JP5057303B2 - Sewing machine with upper decoration mechanism - Google Patents

Sewing machine with upper decoration mechanism Download PDF

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Publication number
JP5057303B2
JP5057303B2 JP2006357152A JP2006357152A JP5057303B2 JP 5057303 B2 JP5057303 B2 JP 5057303B2 JP 2006357152 A JP2006357152 A JP 2006357152A JP 2006357152 A JP2006357152 A JP 2006357152A JP 5057303 B2 JP5057303 B2 JP 5057303B2
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thread
yarn
looper
needle
decoration
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JP2008142498A (en
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高幸 林田
隆史 射場
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Yamato Sewing Machine Mfg Co Ltd
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Yamato Sewing Machine Mfg Co Ltd
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Priority to JP2006357152A priority Critical patent/JP5057303B2/en
Priority to TW096143403A priority patent/TWI414659B/en
Priority to KR1020070121529A priority patent/KR20080052390A/en
Priority to CN2007101998068A priority patent/CN101195948B/en
Publication of JP2008142498A publication Critical patent/JP2008142498A/en
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    • DTEXTILES; PAPER
    • D05SEWING; EMBROIDERING; TUFTING
    • D05BSEWING
    • D05B63/00Devices associated with the loop-taker thread, e.g. for tensioning
    • D05B63/02Loop-taker thread take-up levers
    • DTEXTILES; PAPER
    • D05SEWING; EMBROIDERING; TUFTING
    • D05BSEWING
    • D05B29/00Pressers; Presser feet
    • D05B29/06Presser feet
    • D05B29/08Presser feet comprising relatively-movable parts
    • DTEXTILES; PAPER
    • D05SEWING; EMBROIDERING; TUFTING
    • D05BSEWING
    • D05B57/00Loop takers, e.g. loopers
    • D05B57/30Driving-gear for loop takers
    • DTEXTILES; PAPER
    • D05SEWING; EMBROIDERING; TUFTING
    • D05BSEWING
    • D05B65/00Devices for severing the needle or lower thread

Description

本発明は、例えば3本針などの多本針偏平縫いミシンなどに適用されるもので、複数本の針糸とルーパ糸及び上飾り糸とにより縫目を形成するように構成されている上飾り機構付きミシンに関するものである。  The present invention is applied to, for example, a multi-needle flat stitch sewing machine such as a three-needle, and is configured to form a seam with a plurality of needle threads, a looper thread and an upper decoration thread. The present invention relates to a sewing machine with a decoration mechanism.

この種の上飾り機構付きミシンとして、従来、布送り方向と交叉する方向に並列させて上下往復移動自在に設けられた複数本の針と、布押え金と、ミシンアームに固定支持されて上飾り糸を上方から前記布押え金下の縫目形成領域へ向けて案内する上飾り糸案内と、この上飾り糸案内と前記布押え金との間に位置する上飾り糸部分を引掛ける糸掛部を有し、この糸掛部に引掛けた上飾り糸を布送り方向と交叉する方向に繰り出すべく前記複数の針の並列方向に進出退入駆動移動自在に設けられた上飾り糸ルーパと、縫い終わり時に前記針が上死点またはその付近に達し、かつ、前記上飾り糸ルーパが進出端にまで移動している状態で該上飾り糸ルーパの糸掛部と前記上飾り糸案内との間に亘って張り渡された上飾り糸部分を引掛けて斜め後方上方に引き寄せて切断し、かつ、その切断された上飾り糸の糸端を保持する上飾り糸切断装置とを備えたものが数多く提案されている(例えば、特許文献1〜3参照)。  Conventionally, this type of sewing machine with a top decoration mechanism is fixed to and supported by a plurality of needles, a presser foot, and a sewing machine arm that are arranged in parallel in the direction crossing the cloth feed direction and can be reciprocated up and down. An upper decorative thread guide for guiding the decorative thread from above toward the stitch formation region under the presser foot, and a thread for hooking the upper decorative thread portion positioned between the upper decorative thread guide and the presser foot An upper thread looper that has a hook part and is provided so as to be movable forward and backward in the parallel direction of the plurality of needles so as to feed out the upper thread hooked on the thread hook part in a direction crossing the cloth feeding direction. And at the end of sewing, the needle reaches the top dead center or the vicinity thereof, and the upper decorative thread looper is moved to the advanced end, and the thread hooking portion of the upper decorative thread looper and the upper decorative thread guide Hang the upper decorative yarn part stretched between and diagonally backward Cut attracted toward, and that a cover thread cutting device on which holds the yarn end of the cover thread on which is the cutting have been proposed (e.g., see Patent Documents 1 to 3).

そして、上記のような構成部材を備えた上飾り機構付きミシンによれば、通常の縫い動作時には上飾り糸案内を介して布押え金下の縫目形成領域より右斜め上方に延びている上飾り糸が上飾り糸ルーパの進出移動に伴い該ルーパの糸掛部に引掛けられて左方に引き寄せられ、前記ルーパが進出端に達した段階で、前記糸掛部と前記上飾り糸案内との間に亘って形成される上飾り糸ループ内を複数本の針のうち並列方向左側の針が下降移動するとともに、並列方向右端の針が上飾り糸ループの手前側を下降移動し、その後の前記ルーパの退入移動時に前記糸掛部から引掛け解除された上飾り糸が前記右端針に供給される右端の針糸によって布押え金下の縫目形成領域へ押し下げられて布の上面に縫い付けられ、所定の縫目を形成するように構成されている。  According to the sewing machine with the upper decoration mechanism provided with the above-described structural members, the upper part extends obliquely upward to the right from the stitch formation area under the presser foot through the upper decoration thread guide during normal sewing operation. As the upper thread looper moves forward, the decorative thread is hooked to the thread hook of the looper and pulled to the left, and when the looper reaches the advanced end, the thread hook and the upper thread guide The needle on the left side in the parallel direction among the plurality of needles moves down in the upper decoration thread loop formed between the two and the needle on the right end in the parallel direction moves down on the front side of the upper decoration thread loop, When the looper is subsequently moved in and out, the upper decoration thread released from the thread hook is pushed down to the stitch formation area under the presser foot by the right end needle thread supplied to the right end needle. Configured to be sewn on the upper surface to form a predetermined stitch It has been.

特公昭61−11636号公報  Japanese Patent Publication No. 61-11636 特開平4−354979号公報  JP-A-4-354799 特公平7−38914号公報  Japanese Examined Patent Publication No. 7-38914

ところで、上記特許文献1−3で提案されている従来の上飾り機構付きミシンはいずれも、上飾り糸が上飾り糸ルーパの進出移動時にその糸掛部に引掛けられて左方に引き寄せられ、前記ルーパが進出端に達した段階でその糸掛部と上飾り糸案内との間に亘って上飾りループが確実かつ安定よく形成されることにより、前記ルーパの糸掛部から引掛け解除された上飾り糸が右端の針糸により布押え金下の縫目形成領域へ押し下げられる動作が繰り返されて所定の縫目を連続的に確実、順調に形成できること、すなわち、通常の縫い動作が第1針目の縫い動作から正常に行えることを前提にしたものであって、先の布に対する縫いが完了し、次の布に対する縫いを開始した場合の最初の縫目形成動作(以下、第1針目の縫い動作)については全く考慮されていない。つまり、第1針目の縫い動作時に上飾り糸ルーパの糸掛部に上飾り糸が確実に引掛けられない事態については想定されていない。そのため、第1針目の縫い動作時に上飾り糸ルーパの糸掛部に上飾り糸が引掛けられない事態が生じた場合、上飾り糸が針糸に絡み合った所定の縫目が形成されない、いわゆる、目飛びを生じて、第1針目はもとより、第2針目以降の縫い動作時にも所定の縫目を形成することができず、その結果、縫製不良品を発生する可能性があった。  By the way, in all of the conventional sewing machines with an upper cover mechanism proposed in Patent Documents 1-3, the upper thread is hooked on the thread hook when the upper thread looper moves forward, and is pulled to the left. When the looper reaches the advancing end, the upper loop is reliably and stably formed between the thread hook and the upper thread guide, thereby releasing the hook from the loop hook. The upper decorative thread is repeatedly pushed down to the stitch formation area under the presser foot by the rightmost needle thread, so that a predetermined stitch can be formed continuously and reliably, that is, a normal sewing operation can be performed. This is based on the premise that the sewing operation can be normally performed from the sewing operation of the first stitch, and the first stitch forming operation (hereinafter referred to as the first stitch forming operation) when the sewing for the previous cloth is completed and the sewing for the next cloth is started. All stitches) It has not been taken into account. That is, it is not assumed that the upper decoration thread is not reliably hooked on the thread hook portion of the upper decoration looper during the sewing operation of the first stitch. Therefore, when a situation occurs in which the upper garment thread is not hooked on the thread hook portion of the upper garment looper during the sewing operation of the first stitch, a predetermined stitch in which the upper garment thread is entangled with the needle thread is not formed. As a result, the stitches are skipped, and the predetermined stitches cannot be formed during the sewing operation from the second stitch onward as well as the first stitch. As a result, there is a possibility that a defective sewing product may be generated.

