JP5007088B2 - Product sheet separation device in paper dust / paper piece removal device - Google Patents

Product sheet separation device in paper dust / paper piece removal device Download PDF

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JP5007088B2
JP5007088B2 JP2006235249A JP2006235249A JP5007088B2 JP 5007088 B2 JP5007088 B2 JP 5007088B2 JP 2006235249 A JP2006235249 A JP 2006235249A JP 2006235249 A JP2006235249 A JP 2006235249A JP 5007088 B2 JP5007088 B2 JP 5007088B2
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勝己 田村
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株式会社東北田村工機
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Description

本発明は、段ボール紙や板紙等に、箱の展開形状及び各種形状の孔等を打抜き形成した時生じる紙粉や糸状屑、紙片等を除去する除去装置において、バッチ形態で供給される製品シートを1枚ずつに分離引き離す分離装置に関する。   The present invention relates to a product sheet that is supplied in a batch form in a removing device that removes paper dust, thread-like waste, paper pieces, and the like that are generated when punched and formed in a cardboard paper or paperboard, etc. The present invention relates to a separating apparatus that separates and separates the sheets one by one.

段ボールや板紙等で構成される組立箱は、矩形状の段ボールや板紙等から製品の展開形状を打抜いて形成される。
そして、前記打抜きは台板に打抜き刃(ストレート刃、ウエーブ刃)を植え込んだ平面打抜き型、或いは半円筒形合板に打抜き刃(ストレート刃、ウエーブ刃)を植え込んだ円筒形抜き型で打抜かれるが、同一動作を繰り返し行なっていると、前記抜き型に植え込み固定した打抜き刃の刃先が摩耗して平坦面となる。その摩耗した打抜き刃で打抜くと、面切断で製品を打抜く為に切断面に紙粉、紙の糸状屑が発生することになる。そして、紙粉、紙の糸状屑はその打抜かれる製品の外周縁等(製品の外形縁、孔縁、溝縁等)に静電気によって付着している。しかも、この紙粉、紙の糸状屑は打抜き工程の次の工程で、ストリッピング装置(抜き屑落し)によって製品と周囲の屑とに分離しても、製品シートの外周縁に付着したままとなる。
An assembly box made of corrugated cardboard or paperboard is formed by punching out a developed shape of a product from rectangular corrugated cardboard or paperboard.
The punching is performed by a flat punching die in which a punching blade (straight blade, wave blade) is implanted in a base plate, or a cylindrical punching die in which a punching blade (straight blade, wave blade) is implanted in a semi-cylindrical plywood. However, if the same operation is repeated, the cutting edge of the punching blade implanted and fixed in the punching die is worn and becomes a flat surface. When punching with the worn punching blade, the product is punched by surface cutting, and paper dust and paper thread scraps are generated on the cut surface. Then, paper dust and paper thread scraps adhere to the outer peripheral edge of the product to be punched out (outside edge, hole edge, groove edge, etc. of the product) due to static electricity. In addition, even if the paper dust and paper thread-like waste are separated into the product and surrounding waste by a stripping device (dropping waste dropping) in the next step of the punching process, it remains attached to the outer peripheral edge of the product sheet. Become.

ところで、打抜かれた製品の外周縁に付着する紙粉、紙の糸状屑は著しく製品価値を低下させると共に、打抜いた製品シートを自動製函機にかけた場合、紙粉及び紙の糸状屑が駆動部等に入り込むなどしてトラブルを発生するなどの問題を有する。特に、最近は段ボールケースにおける紙粉、糸状屑、紙片等の混入が問題となっている。   By the way, paper dust and paper filaments adhering to the outer peripheral edge of the punched product significantly reduce the product value, and when the punched product sheet is put on an automatic box making machine, paper dust and paper filament scraps There is a problem that a trouble occurs due to entering a drive unit or the like. In particular, recently, mixing of paper dust, filamentous waste, paper pieces, and the like in cardboard cases has become a problem.

その為、従来はストリッピング後のバッチ(例えば、1バッチ:25枚又は50枚積層)搬出される製品シートを、作業者が手作業で1枚ずつに引き離しながら叩いて製品シート間に挟まれている紙粉や糸状屑、紙片を落とし、これをパレット上に積み重ね、その積み重ねた製品の外周を刷毛、或いはモップ等で擦って製品シートの外周縁に付着している紙粉、紙の糸状屑を除去している。   Therefore, in the past, product sheets to be transported after stripping (for example, 1 batch: 25 sheets or 50 sheets stacked) are manually sandwiched between product sheets by pulling them apart one by one. Paper dust, thread waste, and paper pieces are dropped and stacked on a pallet, and the outer periphery of the stacked product is rubbed with a brush or mop to adhere to the outer periphery of the product sheet, paper thread Debris is removed.

そして、最近では上記した手作業による紙粉、糸状屑、紙片等の除去を、機械によって行う装置が開発され、提案されている(例えば、特許文献1参照)。
その特許文献1に記載の装置は、バッチ形態で供給される段ボール板紙(製品シート)を無端回動するバケットにバッチ単位で水平収容し、バケットの回動で該バケットに収容した段ボール板紙を起立状態に姿勢を変え、その起立状態で搬送する工程中に、段ボール板紙の外周縁をブラシで擦り、且つ密着する段ボール板紙を1枚ずつに引き離して該段ボール板紙間に挟まれている紙粉や紙片を除去するように構成されている。
Recently, an apparatus for removing paper dust, filamentous waste, paper pieces, and the like by manual operation using a machine has been developed and proposed (for example, see Patent Document 1).
In the apparatus described in Patent Document 1, corrugated paperboard (product sheets) supplied in a batch form is horizontally accommodated in a batch unit in a bucket that rotates endlessly, and the corrugated paperboard accommodated in the bucket is raised by rotating the bucket. During the process of changing the posture to the state and transporting in the standing state, the outer peripheral edge of the corrugated paperboard is rubbed with a brush, and the adhering corrugated paperboard is pulled apart one by one and the paper dust or the like sandwiched between the corrugated paperboard It is configured to remove a piece of paper.

ところで、バッチ単位で起立搬送される段ボール板紙の間に、各段ボール板紙に付着する切削屑が落下可能な間隙を形成する間隙形成手段は、バケットによって搬送される段ボール板紙の通過位置に設けられて前記バケットの底部より高い位置に一部が突出し、該バケットの搬送速度に同期して段ボール板紙の搬送方向に回転されると共に該バケットによって搬送される段ボール板紙下縁を順次所定間隔を存して係止して各段ボール板紙の間に空隙を形成しつつ各段ボール板紙を移送する回転体によって構成されている。   By the way, a gap forming means for forming a gap in which cutting waste adhering to each corrugated paperboard can fall between the corrugated paperboard standingly conveyed in batch units is provided at a passing position of the corrugated paperboard conveyed by the bucket. A portion protrudes at a position higher than the bottom of the bucket, and is rotated in the cardboard board transport direction in synchronization with the bucket transport speed, and the lower edge of the cardboard paperboard transported by the bucket is sequentially spaced at a predetermined interval. It is constituted by a rotating body that transfers each corrugated paperboard while locking and forming a gap between the corrugated paperboard.

そして、上記構成により、各段ボール板紙は間隙形成手段を通過することによって、該間隙形成手段の回転体に順次係止されて該回転体を乗り越えるようにして1枚ずつに分離されるというものである。
その間隙形成手段を構成する回転体の好ましい態様として記載されているものは、外周に所定間隔を存して複数の係止凸部を備え、各係止凸部間に段ボール板紙を1枚ずつ係止する無端ベルトと、その無端ベルトを駆動回転する一対のプーリである。
With the above configuration, each corrugated paperboard passes through the gap forming means, and is sequentially locked to the rotating body of the gap forming means and separated one by one so as to get over the rotating body. is there.
What is described as a preferred embodiment of the rotating body constituting the gap forming means is provided with a plurality of locking projections at a predetermined interval on the outer periphery, and one piece of corrugated paperboard between each locking projection. An endless belt to be locked and a pair of pulleys for driving and rotating the endless belt.

