JP5000617B2 - Piping measuring instrument mounting structure - Google Patents

Piping measuring instrument mounting structure Download PDF

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JP5000617B2
JP5000617B2 JP2008261601A JP2008261601A JP5000617B2 JP 5000617 B2 JP5000617 B2 JP 5000617B2 JP 2008261601 A JP2008261601 A JP 2008261601A JP 2008261601 A JP2008261601 A JP 2008261601A JP 5000617 B2 JP5000617 B2 JP 5000617B2
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pipe
measuring instrument
short
mounting structure
instrument mounting
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JP2010091408A (en
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文夫 宇津江
勝 宇津江
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株式会社西野製作所
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Description

本発明は、配管の計測器の取付構造に関し、特に、バーリング加工で起こした短管部が薄く短くても、容易かつ高精度に連結用管部材と溶接することができる配管の計測器の取付構造に関するものである。   TECHNICAL FIELD The present invention relates to a pipe measuring instrument mounting structure, and in particular, to a pipe measuring instrument that can be easily and accurately welded to a connecting pipe member even if a short pipe portion caused by burring is thin and short. Concerning structure.

従来、配管の途中に枝管を設け、枝管に圧力計等の計測器の一部を挿入するようにした配管の計測器の取付構造が知られている(特許文献1参照)。
この計測器の取付構造は、バーリング加工によって、配管の周面から外側に短管部を起立するとともに、短管部に連結用管部材を溶接し、連結用管部材に計測器のセンサホルダを挿入し、センサホルダのフランジと連結用管部材とをクランプで固定するようにしている。
2. Description of the Related Art Conventionally, a pipe measuring instrument mounting structure is known in which a branch pipe is provided in the middle of a pipe, and a part of a measuring instrument such as a pressure gauge is inserted into the branch pipe (see Patent Document 1).
The mounting structure of this measuring instrument is a burring process in which a short pipe part is erected outward from the peripheral surface of the pipe, a connecting pipe member is welded to the short pipe part, and a sensor holder of the measuring instrument is attached to the connecting pipe member. The flange of the sensor holder and the connecting pipe member are fixed with a clamp.

ところで、このような配管の計測器の取付構造は、枝管として形成した短管部に連結用管部材を溶接する必要があるが、短管部は、バーリング加工で塑性加工されるため、配管本体からの立ち上がりや肉厚に限度があり、この薄く短い短管部と連結用管部材とを溶接するには、熟練した高度な技術が必要であった。
特開2004−340739号公報
By the way, such a pipe measuring instrument mounting structure needs to weld a connecting pipe member to a short pipe portion formed as a branch pipe, but since the short pipe portion is plastically processed by burring, the pipe There is a limit to the rise from the main body and the wall thickness. To weld this thin and short short pipe section and the connecting pipe member, a highly skilled technique is required.
JP 2004-340739 A

本発明は、上記従来の配管の計測器の取付構造が有する問題点に鑑み、配管の周面から外側に起立させた短管部が薄く短くても、容易かつ高精度に連結用管部材と溶接することができる配管の計測器の取付構造を提供することを目的とする。   In view of the problems of the conventional piping instrument mounting structure described above, the present invention can easily and accurately connect a pipe member for connection even if the short pipe portion standing outward from the peripheral surface of the pipe is thin and short. An object is to provide a pipe measuring instrument mounting structure that can be welded.

上記目的を達成するため、本発明の配管の計測器の取付構造は、配管の周面から外側に短管部を起立させるとともに、該短管部に連結用管部材を溶接し、該連結用管部材に計測器を接続する配管の計測器の取付構造において、連結用管部材の短管部側端部の内側に突条を短管部との接合部を覆うように延設して形成し、短管部と連結用管部材とを電子ビーム溶接で溶接してなることを特徴とする。   In order to achieve the above-described object, the pipe measuring instrument mounting structure of the present invention has a short pipe portion standing outward from the peripheral surface of the pipe, and a welding pipe member is welded to the short pipe portion. In a pipe measuring instrument mounting structure that connects a measuring instrument to a pipe member, a protrusion is formed on the inner side of the short pipe part side end of the connecting pipe member so as to cover the joint part with the short pipe part. The short pipe part and the connecting pipe member are welded by electron beam welding.

