JP5055869B2 - Throw-away rotary tool - Google Patents

Throw-away rotary tool Download PDF

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JP5055869B2
JP5055869B2 JP2006199001A JP2006199001A JP5055869B2 JP 5055869 B2 JP5055869 B2 JP 5055869B2 JP 2006199001 A JP2006199001 A JP 2006199001A JP 2006199001 A JP2006199001 A JP 2006199001A JP 5055869 B2 JP5055869 B2 JP 5055869B2
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throw
away
chamfered
cutting edge
chamfered portion
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JP2008023656A (en
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大助 吉葉
孝一 古屋
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Tungaloy Corp
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Tungaloy Corp
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23CMILLING
    • B23C2210/00Details of milling cutters
    • B23C2210/08Side or top views of the cutting edge
    • B23C2210/082Details of the corner region between axial and radial cutting edges

Description

本発明は、スローアウェイチップを備えたスローアウェイ式回転工具に関し、特に、鋳物からなる被加工物の表面に開口した鋳巣を補修するスローアウェイ式回転工具に関するものである。   The present invention relates to a throw-away rotary tool having a throw-away tip, and more particularly to a throw-away rotary tool for repairing a cast hole opened on the surface of a workpiece made of a casting.

鋳物の平面に形成された鋳巣を補修する補修装置として、特開2004−202562号公報に記載された補修装置がある。この補修装置は、鋳物の平面に形成された鋳巣をフライスカッタ30に取り付けた補修工具で補修する補修装置であって、軸線回りに回転及び軸直角方向に移動する円柱状のフライスカッタ30と、薄い矩形板状で側面12、端面11及び下面22を持ち、端面視で側面12と直角な平面に対して45から80度を成すすくい面13及び平面視で側面12に対して5から10度を成す横切れ面17が側面12に形成され、すくい面13が回転方向前方で、横切れ面17が移動方向前方となるようにフライスカッタ30に取り付けられた、少なくとも1つの補修工具10と、から成る。この補修装置において、フライスカッタ30を回転させつつ移動させると、回転移動するすくい面13及び移動する横切れ面17が鋳巣の周辺の材料を塑性流動させるというものである(例えば、特許文献1参照)。
特開2004−202562号公報(図1)
As a repair device for repairing a cast hole formed on a flat surface of a casting, there is a repair device described in Japanese Patent Application Laid-Open No. 2004-202562. This repair device is a repair device for repairing a cast hole formed on a flat surface of a casting with a repair tool attached to a milling cutter 30, and is a cylindrical milling cutter 30 that rotates around an axis and moves in a direction perpendicular to the axis. The rake face 13 is 45 to 80 degrees with respect to a plane perpendicular to the side face 12 in the end view and 5 to 10 with respect to the side face 12 in the plan view. At least one repair tool 10 attached to the milling cutter 30 such that a transverse cut surface 17 forming a degree is formed on the side face 12, the rake face 13 is forward in the rotational direction, and the lateral cut face 17 is forward in the moving direction. Become. In this repair device, when the milling cutter 30 is rotated and moved, the rotating rake face 13 and the moving cross-cut face 17 plastically flow the material around the cast hole (see, for example, Patent Document 1). ).
Japanese Patent Laying-Open No. 2004-202562 (FIG. 1)

しかしながら、特許文献1に記載された補修装置では、補修工具10のすくい面13は、材料を該補修工具の回転方向に塑性流動させる拘束面として機能し、側面に対して45°から10°をなすため、塑性流動に際して前記すくい面及び鋳物の平面に過大な摩擦力が作用し鋳物の平面のうねりやむしれ等が大きくあらわれ、表面粗さが悪化するおそれがあった。   However, in the repair device described in Patent Document 1, the rake face 13 of the repair tool 10 functions as a constraining surface that plastically flows the material in the rotation direction of the repair tool, and is 45 ° to 10 ° with respect to the side surface. Therefore, an excessive frictional force acts on the rake face and the casting plane during plastic flow, and the undulation and peeling of the casting plane appear greatly, which may deteriorate the surface roughness.

本発明は、上述の問題を解決するためになされたもので、鋳物からなる被加工物の表面に開口した鋳巣を補修するとともに、被加工物の表面のうねりやむしれを防止しかつ表面粗さが悪化することを防止するスローアウェイ式回転工具を提供することを目的とする。 The present invention has been made in order to solve the above-mentioned problems, repairs a cast hole opened on the surface of a workpiece made of a casting, prevents undulations and swells on the surface of the workpiece, and provides a rough surface. An object of the present invention is to provide a throw-away rotary tool that prevents the deterioration of the length.

上述した課題を解決するために、請求項1記載の発明は、中心軸線まわりに回転される工具本体の先端外周部に、少なくとも1つのスローアウェイチップを着脱可能に装着したスローアウェイ式回転工具において、前記スローアウェイチップは、前記中心軸線に略直交する方向に延びる副切刃と、この副切刃の工具外周側に連なる面取りコーナと、を備え、前記面取りコーナの切込み角を0°よりも大きくかつ45°以下の範囲に設定し、前記面取りコーナに連なるすくい面のうち該面取りコーナの稜線に連なる領域には、刃先に向かうにつれ前記すくい面よりも工具回転方向後方側に傾斜しかつ前記回転方向の法線とのなす角度を−20°〜−75°の範囲に設定された面取部を設け、前記副切刃の稜線を前記中心軸線方向で前記面取りコーナの最先端と等しいか又は先端側にわずかに突出させたことを特徴とする。   In order to solve the above-described problem, the invention described in claim 1 is a throw-away rotary tool in which at least one throw-away tip is detachably mounted on the outer peripheral portion of the tip of a tool body rotated around a central axis. The throw-away tip includes a secondary cutting edge extending in a direction substantially orthogonal to the central axis, and a chamfered corner continuous to the tool outer peripheral side of the secondary cutting edge, and a cutting angle of the chamfered corner is more than 0 °. Set to a range of 45 ° or less, and the rake face connected to the chamfered corner of the rake face that is connected to the ridge line of the chamfered corner is inclined to the rear side in the tool rotation direction from the rake face toward the cutting edge and A chamfering portion is provided in which an angle formed with a normal line in the rotation direction is set in a range of −20 ° to −75 °, and a ridgeline of the sub cutting edge is disposed in the central axis direction in the chamfering core. Wherein the of was slightly protruding cutting edge equal to or distally.