しかしながら、バケットに収容されて水平に搬送される段ボール板紙に対し、係止凸部を有した無端ベルトがバケットの水平移動面より下方の位置から前記水平移動面を越えて上方に移動する際、係止凸部で段ボール板紙の下縁を摺接するため、段ボール板紙の下縁に傷や捲れが生じる問題を有する。又、係止凸部のピッチによっては係止凸部相互間に2枚以上(複数枚)が係止されることもあり、段ボール板紙を確実に1枚ずつ分離する安定性に問題点を有する。
更に、前記無端状ベルトの係止凸部は段ボール板紙の下縁に摺接して回動されるため、前記係止凸部は磨耗し、磨耗の程度が大きければ前記1枚ずつの係止も不安定になるという不具合を有する。
However, when the endless belt having a locking projection moves upward from the position below the horizontal movement surface of the bucket over the horizontal movement surface with respect to the corrugated paperboard accommodated in the bucket and conveyed horizontally, Since the lower edge of the corrugated cardboard is slidably contacted by the locking convex portion, there is a problem that the lower edge of the corrugated cardboard is damaged or curled. In addition, depending on the pitch of the locking projections, two or more (multiple sheets) may be locked between the locking projections, which causes a problem in the stability of reliably separating the corrugated board one by one. .
Further, since the latching convex part of the endless belt is slidably contacted with the lower edge of the corrugated paperboard, the latching convex part is worn, and if the degree of wear is large, the latching one by one can also be latched. Has the problem of becoming unstable.

尚、特許文献1に、切屑片除去装置の従来構造として、バケットの通過位置に案内部を備えた構成が記載されている。その案内部は、上流側から次第に上昇方向に傾斜する傾斜部と、下流端において段ボール板紙を落下させる段差部を有する。それにより、バケットによって搬送される段ボール板紙は、案内部の傾斜部に案内されてバケットの底部から離反され、案内部の終端部に搬送された段ボール板紙は段差部からバケットの底部上に1枚ずつ落下され、その落下時の衝撃によって切屑片を落下させるというものである。
しかし、このものは落下した段ボール板紙の下縁がバケットの底部に衝突する為に、段ボール板紙の下縁に傷や捲れが生じる不都合がある。また、1枚ずつ段差部から落下しても、各段ボール板紙間に十分な空隙が形成されず、落下途中の切屑片が各段ボール板紙間に挟持されるようにして停留してしまう不都合がある旨記載されている。
In addition, the structure which provided the guide part in the passage position of the bucket is described in patent document 1 as the conventional structure of the chip piece removal apparatus. The guide portion has an inclined portion that gradually inclines in the upward direction from the upstream side, and a step portion that drops the corrugated paperboard at the downstream end. As a result, the corrugated paperboard conveyed by the bucket is guided away from the bottom portion of the bucket by being guided by the inclined portion of the guide portion, and the corrugated paperboard conveyed to the terminal end portion of the guide portion is one sheet on the bottom portion of the bucket from the step portion. They are dropped one by one and the chips are dropped by the impact at the time of dropping.
However, this has the inconvenience that the lower edge of the corrugated paperboard collides with the bottom of the bucket, so that the lower edge of the corrugated paperboard is scratched or curled. Moreover, even if it falls from a level difference part one by one, there is a problem that a sufficient gap is not formed between the corrugated paperboards, and chip pieces in the middle of dropping are held between the corrugated paperboards. It is stated.

特開2003−327327号公報(第2〜4頁、図3、4、6)JP 2003-327327 A (pages 2 to 4, FIGS. 3, 4, and 6)

本発明は、上記した従来の技術が有する問題点に鑑みてなされたもので、その課題とするところは、製品シートに傷や捲れを与えずに確実に1枚ずつに分離して、紙粉及び紙片等を確実に除去することができる製品シート分離装置を提供することにある。   The present invention has been made in view of the problems of the above-described conventional technology, and the problem is that the product sheet is reliably separated one by one without damaging or twisting the product sheet. It is another object of the present invention to provide a product sheet separating apparatus capable of reliably removing a piece of paper and the like.

上記課題を解決する為に本発明の製品シート分離装置は、段ボール紙や板紙等から打抜いた製品シートに付着する紙粉、紙片を除去する紙製打抜き製品の紙粉・紙片除去装置における製品シート分離装置であって、
水平積層状態で搬入されたバッチ形態の打抜き製品シートを、バッチ単位でバッチ収容枠に収容し、起立状態に姿勢を変換して搬送する起立搬送手段と、
前記起立搬送手段の前半部に、該起立搬送手段のバッチ収容枠内に支持された製品シートの下端面を載承して搬送すると共に、搬送方向始端側の搬送面が前記起立搬送手段のバッチ収容枠底面より下位に位置し、搬送方向終端側の搬送面が前記起立搬送手段のバッチ収容枠底面より上方に位置して搬送面の終端とバッチ収容枠底面との間に所定の高さの段差が生じるよう配置したシート搬送手段と、
前記シート搬送手段の搬送面が起立搬送手段のバッチ収容枠底面より上方に突出する位置の側方に、起立搬送手段の回動により起立搬送されるバッチシートの幅方向の両端面と当接して該シートに接触抵抗を付与する側面押えブラシ手段と、
前記側面押えブラシ手段との接触からバッチシートが解放され、それにより製品シートが1枚ずつ分離される線上上方位置に配置したエアーブロー手段と、
前記側面押えブラシ手段より搬送方向前方に位置させて、1枚ずつ分離されて起立搬送手段のバッチ収容枠に落下する製品シートの下部裏面に空気を吹き付けるサイドエアーブロー手段と、
を有することを特徴とする(請求項1)。
上記起立搬送手段とシート搬送手段の回転速度は同じ速度で回転するように制御されている。
In order to solve the above-mentioned problems, the product sheet separating apparatus of the present invention is a product in a paper dust / paper piece removing device for paper punching products that removes paper dust and paper pieces attached to product sheets punched from corrugated paper or paperboard. A sheet separating device,
Standing transport means for transporting punched product sheets in the form of a batch stacked in a batch stack, storing them in a batch storage frame in batch units, converting the posture to a standing state, and transporting them,
The lower end surface of the product sheet supported in the batch receiving frame of the upright conveying means is placed and conveyed on the first half of the upright conveying means, and the conveying surface on the start side in the conveying direction is the batch of the upright conveying means. It is located lower than the bottom surface of the storage frame, the transport surface on the end side in the transport direction is positioned above the bottom surface of the batch storage frame of the upright transport means, and has a predetermined height between the end of the transport surface and the bottom surface of the batch storage frame. Sheet conveying means arranged so as to generate a step, and
The conveying surface of the sheet conveying means is in contact with both end surfaces in the width direction of the batch sheet that is erected and conveyed by the rotation of the erection conveying means, on the side where the conveying surface of the erected conveying means protrudes upward from the bottom surface of the batch storage frame. Side pressing brush means for imparting contact resistance to the sheet;
An air blowing means arranged at a position above the line where the batch sheet is released from contact with the side-pressing brush means, whereby the product sheets are separated one by one;
Side air blowing means for blowing air to the lower back surface of the product sheet that is positioned one by one from the side surface pressing brush means and is separated one by one and falls into the batch storage frame of the standing conveying means;
(Claim 1).
The rotating speed of the upright conveying means and the sheet conveying means is controlled to rotate at the same speed.

そして、前記シート搬送手段は、複数本のベルトコンベヤを製品シートの搬送方向に沿い一部をオーバーラップさせて並列配置して乗り移り可能に構成されている(請求項2)。
具体的には、前記起立搬送手段の始端側におけるバッチ収容枠が水平状態から垂直起立状態に移行する位置に対応して傾斜配置した第1乗り継ぎベルトコンベヤと、その第1乗り継ぎベルトコンベヤの終端側から前記起立搬送手段の搬送方向に向けて搬送面をバッチ収容枠の底面より上方に位置させた段差ベルトコンベヤと、その段差ベルトコンベヤと平行に配置し搬送面を起立搬送手段のバッチ収容枠の底面と略面一か僅かに上位に配置して終端側を前記段差ベルトコンベヤの終端位置より搬送方向前方に位置させた第2乗り継ぎベルトコンベヤとで構成されている(請求項3)
The sheet conveying means is configured such that a plurality of belt conveyors are arranged in parallel with each other along the conveying direction of the product sheet so as to be transferred (Claim 2).
Specifically, a first connecting belt conveyor inclined at a position corresponding to a position at which the batch receiving frame on the starting end side of the upright conveying means shifts from a horizontal state to a vertical standing state, and a terminal side of the first connecting belt conveyor A step belt conveyor in which the conveying surface is positioned above the bottom surface of the batch storage frame in the conveying direction of the upright conveying means, and the conveying surface is arranged parallel to the step belt conveyor and the conveying surface of the batch receiving frame of the standing conveying means It is comprised by the 2nd connecting belt conveyor which has arrange | positioned in the conveyance direction ahead from the termination | terminus position of the said level | step difference belt conveyor, arrange | positions the bottom surface and the substantially same level or slightly higher rank (Claim 3).

