JP5016914B2 - Laminate production method - Google Patents

Abstract

<P>PROBLEM TO BE SOLVED: To eliminate the insufficiency of an installation region and the difficulty of material supply work caused by the spatial restriction of an apparatus region for supplying a laminated sheet material to enhance production efficiency. <P>SOLUTION: In a laminate taking-up apparatus 1, a roll-shaped multilayered workpiece is formed by taking up a metal foil and a film like base material in a roll form while laminating them, is set to each shaft of an unwinding device 2, and is drawn out from the shaft in matching the line speed of a double belt press device 3 while the drawn-out roll-shaped multilayered workpiece is continuously inserted in the gap between the continuous belts of the double belt press device to be subjected to lamination molding. Further, when the roll-shaped multilayered workpiece is formed, the metal foil and the film like base material are preliminarily bonded to an unseparated degree. <P>COPYRIGHT: (C)2008,JPO&amp;INPIT

Description

  The present invention relates to a method for manufacturing a laminated board in which a laminated board in which a metal foil is bonded to a film-like base material is continuously produced by laminating the metal foil and the film-like base material using a double belt press machine. .

Conventionally, the manufacturing process of a laminated board using a double belt press machine includes: (1) preparing a roll-like long laminated board material; and (2) a plurality of sheets provided in front of the insertion opening of the double belt press machine. Laminated plate materials are individually set on the shaft. (3) Laminated plate materials are individually unwound from the shaft in accordance with the line speed of the double belt press machine. (4) The individually unrolled laminated plate materials are vertically symmetrical. It was performed by inserting continuously between the continuous belts of the double belt press machine arrange | positioned in (refer patent document 1).
JP-A-5-42555

  However, the conventional manufacturing process requires at least the number of device parts such as shafts equal to the number of laminated plate materials. Moreover, the operation | work which inserts the front-end | tip part of material by the number of laminated board materials in a double belt press machine is needed. Therefore, according to the conventional manufacturing process, a wide space area is required for installing an apparatus part for supplying the laminate material. As a result, since the space area is insufficient, it becomes difficult to insert the leading end portion of the laminated plate material into the double belt press.

  The present invention has been made to solve the above-mentioned problems, and its purpose is to solve the shortage of installation area due to the space restriction of the apparatus part for supplying the laminated plate material and the difficulty of the material supply work, and to improve the production efficiency. It is providing the manufacturing method of the laminated board which raises.

In order to solve the above-mentioned problems, the method for producing a laminate according to the present invention is such that a metal foil is bonded to a film-like substrate by laminating the metal foil and the film-like substrate using a double belt press machine. A method for producing a laminated plate for continuously producing a laminated plate, wherein a plurality of roll-shaped laminates are formed by winding in a roll shape while pre-adhering the metal foil and the film-like substrate so as not to be separated. A step of unwinding the tip from the roll-shaped laminate and supplying the unwound tip to a double belt press, and forming a plurality of roll-shaped laminates, A liquid is sprayed between the film-like base material and the metal foil, the metal foil and the film-like base material are preliminarily bonded using the surface tension of the sprayed liquid, and the tip portion is a double belt press machine. In In the step of feeding, the double belt press machine while the high temperature to evaporate the liquid by pressing said metal foil and said film-shaped substrate in the double belt press, wherein the said metal foil film Adhere to the substrate .

  According to the method for manufacturing a laminated board according to the present invention, since the number of apparatus parts that supply the material constituting the laminated board can be reduced, the installation due to the space restriction of the equipment part that supplies the material constituting the laminated board. The lack of area and the difficulty of material supply work can be solved and the production efficiency can be improved. In addition, according to the method for manufacturing a laminate according to the present invention, since the metal foil and the film-like base material are pre-bonded to such an extent that they are not separated, they are supplied to the double belt press machine. The route can be simplified.

  The manufacturing method of the laminated board which concerns on this invention is the process of manufacturing simultaneously the double-sided copper foil laminated board which pinched | interposed polyimide films with adhesives, such as thermocompression bonding property or an epoxy resin, using copper foil simultaneously, for example. Can be applied to. Hereinafter, a laminated plate manufacturing system according to an embodiment of the present invention will be described with reference to the drawings. The copper foil may be a metal foil other than a copper foil such as an aluminum foil or a stainless steel foil, and the polyimide film may be a film-like substrate other than a polyimide film such as a liquid crystal polymer or an aramid film. .

