JP5053921B2 - Motor and manufacturing method thereof - Google Patents

Description

  The present invention relates to a motor including a control circuit member for controlling a motor body and a method for manufacturing the motor.

  As a motor used in a vehicle power window device or the like, a motor body that rotationally drives a rotating shaft, a speed reduction unit that decelerates and outputs the rotation of the rotating shaft, and a rotational drive of the rotating shaft in the motor body are controlled. Some have a control circuit member. For example, in the motor disclosed in Patent Document 1, a worm shaft that transmits the rotation of the rotation shaft of the motor main body and a worm wheel that meshes with the worm shaft are disposed inside the gear housing of the speed reduction unit connected to the motor main body. And the rotation of the worm wheel is output from an output shaft connected to the center thereof.

The gear housing is formed with a wheel accommodating portion (for accommodating the worm wheel) that protrudes in a substantially disc shape in a tolerance direction intersecting the axial direction of the rotating shaft of the motor body, and accommodates the control circuit member. The control circuit housing part for doing so is disposed on the motor main body side along the axial direction of the wheel housing part.
JP 2004-147490 A (FIG. 1)

  By the way, in the motor as described above, an opening for inserting a worm wheel is formed in the wheel housing portion. The opening is a direction that intersects both the axial direction of the rotating shaft and the protruding direction of the wheel housing portion (the intersecting direction), and is open in the axial direction of the worm wheel. A substantially disc-shaped cover member is fixed to the opening.

  Specifically, for example, by forming about two fixed claws on the outer peripheral edge of the cover member and caulking the fixed claws around the wheel housing portion in the gear housing, the cover member is fixed to the opening. It has become. However, when the cover member is fixed with such a fixing claw or the like, there arises a situation in which at least one of the cover members must be disposed on the control circuit accommodating portion side of the wheel accommodating portion. Therefore, the work space is likely to be restricted on the control circuit housing portion side, and for example, there is a problem that the work (fixing work) for caulking the tip end portion of the fixing claw becomes difficult or complicated.

  The present invention has been made to solve the above problems, and an object of the present invention is to provide a motor capable of easily fixing a cover member to an opening of a gear housing portion and a method for manufacturing the same. .

  According to the first aspect of the present invention, a motor main body that rotationally drives the rotating shaft, a gear housing that is connected to the motor main body and accommodates a reduction gear that is drivingly connected to the rotating shaft, and the motor main body is controlled. A control circuit housing portion for housing a control circuit member for carrying out, and the gear housing projects in a crossing direction intersecting an axial direction of the rotating shaft to house the reduction gear. A cover member is fixed to an opening portion for inserting the reduction gear of the gear housing portion, and the control circuit housing portion includes the motor along the axial direction of the gear housing portion. In the motor disposed on the main body side, a surface of the gear housing portion of the gear housing on the side where the control circuit housing portion is disposed is provided with the gear housing portion and the cover member. Notches or holes lead along substantially the axial direction until the tough formed.

  According to this configuration, a notch or a hole that is connected along the substantially axial direction to the fixing portion between the gear housing and the cover member is formed on the surface on the arrangement side of the control circuit housing in the gear housing. The work space is less restricted when the fixing portion between the gear housing portion and the cover member is fixed. For example, before the control circuit housing portion is disposed, the fixing portion between the gear housing portion and the cover member is fixed with a jig or the like from the direction along the substantially axial direction through the notch or the hole. The fixing operation can be easily performed.

  According to a second aspect of the present invention, in the motor according to the first aspect, the control circuit housing portion is a brush holder member having a brush holder main body portion interposed between the motor main body and the gear housing. It is integrally formed.

  According to this configuration, the control circuit housing portion is formed integrally with the brush holder member having the brush holder body portion interposed between the motor body and the gear housing. The number of parts is reduced compared to the body.

  According to a third aspect of the present invention, in the motor according to the second aspect, the control circuit housing portion is provided on the side of the gear housing portion where the control circuit housing portion is disposed so as to close the notch or the hole. It is fixed to the surface.

  According to this configuration, the control circuit housing portion is fixed to the surface of the gear housing portion on the side where the control circuit housing portion is disposed so as to close the notch or the hole. The strength (rigidity) of the material becomes high, and its own deformation and breakage are reduced.

  According to a fourth aspect of the present invention, in the motor according to any one of the first to third aspects, the fixing portion includes a fixing claw formed on the cover member and a fixing claw formed on the gear housing. It is a tip portion of the fixing claw protruding from the fixing hole and caulked in a state of being penetrated through the hole.