従来の上飾り機構付きミシンにおいて、第1針目の縫い動作で所定の縫目が形成されず、目飛びを生じる理由について、要部の図解を参照して詳しく説明すると、以下のとおりである。
即ち、先の布に対する縫製作業が終了した縫い終わり時には、図7(A)に示すように、上飾り糸ルーパ1の糸掛部1aとミシンアーム(図示省略)に固定支持された上飾り糸案内2の糸案内用長孔2aとの間に亘って張り渡されている上飾り糸3部分が上飾り糸切断装置4の可動メス4aに引掛けられて斜め後方上方に引き寄せられて切断され、かつ、その切断された上飾り糸3の糸端が保持されているとともに、布送り方向と交叉する方向に並列されている複数本(3本で示す)の針5L,5M,5Rに供給されている針糸6L,6M,6Rは、図示省略した公知の糸切り装置により布押え金の下方で切断され、場合によっては、切断後の針糸6L,6M,6Rの端部61,6m,6rが布押え金の上面に沿って略水平移動する針糸払いワイパー(周知であるため、記載を省略する)によって布押え金の目孔より引き抜かれて次の布の挿入が邪魔にならないように針5L,5M,5Rの側方上方に払われている。このとき、並列する針5L,5M,5Rのうち右端針5Rの針孔に挿通されている針糸6Rと上飾り糸3との関係は、図9(A)で示すように、右端の針糸6Rの端部6rが上飾り糸3の後方、つまり、布20の送り方向Xの後方に自由端の状態で位置している。
In a conventional sewing machine with a top decoration mechanism, the reason why a predetermined stitch is not formed by the stitching operation of the first stitch and a stitch skip occurs will be described in detail with reference to an illustration of the main part as follows.
That is, at the end of sewing after the sewing work for the previous cloth is completed, as shown in FIG. 7A, the upper decorative thread fixedly supported by the thread hooking portion 1a of the upper decorative thread looper 1 and the sewing machine arm (not shown). A portion of the upper decorative yarn 3 stretched between the guide guide long hole 2a of the guide 2 is hooked on the movable knife 4a of the upper decorative yarn cutting device 4 and is pulled obliquely rearward and upward to be cut. In addition, the cut ends of the upper decorative yarn 3 are held and supplied to a plurality of needles 5L, 5M, and 5R (shown as three) arranged in parallel in the direction crossing the cloth feeding direction. The needle threads 6L, 6M, 6R are cut below the presser foot by a well-known thread trimming device (not shown). In some cases, the ends 61, 6m of the needle threads 6L, 6M, 6R after cutting are cut. , 6r is a needle thread wiper that moves approximately horizontally along the upper surface of the presser foot Ipa (for well-known in which, according to omitted) is withdrawn from the cloth presser foot of the eyelet by following insertion needle so as not to interfere 5L fabric, it is paid 5M, laterally above the 5R. At this time, the relationship between the needle thread 6R inserted through the needle hole of the right end needle 5R and the upper decoration thread 3 among the parallel needles 5L, 5M, 5R is as shown in FIG. 9A. The end 6r of the yarn 6R is positioned in a free end state behind the upper decorative yarn 3, that is, behind the cloth 20 in the feed direction X.

この状態でミシンが作動されて次の布20に対する縫いが開始されたとき、図7(B)に示すように、前記上飾り糸ルーパ1がその進出端位置から退入移動するとともに、針止め7に取り付けられている上飾り糸道8が針5L,5M,5Rと同期して下降移動し、続いて、図7(C)に示すように、前記上飾り糸ルーパ1はその退入端に達したのち針5L,5M,5Rの並列方向に向けて進出移動するとともに、針5L,5M,5R及び上飾り糸道8はその下死点に達したのち上昇移動する。このとき、布押え金の下方で切断された、あるいは、切断後に針5L,5M,5Rの側方上方に払われた針糸6L,6M,6Rの端部61,6m,6rは布押え金の上方に位置して張力をもたないフリーな状態にあるために、図9(B)で示すように、針5L,5M,5Rの下降移動につれて針糸6L,6M,6Rのフリーな端部61,6m,6rが上飾り糸3の張り渡し位置よりも下方にまで引き下げられる。  When the sewing machine is actuated in this state and sewing on the next cloth 20 is started, as shown in FIG. 7B, the upper garment looper 1 moves back and forth from its advanced end position, and the needle clamp 7 is moved downward in synchronism with the needles 5L, 5M, 5R, and as shown in FIG. 7 (C), the upper thread looper 1 has its retracted end. Then, the needles 5L, 5M, 5R move forward in the parallel direction of the needles 5L, 5M, 5R, and the needles 5L, 5M, 5R and the upper thread passage 8 move upward after reaching the bottom dead center. At this time, the ends 61, 6m, and 6r of the needle threads 6L, 6M, and 6R cut below the presser foot or paid to the upper side of the needles 5L, 5M, and 5R after cutting are the presser foot. 9B, the free ends of the needle threads 6L, 6M, and 6R are moved as the needles 5L, 5M, and 5R move downward as shown in FIG. 9B. The portions 61, 6m, and 6r are pulled down below the position where the upper decorative yarn 3 is stretched.

次に、前記上飾り糸ルーパ1が進出移動する時にその糸掛部1aで上飾り糸3部分を引掛けることができればよいが、実際は、良好な縫目を形成できるように設定されている針5L,5M,5R及び上飾り糸ルーパ1の動作タイミングの関係で糸掛部1aが上飾り糸3部分を引掛ける前に上飾り糸道8が上昇しており、この上飾り糸道8の上昇につれて上飾り糸3部分が、図7(C)に示されているように、上飾り糸ルーパ1の糸掛部1aの移動経路よりもやや上方に引き上げられているために、上飾り糸3部分が上飾り糸ルーパ1の糸掛部1aに引掛けられない、あるいは、引掛けられたとしても、その確率は非常に不安定であり、前記上飾り糸ルーパ1が進出端に達したとき、図7(D)に示すように、糸掛部1aと上飾り糸案内2との間に亘って上飾り糸ループが形成されないとともに、針5L,5M,5Rの上昇に伴い右端の針糸6Rの端部6rは、図9(C)で示すように、上飾り糸3の下方部に引き下げられたままで、下ルーパ糸用ルーパ19に捕捉された後の針糸6Rの端部6rが上飾り糸3の前方に位置する関係となる。なお、この図7(D)の状態をより理解しやすくするために図7(D)を拡大した状態を図8で示す。  Next, it is only necessary that the upper decoration thread looper 1 can be hooked with the upper decoration thread 3 when the upper decoration thread looper 1 moves forward. In practice, however, the needle is set so that a good stitch can be formed. 5L, 5M, 5R and the operation timing of the upper thread looper 1, the upper thread path 8 rises before the thread hooking portion 1a hooks the upper decorative thread 3 part. As shown in FIG. 7C, the upper decorative yarn 3 is pulled up slightly above the moving path of the yarn hooking portion 1a of the upper decorative yarn looper 1 as it rises. Even if the three portions are not hooked on the yarn hooking portion 1a of the upper decorative yarn looper 1, or even if they are hooked, the probability is very unstable, and the upper decorative yarn looper 1 has reached the advancing end. When, as shown in FIG. 7 (D), the thread hook 1a and the upper thread guide 2 As shown in FIG. 9C, the upper end yarn loop 6R is formed at the lower end 6r of the right end needle yarn 6R as the needles 5L, 5M, 5R rise. The end 6r of the needle thread 6R after being captured by the lower looper thread looper 19 is positioned in front of the upper decoration thread 3 while being pulled down by the lower looper thread looper 19. FIG. 8 shows an enlarged view of FIG. 7D in order to make the state of FIG. 7D easier to understand.