前記シート搬送手段を配置する前記起立搬送手段の前半部通過位置としては、搬入側から送り込まれたバッチ単位の製品シートが、起立搬送手段のバッチ収容枠に水平状態で押し込み収容され、その水平状態から起立状態に移行して水平移動する範囲内が有効である。
そして、そのシート搬送手段は、搬送する製品シートの幅方向(前後方向)に所定の間隔をおいて配置した一対の起立搬送手段の幅方向内側又は外側に配置され、製品シートの横幅に応じて幅方向に移動調整可能に構成されている。
As the first half passage position of the upright conveying means for disposing the sheet conveying means, the batch unit product sheet sent from the carry-in side is pushed and accommodated horizontally in the batch accommodating frame of the upright conveying means, and the horizontal state It is effective to move from the stand up to the standing state and move horizontally.
The sheet conveying means is arranged inside or outside the pair of upright conveying means arranged at a predetermined interval in the width direction (front-rear direction) of the product sheet to be conveyed, and according to the width of the product sheet It is configured to be movable and adjustable in the width direction.

又、前記側面押えブラシ手段は、前記シート搬送手段における段差ベルトコンベヤの搬送面が起立搬送手段のバッチ収容枠底面より上方に突出する範囲内の側方に、製品シートの搬送方向に沿い間隔をおいて1個又は複数個配置する(請求項4)。
側面押えブラシ手段を複数個配置する具体例としては、例えば、前記段差ベルトコンベヤの始端側の側方に第1側面押えブラシ手段を、前記段差ベルトコンベヤの終端側の側方に第2側面押えブラシ手段を配置する構成とする(請求項5)。
また、前記側面押えブラシ手段(第1側面押えブラシ手段と第2側面押えブラシ手段)は、製品シートの幅方向に移動調節自在に構成し、それにより製品シートの変更によって横幅サイズが変わっても、確実に対応できるようになっている(請求項)。
更に、前記シート搬送手段は、起立搬送手段のバッチ収容枠の底面に対して上下調節可能、且つ製品シートのサイズに応じて幅方向に移動調節自在に支持されている(請求項)。
Further, the side pressing brush means is spaced along the product sheet conveying direction on the side within the range in which the conveying surface of the step belt conveyor in the sheet conveying means protrudes upward from the bottom surface of the batch receiving frame of the standing conveying means. One or more are arranged (claim 4).
As a specific example of arranging a plurality of side presser brush means, for example, a first side presser brush means is provided on the side of the step belt conveyor at the start side, and a second side presser is provided on the end side of the step belt conveyor. The brush means is arranged (claim 5).
Further, the side presser brush means (first side presser brush means and second side presser brush means) are configured to be movable and adjustable in the width direction of the product sheet, so that even if the lateral width size is changed by changing the product sheet, Therefore, it is possible to respond reliably (claim 6 ).
Further, the sheet conveying means, be vertically adjusted with respect to the bottom surface of the batch accommodating frame upright transport means are and moved adjustably supported in the width direction according to the size of the product sheets (claim 7).

上記手段によれば、起立搬送手段のバッチ収容枠に収容されて水平状態から起立状態に姿勢を変えて搬送される製品シートは、該起立搬送手段と平行して配置したシート搬送手段によってバッチ収容枠の底面から持ち上げられて該シート搬送手段の搬送面で支持され、その状態を維持して搬送される。そして、その水平搬送前段で、製品シートの幅方向側面は前記起立搬送手段の側方に配置した第1側面押えブラシ手段に摺接しながら通過し、該第1側面押えブラシ手段との摺接から解放される瞬間、積層状態の製品シートは1枚ずつ分離される。そして、前記第1側面押えブラシ手段の前端線上に配置した第1エアーブロー手段からのエアー噴射で前記製品シートの分離が効果的に行われ、更に該製品シートに付着する紙粉や紙片が除去される。又、シート搬送手段による水平搬送後段では、積層された製品シートが第2側面押えブラシ手段に摺接しながら通過し、該第2側面押えブラシ手段との摺接から解放される瞬間、積層状態の製品シートは再び1枚ずつ分離される。そして、前記第2側面押えブラシ手段の前端線上上方に配置した第2エアーブロー手段からのエアー噴射及び搬送される製品シートの下部側方に配置したサイドエアーブロー手段からのエアー噴射で前記製品シートの分離が効果的に行われ、更に該製品シートに付着する紙粉や紙片が除去される。
しかも、前記第2側面押えブラシ手段の前端はシート搬送手段の段差ベルトを巻回保持する下流側プーリの軸芯線上に位置する為、該第2側面押えブラシ手段との摺接から解放されて分離される製品シートは、第2エアーブロー手段及びサイドブロー手段のエアー噴射により段差ベルトの折り返し面(下流側プーリに巻回されている面)に飛ばされて載り、該段差ベルトの回動で下位に位置する乗り継ぎベルトで受け止められ、起立搬送手段の移動によって前方へ搬送される。
According to the above means, the product sheets that are accommodated in the batch accommodating frame of the standing conveying means and are conveyed while changing the posture from the horizontal state to the standing state are batch accommodated by the sheet conveying means arranged in parallel with the standing conveying means. The sheet is lifted from the bottom surface of the frame and supported by the conveying surface of the sheet conveying means, and conveyed while maintaining the state. Then, in the front stage of the horizontal conveyance, the side surface in the width direction of the product sheet passes while sliding in contact with the first side pressing brush means arranged on the side of the standing conveying means, and from the sliding contact with the first side pressing brush means. At the moment of release, the stacked product sheets are separated one by one. Then, the product sheet is effectively separated by air injection from the first air blowing means arranged on the front end line of the first side surface pressing brush means, and further, paper dust and paper pieces adhering to the product sheet are removed. Is done. Further, in the latter stage of the horizontal conveyance by the sheet conveying means, the laminated product sheets pass while sliding on the second side pressing brush means and are released from the sliding contact with the second side pressing brush means. The product sheets are separated one by one again. And the product sheet by the air injection from the second air blowing means arranged above the front end line of the second side pressing brush means and the air injection from the side air blowing means arranged on the lower side of the conveyed product sheet Is effectively performed, and paper dust and paper pieces adhering to the product sheet are further removed.
In addition, since the front end of the second side pressing brush means is located on the axial center line of the downstream pulley that winds and holds the step belt of the sheet conveying means, it is released from sliding contact with the second side pressing brush means. The product sheet to be separated is carried on the folded surface of the step belt (the surface wound around the downstream pulley) by the air injection of the second air blowing means and the side blow means, and the step belt is rotated. It is received by a connecting belt located at a lower position and is conveyed forward by the movement of the upright conveying means.

又、複数本のベルトコンベヤからなるシート搬送手段は、その搬送面を起立搬送手段のバッチ収容枠の底面よりも僅か(例えば、1〜2mm)下方に位置させて、製品シートの搬送は基本的に起立搬送手段のバッチ収容枠の底面で受けて行う。しかし、製品シートのバッチ収容枠の底面と対向する端面は面一ではなく、凹凸面である為、バッチ収容枠の底面より下方に突出する製品シートの凹凸面を、シート搬送手段の搬送面で支持することで製品シートを安定良く搬送することができる。その為に、製品シートに応じてシート搬送手段を上下方向に調節することで、確実に対応することができる。   In addition, the sheet conveying means composed of a plurality of belt conveyors has a conveying surface positioned slightly below (eg, 1 to 2 mm) below the bottom surface of the batch receiving frame of the upright conveying means, so that the product sheet is basically conveyed. It is received by the bottom surface of the batch receiving frame of the standing conveying means. However, since the end surface of the product sheet facing the bottom surface of the batch storage frame is not flush with the uneven surface, the uneven surface of the product sheet protruding downward from the bottom surface of the batch storage frame is By supporting, the product sheet can be stably conveyed. Therefore, the sheet conveying means can be adjusted in the vertical direction according to the product sheet, so that it can be dealt with with certainty.

本発明の紙粉・紙片除去装置における製品シート分離装置は、請求項1記載の構成により、バッチ搬送される製品シートの下縁に傷や捲れを生じさせずに、確実に1枚ずつ分離できるので、製品シートに付着する紙粉、紙片、及び製品シート間に挟まれている紙粉、紙片を確実に除去することができる。   The product sheet separating apparatus in the paper dust / paper piece removing apparatus of the present invention can reliably separate one sheet at a time without causing scratches or wrinkles on the lower edge of the batch-conveyed product sheets. Therefore, the paper dust and paper pieces adhering to the product sheet, and the paper dust and paper pieces sandwiched between the product sheets can be reliably removed.