また、請求項2記載の発明は、中心軸線まわりに回転される工具本体の先端外周部に、少なくとも1つのスローアウェイチップを着脱可能に装着したスローアウェイ式回転工具において、前記スローアウェイチップは、前記中心軸線に略直交する方向に延びる副切刃と、この副切刃の工具外周側に連なる面取りコーナと、を備え、前記面取りコーナの切込み角を、0°よりも大きくかつ45°以下の範囲に設定し、前記面取りコーナに連なるすくい面のうち該面取りコーナの稜線に連なる領域には、刃先に向かうにつれ前記すくい面よりも工具回転方向後方側に傾斜しかつ前記工具回転方向前方側に向かって凸の曲面で形成された面取部を設け、前記副切刃の稜線を前記中心軸線方向で前記面取りコーナの最先端と等しいか又は先端側にわずかに突出させたことを特徴とする。 The invention according to claim 2 is a throw-away rotary tool in which at least one throw-away tip is detachably mounted on the outer peripheral portion of the tip of a tool body rotated around a central axis, wherein the throw-away tip is: A sub-cutting edge extending in a direction substantially perpendicular to the central axis, and a chamfering corner connected to the outer peripheral side of the tool of the sub-cutting edge, wherein a cutting angle of the chamfering corner is greater than 0 ° and not more than 45 °. The range of the rake face connected to the chamfered corner of the rake face connected to the ridge line of the chamfered corner is inclined to the rear side in the tool rotation direction from the rake face toward the cutting edge, and the front side in the tool rotation direction. A chamfered portion formed with a convexly curved surface is provided, and the ridgeline of the auxiliary cutting edge is equal to the leading edge of the chamfered corner in the central axis direction or slightly on the tip side. It is characterized by protruding.

前記請求項1又は請求項2記載のスローアウェイ式回転工具によれば、面取りコーナにおける面取部と該スローアウェイ式回転工具の回転方向の法線とのなす角度を−20°〜−75°の範囲に設定するか、又は、面取りコーナにおける面取部を工具回転方向前方側に向かって凸の曲面で形成したことにより、大きな負のすくい角が付与された面取りコーナと被加工物との接触部においては、大きい摩擦力を含む切削抵抗の発生にともなって高温、高圧となり被加工物の表面からある程度の深さにわたって塑性流動層が形成されるため、該塑性流動層が被加工物の表面に開口した鋳巣の開口部を塞ぎ補修する。面取りコーナにおける面取部と前記回転方向の法線とのなす角度を−20°より正側にした場合、充分に大きい摩擦力を含む切削抵抗が発生しないため塑性流動層を形成することができないおそれがあり、前記角度を−75°より負側にした場合、過大な切削抵抗が作用し前記接触部が過度の高温、高圧となるため面取りコーナの切刃摩耗を早め工具寿命が短くなるおそれがある。
面取りコーナと被加工物との接触部では、前述のように大きい摩擦力を含む切削抵抗、および、その切削抵抗にともなう高温、高圧のもとで切屑の凝着が発生するため、塑性流動層の表面にうねりやむしれが発生し表面粗さが悪化するが、面取りコーナの内周側に連なる副切刃の稜線を、前記中心軸線方向で面取りコーナの最先端と等しいか又は先端側にわずかに突出させたことから、該副切刃が面取りコーナに続いて塑性流動層と接触することにより前記のうねりやむしれを除去するため、被加工物の表面を平滑化し表面粗さの悪化を防止する。したがって、被加工物の表面に開口した鋳巣を補修するとともに、被加工物の表面のうねりやむしれを防止し、かつ、表面粗さが悪化することを防止することができる。
According to the throw-away rotary tool according to claim 1 or 2, an angle formed between a chamfered portion in a chamfered corner and a normal line in a rotation direction of the throw-away rotary tool is −20 ° to −75 °. Or by forming the chamfered portion in the chamfered corner with a convex curved surface toward the front side in the tool rotation direction, the chamfered corner to which a large negative rake angle is given and the workpiece At the contact portion, the generation of cutting resistance including a large frictional force results in a high temperature and high pressure, and a plastic fluidized layer is formed over a certain depth from the surface of the workpiece. Close and repair the casting hole opening on the surface. When the angle formed by the chamfered portion in the chamfered corner and the normal line in the rotation direction is set to a positive side from −20 °, a cutting force including a sufficiently large frictional force is not generated, so that a plastic fluidized bed cannot be formed. If the angle is set to a negative side from −75 °, excessive cutting resistance may act, and the contact portion may become excessively high temperature and high pressure, leading to accelerated cutting edge wear on the chamfered corner and shortening the tool life. There is.
In the contact area between the chamfered corner and the workpiece, the cutting resistance including a large frictional force as described above and chip adhesion occur at high temperature and high pressure due to the cutting resistance. However, the surface roughness of the chamfered corner is deteriorated, but the ridgeline of the secondary cutting edge connected to the inner peripheral side of the chamfered corner is equal to the tip of the chamfered corner in the central axis direction or slightly on the front end side. Since the secondary cutting edge comes into contact with the plastic fluidized bed following the chamfered corner, the swell and flaking are removed to smooth the surface of the workpiece and prevent deterioration of the surface roughness. To do. Therefore, it is possible to repair the casting hole opened on the surface of the work piece, to prevent the surface of the work piece from waviness and flaking, and to prevent the surface roughness from deteriorating.

面取りコーナの切込み角は、塑性流動層の深さに影響を及ぼし、45°を超える場合には塑性流動層を充分な深さにわたって形成することができない。そのため、塑性流動層が副切刃によって除去されてしまい、一旦塞がれた鋳巣が再び被加工物の表面に開口してしまうおそれがある。面取りコーナの切込み角を45°以下に設定することによって、塑性流動層を充分な深さにわたって形成することができ鋳巣の補修が確実に行える。 The cut angle of the chamfered corner affects the depth of the plastic fluidized bed, and if it exceeds 45 °, the plastic fluidized bed cannot be formed over a sufficient depth. For this reason, the plastic fluidized bed is removed by the auxiliary cutting edge, and there is a possibility that the once closed clogging hole opens again on the surface of the workpiece. By setting the cut angle of the chamfered corner to 45 ° or less, the plastic fluidized bed can be formed over a sufficient depth, and the cast hole can be repaired reliably.

さらに、面取りコーナから生成する切屑は、面取部から続くすくい面側へ流れた後、前記すくい面の工具回転方向前方側に確保された大きな空間へ排出されるため、切屑詰まりのない優れた切屑処理性能が実現する。 Furthermore, the chips generated from the chamfered corner flow to the rake face side that continues from the chamfered portion, and then are discharged to a large space secured on the front side in the tool rotation direction of the rake face. Chip processing performance is realized.