このような状況になると、針5L,5M,5Rが一旦、下降して針糸6L,6M,6Rの端部6l,6m,6rが布押え金の下部で布20につながり保持されたとしても、上飾り糸3は左端及び中間の針糸6L,6Mの端部6l,6mの手前に、また、右端の針糸6Rの端部6rの後方に位置する状態が続き、次の針5L,5M,5Rの下降移動時に右端の針糸6Rにより上飾り糸3部分を布押え金の下方に押し下げることができない。したがって、針糸6L,6M,6Rと下ルーパ糸とによる縫目は形成されるにしても上飾り糸3が絡んだ所定の縫目を形成することができず、第1針目の縫い動作はもとより、それ以降の縫い動作時にも所定の縫目が形成されず縫製不良品を発生するという問題があった。  In such a situation, even if the needles 5L, 5M, and 5R are once lowered and the ends 6l, 6m, and 6r of the needle threads 6L, 6M, and 6R are connected to and held by the cloth 20 below the presser foot. The upper decoration thread 3 continues to be positioned in front of the left end and the end portions 6l and 6m of the middle needle threads 6L and 6M and behind the end portion 6r of the right end needle thread 6R, and the next needle 5L, During the downward movement of 5M and 5R, the upper decoration thread 3 cannot be pushed down below the presser foot by the right end needle thread 6R. Therefore, even if the stitches of the needle threads 6L, 6M, 6R and the lower looper thread are formed, a predetermined stitch entangled with the upper decorative thread 3 cannot be formed, and the sewing operation of the first stitch is performed. Of course, there is a problem in that a predetermined stitch is not formed even in the subsequent sewing operation, and a defective sewing product is generated.

特に、針糸の切断端部が側方上方へ払われない場合であっても、伸縮性に富んだ針糸6L,6M,6Rを使用した場合は、縫い終わり時に切断された針糸6L,6M,6Rが縮まってその端部6l,6m,6rが短かくなるために、針糸6L,6M,6Rと上飾り糸3部分との位置関係は図7(D)及び図9(C)に示す状態となって、上飾り糸6を布押え金下の縫目形成領域にまで押し下げることが一層困難であり、第1針目及びそれ以降の縫い動作時に所定の縫目を形成することが全くできない。  In particular, even when the cut end portion of the needle thread is not paid upward in the lateral direction, when the needle threads 6L, 6M, 6R having excellent stretchability are used, the needle thread 6L, Since the ends 6l, 6m, and 6r are shortened by shortening 6M and 6R, the positional relationship between the needle threads 6L, 6M, and 6R and the upper decoration thread 3 is shown in FIGS. 7D and 9C. In this state, it is more difficult to push down the upper decoration thread 6 to the stitch formation area under the presser foot, and a predetermined stitch can be formed during the first stitch and the subsequent stitching operations. I can't do it at all.

本発明は上述の実情に鑑みてなされたもので、第1針目の縫い動作時における上飾り糸ルーパによる上飾り糸の引掛け保持を確実かつ安定化して、縫い終わり時の針糸の切断端部の状況及び使用する針糸の種類にかかわらず、第1針目から所定の縫目を確実、順調に形成することができる上飾り機構付きミシンを提供することを目的としている。  The present invention has been made in view of the above-described circumstances, and reliably and stabilizes the hooking and holding of the upper garment thread by the upper garment looper during the sewing operation of the first stitch, so that the cut end of the needle thread at the end of sewing is obtained. It is an object of the present invention to provide a sewing machine with an upholstery mechanism that can reliably and smoothly form a predetermined stitch from the first stitch regardless of the condition of the section and the type of needle thread to be used.

上記目的を達成するために、本第1発明に係る上飾り機構付きミシンは、布送り方向と交叉する方向に並列させて上下往復移動自在に設けられた複数本の針と、布押え金と、ミシンアームに固定支持されて上飾り糸を上方から前記布押え金下の縫目形成領域へ向けて案内する上飾り糸案内と、この上飾り糸案内と前記布押え金との間に位置する上飾り糸部分を引掛ける糸掛部を有し、この糸掛部に引掛けた上飾り糸を布送り方向と交叉する方向に繰り出すべく前記複数の針の並列方向に進出退入駆動移動自在に設けられた上飾り糸ルーパと、縫い終わり時に前記針が上死点またはその付近に達し、かつ、前記上飾り糸ルーパが進出端にまで移動している状態で該上飾り糸ルーパの糸掛部と前記上飾り糸案内との間に亘って張り渡された上飾り糸部分を引掛けて斜め後方上方に引き寄せて切断し、かつ、その切断された上飾り糸の糸端を保持する上飾り糸切断装置と、を備えている上飾り機構付きミシンにおいて、縫いの開始に伴い前記上飾り糸ルーパが前記進出端位置から退入移動して退入端近傍に達したとき、前記上飾り糸切断装置と前記上飾り糸案内との間に亘って掛け渡されている上飾り糸部分が前記上飾り糸ルーパの糸掛部に引掛けられるように、その上飾り糸部分を下方へ押し下げる上飾り糸引掛け補助手段が設けられていることを特徴としている(請求項1)。  In order to achieve the above object, a sewing machine with an upper decoration mechanism according to the first aspect of the present invention includes a plurality of needles arranged in parallel in a direction crossing the cloth feeding direction and capable of reciprocating up and down, a cloth presser foot, An upper thread guide that is fixedly supported by the sewing machine arm and guides the upper thread from above toward the stitch formation area under the presser foot, and is positioned between the upper thread guide and the presser foot. The upper thread is hooked to the upper hook thread, and the upper needle thread hooked on the thread hook is advanced and retracted in the parallel direction of the plurality of needles so as to be fed out in the direction crossing the cloth feed direction. An upper decoration thread looper provided freely, and the needle has reached the top dead center or its vicinity at the end of sewing, and the upper decoration thread looper is moved to the advanced end. The upper decoration stretched between the thread hook and the upper decoration thread guide In a sewing machine with an upper decoration mechanism, the sewing machine includes an upper decoration thread cutting device that hooks a portion, draws it obliquely rearward and upward and cuts, and holds an upper decoration thread cutting device that holds the thread end of the cut upper decoration thread. Accordingly, when the upper decorative yarn looper moves back and forth from the advanced end position and reaches the vicinity of the retracted end, the upper decorative yarn looper is stretched between the upper decorative yarn cutting device and the upper decorative yarn guide. Upper decoration thread hooking assisting means for pushing down the upper decoration thread portion downward is provided so that the upper decoration thread portion is hooked on the thread hook portion of the upper decoration thread looper. ).

また、上記と同−の目的を達成するために、本第2発明に係る上飾り機構付きミシンンは、布送り方向と交叉する方向に並列させて上下往復移動自在に設けられた複数本の針と、布押え金と、ミシンアームに固定支持されて上飾り糸を上方から前記布押え金下の縫目形成領域へ向けて案内する上飾り糸案内と、この上飾り糸案内と前記布押え金との間に位置する上飾り糸部分を引掛ける糸掛部を有し、この糸掛部に引掛けた上飾り糸を布送り方向と交叉する方向に繰り出すべく前記複数の針の並列方向に進出退入駆動移動自在に設けられた上飾り糸ルーパと、縫い終わり時に前記針が上死点またはその付近に達し、かつ、前記上飾り糸ルーパが進出端にまで移動している状態で該上飾り糸ルーパの糸掛部と前記上飾り糸案内との間に亘って張り渡された上飾り糸部分を引掛けて斜め後方上方に引き寄せて切断し、かつ、その切断された上飾り糸の糸端を保持する上飾り糸切断装置と、を備えている上飾り機構付きミシンにおいて、前記上飾り糸ルーパの先端部付近には、縫い開始に伴い前記上飾り糸ルーパが前記進出端位置から退入移動して退入端近傍に達したとき、前記上飾り糸切断装置と前記上飾り糸案内との間に亘って掛け渡された上飾り糸部分を引掛けるフック部が前記糸掛部に対向して設けられているとともに、前記針の下方への移動時に前記上飾り糸切断装置と前記上飾り糸案内との間に亘って掛け渡された上飾り糸部分を下方へ押し下げて前記上飾り糸部分のフック部への引掛かりを補助する上飾り糸押し下げ手段が設けられていることを特徴としている(請求項2)。  In order to achieve the same object as described above, the sewing machine with an upper decoration mechanism according to the second aspect of the present invention is provided with a plurality of needles provided so as to be reciprocated up and down in parallel in a direction crossing the cloth feeding direction. And a presser foot, an upper thread guide that is fixedly supported by the sewing machine arm and guides the upper decorative thread from above to a stitch formation area under the presser foot, and the upper decorative thread guide and the presser foot A direction in which the plurality of needles are arranged in parallel to have a thread hook portion for hooking the upper ornament thread portion located between the two pieces of gold and to feed out the upper ornament thread hooked on the yarn hook portion in a direction crossing the cloth feed direction. In the state where the needle thread looper provided so as to be able to move forward and backward is freely movable, the needle reaches or near the top dead center at the end of sewing, and the needle thread looper is moved to the forward end. A tension is provided between the yarn hooking portion of the upper decorative yarn looper and the upper decorative yarn guide. With an upper decoration mechanism provided with an upper decoration thread cutting device that hooks the passed upper decoration thread portion, draws it obliquely rearward and upward and cuts it, and holds the thread end of the cut upper decoration thread In the sewing machine, when the upper decorative yarn looper moves backward from the advanced end position and reaches the retracted end when sewing starts, the upper decorative yarn looper is disposed near the tip of the upper decorative yarn looper. And a hook portion for hooking an upper decorative yarn portion spanned between the upper decorative yarn guide and the upper decorative yarn guide. Upper decoration thread pressing means for pushing down the upper decoration thread portion spanned between the decoration thread cutting device and the upper decoration thread guide downward and assisting the hook portion of the upper decoration thread portion to be hooked. (Claim 2) .

