JP5038107B2 - Electric kettle manufacturing method - Google Patents

Description

The present invention relates to a method for manufacturing an electric kettle.

  Some conventional electric kettles use a dedicated power supply controller, and use a bimetal for air-spreading detection. However, in the unlikely event that the bimetal is defective or tilted when the power supply controller is attached to the product heater, it remains energized. Since the electric kettle is usually a large electric power, there is a problem that when the energization is continuous, the heating means abnormally heats and the outer resin parts melt.

  In addition, it is excessive for reasons such as a short circuit inside the product such as a lead wire, a short circuit inside the heater, or an increase in contact resistance between the two components of the power supply unit, causing the resin part to deform and short circuit internally. There is a risk of current flowing, which causes a problem of damage to components inside the power supply.

The present invention has been made in view of the above-described conventional problems, and can prevent malfunctions such as melting of the outer resin parts when emptying, and can prevent damage to components inside the power supply due to overcurrent flowing. It is an object to provide a method for producing a kettle.

As means for solving the above-mentioned problems, an electric kettle manufacturing method according to the present invention includes a cylindrical main body, an inner container accommodated in the main body, and heating disposed on the bottom outer surface of the inner container. Means, an upper connector attached to the bottom of the inner container and electrically connected to the heating means, and the main body detachably mounted, electrically connected to the upper connector and a power source and a mounting table having a lower connector that is connected to,
The heating means and a temperature fuse provided in conductor to electrically connect the upper connector, in the manufacturing method of an electric kettle Ru into contact with said heating means by the fuse holding means temperature fuse,
The fuse holding means is made of metal,
A fixing portion attached to the attachment portion of the bottom outer surface of the inner container;
A standing wall extending downward from the fixed portion;
A holding portion extending from the standing wall toward the outside of the inner container, holding the thermal fuse and contacting the heating means;
With
When the fuse holding means is attached to the bottom of the inner container, the fixing portion is the attachment seat surface of the attachment portion and is furthest from the heating means in a state where the heating means and the holding portion are in contact with each other. And a fastening screw for attaching the fixing portion to the mounting seat surface is provided between the fixing portion and the mounting seat surface .

The electric kettle is provided with a thermal fuse in the lead wire that electrically connects the heating means and the upper connector, and the thermal fuse is abnormally heated by blowing it by contact with the heating means by the fuse holding means. Even in this case, the thermal fuse is blown by receiving heat from the heating means via the fuse holding means, and prevents electricity from flowing to the heating means. Therefore, by preventing abnormal heating of the heating means, problems such as melting of the outer resin parts can be prevented, and the safety of the electric kettle can be dramatically improved.

  Since the fixing portion of the fuse holding means is attached to the attachment portion on the outer surface of the bottom of the inner container, the fuse holding means can be reliably attached to the inner container. In addition, when the holding part that holds the thermal fuse comes into contact with the heating means, the heat from the heating means is transmitted in the order from the holding part to the standing wall and the fixed part, and the thermal fuse effectively detects abnormal heating of the heating means. Can do.

If it is the said structure, if a fixing | fixed part is fixed to an inner container, a holding | maintenance part will be urged | biased by the elasticity of the fuse holding means made of metal, and a holding | maintenance part can be press-contacted to a heating means . Therefore, the thermal fuse can be reliably brought into contact with the heating means via the holding portion .

When mounting the fuse holder on the bottom of the inner container, it is preferable to further Ru provided the deformation allowance of the retaining portion between the bottom surface of the upper end and the heating means of the temperature fuse.

  By providing the deformation allowance, the thermal fuse can be easily pressed against the heating means, and the thermal fuse can be easily inserted into the fuse holding means.

  It is preferable that the electric kettle further includes a current fuse in a conductive wire that electrically connects the lower connector and a power source.

  The electric kettle further includes a current fuse in the conductor that electrically connects the lower connector and the power source, so that the current fuse is blown even if an overcurrent flows, and the conductor that connects the lower connector and the power source. Is blocked and electricity is prevented from flowing, so that damage to the components inside the power supply can be prevented.

