JP5056820B2 - Method for producing fiber laminate and synthetic leather obtained thereby - Google Patents

Method for producing fiber laminate and synthetic leather obtained thereby Download PDF

Info

Publication number
JP5056820B2
JP5056820B2 JP2009215582A JP2009215582A JP5056820B2 JP 5056820 B2 JP5056820 B2 JP 5056820B2 JP 2009215582 A JP2009215582 A JP 2009215582A JP 2009215582 A JP2009215582 A JP 2009215582A JP 5056820 B2 JP5056820 B2 JP 5056820B2
Authority
JP
Japan
Prior art keywords
polyurethane resin
fiber
adhesive
water
resin film
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
JP2009215582A
Other languages
Japanese (ja)
Other versions
JP2009298154A (en
Inventor
伸吾 竹田
秀行 竹内
山田  勉
淑文 玉木
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
DIC Corp
Original Assignee
DIC Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by DIC Corp filed Critical DIC Corp
Priority to JP2009215582A priority Critical patent/JP5056820B2/en
Publication of JP2009298154A publication Critical patent/JP2009298154A/en
Application granted granted Critical
Publication of JP5056820B2 publication Critical patent/JP5056820B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Description

本発明は、水性ポリウレタン樹脂系接着剤を用いた表面状態、剥離強度、風合に優れた繊維積層体の製造方法及びそれにより得られる合成皮革に関する。   The present invention relates to a method for producing a fiber laminate excellent in surface condition, peel strength and texture using an aqueous polyurethane resin adhesive, and a synthetic leather obtained thereby.

従来の繊維積層体、例えば合成皮革の製造方法は、ポリウレタン樹脂の有機溶媒溶液を離型紙上に塗布して乾燥させて表皮層を形成した後、その表皮層上にポリウレタン樹脂の有機溶媒溶液に架橋剤を配合した接着剤を塗布して接着剤層を形成させ、直ちに繊維基材と貼り合わせるウェットラミネート法、あるいは該接着剤層を一旦乾燥させた後に繊維基材と貼り合わせるドライラミネート法のいずれかの方法により製造されている。   A conventional method for producing a fiber laminate, for example, synthetic leather, is to apply an organic solvent solution of polyurethane resin on a release paper and dry it to form a skin layer, and then apply an organic solvent solution of polyurethane resin on the skin layer. Applying an adhesive compounded with a crosslinking agent to form an adhesive layer, and immediately laminating it with a fiber base material, or dry laminating method where the adhesive layer is once dried and then pasted with a fiber base material Manufactured by either method.

この製造方法で使用されるポリウレタン樹脂の有機溶媒は、通常数種類混合して用いられるため、乾燥工程で揮散した有機溶媒の回収は極めて困難であり、ほとんど大気中に放出されてきたのが現状である。また、有機溶媒が揮発するため作業環境も良好でなく、作業者の健康が懸念される。加工装置も防爆仕様が要求されるため、装置の価格が高くなるという問題がある。さらに沸点の高い有機溶媒、例えばDMF(N,N−ジメチルフォルムアミド)が用いられることもあるが、この場合は沸点の高い有機溶媒が乾燥後も一部合成皮革の中に残留し、その毒性が問題となっている。   Since the organic solvent of the polyurethane resin used in this production method is usually used by mixing several kinds, it is extremely difficult to recover the organic solvent volatilized in the drying process, and it has been almost released into the atmosphere at present. is there. Moreover, since the organic solvent volatilizes, the working environment is not good, and there is a concern about the health of the worker. Since the processing apparatus is also required to have an explosion-proof specification, there is a problem that the price of the apparatus becomes high. An organic solvent having a higher boiling point, such as DMF (N, N-dimethylformamide), may be used. In this case, a part of the organic solvent having a higher boiling point remains in the synthetic leather even after drying, and its toxicity. Is a problem.

これらの問題を解決すべく、使用するポリウレタン樹脂を有機溶媒溶液のタイプから水性タイプに移行すべく種々の研究がなされているが、いまだ満足すべき外観と物性を有した合成皮革は得られていない。この理由として、通常行われている水性ポリウレタン樹脂に架橋剤を配合して増粘させた後に塗布しラミネートさせるウェットラミネート法では、(1)一定の圧力でラミネートした場合、溶剤系と比較して、繊維基材に接着剤が浸透し易いあるいは基材の横にはみ出し易い。(2)乾燥性が遅く、また蒸発させた水蒸気が表皮層と離型紙の間に移行し、一部表皮層の浮きが生じる等の問題があり、最終的に得られる合成皮革の表面外観(表皮層の外観)、風合、接着強度等の品質が不良となる問題があった。   In order to solve these problems, various studies have been made to shift the polyurethane resin to be used from the organic solvent solution type to the aqueous type, but synthetic leather having satisfactory appearance and physical properties has not yet been obtained. Absent. This is because the wet laminating method in which a water-based polyurethane resin is mixed with a crosslinking agent and thickened and then applied and laminated is as follows: (1) When laminated at a constant pressure, compared with the solvent system The adhesive easily penetrates into the fiber base material or easily protrudes to the side of the base material. (2) There is a problem that the dryness is slow and the evaporated water vapor moves between the skin layer and the release paper, and the skin layer partially floats, and the surface appearance of the synthetic leather finally obtained ( There was a problem that quality such as appearance of the skin layer), texture, adhesive strength and the like were poor.

本発明の目的は、水性ポリウレタン樹脂系接着剤を用いる表面外観(表皮層の外観)、風合、接着強度に優れた有機溶媒を全く含まない、あるいはほとんど含まない繊維積層体の製造方法及びそれにより得られる合成皮革を提供することにある。   An object of the present invention is to provide a method for producing a fiber laminate containing no or almost no organic solvent excellent in surface appearance (skin layer appearance), texture, and adhesive strength using an aqueous polyurethane resin adhesive, and the same It is in providing the synthetic leather obtained by.

本発明者らは、上記課題を解決する為、繊維積層体の製造方法について鋭意研究の結果、本発明を完成するに至ったものである。   In order to solve the above problems, the present inventors have completed the present invention as a result of intensive studies on a method for producing a fiber laminate.

即ち、本発明は、ポリウレタン樹脂フィルムと繊維基材とを水性ポリウレタン樹脂系接着剤を用いてドライラミネート法により接着加工する繊維積層体の製造方法であり、前記接着剤が軟化温度50℃以下であり、かつ、50℃での溶融粘度10 Pa・s以下である水性ポリウレタン樹脂とウレタン系増粘剤とを含むものであり、ポリウレタン樹脂フィルム、または繊維基材に水性ポリウレタン樹脂系接着剤を塗布した後、乾燥処理を行い、水性ポリウレタン樹脂系接着剤から水分を蒸発させた後、直ちにポリウレタン樹脂フィルムと繊維基材を貼り合わせて接着することを特徴とする繊維積層体の製造方法及びそれによって得られる合成皮革を提供するものである。
That is, the present invention is a method for producing a fiber laminate in which a polyurethane resin film and a fiber base material are bonded and processed by a dry lamination method using an aqueous polyurethane resin adhesive, and the adhesive has a softening temperature of 50 ° C. or less . And includes an aqueous polyurethane resin having a melt viscosity of 10 5 Pa · s or less at 50 ° C. and a urethane-based thickener, and an aqueous polyurethane resin-based adhesive is applied to the polyurethane resin film or fiber substrate. A method for producing a fiber laminate comprising: applying a drying treatment, evaporating moisture from an aqueous polyurethane resin-based adhesive, and immediately bonding and bonding the polyurethane resin film and the fiber base material; and The synthetic leather obtained by the above is provided.