この場合において、前記突条を、計測器を保持する、連結用管部材に挿入したセンサホルダのシール部の受座とすることができる。 In this case, the said protrusion can be made into the seat of the seal part of the sensor holder inserted in the pipe member for connection holding a measuring device .

さらに、前記突条を、短管部側が小径となるテーパ状に形成することができる。 Furthermore, the said protrusion can be formed in the taper shape from which the short pipe part side becomes a small diameter.

本発明の配管の計測器の取付構造によれば、配管の周面から外側に短管部を起立させるとともに、該短管部に連結用管部材を溶接し、該連結用管部材に計測器を接続する配管の計測器の取付構造において、連結用管部材の短管部側端部の内側に突条を短管部との接合部を覆うように延設して形成し、短管部と連結用管部材とを電子ビーム溶接で溶接してなることから、連結用管部材の短管部側端部の内側に形成した突条が、溶接のバッキング材として作用して、短管部が薄く短くても、低入熱、低歪みで、亀裂等の欠陥のない溶接を行うことができ、これにより、短管部に連結用管部材を容易かつ高精度に溶接することができる。   According to the pipe measuring instrument mounting structure of the present invention, the short pipe portion is erected outward from the peripheral surface of the pipe, the connecting pipe member is welded to the short pipe section, and the measuring pipe is connected to the measuring pipe member. In the measuring instrument mounting structure for connecting pipes, a ridge is formed inside the short pipe portion side end of the connecting pipe member so as to cover the joint portion with the short pipe portion, and the short pipe portion Since the connecting pipe member is welded by electron beam welding, the ridge formed inside the short pipe portion side end of the connecting pipe member acts as a backing material for welding, and the short pipe portion Even if it is thin and short, it is possible to perform welding with low heat input, low distortion, and no defects such as cracks, whereby the connecting pipe member can be easily and accurately welded to the short pipe portion.

また、前記突条を、計測器を保持する、連結用管部材に挿入したセンサホルダのシール部の受座とすることにより、連結用管部材の構造を簡易化することができる。 Moreover, the structure of a connection pipe member can be simplified by making the said protrusion into a seat of the seal part of the sensor holder inserted in the connection pipe member holding a measuring device .

さらに、前記突条を短管部側が小径となるテーパ状に形成することにより、テーパ部をセンサホルダのシール部に圧接し、シール性を向上させることができる。 Further, by the protruding short pipe portion is formed in a tapered shape whose diameter, pressed against the tapered portion to the sealing portion of the sensor holder, thereby improving the sealing property.

以下、本発明の配管の計測器の取付構造の実施の形態を、図面に基づいて説明する。   Embodiments of a pipe measuring instrument mounting structure according to the present invention will be described below with reference to the drawings.

図1〜図3に、本発明の配管の計測器の取付構造の第1実施例を示す。
この配管の計測器の取付構造は、バーリング加工によって、配管1の周面から外側に短管部2を起立させるとともに、短管部2に連結用管部材3を溶接し、連結用管部材3に計測器Sのセンサホルダ4を挿入し、センサホルダ4と連結用管部材3とを固定するようにしている。
そして、この配管の計測器の取付構造は、連結用管部材3の短管部側端部の内側に、センサホルダ4のシール部41の受座となる突条31を周設するとともに、突条31を、短管部2との接合部5を内周側から覆うように延設し、溶接のバッキング材としている。
1 to 3 show a first embodiment of a pipe measuring instrument mounting structure according to the present invention.
The pipe measuring instrument mounting structure is constructed such that the short pipe portion 2 is erected outward from the peripheral surface of the pipe 1 by burring, and the connecting pipe member 3 is welded to the short pipe portion 2. The sensor holder 4 of the measuring instrument S is inserted into the sensor holder 4, and the sensor holder 4 and the connecting pipe member 3 are fixed.
The pipe measuring instrument mounting structure has a protrusion 31 that is a seat for the seal part 41 of the sensor holder 4 on the inner side of the short pipe part side end of the connecting pipe member 3, and a protrusion. The strip 31 is extended so as to cover the joint portion 5 with the short pipe portion 2 from the inner peripheral side, and is used as a welding backing material.

