JP2007212406A - Nondestructive inspection jig and ultrasonic nondestructive inspection apparatus - Google Patents

Nondestructive inspection jig and ultrasonic nondestructive inspection apparatus Download PDF

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JP2007212406A
JP2007212406A JP2006035412A JP2006035412A JP2007212406A JP 2007212406 A JP2007212406 A JP 2007212406A JP 2006035412 A JP2006035412 A JP 2006035412A JP 2006035412 A JP2006035412 A JP 2006035412A JP 2007212406 A JP2007212406 A JP 2007212406A
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probe
bend
pipe
nondestructive inspection
probe holder
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JP4730123B2 (en
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Takahiro Endo
崇宏 遠藤
Takatoshi Nishizawa
孝壽 西沢
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Tokyo Electric Power Company Holdings Inc
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Tokyo Electric Power Co Inc
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E30/00Energy generation of nuclear origin
    • Y02E30/30Nuclear fission reactors

Abstract

<P>PROBLEM TO BE SOLVED: To easily perform nondestructive inspection on bend parts of small-diameter pipings in a short time. <P>SOLUTION: A piping fastening part 19 has a pair of mounting devices 17a and 17b connected to each other by a connecting part 16. The pair of mounting devices 17a and 17b are brought into contact with an outer circumferential surface of a piping over a bend part 12 of the piping and fastened to the piping by a fastening band 18. A probe holder holding part 22 holding a probe holder 21 to which a probe 20 is mounted is rotation-freely supported at a rotation supporting part 23 in a probe scanning part 24. The probe scanning part 24 rotates the probe holder holding part 22 in the longitudinal direction of the bend part 12 of the piping to slide the probe 20 in the longitudinal direction of an outer circumferential surface of the bend part 12 of the piping and make the probe 20 perform scanning. A binding part 25 binds the probe scanning part 24 and the piping fastening part 19 in such a way that the rotation supporting part 23 of the probe scanning part 24 may be located at a scanning fulcrum in the longitudinal direction of the bend part 12 of the piping. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

本発明は、探触子を搭載して被検査体の表面を走査して被検査体を外部から非破壊検査するための非破壊検査治具及び超音波非破壊検査装置に関する。   The present invention relates to a nondestructive inspection jig and an ultrasonic nondestructive inspection apparatus for mounting a probe and scanning the surface of an inspection object to inspect the inspection object from the outside.

発電プラントのドレンラインなどの配管はベンド部(曲がり部)を有し、配管を流れる流体の方向を変えている。配管のベンド部は、エロージョン・コロージョンなどにより内部減肉が発生し易く、エロージョン・コロージョンが発生して内部減肉が進行すると内部流体の漏洩に至る場合がある。エロージョン・コロージョンは、腐食疲労と同じように機械的作用による侵食(erosion)と化学的作用による腐食(corrosion)との相互作用によって起きる減肉現象である。エロージョンは、流体が材料に繰り返し衝突することにより表面が機械的に損傷を受け、その一部が脱離していく現象であり、コロージョンはエロージョンに対して化学的に受ける損傷全般を指す。   Piping such as a drain line of a power plant has a bend (bent portion) and changes the direction of the fluid flowing through the piping. The pipe bend easily undergoes internal thinning due to erosion / corrosion or the like, and when erosion / corrosion occurs and internal thinning proceeds, internal fluid may leak. Erosion-corrosion is a thinning phenomenon caused by the interaction between erosion due to mechanical action and corrosion due to chemical action, similar to corrosion fatigue. Erosion is a phenomenon in which a surface is mechanically damaged due to repeated collision of a fluid with a material, and a part of the surface is detached. Corrosion refers to all damage chemically received by erosion.

