JP5021325B2 - Manufacturing method of basic steel pipe material for supporting train lines - Google Patents

Description

  TECHNICAL FIELD The present invention relates to a base material for fixing a steel pipe pillar that supports an arm and a beam to which various attachments for suspending a train line are attached and supports the beam, and is particularly filled with a hardening material for reinforcement. And the manufacturing method thereof.

Conventionally, in the field of construction and civil engineering, a so-called CFT structure that combines the combined effect of a steel pipe column and a concrete column that enhances the deformation performance as well as the load-bearing force by filling and integrating the concrete inside the steel tube column. Steel pipe concrete columns are known. As described in Patent Document 1, such a steel pipe concrete column is filled with concrete or mortar inside the steel pipe and centrifugally compacted.
Japanese Patent Laid-Open No. 5-138461

In the conventional steel pipe concrete column, a steel pipe having a relatively large diameter is used for compacting concrete or mortar, and it is difficult to apply to a narrow space beside a railroad rail as a support for a railway line suspension. Since many trains must be installed to suspend and support the train lines, there is a cost problem. Moreover, in the steel pipe pillar which has a hardening material inside, there exists a problem that the raindrop which penetrate | invaded in the steel pipe accumulates on the hardening material of a basic steel pipe material, and accelerates | stimulates deterioration of a steel pipe pillar.
Therefore, an object of the present invention is to provide a basic steel pipe material that has a necessary load bearing strength, can save space, can be manufactured at low cost, and is hardly deteriorated due to intrusion of water droplets.

In order to solve the above-described problems, in the first invention, a steel pipe column that supports a beam or an arm to which metal fittings for hanging a train line are attached is configured, and the steel pipe column main body 10 is connected to an end portion. In the basic steel pipe material 1 provided on the ground, the hard steel material 3 such as concrete or mortar is filled inside so as to reach the connection surface of the flange 4, and the flange 4 and the end face of the hard material material 3 are filled. The train wire supporting basic steel pipe material 1 is configured by providing grooves 4b and 3a that form drain holes for connecting the inside and the outside of the steel pipe column in a state of being coupled to the flange 10a of the steel pipe column main body 10.
In 2nd invention, in the manufacturing method of the basic steel pipe material 1, the rib 11a is the steel pipe 2 which has the flange 4 which previously formed the groove | channel 4b in the radial direction on the cover plate 11 in which the continuous rib 11a was formed. A method was adopted in which the hardened material 3 such as concrete or mortar was filled into the upright steel pipe 2 that was closely engaged and matched with the groove 4b, and the cover plate 11 was removed after the hardened material 3 was solidified.
In the third invention, the cover plate 11 is provided with bolts 11b, inserted into the bolt holes 4a of the flange 4 and tightened with nuts to engage the cover plate 11 with the steel pipe 2.

  In the present invention, concrete or mortar is poured into a steel pipe and cured, so that no equipment for compaction is required, it can be easily manufactured, and it can be applied to a steel pipe having a relatively small diameter. It can be set up at a low cost in a narrow space beside the rail as a support post. Moreover, even if it fills with a hardening material, since the raindrop which penetrate | invaded in the steel pipe will not accumulate on a hardening material but will be transmitted out of a steel pipe pillar through the groove | channels 3a and 4b, deterioration of a steel pipe can be prevented.

An embodiment of the present invention will be described with reference to the drawings.
1 to 3, a basic steel pipe material 1 is configured such that a hollow material of a cylindrical steel pipe 2 is filled with a hardened material 3 made of concrete. A flange 4 extending in the radial direction to be connected to the steel pipe column main body 10 is integrally fixed to one end of the steel pipe 2. The flange 4 is provided with a plurality of axial insertion holes 4a at equal intervals in the circumferential direction through which the connection bolts penetrate the flange 10a of the hollow steel pipe column body 10 as well. On the connection surface of the flange 4 and the end surface of the hardened material 3, continuous grooves 4 b and 3 a that pass through substantially the center of the steel pipe 2 are provided. The groove 4b of the flange 4 forms a through hole that allows the inside and outside of the steel pipe column to communicate with each other in a state where the basic steel pipe material 1 and the steel pipe column main body 10 are coupled.