請求項3記載のスローアウェイ式回転工具は、請求項1又は2記載のスローアウェイ式回転工具において、前記副切刃の稜線に沿って、該稜線を前記中心軸線に略直交する直線状又は先端側に凸の円弧状とし、かつ、該稜線に沿う方向の長さを該スローアウェイ式回転工具の1刃当たり送りよりも大きく設定したことを特徴とする。
請求項3記載のスローアウェイ式回転工具によれば、前記副切刃の稜線に沿って、該稜線を前記中心軸線に略直交する直線状又は先端側に凸の円弧状とし、かつ、面取りコーナの内周側に連なる副切刃を、該副切刃の稜線に沿って該スローアウェイ式回転工具の刃当り送り以上の長さとしたことから、前記面取りコーナによって形成した塑性流動層の表面の表面粗さをきわめて良好にする。また、1つのスローアウェイチップに面取りコーナと、該スローアウェイ式回転工具の中心軸線方向で前記面取りコーナの最先端と等しいか又はわずかに先端側に位置する副切刃を設けたことから、1つのスローアウェイチップにより鋳巣の補修、加工面のうねり、むしれおよび表面粗さの改善を行うことができ、効率的な加工が可能となる。
The throw-away rotary tool according to claim 3 is the throw-away rotary tool according to claim 1 or 2, wherein the ridge line is a straight line or a tip substantially perpendicular to the central axis along the ridge line of the sub cutting edge. The arcuate shape is convex to the side, and the length along the ridgeline is set to be larger than the feed per tooth of the throw-away rotary tool.
According to the throw-away rotary tool according to claim 3, along the ridge line of the sub cutting edge, the ridge line is a straight line substantially orthogonal to the central axis line or a circular arc convex to the tip side, and a chamfered corner. Since the secondary cutting edge connected to the inner peripheral side of the blade is longer than the feed per blade of the throw-away rotary tool along the ridgeline of the secondary cutting edge, the surface of the plastic fluidized bed formed by the chamfered corner Make the surface roughness very good. Further, since one throwaway tip is provided with a chamfered corner and a sub-cutting blade positioned slightly on the front end side or slightly at the front end side of the chamfered corner in the central axis direction of the throwaway rotary tool, 1 Two throwaway inserts can repair the cast hole, swell the work surface, improve the surface roughness, and improve the surface roughness.

本発明のスローアウェイ式回転工具によれば、被加工物の表面に開口した鋳巣を補修するとともに、被加工物の表面のうねりやむしれを防止しかつ表面粗さが悪化することを防止するという効果を奏する。 According to the throw-away rotary tool of the present invention, the casting hole opened on the surface of the work piece is repaired, and the surface of the work piece is prevented from waviness and peeling and the surface roughness is prevented from deteriorating. There is an effect.

以下に、本発明のスローアウェイ式回転工具の一実施形態に係るスローアウェイ式カッタについて、図1および図2を参照しながら説明する。
図1は本発明の実施形態に係るスローアウェイ式カッタを示す図であり、図1の(a)は上面図であり、図1の(b)は正面図である。図2は図1の(a)における面取部のA矢視拡大図である。図3は図1に示すスローアウェイ式カッタに装着されるスローアウェイチップを示す図であり、図3の(a)は上面図であり、図3の(b)は図3の(a)におけるS1−S1線断面図である。
Hereinafter, a throw-away cutter according to an embodiment of the throw-away rotary tool of the present invention will be described with reference to FIGS. 1 and 2.
FIG. 1 is a view showing a throw-away cutter according to an embodiment of the present invention. FIG. 1 (a) is a top view and FIG. 1 (b) is a front view. FIG. 2 is an enlarged view of the chamfered portion in FIG. 3 is a view showing a throw-away tip mounted on the throw-away cutter shown in FIG. 1, FIG. 3 (a) is a top view, and FIG. 3 (b) is a view in FIG. 3 (a). It is S1-S1 sectional view taken on the line.

図1の(a)および図(b)に図示するように本スローアウェイ式カッタ1は、中心軸線CLまわりに回転させられる略円盤状の工具本体2の先端外周部に、周方向に沿って略等間隔に5個のスローアウェイチップ100が着脱自在に装着された構成を有する。
図1では一部省略しているが、工具本体2の先端外周部には、周方向に沿って5つの切屑ポケットおよび該切屑ポケットの工具回転方向K後方側にチップ取付溝がそれぞれ切欠き形成され、その反対側の基端部側の端面には、図示しない工作機械の主軸に直接又はアーバ等を介して取り付けられる取付面3が形成されている。
As shown in FIGS. 1 (a) and 1 (b), the present throw-away cutter 1 is provided along the circumferential direction on the outer periphery of the tip of a substantially disk-shaped tool body 2 that is rotated around a central axis CL. It has a configuration in which five throwaway tips 100 are detachably mounted at substantially equal intervals.
Although partially omitted in FIG. 1, five chip pockets are formed along the circumferential direction at the tip outer peripheral portion of the tool body 2, and chip mounting grooves are formed in the tool rotation direction K rear side of the chip pocket. On the opposite end surface of the base end portion side, a mounting surface 3 is formed which is attached to a main shaft of a machine tool (not shown) directly or via an arbor or the like.

チップ取付溝に装着されるスローアウェイチップ100は、図3に図示するように略多角形平板状をなすチップ本体10と、このチップ本体10の上面となる多角形面の1辺部に形成された切欠き段部11にろう付け等の接合手段により固着された切刃部材20と、から構成されている。本実施形態では、超硬合金、サーメット等の硬質材料からなるチップ本体10に、ダイヤモンドを含有する超高圧焼結体からなる切刃部材20が固着され、該切刃部材20の上面にすくい面21が形成されるとともに側面に逃げ面22が形成され、これらすくい面21と逃げ面22とが交差する辺稜部に切刃23が形成されている。 As shown in FIG. 3, the throw-away tip 100 mounted in the tip mounting groove is formed on a tip body 10 having a substantially polygonal flat plate shape and one side portion of a polygonal surface which is the upper surface of the tip body 10. And a cutting blade member 20 fixed to the notch step portion 11 by a joining means such as brazing. In the present embodiment, a cutting blade member 20 made of an ultra-high pressure sintered body containing diamond is fixed to a chip body 10 made of a hard material such as cemented carbide or cermet, and a rake face is formed on the upper surface of the cutting blade member 20. 21 and a flank 22 are formed on the side surface, and a cutting edge 23 is formed at a side ridge where the rake face 21 and the flank 22 intersect.

