Compared with the metal ball detection sensor 11 of the first embodiment, this metal ball detection sensor 141 uses a shield cover 142 covering the entire base 18 and uses the insulating resin material 19 only on the coil winding 20 side. Since the other configurations are the same except that they are not used on the wiring board 15 side, the same reference numerals are used for the same configurations, and descriptions thereof are omitted.

図14は金属球検知センサ141裏側の外観斜視図、図15は金属球検知センサ141の裏側を斜め上方から見た分解斜視図、図16は金属球検知センサ141の裏側を斜め下方から見た分解斜視図を示す。   14 is an external perspective view of the back side of the metal ball detection sensor 141, FIG. 15 is an exploded perspective view of the back side of the metal ball detection sensor 141 as viewed obliquely from above, and FIG. 16 is a view of the back side of the metal ball detection sensor 141 as viewed from diagonally below. An exploded perspective view is shown.

以下の実施例は使用状態で記載すると、シールドカバーや部品搭載面側が下面になって搭載部品が見えなくなってしまうことから下面側を上面として説明する。金属球検知センサ141は、金属球の通過によりシールドカバーが変形しにくいように、シールドカバーや電子部品の搭載面側を下面にして使用する方が望ましい。   In the following examples, the description will be made with the lower surface side as the upper surface because the shield cover and the component mounting surface side become the lower surface and the mounted component becomes invisible when described in the state of use. It is desirable to use the metal ball detection sensor 141 with the shield cover and electronic component mounting surface side as the lower surface so that the shield cover is not easily deformed by the passage of the metal ball.

前記シールドカバー142は、銅材などの導電性を有する金属板で構成され、下面及び一側面を開放した箱形状を有している。そして、このシールドカバー142の上面中央部に貫通孔22より少し大径のカバー貫通孔38を開口し、該カバー貫通孔38が前記貫通孔22と対応し、ベース18の下面及び前記貫通孔22の内周面を除く、ベース上方の外周囲全体を該1枚のシールドカバー142により被覆する構成としている。このときのシールドカバー142とベース18との連結構造は、シールドカバー142の両側面に2個一対に開口した係合口143を有し、これらの係合口143をベース18の両側面に突設した小さな係合突起144に係合させて一体に連結する。   The shield cover 142 is made of a conductive metal plate such as a copper material, and has a box shape with an open lower surface and one side surface. Then, a cover through hole 38 having a slightly larger diameter than the through hole 22 is opened at the center of the upper surface of the shield cover 142, the cover through hole 38 corresponds to the through hole 22, and the bottom surface of the base 18 and the through hole 22. The entire outer periphery above the base excluding the inner peripheral surface of the base plate is covered with the single shield cover 142. The connection structure of the shield cover 142 and the base 18 at this time has two engagement holes 143 that are opened in pairs on both side surfaces of the shield cover 142, and these engagement ports 143 project from both side surfaces of the base 18. The small engagement protrusions 144 are engaged and connected together.

このシールドカバー142を設けた場合は、ベース18に搭載した搭載部品の全体を外部からの静電気より保護することができる。また、絶縁性樹脂材19を省略することができる構成となるほか、該シールドカバー142を金属球検知センサ141の上面カバーに兼用させることができるため部品点数を削減することができる。   When this shield cover 142 is provided, the entire mounted components mounted on the base 18 can be protected from static electricity from the outside. In addition, the insulating resin material 19 can be omitted, and the shield cover 142 can also be used as the upper surface cover of the metal ball detection sensor 141, so that the number of parts can be reduced.

[第3実施例]
この金属球検知センサ171は、第1実施例の金属球検知センサ11と比較して、上面カバー172を用いる点と、絶縁性樹脂材19をコイル巻線20側だけに用いて、配線基板15側には用いない点が異なるだけで、他の構成は同じであるため、同一の構成については同一の符号を用いて、その説明を省略する。
[Third embodiment]
Compared with the metal ball detection sensor 11 of the first embodiment, this metal ball detection sensor 171 uses the upper surface cover 172 and uses the insulating resin material 19 only on the coil winding 20 side, so that the wiring board 15 is used. Since the other configurations are the same except that they are not used on the side, the same reference numerals are used for the same configurations, and descriptions thereof are omitted.