As shown in FIGS. 4 and 5, the basic steel pipe 1 is manufactured by injecting a hardened concrete material 3 into the interior and solidifying it. When the hardening material 3 is injected into the steel pipe 2, the flange 4 is fixed to the lid plate 11. The cover plate 11 is formed of a rectangular plate material, and a linear continuous ridge 11a is formed at a substantially central portion of the cover plate 11 so as to fit in the groove 4b of the flange 4 and extend between the grooves 4b and 4b. Further, a bolt 11 b is projected from the cover plate 11 at a position corresponding to the insertion hole 4 a of the flange 4 of the basic steel pipe material 1. Thus, the hardened material 3 is filled into the steel pipe 2 in a state where the bolt 11b of the cover plate 11 is inserted into the insertion hole 4a of the basic steel pipe material 1 and is tightened with a nut to be firmly fixed to the flange 10b. After the hardened material 3 has solidified, the base plate 11 is completed by removing the cover plate 11 and applying necessary curing. On the exposed surface of the hardened material 3, a groove 3a continuous with the groove 4a is formed corresponding to the protrusion 11a.
In addition to the concrete, the hardener 3 can be made of various materials that change from a fluid such as mortar to a solid and reinforce the steel pipe.

  In the basic steel pipe 1 manufactured in this way, as shown in FIG. 3, the flange 4 and the flange 10a of the steel pipe column main body 10 are tightly joined, connected by inserting bolts and tightening nuts. Are integrally formed. And the foundation steel pipe material 1 is embedded to the predetermined depth, and the steel pipe pillar is erected. Since this steel pipe column has higher strength due to the hardened material 3, the installation space can be reduced by reducing the diameter, and an arm for hanging a train line is provided, or it is erected so as to face each other with a rail interposed therebetween. If it is a column for passing the beam to the other steel pipe column, it can be applied to a narrow part beside the train rail. A through hole is formed between the flange 4 of the steel pipe column main body 10 and the inside and outside of the steel pipe column by a groove 4b. Even if water enters the inside of the steel pipe column due to raindrops or the like, it hardens without accumulating inside. It flows through the groove 4 of the material 4 and the groove 3a of the flange 3 and flows out of the steel pipe column.

  The present invention is effective for application to the foundation of a steel pipe column for suspending a train line.

The front view which applied the basic steel pipe material which concerns on this invention, and notched some steel pipe pillars. It is an AA longitudinal view of FIG. It is a disassembled perspective view of a steel pipe column. It is a perspective view of the basic steel pipe material in the middle of manufacture. It is a longitudinal section of basic steel pipe material in the middle of manufacture.

Explanation of symbols

DESCRIPTION OF SYMBOLS 1 Basic steel pipe material 2 Steel pipe 3 Hardened material 3a Groove 4 Flange 4a Insertion hole 4b Groove 10 Steel pipe pillar main body 10a Flange 11 Cover plate 11a Projection 11b Bolt

Claims (2)

The steel pipe pillar that supports the arm and beam to which the metal fittings for suspending and supporting the train line are attached, the flange for connecting to the steel pipe pillar body at the end, and the foundation steel pipe material standing on the ground In the manufacturing method,
The flange on which the groove extending from the inner peripheral surface to the outer peripheral surface is formed in close contact with the lid plate on which the continuous protrusion is formed so that the protrusion matches the groove,
Fill the hardened material such as concrete or mortar inside the upright basic steel pipe,
A method of manufacturing a basic steel pipe material for supporting a train wire, wherein the cover plate is removed after the hardened material is solidified.   The train wire according to claim 1, wherein a bolt is planted in the cover plate, and the cover wire is engaged with the cover plate by being inserted into a bolt hole of a flange for connecting the steel pipe column main body. Manufacturing method for supporting steel pipe.

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