JP5028288B2 - Self-luminous device construction jig and installation method - Google Patents

Description

  The present invention relates to a construction jig used for installing a self-light-emitting device that is buried in an installation surface and evokes its presence by light emission, and an installation method using the same.

  Various inventions have been disclosed for self-luminous devices embedded and fixed on the installation surface. For example, Patent Document 1 further includes an outer case provided with an opening in the upper portion, and an inner case formed so that light passes through at least the upper surface and can be detachably stored in the outer case. There is disclosed a road fence characterized in that a light receiving part of a battery and illuminance detection means and a light emitting part of a light emitting element are arranged in the interior case as desired on the upper surface.

JP 2007-291650 A

Also, when installing a self-luminous product, a method of drilling to an appropriate depth when drilling a buried hole for installing the self-luminous product so that the height of the self-luminous device relative to the installation surface is properly positioned, A method of attaching a self-luminous product and a construction jig for adjusting the height of the installation surface and removing the construction jig after fixing the self-luminous product is used.

  A self-luminous device such as Patent Document 1 having a main body having a self-luminous function and an outer frame capable of storing the main body is generally performed in a state where the main body is accommodated in the outer frame when installed. There was a risk of accidentally damaging the body during installation. In addition, if it is not necessary to replace the self-luminous product after installation, only the main body may be embedded without using the outer frame. The construction jig for adjusting the height of the light emitting device and the installation surface was created by using a dedicated construction jig for the main body and a construction jig for the outer frame. There were problems such as wrong construction jigs.

  Therefore, in the present invention, in the installation of a main body having a self-luminous function and a self-luminous device provided with an outer frame that can accommodate the main body, the main body is not damaged at the time of installation. It is intended to provide an installation method and a construction jig that does not occur.

In order to achieve the above object, the present invention is configured as follows.
That is, the construction jig for the self-light-emitting device according to the present invention is a construction jig for installing the self-light-emitting device so as to be flush with the installation surface, and is provided on the surface of the elongated flat plate portion. One foot is provided, and a projecting portion is provided on the back surface of the flat plate portion, and a second foot is provided on the upper surface of the projecting portion, so that the first foot is provided on the upper surface of the self-luminous device. For the self-light-emitting device provided with a recessed portion into which the portion can be inserted, the first foot portion is inserted into the recessed portion, and the surface of the flat plate portion protruding outward is brought into contact with the installation surface Thus, the self-luminous device can be embedded flush with the installation surface, and a recess into which the second foot can be inserted at a position lowered from the upper surface of the self-luminous device by the height of the protruding portion. With respect to the provided self-light-emitting device, the second foot portion is inserted into the concave portion and a flat surface projecting outward is provided. By abutting the rear surface of the parts to the installation surface, it has been made so that it can be embedded flush the self light device with respect to the installation surface

  According to the construction jig for the self-luminous device according to the present invention, since the foot portion is first provided on the surface of the flat plate portion, a part of the flat plate portion of the construction jig is located outside the self-luminous device. If it is inserted into the recess provided in the first foot light-emitting device in a direction that protrudes to the surface, the surface of the flat plate portion that protrudes outside the light-emitting device is the same height as the upper end of the recess. . For this reason, for the self-luminous device in which a concave portion is formed at a position where the upper end of the concave portion is at the same height as the installation surface at the time of installation, if the first foot portion of the construction metal fitting is inserted into this concave portion, By inserting this self-luminous device into the drilled embedding hole and bringing the surface of the flat plate portion into contact with the installation surface, the self-luminous device can be fixed to be flush with the installation surface.

In addition, since the second foot portion is provided on the upper surface of the projecting portion projecting from the back surface of the flat plate portion of the construction jig, a part of the flat plate portion of the construction jig is located outside the self-luminous device. If the second foot is inserted into the recess provided in the self-light-emitting device in such a direction as to protrude, the surface of the flat plate portion that protrudes outside the self-light-emitting device is at the height of the protruding portion from the upper end of the recess. Located only above. Therefore, for a self-luminous device in which a recess is formed at a position where the upper end of the recess is lower than the installation surface during installation, a protruding portion having the same size as the difference in height between the installation surface and the upper end of the recess is formed. If the second foot part of the construction jig made is inserted into this recess, by inserting this self-luminous device into the embedded hole drilled in the installation surface and bringing the surface of the flat plate part into contact with the installation surface, The self-luminous device can be fixed in a state where it is flush with the installation surface.