図17は金属球検知センサ171裏側の外観斜視図、図18は金属球検知センサ171の裏側を斜め上方から見た分解斜視図、図19は金属球検知センサ171の裏側を斜め下方から見た分解斜視図を示す。   17 is an external perspective view of the back side of the metal ball detection sensor 171, FIG. 18 is an exploded perspective view of the back side of the metal ball detection sensor 171 as viewed obliquely from above, and FIG. 19 is a view of the back side of the metal ball detection sensor 171 as viewed from diagonally below. An exploded perspective view is shown.

以下の実施例は使用状態で記載すると、シールドカバーや部品搭載面側が下面になって搭載部品が見えなくなってしまうことから下面側を上面として説明する。金属球検知センサ171は、金属球の通過によりシールドカバーが変形しにくいように、シールドカバーや電子部品の搭載面側を下面にして使用する方が望ましい。   In the following examples, the description will be made with the lower surface side as the upper surface because the shield cover and the component mounting surface side become the lower surface and the mounted component becomes invisible when described in the state of use. It is desirable to use the metal ball detection sensor 171 with the shield cover and electronic component mounting surface side as the lower surface so that the shield cover is not easily deformed by the passage of the metal ball.

前記上面カバー172は逆凹形状を有し、ベース18の他側上面に配設された配線基板15の上方を、空間を隔てて覆ったものである。このときの上面カバー172とベース18との連結構造は、上面カバー172の両側面に2個一対に開口した係合口173を有し、これらの係合口173をベース18の両側面に突設した小さな係合突起174に係合させて一体に連結する。   The upper surface cover 172 has a reverse concave shape and covers the upper side of the wiring substrate 15 disposed on the upper surface of the other side of the base 18 with a space therebetween. In this case, the connection structure between the upper surface cover 172 and the base 18 has two engagement holes 173 that are opened in pairs on both side surfaces of the upper surface cover 172, and these engagement ports 173 project from both side surfaces of the base 18. The small engagement protrusions 174 are engaged and connected together.

この上面カバー172を設けた場合は、この上面カバー172を用いて配線基板15の上面を覆うことにより電子部品15aを保護する機能を有するほか、検知にばらつきがあっても、上面カバー172を開けて内部の電子部品15aを人手により調整できるため検知のばらつきを調整できる利点がある。   In the case where the upper surface cover 172 is provided, the upper surface cover 172 is used to cover the upper surface of the wiring board 15 to protect the electronic component 15a. Since the internal electronic component 15a can be manually adjusted, there is an advantage that the variation in detection can be adjusted.

[第4実施例]
この金属球検知センサ201は、第1実施例の金属球検知センサ11と比較して、モールド固定強化用の連結促進孔202を多数穿孔した多孔型シールドカバー203を設けた点が異なるだけで、他の構成は同じであるため、同一の構成については同一の符号を用いて、その説明を省略する。
[Fourth embodiment]
This metal sphere detection sensor 201 is different from the metal sphere detection sensor 11 of the first embodiment only in that a porous shield cover 203 having a plurality of connection promoting holes 202 for reinforcing mold fixation is provided. Since other configurations are the same, the same reference numerals are used for the same configurations, and descriptions thereof are omitted.

図20は金属球検知センサ201裏側の外観斜視図、図21は金属球検知センサ201の裏側を斜め上方から見た分解斜視図、図22は金属球検知センサ201の裏側を斜め下方から見た分解斜視図、図23は金属球検知センサ201裏側の多孔型シールドカバー取付け時の要部拡大平面図、図24は連結促進孔202に絶縁性樹脂材19が充填された状態を示す要部拡大縦断面図を示す。   20 is an external perspective view of the back side of the metal ball detection sensor 201, FIG. 21 is an exploded perspective view of the back side of the metal ball detection sensor 201 as viewed from diagonally above, and FIG. 22 is a perspective view of the back side of the metal ball detection sensor 201 as viewed from diagonally below. 23 is an exploded perspective view, FIG. 23 is an enlarged plan view of the main part when the porous shield cover on the back side of the metal ball detection sensor 201 is attached, and FIG. 24 is an enlarged main part showing a state where the insulating resin material 19 is filled in the connection promoting hole 202. A longitudinal sectional view is shown.