  According to this configuration, for example, before disposing the control circuit housing portion, the cover member protruding from the fixing hole of the gear housing with a jig or the like from the substantially axial direction through the notch or the hole. By caulking the tip of the fixing claw, the fixing operation can be easily performed.

  According to a fifth aspect of the present invention, in the method for manufacturing a motor according to any one of the first to fourth aspects, the control circuit is housed in the motor body along the axial direction of the gear housing. Before arranging the part, a fixing step of fixing the fixing part with a jig from a direction substantially along the axial direction through the notch or the hole is provided.

  According to the invention, in the fixing step, before disposing the control circuit housing part on the motor main body side along the axial direction of the gear housing part, the notch or the hole is provided in the substantially axial direction. By fixing the fixing portion (gear housing portion and cover member) with a jig from the direction along the direction, the fixing operation can be easily performed.

  ADVANTAGE OF THE INVENTION According to this invention, the motor which can fix a cover member to the opening part of a gear accommodating part easily, and its manufacturing method can be provided.

Hereinafter, an embodiment embodying the present invention will be described with reference to FIGS.
FIG.1 and FIG.2 shows the motor 1 of this embodiment. The motor 1 is a DC motor used as a drive source for a power window device mounted on a vehicle. The motor 1 includes a motor body 2 and a speed reduction unit 3.

The motor body 2 includes a yoke housing 4, a pair of magnets 5, an armature (armature) 6, a commutator 7, and the like.
The yoke housing 4 has a bottomed flat cylindrical shape, and a pair of magnets 5 are fixed to the inner side surfaces of the curved surfaces 4b connecting the pair of flat surfaces 4a. An armature 6 is accommodated inside the magnet 5. The armature 6 has a rotating shaft 8, and the rotating shaft 8 is rotatably supported by a bearing (not shown). A commutator 7 is fixed to the front end side of the rotating shaft 8 and on the opening side of the yoke housing 4, and a sensor magnet 9 is fixed to a portion protruding from the opening of the yoke housing 4.

  In the opening of the yoke housing 4, a pair of flange portions 4 c are formed extending from the curved surface 4 b to the outside in the radial direction (in the left-right direction in FIG. 2). And the gear housing 21 of the reduction part 3 is being fixed to the opening part of the yoke housing 4 so that the brush holder main-body part 11a of the brush holder member 11 (refer FIG. 3) may be pinched and interposed.

  As shown in FIG. 3, the brush holder member 11 is formed in a shape that substantially covers the opening of the yoke housing 4 (see FIGS. 1 and 2), and a part of the brush holder member 11 is received by being inserted into the yoke housing 4. The brush holder main body portion 11a and a control circuit housing portion 11b formed so as to extend from the brush holder main body portion 11a to the radially outer side (right side in FIG. 3) of the yoke housing 4 are integrally formed. A pair of brushes B (see FIGS. 1 and 2) that are pressed against the commutator 7 are held in the brush holder body 11a. The control circuit accommodating portion 11b includes a substantially plate-like base portion 11c extending from the brush holder main body portion 11a to the radially outer side (right side in FIG. 3) of the yoke housing 4, and an axial direction X of the rotary shaft 8 from the base portion 11c. A housing cylinder portion 11d extending in a substantially cylindrical shape is provided on the motor main body 2 side (upper side in FIG. 3) along the vertical direction of FIG. The accommodating cylinder portion 11d of the control circuit accommodating portion 11b is formed in a shape corresponding to the control circuit substrate 31 in order to accommodate the control circuit substrate 31 as a control circuit member (so that most of the control circuit substrate 31 can be accommodated). In addition, the gear housing 21 side is formed with a large opening so that the control circuit board 31 can be inserted from the gear housing 21 side along the axial direction X. Further, an external connector cylinder portion 11e to which an external connector (not shown) can be fitted is formed on the distal end side (upper side in FIG. 3) of the accommodating cylinder portion 11d.

  Various circuit components for controlling the rotational drive of the rotary shaft 8 in the motor main body 2 such as performing a known pinching prevention control process are mounted on the control circuit board 31. For example, in the control circuit board 31, a board IC 31 that extends to a position facing the sensor magnet 9 (see FIG. 2) has a Hall IC 32 for detecting rotation information of the sensor magnet 9 that rotates together with the rotary shaft 8. Is provided. The control circuit board 31 has an internal connector electrically connected to a terminal 33 (see FIG. 3) electrically connected to the brush B (see FIG. 2) in the control circuit housing portion 11b. 34 and an external connector main body 35 disposed in the external connector cylinder portion 11e and electrically connected to an external connector (not shown).