配管1は、本実施例ではステンレス鋼製の管部材からなり、短管部2に連結用管部材3を電子ビーム溶接で溶接した後に、両端にヘルールフランジ11を、例えば、TIG溶接で接合している。
電子ビーム溶接は、配管1の端部から外周面すれすれに電子ビームを照射するため、両端のヘルールフランジ11よりも先に加工する必要がある。
電子ビーム溶接は、鋼種の選択性が豊富で、市販の各鋼種を広く利用することができ、さらに、低入熱、低歪みで、亀裂等の欠陥のない高精度な溶接を行うことができる。
In this embodiment, the pipe 1 is made of a stainless steel pipe member. After the connecting pipe member 3 is welded to the short pipe portion 2 by electron beam welding, the ferrule flanges 11 are joined to both ends by, for example, TIG welding. ing.
In the electron beam welding, since the electron beam is irradiated from the end of the pipe 1 to the outer peripheral surface, it is necessary to process the ferrule flanges 11 at both ends.
Electron beam welding has a wide variety of steel grades, can be widely used for various types of commercially available steel, and can perform high-precision welding with low heat input, low distortion, and no defects such as cracks. .

短管部2は、配管1の側壁に加工用孔(図示省略)を開設するとともに、加工用孔の開口縁にバーリング加工を施してバーリング部を立ち上げ、バーリング部の上端部を切除することにより、突出寸法が数mm程度のごく短い円筒状に形成されている。
このバーリング加工による塑性加工では、このような枝管を安価に精度良く製作することができる。
The short pipe portion 2 is provided with a processing hole (not shown) on the side wall of the pipe 1, burring the opening edge of the processing hole, raising the burring portion, and cutting the upper end of the burring portion. Therefore, it is formed in a very short cylindrical shape with a protruding dimension of about several mm.
In this plastic working by burring, such a branch pipe can be manufactured at low cost with high accuracy.

連結用管部材3は、本実施例ではステンレス鋼製の部材からなり、一端にフランジ32を有するとともに、他端が短管部2に溶接により固定される。
連結用管部材3の短管部側端部の内側には、図2に示すように、センサホルダ4のシール部41の受座となる突条31が周設されるとともに、この突条31が、短管部2との接合部5を覆うように延設され、溶接のバッキング材となされている。
突条31は、短管部側が小径となるテーパ状に形成されており、センサホルダ4のOリングからなるシール部41に当接し、クランプ6でフランジ32、42を締め付けることにより、テーパ部がシール部41に圧接されシール性が向上する。
突条31の軸方向長さL1は4〜5mm(本実施例では約4.5mm)、そのうち接合部5を越えて延設された長さL2は1〜2mm(本実施例では約1.5mm)、突出高さTは約3mm、テーパは約15〜30°である。
電子ビームによる溶接部7は、図2(a)に示すように、この突条31をバッキング材として行われるため、亀裂等の欠陥のない高精度な溶接として、短管部2に連結用管部材3を接合することができる。
In this embodiment, the connecting pipe member 3 is made of a stainless steel member. The connecting pipe member 3 has a flange 32 at one end and is fixed to the short pipe portion 2 by welding.
As shown in FIG. 2, a protrusion 31 serving as a seat for the seal portion 41 of the sensor holder 4 is provided around the inner end of the short tube portion side end of the connecting pipe member 3. However, it extends so that the junction part 5 with the short pipe part 2 may be covered, and it is set as the welding backing material.
The ridge 31 is formed in a taper shape with a small diameter on the short tube portion side, abuts against a seal portion 41 made of an O-ring of the sensor holder 4, and tightens the flanges 32 and 42 with the clamp 6, whereby the taper portion is formed. Sealing performance is improved by being pressed against the seal portion 41.
The length L1 of the protrusion 31 in the axial direction is 4 to 5 mm (about 4.5 mm in this embodiment), and the length L2 extending beyond the joint portion 5 is 1 to 2 mm (about 1. mm in this embodiment). 5 mm), the protrusion height T is about 3 mm, and the taper is about 15-30 °.
As shown in FIG. 2 (a), the welded portion 7 by the electron beam is formed using the protrusion 31 as a backing material. Therefore, as a high-precision welding without defects such as cracks, the connecting tube is connected to the short tube portion 2. The member 3 can be joined.