According to the electric kettle of the present invention, even if the bimetal is defective when the heating means is abnormally heated, a thermal fuse is provided on the conductive wire that electrically connects the heating means and the upper connector, and the thermal fuse is heated. By making contact with the means, the thermal fuse is melted by receiving heat from the heating means, interrupts the conductive wire, and prevents electricity from flowing to the heating means. Therefore, by preventing abnormal heating of the heating means, problems such as melting of the outer resin parts can be prevented, and the safety of the electric kettle can be dramatically improved.

  Since the fixing portion of the fuse holding means is attached to the attachment portion on the outer surface of the bottom of the inner container, the fuse holding means can be reliably attached to the inner container. The holding part of the fuse holding means having the fixing part and the standing wall extending from the fixing part and the holding part extending from the standing wall to hold the temperature fuse comes into contact with the heating means, so that the heat from the heating means is transferred from the holding part to the temperature fuse. Because the heat is transmitted in the order of the standing wall and the fixed portion, the thermal fuse can effectively detect abnormal heating of the heating means. Further, the heat of the heating means can be transmitted without loss without escaping to the fixed portion before the heat is transmitted to the temperature fuse.

When the metal fuse holding means is attached to the bottom of the inner container, the fixing portion is the mounting seat surface of the attachment portion and the end portion farthest from the heating means in a state where the heating means and the holding portion are in contact with each other. And abut first. Furthermore, if the fastening portion of the mounting screw is provided between the fixing portion and the mounting seat surface, when the fixing portion is fixed to the inner container, the holding portion is caused by the elasticity of the metal fuse holding means. The holding portion can be pressed against the heating means . Therefore, the thermal fuse can be reliably brought into contact with the heating means via the holding portion .

When attaching the fuse holding means to the bottom of the inner container, the temperature fuse can be easily pressed against the heating means by providing a deformation allowance for the holding part between the upper end of the temperature fuse and the heating means. The temperature fuse can be easily inserted into the fuse holding means.

  In addition, by providing a current fuse in the conductor that electrically connects the lower connector and the power source, the current fuse is blown even if an overcurrent flows, and the conductor connecting the lower connector and the power source is cut off. Damage to components inside the power supply can be prevented.

  Next, embodiments of the present invention will be described in detail with reference to the accompanying drawings.

  1-3 shows an electric kettle 1 according to an embodiment of the present invention. As shown in FIG. 3, the electric kettle 1 is attached to an inner container 2 that stores liquid, a main body 3 that stores the inner container 2, a lid body 4 that opens and closes an upper end opening of the main body 3, and a lower end of the main body 3. A bottom body 5 and a mounting table 6 engaged with the bottom body 5.

  As shown in FIG. 2, the bottom connector of the bottomed inner container 2 is electrically connected to the upper connector 7 that is supplied with electricity by engaging with the mounting table 6, and the inner container is electrically connected to the upper connector 7. 2, an annular aluminum brazing heater (heating means) 8 for heating 2, a temperature fuse 10 disposed on a lead 9 electrically connecting the upper connector 7 and the aluminum brazing heater 8, and an aluminum brazing aluminum holding the temperature fuse 10. A fuse holder (fuse holding means) 11 that contacts the brazing heater 8, and a holder mounting leg (mounting portion) 13 (see FIG. 3) that is screwed with a screw (mounting screw) 12a for mounting the fuse holder 11 to the outer surface of the bottom portion; Between the aluminum brazing heater 8 and the upper connector 7, a bottom body mounting leg 14 that is screwed with a screw 12b for mounting the bottom body 5 to the main body 3 is disposed.

  As shown in FIG. 4, the metal fuse holder 11 according to the present invention includes a fixing portion 16 having a hole 15 through which a screw 12 a screwed to the holder mounting leg 13 is inserted, and an obtuse angle with the fixing portion 16. A vertical wall 17 extending downward from the vertical wall 17, and a holding portion 18 that forms an obtuse angle with the vertical wall 17 and extends outward from the vertical wall 17 to hold the two thermal fuses 10 in the vertical and horizontal directions and to contact the aluminum brazing heater 8. And is formed from. The fixed portion 16 is formed with two ridges 19a extending outward to increase the rigidity.