上記のごとき特徴を有する本第1及び第2発明によれば、進出端にまで移動している上飾り糸ルーパの糸掛部と上飾り糸切断装置との間に亘って上飾り糸部分が掛け渡し保持されている縫い終わり状況下で次の布に対する第1針目の縫い動作が開始され前記上飾り糸ルーパが進出端位置から退入移動して退入端近傍に達したとき、上飾り糸引掛け補助手段または上飾り糸押し下げ手段によって前記上飾り糸部分が下方へ押し下げられて上飾り糸ルーパの糸掛部またはフック部に確実かつ安定よく引掛けることが可能となり、これにより、該上飾り糸ルーパが次に進出端に達した状態では、その糸掛部またはフック部と前記上飾り糸切断装置との間に位置する上飾り糸部分に右端の針を折曲げ中心とするような屈曲部分を形成して該屈曲糸部分を針糸の切断端部の前方に位置させることができる。したがって、縫い終わり時に布押え金の下方で切断された、あるいは、切断後に針の側方上方に払われた針糸の端部がフリーな状態にあったとしても、また、伸縮性に富んだ針糸の使用によって切断後の針糸端部が非常に短いものになるとしても、針の下降移動時に右端の針及び針糸により上飾り糸の屈曲糸部分を布押え金の下方に確実に押し下げることができて、第1針目の動作から上飾り糸、針糸及び下ルーパ糸が相互に絡んだ所定の縫目を確実に形成することができる。また、このように第1針目で上飾り糸を布押え金の下方に押し下げることができるために、第2針目以降においては所定の縫目を当然確実に形成することができ、したがって、縫製不良品の発生を無くすることができるという効果を奏する。  According to the first and second inventions having the characteristics as described above, the upper decorative yarn portion extends between the yarn hooking portion of the upper decorative yarn looper moving to the advanced end and the upper decorative yarn cutting device. When the sewing operation of the first stitch on the next cloth is started under the sewing end condition that is being held and the upper decoration thread looper moves backward from the advanced end position and reaches the retracted end position, The upper yarn thread portion is pushed downward by the yarn hooking assisting means or the upper ornament thread pushing-down means so that it can be securely and stably hooked to the yarn hooking portion or hook portion of the upper ornament looper. When the decorative yarn looper reaches the advanced end next time, the right end needle is bent at the upper decorative yarn portion located between the yarn hooking portion or the hook portion and the upper decorative yarn cutting device. A bent portion is formed to form the bent yarn portion. It can be positioned in front of the cutting edge of the needle thread. Therefore, even if the end of the needle thread cut at the bottom of the presser foot at the end of sewing, or the needle thread that has been cut off the side of the needle after cutting is in a free state, it is also highly stretchable. Even if the needle thread end after cutting becomes very short due to the use of the needle thread, when the needle moves down, the right end needle and the needle thread ensure that the bent thread part of the upper thread is placed under the presser foot. It can be pushed down, and a predetermined stitch in which the upper decorative thread, the needle thread and the lower looper thread are entangled with each other can be reliably formed from the operation of the first stitch. In addition, since the upper decoration thread can be pushed down below the presser foot by the first stitch in this way, a predetermined stitch can be surely formed in the second stitch and thereafter, and therefore, sewing is not possible. There is an effect that generation of non-defective products can be eliminated.

特に、本第2発明のように、上飾り糸ルーパの先端部付近に糸掛部に対向してフック部を設け、このフック部への上飾り糸部分の引掛かりを補助する上飾り糸押し下げ手段として、複数本の針を針棒の下端部に取り付けるための針止めに取り付けられて上下に往復移動する上飾り糸道から下向きに延設されて、該上飾り糸道が下方への移動端に達したとき、上飾り糸案内の糸案内用長孔内を上方から下方へ挿通移動して前記上飾り糸部分を下方へ押下げ可能に形成された糸押下げ片(請求項3)や、前記複数本の針を針棒の下端部に取り付けるための針止めの側部に下方に突出するように付設されて、前記針止めが下方への移動端に達したとき、前記上飾り糸部分に当接して該糸部分を押下げる糸押下げ部材(請求項4)といったように、針の下方への移動に同期して上飾り糸部分を下方へ押し下げるように構成されたものを用いる場合は、この上飾り糸押し下げ手段を上下移動させるための特別な駆動機構が不要で、全体を構造簡単かつ安価に構成できるとともに、針や上飾り糸ルーパ等との動作タイミングも適正に設定し維持することができ、長期間に亘る使用においても所期の目的を確実に達成することができる。In particular, as in the second aspect of the invention, a hook portion is provided near the tip of the upper ornament looper so as to face the yarn hook portion, and the upper ornament yarn is pushed down to assist the hook portion in the hook portion. As a means, a plurality of needles are attached to a needle stopper for attaching to the lower end of the needle bar, and are extended downward from an upper decoration thread path that reciprocates up and down, and the upper decoration thread path moves downward. When reaching the end, a thread pressing piece formed so as to be able to push down the upper decorative thread portion by inserting and moving in the thread guide slot of the upper decorative thread guide from above to below (Claim 3). and, wherein the plurality of needles are attached so as to protrude downward on the needle stop side for attachment to the lower end of the needle bar, when the needle stop has reached the moving end downward, the top covering A needle push-down member that abuts against the thread part and pushes down the thread part (Claim 4). When using the one configured to push down the upper decorative yarn portion in synchronization with the downward movement, a special drive mechanism for moving the upper decorative yarn pushing means up and down is unnecessary, and the whole structure In addition to being able to be configured simply and inexpensively, the operation timing with the needle and the upper thread looper can be appropriately set and maintained, and the intended purpose can be reliably achieved even during long-term use.

以下、本発明の実施の形態を図面にもとづいて説明する。
図1は本発明に係る上飾り機構付きミシンの一例である3本針縦筒偏平縫いミシンの全体斜視図、図2はその要部の拡大斜視図、図3は主要部の構成、動作及び配置関係を示す拡大斜視図である。なお、以下の説明において、図7(A)〜(D)及び図9(A)〜(C)で説明した構成部材と同一の部材には同一の符号を用いて説明する。
Hereinafter, embodiments of the present invention will be described with reference to the drawings.
FIG. 1 is an overall perspective view of a three-needle vertical cylinder flat stitch sewing machine which is an example of a sewing machine with an upholstery mechanism according to the present invention, FIG. 2 is an enlarged perspective view of the main part thereof, FIG. It is an expansion perspective view which shows arrangement | positioning relationship. In the following description, the same members as those described in FIGS. 7A to 7D and FIGS. 9A to 9C will be described using the same reference numerals.

図1〜図3において、5L,5M,5Rは3本の針で、ミシンアーム9内に設けたミシン主軸(図示省略する)に連動して上下に往復移動する針棒10の下端部に針止め7を介して布送り方向Xと交叉する方向に並列して取り付けられており、それぞれ針糸6L,6M,6Rを供給するものである。11は筒型シリンダーベッド部で、その上面には針板12が固定されているとともに、内部には下ルーパ糸用ルーパ(図9参照)や布送り歯などの縫いを形成する部品や機構(周知であるため、それらの記載を省略する)が設けられている。13は布押え金で、押え棒14を介して縫製布を上方から針板12に押し付ける下降位置と布の押し付けを解除する上昇位置とに位置切換自在に構成され、前記3本の針5L,5M,5Rが挿通する針落ち部及び針糸6L,6M,6R及び上飾り糸3が通過する糸通過部を含む貫通孔13aが形成されている。  1 to 3, reference numerals 5L, 5M, and 5R are three needles, which are attached to the lower end portion of a needle bar 10 that reciprocates up and down in conjunction with a sewing machine main shaft (not shown) provided in the sewing machine arm 9. It is attached in parallel in the direction crossing the cloth feed direction X via the stopper 7, and supplies needle threads 6L, 6M, 6R, respectively. Reference numeral 11 denotes a cylindrical cylinder bed portion. A needle plate 12 is fixed to the upper surface of the cylindrical cylinder bed portion, and parts and mechanisms for forming stitches such as a lower looper thread looper (see FIG. 9) and cloth feed teeth (inside) Since these are well-known, their description is omitted). Reference numeral 13 denotes a cloth presser which is configured to be switchable between a lowered position where the sewing cloth is pressed against the needle plate 12 from above via a presser bar 14 and a raised position where the cloth is released, and the three needles 5L, A through hole 13a is formed including a needle drop portion through which 5M and 5R are inserted, and a thread passage portion through which the needle threads 6L, 6M and 6R and the upper thread 3 pass.