かくして本発明により得られる水性ポリウレタン樹脂系接着剤を用いた繊維積層体の製造方法は、有機溶媒を全く含まないあるいはほとんど含まない繊維積層体、特に合成皮革の製造が可能となり、表面状態、剥離強度、風合に優れた繊維積層体、特に合成皮革を提供できる。   Thus, the method for producing a fiber laminate using the aqueous polyurethane resin-based adhesive obtained according to the present invention enables the production of a fiber laminate, particularly a synthetic leather, which contains no or almost no organic solvent. A fiber laminate excellent in strength and texture, particularly synthetic leather, can be provided.

本発明で用いられる合成樹脂フィルムとは、一般の合成樹脂より形成されるフィルムで特に限定されるものではないが、例えばポリウレタン樹脂フィルム、フッ素樹脂フィルム、ポリエステル樹脂フィルム、エチレン酢ビ樹脂フィルム、オレフィン樹脂フィルム等が挙げられる。合成皮革を作成する場合には、ポリウレタン樹脂の有機溶媒溶液あるいは水分散液にて形成されたフィルムであり、ポリウレタン樹脂の組成は特に限定されない。好ましくは水系ポリウレタン樹脂で得られる合成樹脂フィルムである。かかる合成樹脂フィルムの厚みは、好ましくは5〜100μm、より好ましくは5〜50μmである。   The synthetic resin film used in the present invention is a film formed from a general synthetic resin and is not particularly limited. For example, a polyurethane resin film, a fluororesin film, a polyester resin film, an ethylene vinyl acetate resin film, an olefin Resin film etc. are mentioned. When producing synthetic leather, it is a film formed with an organic solvent solution or aqueous dispersion of a polyurethane resin, and the composition of the polyurethane resin is not particularly limited. A synthetic resin film obtained with an aqueous polyurethane resin is preferred. The thickness of the synthetic resin film is preferably 5 to 100 μm, more preferably 5 to 50 μm.

本発明で用いられる繊維基材とは、一般に用いられる繊維基材であれば全て特に制限なく使用することができる。その材質は、例えば、ポリアミド、ポリエステル、ポリアクリルなどの合成繊維およびこれらの改良繊維;羊毛、絹、木綿、麻などの天然繊維;アセテート、レーヨンなどの半合成繊維など、あるいはこれらの混用繊維からなる織編布、不織布等の繊維シート状物が挙げられる。更に、これら繊維シート状物に有機溶媒系あるいは水性ポリウレタン樹脂がコーティング加工(発泡コーティングも含む)あるいは含浸加工されてマイクロポーラスを形成したものも挙げられ、本発明においては特に好ましくはマイクロポーラスを有する繊維シート状物である。本発明におけるマイクロポーラスとは、付着した樹脂中に均一な多数の孔が分散している状態を示す。尚、繊維の太さおよび形状は特に限定されず、極細繊維を用いることも可能である。例えば、極細繊維化に際して海島型、分割または剥離型、直紡型いずれの繊維を用いても良く、海島繊維を使用する場合、極細化方法としては海成分又は島成分をトルエン等の溶剤処理による溶解溶出法、アルカリ等による分解溶出法などが挙げられるが、極細化方法について特に限定されるものではない。更に、床革等の天然皮革素材を繊維基材に使用することもできる。   The fiber substrate used in the present invention can be used without particular limitation as long as it is a generally used fiber substrate. The material is, for example, synthetic fibers such as polyamide, polyester, polyacryl and the like; natural fibers such as wool, silk, cotton and hemp; semi-synthetic fibers such as acetate and rayon; and mixed fibers thereof Examples thereof include fiber sheet-like materials such as woven and knitted fabrics and nonwoven fabrics. Furthermore, these fiber sheet-like materials may be those in which a microporous material is formed by coating or impregnating an organic solvent system or an aqueous polyurethane resin (including foam coating), and in the present invention, the fiber sheet has a microporous property. It is a fiber sheet. The microporous in the present invention indicates a state in which a large number of uniform pores are dispersed in the attached resin. In addition, the thickness and shape of the fiber are not particularly limited, and ultrafine fibers can be used. For example, sea-island, split or peel-off, or direct spinning fiber may be used for ultra-fine fiber. When sea-island fiber is used, the sea component or island component is treated with a solvent such as toluene. A dissolution elution method, a decomposition elution method with an alkali or the like can be mentioned, but the ultrathinning method is not particularly limited. Furthermore, natural leather materials such as floor leather can be used for the fiber base material.

本発明における水性ポリウレタン樹脂系接着剤は、本発明の目的である、乾燥後に比較的低温の雰囲気下においても十分な初期接着性を有し、かつラミネート後は溶剤系接着剤と同等の接着性能を発現させるために、好ましくは水性ポリウレタン樹脂とポリイソシアネート化合物とからなる。特に水性ポリウレタン樹脂としては、好ましくはポリウレタン樹脂の軟化温度が80℃以下のものであり、かつ80℃におけるその溶融粘度が105Pa・s以下のものであり、かつ該ポリウレタン樹脂がポリイソシアネート化合物と反応して硬化した後の軟化温度が好ましくは120℃以上となるものである。 The water-based polyurethane resin adhesive in the present invention is the object of the present invention, has sufficient initial adhesiveness even in a relatively low-temperature atmosphere after drying, and has the same adhesive performance as a solvent-based adhesive after lamination. In order to express this, it preferably comprises an aqueous polyurethane resin and a polyisocyanate compound. In particular, as the aqueous polyurethane resin, the softening temperature of the polyurethane resin is preferably 80 ° C. or less, and the melt viscosity at 80 ° C. is 10 5 Pa · s or less, and the polyurethane resin is a polyisocyanate compound. The softening temperature after curing by reacting with is preferably 120 ° C. or higher.

かかるポリウレタン樹脂の軟化温度が80℃を越えた場合、あるいは80℃におけるその溶融粘度が105Pa・sを越えた場合は、合成樹脂フィルムと繊維基材とをラミネートして繊維積層体、特に合成皮革を製造する際に、接着剤層の粘着性が不足し、被着体である合成樹脂フィルムあるいは繊維基材に対する濡れ性が不足し、十分な初期接着性が得られない。更に好ましくは、ポリウレタン樹脂の軟化温度は50℃以下であり、かつ50℃でのその溶融粘度が105Pa・s以下である。 When the softening temperature of such a polyurethane resin exceeds 80 ° C., or when the melt viscosity at 80 ° C. exceeds 10 5 Pa · s, the synthetic resin film and the fiber base material are laminated, When the synthetic leather is produced, the adhesive layer is insufficient in tackiness, and the wettability with respect to the synthetic resin film or fiber substrate as the adherend is insufficient, and sufficient initial adhesiveness cannot be obtained. More preferably, the softening temperature of the polyurethane resin is 50 ° C. or lower, and the melt viscosity at 50 ° C. is 10 5 Pa · s or lower.