このようなエロージョン・コロージョンによる減肉現象に対して、超音波を用い配管の定点の肉厚測定による減肉管理を行っている。小口径配管のベンド部は、その曲率形状のため精度のある探傷結果を得ることが難しい。特に、小口径配管のベンド部がソケットエルボで形成されている場合には、ソケットエルボは外観形状が複雑であるので、そのベンド部の探傷はほとんど行われていない。そこで、通常は直近の直管部の検査結果にて代替えし、ベント部の減肉の評価を行っている。   In order to cope with such a thinning phenomenon caused by erosion / corrosion, thinning control is performed by measuring the wall thickness at a fixed point of the pipe using ultrasonic waves. It is difficult to obtain an accurate flaw detection result because of the curvature shape of the bend portion of the small diameter pipe. In particular, when the bend portion of the small-bore pipe is formed of a socket elbow, the socket elbow has a complicated external shape, and therefore, the fender is hardly flawed. In view of this, usually, the test result of the most recent straight pipe portion is substituted and the thickness reduction of the vent portion is evaluated.

ここで、配管のベンド部のエルボを探傷するものとして、エルボを含む配管上に軌道を設定し、この軌道に沿って移動体を移動させ、その移動体の軌道と交差する方向に探傷アームを配置し、被検査体の被検査面に垂直な面内で回転可能に取り付けるようにしたものがある(特許文献1参照)。この探傷装置は、配管の直管とエルボとの溶接線を基準として探触子の距離を求め、エルボの探傷位置を特定しつつ探傷する。
特開昭61−223510号公報
Here, as a means for flaw detection at the elbow of the pipe bend, a trajectory is set on the pipe including the elbow, the moving body is moved along this trajectory, and the flaw detection arm is moved in a direction crossing the trajectory of the moving body. There is one which is arranged and attached so as to be rotatable in a plane perpendicular to the surface to be inspected (see Patent Document 1). This flaw detection apparatus obtains the distance of the probe with reference to the weld line between the straight pipe of the pipe and the elbow, and performs flaw detection while specifying the flaw detection position of the elbow.
JP-A 61-223510

しかし、特許文献1のものでは、装置構成が複雑で探傷アームの位置測定を行わなければならないので、小口径配管のベンド部に対して探傷することは困難でありその探傷作業にも時間がかかる。   However, since the apparatus configuration is complicated and the position of the flaw detection arm must be measured in the one of Patent Document 1, it is difficult to flaw the bend portion of the small-diameter pipe, and the flaw detection work takes time. .

例えば、原子力発電プラントの放射線管理区域内には、小口径配管が多く存在しており、これらの小口径配管に対して減肉を管理する必要がある。一方、非破壊検査としての配管の肉厚の測定は、一般に、配管の特定の測定点を予め定めておき、その測定点で肉厚を測定するいわゆる定点測定を行っている。これは、非破壊検査の測定点を絞り込むことにより、作業時間を短縮するためである。この定点測定は配管の肉厚が一様に減肉するということを前提とした検査方法であるが、この定点測定では、局部的に減肉が発生した場合には対応できない。   For example, there are many small-diameter pipes in the radiation management area of a nuclear power plant, and it is necessary to manage the thinning of these small-diameter pipes. On the other hand, the measurement of the wall thickness of the pipe as a non-destructive inspection generally performs a so-called fixed point measurement in which a specific measurement point of the pipe is determined in advance and the wall thickness is measured at the measurement point. This is because the working time is shortened by narrowing down the measurement points of the nondestructive inspection. This fixed-point measurement is an inspection method based on the premise that the thickness of the pipe is uniformly reduced. However, this fixed-point measurement cannot cope with a local thinning.