2はミシンアーム9に固定支持されて下方に延設された上飾り糸案内であり、その下端部には、図3に明示するように、上飾り糸3をほぼ前後方向に移動可能に挿通係合させてその繰り出しを案内する糸案内用長孔2aが形成されている。8は上飾り糸道であり、その下端部近くに上飾り糸3が挿通する糸孔8aを有し、前記針止め7に取り付けられ前記針5L,5M,5Rに同期して上下に往復駆動移動するように構成されている。  Reference numeral 2 denotes an upper decorative thread guide fixedly supported by the sewing machine arm 9 and extending downward. As clearly shown in FIG. 3, the upper decorative thread 3 is inserted into the lower end of the upper decorative thread 3 so as to be movable in the front-rear direction. A thread guide long hole 2a is formed for engaging and guiding the feeding thereof. Reference numeral 8 denotes an upper decoration thread path, which has a thread hole 8a through which the upper decoration thread 3 is inserted near the lower end thereof, and is reciprocated up and down in synchronization with the needles 5L, 5M, 5R attached to the needle stopper 7 Is configured to move.

この上飾り糸道8の下端部には、前記上飾り糸案内2の糸案内用長孔2a内を上方から下方へ挿通移動可能な糸押下げ片8bが下向きに一体に延設されており、前記針5L,5M,5Rの下降移動に同期して前記上飾り糸道8が下方への移動端に達したとき、その糸押下げ片8bが上飾り糸案内2の糸案内用長孔2a内を上方から下方へ挿通移動することにより、前記糸孔8aに挿通されて前記上飾り糸案内2と後述する上飾り糸切断装置4との間に亘って掛け渡された上飾り糸3部分を下方へ押し下げる上飾り糸押し下げ手段が構成されている。なお、前記上飾り糸案内2の糸案内用長孔2aは、前記糸押下げ片8bが上下に挿通移動可能なように拡大形成されている。  A thread push-down piece 8b that can be inserted and moved downward from above in the thread guide slot 2a of the upper decoration thread guide 2 is integrally extended downward at the lower end of the upper decoration thread path 8. When the upper decoration thread path 8 reaches the downward movement end in synchronization with the downward movement of the needles 5L, 5M, 5R, the thread pressing piece 8b is a long hole for thread guide of the upper decoration thread guide 2. The upper decorative yarn 3 is inserted through the yarn hole 8a and passed between the upper decorative yarn guide 2 and an upper decorative yarn cutting device 4 to be described later by inserting and moving in the lower portion 2a. Upper decoration thread pressing means for pressing the portion downward is configured. The thread guide elongated hole 2a of the upper decorative thread guide 2 is enlarged so that the thread pressing piece 8b can be vertically inserted and moved.

1は上飾り糸ルーパであり、その基端部が縦軸15に固着のホルダー16に固定されているとともに、下部部分がほぼ水平面に沿うように屈曲されて3本針5L,5M,5Rの手前を円弧状に湾曲した形状に形成されており、前記針棒10の上下往復移動に連動して3本針5L,5M,5Rの手前位置の円弧状経路に沿って進出退入駆動移動自在に構成されている。この上飾り糸ルーパ1の先端部近くの上面側には、図3に明示するように、通常の縫い動作時において前記上飾り糸案内2と布押え金13下部の縫目形成領域との間に亘って斜めに位置する上飾り糸3部分を引掛けて3本針5L,5M,5Rのうちの左端針5Lの左方位置にまで繰り出し移動させる糸掛部1aが形成されている。  Reference numeral 1 denotes an upper decorative yarn looper, the base end portion of which is fixed to a holder 16 fixed to the vertical axis 15, and the lower portion thereof is bent substantially along a horizontal plane so that the three needles 5L, 5M, 5R The front is curved in an arc shape, and the advancement / retraction drive movement is freely possible along the arc-shaped path in front of the three needles 5L, 5M, 5R in conjunction with the vertical reciprocation of the needle bar 10 It is configured. As clearly shown in FIG. 3, an upper surface side near the tip of the upper decorative thread looper 1 is provided between the upper decorative thread guide 2 and the stitch forming area under the presser foot 13 during a normal sewing operation. A yarn hooking portion 1a is formed which hooks the upper decorative yarn 3 portion which is diagonally positioned over and extends to the left position of the left end needle 5L among the three needles 5L, 5M and 5R.

前記上飾り糸ルーパ1の上面で前記糸掛部1aよりも更に先端部側には、縫い動作の開始に伴い該上飾り糸ルーパ1が進出端位置から退入移動してその退入端近傍に達したとき、前記上飾り糸案内2と上飾り糸切断装置4との間に亘って掛け渡された上飾り糸3部分を引掛けるフック部18が設けられている。このフック部18は、上飾り糸ルーパ1の上面先端から立ち上がる立上部18aと上飾り糸ルーパ1の上面と平行に延びる中間部18bと下向きに延びる立下部18cとからなり、その立下部18cの下端部と上飾り糸ルーパ1の上面との間に前記糸掛部1aに対向して開口する糸出入口部18dが形成されている。  On the upper surface of the upper decorative yarn looper 1, the upper decorative yarn looper 1 moves backward from the advanced end position in the front end portion side of the yarn hooking portion 1a, and in the vicinity of the retracted end. The hook portion 18 is provided for hooking the upper decorative yarn 3 portion that is stretched between the upper decorative yarn guide 2 and the upper decorative yarn cutting device 4. The hook portion 18 includes an upright portion 18a rising from the top end of the upper decorative yarn looper 1, an intermediate portion 18b extending parallel to the upper surface of the upper decorative yarn looper 1, and an upright portion 18c extending downward. Between the lower end portion and the upper surface of the upper decorative yarn looper 1, a yarn inlet / outlet portion 18d is formed to open facing the yarn hooking portion 1a.

また、前記上飾り糸切断装置4は、縫い終わり時に進出端にまで移動している前記上飾り糸ルーパ1の糸掛部1aと前記上飾り糸案内2の糸案内用長孔2aとの間に亘って張り渡された上飾り糸3部分に突入移動して該上飾り糸3部分を引掛けて斜め後方上方へ引き寄せる可動メス4aと固定メス4bとからなり、引き寄せた上飾り糸3部分を両メス4a,4bにより切断し、かつ、その切断された上飾り糸3の糸端を糸端保持バネ4c及び糸保持補助バネ4dで挟圧保持するように構成されている。  Further, the upper decorative thread cutting device 4 is provided between the thread hooking portion 1a of the upper decorative thread looper 1 and the thread guiding elongated hole 2a of the upper decorative thread guide 2 which have moved to the advanced end at the end of sewing. The upper decorative yarn 3 part is composed of a movable knife 4a and a fixed knife 4b which rush and move to the upper decorative yarn 3 part stretched over and hooks the upper decorative thread 3 part and draws it obliquely rearward and upward. Is cut by both the scalpels 4a and 4b, and the thread end of the cut upper decoration thread 3 is clamped and held by the thread end holding spring 4c and the thread holding auxiliary spring 4d.

次に、上記のごとく構成された3本針縦筒偏平縫いミシンによる上飾り縫い動作について、図4を参照しながら説明する。
図4(A)は、先の布に対する縫製作業が終了した縫い終わり時の状態であり、図7(A)に示した状態と全く同様に、上飾り糸ルーパ1の糸掛部1aと上飾り糸案内2の糸案内用長孔2aとの間に亘って上飾り糸3部分が張り渡されているとともに、切断された、あるいは、切断後に側方に払われた針糸6L,6M,6Rの端部6l,6m,6rが上飾り糸3部分の後方にフリーな状態で位置している。
Next, the upper decorative stitching operation by the three-needle vertical cylinder flat stitch sewing machine configured as described above will be described with reference to FIG.
FIG. 4 (A) shows a state at the end of sewing after the sewing work for the previous cloth has been completed, and is exactly the same as the state shown in FIG. 7 (A). The upper decorative yarn 3 portion is stretched between the decorative yarn guide 2 and the yarn guide long hole 2a, and the needle yarns 6L, 6M, which have been cut or have been cut to the side after cutting are provided. The ends 6l, 6m, 6r of 6R are located in a free state behind the upper decorative yarn 3 portion.