  As shown in FIG. 1, the laminated plate manufacturing system according to the embodiment of the present invention includes a laminated winding device 1, an unwinding device 2, and a double belt press device 3. As shown in FIG. 2, the laminated winding device 1 has a shaft on which a copper foil 4a, a polyimide film 4b, and a copper foil 4c as a laminated plate material prepared in the form of a roll-shaped long object are set, A shaft that forms a roll-shaped laminate (hereinafter referred to as a roll-state multilayer work) by winding a material from each shaft is provided as a main component. As shown in FIG. 3, the unwinding device 2 includes a plurality of shafts 6 on which the roll-shaped multilayer workpiece 5 is set, and the roll-shaped multilayer workpiece 5 unwound from each shaft is inserted into the workpiece of the double belt press device 3 Supply to mouth. The double belt press device 3 is constituted by a known double belt press device 3, and a plurality of double-sided surfaces are formed by laminating (thermocompression treatment) the roll-shaped multilayer workpiece 5 supplied from each shaft of the unwinding device 2. A copper foil laminate is produced simultaneously. In addition, it is desirable to perform the said thermocompression-bonding process within the range of pressure 20-80 [bar], temperature 180-250 [degreeC], and time 1-10 [min].

  In the manufacturing system of the laminated board having such a configuration, the double-sided copper foil laminated board is obtained by winding the copper foil 4a, the copper foil 4a, the polyimide film 4b, and the copper foil 4c in a roll shape while laminating them. 4b is used to form a roll-shaped multilayer work 5 sandwiching the polyimide film 4b, (2) the roll-shaped multilayer work 5 is set on each shaft 5 of the unwinding device 2, and (3) the line speed of the double belt press device 3 is set. At the same time, the rolled multilayer workpiece 5 is pulled out from the shaft 5, (4) the rolled multilayer workpiece 5 is continuously inserted between the continuous belts of the double belt press device 3, and (5) the rolled multilayer workpiece 5 is Manufactured by laminating.

  When manufacturing a flexible laminated sheet with metal foil using a double belt press machine, the laminated sheet material that makes up the laminated sheet with metal foil is thin. A method of simultaneously producing a plurality of laminated sheets with metal foil by supplying is effective in increasing production efficiency. However, according to the conventional manufacturing process, when a plurality of laminated sheets with metal foil are produced at the same time, at least the number of apparatus parts such as shafts is required for the number of laminated sheet materials. Moreover, the operation | work which inserts the front-end | tip part of laminated board material in a double belt press machine is required for the number of laminated board materials. Therefore, when a plurality of laminated sheets with metal foil are produced simultaneously by a conventional manufacturing process, a wide space area for installing an apparatus part for supplying laminated sheet material is required. As a result, since the space area is insufficient, it becomes difficult to insert the leading end portion of the laminated plate material into the double belt press.

  On the other hand, according to the manufacturing method according to the embodiment of the present invention, as described above, the number of device parts for supplying the material to the double belt press device 3 can be greatly reduced, so that the material is supplied. It is possible to eliminate the shortage of the installation area due to the space restriction of the device part and the difficulty of the material supply work, and to increase the production efficiency. Further, the relative lateral alignment of the layers forming the laminate can be performed by external setup.

  In addition, when forming the roll-shaped multilayer workpiece | work 5, it is desirable to pre-adhere by the method (1)-(4) shown below to such an extent that a copper foil is not isolate | separated on one or both surfaces of the polyimide film 4b. By pre-bonding the copper foil to the polyimide film 4b, the conveyance path of the laminated plate material to the double belt press apparatus 3 can be further simplified. In addition, since this operation | work adheres to such an extent that a laminated board material is not isolate | separated, it can be performed at high speed.

(1) As shown in FIG. 4, a liquid 12 (for example, water or alcohol) is sprayed on the surface of the polyimide film 4 b through the liquid supply 11, and the polyimide film 4 b is used by utilizing the surface tension of the sprayed liquid 12. The copper foils 4a and 4c are preliminarily bonded to both sides. Since the inside of the double belt press device 3 is sufficiently hot, the liquid evaporates during the lamination molding process even when the liquid 12 is sprayed onto the polyimide film 4b.