本発明でいうところの軟化温度及び溶融粘度は、高化式フローテスターを使用して、荷重10kgf、内径1mmかつ長さ1mmのオリフィスを使用し、昇温速度3℃/分で測定した時の流動開始温度及び溶融粘度を指すものである。   The softening temperature and melt viscosity as used in the present invention are measured using a Koka flow tester, a load of 10 kgf, an inner diameter of 1 mm and a length of 1 mm, and a temperature increase rate of 3 ° C./min. It refers to the flow start temperature and melt viscosity.

また本発明の水性ポリウレタン樹脂は、好ましくはポリウレタン樹脂の軟化温度が80℃以下で、かつ80℃における溶融粘度が105Pa・s以下のものであり、更にポリイソシアネート化合物と反応して硬化した後の軟化温度を好ましくは120℃以上とするために、ポリウレタン樹脂の分子中にイソシアネート基と反応し得る活性水素基を少なくとも2個以上含有するのが好ましく、かかる活性水素基1当量当たりの固形分重量としては、1,000〜20,000である事が好ましい。活性水素基1当量当たりの固形分重量が1,000未満の場合は、合成樹脂フィルムや繊維基材に対する濡れ性は良くなるものの、繊維基材への浸透が起こり、また凝集力が低すぎて初期接着力、接着耐久性ともに不十分である。特に好ましくは、1,500〜15,000である。 The water-based polyurethane resin of the present invention preferably has a polyurethane resin having a softening temperature of 80 ° C. or lower and a melt viscosity at 80 ° C. of 10 5 Pa · s or lower, and further cured by reacting with a polyisocyanate compound. In order to make the subsequent softening temperature preferably 120 ° C. or higher, it is preferable that the polyurethane resin contains at least two active hydrogen groups capable of reacting with isocyanate groups in the molecule of the polyurethane resin. The partial weight is preferably 1,000 to 20,000. When the solid content weight per equivalent of active hydrogen groups is less than 1,000, the wettability to the synthetic resin film and the fiber base material is improved, but the penetration into the fiber base material occurs and the cohesive force is too low. Both initial adhesive strength and adhesive durability are insufficient. Most preferably, it is 1,500-15,000.

本発明の水性ポリウレタン樹脂系接着剤を構成するポリイソシアネート化合物としては、ポリイソシアネート化合物単独、あるいはこれらのイソシアヌレート型あるいはビューレット型の少なくとも3官能以上のポリイソシアネート化合物、あるいは2官能以上のポリオール等の活性水素含有化合物との反応により得られる末端イソアネート基含有ウレタンプレポリマー等の実質的に疎水性のポリイソシアネート類;これらポリイソシアネート類に乳化剤を配合して水に分散できるようにしたもの;カルボキシル基含有化合物、スルホン酸基含有化合物、あるいはノニオン性基含有化合物をポリイソシアネート類に共重合して得られる自己乳化性の親水性ポリイソシアネート類;並びにこれらの混合物が挙げられる。   Examples of the polyisocyanate compound constituting the aqueous polyurethane resin adhesive of the present invention include a polyisocyanate compound alone, or an isocyanurate type or at least trifunctional polyisocyanate compound, or a bifunctional or more polyol. Substantially hydrophobic polyisocyanates such as terminal isocyanate groups-containing urethane prepolymers obtained by reaction with active hydrogen-containing compounds of the above; emulsifiers in these polyisocyanates so that they can be dispersed in water; carboxyl And self-emulsifying hydrophilic polyisocyanates obtained by copolymerizing a group-containing compound, a sulfonic acid group-containing compound, or a nonionic group-containing compound with polyisocyanates; and mixtures thereof.

かかるポリイソシアネート化合物は、最終的に得られる繊維積層体、特に合成皮革の耐湿熱性等の接着耐久性を発現するために、前記水性ポリウレタン樹脂との硬化により硬化後の軟化温度が120℃以上になるように配合する事が望ましい。更に好ましくは140℃以上である事が望ましい。   Such a polyisocyanate compound has a softening temperature after curing of 120 ° C. or more by curing with the aqueous polyurethane resin in order to express the durability of the fiber laminate obtained finally, in particular, heat and moisture resistance of synthetic leather. It is desirable to blend so that. More preferably, the temperature is 140 ° C. or higher.

かかる軟化温度にするための前記水性ポリウレタン樹脂とポリイソシアネート化合物との配合比は、100/1〜100/30(固形分重量比)が好ましく、更には100/2〜100/20(固形分重量比)が特に好ましい。   The blending ratio of the aqueous polyurethane resin to the softening temperature and the polyisocyanate compound is preferably 100/1 to 100/30 (solid content weight ratio), more preferably 100/2 to 100/20 (solid content weight). Ratio) is particularly preferred.

本発明の水性ポリウレタン樹脂系接着剤には、本発明の効果を損なわない範囲において、水に加えてその他の水性分散体や水分散液、例えば酢ビ系、エチレン酢ビ系、アクリル系、アクリルスチレン系等のエマルジョン;スチレン・ブタジエン系、アクリロニトリル・ブタジエン系、アクリル・ブタジエン系等のラテックス;ポリエチレン系、ポリオレフィン系等のアイオノマー;ポリエステル、ポリウレタン、ポリエチレン、ポリアミド、エポキシ樹脂等の各種水性分散体、水分散液を併用してもよい。   The aqueous polyurethane resin adhesive of the present invention includes other aqueous dispersions and aqueous dispersions in addition to water, such as vinyl acetate, ethylene vinyl acetate, acrylic, acrylic, within the range that does not impair the effects of the present invention. Styrene-based emulsions; Styrene-butadiene-based, acrylonitrile-butadiene-based, acrylic-butadiene-based latexes; polyethylene-based, polyolefin-based ionomers; various aqueous dispersions such as polyester, polyurethane, polyethylene, polyamide, epoxy resin, An aqueous dispersion may be used in combination.

また、各種添加剤を添加することもでき、例えば、ジブチル錫ラウレート等のウレタン化触媒;酸化防止剤、耐光安定剤、紫外線吸収剤等の各種安定剤;フッ素系、アセチレングリコール系、あるいはシリコーン系の各種レベリング剤;鉱物油系、シリコーン系等の消泡剤、可塑剤、粘着付与性樹脂、顔料等の着色剤、可使時間延長剤等を配合して使用することもできる。   Various additives can also be added, for example, urethanization catalysts such as dibutyltin laurate; various stabilizers such as antioxidants, light stabilizers, ultraviolet absorbers; fluorine-based, acetylene glycol-based, or silicone-based These can be used by blending various leveling agents; mineral oil-based and silicone-based antifoaming agents, plasticizers, tackifier resins, pigments and other colorants, pot life extenders, and the like.

更に、本発明の水性ポリウレタン樹脂系接着剤は、必要に応じてアルカリ増粘型あるいはウレタン系、ポリエーテル系等の会合型等の各種増粘剤を配合して、各種塗工方法に応じた粘度に調整して使用される。   Furthermore, the aqueous polyurethane resin adhesive of the present invention is blended with various thickening agents such as alkali thickening type or associative type such as urethane type and polyether type as required, and according to various coating methods. Used by adjusting the viscosity.