計測器Sは、図1に示すように、本体がセンサホルダ4にねじ固定され、センサホルダ4を介して連結用管部材3に固定されている。
センサホルダ4には、所定位置にフランジ42が形成されており、このセンサホルダ4のフランジ42と連結用管部材3のフランジ32とをクランプ6で固定することにより、センサホルダ4はそのシール部41を突条31に押し当てた状態で連結用管部材3に固定される。
このとき、センサホルダ4のダイヤフラム43は、配管1の内面とほぼ面一になり、配管1の流動性を損なわず、また、洗浄性を向上させている。
As shown in FIG. 1, the main body of the measuring instrument S is fixed to the sensor holder 4 by screws, and is fixed to the connecting pipe member 3 via the sensor holder 4.
A flange 42 is formed at a predetermined position in the sensor holder 4. By fixing the flange 42 of the sensor holder 4 and the flange 32 of the connecting pipe member 3 with the clamp 6, the sensor holder 4 has its seal portion. The pipe 41 is fixed to the connecting pipe member 3 while being pressed against the ridge 31.
At this time, the diaphragm 43 of the sensor holder 4 is substantially flush with the inner surface of the pipe 1, and does not impair the fluidity of the pipe 1 and improves the cleaning performance.

なお、計測器Sとしては、図1〜図3に示す圧力センサS1や圧力ゲージS2のほかに、図4に示すように、短管部2と連結用管部材3を2箇所設けて、圧力ゲージS2とともに温度センサS3を配設することもできる。   As the measuring instrument S, in addition to the pressure sensor S1 and the pressure gauge S2 shown in FIGS. 1 to 3, as shown in FIG. 4, two short pipe portions 2 and connecting pipe members 3 are provided, A temperature sensor S3 may be provided together with the gauge S2.

かくして、本実施例の配管の計測器の取付構造は、配管1の周面から外側に短管部2を起立させるとともに、短管部2に連結用管部材3を溶接し、連結用管部材3に計測器Sのセンサホルダ4を接続する配管の計測器の取付構造において、連結用管部材3の短管部側端部の内側に、センサホルダ4のシール部41の受座となる突条31を周設するとともに、突条31を、短管部2との接合部5を覆うように延設することから、センサホルダ4のシール部41の受座として形成した突条31を、溶接のバッキング材として利用することができ、これにより、短管部2が薄く短くても容易かつ高精度に連結用管部材3と溶接することができる。   Thus, the pipe measuring instrument mounting structure of the present embodiment is such that the short pipe portion 2 is erected from the peripheral surface of the pipe 1 to the outside, and the connecting pipe member 3 is welded to the short pipe portion 2. 3, a pipe measuring instrument mounting structure for connecting the sensor holder 4 of the measuring instrument S to the inner side of the short pipe part side end of the connecting pipe member 3, a protrusion serving as a seat for the seal part 41 of the sensor holder 4. Since the ridge 31 is provided so as to cover the joint portion 5 with the short pipe portion 2 while surrounding the ridge 31, the ridge 31 formed as a seat for the seal portion 41 of the sensor holder 4, It can be used as a backing material for welding, and can thereby be easily and accurately welded to the connecting pipe member 3 even if the short pipe portion 2 is thin and short.

また、突条31を短管部側が小径となるテーパ状に形成することにより、テーパ部をセンサホルダ4のシール部41に圧接し、シール性を向上させることができる。   In addition, by forming the protrusion 31 in a tapered shape with the short pipe portion having a small diameter, the tapered portion can be pressed against the seal portion 41 of the sensor holder 4 to improve the sealing performance.

また、短管部2と連結用管部材3とを電子ビーム溶接で溶接することにより、低入熱、低歪みで、亀裂等の欠陥のない高精度な溶接を行うことができる。   Further, by welding the short pipe portion 2 and the connecting pipe member 3 by electron beam welding, it is possible to perform high-precision welding with low heat input, low distortion, and no defects such as cracks.