  As shown in FIG. 5, the holding portion 18 further includes a holding lower surface 21 extending outward from the standing wall 17, a holding outer surface 22 extending upward from the holding lower surface 21, and an obtuse angle with the holding outer surface 22. The holding upper surface 23 extends inward from the holding upper surface 23, and the holding inner surface 24 extends downward from the holding upper surface 23. A part of the holding upper surface 23 is in contact with the aluminum brazing heater 8. Similar to the fixing portion 16, two ridges 19 b are formed on the holding lower surface 21, and the rigidity is higher than that of the holding outer surface 22 and the holding upper surface 23. A long hole 25 for inserting the holding inner surface 24 is formed in the holding lower surface 21. The central portion of the holding upper surface 23 on the side of the holding inner surface 24 and the holding inner surface 24 are formed to be narrower and are less rigid than the fixing portion 16 and the holding lower surface 21. On both side ends of the holding upper surface 23, pressing pieces 26 for pressing the thermal fuse 10 are projected.

  The main body 3 includes a cylindrical body 27 and a handle portion 28 disposed at the rear of the body 27.

  The lid 4 is attached so as to be freely opened and closed around a hinge 29 (see FIG. 10) provided on the rear end side. By opening the lid 4, the liquid can be poured into the inner container 2. A spout 31 is formed in front of the lid 4 to discharge the liquid in the inner container 2.

  The bottomed bottom body 5 is formed with a hole 33a for the upper connector 7 and the lower connector 32 to engage with each other. The bottom body 5 is attached to the inner container 2 by inserting the screw 12b through the hole 33b of the bottom body 5 and screwing it with the bottom body mounting leg 14 at the bottom of the inner container 2.

  On the upper surface of the mounting table 6, a lower connector 32 having a circular cross section is disposed upward. The lower connector 32 is electrically connected to an electric cord (conductor) 34 (see FIG. 8) inserted into a power source (not shown), and is electrically connected to the aluminum brazing heater 8 via the upper connector 7 at the bottom of the inner container 2. Supply. As shown in FIG. 8, a current fuse 35 is connected to the electric cord 34, and the current fuse 35 is fixed inside the mounting table 6.

  FIG. 9 shows a circuit diagram of the electric kettle 1. A lower connector 32 is connected between both terminals of the alternating current 37 via a current fuse 35. Two switches 38 a and 38 b are connected in parallel to the upper connector 7 that is electrically connected to the lower connector 32. The switches 38a and 38b are turned on or off by the trilever 39, and are turned on in the figure. When the tri-lever 39 is pressed downward by a bimetal 41a that presses the pressing portion 40 at the upper left end or is actuated by steam at the time of boiling, the tri-lever 39 rotates around the shaft 42 counterclockwise in the figure, and the switch 38a. , 38b are turned off and pushed upward to turn clockwise to turn on the switches 38a, 38b. The thermal fuse 10 is connected to the switches 38a and 38b through the terminal 43. An aluminum brazing heater 8 is connected to the thermal fuse 10 via a terminal 43, and a lamp 44 and a resistor 45 are connected in parallel with the aluminum brazing heater 8. Bimetals 41 b and 41 c are in contact with the aluminum brazing heater 8. When the aluminum brazing heater 8 is abnormally heated and the bimetals 41b and 41c are deformed, the switches 38a and 38b are turned off.

  When the fuse holder 11 according to the present invention is attached to the bottom of the inner container 2, the temperature fuse 10 is first inserted into the holding portion 18 and held using the elasticity of the pressing piece 26. By providing the fixing portion 16 with the deformation allowance B, the thermal fuse 10 can be easily inserted into the holding portion 18. Next, the holding upper surface 23 is brought into contact with the lower surface of the aluminum brazing heater 8 (see FIG. 5). Subsequently, the screw 12a is inserted into the hole 15 of the fixing portion 16 and screwed into the holder mounting leg 13 to attach the fixing portion 16 to the holder mounting leg 13 (see FIG. 6). At this time, a fastening allowance A of the screw 12a is provided between the fixed portion 16 and the mounting seat surface 13a of the holder mounting leg 13, and the fixed portion is provided between the upper end of the thermal fuse 10 and the aluminum brazing heater 8. Sixteen deformation margins B are provided. By providing the deformation allowance B, the thermal fuse 10 can be easily pressed against the aluminum brazing heater 8. The fuse holder 11 is made of metal, and when the fuse holder 11 is attached to the bottom of the inner container 2, the fixing part 16 is placed on the outer surface of the bottom of the inner container 2 with the aluminum brazing heater 8 and the holding upper surface 23 in contact with each other. By first contacting the mounting seat surface 13a of the disposed holder mounting leg 13 and the end farthest from the aluminum brazing heater 8, the fixed portion 16 having higher rigidity due to the tightening margin A as the screw 12a is tightened. The deformed spring force is transmitted to the holding upper surface 23 of the holding portion 18, and the holding upper surface 23 having low rigidity is easily deformed and pressed against the aluminum brazing heater 8 (see FIG. 7). Accordingly, since the fuse holder 11 can be securely attached to the inner container 2 and the holding portion 18 is pressed against and contacts the aluminum brazing heater 8, the temperature fuse 10 can heat the aluminum brazing heater 8 through the holding portion 18. It can be detected reliably. In addition, heat from the aluminum brazing heater 8 is transmitted from the holding upper surface 23 to the holding outer surface 22, the holding lower surface 21, the standing wall 17, and the fixing portion 16 in this order, so that the heat of the aluminum brazing heater 8 is fixed before being transmitted to the thermal fuse 10. The temperature fuse 10 can effectively detect abnormal heating of the aluminum brazing heater 8 because it does not escape to the portion 16.