本発明におけるドライラミネート法とは、合成樹脂フィルムまたは繊維基材に水性ポリウレタン樹脂系接着剤を塗布した後、乾燥処理を行い、水性ポリウレタン樹脂系接着剤から水分を蒸発させた後、直ちに合成樹脂フィルムと繊維基材を貼り合わせて接着することをいう。   The dry laminating method in the present invention means that after applying an aqueous polyurethane resin adhesive to a synthetic resin film or a fiber base material, drying treatment is performed, water is evaporated from the aqueous polyurethane resin adhesive, and then the synthetic resin is immediately used. It means that a film and a fiber base material are bonded and bonded together.

本発明における繊維積層体とは、上記の合成樹脂フィルムと繊維基材を前記接着剤により貼り合わせたもので、例えば合成皮革、透湿防水素材、クロス壁紙、カーテン、車輌内装材、パラグライダー・ヨット等のセール、テント、床材等が挙げられ、好ましくは合成皮革である。   The fiber laminate in the present invention is a laminate in which the above synthetic resin film and a fiber base material are bonded together using the adhesive. For example, synthetic leather, moisture permeable waterproof material, cloth wallpaper, curtain, vehicle interior material, paraglider yacht Such as a sail, a tent, a flooring, and the like, preferably synthetic leather.

本発明における合成皮革とは、繊維積層体のうち、合成樹脂フィルムがポリウレタン樹脂フィルムで、接着剤がポリウレタン樹脂系接着剤からなるもので、繊維基材は上記の繊維基材であればいずれでも構わない。   The synthetic leather in the present invention is a fiber laminate in which the synthetic resin film is a polyurethane resin film and the adhesive is a polyurethane resin adhesive, and the fiber base material is any of the above fiber base materials. I do not care.

本発明の接着加工とは、ドライラミネート法である。即ち、該接着剤を該フィルム又は該基材に塗布し、乾燥し、貼り合わせ接着することである。   The adhesion processing of the present invention is a dry lamination method. That is, the adhesive is applied to the film or the substrate, dried, and bonded.

水性ポリウレタン樹脂系接着剤の塗布方法は、従来公知のいずれの方法でもよく、例えば、グラビアロール、リバースロール、ロッド、ナイフオーバーロール、スプレーなどによる塗布方法が挙げられるが、ナイフオーバーロールによる塗布が好ましく、塗布厚みは、乾燥後で5〜100μmとなればよく、好ましくは5〜50μmである。また、該接着剤の塗布面は、合成樹脂フィルムあるいは繊維基材のいずれでも構わないが、通常好ましくは、合成樹脂フィルム上に塗布される。   The application method of the water-based polyurethane resin adhesive may be any conventionally known method, and examples thereof include a gravure roll, a reverse roll, a rod, a knife over roll, and a spray method. Preferably, the coating thickness may be 5 to 100 μm after drying, and is preferably 5 to 50 μm. Moreover, although the application surface of this adhesive agent may be either a synthetic resin film or a fiber base material, it is usually preferably applied on the synthetic resin film.

水性ポリウレタン樹脂系接着剤の乾燥方法は、従来公知の乾燥方法であれば広く使用することができる。例えば、熱風乾燥機、赤外線照射式乾燥機、マイクロ波照射式乾燥機、あるいは、これらのうち少なくとも2種類以上を併用した乾燥装置等を挙げることができる。乾燥条件は、該水性ポリウレタン樹脂系接着剤中の水分が蒸発するのに必要な条件であれば特に限定はなく、一般に60〜150℃で10秒〜2分間程度乾燥される。ただし過乾燥は、合成樹脂フィルム、繊維基材、接着剤層の熱劣化、変質を起こすだけでなく、水性ポリウレタン樹脂とポリイソシアネート化合物の硬化反応を促進し接着不良を起こすため好ましくなく、また乾燥不足の場合には水分が十分に蒸発せず、表皮層の浮き、繊維基材への樹脂の浸透が大きく十分な接着力が得られない等の問題を引き起こす。乾燥条件は70〜130℃で20秒〜1分間程度の乾燥が好ましい。   The drying method of the water-based polyurethane resin adhesive can be widely used as long as it is a conventionally known drying method. For example, a hot air dryer, an infrared irradiation dryer, a microwave irradiation dryer, or a drying device using at least two of these in combination can be used. The drying conditions are not particularly limited as long as the moisture in the water-based polyurethane resin adhesive is required to evaporate. Generally, the drying is performed at 60 to 150 ° C. for about 10 seconds to 2 minutes. However, overdrying is not preferable because it not only causes thermal deterioration and alteration of the synthetic resin film, fiber base material, and adhesive layer, but also promotes the curing reaction between the water-based polyurethane resin and the polyisocyanate compound and causes poor adhesion. If the amount is insufficient, the moisture does not evaporate sufficiently, causing problems such as floating of the skin layer, penetration of the resin into the fiber base material, and insufficient adhesion. The drying condition is preferably 70 to 130 ° C. for about 20 seconds to 1 minute.

かくして形成された接着剤層は、引き続き合成樹脂フィルムあるいは繊維基材と重ね合わせ、圧着ロールにより好ましくは0.1〜30kgf/cm2の圧力でドライラミネートされ、十分な初期接着性を有する繊維積層体、特に合成皮革が得られる。その後、引き続き、必要に応じて好ましくは20〜60℃の雰囲気下でエージングさせる事により、水性ポリウレタン樹脂とポリイソシアネート化合物との硬化反応を完結させ、更に、強固な接着性、すなわち耐湿熱性、耐寒性、耐熱性、耐水接着性が得られる。 The adhesive layer thus formed is subsequently superposed on a synthetic resin film or a fiber base material, and dry laminated with a pressure roll, preferably at a pressure of 0.1 to 30 kgf / cm 2 , and a fiber laminate having sufficient initial adhesiveness. The body, especially synthetic leather, is obtained. Thereafter, the curing reaction between the water-based polyurethane resin and the polyisocyanate compound is completed by aging in an atmosphere preferably at 20 to 60 ° C. as necessary, and further, strong adhesiveness, that is, heat and moisture resistance, cold resistance. , Heat resistance, and water-resistant adhesiveness can be obtained.

また本発明により得られた繊維積層体、特に合成皮革は、更に、表面処理、揉み加工等の後加工をしても構わない。   Further, the fiber laminate obtained by the present invention, particularly the synthetic leather, may be further subjected to post-processing such as surface treatment and scouring.

以下に本発明を実施例により説明するが、本発明は実施例のみに限定されるものではない。実施例中の「部」は、「重量部」を示す。   EXAMPLES The present invention will be described below with reference to examples, but the present invention is not limited only to the examples. “Parts” in the examples represents “parts by weight”.

