JP4853137B2 - Laminate production method - Google Patents
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- JP4853137B2 JP4853137B2 JP2006176815A JP2006176815A JP4853137B2 JP 4853137 B2 JP4853137 B2 JP 4853137B2 JP 2006176815 A JP2006176815 A JP 2006176815A JP 2006176815 A JP2006176815 A JP 2006176815A JP 4853137 B2 JP4853137 B2 JP 4853137B2
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Description
本発明は、金属箔とフィルム状基材をダブルベルトプレス機を用いてラミネート成形することによりフィルム状基材に金属箔が接着された積層板を連続的に製造する積層板の製造方法に関する。 The present invention relates to a method for manufacturing a laminated board in which a laminated board in which a metal foil is bonded to a film-like substrate is continuously produced by laminating a metal foil and a film-like substrate using a double belt press.
従来、ダブルベルトプレス機を用いた積層板の製造工程は、(1)ロール状の長尺物の積層板材料を用意し、(2)ダブルベルトプレス機の挿入口手前に設けられた複数のシャフトに積層板材料を個別にセットし、(3)ダブルベルトプレス機のライン速度に合わせてシャフトから積層板材料を個別に巻き出し、(4)個別に巻き出された積層板材料を上下対称に配置されたダブルベルトプレス機の連続ベルト間に連続的に挿入することにより行われていた(特許文献1参照)。
しかしながら、従来の製造工程では、シャフト等の装置部位が少なくとも積層板材料の数以上必要になる。また、積層板材料の数だけ材料の先端部をダブルベルトプレス機に挿入する作業が必要になる。従って、従来の製造工程によれば、積層板材料を供給する装置部位を設置するための広い空間領域が必要となる。またこの結果、空間領域が不足することから積層板材料の先端部をダブルベルトプレス機に挿入する作業が困難になる。 However, the conventional manufacturing process requires at least the number of device parts such as shafts equal to the number of laminated plate materials. Moreover, the operation | work which inserts the front-end | tip part of material by the number of laminated board materials in a double belt press machine is needed. Therefore, according to the conventional manufacturing process, a wide space area is required for installing an apparatus part for supplying the laminate material. As a result, since the space area is insufficient, it becomes difficult to insert the leading end portion of the laminated plate material into the double belt press.
本発明は、上記課題を解決するためになされたものであり、その目的は、積層板材料を供給する装置部位の空間制約による設置領域の不足と材料供給作業の困難さを解消し、生産効率を高める積層板の製造方法を提供することにある。 The present invention has been made to solve the above-mentioned problems, and its purpose is to solve the shortage of installation area due to the space restriction of the apparatus part for supplying the laminated plate material and the difficulty of the material supply work, and to improve the production efficiency. It is providing the manufacturing method of the laminated board which raises.
上記課題を解決するために、本発明に係る積層板の製造方法は、金属箔とフィルム状基材をダブルベルトプレス機を用いてラミネート成形することによりフィルム状基材に金属箔が接着された積層板を連続的に製造する積層板の製造方法であって、金属箔とフィルム状基材を積層させながらロール状に巻き取ることによりロール状の積層体を形成する工程と、ロール状の積層体の先端部を巻き出し、巻き出された先端部をダブルベルトプレス機に供給する工程とを有すし、前記ダブルベルトプレス機に供給する工程では、前記ロール状の積層体を複数形成し、各積層体から先端部を巻き出し、巻き出された複数の先端部をダブルベルトプレス機に同時に供給することにより、複数の積層板を同時に形成する。
In order to solve the above-mentioned problem, the method for producing a laminate according to the present invention is such that a metal foil is bonded to a film-like substrate by laminating the metal foil and the film-like substrate using a double belt press machine. A method for producing a laminated board for continuously producing a laminated board, comprising a step of forming a roll-like laminate by winding up a metal foil and a film-like substrate in a roll shape, and a roll-like lamination Unwinding the tip of the body and supplying the unwound tip to a double belt press. In the step of supplying to the double belt press, a plurality of the roll-shaped laminates are formed. A plurality of laminated plates are simultaneously formed by unwinding the tip from each laminated body and simultaneously supplying the unrolled tips to a double belt press .
本発明に係る積層板の製造方法によれば、積層板材料を供給する装置部位の数を削減することができるので、積層板材料を供給する装置部位の空間制約による設置領域の不足と材料供給作業の困難さを解消し、生産効率を高めることができる。 According to the method for manufacturing a laminated board according to the present invention, since the number of apparatus parts that supply the laminated board material can be reduced, the lack of installation area due to the space restriction of the apparatus part that supplies the laminated board material and the material supply The difficulty of work can be eliminated and production efficiency can be improved.