(2) As shown in FIG. 5, the surface of the polyimide film 4b is brought into contact with the charging rolls 21a and 21b to charge the surface of the polyimide film 4b by friction, and the charged polyimide film 4b surface and the copper foils 4a and 4c are By making contact, the copper foils 4a and 4c are preliminarily bonded to the surface of the polyimide film 4b so as not to be separated. It should be noted that the charge amount of the polyimide film 4b can be easily obtained by making the charging rolls 21a and 21b a material in which the charge train is separated from the polyimide film 4b.

(3) As shown in FIG. 6, the copper foils 4a and 4c are not separated from the surface of the polyimide film 4b by sandwiching the copper foil 4a, the polyimide film 4b, and the copper foil 4c with high pressure by the high temperature heating rolls 31a and 31b. Pre-bond. In this case, the pressure of the high-temperature heating roll is the linear pressure of only the sandwiched portion, but the workpiece can be fed at high speed when pre-bonding to such an extent that it does not separate.

(4) As shown in FIG. 7, the roll-shaped multilayer workpiece 5 is introduced into an autoclave machine (heating furnace) 41 and heated, so that the copper foils 4a and 4c are preliminarily bonded to the surface of the polyimide film 4b. . Specifically, after the roll-shaped multilayer workpiece 5 is introduced into the autoclave machine 41, a vacuum state of about 10 [Torr] is maintained for 30 minutes, and nitrogen gas is introduced to prevent oxidation of the copper foil. Next, the temperature is raised to a temperature equal to or higher than the softening temperature of the polyimide film, and heated and pressurized. And after maintaining this state for about 30 minutes, it preliminarily bonds to the polyimide film surface to such an extent that the copper foil is not separated by cooling and depressurizing stepwise.

  As mentioned above, although the embodiment to which the invention made by the present inventors was applied has been described, the present invention is not limited by the description and the drawings that form part of the disclosure of the present invention according to this embodiment. For example, by supplying a roll-shaped multilayer workpiece 5 having a polyimide film 4b sandwiched between copper foils 4a and 4b and a pair of copper foils to the double belt press device 3, a double copper foil is formed on both sides of the polyimide film 4b. May be. Further, in the present embodiment, six laminated sheets with double-sided copper foil are laminated at the same time, but a roll-shaped multilayer work is formed by one polyimide film and one copper foil. You may make it obtain a laminated board with a single-sided copper foil by unwinding and laminate-molding. Furthermore, you may make it obtain a laminated board with a double-sided copper foil by preparing the roll of copper foil, winding up a roll-shaped multilayer workpiece | work and a roll of copper foil, and laminating-molding. Even in such a case, the number of apparatus parts such as a shaft for supplying the laminated plate material becomes half, and the apparatus configuration can be simplified. As described above, it is a matter of course that all other embodiments, examples, operation techniques, and the like made by those skilled in the art based on the above embodiments are included in the scope of the present invention.

It is a block diagram which shows the structure of the manufacturing system of the laminated board used as embodiment of this invention. It is a schematic diagram which shows the structure of the lamination | stacking winding apparatus shown in FIG. It is a schematic diagram which shows the structure of the unwinding apparatus and double belt press apparatus which are shown in FIG. It is a schematic diagram which shows the pre-adhesion method used as the 1st Embodiment of this invention. It is a schematic diagram which shows the pre-adhesion method used as the 2nd Embodiment of this invention. It is a schematic diagram which shows the pre-adhesion method used as the 3rd Embodiment of this invention. It is a schematic diagram which shows the pre-adhesion method used as the 4th Embodiment of this invention.

Explanation of symbols

1: Laminated winding device 2: Unwinding device 3: Double belt press device 4a, 4c: Copper foil 4b: Polyimide film 5: Rolled multilayer work 6: Shaft

Claims (1)

A laminate manufacturing method for continuously manufacturing a laminate in which a metal foil is bonded to a film substrate by laminating a metal foil and a film substrate using a double belt press,
A step of forming a plurality of roll-shaped laminates by winding them in a roll while pre-adhering the metal foil and the film-like substrate, and unwinding and unwinding the tip from the roll-shaped laminate And supplying the tip to the double belt press machine,
In the step of forming a plurality of roll-shaped laminates, a liquid is sprayed between the film-like substrate and the metal foil, and the metal foil and the film-like substrate are utilized by utilizing the surface tension of the sprayed liquid. And pre-bond
In the step of supplying the tip to a double belt press, the liquid is obtained by pressing the metal foil and the film-like substrate with the double belt press while the inside of the double belt press is at a high temperature. A method for producing a laminated board comprising evaporating and bonding the metal foil and the film-like substrate .

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