繊維基材(以下基材という)の作成例(基材1)市販のナイロントリコット起毛布(基材2)市販のテトロン/レーヨン起毛布を10%DMF水溶液に浸漬し、ウエットピックアップが80%となるように絞り前処理を行った。その起毛布上にクリスボン 8006HV(溶剤系ポリウレタン樹脂 大日本インキ化学工業(株)製)/クリスボン MP-870(溶剤系ポリウレタン樹脂 大日本インキ化学工業(株)製)/クリスボンアシスター SD-7(湿式加工用成膜助剤 大日本インキ化学工業(株)製)/クリスボンアシスターSD−11(湿式加工用成膜助剤大日本インキ化学工業(株)製)/ダイラック L-5442(黒顔料 大日本インキ化学工業(株)製)/DMF=70/30/1/1/1/100(部)で配合した配合液を1,000g/m2塗布した。塗布後、直ちに30℃に調整した10%DMF水溶液中に5分間浸漬し、ポリウレタン樹脂を成膜させた。次いで60℃の温水中で、DMFが完全に抽出されるまで20分間洗浄した。その後マングルロールで絞り、120℃の乾燥機で20分間乾燥した。 Example of preparation of fiber base material (hereinafter referred to as base material) (Base material 1) Commercial nylon tricot brushed cloth (Base material 2) A commercially available Tetron / Rayon brushed cloth was dipped in 10% DMF aqueous solution, and the wet pickup was 80%. The aperture pretreatment was performed so that Crisbon 8006HV (solvent-based polyurethane resin, manufactured by Dainippon Ink & Chemicals, Inc.) / Chrisbon MP-870 (solvent-based polyurethane resin, manufactured by Dainippon Ink & Chemicals, Inc.) / Chrisbon Asister SD-7 ( Film forming aid for wet processing Dainippon Ink & Chemicals Co., Ltd./Chrisbon Asister SD-11 (film forming aid for wet processing Dainippon Ink & Chemicals Co., Ltd.) / Dilak L-5442 (black pigment) Daigoku Ink Chemical Co., Ltd.) / DMF = 70/30/1/1/1/100 (parts) was added at 1,000 g / m 2 . Immediately after the coating, it was immersed in a 10% DMF aqueous solution adjusted to 30 ° C. for 5 minutes to form a polyurethane resin film. It was then washed in warm water at 60 ° C. for 20 minutes until DMF was completely extracted. Then, it was squeezed with a mangle roll and dried for 20 minutes with a 120 ° C. drier.

(基材3)目付100g/m2のポリエステル不織布にクリスボン MP−105(溶剤系ポリウレタン樹脂 大日本インキ化学工業(株)製)/ダイラック L−6001(黒顔料 大日本インキ化学工業(株)製)/DMF=100/5/100(部)で配合した配合液を含浸し、不織布厚の90%の厚みで絞った。絞り後直ちに30℃に調整した10%DMF水溶液中に5分間浸漬しポリウレタン樹脂を成膜させた。次いで60℃の温水中でDMFが完全に抽出されるまで20分間洗浄した。その後マングルロールで絞り、120℃の乾燥機で20分間乾燥した。 (Substrate 3) basis weight 100 g / m 2 polyester nonwoven Crisvon MP-105 (solvent-based polyurethane resin manufactured by Dainippon Ink and Chemicals, Inc.) / Dairakku L-6001 manufactured by (black pigment produced by Dainippon Ink & ) / DMF = 100/5/100 (part) was impregnated with a blended solution and squeezed to a thickness of 90% of the thickness of the nonwoven fabric. Immediately after the squeezing, a polyurethane resin film was formed by immersing in a 10% DMF aqueous solution adjusted to 30 ° C. for 5 minutes. Subsequently, it was washed for 20 minutes until DMF was completely extracted in warm water at 60 ° C. Then, it was squeezed with a mangle roll and dried for 20 minutes with a 120 ° C. drier.

(基材4)基材3にクリスボン MP-105(溶剤系ポリウレタン樹脂 大日本インキ化学工業(株)製)/クリスボン MP-285(溶剤系ポリウレタン樹脂大日本インキ化学工業(株)製)/クリスボンアシスター SD-7(湿式加工用成膜助剤 大日本インキ化学工業(株)製)/クリスボンアシスターSD−17(湿式加工用成膜助剤 大日本インキ化学工業(株)製)/ダイラック L-6001(黒顔料 大日本インキ化学工業(株)製)/DMF=60/40/2/3/20/60(部)で配合した配合液を1,000g/m2塗布した。塗布後直ちに30℃に調整した10%DMF水溶液中に5分間浸漬しポリウレタン樹脂を成膜させた。次いで60℃の温水中でDMFが完全に抽出されるまで20分間洗浄した。その後マングルロールで絞り、120℃の乾燥機で20分間乾燥した。 (Base material 4) The base material 3 is made of Crisbon MP-105 (solvent polyurethane resin manufactured by Dainippon Ink and Chemicals) / Chrisbon MP-285 (solvent based polyurethane resin manufactured by Dainippon Ink and Chemicals) / Lisbon Assistor SD-7 (Drawing aid for wet processing, Dainippon Ink and Chemicals Co., Ltd.) / Chrisbon Assister SD-17 (Drawing aid for wet processing, Dainippon Ink and Chemicals, Ltd.) / Dilack L-6001 (manufactured by Dainippon Ink & Chemicals, Inc.) / DMF = 60/40/2/3/20/60 (parts) was applied at 1,000 g / m 2 . Immediately after the coating, it was immersed in a 10% DMF aqueous solution adjusted to 30 ° C. for 5 minutes to form a polyurethane resin film. Subsequently, it was washed for 20 minutes until DMF was completely extracted in warm water at 60 ° C. Then, it was squeezed with a mangle roll and dried for 20 minutes with a 120 ° C. drier.

(基材5)目付100g/m2のナイロン不織布にインプラニール DLV(水性ポリウレタン樹脂 バイエル社製)/MT−30(感熱凝固剤 大日本インキ化学工業(株)製)/水=50/4/46(部)となるように配合した配合液を含浸し、不織布厚の90%の厚みで絞った。絞り後、直ちに90℃の飽和蒸気中に1分間静置し、ポリウレタン樹脂を凝固させた。次いで120℃の乾燥機で20分間乾燥した。 (Substrate 5) Nylon nonwoven fabric having a basis weight of 100 g / m 2 and implanil DLV (water-based polyurethane resin, manufactured by Bayer) / MT-30 (heat-sensitive coagulant, manufactured by Dainippon Ink & Chemicals, Inc.) / Water = 50/4 / The mixture was blended so as to be 46 parts, and squeezed to a thickness of 90% of the thickness of the nonwoven fabric. Immediately after the squeezing, the polyurethane resin was allowed to stand in a saturated steam at 90 ° C. for 1 minute to coagulate the polyurethane resin. Subsequently, it dried for 20 minutes with 120 degreeC drying machine.

(基材6)市販のテトロン/レーヨン起毛布に、インプラニール DLV(水性ポリウレタン樹脂 バイエル社製)/F−1(整泡剤 大日本インキ化学工業(株)製)/4%カルボキシメチルセルロース水溶液=100/5/1(部)となるように配合した配合液を機械発泡(発泡倍率2倍)させたものを1000g/m2塗布した。塗布後直ちに100℃の乾燥機で弱風下4分間、150℃の乾燥機で強風下3分間乾燥を行った。得られた基材を温度130℃で熱カレンダー処理した。 (Substrate 6) Commercially available Tetoron / Rayon brushed cloth, Implanil DLV (water-based polyurethane resin, manufactured by Bayer) / F-1 (Foam stabilizer, manufactured by Dainippon Ink & Chemicals, Inc.) / 4% carboxymethylcellulose aqueous solution = 1000 g / m 2 of a solution obtained by mechanical foaming (2 times the expansion ratio) of the compounded liquid blended so as to be 100/5/1 (part) was applied. Immediately after the coating, drying was performed for 4 minutes under a low wind with a dryer at 100 ° C. and for 3 minutes under a strong wind with a dryer at 150 ° C. The obtained base material was heat calendered at a temperature of 130 ° C.