この状態でミシンが作動されて次の布に対する縫いが開始されたとき、図4(B)に示すように、前記上飾り糸ルーパ1がその進出端位置から退入移動するとともに、針5L,5M,5R及び上飾り糸道8が同期して下降移動し、その移動端に達したとき、糸押下げ片8bが上飾り糸案内2の糸案内用長孔2a内を上方から下方へ挿通移動することになり、これによって、前記糸孔8aに挿通されて前記上飾り糸案内2と上飾り糸切断装置4との間に亘って掛け渡された上飾り糸3部分が下方へ押し下げられる。  When the sewing machine is operated in this state and sewing on the next cloth is started, as shown in FIG. 4 (B), the upper thread looper 1 moves back and forth from its advanced end position, and the needles 5L, When 5M, 5R and the upper decoration thread path 8 are moved downward in synchronization and reach the moving end, the thread pressing piece 8b passes through the thread guide long hole 2a of the upper decoration thread guide 2 from above to below. As a result, the upper decorative yarn 3 portion inserted through the yarn hole 8a and spanned between the upper decorative yarn guide 2 and the upper decorative yarn cutting device 4 is pushed downward. .

続いて、図4(C)に示すように、前記上飾り糸ルーパ1がその退入端に達したのち針5L,5M,5Rの並列方向に向けて進出移動を開始するとともに、針5L,5M,5R及び上飾り糸道8がその下死点に達したのち上昇移動を開始することになるが、このとき、すなわち、前記上飾り糸ルーパ1が退入端に達したとき、下方へ押し下げられた状態にある上飾り糸3部分が上飾り糸ルーパ1先端のフック部18内に入って該フック部18に引掛けられ、上飾り糸ルーパ1の進出移動に伴って順次引き出される。  Subsequently, as shown in FIG. 4C, after the upper thread looper 1 reaches its retracted end, the needle 5L, 5M, 5R starts moving forward in the parallel direction, and the needle 5L, 5M, 5R and the upper decorative yarn path 8 start to move upward after reaching the bottom dead center. At this time, that is, when the upper decorative yarn looper 1 reaches the retracted end, it moves downward. The portion of the upper decorative yarn 3 in the pressed down state enters the hook portion 18 at the tip of the upper decorative yarn looper 1 and is hooked on the hook portion 18 and is sequentially pulled out as the upper decorative yarn looper 1 moves forward.

そして、上飾り糸ルーパ1が次に進出端に達した状態では、図4(D)に示すように、前記フック部18に引掛けられて引き出された上飾り糸3で前記フック部18と上飾り糸切断装置4との間に位置する上飾り糸3部分が右端の針5Rをその前方から後方に折曲げられて右端の針5Rを中心とする屈曲部分3aが形成されることになり、この屈曲部分3aと前記フック部18との間の上飾り糸部分3bは右端の針糸6Rの前方に位置することになる。なお、図4(D)の状態をより理解しやすくするために、この図4(D)を拡大した状態を図5で示す。  Then, in the state where the upper decorative yarn looper 1 reaches the advanced end next, as shown in FIG. 4 (D), the upper decorative yarn 3 drawn by being hooked on the hook portion 18 is connected to the hook portion 18. The upper decorative thread 3 located between the upper decorative thread cutting device 4 is bent from the front end to the rear end of the right end needle 5R to form a bent portion 3a centered on the right end needle 5R. The upper decorative yarn portion 3b between the bent portion 3a and the hook portion 18 is located in front of the rightmost needle yarn 6R. FIG. 5 shows an enlarged view of FIG. 4D in order to make the state of FIG. 4D easier to understand.

この状態で、針5L,5M,5Rを一度下降移動させて各針糸6L,6M,6Rの端部6l,6m,6rを布押え金13の下部で布20(図9参照)につながり保持させた上で、次に針5L,5M,5Rを下降移動させると、針5L,5M,5Rの下降移動につれて右端の針5R及び針糸6Rにより上飾り糸3の屈曲糸部分3aが図4(E)に示すように、布押え金13の下の縫目形成領域に確実に押し下げられることになり、第1針目の動作から上飾り糸3、各針糸6L,6M,6R及び下ルーパ糸が相互に絡んだ所定の縫目が確実に形成されることになる。  In this state, the needles 5L, 5M, and 5R are once moved downward, and the ends 6l, 6m, and 6r of the needle threads 6L, 6M, and 6R are connected to the cloth 20 (see FIG. 9) below the cloth presser foot 13 and held. Then, when the needles 5L, 5M, and 5R are moved downward, the bent yarn portion 3a of the upper decorative thread 3 is moved by the right needle 5R and the needle thread 6R as the needles 5L, 5M, and 5R are moved downward. As shown in (E), it is surely pushed down to the stitch formation area under the presser foot 13, and from the operation of the first stitch, the upper decoration thread 3, each needle thread 6L, 6M, 6R and the lower looper A predetermined stitch in which the yarns are entangled with each other is surely formed.

上述のようにして第1針目の縫い動作で所定の縫目が形成されると、それ以降は上飾り糸3が布押え金13下部の縫目形成領域と上飾り糸案内2の糸案内用長孔2aとの間に亘り右斜め上方に向けた姿勢に掛け渡された状態となるので、第2針目以降の縫い動作では前記上飾り糸ルーパ1の進出移動に伴い該ルーパ1の糸掛部1aが上飾り糸3を引掛けて左方に引き寄せる作用を繰り返して所定の縫目が確実、順調に形成されることになる。
なお、図示していないが、図4(D)から図4(E)への上飾り糸ルーパ1の移動中に、前記フック部18に引掛けられた上飾り糸3部分は該フック部18の糸出入口部18dから自然に抜け出て解放される。
When a predetermined stitch is formed by the sewing operation of the first stitch as described above, the upper decoration thread 3 is used for thread guidance of the stitch formation area under the presser foot 13 and the upper decoration thread guide 2 thereafter. Since it is in a state of being slanted to the right and upward between the elongated holes 2a, the thread hooking of the looper 1 is performed as the upper thread looper 1 advances in the sewing operation after the second stitch. The part 1a repeats the action of hooking the upper decoration thread 3 and pulling it to the left, so that a predetermined stitch is reliably and smoothly formed.
Although not shown, the upper decorative yarn 3 portion hooked on the hook portion 18 during the movement of the upper decorative yarn looper 1 from FIG. 4 (D) to FIG. 4 (E) is the hook portion 18. Is naturally released from the yarn inlet / outlet portion 18d.

したがって、縫い終わり時に布押え金13の下部で切断された、あるいは、切断後に針5L,5M,5Rの側方上方に払われた針糸6L,6M,6Rの端部がフリーな状態にあったとしても、また、伸縮性に富んだ針糸6L,6M,6Rの使用によって切断後の針糸端部6l,6m,6rが非常に短いものになったとしても、次の布に対する第1針目の縫い動作時に上飾り糸ルーパ1の先端部に付設したフック部18の働きにより上飾り糸3部分を確実に引掛けて前述したような屈曲部分3aを形成し、この屈曲部分3aとフック部18との間の上飾り糸部分3bを右端の針糸6Rの前方に位置させて上飾り糸3を布押え金13の下の縫目形成領域に確実に押し下げることができるので、第1針目の動作からは飾り糸3、針糸6L,6M,6R及び下ルーパ糸が相互に絡んだ所定の縫目を確実に形成することができ、また、第2針目以降においても当然に所定の縫目を確実に形成することができ、これによって、縫製不良品の発生を無くすることができる。  Therefore, the ends of the needle threads 6L, 6M, 6R that are cut at the bottom of the presser foot 13 at the end of the sewing, or are fed to the upper side of the needles 5L, 5M, 5R after cutting are free. Even if the needle thread ends 6l, 6m, 6r after cutting become very short due to the use of the needle threads 6L, 6M, 6R rich in elasticity, During the stitching operation of the stitches, the hook portion 18 attached to the tip of the upper ornament looper 1 is securely hooked to form the bent portion 3a as described above, and the bent portion 3a and the hook are hooked. Since the upper decorative yarn portion 3b between the upper portion and the portion 18 is positioned in front of the rightmost needle yarn 6R, the upper decorative yarn 3 can be surely pushed down to the seam forming area under the presser foot 13, so that the first From the operation of stitches, decorative thread 3, needle threads 6L, 6M, 6 And a predetermined stitch in which the lower looper thread is entangled with each other, and of course, the predetermined stitch can be surely formed even after the second stitch. Generation of non-defective products can be eliminated.