各スローアウェイチップは、そのチップ本体の側面を、チップ取付溝5の底面および工具回転方向K前方側の壁面にそれぞれ当接するように挿入される。さらに、各チップ取付溝には、工具本体に螺合し径方向に移動可能な楔部材が該スローアウェイチップ100の工具回転方向K後方側に隣接するように設けられている。この楔部材を前記径方向中心側へ移動することにより該スローアウェイチップは、その下面が上面側に向かって押圧されて固定されている。そして、各スローアウェイチップ100は、その切刃23が工具本体2の外周面2aおよび先端面2bから突出するように配置されている。さらに、各チップ取付溝5の基端部側の壁面側には、工具本体2に螺合し中心軸線CL方向に前後進可能な微調整部材40が該スローアウェイチップの基端部側に隣接するように設けられている。この微調整部材を先端側に前進することにより各スローアウェイチップは、先端側に向かって押出されて、各工具本体2の先端面2aに対する突出量を調整される。   Each throw-away tip is inserted so that the side surface of the tip body abuts against the bottom surface of the tip mounting groove 5 and the wall surface on the front side in the tool rotation direction K. Further, each tip mounting groove is provided with a wedge member that is screwed into the tool body and movable in the radial direction so as to be adjacent to the rear side in the tool rotation direction K of the throw-away tip 100. By moving the wedge member toward the center in the radial direction, the lower surface of the throw-away tip is fixed by being pressed toward the upper surface. Each throw-away tip 100 is arranged such that the cutting edge 23 protrudes from the outer peripheral surface 2 a and the tip end surface 2 b of the tool body 2. Further, a fine adjustment member 40 that is screwed into the tool main body 2 and can be moved back and forth in the direction of the central axis CL is adjacent to the base end side of the throw-away tip on the wall surface on the base end side of each tip mounting groove 5. It is provided to do. By advancing this fine adjustment member toward the distal end side, each throw-away tip is pushed out toward the distal end side, and the amount of protrusion with respect to the distal end surface 2a of each tool body 2 is adjusted.

切刃23は、工具本体2の中心軸線CLに略直交する方向に延びる副切刃23aと、この副切刃23aの工具外周側に連なる面取りコーナ23bと、この面取りコーナ23bの工具外周側に連なる主切刃23cと、から構成されている。
面取りコーナ23bは、その稜線と工具本体2の中心軸線CLに直交する平面とのなす角度、いわゆる切込み角βが0°を超えかつ45°以下の範囲に設定されている。さらに、面取りコーナ23bに連なるすくい面21のうち該面取りコーナ23bの稜線に連なる領域には、面取部24が設けられている。この面取部24は、刃先に向かうにつれすくい面21よりも工具回転方向K後方側に傾斜し、図2に図示するように面取りコーナの稜線に平行な方向からみたとき、工具回転方向Kの法線Pとのなす角度で定義されるすくい角α1が−20°〜−75°の範囲に設定されている。このすくい角α1は、刃先に向かうにつれ面取部24のすくい面が工具回転方向K後方側に傾斜するものを負と定義する。
副切刃23aは、その稜線が直線状とされ、中心軸線CL方向で面取りコーナの最先端と等しいか又は先端側にわずかに突出するように形成されている。
主切刃23cは、その稜線が直線状とされ、面取りコーナ23bよりも切込み角が大きくなるように形成されている。
副切刃23aおよび主切刃23cの各稜線には、チッピングや欠損を防止すること、および所望の加工面の表面粗さを得ることに配慮して、被加工物の材質や切削条件に適応する形状のホーニングが設けられてもかまわない。
The cutting edge 23 includes a sub cutting edge 23a extending in a direction substantially orthogonal to the central axis CL of the tool body 2, a chamfering corner 23b connected to the tool outer peripheral side of the sub cutting edge 23a, and a tool outer peripheral side of the chamfering corner 23b. The main cutting edge 23c is continuous.
In the chamfered corner 23b, an angle between the ridge line and a plane perpendicular to the central axis CL of the tool body 2, that is, a so-called cutting angle β is set in a range exceeding 0 ° and not more than 45 °. Further, a chamfered portion 24 is provided in a region of the rake face 21 continuous with the chamfered corner 23b which is continuous with the ridge line of the chamfered corner 23b. The chamfer 24 is inclined rearward in the tool rotation direction K with respect to the rake face 21 as it goes toward the cutting edge, and when viewed from a direction parallel to the ridge line of the chamfer corner as shown in FIG. The rake angle α1 defined by the angle formed with the normal line P is set in the range of −20 ° to −75 °. The rake angle α1 is defined as negative when the rake face of the chamfer 24 is inclined toward the rear side in the tool rotation direction K toward the cutting edge.
The auxiliary cutting edge 23a has a ridge line that is straight and is formed so as to be equal to the tip of the chamfered corner in the direction of the central axis CL or slightly protrude toward the tip side.
The main cutting edge 23c is formed so that its ridge line is straight and the cutting angle is larger than that of the chamfered corner 23b.
Adapted to the material and cutting conditions of the workpiece in consideration of preventing chipping and chipping and obtaining the desired surface roughness on the ridgelines of the secondary cutting edge 23a and the main cutting edge 23c. The shape of the honing may be provided.

以上の構成を有するスローアウェイ式カッタ1は、中心軸線CLまわりに自転させられるとともに前記中心軸線CLに直交する方向へ送りを与えられることによって鋳物からなる被加工物の表面を正面フライス加工する。このとき、面取りコーナ23bにおいては、この面取りコーナ23bに連なる面取部24のすくい角α1を−20°〜−75°の範囲の大きな負としたことから、面取りコーナ23bと被加工物との接触部では、大きい摩擦力を含む切削抵抗の発生にともなって高温、高圧となり被加工物の表面からある程度の深さにわたって塑性流動層が形成されるため、該塑性流動層が被加工物の表面に開口した鋳巣の開口部を塞ぎ補修する。面取部24は面取りコーナ23bの稜線の一部に設けられてもよいが、該稜線全体にわたって形成されるのが望ましい。
面取りコーナ23bと被加工物との接触部では、上述のように大きい摩擦力を含む切削抵抗、および、その切削抵抗にともなう高温、高圧のもとで切屑の凝着が発生するため、塑性流動層の表面にうねりやむしれが発生し表面粗さが悪化するが、面取りコーナ23bの内周側に連なる副切刃23aの稜線を、中心軸線CL方向で面取りコーナ23bの最先端と等しいか又は先端側にわずかに突出させたことから、該副切刃23aが面取りコーナ23bに続いて塑性流動層と接触することにより前記のうねりやむしれを除去するため、被加工物の表面を平滑化し表面粗さの悪化を防止する。したがって、被加工物の表面に開口した鋳巣を補修するとともに、被加工物の表面のうねりやむしれを防止しかつ表面粗さが悪化することを防止することができる。
The throw-away cutter 1 having the above-described configuration is face milled on the surface of a workpiece made of a casting by being rotated around the central axis CL and fed in a direction perpendicular to the central axis CL. At this time, in the chamfered corner 23b, the rake angle α1 of the chamfered portion 24 connected to the chamfered corner 23b is set to a large negative value in the range of −20 ° to −75 °. At the contact part, a plastic fluidized layer is formed at a certain depth from the surface of the work piece due to high temperature and pressure due to the generation of cutting resistance including a large frictional force. Close and repair the casting hole opening. The chamfered portion 24 may be provided on a part of the ridgeline of the chamfered corner 23b, but is preferably formed over the entire ridgeline.
At the contact portion between the chamfered corner 23b and the workpiece, cutting resistance including a large frictional force as described above and chip adhesion occur at high temperature and high pressure due to the cutting resistance. The surface of the layer undulates and flutters and the surface roughness is deteriorated, but the ridgeline of the secondary cutting edge 23a connected to the inner peripheral side of the chamfered corner 23b is equal to the forefront of the chamfered corner 23b in the central axis CL direction or Since the secondary cutting edge 23a is in contact with the plastic fluidized bed following the chamfered corner 23b, the surface of the work piece is smoothed to remove the swell and flaking by making the secondary cutting edge 23a come into contact with the plastic fluidized bed. Prevents deterioration of roughness. Therefore, it is possible to repair the casting hole opened on the surface of the workpiece, to prevent the surface of the workpiece from waviness and peeling, and to prevent the surface roughness from deteriorating.