以下、本発明に係る紙粉・紙片除去装置における製品シート分離装置の実施の形態を図面に基づいて説明する。
図1は紙粉・紙片除去装置Aの全体構成を示す概略図で、打抜き機(図示省略)からバッチ搬出される打抜き製品シートaを受け取り本装置に移送搬入すると同時に、該製品シートの前側端面に付着する紙粉を除去する前端面紙粉除去手段A1と、前記前端面紙粉除去手段A1から水平状態で搬出された製品シートaを起立状態に変換して搬送する起立搬送手段A2と、その起立搬送手段A2の前半部に配置し、搬送される製品シートを1枚ずつに分離する分離手段A3と、分離した打抜き製品シートに対して空気を吹き付けて該製品シートの表裏面に付着する紙粉を除去する空気吹付け手段A4と、1枚ずつ分離した製品シートを整列させ、その整列積層した製品シートの左右側面及び上側面の各端面に付着する紙粉等を除去する紙粉除去手段A5と、紙粉等を除去した製品シートを水平積層状態に変換して搬出すると共に、その搬出の途中に製品シートの左右端面及び前後端面の紙粉除去を行なう最終化粧手段A6とで構成され、前記前端面紙粉除去手段A1〜最終化粧手段A6はケース1内に収容されている。そして、本発明に係る製品シート分離装置は、前記分離手段A3と空気吹き付け手段A4とで構成される。
Embodiments of a product sheet separating apparatus in a paper dust / paper piece removing apparatus according to the present invention will be described below with reference to the drawings.
FIG. 1 is a schematic view showing the overall configuration of a paper dust / paper piece removing device A. A punched product sheet a batched from a punching machine (not shown) is received and transferred into the device, and at the same time, the front end face of the product sheet A front end paper dust removing means A1 for removing paper dust adhering to the paper, a standing conveyance means A2 for converting the product sheet a carried out in a horizontal state from the front end paper dust removing means A1 into a standing state and conveying it, Separating means A3 that is arranged in the first half of the upright conveying means A2 and separates the conveyed product sheets one by one, and blows air against the separated punched product sheets to adhere to the front and back surfaces of the product sheets Air dusting means A4 for removing the paper dust and the product sheets separated one by one are aligned, and the paper dust removal for removing the paper dust and the like adhering to the left and right side surfaces and the upper side surface of the aligned and stacked product sheets. hand Constructed by stage A5 and final makeup means A6 which converts the product sheet from which paper dust and the like have been removed into a horizontally laminated state and carries it out, and removes paper dust from the left and right end faces and the front and rear end faces of the product sheet during the carrying out The front end paper dust removing means A1 to the final decorative means A6 are accommodated in the case 1. The product sheet separating apparatus according to the present invention comprises the separating means A3 and the air blowing means A4.

前端面紙粉除去手段A1は、打抜き機からバッチ搬出された製品シートaを、搬送方向前側(前端面)を基準として幅方向両側及び後端面を整列し、且つ揃えた前端面をブラシで擦って紙粉を除去し、下流側に位置する起立搬送手段A2の搬送コンベアへ送り出すものである。
その構成は、ベルトコンベア2と、そのベルトコンベア2の終端とその下流側に配置される起立搬送手段A2の始端側との間に配置され、且つ上下昇降自在な前ストッパ3、固定ブラシ4、上下揺動ブラシ5と、前記ベルトコンベア2の幅方向外側に配置され且つ幅方向にスライド自在とした左右整列板6,6’と、ベルトコンベア2上に送り込まれた打抜き製品シートaの後側を押えて整列させる後整列板7とで構成されている。
The front end paper dust removing means A1 aligns the both sides in the width direction and the rear end surface of the product sheet a batched from the punching machine with respect to the front side (front end surface) in the transport direction, and rubs the aligned front end surface with a brush. Then, the paper dust is removed and sent out to the conveying conveyor of the standing conveying means A2 located on the downstream side.
The structure is arranged between the belt conveyor 2, the end of the belt conveyor 2 and the start end side of the upright conveying means A2 arranged on the downstream side thereof, and a front stopper 3, a fixed brush 4, A vertically swinging brush 5, left and right alignment plates 6, 6 ′ disposed outside the belt conveyor 2 in the width direction and slidable in the width direction, and the rear side of the punched product sheet a fed onto the belt conveyor 2 And a rear alignment plate 7 for aligning by pressing.

前記前端面紙粉除去手段A1によって搬送方向に沿った前端面の紙粉除去を終了したバッチ状態の製品シートは、残った3周面(左右端面及び後端面)に付着する紙粉・糸状屑、及びシートの表裏面、シート間に挟まれている紙粉、紙片等を除去する為に起立状態に姿勢を変換して搬送する。その姿勢の変換は前端面紙粉除去手段A1の下流側に近接配置した起立搬送手段A2によって行なわれる。   The product sheet in the batch state after the front end surface paper dust removing means A1 has removed the paper dust on the front end surface along the conveying direction is the paper dust / filamentous dust adhering to the remaining three circumferential surfaces (left and right end surfaces and rear end surface). , And the front and back surfaces of the sheet, paper dust, a piece of paper sandwiched between the sheets, the posture is changed to a standing state, and the sheet is conveyed. The conversion of the posture is performed by the upright conveying means A2 disposed close to the downstream side of the front end face paper dust removing means A1.

その起立搬送手段A2は、前記前端面紙粉除去手段A1から搬出されたバッチ状態の製品シートaを水平状態のまま搬送する搬送コンベア8と、その搬送コンベア8の搬送方向先端に近接配置したバッチ搬送コンベア9とで構成されている。   The upright conveying means A2 includes a conveying conveyor 8 that conveys the product sheet a in a batch state carried out from the front end surface paper dust removing means A1 in a horizontal state, and a batch that is disposed close to the leading end of the conveying conveyor 8 in the conveying direction. It consists of a conveyor 9.

搬送コンベア8は、細幅のベルトコンベアを複数本、幅方向に間隔を置いて配置すると共に、幅方向の外側に位置するベルトコンベアは製品シートaのサイズ(横幅)に応じて幅方向に移動調整できるように構成されている。   The conveyor 8 has a plurality of narrow belt conveyors arranged at intervals in the width direction, and the belt conveyor located outside in the width direction moves in the width direction according to the size (lateral width) of the product sheet a. It is configured to be adjustable.

バッチ搬送コンベア9は、駆動スプロケット10と従動スプロケット10’とに亘って2本のチェーン11,11’を巻回し、そのチェーン11,11’の外周面に、側面コ字形に形成したバッチ収容枠12,12’を、開放側を外側に向けて周方向に等間隔をおいて起立固定して構成されている。そして、左右のチェーン11,11’に固着したバッチ収容枠12,12’は、それぞれ同一線上に配置し、左右のバッチ収容枠12,12’で搬送されてくる製品シートaを収容支持するようになっている。
その為に、バッチ搬送コンベア9は前記した搬送コンベア8に対してバッチ収容枠12,12’が並設されたベルトコンベア間に挟まれ、下方から上方へ通り抜けることができるように配置されている。
そして、搬送コンベア8からバッチ搬送コンベア9のバッチ収容枠12,12’に製品シートaが押し込まれ収容されるようにするために、チェーン11,11’に固着されるバッチ収容枠12,12’の回動方向に対し後側に位置する枠部材が前記搬送コンベア8の搬送面より僅か下方位置で略水平状態に停止するように構成されている。
又、バッチ収容枠12,12’を固着したチェーン11,11’は製品シートaのサイズ(横幅)に応じて幅方向に移動調整できるように構成されている。
The batch transfer conveyor 9 has two chains 11, 11 'wound around a drive sprocket 10 and a driven sprocket 10', and a batch storage frame formed in a lateral U-shape on the outer peripheral surface of the chains 11, 11 '. 12, 12 ′ is configured to stand and be fixed at equal intervals in the circumferential direction with the open side facing outward. The batch storage frames 12 and 12 'fixed to the left and right chains 11 and 11' are arranged on the same line so as to receive and support the product sheet a conveyed by the left and right batch storage frames 12 and 12 '. It has become.
For this purpose, the batch transfer conveyor 9 is sandwiched between the belt conveyors in which the batch receiving frames 12 and 12 ′ are arranged in parallel with the transfer conveyor 8, and is arranged so that it can pass from below to above. .
Then, the batch storage frames 12 and 12 ′ fixed to the chains 11 and 11 ′ are stored so that the product sheet a is pushed and stored in the batch storage frames 12 and 12 ′ of the batch transfer conveyor 9 from the transfer conveyor 8. The frame member located on the rear side with respect to the rotation direction is configured to stop in a substantially horizontal state at a position slightly below the transport surface of the transport conveyor 8.
The chains 11 and 11 ′ to which the batch receiving frames 12 and 12 ′ are fixed are configured to be movable and adjustable in the width direction in accordance with the size (lateral width) of the product sheet a.