  As shown in FIGS. 1 and 2, the speed reduction unit 3 includes a worm shaft 41 and a worm wheel 42 accommodated in the gear housing 21. In the present embodiment, the worm shaft 41 and the worm wheel 42 constitute a reduction gear that is drivingly connected to the rotary shaft 8.

  The gear housing 21 is made of resin and faces the opening of the yoke housing 4 (brush holder main body 11a) and the opening of the control circuit housing 11b in the motor main body 2, and a part of the control circuit board 31 is formed. An opening end 21a (see FIG. 3) is provided. As shown in FIG. 2, the open end 21a of the gear housing 21 is screwed into a pair of flange portions 4c of the yoke housing 4 so as to sandwich the brush holder main body 11a (specifically, via an elastomer member). And is fixed with a screw 45 via an end (right end in FIG. 2) of the control circuit housing portion 11 b and the plate 44.

  As shown in FIGS. 1 and 2, the gear housing 21 is formed to extend in a cylindrical shape on the axial extension line of the rotary shaft 8, and the worm is driven and connected to the rotary shaft 8 so as to be integrally rotatable therewith. A worm accommodating portion 21b that accommodates the shaft 41 and rotatably supports the shaft 41 is provided. The gear housing 21 is formed in a flat disk shape that protrudes in the intersecting direction (right direction in FIGS. 2 and 3) intersecting the worm accommodating portion 21b (the axial direction X of the rotating shaft 8). A wheel accommodating portion 21c is provided as a gear accommodating portion that accommodates a worm wheel 42 meshed with the worm shaft 41 and rotatably supports the worm wheel 42. The direction in which the wheel accommodating portion 21c protrudes (the crossing direction) is a direction in which the wheel accommodating portion 21c faces the control circuit accommodating portion 11b (aligned along the axial direction X) as shown in FIG. The control circuit housing portion 11b is fixed to the end surface (the opening end portion 21a) on the motor main body 2 side along the axial direction X in the wheel housing portion 21c.

  The wheel accommodating portion 21c has an opening 21d (see FIG. 1) for inserting the worm wheel 42, and a cover plate 51 as a cover member is fixed to the opening 21d. An output shaft 42a that rotates integrally with the worm wheel 42 is exposed at the shaft center of the wheel receiving portion 21c on the side where the cover plate 51 is not fixed (the front side in FIG. 2).

  Specifically, in the periphery of the wheel housing portion 21c in the gear housing 21, on the side to which the control circuit housing portion 11b is fixed, as shown in FIG. 4, the fixing for penetrating along the axial direction of the worm wheel 42 A hole 21e is formed. As shown in FIGS. 1 and 2, a locking portion 21f is formed around the wheel accommodating portion 21c in the gear housing 21 on the opposite side of the fixing hole 21e by 180 °.

On the other hand, fixing claws 51a and 51b are formed on the outer peripheral edge of the cover plate 51 at intervals of 180 ° corresponding to the fixing holes 21e and the locking portions 21f.
Then, the end portions 51c and 51d of the fixing claws 51a and 51b are caulked (bent inward in the radial direction) on the side where the cover plate 51 of the gear housing 21 is not fixed (the front side in FIG. 2), so that the cover plate 51 is fixed to the opening 21d. The fixing claw 51a is caulked at the tip 51c in a state of being penetrated through the fixing hole 21e.

  Here, as shown in FIG. 3, the wheel housing portion 21 c is fixed to the wheel housing portion 21 c and the cover plate 51 on the surface on the arrangement side of the control circuit housing portion 11 b (the opening end portion 21 a). A notch 21g that is connected along the substantially axial direction of the rotary shaft 8 is formed up to (the tip portion 51c). That is, the thickness of the portion of the gear housing 21 where the fixing hole 21e (see FIG. 4) is formed (thickness along the axial direction of the worm wheel 42) is the same in the entire direction of the opening end 21a. Although it is thinner than the thickness, the position of the front end portion 51c of the fixed claw 51a is a position that is recessed in the direction along the axial direction of the worm wheel 42 (backward direction in FIG. 2), but corresponds to the front end portion 51c. The notch 21g is formed by forming the opening end portion 21a thin only at the position. Note that reducing the thickness of the gear housing 21 where the fixing hole 21e (see FIG. 4) is formed contributes to reducing the material cost of the gear housing 21 and the material cost of the fixing claw 51a. In the present embodiment, the thickness of the control circuit housing portion 11b (specifically, the base portion 11c) (the thickness along the axial direction of the worm wheel 42) is equal to the notch 21g of the opening end portion 21a. The control circuit accommodating portion 11b (base portion 11c) is fixed to the open end 21a so as to close the notch 21g.