本スローアウェイ式カッタ1を用いて鋳造アルミニウム合金AC2C−T6(JIS H5202)を加工したときの試験結果について以下に説明する。切削条件は、切削速度Vc=1500m/min、切込みap=0.4mm、送り0.2mm/t、乾式切削とした。該スローアウェイ式カッタ1に装着したスローアウェイチップ100の面取りコーナ23bにおける面取部のすくい角α1および切込み角βを多種変化させたときの鋳巣の補修状況を表1に示す。図5は、表1中※1、※2で示した試験結果における実際の被加工物の表面状態および断面曲線を示す。
表1および図5からわかるように前記すくい角α1を−20°〜−75°の範囲に設定しかつ前記切込み角βを1°〜45°の範囲に設定した場合、被加工物の表面に鋳巣が開口することなく表面粗さも非常に良好であった。一方、面取部のない比較工具ならびに面取部のすくい角および切込み角が本発明外の工具では、鋳巣が開口する結果となった。これは本実施形態に係るスローアウェイ式カッタによれば、副切刃23aによって塑性流動層の表面が切削除去されても鋳巣が表面に開口しない程度に塑性流動層が充分な深さにわたって形成されるためである。
面取部のすくい角α1を−20°よりも正側に設定した場合、充分に大きい摩擦力を含む切削抵抗が発生しないため塑性流動層が形成されずに鋳巣を補修できないか、あるいは、塑性流動層が充分な深さにわたって形成されずに副切刃23aによって塑性流動層の表面が切削除去された後、鋳巣が表面に開口してしまうため、被加工物の表面に鋳巣が開口し補修することができなかった。また、面取部のすくい角α1を−75°よりも負側に設定した場合、過大な切削抵抗が作用するとともに面取りコーナ23bと被加工物との接触部が過度の高温、高圧となるため面取りコーナ23bの切刃摩耗を早め工具寿命が短くなる問題があった。
面取りコーナの切込み角βを45°よりも大きくした場合、塑性流動層が形成されずに鋳巣を補修できないか、あるいは、塑性流動層が充分な深さにわたって形成されないため、副切刃23aによって塑性流動層の表面が切削除去された後に鋳巣が表面に開口してしまった。また、面取りコーナの切込み角βを0°よりも大きくしなければ、該面取りコーナ23bにおける切込みが0になるため、塑性流動層が形成されず鋳巣を補修することができなかった。
図2の(b)に図示するように面取りコーナ23bにおける面取部24は、該面取部24に直交する方向からみて、面取りコーナ23bの稜線に対して直角方向の幅Wを0.03mm以上とすれば、該面取部24と被加工物との接触部の面積が充分確保され、鋳巣の補修が確実なものとなる。しかし、前記幅Wが大きくなると切削抵抗の増大や切屑排出性能の悪化を招くおそれがあるので、該スローアウェイチップ100の厚さ寸法の30%以下、特に20%以下とするのが望ましい。
The test results when the cast aluminum alloy AC2C-T6 (JIS H5202) is processed using the present throwaway cutter 1 will be described below. Cutting conditions were cutting speed Vc = 1500 m / min, cutting ap = 0.4 mm, feed 0.2 mm / t, and dry cutting. Table 1 shows the repair status of the cast hole when the rake angle α1 and the cut angle β of the chamfered portion of the chamfered corner 23b of the throwaway tip 100 mounted on the throwaway cutter 1 are varied. FIG. 5 shows the actual surface condition and cross-sectional curve of the workpiece in the test results indicated by * 1 and * 2 in Table 1.
As can be seen from Table 1 and FIG. 5, when the rake angle α1 is set in the range of −20 ° to −75 ° and the cutting angle β is set in the range of 1 ° to 45 °, the surface of the workpiece is The surface roughness was very good without opening the casting cavity. On the other hand, the comparative tool without the chamfered part and the tool with the rake angle and the cutting angle of the chamfered part outside the present invention resulted in the opening of the cast hole. This is because, according to the throw-away cutter according to the present embodiment, the plastic fluidized layer is formed to a sufficient depth so that the cast hole does not open to the surface even if the surface of the plastic fluidized layer is cut and removed by the auxiliary cutting edge 23a. It is to be done.
When the rake angle α1 of the chamfered portion is set to be more positive than −20 °, a cutting resistance including a sufficiently large frictional force is not generated, so that the plastic fluidized layer is not formed and the cast hole cannot be repaired, or After the surface of the plastic fluidized layer is cut and removed by the secondary cutting edge 23a without forming the plastic fluidized layer to a sufficient depth, the casthole opens to the surface, so that the casthole is formed on the surface of the workpiece. Opened and could not be repaired. In addition, when the rake angle α1 of the chamfered portion is set to be more negative than −75 °, excessive cutting resistance acts and the contact portion between the chamfered corner 23b and the workpiece becomes excessively high temperature and high pressure. There was a problem that the cutting edge wear of the chamfered corner 23b was accelerated and the tool life was shortened.
When the cutting angle β of the chamfered corner is larger than 45 °, the plastic fluidized bed is not formed and the cast hole cannot be repaired, or the plastic fluidized layer is not formed over a sufficient depth. After the surface of the plastic fluidized bed was cut off, the cast hole opened to the surface. Further, if the cut angle β of the chamfered corner is not larger than 0 °, the cut in the chamfered corner 23b becomes 0, so that the plastic fluidized layer is not formed and the cast hole cannot be repaired.
As shown in FIG. 2B, the chamfered portion 24 in the chamfered corner 23 b has a width W of 0.03 mm in a direction perpendicular to the ridgeline of the chamfered corner 23 b when viewed from the direction perpendicular to the chamfered portion 24. If it carries out above, the area of the contact part of this chamfering part 24 and a workpiece will be ensured enough, and repair of a cast hole will become reliable. However, if the width W is increased, cutting resistance may increase and chip discharge performance may be deteriorated. Therefore, it is desirable that the thickness is 30% or less, particularly 20% or less of the thickness of the throw-away tip 100.