そして、この起立搬送手段A2の前半部にはバッチ収容枠12,12’に収容されて起立搬送される製品シートaを1枚ずつにばらす分離手段A3が配置されている。
その分離手段A3は、バッチ収容枠12,12’を固着した2本のチェーン11,11’間に配置したバッチ収容枠内に支持された製品シートの下端面を載承して搬送すると共に、搬送方向始端側の搬送面が前記起立搬送手段のバッチ収容枠底面より下位に位置し、搬送方向終端側の搬送面が前記起立搬送手段のバッチ収容枠底面より上方に位置して搬送面の終端とバッチ収容枠底面との間に所定の高さの段差が生じるよう配置したシート搬送手段13,13’と、前記シート搬送手段13,13’における始端側搬送面が起立搬送手段のバッチ収容枠底面より上方に傾斜突出する位置の側方と、該シート搬送手段の終端側の位置の側方に、起立搬送手段の回動により起立搬送されるバッチシートの幅方向の両端面と当接して該シートに接触抵抗を付与する第1側面押えブラシ手段14,14’及び第2側面押えブラシ手段15,15’と、前記第2側面押えブラシ手段15,15’との接触から解放され1枚ずつ分離される製品シートを、起立搬送手段のバッチ収容枠12,12’ の底面と面一若しくはバッチ収容枠12,12’の底面より僅か上方に位置する前記シート搬送手段13,13’の搬送面上に落下するのを補助するよう製品シートの下部裏面(側面)に空気を吹き付けるサイドエアーブロー手段18とで構成されている。
In the first half of the upright conveying means A2, separating means A3 for disposing the product sheets a accommodated in the batch accommodating frames 12 and 12 'upright and conveyed one by one is arranged.
The separating means A3 places and conveys the lower end surface of the product sheet supported in the batch housing frame disposed between the two chains 11, 11 ′ to which the batch housing frames 12, 12 ′ are fixed, The conveyance surface on the conveyance direction start end side is positioned below the bottom surface of the batch storage frame of the standing conveyance means, and the conveyance surface on the conveyance direction end side is positioned above the bottom surface of the batch storage frame of the vertical conveyance means so that the conveyance surface ends. The sheet conveying means 13, 13 ′ arranged so that a step of a predetermined height is generated between the bottom of the batch accommodating frame and the batch accommodating frame, and the batch conveying frame of the standing conveying means is the starting conveying surface of the sheet conveying means 13, 13 ′. The side of the position protruding obliquely above the bottom and the side of the end of the sheet conveying means are in contact with both end faces in the width direction of the batch sheet that is erected and conveyed by the rotation of the erection conveying means. Contact resistance to the sheet Product sheets that are released from the contact between the first side pressing brush means 14, 14 'and the second side pressing brush means 15, 15' to be applied and the second side pressing brush means 15, 15 'are separated one by one. Is dropped on the conveying surface of the sheet conveying means 13, 13 'positioned slightly flush with the bottom surface of the batch accommodating frame 12, 12' of the standing conveying means or slightly above the bottom surface of the batch accommodating frame 12, 12 '. And side air blowing means 18 for blowing air onto the lower back surface (side surface) of the product sheet.

シート搬送手段13,13’は、前記起立搬送手段A2の始端側におけるバッチ収容枠12,12’が水平状態から垂直起立状態に移行する位置に対応して傾斜配置した第1乗り継ぎベルトコンベヤ13a,13a’と、その第1乗り継ぎベルトコンベヤ13a,13a’の終端側から前記起立搬送手段A2の搬送方向に向けて搬送面をバッチ収容枠12,12’の底面より上方に位置させた段差ベルトコンベヤ13b,13b’と、その段差ベルトコンベヤ13b,13b’と平行に配置し搬送面を起立搬送手段A2のバッチ収容枠12,12’の底面と略面一か僅かに上位に配置して終端側を前記段差ベルトコンベヤ13b,13b’の終端位置より搬送方向前方に位置させた第2乗り継ぎベルトコンベヤ13c,13c’、及び前記第2乗り継ぎベルトコンベヤ13c,13c’の終端位置から前記起立搬送手段A2の終端手前位置まで水平搬送する第3ベルトコンベヤ13d,13d’とで構成されている。   The sheet conveying means 13, 13 ′ includes first transfer belt conveyors 13 a, which are inclined to correspond to the positions where the batch receiving frames 12, 12 ′ on the starting end side of the standing conveying means A 2 shift from the horizontal state to the vertical standing state. 13a 'and a stepped belt conveyor in which the conveying surface is positioned above the bottom surface of the batch receiving frames 12, 12' from the terminal side of the first connecting belt conveyors 13a, 13a 'toward the conveying direction of the upright conveying means A2. 13b, 13b ′ and the stepped belt conveyors 13b, 13b ′ are arranged in parallel with the conveying surface of the batch storage frame 12, 12 ′ of the upright conveying means A2 so as to be substantially flush with or slightly above the bottom. Second transfer belt conveyors 13c and 13c ', which are positioned forward of the stepped belt conveyors 13b and 13b' in the transport direction, and the second belt conveyors 13b and 13b '. 'The third belt conveyor 13d for horizontal conveyance from the end position to the end position before the standing conveying means A2, 13d' transit belt conveyor 13c, 13c is constructed out with.

そして、第1乗り継ぎベルトコンベヤ13a,13a’、段差ベルトコンベヤ13b,13b’、第2乗り継ぎベルトコンベヤ13c,13c’、及び第3ベルトコンベヤ13d,13d’の回動は、前記起立搬送手段A2の駆動スプロケット10の回転を、チェーンとスプロケットを用いた動力伝達機構20で第3ベルトコンベヤ13d,13d’に伝達し、その回転はベルトを介して第2乗り継ぎベルトコンベヤ13c,13c’に伝達し、更に第2乗り継ぎベルトコンベヤ13c,13c’の回転で、第1乗り継ぎベルトコンベヤ13a,13a’と段差ベルトコンベヤ13b,13b’が回転するように構成されている。尚、第1乗り継ぎベルトコンベヤ13a,13a’は、バッチ状態の製品シートを1枚ずつ引き離し分離するのに直接関与するものではなく、起立搬送手段A2のバッチ収容枠12,12’に収容された製品シートが、バッチ搬送コンベア9の作動で水平状態から鉛直起立状態に姿勢が換わる際、段差ベルトコンベヤ13b,13b’の始端側プーリに接触して製品シートの端面が接触して傷付くのを防止し、安定して起立状態に変換するのに貢献する。
又、上記シート搬送手段13,13’は、前記起立搬送手段A2における往路側のバッチ収容枠12,12’の底面(基準位置)に対して上下方向に移動調節可能に支持されている。その構成は、起立搬送手段A2を装備した固定フレーム(図示省略)に対して鉛直方向に移動可能な可動フレーム19,19’を設け、その可動フレーム19,19’に前記シート搬送手段13,13’を装備し、可動フレーム19,19’をボールネジ機構或いはエアーシリンダ等で駆動するように構成されている。それにより、起立搬送手段A2のバッチ収容枠12,12’の底面で支持される製品シートaの下端面の他の箇所を、シート搬送手段で受けて搬送することができる。
The first connecting belt conveyors 13a and 13a ′, the step belt conveyors 13b and 13b ′, the second connecting belt conveyors 13c and 13c ′, and the third belt conveyors 13d and 13d ′ are rotated by the upright conveying means A2. The rotation of the drive sprocket 10 is transmitted to the third belt conveyors 13d and 13d ′ by the power transmission mechanism 20 using the chain and the sprocket, and the rotation is transmitted to the second connecting belt conveyors 13c and 13c ′ via the belt, Further, the first connecting belt conveyors 13a and 13a ′ and the step belt conveyors 13b and 13b ′ are configured to rotate by the rotation of the second connecting belt conveyors 13c and 13c ′. The first connecting belt conveyors 13a and 13a ′ are not directly involved in separating and separating the batch product sheets one by one, but are accommodated in the batch accommodating frames 12 and 12 ′ of the upright conveying means A2. When the posture of the product sheet is changed from the horizontal state to the vertical standing state by the operation of the batch conveying conveyor 9, the end face of the product sheet comes into contact with the step end belt conveyors 13b and 13b ′ and is damaged. Prevents and contributes to stable standing conversion.
The sheet conveying means 13, 13 ′ is supported so as to be movable in the vertical direction with respect to the bottom surface (reference position) of the batch receiving frame 12, 12 ′ on the forward path side in the standing conveying means A2. The structure is provided with movable frames 19 and 19 'movable in a vertical direction with respect to a fixed frame (not shown) equipped with the upright conveying means A2, and the sheet conveying means 13 and 13 are provided on the movable frames 19 and 19'. 'And the movable frames 19, 19' are configured to be driven by a ball screw mechanism or an air cylinder. Thereby, the other part of the lower end surface of the product sheet a supported by the bottom surfaces of the batch receiving frames 12 and 12 ′ of the upright conveying means A2 can be received and conveyed by the sheet conveying means.