(基材7)基材5を用いた他は基材6と同様に加工を行った。   (Substrate 7) Processing was performed in the same manner as the substrate 6 except that the substrate 5 was used.

(実施例1)インプラニール DLV(水性ポリウレタン樹脂 バイエル社製)/インプラニール DLF(水性ポリウレタン樹脂 バイエル社製)/DEXCEL HR(水分散性黒顔料 大日本インキ化学工業(株)製)/ハイドラン WL アシスターW1(レベリング剤 大日本インキ化学工業(株)製)/ハイドラン WL アシスターD1(消泡剤 大日本インキ化学工業(株)製)/ハイドラン WL アシスターT1(ウレタン系増粘剤 大日本インキ化学工業(株)製)=70/30/15/0.2/0.3/2(部)で配合した表皮層(合成樹脂フィルム)用配合液を離型紙(DN-TP-APW DE-7 大日本印刷・味の素製)上に塗布厚100μm(wet)で塗布した。直ちにワーナーマチスで70℃で1分間予備乾燥し、その後120℃で2分間乾燥を行いポリウレタン樹脂フィルム(以下表皮層という)を得た。その上にハイドラン WLA 301(水性ポリウレタン樹脂 大日本インキ化学工業(株)製 軟化温度40℃以下、50℃での溶融粘度60,000Pa・s)/ハイドラン WL アシスターC1(水分散性ポリイソシアネート固形分100wt%,NCO含量16〜18wt% 大日本インキ化学工業(株)製)/ハイドラン WL アシスターT1(ウレタン系増粘剤 大日本インキ化学工業(株)製)=100/10/2(部)で配合した接着剤配合液を塗布厚120μm(wet)で塗布した。塗布後ワーナーマチスで70℃で1分間乾燥を行い、乾燥直後に基材1の貼り合わせ(ドライラミネート)を行った。その後、120℃で2分間キュアリングを行い、さらに40℃で2日間エージングを行い、離型紙から剥離し、繊維積層体(以下加工布という)を得た。尚、本接着剤の硬化皮膜の軟化温度を測定したところ170℃であった。   (Example 1) Implanil DLV (water-based polyurethane resin, Bayer) / Imperil DLF (water-based polyurethane resin, Bayer) / DEXCEL HR (water-dispersible black pigment, Dainippon Ink and Chemicals) / Hydran WL Assister W1 (leveling agent, manufactured by Dainippon Ink & Chemicals, Inc.) / Hydran WL Assister D1 (defoamer, manufactured by Dainippon Ink & Chemicals, Inc.) / Hydran, WL (Made by Co., Ltd.) = 70/30/15 / 0.2 / 0.3 / 2 (part) blended liquid for skin layer (synthetic resin film) release paper (DN-TP-APW DE-7 large It was applied at a coating thickness of 100 μm (wet) on Nippon Printing (made by Ajinomoto). Immediately, it was preliminarily dried at 70 ° C. for 1 minute with Warner Mathis and then dried at 120 ° C. for 2 minutes to obtain a polyurethane resin film (hereinafter referred to as skin layer). On top of that, Hydran WLA 301 (water-based polyurethane resin, manufactured by Dainippon Ink & Chemicals, Inc., softening temperature 40 ° C. or less, melt viscosity at 50 ° C. 60,000 Pa · s) / hydran WL Assista C1 (water dispersible polyisocyanate solids 100 wt%, NCO content 16-18 wt% Dainippon Ink & Chemicals Co., Ltd./Hydran WL Assister T1 (urethane thickener Dainippon Ink & Chemicals Co., Ltd.) = 100/10/2 (part) The blended adhesive compounding solution was applied at a coating thickness of 120 μm (wet). After application, the substrate 1 was dried at 70 ° C. for 1 minute with Warner Mathis, and the substrate 1 was bonded (dry lamination) immediately after drying. Thereafter, curing was performed at 120 ° C. for 2 minutes, aging was further performed at 40 ° C. for 2 days, and the release paper was peeled off to obtain a fiber laminate (hereinafter referred to as a processed cloth). In addition, it was 170 degreeC when the softening temperature of the cured film of this adhesive agent was measured.

(実施例2)貼り合わせに基材2を使用した以外は、実施例1と同様に加工を行った。   Example 2 Processing was performed in the same manner as in Example 1 except that the substrate 2 was used for bonding.

(実施例3)貼り合わせに基材3を使用した以外は、実施例1と同様に加工を行った。   (Example 3) Processing was performed in the same manner as in Example 1 except that the substrate 3 was used for bonding.

(実施例4)貼り合わせに基材4を使用した以外は、実施例1と同様に加工を行った。   (Example 4) Processing was performed in the same manner as in Example 1 except that the substrate 4 was used for bonding.

(実施例5)貼り合わせに基材5を使用した以外は、実施例1と同様に加工を行った。   (Example 5) Processing was performed in the same manner as in Example 1 except that the substrate 5 was used for bonding.

(実施例6)貼り合わせに基材6を使用した以外は、実施例1と同様に加工を行った。   (Example 6) Processing was performed in the same manner as in Example 1 except that the substrate 6 was used for bonding.

(実施例7)貼り合わせに基材7を使用した以外は、実施例1と同様に加工を行った。   Example 7 Processing was performed in the same manner as in Example 1 except that the substrate 7 was used for bonding.

(実施例8)接着剤配合液をハイドラン WLA 302(水性ポリウレタン樹脂 大日本インキ化学工業(株)製 軟化温度40℃以下、50℃での溶融粘度50,000Pa・s)/ハイドラン WL アシスターC1(水分散性ポリイソシアネート 固形分100wt%,NCO含量16〜18wt% 大日本インキ化学工業(株)製)/ハイドラン WL アシスターT1(ウレタン系増粘剤 大日本インキ化学工業(株)製)=100/10/2(部)で配合した以外は実施例1と同様に加工を行った。尚、本接着剤の硬化皮膜の軟化温度を測定したところ180℃であった。   (Example 8) Hydran WLA 302 (water-based polyurethane resin, manufactured by Dainippon Ink & Chemicals, Inc., softening temperature 40 ° C. or lower, melt viscosity 50,000 Pa · s at 50 ° C.) / Hydran WL Assister C1 (Example 8) Water dispersible polyisocyanate, solid content 100 wt%, NCO content 16-18 wt%, manufactured by Dainippon Ink and Chemicals Co., Ltd. Processing was performed in the same manner as in Example 1 except that 10/2 (part) was added. In addition, it was 180 degreeC when the softening temperature of the cured film of this adhesive agent was measured.