Figure 0005055869
Figure 0005055869

被加工物が鋳鉄又は鋳鋼等の鋳物からなる場合には、切刃寿命の点から切刃部材20の材質を超硬合金、サーメット、セラミックス又は立方晶窒化硼素を含有した超高圧焼結体のいずれかとするのが望ましい。なお、切刃部材20を超硬合金、サーメット、セラミックスのいずれかとする場合には、チップ本体10と切刃部材20とを一体形成するのが製作容易性および経済性の点で好ましい。   When the work piece is made of cast iron or cast steel, the cutting blade member 20 is made of a super high pressure sintered body containing cemented carbide, cermet, ceramics or cubic boron nitride from the viewpoint of the cutting edge life. Either is desirable. When the cutting blade member 20 is any one of cemented carbide, cermet, and ceramics, it is preferable from the viewpoint of ease of manufacture and economy that the chip body 10 and the cutting blade member 20 are integrally formed.

さらに、面取部24から続くすくい面21が前記面取部24に対して工具回転方向K後方側に傾けられていることから、すくい面21の工具回転方向K前方側には大きな空間が確保されることから、前記面取部24と接触する切屑は、前記面取部24から続くすくい面21側へ流れた後、前記空間へ排出されるため、切屑詰まりのない優れた切屑処理性能を実現する。前記すくい面21と工具本体の中心軸線CLに平行な平面とのなす角度、いわゆるすくい角α2を−15°より小さくするとすくい面21の工具回転方向K前方側に切屑を排出する空間を充分確保できないため切屑詰まりが生じやすく、前記すくい角α2を45°より大きくするとすくい面と逃げ面とのなす角度が小さくなるため、面取りコーナ23bの刃先強度が低下しチッピングや欠損を生じるおそれがある。したがって、すくい面のすくい角α2は−15°〜+45°の範囲に設定されるのが望ましい。 Furthermore, since the rake face 21 that continues from the chamfered portion 24 is inclined rearward with respect to the chamfered portion 24 in the tool rotation direction K, a large space is secured on the front side of the rake face 21 in the tool rotation direction K. Therefore, the chips that come into contact with the chamfered portion 24 flow from the chamfered portion 24 to the rake face 21 side, and then are discharged into the space. Therefore, excellent chip disposal performance without chip clogging is achieved. Realize. When the angle between the rake face 21 and a plane parallel to the center axis CL of the tool body, the so-called rake angle α2 is smaller than −15 °, a sufficient space for discharging chips on the front side in the tool rotation direction K of the rake face 21 is secured. Therefore, chip clogging is likely to occur, and if the rake angle α2 is greater than 45 °, the angle formed by the rake face and the flank face becomes small, so that the strength of the edge of the chamfered corner 23b may be reduced, and chipping or chipping may occur. Therefore, the rake angle α2 of the rake face is preferably set in the range of −15 ° to + 45 °.

各微調整部材40を操作することによって各スローアウェイチップ100における副切刃23aの工具本体の先端面2aからの突出量がほぼ一定に揃うため、加工面がいっそう平滑化され表面粗さがきわめて良好になるとともに、加工時の各スローアウェイチップ100の切刃にかかる負荷が均一化するため、切刃寿命が長くなるとともに安定する。   By operating each fine adjustment member 40, the amount of protrusion from the tip end surface 2a of the tool main body of the auxiliary cutting edge 23a in each throw-away tip 100 is almost constant, so that the machining surface is further smoothed and the surface roughness is extremely high. In addition to being improved, the load applied to the cutting edge of each throw-away tip 100 at the time of machining is made uniform, so that the cutting edge life is prolonged and stabilized.

本スローアウェイ式カッタ1において、副切刃23bの稜線を該稜線に沿って工具本体の中心軸線CLに略直交する直線状又は先端側に凸の円弧状とし、かつ、該稜線に沿う方向の長さを該スローアウェイ式カッタ1の1刃当たり送りよりも大きく設定することが望ましい。その場合には、前記副切刃23aが面取りコーナ23bによって形成された塑性流動層の表面を切削し平滑化するため、被加工物の表面粗さが良好となる。複数のスローアウェイチップが装着されるスローアウェイ式カッタにおいては、最も最先端に位置するスローアウェイチップ100の副切刃23aに沿う方向長さを該スローアウェイ式カッタの1回転当たり送りよりも大きく設定すれば、前記副切刃23aが最終的な加工面を形成することになり、きわめて優れた表面粗さが得られる。
1つのスローアウェイチップ100に面取りコーナ23bと、副切刃23aとを備えたことから、1つのスローアウェイチップ100によって鋳巣を補修することができるとともに、加工面のうねりやむしれの防止しかつ表面粗さが悪化することを防止することができるので、非常に経済的であり、本実施形態のようにスローアウェイ式カッタ1に複数のスローアウェイチップ100を設けた場合、送りを高めることができるためきわめて効率的な加工が可能となる。
In the present throw-away cutter 1, the ridgeline of the secondary cutting edge 23b is formed in a straight line shape that is substantially perpendicular to the center axis CL of the tool body along the ridgeline or an arc shape that is convex on the tip side, and in the direction along the ridgeline. It is desirable to set the length larger than the feed per blade of the throw-away cutter 1. In that case, the surface of the workpiece becomes good because the secondary cutting edge 23a cuts and smoothes the surface of the plastic fluidized bed formed by the chamfered corner 23b. In a throw-away type cutter to which a plurality of throw-away tips are mounted, the direction length along the secondary cutting edge 23a of the throw-away tip 100 located at the most advanced position is larger than the feed per rotation of the throw-away type cutter. If set, the secondary cutting edge 23a forms a final processed surface, and extremely excellent surface roughness can be obtained.
Since one throwaway tip 100 is provided with a chamfered corner 23b and a sub-cutting edge 23a, the cast hole can be repaired by one throwaway tip 100, and swell and peeling of the processed surface can be prevented. Since it is possible to prevent the surface roughness from being deteriorated, it is very economical, and when a plurality of throw-away tips 100 are provided in the throw-away cutter 1 as in this embodiment, the feed can be increased. This enables extremely efficient processing.