In addition, since the first and second feet are each provided in one construction jig, it is possible to install two types of self-luminous devices with different recess formation positions in one construction jig. It can be done with a jig. For this reason, it is not necessary to prepare a dedicated construction jig, and it is possible to eliminate mistakes that make a mistake in the construction jig. Further, it is preferable that two kinds of self-luminous devices can be installed with one construction jig, so that the amount of construction jigs that become waste after installation can be reduced.

In addition, the self-light emitting device installation method according to the present invention includes a main body that emits light emitted from a light-emitting unit installed therein to evoke its presence, and an outer frame that detachably accommodates the main body from above A self-light-emitting device comprising: the self-light-emitting device according to claim 1, wherein the main body is housed in the outer frame and is embedded and fixed in a buried hole in the installation surface. Using a construction jig, a first part provided on a projecting part projecting from the back surface of the flat plate part in such a direction that a part of the flat plate part of the construction jig projects outward from the outer frame. the second thought unit, only in the height of the lowered position of the projecting portion from an upper surface of the outer frame, and inserted into a recess provided on the upper surface of the stepped portion formed on the inner peripheral wall of the outer frame, the said plate Before the back surface is brought into contact with the top surface of the outer frame and the outer frame is inserted into the embedded hole in the installation surface in this state and protrudes outward from the outer frame. Is brought into contact with the rear surface of the flat plate portion to the installation surface of the periphery of the buried hole fixing the outer frame in this state, the whereafter the working jig removed from the outer frame, the upper surface in the contained state of the outer frame A self-luminous device is embedded in a plane with respect to the installation surface by accommodating and fixing a main body that is substantially flush with the upper surface in the outer frame.

The self-light-emitting device installation method according to claim 1, wherein the light-emitting device includes a main body that emits light emitted from an interior light-emitting portion and emits light from a light-transmitting member. Using a jig, the first foot provided on the surface of the flat plate portion was provided on the upper surface of the main body in such a direction that a part of the flat plate portion of the construction jig protruded outward from the main body. Inserted in the recess, the surface of the flat plate portion is in contact with the upper surface of the main body and inserted in the embedded hole in the installation surface in that state, the surface of the flat plate portion protruding outward of the main body is around the embedded hole The self-luminous device is embedded flush with the installation surface by abutting against the installation surface and fixing the main body in that state, and then removing the construction jig from the main body.

  According to the method for installing the self-light-emitting device according to the present invention, only the outer frame in a state where the main body of the self-light-emitting device including the main body and the outer frame is removed can be embedded and installed. The main body can be prevented from being damaged. In addition, it is preferable to fix the main body to the outer frame immediately before using the self-light-emitting device, because it is possible to prevent the main body from being damaged by an accident before use. In addition, since the insertion part of the construction jig is provided on the upper surface of the step part provided on the inner peripheral wall of the outer frame, when the main body is accommodated in the outer frame and fixed, the gap between the main body or the main body and the outer frame is eliminated. The insertion portion can be concealed by a sealing material or the like that closes, and it is possible to prevent the concave portion for inserting the construction jig from being tampered with and damaged, which is preferable.

  Moreover, if the recessed part which can insert the 1st leg part of the said construction jig in the upper surface of the main body of a self-light-emitting device is provided, the said construction jig will be prepared without preparing a separate construction jig. It is preferable that only the main body can be installed with the upper surface of the main body being flush with the installation surface.

  Moreover, since the outer frame accommodates the main body detachably from above, the construction jig can be brought into contact with the upper surface of the main body while the main body is accommodated in the outer frame, and the main body is accommodated in the outer frame. This is preferable because it can be installed at the same time, saving labor. Moreover, since it is also possible to install only the outer frame 2 using the construction jig as described above, the main body 1 and the outer frame 2 can be installed using one construction jig. This is preferable because no problems such as mistakes occur.

  According to the construction jig of the self-light-emitting device according to the present invention, no mistakes in the construction jig occur at the time of installation. Further, according to the method for installing the self-light-emitting device according to the present invention, the main body having the self-light-emitting function is not damaged during the installation.

An embodiment of the present invention will be specifically described with reference to the drawings.
FIG. 1 is a cross-sectional view showing an embodiment of the self-light-emitting device, FIG. 2 is a front view, a plan view, and a bottom view showing an embodiment of the construction jig for the self-light-emitting device, and FIG. FIG. 4 is a cross-sectional view showing one embodiment of a method for installing a self-light-emitting device according to the present invention and a plan view of the main part, and FIG. 4 is a cross-sectional view showing one form of a situation after the self-light-emitting device is installed. 5 is a cross-sectional view showing another embodiment of the method for installing the self-light-emitting device and a plan view of the main part. FIG. 6 is a cross-sectional view showing still another embodiment of the method for installing the self-light-emitting device. It is a top view of the principal part.