(実施例9)クリスボン 7367SL(溶剤系ポリウレタン樹脂 大日本インキ化学工業(株)製)/ダイラック L−5442(黒顔料 大日本インキ化学工業(株)製)/MEK/DMF=100/15/30/10(部)で配合した表皮層用配合液を離型紙(DN-TP-APT フラット 大日本印刷(株)・味の素(株)製)上に塗布厚80μm(wet)で塗布した。直ちにワーナーマチスで70℃で1分間予備乾燥し、その後120℃で2分間乾燥を行い表皮層を得た。その後の接着層の配合、加工は実施例1と同様に行った。   Example 9 Crisbon 7367SL (Solvent-based polyurethane resin, manufactured by Dainippon Ink & Chemicals, Inc.) / Dilac L-5442 (Black pigment, manufactured by Dainippon Ink & Chemicals, Inc.) / MEK / DMF = 100/15/30 The coating solution for the skin layer formulated at / 10 (part) was applied on a release paper (DN-TP-APT Flat Dai Nippon Printing Co., Ltd., Ajinomoto Co., Inc.) at a coating thickness of 80 μm (wet). Immediately, it was preliminarily dried with Warner Mathis at 70 ° C. for 1 minute and then dried at 120 ° C. for 2 minutes to obtain a skin layer. Subsequent mixing and processing of the adhesive layer were carried out in the same manner as in Example 1.

(比較例1)表皮層は実施例1と同様に加工を行った。また接着剤配合液も実施例1と同様に配合した。この接着剤配合液を表皮層上に塗布厚120μm(wet)で塗布した。塗布後直ちに基材1の貼り合わせ(ウェットラミネート)を行った。貼り合わせ後、ワーナーマチスで120℃で2分間乾燥を行い、さらに40℃で2日エージングを行い、離型紙から剥離し加工布を得た。   Comparative Example 1 The skin layer was processed in the same manner as in Example 1. An adhesive compounding solution was also compounded in the same manner as in Example 1. This adhesive compounding solution was applied onto the skin layer at a coating thickness of 120 μm (wet). Immediately after application, the substrate 1 was bonded (wet lamination). After pasting, it was dried with Warner Mathis at 120 ° C. for 2 minutes, further aged at 40 ° C. for 2 days, and peeled from the release paper to obtain a processed cloth.

(比較例2)接着剤配合液を実施例8と同様とした以外は比較例1と同様に加工を行った。   (Comparative Example 2) Processing was performed in the same manner as in Comparative Example 1 except that the adhesive compounding solution was the same as in Example 8.

(比較例3)実施例1において接着剤配合液よりハイドラン WL アシスターC1(水分散性ポリイソシアネート 固形分100wt%,NCO含量16〜18wt% 大日本インキ化学工業(株)製)を除いた以外は実施例1と同様に加工を行った。   (Comparative Example 3) Except for removing Hydran WL Assist C1 (water-dispersible polyisocyanate solid content 100 wt%, NCO content 16-18 wt%, manufactured by Dainippon Ink & Chemicals, Inc.) from the adhesive mixture in Example 1. Processing was performed in the same manner as in Example 1.

Figure 0005056820
Figure 0005056820

Figure 0005056820
Figure 0005056820

Figure 0005056820
Figure 0005056820

[評価基準]
表皮の状態:加工布の表皮表面の状態(凹凸)を観察した。
<判定>○:凹凸なし ×:凹凸あり
[Evaluation criteria]
State of skin: The state (unevenness) of the surface of the work cloth was observed.
<Judgment> ○: No unevenness ×: With unevenness

剥離強度 :2.5cm幅のホットメルトテープ(BW−2 サン化成製)を試料表面(合成樹脂フィルム面)に置いて150℃で加熱し、ホットメルトテープを接着した。ホットメルトテープの幅に沿って試料を切断した。この試料の一部を剥離し、基材とホットメルトテープをチャックで挟み、オートグラフ(島津製作所製)で剥離強度を測定した。得られたデータの平均値を求め、1cm幅に換算した。   Peel strength: A 2.5 cm wide hot melt tape (BW-2 manufactured by San Kasei) was placed on the sample surface (synthetic resin film surface) and heated at 150 ° C. to adhere the hot melt tape. The sample was cut along the width of the hot melt tape. A part of this sample was peeled, the base material and the hot melt tape were sandwiched between chucks, and the peel strength was measured with an autograph (manufactured by Shimadzu Corporation). The average value of the obtained data was calculated and converted to 1 cm width.

剥離部分 :上記剥離強度試験の試験後の試料を観察し、剥離部分を確認した。   Peeling part: The sample after the test of the above peel strength test was observed, and the peeling part was confirmed.

加工布風合:加工布を触感により評価した。
<判定>○:ソフト ×:ハード
Work cloth texture: The work cloth was evaluated by touch.
<Judgment> ○: Software ×: Hardware

Claims (9)

ポリウレタン樹脂フィルムと繊維基材とを水性ポリウレタン樹脂系接着剤を用いてドライラミネート法により接着加工する繊維積層体の製造方法であり、前記接着剤が軟化温度50℃以下であり、かつ、50℃での溶融粘度10 Pa・s以下である水性ポリウレタン樹脂とウレタン系増粘剤とを含むものであり、ポリウレタン樹脂フィルム、または繊維基材に水性ポリウレタン樹脂系接着剤を塗布した後、乾燥処理を行い、水性ポリウレタン樹脂系接着剤から水分を蒸発させた後、直ちにポリウレタン樹脂フィルムと繊維基材を貼り合わせて接着することを特徴とする繊維積層体の製造方法。 A method for producing a fiber laminate in which a polyurethane resin film and a fiber base material are bonded to each other by a dry laminating method using an aqueous polyurethane resin adhesive, and the adhesive has a softening temperature of 50 ° C. or less and 50 ° C. It contains a water-based polyurethane resin having a melt viscosity of 10 5 Pa · s or less and a urethane-based thickener, and after applying a water-based polyurethane resin-based adhesive to a polyurethane resin film or fiber substrate, a drying treatment is performed. And after evaporating water from the water-based polyurethane resin-based adhesive, the polyurethane resin film and the fiber substrate are immediately bonded and bonded together. 水性ポリウレタン樹脂系接着剤が、水性ポリウレタン樹脂とポリイソシアネート化合物とウレタン系増粘剤とを必須成分とすることを特徴とする請求項1記載の繊維積層体の製造方法。 The method for producing a fiber laminate according to claim 1, wherein the aqueous polyurethane resin-based adhesive comprises an aqueous polyurethane resin, a polyisocyanate compound, and a urethane-based thickener as essential components. 前記水性ポリウレタン樹脂と前記ポリイソシアネート化合物との配合比が100/1〜100/30(固形分重量比)である、請求項に記載の繊維積層体の製造方法。 The manufacturing method of the fiber laminated body of Claim 2 whose compounding ratio of the said water-based polyurethane resin and the said polyisocyanate compound is 100/1-100/30 (solid content weight ratio). 前記水性ポリウレタン樹脂と前記ポリイソシアネート化合物とが反応して硬化した後の軟化温度が140℃以上である、請求項に記載の繊維積層体の製造方法。 The manufacturing method of the fiber laminated body of Claim 2 whose softening temperature after the said water-based polyurethane resin and the said polyisocyanate compound react and harden | cure is 140 degreeC or more. 前記水性ポリウレタン樹脂が、イソシアネート基と反応しうる活性水素基を分子中に少なくとも2個以上有するものであり、前記活性水素基1当量あたりの固形分重量が1000〜20000である、請求項1に記載の繊維積層体の製造方法。 The aqueous polyurethane resin has at least two active hydrogen groups capable of reacting with isocyanate groups in the molecule, and the solid content weight per equivalent of the active hydrogen groups is 1000 to 20000. The manufacturing method of the fiber laminated body of description. 前記ポリウレタン樹脂フィルムまたは繊維基材に前記水性ポリウレタン樹脂系接着剤を塗布する方法がグラビアロール、リバースロール、ロッド、ナイフオーバーロールのいずれかの塗布方法である、請求項1に記載の繊維積層体の製造方法。 The fiber laminate according to claim 1, wherein the method of applying the water-based polyurethane resin adhesive to the polyurethane resin film or the fiber substrate is a gravure roll, a reverse roll, a rod, or a knife over roll. Manufacturing method. 前記乾燥処理が60〜150℃で10秒〜2分間行うものである、請求項1に記載の繊維積層体の製造方法。 The method for producing a fiber laminate according to claim 1, wherein the drying treatment is performed at 60 to 150 ° C for 10 seconds to 2 minutes. 前記ポリウレタン樹脂フィルムと繊維基材とを貼り合わせた後、20〜60℃の雰囲気下でエージングする、請求項1に記載の繊維積層体の製造方法。 The method for producing a fiber laminate according to claim 1, wherein the polyurethane resin film and the fiber base material are bonded together and then aged in an atmosphere of 20 to 60 ° C. 請求項1記載の繊維積層体の製造方法により得られることを特徴とする合成皮革。 A synthetic leather obtained by the method for producing a fiber laminate according to claim 1.
JP2009215582A 2009-09-17 2009-09-17 Method for producing fiber laminate and synthetic leather obtained thereby Expired - Lifetime JP5056820B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2009215582A JP5056820B2 (en) 2009-09-17 2009-09-17 Method for producing fiber laminate and synthetic leather obtained thereby