上記構成により、段差ベルトコンベヤ13b,13b’の終端側の搬送面の高さ位置と、第2乗り継ぎベルトコンベヤ13c,13c’の搬送面(又はバッチ収容枠12,12’の底面)との高低差(落差)が生じ、この高低差を利用してバッチ形態の製品シートが1枚ずつ引き離し分離される。   With the above configuration, the height position of the conveying surface on the terminal side of the step belt conveyors 13b and 13b ′ and the height of the conveying surface of the second connecting belt conveyors 13c and 13c ′ (or the bottom surfaces of the batch storage frames 12 and 12 ′). A difference (drop) occurs, and the product sheets in batch form are pulled apart and separated one by one using this height difference.

前記第1側面押えブラシ手段14,14’及び第2側面押えブラシ手段15,15’は、平板に刷毛を植設したもので、刷毛にバッチ搬送される製品シートの幅方向の端面が当接して、段差ベルトコンベヤ13b,13b’による搬送に抵抗が作用するように構成されている。そして、バッチ搬送の製品シートが第1側面押えブラシ手段14,14’との接触から解放される瞬間、該ブラシの反発力によってバッチ形態の製品シートは1枚1枚引き離される。
そして、第1側面押えブラシ手段14,14’及び第2側面押えブラシ手段15,15’は、製品シートのサイズに応じて幅方向に移動調節自在に構成されている。その構成は、第1側面押えブラシ手段14,14’及び第2側面押えブラシ手段15,15’を固着したフレームを、ボールネジ機構などによって幅方向に移動調整する。
The first side surface pressing brush means 14 and 14 'and the second side surface pressing brush means 15 and 15' have brushes implanted on a flat plate, and the end faces in the width direction of the product sheets batch-conveyed to the brush are in contact with each other. Thus, resistance is applied to the conveyance by the step belt conveyors 13b and 13b ′. Then, at the moment when the batch-conveyed product sheets are released from contact with the first side surface pressing brush means 14, 14 ', the batch-shaped product sheets are pulled apart one by one by the repulsive force of the brush.
The first side pressing brush means 14 and 14 'and the second side pressing brush means 15 and 15' are configured to be movable and adjustable in the width direction according to the size of the product sheet. The configuration is such that the frame to which the first side pressing brush means 14, 14 'and the second side pressing brush means 15, 15' are fixed is moved and adjusted in the width direction by a ball screw mechanism or the like.

空気吹付け手段A4は、前記分離手段A3によってバッチ状態から1枚ずつ引き離し分離された製品シートaに空気を吹き付けて、製品シートの表裏面に付着する紙粉や紙片を吹き飛ばし除去するものである。その構成は、前記第1側面押えブラシ手段14,14’及び第2側面押えブラシ手段15,15’との接触からバッチシートが解放され、それにより製品シートが1枚ずつ分離される線上上方位置に配置した第1エアーブロー手段16及び第2エアーブロー手段17とで構成されている。尚、この第1エアーブロー手段16及び第2エアーブロー手段17は、製品シートaに付着する紙粉や紙片を除去する働きと同時に、製品シートaが第1側面押えブラシ手段14,14’及び第2側面押えブラシ手段15,15’との接触から解放され、該ブラシの反発力で分離される製品シートの分離動作を補助する。   The air blowing means A4 blows and removes paper dust and paper pieces adhering to the front and back surfaces of the product sheet by blowing air to the separated product sheets a by the separation means A3 one by one from the batch state. . The configuration is such that the batch sheet is released from contact with the first side pressing brush means 14 and 14 'and the second side pressing brush means 15 and 15', whereby the product sheets are separated one by one on the line. The first air blowing means 16 and the second air blowing means 17 are arranged at the same position. The first air blowing means 16 and the second air blowing means 17 simultaneously remove the paper dust and paper pieces adhering to the product sheet a, and at the same time, the product sheet a has the first side pressing brush means 14, 14 'and The product is released from contact with the second side presser brush means 15, 15 'and assists the separation operation of the product sheet separated by the repulsive force of the brush.

次に上記した分離手段A3による製品シートaの分離動作を図4乃至図6に基づいて説明する。
先ず、図4に示すように起立搬送手段A2のバッチ収容枠12,12’に収容されたバッチ形態の製品シートaは、バッチ搬送コンベヤ9の作動で水平状態から鉛直起立状態に姿勢が変換される。この時、バッチ収容枠12,12’の底面で支持されていたバッチ形態の製品シートaは、起立搬送手段A2の内側に配置されて同速回転するシート搬送手段13,13’の第1乗り継ぎベルトコンベヤ13a,13a’から段差ベルトコンベヤ13b,13b’への乗り移り、鉛直起立状態ではバッチ収容枠12,12’の底面より上方に突出する段差ベルトコンベヤ13b,13b’の搬送面で製品シートの下端面(水平搬入時の前側端面)が支持され、前方に向けて搬送される。
その段差ベルト13b,13b’の搬送面で製品シートaの下端面を支持して搬送する時、起立搬送手段A2の側方に配置した第1側面押えブラシ手段14,14’に該製品シートaの幅方向両側端面が接触するため、搬送にブレーキが作用する状態となり、製品シートaはバッチ状態で搬送される。そして、バッチ状態で搬送される製品シートが前記第1側面押えブラシ手段14,14’との接触から解放される瞬間、前記第1側面押えブラシ手段14,14’の刷毛の反発力で製品シートは1枚ずつ引き離される。しかも、製品シートが1枚1枚引き離れる第1側面押えブラシ手段14,14’の前端縁の線上上方に配置した第1エアーブロー手段16から空気が下方に向けて吹き出されることで、製品シートaの表裏面に付着する紙粉、紙片等が吹き飛ばし除去される。
Next, the separation operation of the product sheet a by the separation means A3 will be described with reference to FIGS.
First, as shown in FIG. 4, the batch-type product sheet a accommodated in the batch accommodating frames 12 and 12 ′ of the standing conveying means A <b> 2 is changed in posture from a horizontal state to a vertical standing state by the operation of the batch conveying conveyor 9. The At this time, the batch-shaped product sheet a supported by the bottom surfaces of the batch receiving frames 12 and 12 'is arranged inside the upright conveying means A2 and is connected to the first transfer of the sheet conveying means 13 and 13' rotating at the same speed. Transfer from the belt conveyors 13a and 13a 'to the step belt conveyors 13b and 13b', and in the vertical standing state, the product sheet is conveyed on the conveying surface of the step belt conveyors 13b and 13b 'protruding above the bottom surface of the batch receiving frames 12 and 12'. A lower end surface (front end surface at the time of horizontal carrying-in) is supported and conveyed toward the front.
When the conveying surface of the step belts 13b and 13b ′ supports and conveys the lower end surface of the product sheet a, the product sheet a is placed on the first side presser brush means 14 and 14 ′ disposed on the side of the upright conveying means A2. Since both end surfaces in the width direction are in contact with each other, a brake is applied to the conveyance, and the product sheet a is conveyed in a batch state. Then, at the moment when the product sheet conveyed in a batch state is released from the contact with the first side pressing brush means 14, 14 ', the product sheet is generated by the repulsive force of the brush of the first side pressing brush means 14, 14'. Are pulled apart one by one. Moreover, the air is blown downward from the first air blowing means 16 disposed above the front edge of the first side pressing brush means 14, 14 'from which the product sheets are separated one by one. Paper dust, paper pieces, etc. adhering to the front and back surfaces of the sheet a are blown off and removed.