  And the manufacturing method of this motor 1 is substantially the above-mentioned through the notch 21g before arrange | positioning the said control circuit accommodating part 11b in the said motor main body 2 side along the said axial direction X of the wheel accommodating part 21c. A “fixing step” of fixing the fixing portion (the tip portion 51c) with a jig 61 (see FIGS. 6A and 6B) from a direction along the axial direction X is provided.

  Specifically, in the present embodiment, first, in the brush holder member 11 including the control circuit housing portion 11b and the gear housing 21 (see FIG. 4) before fixing the motor body 2 (yoke housing 4), the wheel housing portion 21c. 21d so that the cover plate 51 is placed over the opening 21d (see FIG. 1), and as shown in FIGS. 5 and 6A, the tip portion 51c of the fixing claw 51a that is not caulked is inserted into the fixing hole. It protrudes from 21e. At this time, the tip portion 51d of the fixing claw 51b which is not crimped is also projected to the side where the cover plate 51 of the gear housing 21 is not fixed (the front side in FIG. 2) at the position of the locking portion 21f (illustrated in the drawing). Abbreviation).

  The cover plates 51 are crimped (bend inward in the radial direction) by crimping the tip portions 51c and 51d of the fixing claws 51a and 51b on the side of the gear housing 21 where the cover plate 51 is not fixed (the front side in FIG. 2). Is fixed to the opening 21d.

  At this time, using a jig 61 (see FIGS. 6A and 6B) that can be driven along the substantially axial direction of the rotary shaft 8 through the notch 21g (see FIGS. 3 and 5), The distal end portion 51c of the fixed claw 51a is bent and caulked from the direction along the substantially axial direction. In the present embodiment, the direction along the substantially axial direction of the rotating shaft 8 to which the jig 61 is driven is more specifically the rotating shaft 8 on a plane along the plane perpendicular to the axis of the worm wheel 42. This is a direction slightly inclined with respect to the axial direction X.

  Then, after the “fixing step”, in the “assembly step”, the gear housing 21, the brush holder member 11, and the motor body 2 (yoke housing 4) are assembled while accommodating the control circuit board 31.

Next, characteristic effects of the above embodiment will be described below.
(1) The surface of the wheel accommodating portion 21c on the arrangement side of the control circuit accommodating portion 11b (the opening end portion 21a) extends to the fixing portion (the tip portion 51c) between the wheel accommodating portion 21c and the cover plate 51. A notch 21g connected along the substantially axial direction of the rotating shaft 8 is formed. Therefore, as compared with the case where the notch 21g is not formed, there is less restriction on the working space when fixing the fixing portion (the tip portion 51c) between the wheel accommodating portion 21c and the cover plate 51. Then, as in the present embodiment, before the control circuit housing portion 11b is disposed with respect to the gear housing 21 in the fixing step, the jig 61 is substantially turned from the axial direction through the notch 21g. Fixing the fixing portion between the wheel housing portion 21c and the cover plate 51, specifically, by crimping the tip 51c of the fixing claw 51a protruding from the fixing hole 21e, the fixing operation can be easily performed.

  (2) Since the control circuit housing portion 11b is integrally formed with the brush holder member 11 having the brush holder body portion 11a interposed between the motor body 2 and the gear housing 21, the brush holder body portion The number of parts is smaller than that of a separate unit.

  (3) Since the control circuit housing portion 11b is fixed to the surface (the opening portion 21a) of the wheel housing portion 21c on the side where the control circuit housing portion 11b is disposed so as to close the notch 21g, compared to a case where the control circuit housing portion 11b is not fixed. Thus, its own strength (rigidity) is increased, and its own deformation and breakage are reduced.

The above embodiment may be modified as follows.
In the above embodiment, the notch 21g is formed on the surface of the wheel accommodating portion 21c on the side where the control circuit accommodating portion 11b is disposed (the opening end portion 21a), but the notch 21g is as shown in FIG. The hole 21h may be changed. That is, as shown in FIG. 7, unlike the above embodiment, the thickness along the axial direction of the worm wheel 42 is substantially constant at the opening end 21a, and the tip end portion 51c of the opening end 21a is substantially constant. And a hole 21h penetrating along the axial direction X of the rotary shaft 8 is formed at a position corresponding to. Even in this case, for example, substantially in the same manner as in the above-described embodiment, before the control circuit housing portion 11b is disposed with respect to the gear housing 21 in the fixing step, the axial direction is substantially from the hole 21h. The jig 61 can be easily fixed by caulking the tip 51c of the fixing claw 51a protruding from the fixing hole 21e.