本発明に係る積層板の製造方法は、例えば銅箔により熱圧着性又はエポキシ樹脂等の接着剤付きのポリイミドフィルムを挟持した両面銅箔積層板をダブルベルトプレス機を用いて複数同時に製造する工程に適用することができる。以下、図面を参照して、本発明の実施形態となる積層板の製造システムについて説明する。なお、上記銅箔はアルミニウム箔やステンレス箔等の銅箔以外の金属箔であってもよく、また、ポリイミドフィルムは液晶ポリマーやアラミドフィルム等のポリイミドフィルム以外のフィルム状基材であってもよい。 The manufacturing method of the laminated board which concerns on this invention is the process of manufacturing simultaneously the double-sided copper foil laminated board which pinched | interposed polyimide films with adhesives, such as thermocompression bonding property or an epoxy resin, using copper foil simultaneously, for example. Can be applied to. Hereinafter, a laminated plate manufacturing system according to an embodiment of the present invention will be described with reference to the drawings. The copper foil may be a metal foil other than a copper foil such as an aluminum foil or a stainless steel foil, and the polyimide film may be a film-like substrate other than a polyimide film such as a liquid crystal polymer or an aramid film. .
本発明の実施形態となる積層板の製造システムは、図1に示すように、積層巻取装置1と、巻出装置2と、ダブルベルトプレス装置3とを備える。積層巻取装置1は、図2に示すように、ロール状の長尺物の形態で用意された積層板材料としての銅箔4a,ポリイミドフィルム4b,及び銅箔4cがセットされたシャフトと、各シャフトから材料を巻き取ることによりロール状の積層体(以下、ロール状態多層ワークと表記)を形成するシャフトとを主な構成要素として備える。巻出装置2は、図3に示すように、ロール状多層ワーク5がセットされる複数のシャフト6を備え、各シャフトから巻き出されたロール状多層ワーク5をダブルベルトプレス装置3のワーク挿入口に供給する。ダブルベルトプレス装置3は、公知のダブルベルトプレス装置3により構成され、巻出装置2の各シャフトから供給されたロール状多層ワーク5に対しラミネート成形(加熱圧着処理)を施すことにより複数の両面銅箔積層板を同時に製造する。なお、上記加熱圧着処理は、圧力20〜80[bar],温度180〜250[℃],時間1〜10[分]の範囲内で行うことが望ましい。
As shown in FIG. 1, the laminated plate manufacturing system according to the embodiment of the present invention includes a laminated winding device 1, an unwinding device 2, and a double
このような構成を有する積層板の製造システムでは、両面銅箔積層板は、(1)銅箔4a,ポリイミドフィルム4b,及び銅箔4cを積層させながらロール状に巻き取ることにより銅箔4a,4bによりポリイミドフィルム4bを挟持したロール状多層ワーク5を形成し、(2)巻出装置2の各シャフト5にロール状多層ワーク5をセットし、(3)ダブルベルトプレス装置3のライン速度に合わせてシャフト5からロール状多層ワーク5を引き出し、(4)引き出されたロール状多層ワーク5を連続的にダブルベルトプレス装置3の連続ベルト間に挿入し、(5)ロール状多層ワーク5をラミネート成形することにより製造される。
In the manufacturing system of the laminated board having such a configuration, the double-sided copper foil laminated board is obtained by winding the
ダブルベルトプレス機を利用してフレキシブルな金属箔付積層板を製造する場合、金属箔付積層板を構成する積層板材料が薄厚であるので、複数組の積層板材料を同時にダブルベルトプレス機に供給することにより複数の金属箔付積層板を同時に生産する方法が生産効率を上げる上で有効である。しかしながら、従来の製造工程によれば、複数の金属箔付積層板を同時に生産する場合、シャフト等の装置部位が少なくとも積層板材料の数以上必要になる。また、積層板材料の数だけ積層板材料の先端部をダブルベルトプレス機に挿入する作業が必要になる。従って、従来の製造工程により複数の金属箔付積層板を同時に生産する場合、積層板材料を供給するための装置部位を設置するための広い空間領域が必要となる。またこの結果、空間領域が不足することから積層板材料の先端部をダブルベルトプレス機に挿入する作業が困難になる。 When manufacturing a flexible laminated sheet with metal foil using a double belt press machine, the laminated sheet material that makes up the laminated sheet with metal foil is thin. A method of simultaneously producing a plurality of laminated sheets with metal foil by supplying is effective in increasing production efficiency. However, according to the conventional manufacturing process, when a plurality of laminated sheets with metal foil are produced at the same time, at least the number of apparatus parts such as shafts is required for the number of laminated sheet materials. Moreover, the operation | work which inserts the front-end | tip part of laminated board material in a double belt press machine is required for the number of laminated board materials. Therefore, when a plurality of laminated sheets with metal foil are produced simultaneously by a conventional manufacturing process, a wide space area for installing an apparatus part for supplying laminated sheet material is required. As a result, since the space area is insufficient, it becomes difficult to insert the leading end portion of the laminated plate material into the double belt press.