そして、起立搬送手段A2のバッチ搬送コンベヤ9及びシート搬送手段13,13’によって更に前方に搬送されると前記第1側面押えブラシ手段14,14’を通過後再びバッチ状態となった製品シートaは、図5に示すように、段差ベルトコンベヤ13b,13b’の終端に向かって搬送され、その段差ベルトコンベヤ13b,13b’の終端手前側の起立搬送手段A2の側方に配置した第2側面押えブラシ手段15,15’に、製品シートの幅方向両側端面が接触する。それにより、前記第1側面押えブラシ手段14,14’との接触と同様、搬送にブレーキが作用する状態となり、製品シートaはバッチ状態で搬送される。   The product sheet a which has been batched again after passing through the first side pressing brush means 14 and 14 'when further conveyed forward by the batch conveying conveyor 9 and the sheet conveying means 13 and 13' of the upright conveying means A2. As shown in FIG. 5, the second side surface which is conveyed toward the end of the step belt conveyors 13b and 13b ′ and is arranged on the side of the upright conveying means A2 on the front side of the end of the step belt conveyors 13b and 13b ′. The presser brush means 15, 15 ′ are in contact with both end faces in the width direction of the product sheet. As a result, as in the case of the contact with the first side surface pressing brush means 14, 14 ', the brake is applied to the conveyance, and the product sheet a is conveyed in a batch state.

バッチ搬送の製品シートが第2側面押えブラシ手段15,15’との接触から解放される瞬間、該ブラシの反発力によってバッチ形態の製品シートは1枚1枚引き離される。そして、製品シートが1枚1枚引き離れる第2側面押えブラシ手段15,15’の前端縁の線上上方に配置した第2エアーブロー手段17から空気が下方に向けて吹き出され、更に製品シートaの高さ方向の下部側面に配置したサイドエアーブロー手段18から製品シートの幅方向内方に向かって空気が吹き出されることで、製品シートは高さ方向上部のみならず下部も確実にバッチシートから引き離される。勿論、第2エアーブロー手段16及びサイドエアーブロー手段18からの空気の吹き出しは、製品シートの引き離し分離だけでなく、前段の第1エアーブロー手段による空気の吹き出しで除去しきれずに製品シートに付着残存する紙粉、紙片等を吹き飛ばし除去することができる。   At the moment when the batch-conveyed product sheets are released from contact with the second side pressing brush means 15, 15 ', the batch-shaped product sheets are pulled apart one by one by the repulsive force of the brush. Then, air is blown downward from the second air blowing means 17 disposed above the front edge of the second side pressing brush means 15, 15 'from which the product sheets are separated one by one, and further the product sheet a The air is blown out from the side air blowing means 18 arranged on the lower side surface in the height direction toward the inside in the width direction of the product sheet, so that the product sheet is surely batch sheet not only at the upper part in the height direction but also at the lower part. Pulled away from. Of course, the air blowing from the second air blowing means 16 and the side air blowing means 18 is not only separated and separated from the product sheet, but is also not removed by the air blowing by the first air blowing means in the previous stage and adheres to the product sheet. The remaining paper dust, paper pieces, etc. can be blown away.

上記第2側面押えブラシ手段15,15’の反発力及び第2エアーブロー手段16、サイドエアーブロー手段18からの空気の吹き出しでバッチシートから引き離された製品シートaの下端面は、図6(a),(b)に示すように、段差ベルトコンベヤ13b,13b’の折り返し周面(プーリに巻回された周面)に載った状態で前方に搬送される。そして、段差ベルトコンベヤ13b,13b’の終端より搬送方向前方に延長突出し、且つ搬送面が前記段差ベルトコンベヤ13b,13b’の搬送面より下方に位置する第2乗り継ぎベルトコンベヤ13c,13c’の搬送面上に乗り移って、次の製品シートの左右側面及び上側面の各端面に付着する紙粉等を除去する紙粉除去工程へと搬送される。
この時、製品シートaの下端面が第2乗り継ぎベルトコンベヤ13c,13c’で支持されるようになっている場合、段差ベルトコンベヤ13b,13b’から第2乗り継ぎベルトコンベヤ13c,13c’への乗り移り時の衝撃は小さく、製品シートaの下端面が傷付く、或いは捲れるのを防止できる。
The lower end surface of the product sheet a separated from the batch sheet by the repulsive force of the second side surface pressing brush means 15 and 15 'and the blowing of air from the second air blowing means 16 and the side air blowing means 18 is shown in FIG. As shown to a) and (b), it conveys ahead in the state mounted on the folding | circulation surrounding surface (surrounding surface wound by the pulley) of level | step difference belt conveyor 13b, 13b '. Then, the second transfer belt conveyors 13c and 13c ′ are conveyed so as to extend forward from the end of the step belt conveyors 13b and 13b ′ in the conveyance direction, and the conveyance surface is positioned below the conveyance surface of the step belt conveyors 13b and 13b ′. It moves on the surface and is conveyed to a paper dust removing step for removing paper dust and the like adhering to the end surfaces of the left and right side surfaces and the upper side surface of the next product sheet.
At this time, when the lower end surface of the product sheet a is supported by the second connecting belt conveyors 13c and 13c ′, the transfer from the step belt conveyors 13b and 13b ′ to the second connecting belt conveyors 13c and 13c ′. The impact at the time is small, and the lower end surface of the product sheet a can be prevented from being damaged or twisted.

上記起立搬送手段A2と分離手段A3及び空気吹付け手段A4によってバッチ状態の製品シートaを、2度、1枚ずつに引き離し分離して製品シート間に挟まれている紙粉や紙片を除去したのち、該製品シートは再度バッチ状態に整列して起立搬送し、その搬送移動中に製品シートの幅方向両側端面及び上側端面を紙粉除去手段A5で清掃し、紙粉等を除去した製品シートは水平積層状態に変換して搬出すると共に、その搬出の途中に製品シートの幅方向両側端面及び前後端面の紙粉除去を最終化粧手段A6で行って排出される。
上記紙粉除去手段A5と最終化粧手段A6は、本発明に直接関係しないため、詳細な説明は省略する。尚、紙粉除去手段A5及び最終化粧手段A6の詳細については、本件出願人が先に提案する特開2005−161411号公報を参照のこと。
The product sheet a in a batch state is separated twice by two by the upright conveying means A2, the separating means A3 and the air blowing means A4 to separate paper powder and paper pieces sandwiched between the product sheets. After that, the product sheet is again erected in a batch state, and the product sheet is removed by removing the paper dust and the like by cleaning the both side end faces and the upper end face in the width direction with the paper dust removing means A5 during the transport movement. Is converted into a horizontally laminated state and carried out, and paper powder is removed from both side end faces and front and rear end faces in the width direction of the product sheet in the middle of the carrying out, and is discharged.
Since the paper dust removing means A5 and the final makeup means A6 are not directly related to the present invention, detailed description thereof is omitted. For details of the paper dust removing means A5 and the final makeup means A6, see Japanese Patent Laid-Open No. 2005-161411 previously proposed by the applicant.

本発明は上記した実施の形態に限定されるものではなく、発明の要旨を変更しない範囲で変更可能である。
(1)側面押えブラシ手段は、搬送される製品シートの高さ方向の略中央位置に配置したが、製品シートの高さ方向に沿って複数個所に配置してもよく、更にそのブラシ手段の大きさ形状は任意である。
(2)第2乗り継ぎベルトコンベヤに第3ベルトコンベヤを同レベルで連設配置したが、第2乗り継ぎベルトコンベヤをそのまま延長して第3ベルトコンベヤを省略してもよい。
The present invention is not limited to the above-described embodiment, and can be changed without changing the gist of the invention.
(1) The side pressing brush means is disposed at a substantially central position in the height direction of the conveyed product sheet, but may be disposed at a plurality of locations along the height direction of the product sheet. The size and shape are arbitrary.
(2) Although the third belt conveyor is continuously arranged on the second connecting belt conveyor at the same level, the second connecting belt conveyor may be extended as it is and the third belt conveyor may be omitted.

本発明に係る製品シート分離装置を組み込んだ紙粉・紙片除去装置の実施の一例を示す概略正面図。The schematic front view which shows an example of implementation of the paper dust and paper piece removal apparatus incorporating the product sheet separation apparatus which concerns on this invention. 同一部切欠平面図。The same part notch top view. 要部の拡大図で、(a)は平面図、(b)は同正面図。It is an enlarged view of the principal part, (a) is a top view, (b) is the same front view. 第1側面押えブラシ手段と段差ベルトコンベヤとによる一段目の製品シート分離動作を示す説明図。Explanatory drawing which shows the 1st stage product sheet separation operation | movement by a 1st side surface pressing brush means and a level | step difference belt conveyor. 第2側面押えブラシ手段と段差ベルトコンベヤとによる二段目の製品シート分離動作を示す説明図。Explanatory drawing which shows the 2nd step product sheet separation operation | movement by a 2nd side surface pressing brush means and a level | step difference belt conveyor. 段差ベルトコンベヤから第2乗り継ぎベルトコンベヤへの乗り移り状態を示す説明図。Explanatory drawing which shows the transfer state from a level | step difference belt conveyor to a 2nd connecting belt conveyor.