面取部24の他の実施形態について図4を参照しながら以下に説明する。図3において先の実施形態と同一の構成は、同一符号を付し説明を省略する。
図4の(a)〜(c)は、図2に対応する図であり、本発明の他の実施形態における面取部を示す図である。これらの図に図示するように本実施形態では、面取部24が先端側かつ工具回転方向K前方側に向かって凸の曲面で形成されている。図4の(a)に図示した面取部24は、すくい面21および逃げ面22の双方に接線状になめらかにつながる断面円弧状をなすものである。図4の(b)に図示した面取部24は、すくい角α1が−20°〜−75°の範囲に設定された弦をもち、すくい面21および逃げ面22に切り取られた断面円弧状をなすものである。図4の(c)に図示した面取部24は、逃げ面22に接線状に滑らかにつながる断面円弧と、この円弧よりも曲率半径が大きくかつすくい面21に切り取られた断面円弧とを連続的に組み合わせた断面曲線状をなすものである。該曲線において、すくい面21と逃げ面22との各接続端部を結んだ直線と、工具回転方向Kの法線Pとのなす角度は−20°〜−75°の範囲に設定されている。このように面取部24は、その断面形状が単一の円弧、複数の円弧、または、1以上の円弧と1以上の直線とからなる曲面状であってもかまわない。さらに、図4の(a)〜(c)において、面取部を構成する断面円弧の曲率半径を0.05mm以上に設定し、前記円弧の弦に直交する方向からみて、面取部24のすくい面21側端部から逃げ面22側端部までの幅Wを0.03mm以上とすれば、該面取部24と被加工物との接触部の面積が充分確保され、鋳巣の補修が確実なものとなる。しかし、前記幅Wが大きくなると切削抵抗の増大や切屑排出性能の悪化を招くおそれがあるので、該スローアウェイチップ100の厚さ寸法の30%以下、特に20%以下とするのが望ましい。
Another embodiment of the chamfer 24 will be described below with reference to FIG. In FIG. 3, the same components as those of the previous embodiment are denoted by the same reference numerals and description thereof is omitted.
4A to 4C are views corresponding to FIG. 2 and showing a chamfered portion according to another embodiment of the present invention. As shown in these drawings, in this embodiment, the chamfered portion 24 is formed as a curved surface that is convex toward the tip side and the front side in the tool rotation direction K. The chamfer 24 shown in FIG. 4A has a circular arc shape that smoothly connects to both the rake face 21 and the flank face 22 in a tangential manner. The chamfered portion 24 illustrated in FIG. 4B has a chord having a rake angle α1 set in a range of −20 ° to −75 °, and has a circular arc shape cut into the rake face 21 and the flank face 22. It is what makes. The chamfered portion 24 shown in FIG. 4C continuously connects a cross-sectional arc that is smoothly connected to the flank 22 in a tangential manner and a cross-sectional arc that has a larger radius of curvature than this arc and is cut out by the rake face 21. It forms a cross-sectional curve shape that is combined. In this curve, the angle formed between the straight line connecting the connection ends of the rake face 21 and the flank face 22 and the normal line P in the tool rotation direction K is set in the range of −20 ° to −75 °. . As described above, the chamfered portion 24 may have a cross-sectional shape of a single arc, a plurality of arcs, or a curved surface including one or more arcs and one or more straight lines. Further, in FIGS. 4A to 4C, the radius of curvature of the cross-section arc constituting the chamfered portion is set to 0.05 mm or more, and the chamfered portion 24 of the chamfered portion 24 is viewed from the direction perpendicular to the chord of the arc. If the width W from the end portion on the rake face 21 side to the end portion on the flank face 22 side is 0.03 mm or more, the area of the contact portion between the chamfered portion 24 and the workpiece is sufficiently secured, and repair of the cast hole is performed. Is certain. However, if the width W is increased, cutting resistance may increase and chip discharge performance may be deteriorated. Therefore, it is desirable that the thickness is 30% or less, particularly 20% or less of the thickness of the throw-away tip 100.

以上に説明したスローアウェイ式カッタにおいて、スローアウェイチップの主切刃を省略した仕上げ加工用スローアウェイチップとしてもよい。その場合、加工時に主切刃にかかる負荷が軽減することにより前記仕上げ加工用スローアウェイチップの振動が抑えられるため、加工面の加工精度および表面粗さが良好となる。
スローアウェイ式カッタに前記仕上げ加工用スローアウェイチップのみを装着した場合には、主切刃が分担する切込みを確保できないため加工用途が仕上げ加工に限定されるが、少なくとも主切刃を備えた粗加工用スローアウェイチップとともに装着した場合には、粗および仕上げ加工を同時に行うことが可能となる。ここで、仕上げ加工用スローアウェイチップが最終的な加工面を形成することにより鋳巣を補修することに配慮して、仕上げ加工用スローアウェイチップが粗加工用スローアウェイチップより先端側に若干突出するように配設されているのが望ましい。このとき、仕上げ加工用スローアウェイチップを先端側に突出させるのに、微調整部材40がきわめて有効となる。
The throw-away cutter described above may be a throw-away tip for finishing without the main cutting edge of the throw-away tip. In that case, since the vibration of the throw-away tip for finishing is suppressed by reducing the load applied to the main cutting edge during processing, the processing accuracy and surface roughness of the processed surface are improved.
When only the above-mentioned throw-away tip for finishing is mounted on the throw-away cutter, the cutting application shared by the main cutting edge cannot be secured, but the machining application is limited to finishing, but at least the rough cutting edge with the main cutting edge is provided. When mounted together with the throw-away tip for processing, it becomes possible to perform roughing and finishing simultaneously. Here, considering that the finishing throw-away tip repairs the cast hole by forming the final machining surface, the finishing throw-away tip slightly protrudes from the roughing throw-away tip toward the tip side. It is desirable to be arranged so as to. At this time, the fine adjustment member 40 is extremely effective for projecting the finishing throw-away tip toward the tip side.

本発明のスローアウェイ式回転工具は、以上に説明したスローアウェイ式カッタに限定されるものではなく、例えば、穴のくり広げ加工に用いられるスローアウェイ式ボーリングカッタ、穴の仕上げ加工に用いられるスローアウェイ式リーマ等にも適用可能である。
また、本発明のスローアウェイ式回転工具は、前記実施形態に限定されず、本発明の要旨を逸脱しない範囲で、開示した複数の構成要素を適宜削除、変更することが可能である。また、各実施形態に開示した構成要素を適宜組み合わせてもかまわない。
The throw-away rotary tool of the present invention is not limited to the throw-away cutter described above. For example, the throw-away boring cutter used for drilling a hole and the throw-away used for finishing a hole. It can also be applied to a formula reamer.
Further, the throw-away rotary tool of the present invention is not limited to the above-described embodiment, and a plurality of disclosed constituent elements can be appropriately deleted and changed without departing from the gist of the present invention. Moreover, you may combine the component disclosed by each embodiment suitably.