前記多孔型シールドカバー203は、小さな連結促進孔202をシールドカバーの上面全体に渡って多数設けることにより、モールド固定時に充填される絶縁性樹脂材19が各連結促進孔202に行き渡り、この結果、多孔型シールドカバー203は絶縁性樹脂材19を介してコイルスプール14及びベース18に強固に連結して固定される。また、連結促進孔202のほかに、連結促進用に切欠いた切欠き部などを形成して設けることもできる。   The porous shield cover 203 is provided with a large number of small connection promotion holes 202 over the entire upper surface of the shield cover, so that the insulating resin material 19 that is filled when the mold is fixed spreads over the connection promotion holes 202. The porous shield cover 203 is firmly connected and fixed to the coil spool 14 and the base 18 through the insulating resin material 19. Further, in addition to the connection promotion hole 202, a notch portion or the like cut out for connection promotion may be formed and provided.

前記第1〜第4実施例の金属球検知センサ11,141,171,201をパチンコ機に取付ける際、該金属球検知センサ11,141,171,201の何れか1つをホルダ(図示省略)により一体化して保持し、該ホルダを、パチンコ機の遊技盤面の入賞口に相当する金属球通過位置にビス止めして取付ければよい。   When the metal ball detection sensors 11, 141, 171, 201 of the first to fourth embodiments are attached to a pachinko machine, any one of the metal ball detection sensors 11, 141, 171, 201 is a holder (not shown). The holder is integrated and held, and the holder may be attached to the metal ball passing position corresponding to the winning opening on the game board surface of the pachinko machine by screwing.

前記遊技盤面に取付けられるホルダはセンサ保持機能に加えて、該ホルダについても静電気対策を施したセンサ保護機能を加えることができる。例えば、第1実施例の場合、前記ホルダ自体の外表面に、前記金属球検知センサ11のシールドカバー13と接触する導電性金属層(メッキ処理等)を形成し、該導電性金属層の一部に接触して、グランドに接続された静電気逃し用のリード線を接続すればよい。これにより、金属球通過位置からの静電気対策として備えられているシールドカバー13によって、内部のセンサ回路部を静電気から保護できるだけでなく、金属球検知センサ11の全体を覆うホルダからも静電気を分散させたり、静電気をグランドへと逃すという静電気対策を施すことができる。   In addition to the sensor holding function, the holder attached to the game board surface can also be provided with a sensor protection function with countermeasures against static electricity. For example, in the case of the first embodiment, a conductive metal layer (plating process or the like) that contacts the shield cover 13 of the metal ball detection sensor 11 is formed on the outer surface of the holder itself. The lead wire for discharging static electricity connected to the ground may be connected in contact with the portion. As a result, the shield cover 13 provided as a countermeasure against static electricity from the metal ball passage position not only protects the internal sensor circuit portion from static electricity but also disperses static electricity from the holder covering the entire metal ball detection sensor 11. Or take measures against static electricity by letting static electricity escape to the ground.

また、前記金属球検知センサ11は主にパチンコ機の入賞口に使用されることから、該金属球検知センサ11のセンサ回路部を改造して、多く入賞したように誤入賞信号を出力させるセンサ回路部の改造が行われるおそれがある。このような改造が行われたことを外観上で容易に発見できることが望まれている。   Further, since the metal ball detection sensor 11 is mainly used for a winning opening of a pachinko machine, a sensor circuit unit of the metal ball detection sensor 11 is modified to output an erroneous winning signal as if a lot of winnings are made. There is a risk of modification of the circuit. It is desired that such a modification can be easily found on the appearance.

それゆえ、内部のセンサ回路部の改造防止手段として、前記金属球検知センサ11のセンサ回路部を平板状にモールド固定して覆っている絶縁性樹脂材19の外表面に、製造日・場所などを表す文字や記号等による製品情報の印字(マーキング)を施すのが適している。これにより、センサ回路部の改造を試みようとしても、絶縁性樹脂材19が変形したり、印字も乱れたりするため一目で不正がなされたか否かを確認することができる。具体的には、絶縁性樹脂材19を剥がし、その後、絶縁性樹脂材19によるモールドの再現と、同じフォントによるマーキングの再現との2重の再現が必要になり、不正防止力(セキュリティ性)が高まる。さらに、この絶縁性樹脂材19を透明の絶縁性樹脂材にて形成すれば、正規の電子部品の配置や形状の適否を外観から一目で確認できる。   Therefore, as a means for preventing modification of the internal sensor circuit portion, the manufacturing date, place, etc. are provided on the outer surface of the insulating resin material 19 that covers the sensor circuit portion of the metal ball detection sensor 11 by being fixed in a flat plate shape. It is suitable to print (marking) product information with characters or symbols representing. As a result, even if an attempt is made to remodel the sensor circuit section, the insulating resin material 19 is deformed or the printing is disturbed, so it is possible to confirm whether or not fraud has been made at a glance. Specifically, the insulating resin material 19 is peeled off, and then a double reproduction of the mold reproduction by the insulating resin material 19 and the marking reproduction by the same font is necessary, and the anti-fraud power (security) Will increase. Furthermore, if this insulating resin material 19 is formed of a transparent insulating resin material, it is possible to confirm at a glance whether the proper arrangement and shape of the regular electronic parts are appropriate.