  In the electric kettle 1 having the above-described configuration, when water is poured into the inner container 2 of the main body 3 and placed on the mounting table 6 and a power button (not shown) is pressed, the pressing portion 40 of the trilever 39 is pressed upward, and the switches 38a and 38b. Is turned on, and a current flows from the power source (not shown) to the aluminum brazing heater 8 through the electric cord 34 and the upper and lower connectors 7 and 32. Thereby, the aluminum brazing heater 8 heats the liquid in the inner container 2. When the liquid boils, the bimetals 41b and 41c are actuated by the vapor temperature, the switches 38a and 38b are turned off, and the current is cut off. Current is supplied in the absence of water, current is supplied until the water is emptied due to a failure of the bimetal 41b, 41c, or the upper connector 7 is tilted when being attached to the aluminum brazing heater 8. If it does, it will remain energized and will be idle. Since the electric kettle 1 is usually a large electric power, when it is continuously energized, the aluminum brazing heater 8 is abnormally heated and the outer resin melts.

  However, a thermal fuse 10 is provided on the conductor 9 that electrically connects the aluminum brazing heater 8 and the upper connector 7, and the thermal fuse 10 is brought into contact with the lower surface of the aluminum brazing heater 8 via the fuse holder 11. Even if the bimetal 41b, 41c is defective when the aluminum brazing heater 8 is abnormally heated, the temperature fuse 10 is blown by the heat of the aluminum brazing heater 8, cuts off the conductive wire 9, and electricity is supplied to the aluminum brazing heater 8. Stop flowing. Therefore, by preventing abnormal heating of the aluminum brazing heater 8, problems such as melting of the outer resin parts can be prevented, and the safety of the electric kettle 1 can be dramatically improved.

  In addition, it is excessive for reasons such as a short circuit inside the product such as a lead wire, a short circuit inside the heater, or an increase in contact resistance between the two components of the power supply unit, causing the resin part to deform and short circuit internally. There is a risk of current flow, which can damage components inside the power supply. However, since the current fuse 35 is provided in the conducting wire 34 that electrically connects the lower connector 32 and a power source (not shown), the current fuse 35 is blown even if an overcurrent flows, and the lower connector 32 Since the conductor 34 that connects the power source (not shown) is cut off to prevent electricity from flowing, it is possible to prevent damage to the components inside the power source.

  FIG. 10 shows a modification of the embodiment, and includes a microcomputer 47 as a control means. The microcomputer 47 is disposed between the body 27 and the inner container 2, and a melody or buzzer notification means 48 is disposed above the microcomputer 47. A thermistor (temperature detection means) 49 that detects the temperature of the liquid in the inner container 2 and a heat retaining heater 50 that retains the liquid in the inner container 2 are disposed on the outer surface of the bottom of the inner container 2. On the side surface of the body 27, a display unit 51 that displays a liquid temperature, such as a liquid crystal display panel, is disposed. The microcomputer 47 receives the signal from the thermistor 49, controls the aluminum brazing heater 8, the heat retaining heater 50, and the melody or buzzer notifying means 48, and executes each control of boiling, heat retaining and melody notifying.