これに対して、本発明の実施形態となる製造方法によれば、上述の通り、ダブルベルトプレス装置3に材料を供給する装置部位の数を大幅に削減することができるので、材料を供給する装置部位の空間制約による設置領域の不足と材料供給作業の困難さを解消し、生産効率を高めることができる。また積層体を形成する層相互の相対的な横位置合わせを外段取りで行うことができる。
On the other hand, according to the manufacturing method according to the embodiment of the present invention, as described above, the number of device parts for supplying the material to the double
以上、本発明者らによってなされた発明を適用した実施の形態について説明したが、この実施の形態による本発明の開示の一部をなす論述及び図面により本発明は限定されることはない。例えば図4に示すように、ロール状多層ワーク5の先端部8を熱溶着等の手法により接合し、接合部8をダブルベルトプレス装置3に挿入するようにしてもよい。このような構成によれば、ロール状多層ワーク5の先端部をダブルベルトプレス装置3に挿入する作業を容易にし、労力を軽減することができる。
As mentioned above, although the embodiment to which the invention made by the present inventors was applied has been described, the present invention is not limited by the description and the drawings that form part of the disclosure of the present invention according to this embodiment. For example, as shown in FIG. 4, the tip portion 8 of the roll-shaped multilayer workpiece 5 may be joined by a technique such as heat welding, and the joined portion 8 may be inserted into the double
また、本実施形態は6枚の両面銅箔付積層板を同時にラミネート成形するものであったが、ポリイミドフィルム1枚と銅箔1枚とでロール状多層ワークを形成し、このロール状多層ワークを巻き出してラミネート成形することにより片面銅箔付積層板を得るようにしてもよい。さらに、銅箔のロールを用意し、ロール状多層ワークと銅箔のロールを巻きだしてラミネート成形することにより両面銅箔付積層板を得るようにしてもよい。このような場合であっても、積層板材料を供給するシャフト等の装置部位が半数になり、装置構成を簡単にすることができる。このように、上記実施の形態に基づいて当業者等によりなされる他の実施の形態、実施例及び運用技術等は全て本発明の範疇に含まれることは勿論であることを付け加えておく。 Further, in the present embodiment, six laminated sheets with double-sided copper foil are laminated at the same time, but a roll-shaped multilayer work is formed by one polyimide film and one copper foil. You may make it obtain a laminated board with a single-sided copper foil by unwinding and laminate-molding. Furthermore, you may make it obtain a laminated board with a double-sided copper foil by preparing the roll of copper foil, winding up a roll-shaped multilayer workpiece | work and a roll of copper foil, and laminating-molding. Even in such a case, the number of apparatus parts such as a shaft for supplying the laminated plate material becomes half, and the apparatus configuration can be simplified. As described above, it is a matter of course that all other embodiments, examples, operation techniques, and the like made by those skilled in the art based on the above embodiments are included in the scope of the present invention.