この発明の構成と、上述の一実施例の構成との対応において、
この発明の貫通型金属球検出装置は、実施例の金属球検知センサ11,141,171,201に対応し、
以下同様に、
導電部材は、シールドカバー13,142及び多孔型シールドカバー203に対応し、
コイルスプールの一方の端面は、コイルスプールの上面14aに対応するも、この発明は上述の実施例のみに限定されるものではなく、請求項に記載された技術思想に基づいて応用することができる。
In correspondence between the configuration of the present invention and the configuration of the above-described embodiment,
The penetrating metal ball detection device of the present invention corresponds to the metal ball detection sensors 11, 141, 171, 201 of the embodiment,
Similarly,
The conductive members correspond to the shield covers 13 and 142 and the porous shield cover 203,
Although one end surface of the coil spool corresponds to the upper surface 14a of the coil spool, the present invention is not limited to the above-described embodiment, and can be applied based on the technical idea described in the claims. .

第1実施例の金属球検知センサの裏側を示す外観斜視図。The external appearance perspective view which shows the back side of the metal ball | bowl detection sensor of 1st Example. 第1実施例の金属球検知センサの使用状態を示す外観斜視図。The external appearance perspective view which shows the use condition of the metal ball | bowl detection sensor of 1st Example. 第1実施例の金属球検知センサの裏側を斜め上方から見た分解斜視図。The disassembled perspective view which looked at the back side of the metal ball detection sensor of 1st Example from diagonally upward. 第1実施例の金属球検知センサの裏側を斜め下方から見た分解斜視図。The disassembled perspective view which looked at the back side of the metal ball detection sensor of 1st Example from diagonally downward. 第1実施例の金属球検知センサの裏側を示す平面図。The top view which shows the back side of the metal ball | bowl detection sensor of 1st Example. 第1実施例の金属球検知センサのコネクタベース側を示す側面図。The side view which shows the connector base side of the metal ball | bowl detection sensor of 1st Example. 第1実施例の図5のA−A線矢視断面図。FIG. 6 is a cross-sectional view taken along line AA in FIG. 5 of the first embodiment. 第1実施例の図5のB−B線矢視断面図。FIG. 6 is a cross-sectional view taken along line BB in FIG. 5 of the first embodiment. 第1実施例の図5のC−C線矢視断面図。CC sectional view taken on the line C-C in FIG. 5 of the first embodiment. 第1実施例の図5のD−D線矢視断面図。The DD sectional view taken on the line in FIG. 5 of the first embodiment. 第1実施例の図5のE−E線矢視断面図。FIG. 6 is a cross-sectional view taken along line EE in FIG. 5 of the first embodiment. 第1実施例の図5のF−F線矢視断面図。FIG. 6 is a sectional view taken along line FF in FIG. 5 of the first embodiment. 第1実施例の図5のG−G線矢視断面図。FIG. 6 is a cross-sectional view taken along line GG in FIG. 5 of the first embodiment. 第2実施例の金属球検知センサの裏側を示す外観斜視図。The external appearance perspective view which shows the back side of the metal ball | bowl detection sensor of 2nd Example. 第2実施例の金属球検知センサの裏側を斜め上方から見た分解斜視図。The disassembled perspective view which looked at the back side of the metal ball detection sensor of 2nd Example from diagonally upward. 第2実施例の金属球検知センサの裏側を斜め下方から見た分解斜視図。The disassembled perspective view which looked at the back side of the metal ball detection sensor of 2nd Example from diagonally downward. 第3実施例の金属球検知センサの裏側を示す外観斜視図。The external appearance perspective view which shows the back side of the metal ball | bowl detection sensor of 3rd Example. 第3実施例の金属球検知センサの裏側を斜め上方から見た分解斜視図。The disassembled perspective view which looked at the back side of the metal ball detection sensor of 3rd Example from diagonally upward. 第3実施例の金属球検知センサの裏側を斜め下方から見た分解斜視図。The disassembled perspective view which looked at the back side of the metal ball detection sensor of 3rd Example from diagonally downward. 第4実施例の金属球検知センサの裏側を示す外観斜視図。The external appearance perspective view which shows the back side of the metal ball detection sensor of 4th Example. 第4実施例の金属球検知センサの裏側を斜め上方から見た分解斜視図。The disassembled perspective view which looked at the back side of the metal ball detection sensor of 4th Example from diagonally upward. 第4実施例の金属球検知センサの裏側を斜め下方から見た分解斜視図。The disassembled perspective view which looked at the back side of the metal ball detection sensor of 4th Example from diagonally downward. 第4実施例の金属球検知センサ裏側の多孔型シールドカバーの取付け状態を示す拡大平面図。The enlarged plan view which shows the attachment state of the porous shield cover of the metal ball | bowl detection sensor back side of 4th Example. 第4実施例の金属球検知センサ裏側の連結促進孔に絶縁性樹脂材が充填された状態を示す要部拡大縦断面図。The principal part expansion longitudinal cross-sectional view which shows the state by which the insulating resin material was filled in the connection promotion hole of the metal ball | bowl detection sensor back side of 4th Example. 従来の貫通型金属球検出装置の使用状態を示す要部拡大縦断面図。The principal part expansion longitudinal cross-sectional view which shows the use condition of the conventional penetration type metal ball detection apparatus.