  In the drawings, reference numeral 1 denotes a main body. As shown in FIG. 1, the main body 1 is provided with a colorless and transparent cover material 12 so as to close the upper surface of the main body frame 11 having an upper opening, and a step is provided on the side edge of the cover material 12. A fixing member 13 that is fitted from above is provided on the step, and the fixing member 13 is fixed to the main body frame 11 with bolts (not shown), so that the cover member 12 is fixed to the main body frame 11. The fixing member 13 is attached over the entire periphery of the side edge of the cover member 12. The main body frame 11 may be made of a metal such as an aluminum casting or an aluminum die cast, but in the present embodiment, it is formed by injection molding a synthetic resin. The cover material 12 is a transparent polycarbonate resin injection molded product. The fixing material 13 is an aluminum casting.

  A light source 16, which is a chip-type light emitting diode, is attached to the light emitting substrate below the lower surface of the cover member 12. The optical axis of the light source 16 is set in the direction in which the cover member 12 is arranged or in a direction substantially perpendicular to the installation surface at the time of installation. A power storage unit 15, which is a lead storage battery, is provided between the cover material 12 and the light emitting substrate, and the electric power generated by the solar cell 14 provided at an appropriate position below the cover material 12 is stored, so that the nighttime In FIG. 2, the power stored in the light source 16 is supplied to cause the light source 16 to emit light.

  2 is an outer frame. In this embodiment, two step portions, that is, an inner step portion 23 and an outer step portion 22 are formed on the inner peripheral wall of the outer frame 2. A flange 17 is formed on the outer peripheral wall of the main body 1 in which the main body frame 11, the cover material 12, and the fixing material 13 are integrated. When the main body 1 is accommodated in the outer frame 2, the flange 17 is attached to the outer frame 2. It is placed on the upper side of the provided inner step portion 23 and stored so as to be placed inside the outer step portion 22. Further, when the main body 1 is housed in the outer frame 2, the upper surface of the fixing member 13 becomes almost the same height as the upper end surface of the side wall of the outer frame 2, and between the outer peripheral wall of the fixing member 13 and the inner peripheral wall of the outer frame 2. A gap is formed. The outer frame 2 uses an aluminum casting.

  3 is a sealing material. The sealing material 3 is sandwiched so as to close a gap formed between the outer peripheral surface of the side wall of the fixing member 13 and the inner peripheral surface of the side wall of the outer frame 2, and the main body 1 is elastically or adhesively bonded to the outer frame 2. It is fixed to. Further, the sealing material 3 is formed so that the upper surface of the fixing material 13, the upper end surface of the side wall of the outer frame 2, and the upper surface of the sealing material 3 are substantially flush when sandwiched. By forming and sandwiching the sealing material 3 so that they are flush with each other, a groove portion for storing water, sand, dust or the like is not formed in the upper portion of the gap between the fixing material 13 and the outer frame 2. Therefore, intrusion into the gap between the main body 1 and the outer frame 2 is suppressed. The material used for the sealing material 3 is preferably an elastic-molded packing, and ethylene-propylene rubber is preferred from the viewpoint of cost and durability. In addition, natural rubber, butadiene styrene rubber, neoprene, Butadiene acrylonitrile rubber, butyl rubber, ethylene propylene terpolymer, urethane resin, polyisobutylene resin, polyethylene resin, ethylene vinyl acetate copolymer, silicon resin, soft and hard vinyl chloride resin, styrene-butadiene, polyolefin, polyester, poly Elastic materials made of various synthetic rubbers such as vinyl chloride-based, polyurethane-based, and polyamide-based elastomers and synthetic resins can be used. Further, as the sealing material 3, an amorphous sealing agent that is in a paste form before filling and becomes a rubbery shape after being filled may be used, and a modified silicone type is preferably used from the viewpoint of cost and durability. In addition, silicone-based, polysulfide-based, acrylic urethane-based, polyurethane-based, acrylic-based, and butyl rubber-based sealing agents can be used.

  4 is a construction jig. As shown in FIG. 2, the construction jig 4 includes a flat plate portion 41, and a first foot portion 42 is provided on the surface of the flat plate portion 41. Further, a projecting portion 43 is provided on the back surface of the flat plate portion 41, and a second foot portion 44 is provided on the projecting portion 43. The construction jig 4 can be suitably made of a metal such as an aluminum alloy or casting excellent in formability, a synthetic resin, or the like.