1:積層巻取装置
2:巻出装置
3:ダブルベルトプレス装置
4a,4c:銅箔
4b:ポリイミドフィルム
5:ロール状多層ワーク
6:シャフト
1: Laminated winding device 2: Unwinding device 3: Double
Claims (2)
金属箔とフィルム状基材を積層させながらロール状に巻き取ることによりロール状の積層体を形成する工程と、
前記ロール状の積層体の先端部を巻き出し、巻き出された先端部をダブルベルトプレス機に供給する工程と
を有し、
前記ダブルベルトプレス機に供給する工程では、
前記ロール状の積層体を複数形成し、各積層体から先端部を巻き出し、巻き出された複数の先端部をダブルベルトプレス機に同時に供給することにより、複数の積層板を同時に形成することを特徴とする積層板の製造方法。 A laminate manufacturing method for continuously manufacturing a laminate in which a metal foil is bonded to a film substrate by laminating a metal foil and a film substrate using a double belt press,
A step of forming a roll-shaped laminate by winding the metal foil and the film-shaped substrate into a roll while laminating;
The unwound leading end portion of the roll-shaped laminate, have a and supplying a double belt press machine unwound tip,
In the step of supplying to the double belt press machine,
Forming a plurality of laminates simultaneously by forming a plurality of the roll-shaped laminates, unwinding the tip portions from each laminate, and simultaneously supplying the unrolled tip portions to a double belt press. The manufacturing method of the laminated board characterized by these.
前記ロール状の積層体の先端部において金属箔とフィルム状基材を接合する工程を有することを特徴とする積層板の製造方法。 It is a manufacturing method of the laminated board of Claim 1, Comprising:
A method for producing a laminated board, comprising a step of joining a metal foil and a film-like base material at a tip portion of the roll-shaped laminated body.
Priority Applications (4)
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JP2006176815A JP4853137B2 (en) | 2006-06-27 | 2006-06-27 | Laminate production method |
CN200710112226A CN100581812C (en) | 2006-06-27 | 2007-06-26 | Method for preparing laminated board |
TW96123103A TW200810917A (en) | 2006-06-27 | 2007-06-26 | Manufacturing method of laminated sheet |
HK08105717.3A HK1112440A1 (en) | 2006-06-27 | 2008-05-23 | A method of manufacturing laminate boards |
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JP2006176815A JP4853137B2 (en) | 2006-06-27 | 2006-06-27 | Laminate production method |
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JP2008006612A JP2008006612A (en) | 2008-01-17 |
JP4853137B2 true JP4853137B2 (en) | 2012-01-11 |
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JP2006176815A Expired - Fee Related JP4853137B2 (en) | 2006-06-27 | 2006-06-27 | Laminate production method |
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JP5016914B2 (en) * | 2006-12-25 | 2012-09-05 | パナソニック株式会社 | Laminate production method |
CN101525840B (en) * | 2008-03-07 | 2011-01-19 | 宁波荣溢化纤科技有限公司 | Composite device and composite method for preparing polyethylene fiber reinforced laminated cloth |
JP2012051350A (en) * | 2010-09-03 | 2012-03-15 | Fuji Electric Co Ltd | Laminating method |
DE102011014583A1 (en) * | 2011-03-21 | 2012-09-27 | Epcos Ag | Method for producing a film stack and system for producing a film stack |
CN102615917B (en) * | 2012-04-06 | 2014-08-13 | 敦化市亚联机械制造有限公司 | Method for producing thermoplastic composite material and double steel-belt continuous press |
CN110091509A (en) * | 2019-05-10 | 2019-08-06 | 广州明森科技股份有限公司 | A kind of contact type intelligent card composite production line of double-station |
CN116277990B (en) * | 2023-03-24 | 2023-11-28 | 扬州纳力新材料科技有限公司 | Integrated equipment for high-efficiency welding of composite current collector |
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JP4345188B2 (en) * | 2000-03-28 | 2009-10-14 | 宇部興産株式会社 | Flexible metal foil laminate and manufacturing method thereof |
JP4580079B2 (en) * | 2000-09-21 | 2010-11-10 | 昭和電工パッケージング株式会社 | Manufacturing method of aluminum foil composite for deep drawing and forming method thereof |
JP2003311840A (en) * | 2002-04-24 | 2003-11-06 | Mitsui Chemicals Inc | Method for manufacturing flexible metal laminate |
JP3938058B2 (en) * | 2003-01-29 | 2007-06-27 | 宇部興産株式会社 | POLYIMIDE FILM HAVING HEAT FUSION, LAMINATE USING SAME, AND METHOD FOR PRODUCING THEM |
JP3922219B2 (en) * | 2003-06-25 | 2007-05-30 | 松下電工株式会社 | Stacking apparatus and stacking method of metal foil and insulating adhesive film for manufacturing laminates |
JP4791755B2 (en) * | 2005-05-02 | 2011-10-12 | 昭和電工パッケージング株式会社 | Method and apparatus for manufacturing packaging material for electronic component case |
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CN101096136A (en) | 2008-01-02 |
CN100581812C (en) | 2010-01-20 |
JP2008006612A (en) | 2008-01-17 |
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