配管のベンド部は直管部に比較し減肉が生じやすいので、直接的に配管のベンド部の肉厚測定をすることが望ましい。小口径配管のベンド部の非破壊検査を行うにあたっては、探触子をベンド部面に対し垂直に押し当てて行うことになるが、小口径配管のベンド部は曲率が大きいので、探触子を適正にベンド部面に対して垂直に押し当てることが難しい。そのため、探触子の超音波の送受信が不安定となり、一定の精度を確保した再現性のある測定データの取得が困難となることが多い。そこで、配管のベンド部の肉厚は直接的には測定していないのが現状であり、そのベンド部下流の直管部の肉厚を測定し、そのベンド部の減肉を管理している。   It is desirable to directly measure the wall thickness of the pipe bend because the pipe bend is more likely to be thin than the straight pipe. When performing non-destructive inspection of the bend part of a small-diameter pipe, the probe is pressed perpendicularly to the surface of the bend part, but the bend part of the small-diameter pipe has a large curvature. Is difficult to press properly against the bend surface. For this reason, transmission / reception of ultrasonic waves by the probe becomes unstable, and it is often difficult to obtain reproducible measurement data with a certain accuracy. Therefore, the thickness of the bend part of the pipe is not measured directly, and the thickness of the straight pipe part downstream of the bend part is measured to control the thinning of the bend part. .

一方、原子力発電プラントの放射線管理区域内では、作業者が受ける放射線量をできるだけ低くする必要があるため、放射線管理区域内での小口径配管のエルボの非破壊探傷作業は効率よく短時間で作業をしなければならない。   On the other hand, in the radiation control area of a nuclear power plant, it is necessary to reduce the radiation dose received by workers as much as possible. Therefore, the non-destructive flaw detection work for elbows of small-diameter pipes in the radiation control area can be performed efficiently and in a short time. Have to do.

本発明の目的は、小口径の配管のベンド部に対して、容易にしかも短時間で一定の精度を確保した再現性のある非破壊検査を行うことができる非破壊検査治具及び超音波非破壊検査装置を提供することである。   An object of the present invention is to provide a non-destructive inspection jig and an ultrasonic non-destructive tool capable of performing a non-destructive inspection with a high degree of accuracy in a short period of time, with ease and for a bend portion of a small diameter pipe. It is to provide a destructive inspection device.

請求項1の発明に係わる非破壊検査治具は、配管ベンド部の前後2箇所で配管の外周面に当接して固定部材で固定される配管固定部と、探触子を装着する探触子ホルダを保持した探触子ホルダ保持部が回動支持部で回動自在に支持され前記探触子ホルダ保持部を前記配管のベンド部の長手方向に回動させて前記探触子を前記配管のベンド部の外周面長手方向に摺動走査させるための探触子走査部と、前記探触子走査部の回動支持部が前記配管のベンド部の長手方向の走査支点位置となるように前記探触子走査部と前記配管固定部とを結合する結合部とを備えたことを特徴とする。   The nondestructive inspection jig according to the invention of claim 1 is a probe for mounting a probe and a pipe fixing part fixed to a pipe outer peripheral surface at two locations before and after the pipe bend part and fixed by a fixing member. A probe holder holding portion holding a holder is rotatably supported by a rotation support portion, and the probe holder holding portion is rotated in a longitudinal direction of a bend portion of the pipe so that the probe is connected to the pipe. A probe scanning section for sliding and scanning in the longitudinal direction of the outer peripheral surface of the bend section, and a rotation support section of the probe scanning section so as to be a scanning fulcrum position in the longitudinal direction of the bend section of the pipe A coupling unit that couples the probe scanning unit and the pipe fixing unit is provided.

請求項2の発明に係わる非破壊検査治具は、請求項1の発明において、前記探触子ホルダ保持部は、前記探触子ホルダが前記配管の外周面の周方向に摺動走査可能となるように前記探触子ホルダを保持するように構成されたことを特徴とする。   A nondestructive inspection jig according to a second aspect of the present invention is the probe of the first aspect, wherein the probe holder holding portion is capable of sliding and scanning the probe holder in the circumferential direction of the outer peripheral surface of the pipe. It is comprised so that the said probe holder may be hold | maintained so that it may become.