  First, a method for installing the outer frame 2 using the second foot portion of the construction jig 4 will be described. That is, in FIG. 3, a recess 21 into which the second foot portion 44 of the construction jig 4 can be inserted is provided on the upper surface of the outer step portion 22 provided in the outer frame 2. A projecting portion 43 is provided on the back surface of the flat plate portion 41 of the construction jig 4, and the height of the projecting portion 43 is from the upper surface of the outer frame 2 to the upper surface of the outer step portion 22 provided with the recess 21. It is formed in the same size as the height. For this reason, the construction jig 4 is attached so that the back surface of the flat plate portion 41 comes into contact with the upper surface of the outer frame 2 when the second foot portion 44 is inserted into the recess 21. Thus, the outer frame 2 to which the construction jig 4 is attached so that the back surface of the flat plate portion 41 is brought into contact with the upper surface of the outer frame 2 and the flat plate portion 41 projects outward from the outer frame 2 is attached to the installation surface 5. It is inserted into the buried hole 51 drilled in. If the flat plate portion 41 projecting outward is brought into contact with the installation surface 5, the upper surface of the outer frame 2 becomes the same height as the installation surface 5.

  In this embodiment, the outer frame 2 has a rectangular shape in plan view, and the recesses 21 are formed at the corners of the outer frame 2, so that the protruding portion 43 provided on the construction jig 4 is outside. Although it is formed in a “<” shape corresponding to the inner peripheral wall of the frame 2, the shape of the protruding portion 43 is not limited to such a shape. For example, the recess 21 may be provided in a side portion of the outer frame 2, and the outer frame may have a round shape in plan view, so that the protruding portion 43 has a “one” character corresponding thereto. It may be formed in a circular shape or an arc shape. In this embodiment, the recess 21 is provided on the upper surface of the outer step portion 22 provided in the outer frame 2, but may be provided on the upper surface of the inner step portion 23. Further, in this embodiment, two step portions are formed on the outer frame 2, but the present invention is not limited to this form, and two or more step portions may be formed, or the outer step portion 22 and Only one of the inner step portions 23 may be formed.

  After the outer frame 2 having the construction jig 4 inserted therein is inserted into the embedded hole as described above, the mortar material 6 is filled into the gap between the inner wall of the embedded hole 51 and the outer wall of the outer frame 2. After the mortar material 6 is solidified and the outer frame 2 is fixed in the embedding hole 51, the construction jig 4 is removed, and the main body 1 and the sealing material 3 are attached. As shown in FIG. The Since the concave portion 21 is provided on the upper surface of the outer step portion 22 provided on the inner peripheral wall of the outer frame 2, the upper portion of the concave portion 21 is covered with the sealing material 3 and is not exposed to the outside after the self-luminous device is installed. It is possible to prevent mischief such as sharp objects being tampered with in the recess 21.

  Next, a method for using the first foot portion of the construction jig 4 will be described. That is, in FIG. 5, a recess 18 into which the first foot portion 42 of the construction jig 4 can be inserted is provided on the upper surface of the main body 1. Since the first foot portion 42 is provided on the surface of the flat plate portion 41, the surface of the flat plate portion 41 comes into contact with the upper surface of the main body 1 when the first foot portion 42 is inserted into the recess 18. A construction jig 4 is attached. In this way, the main body 1 to which the construction jig 4 is attached so that the surface of the flat plate portion 41 is brought into contact with the upper surface of the main body 1 and the flat plate portion 41 projects outward from the main body 1 is drilled in the installation surface 5. Insert into the buried hole 51 provided. If the flat plate portion 41 projecting outward is brought into contact with the installation surface 5, the upper surface of the main body 1 becomes the same height as the installation surface 5. Thereafter, the gap between the inner wall of the embedding hole 51 and the outer wall of the main body 1 is filled with the mortar material 6, and after the construction jig 4 is solidified, the installation of the main body 1 is completed.

  As shown in FIG. 6, when the main body 1 is accommodated in the outer frame 2 and the sealing material 3 is sandwiched, the upper surface of the fixing material 13, the upper end surface of the side wall of the outer frame 2, and the upper surface of the sealing material 3 are substantially flush. It becomes. For this reason, when the 1st leg part 42 is inserted in the recessed part 18 provided in the upper surface of the main body 1, the surface of the flat plate part 41 contact | abuts to the upper surface of the main body 1, the sealing material 3, and the outer frame 2. A construction jig 4 is attached. In this way, the self-light-emitting device with the construction jig 4 attached so that the surface of the flat plate portion 41 is brought into contact with the upper surface of the self-light-emitting device and the flat plate portion 41 projects outward from the outer frame 2 is installed on the installation surface. 5 is inserted into the buried hole 51 formed in the hole 5. If the flat plate portion 41 projecting outward is brought into contact with the installation surface 5, the upper surface of the light-emitting device becomes the same height as the installation surface 5. Thereafter, the space between the inner wall of the buried hole 51 and the outer wall of the outer frame 2 is filled with the mortar material 6, and after the construction jig 4 is solidified, the installation of the self-luminous device is completed.