なお、上記の実施の形態では、前記上飾り糸道8の糸孔8aに挿通されて前記上飾り糸案内2と上飾り糸切断装置4との間に亘って掛け渡された上飾り糸3部分を下方へ押し下げてフック部18への上飾り糸3の引掛かりを補助する上飾り糸押し下げ手段として、前記上飾り糸道8の下端部に前記上飾り糸案内2の糸案内用長孔2a内を上方から下方へ挿通移動可能な糸押下げ片8bを一体に延設した構成を採用したが、これに代えて、図6に示すように、針止め7の左側面部に下方に向けて突出する略L形の糸押下げ部材21を付設したものであってもよい。  In the above-described embodiment, the upper decorative yarn 3 inserted through the thread hole 8a of the upper decorative yarn path 8 and spanned between the upper decorative yarn guide 2 and the upper decorative yarn cutting device 4 is used. The upper guide yarn guide 2 has a yarn guide slot 2 at the lower end of the upper ornament thread path 8 as an upper ornament yarn push-down means for pushing down the portion downward and assisting the hook portion 18 to catch the upper ornament yarn 3. The thread pressing piece 8b, which can be inserted and moved from the upper side to the lower side in the upper part 2a, is integrally extended. Instead, as shown in FIG. Alternatively, a substantially L-shaped thread pressing member 21 that protrudes in a protruding manner may be provided.

この図6に示すような糸押下げ部材21を採用した場合は、針5L,5M,5R及び針止め7が下方への移動端近くに達したとき、前記上飾り糸案内2と上飾り糸切断装置4との間に亘って掛け渡された上飾り糸3のうち、上飾り糸切断装置4に近い糸部分に糸押下げ部材21が当接して前記フック部18への上飾り糸3の引掛かりを補助することになり、上記実施の形態の場合と同様に、第1針目の縫い動作から所定の縫目を確実に形成することができる。  When the thread pressing member 21 as shown in FIG. 6 is employed, when the needles 5L, 5M, 5R and the needle stopper 7 reach near the lower moving end, the upper decoration thread guide 2 and the upper decoration thread are used. Of the upper decorative yarn 3 that is stretched between the cutting device 4 and the upper decorative yarn 3, the thread pressing member 21 is brought into contact with a thread portion close to the upper decorative yarn cutting device 4 so that the upper decorative yarn 3 is applied to the hook portion 18. As in the case of the above-described embodiment, a predetermined stitch can be reliably formed from the sewing operation of the first stitch.

また、上記各実施の形態では、上飾り糸ルーパ1の先端部に本来の糸掛部1aに対向させてフック部18を設けるとともに、第1針目の縫い動作時にフック部18への上飾り糸3の引掛かりを補助するために糸押下げ片8bや糸押下げ部材21を設けたものについて説明したが、この構成に代えて、上飾り糸ルーパ1の先端部にはフック部を設けず、本来の糸掛部1aのみを設ける一方、前記針5L,5M,5R及び針棒10とは別個に上下に駆動移動することにより、前記上飾り糸案内2と上飾り糸切断装置4との間に亘って掛け渡された上飾り糸3を前記上飾り糸ルーパ1の糸掛部1aに引掛けられるように下方へ押下げ可能な上飾り糸引掛け補助手段を別個に設けてもよい。  In each of the above embodiments, the hook portion 18 is provided at the tip of the upper thread looper 1 so as to face the original thread hook 1a, and the upper thread is applied to the hook section 18 during the sewing operation of the first stitch. In the above description, the thread pressing piece 8b and the thread pressing member 21 are provided in order to assist the hooking of the hook 3, but instead of this configuration, the hook portion is not provided at the tip of the upper thread looper 1. While only the original thread hooking portion 1a is provided, the needles 5L, 5M, 5R and the needle bar 10 are moved up and down separately to move the upper decoration thread guide 2 and the upper decoration thread cutting device 4 together. Upper decoration thread hooking auxiliary means that can be pushed down so that the upper decoration thread 3 that is stretched between them can be hooked on the thread hooking portion 1a of the upper decoration looper 1 may be provided separately.

さらに、上飾り糸引掛け補助手段として、上記実施の形態で示した上飾り糸切断装置4自体を下方へ向けて移動させることで、上飾り糸3を前記上飾り糸ルーパ1の糸掛部1aに引掛けられるように下方へ押下げ可能としてもよい。つまり、上飾り糸切断装置4を上飾り糸引掛け補助手段に兼用させるように上下に駆動移動自在に構成してもよい。  Further, as the upper decoration thread hooking assisting means, the upper decoration thread cutting device 4 itself shown in the above embodiment is moved downward, so that the upper decoration thread 3 is moved to the thread hooking portion 1a of the upper decoration thread looper 1. It is also possible to be able to push down downward so that it can be hooked on. That is, the upper decoration thread cutting device 4 may be configured to be movable up and down so as to be used also as the upper decoration thread hooking assisting means.

ただし、このような別個な上飾り糸引掛け補助手段を設けたり、上飾り糸切断装置4で上飾り糸引掛け補助手段を兼用したりする場合は、例えばエアシリンダなど該上飾り糸押し下げ手段や上飾り糸切断装置4を上下移動させるための特別な駆動機構が必要であるとともに、針5L,5M,5Rや上飾り糸ルーパ1等との動作タイミングを適正に設定すること、並びに、その設定タイミングを常に狂いの生じないように定期的に調整維持することが必要である。その意味から、上記各実施の形態で示したような構成を採用することが構造的にもコスト的にもメンテナンスの面からも望ましいものである。  However, in the case where such a separate upper decoration thread hooking auxiliary means is provided, or when the upper decoration thread cutting device 4 also serves as the upper decoration thread hooking auxiliary means, for example, the upper decoration thread pushing means such as an air cylinder or the upper A special drive mechanism for moving the decoration thread cutting device 4 up and down is required, and the operation timing with the needles 5L, 5M, 5R, the upper decoration thread looper 1 and the like is set appropriately, and the setting timing thereof. Therefore, it is necessary to regularly adjust and maintain the system so that it does not go wrong. In that sense, it is desirable from the viewpoint of maintenance in terms of structure, cost, and maintenance to employ the configuration shown in the above embodiments.

さらにまた、上記実施の形態では、3本針縦筒偏平縫いミシンに適用したが、本発明はそれに限らず、例えばフラットベッド型偏平縫いミシンやシリンダーベッド型偏平縫いミシン等にも適用可能である。  Furthermore, in the above-described embodiment, the present invention is applied to a three-needle vertical cylinder flat stitch sewing machine, but the present invention is not limited thereto, and can be applied to, for example, a flat bed type flat stitch sewing machine, a cylinder bed type flat stitch sewing machine, or the like. .

本発明に係る上飾り機構付きミシンの一例である3本針縦筒偏平縫いミシンの全体斜視図である。1 is an overall perspective view of a three-needle vertical cylinder flat stitch sewing machine that is an example of a sewing machine with an upper decoration mechanism according to the present invention. 同上ミシンの要部の拡大斜視図である。It is an expansion perspective view of the principal part of a sewing machine same as the above. 同上ミシンの主要部の構成、動作及び配置関係を示す拡大斜視図である。It is an expansion perspective view which shows the structure of the principal part of a sewing machine same as the above, operation | movement, and arrangement | positioning relationship. (A)〜(E)は第1針目の上飾り縫い動作の要部の説明図である。(A)-(E) is explanatory drawing of the principal part of the top stitch sewing operation | movement of the 1st needle | hook. 図4(D)の状態の拡大図である。FIG. 5 is an enlarged view of the state of FIG. 他の実施の形態を示す要部の拡大図である。It is an enlarged view of the principal part which shows other embodiment. (A)〜(D)は従来の上飾り機構付きミシンによる第1針目の上飾り縫い動作の要部の説明図である。(A)-(D) is explanatory drawing of the principal part of the top stitch sewing operation | movement of the 1st needle | hook by the conventional sewing machine with a top ornament mechanism. 図7(D)の状態の拡大図である。FIG. 8 is an enlarged view of the state of FIG. (A)〜(C)は上飾り糸と針糸との位置関係の説明図である。(A)-(C) are explanatory drawings of the positional relationship of a top decoration thread and a needle thread.