11,141,171,201…金属球検知センサ
13,142,203…シールドカバー
13d,14a…上面
14b,18d…下面
19…絶縁性樹脂材
22…貫通孔
40…環状隙間
11, 141, 171, 201 ... metal ball detection sensor 13, 142, 203 ... shield cover 13d, 14a ... upper surface 14b, 18d ... lower surface 19 ... insulating resin material 22 ... through hole 40 ... annular gap

Claims (2)

金属球を通過させる貫通孔の外周囲にコイル巻線を巻いてなるコイルスプールと、
前記コイルスプールに巻かれたコイル巻線の両端を接続してなるセンサ回路を実装した配線基板と、
前記コイルスプールと前記配線基板とを搭載するベースと、
を備えた貫通型金属球検出装置であって、
前記コイルスプールの貫通孔周辺の球流入面側または球流出面側のいずれか一方に外殻部材として導電部材を被覆して備え、
該導電部材は、
上面または下面、及び一側面を開放した箱形状に形成し、前記コイルスプールの端面を軸方向に突出させる又は略同一平面上になるように覆うとともに、前記ベースの外側面を覆うように嵌合させる3側面を備えて構成し、
前記ベースに搭載された前記配線基板と前記コイル巻線の外周面側とに形成される環状隙間を絶縁性樹脂材によりモールド固定して封止し、且つ前記配線基板の上部に樹脂モールドされたモールド面の平面高さと、前記導電部材の平面高さとを略同一の平面高さに揃えて構成し
前記導電部材には、前記箱形状の開放された一側面から前記配線基板側に延設する連結片をさらに備えた
貫通型金属球検出装置。
A coil spool formed by winding a coil winding around the outer periphery of a through-hole through which a metal ball passes;
A wiring board on which a sensor circuit formed by connecting both ends of a coil winding wound around the coil spool is mounted;
A base on which the coil spool and the wiring board are mounted;
A penetrating metal ball detector comprising:
The sphere inflow surface side or the sphere outflow surface side around the through hole of the coil spool is provided with a conductive member as an outer shell member,
The conductive member is
Formed into a box shape with the upper or lower surface and one side open, and the end surface of the coil spool protrudes in the axial direction or covers so as to be substantially flush with the outer surface of the base. With 3 sides to make
An annular gap formed between the wiring board mounted on the base and the outer peripheral surface side of the coil winding is sealed by molding with an insulating resin material, and resin-molded on the upper part of the wiring board The plane height of the mold surface and the plane height of the conductive member are configured to be substantially the same plane height ,
The penetrating metal ball detector , wherein the conductive member further includes a connecting piece extending from the open side surface of the box shape toward the wiring board .
前記導電部材には、前記絶縁性樹脂材と接触する部位に、モールド固定強化用の少なくとも連結促進孔を設けた
請求項に記載の貫通型金属球検出装置。
2. The penetrating metal ball detector according to claim 1 , wherein the conductive member is provided with at least a connection promoting hole for reinforcing the mold fixing at a portion in contact with the insulating resin material.
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JPH10247232A (en) * 1997-03-04 1998-09-14 Hitachi Maxell Ltd Semiconductor device and its manufacture
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