符号の説明Explanation of symbols

A…紙粉・紙片除去装置
A2…起立搬送手段
A3…分離手段
12,12’…バッチ収容枠
13,13’…シート搬送手段
13a,13a’…第1乗り継ぎベルトコンベヤ
13b,13b’…段差ベルトコンベヤ
13c,13c’…第2乗り継ぎベルトコンベヤ
14,14’…第1側面押えブラシ手段
15,15’…第2側面押えブラシ手段
16…第1エアーブロー手段
17…第2エアーブロー手段
18…サイドエアーブロー手段
A ... Paper dust / paper piece removal device
A2: Standing conveyance means
A3: Separating means 12, 12 '... Batch storage frame 13, 13' ... Sheet conveying means 13a, 13a '... First connecting belt conveyors 13b, 13b' ... Step belt conveyors 13c, 13c '... Second connecting belt conveyors 14, 14 '... first side presser brush means 15, 15' ... second side presser brush means
16: First air blowing means
17 ... Second air blow means
18 ... side air blow means

Claims (7)

段ボール紙や板紙等から打抜いた製品シートに付着する紙粉、紙片を除去する紙製打抜き製品の紙粉・紙片除去装置における製品シート分離装置であって、
水平積層状態で搬入されたバッチ形態の打抜き製品シートを、バッチ単位でバッチ収容枠に収容し、起立状態に姿勢を変換して搬送する起立搬送手段と、
前記起立搬送手段の前半部に、該起立搬送手段のバッチ収容枠内に支持された製品シートの下端面を載承して搬送すると共に、搬送方向始端側の搬送面が前記起立搬送手段のバッチ収容枠底面より下位に位置し、搬送方向終端側の搬送面が前記起立搬送手段のバッチ収容枠底面より上方に位置して搬送面の終端とバッチ収容枠底面との間に所定の高さの段差が生じるよう配置したシート搬送手段と、
前記シート搬送手段の搬送面が起立搬送手段のバッチ収容枠底面より上方に突出する位置の側方に、起立搬送手段の回動により起立搬送されるバッチシートの幅方向の両端面と当接して該シートに接触抵抗を付与する側面押えブラシ手段と、
前記側面押えブラシ手段との接触からバッチシートが解放され、それにより製品シートが1枚ずつ分離される線上上方位置に配置したエアーブロー手段と、
前記側面押えブラシ手段より搬送方向前方に位置させて、1枚ずつ分離されて起立搬送手段のバッチ収容枠に落下する製品シートの下部裏面に空気を吹き付けるサイドエアーブロー手段と、
を有することを特徴とする紙粉・紙片除去装置における製品シート分離装置。
A product sheet separating device in a paper dust / paper piece removing device for paper dust, paper punching product that removes a piece of paper adhering to a product sheet punched from corrugated paper or paperboard,
Standing transport means for transporting punched product sheets in the form of a batch stacked in a batch stack, storing them in a batch storage frame in batch units, converting the posture to a standing state, and transporting them,
The lower end surface of the product sheet supported in the batch receiving frame of the upright conveying means is placed and conveyed on the first half of the upright conveying means, and the conveying surface on the start side in the conveying direction is the batch of the upright conveying means. It is located lower than the bottom surface of the storage frame, the transport surface on the end side in the transport direction is positioned above the bottom surface of the batch storage frame of the upright transport means, and has a predetermined height between the end of the transport surface and the bottom surface of the batch storage frame. Sheet conveying means arranged so as to generate a step, and
The conveying surface of the sheet conveying means is in contact with both end surfaces in the width direction of the batch sheet that is erected and conveyed by the rotation of the erection conveying means, on the side where the conveying surface of the erected conveying means protrudes upward from the bottom surface of the batch storage frame. Side pressing brush means for imparting contact resistance to the sheet;
An air blowing means arranged at a position above the line where the batch sheet is released from contact with the side-pressing brush means, whereby the product sheets are separated one by one;
Side air blowing means for blowing air to the lower back surface of the product sheet that is positioned one by one from the side surface pressing brush means and is separated one by one and falls into the batch storage frame of the standing conveying means;
A product sheet separating device in a paper dust / paper piece removing device.
前記シート搬送手段は、複数本のベルトコンベヤを製品シートの搬送方向に沿い一部をオーバーラップさせて並列配置して乗り移り可能に構成したことを特徴とする請求項1記載の紙粉・紙片除去装置における製品シート分離装置。   2. The paper dust / paper piece removal according to claim 1, wherein the sheet conveying means is configured such that a plurality of belt conveyors are arranged in parallel along a conveying direction of the product sheet so as to be transferred in parallel. Product sheet separating device in the apparatus. 前記シート搬送手段を構成する複数本のベルトコンベヤは、前記起立搬送手段の始端側におけるバッチ収容枠が水平状態から垂直起立状態に移行する位置に対応して傾斜配置した第1乗り継ぎベルトコンベヤと、その第1乗り継ぎベルトコンベヤの終端側から前記起立搬送手段の搬送方向に向けて搬送面をバッチ収容枠の底面より上方に位置させた段差ベルトコンベヤと、その段差ベルトコンベヤと平行に配置し搬送面を起立搬送手段のバッチ収容枠の底面と略面一か僅かに上位に配置して終端側を前記段差ベルトコンベヤの終端位置より搬送方向前方に位置させた第2乗り継ぎベルトコンベヤとからなる請求項2記載の紙粉・紙片除去装置における製品シート分離装置。   A plurality of belt conveyors constituting the sheet conveying means, a first transfer belt conveyor inclined at a position corresponding to a position where the batch receiving frame on the starting end side of the standing conveying means shifts from a horizontal state to a vertical standing state, A step belt conveyor having a conveying surface positioned above the bottom surface of the batch receiving frame from the terminal end side of the first connecting belt conveyor toward the conveying direction of the upright conveying means, and a conveying surface arranged in parallel with the step belt conveyor And a second connecting belt conveyor which is disposed substantially above or slightly above the bottom surface of the batch storage frame of the upright conveying means and whose end side is positioned forward of the stepped belt conveyor in the conveying direction. 3. A product sheet separating apparatus in the paper dust / paper piece removing apparatus according to 2. 前記側面押えブラシ手段が、前記シート搬送手段における段差ベルトコンベヤの搬送面が起立搬送手段のバッチ収容枠底面より上方に突出する範囲内の側方に、製品シートの搬送方向に沿い間隔をおいて複数個配置されていることを特徴とする請求項1乃至3の何れか1項記載の紙粉・紙片除去装置における製品シート分離装置。   The side pressing brush means is spaced along the product sheet conveying direction on the side within the range in which the conveying surface of the step belt conveyor in the sheet conveying means protrudes upward from the bottom surface of the batch receiving frame of the standing conveying means. The product sheet separating apparatus in the paper dust / paper piece removing apparatus according to any one of claims 1 to 3, wherein a plurality of the sheets are arranged. 前記側面押えブラシ手段は、前記段差ベルトコンベヤの始端側の側方に配置した第1側面押えブラシ手段と、前記段差ベルトコンベヤの終端側の位置の側方に配置した第2側面押えブラシ手段とである請求項4記載の紙粉・紙片除去装置における製品シート分離装置。   The side presser brush means includes a first side presser brush means arranged on the side of the starting end side of the step belt conveyor, and a second side presser brush means arranged on the side of the end side position of the step belt conveyor. The product sheet separating apparatus in the paper dust / paper piece removing apparatus according to claim 4. 前記側面押えブラシ手段は、製品シートのサイズに応じて幅方向に移動調節自在に構成されていることを特徴とする請求項1、4、5の何れか1項記載の紙粉・紙片除去装置における製品シート分離装置。 6. The paper dust / paper piece removing device according to claim 1, wherein the side presser brush means is configured to be movable and adjustable in the width direction in accordance with the size of the product sheet. Product sheet separation device. 前記シート搬送手段は、フレームに対して上下調節可能、且つ製品シートのサイズに応じて幅方向に移動調節自在に支持されていることを特徴とする請求項1乃至の何れか1項記載の紙粉・紙片除去装置における製品シート分離装置。 It said sheet conveying means, the upper and lower adjustable relative to the frame, and any one of claims 1 to 6, characterized in that depending on the size of the product sheets are moved adjustably supported in the width direction Product sheet separation device for paper dust / paper piece removal device.
JP2006235249A 2006-08-31 2006-08-31 Product sheet separation device in paper dust / paper piece removal device Expired - Fee Related JP5007088B2 (en)

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