符号の説明Explanation of symbols

1 上飾り糸ルーパ
1a 糸掛部
2 上飾り糸案内
2a 糸案内用長孔
3 上飾り糸
4 上飾り糸切断装置
5L,5M,5R 針
6L,6M,6R 針糸
6l,6m,6r 針糸端部
7 針止め
8 上飾り糸道
8b 糸押下げ片
9 ミシンアーム
13 布押え金
18 フック部
21 糸押下げ部材
DESCRIPTION OF SYMBOLS 1 Upper decoration thread looper 1a Yarn hook part 2 Upper decoration thread guide 2a Yarn guide slot 3 Upper decoration thread 4 Upper decoration thread cutting device 5L, 5M, 5R Needle 6L, 6M, 6R Needle thread 6l, 6m, 6r Needle thread End 7 Needle stopper 8 Upper decorative yarn path 8b Thread press piece 9 Sewing arm 13 Work clamp 18 Hook 21 Thread press member

Claims (4)

布送り方向と交叉する方向に並列させて上下往復移動自在に設けられた複数本の針と、布押え金と、ミシンアームに固定支持されて上飾り糸を上方から前記布押え金下の縫目形成領域へ向けて案内する上飾り糸案内と、この上飾り糸案内と前記布押え金との間に位置する上飾り糸部分を引掛ける糸掛部を有し、この糸掛部に引掛けた上飾り糸を布送り方向と交叉する方向に繰り出すべく前記複数の針の並列方向に進出退入駆動移動自在に設けられた上飾り糸ルーパと、縫い終わり時に前記針が上死点またはその付近に達し、かつ、前記上飾り糸ルーパが進出端にまで移動している状態で該上飾り糸ルーパの糸掛部と前記上飾り糸案内との間に亘って張り渡された上飾り糸部分を引掛けて斜め後方上方に引き寄せて切断し、かつ、その切断された上飾り糸の糸端を保持する上飾り糸切断装置と、を備えている上飾り機構付きミシンにおいて、
縫いの開始に伴い前記上飾り糸ルーパが前記進出端位置から退入移動して退入端近傍に達したとき、前記上飾り糸切断装置と前記上飾り糸案内との間に亘って掛け渡されている上飾り糸部分が前記上飾り糸ルーパの糸掛部に引掛けられるように、その上飾り糸部分を下方へ押し下げる上飾り糸引掛け補助手段が設けられていることを特徴とする上飾り機構付きミシン。
A plurality of needles arranged in parallel in the direction crossing the cloth feed direction and freely movable up and down, a presser foot, and a sewing machine arm fixedly supported by the upper arm thread from above to sew under the presser foot. An upper thread guide for guiding to the eye forming area, and a thread hook portion for hooking the upper thread portion located between the upper thread guide and the cloth presser. An upper thread looper provided so as to be able to advance and retreat in a parallel direction of the plurality of needles so as to feed the hung upper decorative thread in a direction crossing the cloth feed direction, and the needle is at the top dead center or at the end of sewing. An upper decoration stretched between the yarn hooking portion of the upper decoration thread looper and the upper decoration thread guide in a state of reaching the vicinity and moving the upper decoration thread looper to the advanced end. Hook the thread part and pull it diagonally backward upward to cut it, and the cut In the top covering mechanism with a sewing machine and a, a cover thread cutting device on which holds the yarn end of the upper fancy yarn,
When the upper looper looper moves backward from the advanced end position and reaches the retracted end with the start of sewing, the upper decorative thread looper spans between the upper decorative thread cutting device and the upper decorative thread guide. Upper decoration thread hooking auxiliary means for pushing the upper decoration thread part downward is provided so that the upper decoration thread part is hooked on the thread hook part of the upper decoration thread looper. Sewing machine with decoration mechanism.
布送り方向と交叉する方向に並列させて上下往復移動自在に設けられた複数本の針と、布押え金と、ミシンアームに固定支持されて上飾り糸を上方から前記布押え金下の縫目形成領域へ向けて案内する上飾り糸案内と、この上飾り糸案内と前記布押え金との間に位置する上飾り糸部分を引掛ける糸掛部を有し、この糸掛部に引掛けた上飾り糸を布送り方向と交叉する方向に繰り出すべく前記複数の針の並列方向に進出退入駆動移動自在に設けられた上飾り糸ルーパと、縫い終わり時に前記針が上死点またはその付近に達し、かつ、前記上飾り糸ルーパが進出端にまで移動している状態で前記上飾り糸ルーパの糸掛部と前記上飾り糸案内との間に亘って張り渡された上飾り糸部分を引掛けて斜め後方上方に引き寄せて切断し、かつ、その切断された上飾り糸の糸端を保持する上飾り糸切断装置と、を備えている上飾り機構付きミシンにおいて、
前記上飾り糸ルーパの先端部付近には、縫い開始に伴い前記上飾り糸ルーパが前記進出端位置から退入移動して退入端近傍に達したとき、前記上飾り糸切断装置と前記上飾り糸案内との間に亘って掛け渡された上飾り糸部分を引掛けるフック部が前記糸掛部に対向して設けられているとともに、前記針の下方への移動に同期して前記上飾り糸切断装置と前記上飾り糸案内との間に亘って掛け渡された上飾り糸部分を下方へ押し下げて前記上飾り糸部分のフック部への引掛かりを捕助する上飾り糸押し下げ手段が設けられていることを特徴とする上飾り機構付きミシン。
A plurality of needles arranged in parallel in the direction crossing the cloth feed direction and freely movable up and down, a presser foot, and a sewing machine arm fixedly supported by the upper arm thread from above to sew under the presser foot. An upper thread guide for guiding to the eye forming area, and a thread hook portion for hooking the upper thread portion located between the upper thread guide and the cloth presser. An upper thread looper provided so as to be able to advance and retreat in a parallel direction of the plurality of needles so as to feed the hung upper decoration thread in a direction crossing the cloth feeding direction, and at the end of sewing, An upper decoration stretched between the yarn hooking portion of the upper decoration thread looper and the upper decoration thread guide in a state where the upper decoration thread looper has reached the vicinity thereof and has moved to the advanced end. Hook the thread part, pull it diagonally backward and upward, and cut it. A cover thread cutting device on which holds the yarn end of the cover thread above was, in the top covering mechanism with a sewing machine and a,
Near the tip of the upper decorative thread looper, when the upper decorative thread looper moves backward from the advanced end position and reaches the retracted end when sewing starts, the upper decorative thread looper and the upper decorative thread cutting device A hook portion for hooking the upper decorative yarn portion spanned between the decorative yarn guide is provided opposite to the yarn hook portion, and the upper portion is synchronized with the downward movement of the needle. Upper decorative yarn pressing means for pressing down the upper decorative yarn portion spanned between the decorative yarn cutting device and the upper decorative yarn guide to catch the hook portion of the upper decorative yarn portion on the hook portion. A sewing machine with a top decoration mechanism, characterized in that
前記上飾り糸押し下げ手段が、前記複数本の針を針棒の下端部に取り付け るための針止めに取り付けられて上下に往復移動する上飾り糸道から下向きに延設されて、前記上飾り糸道が下方への移動端に達したとき、前記上飾り糸案内の糸案内用長孔内を上方から下方へ挿通移動して前記上飾り糸部分を下方へ押下げ可能に形成された糸押下げ片から構成されたものである請求項2に記載の上飾り機構付きミシン。The upper cover thread depressing means, the upper cover thread path that reciprocates so as to extend downward vertically the plurality of needles mounted on the needle clamp of order attached to the lower end portion of the needle bar, the top covering When the yarn path reaches the downward moving end, the yarn is formed so as to be able to push down the upper decorative yarn portion by inserting and moving from the upper portion to the lower portion of the upper guide yarn guide. The sewing machine with an upholstery mechanism according to claim 2, wherein the sewing machine is constituted by a pressing piece. 前記上飾り糸押し下げ手段が、前記複数本の針を針棒の下端部に取り付けるための針止めの側部に下方に突出するように付設されて、前記針止めが下方への移動端に達したとき、前記上飾り糸部分に当接して該糸部分を押下げる糸押下げ部材から構成されたものである請求項2に記載の上飾り機構付きミシン。The upper cover thread depressing means, said plurality of needles are attached so as to protrude downward on the needle stop side for attachment to the lower end of the needle bar, reach the moving end of said needle stop is downward The sewing machine with an upper decoration mechanism according to claim 2, wherein the sewing machine includes a thread pressing member that abuts against the upper decoration thread portion and presses down the yarn portion.
JP2006357152A 2006-12-07 2006-12-07 Sewing machine with upper decoration mechanism Expired - Fee Related JP5057303B2 (en)

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JP2006357152A JP5057303B2 (en) 2006-12-07 2006-12-07 Sewing machine with upper decoration mechanism
TW096143403A TWI414659B (en) 2006-12-07 2007-11-16 And a sewing machine having an upper decorative sewing mechanism
KR1020070121529A KR20080052390A (en) 2006-12-07 2007-11-27 Sewing machine with upper fancy stitch mechanism
CN2007101998068A CN101195948B (en) 2006-12-07 2007-12-05 Sewing machine with decoration mechanism

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