以上、本発明の配管の計測器の取付構造について、その実施例に基づいて説明したが、本発明は上記実施例に記載した構成に限定されるものではなく、その趣旨を逸脱しない範囲において適宜その構成を変更することができる。   As mentioned above, although the attachment structure of the measuring instrument of the piping of this invention was demonstrated based on the Example, this invention is not limited to the structure described in the said Example, In the range which does not deviate from the meaning, it is appropriate. Its configuration can be changed.

本発明の配管の計測器の取付構造は、バーリング加工で起こした短管部が薄く短くても、容易かつ高精度に連結用管部材と溶接することができるという特性を有していることから、配管に枝管状の保持部を設ける計測器の取付構造として、広く好適に用いることができる。   The pipe measuring instrument mounting structure of the present invention has the characteristic that it can be easily and accurately welded to the connecting pipe member even if the short pipe portion caused by the burring process is thin and short. As a mounting structure of a measuring instrument in which a branch-shaped holding part is provided in the pipe, it can be used widely and suitably.

本発明の配管の計測器の取付構造の第1実施例を示す断面図である。It is sectional drawing which shows 1st Example of the attachment structure of the measuring device of piping of this invention. 同実施例の連結用管部材と配管を示し、(a)は連結用管部材と短管部を示す拡大断面図、(b)は連結用管部材と配管を示す断面図である。The connection pipe member and piping of the same Example are shown, (a) is an expanded sectional view which shows a connection pipe member and a short pipe part, (b) is sectional drawing which shows a connection pipe member and piping. (a)はセンサホルダを示す断面図、(b)は連結用管部材を示す断面図である。(A) is sectional drawing which shows a sensor holder, (b) is sectional drawing which shows the pipe member for a connection. 本発明の配管の計測器の取付構造の第2実施例を示す断面図である。It is sectional drawing which shows 2nd Example of the attachment structure of the measuring device of the piping of this invention.

1 配管
11 ヘルールフランジ
2 短管部
3 連結用管部材
31 突条
32 フランジ
4 センサホルダ
41 シール部
42 フランジ
43 ダイヤフラム
5 接合部
6 クランプ
7 電子ビームによる溶接部
S 計測器
DESCRIPTION OF SYMBOLS 1 Piping 11 Ferrule flange 2 Short pipe part 3 Connecting pipe member 31 Projection 32 Flange 4 Sensor holder 41 Seal part 42 Flange 43 Diaphragm 5 Joint part 6 Clamp 7 Welded part by electron beam S Measuring instrument

Claims (3)

配管の周面から外側に短管部を起立させるとともに、該短管部に連結用管部材を溶接し、該連結用管部材に計測器を接続する配管の計測器の取付構造において、連結用管部材の短管部側端部の内側に突条を短管部との接合部を覆うように延設して形成し、短管部と連結用管部材とを電子ビーム溶接で溶接してなることを特徴とする配管の計測器の取付構造。   In a pipe measuring instrument mounting structure in which a short pipe part is erected outward from the peripheral surface of the pipe, a connecting pipe member is welded to the short pipe part, and a measuring instrument is connected to the connecting pipe member. A protrusion is formed on the inner side of the short tube portion side end of the tube member so as to cover the joint portion with the short tube portion, and the short tube portion and the connecting tube member are welded by electron beam welding. A piping measuring instrument mounting structure characterized by: 前記突条を、計測器を保持する、連結用管部材に挿入したセンサホルダのシール部の受座としたことを特徴とする請求項1記載の配管の計測器の取付構造。 2. The pipe measuring instrument mounting structure according to claim 1, wherein the protrusion is a seat for a seal portion of a sensor holder inserted in a connecting pipe member that holds the measuring instrument. 前記突条を、短管部側が小径となるテーパ状に形成したことを特徴とする請求項1又は2記載の配管の計測器の取付構造。 The pipe measuring instrument mounting structure according to claim 1 or 2, wherein the protrusion is formed in a taper shape having a small diameter on the short pipe side.
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