It is sectional drawing of one Embodiment of a self-light-emitting device. It is the front view, top view, and bottom view of one Embodiment of the jig | tool for construction of the self-light-emitting device which concerns on this invention. (A) is a cross-sectional view showing an embodiment of a method for installing a self-luminous device according to the present invention, and (b) is a plan view of an essential part. It is sectional drawing which shows one form of the condition after installation of a self-light-emitting device. (A) is a cross-sectional view showing another embodiment of the method for installing the self-luminous device, and (b) is a plan view of the main part. (A) is a cross-sectional view showing still another embodiment of the method for installing the self-luminous device, and (b) is a plan view of the main part.

Explanation of symbols

DESCRIPTION OF SYMBOLS 1 Main body 11 Main body frame 12 Cover material 13 Fixing material 14 Solar cell 15 Power storage part 16 Light source 17 Gutter part 18 Recess part 19 Step part 2 Outer frame 21 Recess part 22 Outer step part 23 Inner step part 3 Sealing material 4 Construction jig 41 Flat part 42 First foot part 43 Projection part 44 Second foot part 5 Installation surface 51 Buried hole 6 Mortar material

Claims (4)

A construction jig for embedding and installing the self-light-emitting device flush with the installation surface, the first foot portion being provided on the surface of the elongated flat plate portion, and protruding to the back surface of the flat plate portion A self-luminous device in which a projecting portion is provided and a second foot portion is provided on the upper surface of the projecting portion, and a concave portion in which the first foot portion can be inserted is provided on the upper surface of the self-luminous device. On the other hand, the self-luminous device is flush with the installation surface by inserting the first foot portion into the recess and bringing the surface of the flat plate portion protruding outwards into contact with the installation surface. With respect to the self-luminous device that can be embedded and is provided with a recess into which the second foot can be inserted at a position that is lowered from the upper surface of the self-luminous device by the height of the protruding portion, the second foot is While being inserted into the recess, the back surface of the flat plate portion protruding outward is brought into contact with the installation surface, thereby Construction jig of the self-luminous device that is adapted may be embedded in flush with the installation surface of the light emitting device. The self-light-emitting device comprising: a main body that emits light emitted from a light-emitting unit installed therein to evoke the presence of the light-emitting member; and an outer frame that detachably accommodates the main body from above; A self-luminous device installation method for embedding and fixing in an embedding hole of an installation surface in a state where the main body is accommodated, wherein the construction jig of the self-luminous device according to claim 1 is used, and the flat plate of the construction jig is used. A second leg provided on the projecting portion projecting from the back surface of the flat plate portion in a direction such that a part of the portion projects outward from the outer frame. in the lowered position by the height, and inserted into a recess provided on the upper surface of the stepped portion formed on the inner peripheral wall of the outer frame, the back surface of said plate in this state is brought into contact with the upper surface of the outer frame Insert the outer frame into the embedding hole on the installation surface, and contact the back surface of the flat plate part projecting outward from the outer frame to the installation surface around the embedding hole So the outer frame is fixed in this state, the whereafter the working jig removed from the outer frame, a body top surface in the contained state is substantially flush with the upper surface of the outer frame and housed in the outer frame A self-luminous device installation method, wherein the self-luminous device is embedded flush with an installation surface by fixing the self-luminous device. It is the installation method of the self-light-emitting device provided with the main body which inject | emits the light emitted from the light-emitting part mounted internally from the translucent member, and arouses presence, Comprising: The jig | tool for construction of the self-light-emitting device of the said Claim 1 In a direction in which a part of the flat plate portion of the construction jig projects outward from the main body, the first foot portion provided on the surface of the flat plate portion is formed in the concave portion provided on the upper surface of the main body. Insert the surface of the flat plate portion into contact with the upper surface of the main body and insert the flat plate portion into the embedded hole on the installation surface in that state, and set the surface of the flat plate portion protruding outward from the main body to the installation surface around the embedded hole. The self-luminous device is embedded in a plane with respect to the installation surface by fixing the main body in that state and then removing the construction jig from the main body. Installation method. 4. A method of installing a self-light-emitting device according to claim 3, wherein a main body that emits light emitted from a light-emitting portion in which the self-light-emitting device is installed is emitted from a translucent member, and the main body is attached and detached from above. An installation method for a self-luminous device, comprising: an outer frame that can be accommodated; and a main body that is installed in the outer frame.

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