  In the above embodiment, the control circuit housing portion 11b is integrally formed with the brush holder member 11 having the brush holder main body portion 11a interposed between the motor main body 2 and the gear housing 21. It is good also as what is provided in the same position as a separate body from the brush holder main-body part 11a.

  In the above embodiment, the control circuit housing portion 11b is fixed to the surface (the opening portion 21a) of the wheel housing portion 21c on the side where the control circuit housing portion 11b is disposed so as to close the notch 21g. However, the present invention is not limited to this, and the wheel housing portion 21c may not be fixed to the surface on the side where the control circuit housing portion is disposed (slightly separated without contacting). In the above embodiment, the control circuit accommodating portion 11b accommodates most of the control circuit board 31, and a part of the control circuit board 31 is accommodated in the gear housing 21 (open end 21a). The control circuit housing portion in this other example houses the control circuit board alone.

  In the above embodiment, the cover plate 51 is fixed to the wheel accommodating portion 21c (opening 21d) by caulking the tip 51c of the fixing claw 51a protruding from the fixing hole 21e. The fixing part) is not limited to this, and may be fixed by other methods and structures. For example, a caulking method may be used in which a part of an annular flange erected along the outer periphery of the cover plate 51 is crushed and deformed by a jig from the radial direction of the cover plate 51. By doing in this way, the fixed nail | claw 51a can be abolished and the positioning of the circumferential direction of the cover plate 51 becomes unnecessary. Moreover, in the said embodiment and this another example, it is not necessary to use the said jig | tool 61, You may make it fix using another jig | tool and an apparatus.

  In the above embodiment, the motor 1 is used as a drive source for the power window device. However, the motor 1 may be used as a drive source for another device such as a wiper device.

The front view of the motor in this Embodiment. The rear view of the motor in this Embodiment. FIG. 2 is a partially exploded perspective view of a motor in the present embodiment. FIG. 3 is a partially enlarged perspective view of a gear housing in the present embodiment. The perspective view for demonstrating the manufacturing method of the motor in this Embodiment. (A) (b) The schematic diagram for demonstrating the manufacturing method of the motor in this Embodiment. The partially expanded perspective view for demonstrating the motor in another example.

Explanation of symbols

  DESCRIPTION OF SYMBOLS 2 ... Motor main body, 8 ... Rotating shaft, 11 ... Brush holder member, 11a ... Brush holder main body part, 11b ... Control circuit accommodating part, 21 ... Gear housing, 21c ... Wheel accommodating part (gear accommodating part), 21d ... Opening part 21e: fixing hole, 21g: notch, 21h: hole, 31: control circuit board (control circuit member), 42: worm wheel (reduction gear), 51a: fixing claw, 51c: tip of fixing claw (fixing) Part), 61 ... jig, X ... axial direction of the rotation axis.

Claims (5)

A motor main body that rotationally drives the rotary shaft, a gear housing that is connected to the motor main body and receives a reduction gear that is drivingly connected to the rotary shaft, and a control circuit member that controls the motor main body are received. And a control circuit housing for
The gear housing includes a gear accommodating portion for accommodating the reduction gear that protrudes in an intersecting direction intersecting the axial direction of the rotation shaft, and an opening portion for inserting the reduction gear of the gear accommodating portion. Is the one to which the cover member is fixed,
In the motor, the control circuit housing portion is disposed on the motor body side along the axial direction of the gear housing portion,
A notch or a hole is formed on the surface of the gear housing portion of the gear housing on the side where the control circuit housing portion is disposed so as to be connected substantially along the axial direction to the fixing portion of the gear housing portion and the cover member. Motor characterized by that. The motor according to claim 1,
The motor according to claim 1, wherein the control circuit housing portion is formed integrally with a brush holder member having a brush holder body portion interposed between the motor body and the gear housing. The motor according to claim 2,
The motor, wherein the control circuit housing portion is fixed to a surface of the gear housing portion on the side where the control circuit housing portion is disposed so as to close the notch or the hole. The motor according to any one of claims 1 to 3,
The fixing portion protrudes from the fixing hole and is caulked with the fixing claw formed on the cover member passing through the fixing hole formed in the gear housing. The motor characterized by being. A method for manufacturing a motor according to any one of claims 1 to 4,
Before disposing the control circuit housing portion on the motor body side along the axial direction of the gear housing portion, with a jig from a direction substantially along the axial direction via the notch or the hole. A method for manufacturing a motor, comprising a fixing step of fixing the fixing portion.

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