本発明の実施形態に係るスローアウェイ式カッタを示す図であり、図1の(a)は上面図であり、図1の(b)は正面図である。It is a figure which shows the throwaway type cutter which concerns on embodiment of this invention, (a) of FIG. 1 is a top view, (b) of FIG. 1 is a front view. 図1の(a)における面取部のA矢視拡大図である。It is A arrow enlarged view of the chamfering part in (a) of FIG. 図1に示すスローアウェイ式カッタに装着されるスローアウェイチップを示す図であり、図3の(a)は上面図であり、図3の(b)は図3の(a)におけるS1−S1線断面図であるFIG. 4 is a view showing a throw-away tip attached to the throw-away cutter shown in FIG. 1, (a) of FIG. 3 is a top view, and (b) of FIG. 3 is S1-S1 in (a) of FIG. It is line sectional drawing 図2に対応する図であり、本発明の他の実施形態における面取部を示す図である。It is a figure corresponding to FIG. 2, and is a figure which shows the chamfering part in other embodiment of this invention. 本発明の実施形態に係るスローアウェイ式カッタおよび比較カッタを用いて加工した被加工物の加工表面における鋳巣の補修状況および断面曲線を示す。The repair condition and cross-sectional curve of the cast hole in the processing surface of the workpiece processed using the throw-away cutter and the comparative cutter according to the embodiment of the present invention are shown.

符号の説明Explanation of symbols

1 スローアウェイ式カッタ(スローアウェイ式回転工具)
2 工具本体
100 スローアウェイチップ
10 チップ本体
20 切刃部材
21 すくい面
22 逃げ面
23a 副切刃
23b 面取りコーナ
23c 主切刃
24 面取部
30 楔部材
40 微調整部材
α1 面取部のすくい角
α2 面取りコーナにおけるすくい角
β 面取りコーナの切込み角
K 工具回転方向
1 Throw-away cutter (slow-away rotary tool)
2 Tool body 100 Throw away insert 10 Insert body 20 Cutting edge member 21 Rake face 22 Relief face 23a Sub cutting edge 23b Chamfering corner 23c Main cutting edge 24 Chamfer 30 Wedge member 40 Fine adjustment member α1 Rake angle α2 of chamfer Rake angle β at chamfered corners Cutting angle K at chamfered corners Tool rotation direction

Claims (6)

中心軸線まわりに回転される工具本体の先端外周部に、少なくとも1つのスローアウェイチップを着脱可能に装着したスローアウェイ式回転工具において、前記スローアウェイチップの切れ刃は副切刃と、該副切れ刃に連なる面取りコーナと、該面取りコーナに連なる主切刃と、を備え、前記面取りコーナと前記スローアウェイチップのすくい面とは面取部を介して接続し、前記副切れ刃が前記中心軸線に対して略直交し、前記面取りコーナの切込み角が0°よりも大きく45°以下であり、前記面取部が前記工具本体の回転方向前方に向かって凸な曲面であることを特徴とするスローアウェイ式回転工具。 In a throw-away rotary tool in which at least one throw-away tip is detachably attached to the outer periphery of the tip of a tool body rotated about a central axis, the throw-away tip has a secondary cutting edge and the secondary cutting edge. A chamfered corner continuous with the blade, and a main cutting edge continuous with the chamfered corner, wherein the chamfered corner and the rake face of the throw-away tip are connected via a chamfered portion, and the secondary cutting edge is connected to the central axis. The chamfered corner has a cutting angle greater than 0 ° and not greater than 45 °, and the chamfered portion is a curved surface convex forward in the rotational direction of the tool body. A throwaway rotary tool. 前記主切れ刃の切込み角が前記面取りコーナの切込み角よりも大きいことを特徴とする請求項1に記載のスローアウェイ式回転工具。 The throw-away rotary tool according to claim 1, wherein a cutting angle of the main cutting edge is larger than a cutting angle of the chamfered corner. 前記面取部と前記すくい面との境界が延びる方向に垂直な断面で該面取り部を見たとき、該面取り部の断面形状がすくい面および逃げ面に滑らかにつながる曲線形状であることを特徴とする請求項1または2に記載のスローアウェイ式回転工具。 When the chamfered portion is viewed in a cross section perpendicular to the direction in which the boundary between the chamfered portion and the rake face extends, the cross-sectional shape of the chamfered portion is a curved shape smoothly connected to the rake face and the flank face. The throw-away rotary tool according to claim 1 or 2. 前記面取部と前記すくい面との境界が延びる方向に垂直な断面で該面取り部を見たとき、該面取部の断面形状が円弧形状になっており、且つその円弧の弦と前記工具本体の回転方向の法線とがなす角度が−75°以上−20°以下の範囲であることを特徴とする請求項1または2に記載のスローアウェイ式回転工具。 When the chamfered portion is viewed in a cross section perpendicular to the direction in which the boundary between the chamfered portion and the rake face extends, the cross-sectional shape of the chamfered portion is an arc shape, and the arc chord and the tool The throw-away rotary tool according to claim 1 or 2, wherein an angle formed by a normal line of the rotation direction of the main body is in a range of -75 ° or more and -20 ° or less. 前記面取部と前記すくい面との境界が延びる方向に垂直な断面で該面取り部を見たとき、該面取部の断面形状が前記逃げ面に滑らかにつながる第1曲線と、該第1曲線および前記すくい面につながり且つ前記第1曲線よりも曲率が大きい第2曲線と、を備える形状であることを特徴とする請求項1または2記載のスローアウェイ式回転工具。 A first curve in which a cross-sectional shape of the chamfered portion smoothly connects to the flank when the chamfered portion is viewed in a cross section perpendicular to a direction in which a boundary between the chamfered portion and the rake face extends; 3. The throwaway rotary tool according to claim 1, wherein the throwaway rotary tool has a shape including a curved line and a second curved line connected to the rake face and having a larger curvature than the first curved line. 前記第1曲線と前記逃げ面との第1接続部と、前記第2曲線と前記すくい面との第2接続部と、を結んだ仮想線が、前記工具本体の回転方向の法線とでなす角度が−75°以上−20以下の範囲であることを特徴とする請求項5記載のスローアウェイ式回転工具。 An imaginary line connecting the first connection portion between the first curve and the flank and the second connection portion between the second curve and the rake face is a normal line in the rotation direction of the tool body. The throw-away rotary tool according to claim 5, wherein an angle formed is in a range of not less than -75 ° and not more than -20.
JP2006199001A 2006-07-21 2006-07-21 Throw-away rotary tool Expired - Fee Related JP5055869B2 (en)

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JP2751873B2 (en) * 1994-09-22 1998-05-18 住友電気工業株式会社 Indexable insert for milling and milling cutter using the same
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