  Thus, the electric kettle 1 using the microcomputer 47 energizes the aluminum brazing heater 8 to heat the liquid. Next, the time until the liquid temperature detected via the thermistor 49 reaches a predetermined temperature is measured, the capacity of the liquid stored in the inner container 2 is determined based on the time, and the subsequent heating is performed according to the capacity. Set the time. After that, when the heating time elapses, the liquid boils, the energization to the aluminum brazing heater 8 is stopped, and after a predetermined time, the microcomputer 47 operates the melody or buzzer notification means 48 to output a notification sound to notify the boiling. It is. By setting the heating time after a predetermined temperature according to the volume of the liquid, it is possible to reliably suppress the vapor released from the electric kettle 1 when the liquid is boiled.

  After boiling the liquid, it is determined based on a signal from the thermistor 49 whether or not the temperature of the liquid in the inner container 2 is equal to or higher than the set heat retention temperature. When the temperature is not higher than the heat retention temperature, the microcomputer 47 turns on the heat retention heater 50. By repeating this, the liquid in the inner container 2 can be kept warm at the set warming temperature.

  When the thermistor 49 detects that the temperature is equal to or higher than a predetermined temperature, the microcomputer 47 cuts off the energization to the aluminum brazing heater 8, thereby preventing emptying.

  Further, the temperature detected by the thermistor 49 can be displayed on the display unit 51.

The disassembled perspective view of the electric kettle which concerns on embodiment of this invention. The bottom view of the electric kettle main body concerning the embodiment of the present invention. FIG. 3 is a partial cross-sectional view taken along the line II in FIG. 2. The perspective view of the fuse holder which concerns on embodiment of this invention. The side view which shows the state which made the fuse holder which concerns on embodiment of this invention contact | abutted to the aluminum brazing heater. The side view which shows the state which made the fuse holder which concerns on embodiment of this invention contact | abut to the aluminum brazing heater and the holder attachment leg. The side view which shows the state which attached the fuse holder which concerns on embodiment of this invention to the bottom body. The top view which shows the state which attached the current fuse which concerns on embodiment of this invention to the mounting base. The circuit diagram which shows the connection state from the power supply of the electric kettle which concerns on embodiment of this invention to an aluminum brazing heater. The II-II line | wire partial sectional view of FIG.

Explanation of symbols

DESCRIPTION OF SYMBOLS 1 Electric kettle 2 Inner container 3 Main body 4 Lid body 5 Bottom body 6 Mounting stand 7 Upper connector 8 Aluminum brazing heater (heating means)
9 Conductor 10 Thermal fuse 11 Fuse holder (fuse holding means)
12a Screw (Mounting screw)
13 Holder mounting leg (mounting part)
16 Fixing part 17 Standing wall 18 Holding part 34 Electric cord (conductor)
35 Current fuse A Fastening allowance B Deformation allowance

Claims (3)

A cylindrical main body, an inner container housed in the main body, heating means disposed on the outer surface of the bottom of the inner container, and attached to the bottom of the inner container and electrically connected to the heating means An upper connector, and a mounting table on which the main body is detachably mounted, and has a lower connector electrically connected to the upper connector and connected to a power source ,
The heating means and a temperature fuse provided in conductor to electrically connect the upper connector, in the manufacturing method of an electric kettle Ru into contact with said heating means by the fuse holding means temperature fuse,
The fuse holding means is made of metal,
A fixing portion attached to the attachment portion of the bottom outer surface of the inner container;
A standing wall extending downward from the fixed portion;
A holding portion extending from the standing wall toward the outside of the inner container, holding the thermal fuse and contacting the heating means;
With
When the fuse holding means is attached to the bottom of the inner container, the fixing portion is the attachment seat surface of the attachment portion and is furthest from the heating means in a state where the heating means and the holding portion are in contact with each other. A method of manufacturing an electric kettle , comprising: firstly abutting an end of the mounting portion; and a fastening margin for a mounting screw for mounting the fixing portion on the mounting seat surface between the fixing portion and the mounting seat surface . When mounting the fuse holder on the bottom of the inner container, further electrical of claim 1, characterized in that Ru is provided a deformation margin of the holding portion between the upper end and the heating means of the temperature fuse Kettle manufacturing method . The electric kettle further comprises:
Wherein the lower connector and the power supply and wire for electrically connecting, electric kettle method according to claim 1 or 2, characterized in that a current fuse.

Images