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2009215582A JP5056820B2 (en) 2009-09-17 2009-09-17 Method for producing fiber laminate and synthetic leather obtained thereby

Related Parent Applications (1)

Application Number Title Priority Date Filing Date
JP28816698A Division JP4884577B2 (en) 1998-10-09 1998-10-09 Method for producing fiber laminate and synthetic leather obtained thereby

Publications (2)

Publication Number Publication Date
JP2009298154A JP2009298154A (en) 2009-12-24
JP5056820B2 true JP5056820B2 (en) 2012-10-24

Family

ID=41545529

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2009215582A Expired - Lifetime JP5056820B2 (en) 2009-09-17 2009-09-17 Method for producing fiber laminate and synthetic leather obtained thereby

Country Status (1)

Country Link
JP (1) JP5056820B2 (en)

Families Citing this family (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2012051973A (en) * 2010-08-31 2012-03-15 Dic Corp Polyurethane resin composition for synthetic leather, and synthetic leather using the same
WO2012169485A1 (en) * 2011-06-10 2012-12-13 住友化学株式会社 Method for producing laminate structure
WO2012169483A1 (en) * 2011-06-10 2012-12-13 住友化学株式会社 Method for producing laminate structure
WO2012169484A1 (en) * 2011-06-10 2012-12-13 住友化学株式会社 Method for producing laminate structure
JP2015003974A (en) * 2013-06-20 2015-01-08 Dic株式会社 Adhesive and adhesive nonwoven fabric
KR101942956B1 (en) 2018-03-29 2019-01-28 주식회사 유엠에스 Unload torque laminating method for leather seats
KR102544485B1 (en) * 2021-08-23 2023-06-16 하재봉 Sheet for wrist band and wrist band using the same

Family Cites Families (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS60134075A (en) * 1983-12-23 1985-07-17 Kuraray Co Ltd Leathery sheetlike material
DE3521618A1 (en) * 1985-06-15 1986-12-18 Bayer Ag, 5090 Leverkusen POLYISOCYANATE PREPARATION IN WATER AND THEIR USE AS ADDITIVES FOR AQUEOUS ADHESIVES
JPH0531848A (en) * 1991-07-30 1993-02-09 Sekisui Chem Co Ltd Manufacture of composite panel
JPH05186972A (en) * 1992-01-13 1993-07-27 Kanebo Ltd Stretchable leathery sheetlike material and its production
JPH06294077A (en) * 1993-02-10 1994-10-21 Achilles Corp Synthetic leather and its production
JPH06270303A (en) * 1993-03-19 1994-09-27 Sekisui Chem Co Ltd Manufacture of composite panel
JP4884577B2 (en) * 1998-10-09 2012-02-29 Dic株式会社 Method for producing fiber laminate and synthetic leather obtained thereby

Also Published As

Publication number Publication date
JP2009298154A (en) 2009-12-24

Similar Documents

Publication Publication Date Title
JP5056820B2 (en) Method for producing fiber laminate and synthetic leather obtained thereby
JP4884577B2 (en) Method for producing fiber laminate and synthetic leather obtained thereby
JP5506077B2 (en) Moisture permeable waterproof fabric and method for producing the same
WO2010082648A1 (en) Moisture-permeable and water-proof fabric and process for the production of same
JP4022000B2 (en) Moisture permeable waterproof fabric and method for producing the same
JP4176259B2 (en) Breathable waterproof fabric
JP4726636B2 (en) Antifouling synthetic leather
JP5593011B2 (en) Moisture permeable waterproof membrane and manufacturing method thereof
WO2007083641A1 (en) Fabric with highly expanded layer and process for production thereof
JP4257564B2 (en) Aqueous dry laminate adhesive composition for synthetic leather and method for producing synthetic leather using the same
JP4403684B2 (en) Aqueous dry laminate adhesive composition for synthetic leather and method for producing synthetic leather using the same
JPS628464B2 (en)
JP3909264B2 (en) Moisture permeable waterproof sheet and method for producing the same
JP3259078B2 (en) Method for producing printing base fabric having microporous film
JP5456303B2 (en) Hot melt adhesive sheet and tape comprising plant-derived components
JP4563041B2 (en) Porous structure manufacturing method, porous structure and leather-like structure
JP7009104B2 (en) Fiber structure and its manufacturing method
US20040258904A1 (en) Moisture permeable hot melt adhesive sheet and tape
JP2000280392A (en) Adhesive moisture permeable waterproof film and production thereof
JP2016044261A (en) Moisture permeable waterproof membrane and moisture permeable waterproof fabric
JP5388597B2 (en) Moisture permeable waterproof fabric and method for producing the same
JP4582944B2 (en) Synthetic leather and method for producing the same
TWI835056B (en) Porous layer structure and manufacturing method of porous layer structure
JP2019183309A (en) Synthetic leather having antifouling performance excellent in durability
JP2012201042A (en) Moisture permeable waterproof fabric

Legal Events

Date Code Title Description
A131 Notification of reasons for refusal

Free format text: JAPANESE INTERMEDIATE CODE: A131

Effective date: 20111213

A521 Written amendment

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20120111

TRDD Decision of grant or rejection written
A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

Effective date: 20120703

A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

A61 First payment of annual fees (during grant procedure)

Free format text: JAPANESE INTERMEDIATE CODE: A61

Effective date: 20120716

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20150810

Year of fee payment: 3

R150 Certificate of patent or registration of utility model

Free format text: JAPANESE INTERMEDIATE CODE: R150

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

EXPY Cancellation because of completion of term