請求項3の発明に係わる非破壊検査治具は、請求項1または2の発明において、前記探触子の移動位置を検出する位置検出器を備えたことを特徴とする。   A nondestructive inspection jig according to a third aspect of the invention is characterized in that, in the first or second aspect of the invention, a position detector for detecting a moving position of the probe is provided.

請求項4の発明に係わる非破壊検査治具は、請求項1ないし3のいずれか一の発明において、前記固定部材は、前記配管固定部を配管の外周面に固定する固定バンドであることを特徴とする
請求項5の発明に係わる超音波非破壊検査装置は、請求項1ないし4のいずれか一記載の非破壊検査治具の前記探触子ホルダに超音波探触子を装着したことを特徴とする。
The nondestructive inspection jig according to the invention of claim 4 is the invention according to any one of claims 1 to 3, wherein the fixing member is a fixing band for fixing the pipe fixing portion to the outer peripheral surface of the pipe. The ultrasonic nondestructive inspection apparatus according to claim 5 is characterized in that an ultrasonic probe is mounted on the probe holder of the nondestructive inspection jig according to any one of claims 1 to 4. It is characterized by.

本発明によれば、配管のベンド部の非破壊検査にあたり、配管の外周面に配管固定部を当接させ固定部材で配管に固定するので配管のベンド部への固定が容易に行え、探触子を装着した探触子ホルダを探触子ホルダ保持部で保持し、探触子を配管のベンド部の外周面長手方向に摺動走査させるので、非破壊検査を容易に短時間で行える。   According to the present invention, in the non-destructive inspection of the bend part of the pipe, the pipe fixing part is brought into contact with the outer peripheral surface of the pipe and fixed to the pipe with the fixing member, so that the pipe can be easily fixed to the bend part. Since the probe holder to which the probe is attached is held by the probe holder holding portion and the probe is slid and scanned in the longitudinal direction of the outer peripheral surface of the bend portion of the pipe, nondestructive inspection can be easily performed in a short time.

特に、従来、検査が難しいとされていた小口径配管エルボ(特にソケットエルボ)の背側曲がり部や腹側曲がり部の局部減肉の測定が容易に短時間でできる。また、探触子の外周面長手方向に摺動位置を検出する場合には、各探傷位置における肉厚情報を画像表示できるので、一目で減肉の程度や位置を確認できる。   In particular, it is possible to easily measure the local thinning of the back-side bent portion and the ventral-side bent portion of a small-bore pipe elbow (especially a socket elbow), which has been conventionally difficult to inspect, in a short time. Further, when the sliding position is detected in the longitudinal direction of the outer peripheral surface of the probe, the thickness information at each flaw detection position can be displayed as an image, so the extent and position of the thinning can be confirmed at a glance.

(第1の実施の形態)
図1は第1の実施の形態に係わる非破壊検査治具に超音波探触子を装着した超音波非破壊検査装置をソケットエルボに適用した場合の構成図、図2は非破壊検査の検査対象であるソケットエルボの構造図、図3は図1の矢印A1方向から見た矢視図、図4は図2の矢印B1方向から見た矢視図である。
(First embodiment)
FIG. 1 is a configuration diagram when an ultrasonic nondestructive inspection apparatus in which an ultrasonic probe is mounted on the nondestructive inspection jig according to the first embodiment is applied to a socket elbow, and FIG. 2 is an inspection for nondestructive inspection. FIG. 3 is a structural view of a socket elbow as a target, FIG. 3 is an arrow view seen from the direction of arrow A1 in FIG. 1, and FIG. 4 is an arrow view seen from the direction of arrow B1 in FIG.

図2において、第1の実施の形態での非破壊検査の検査対象はソケットエルボ11であり、その検査対象部位はソケットエルボ11の背側であるとする。ソケットエルボ11は流体の流れ方向を変えるベンド部12と他の配管と連結するためのソケット部13とを有し、このソケット部13と他の配管の直管部14とは溶接部30で連結される。そして、ソケットエルボ11のベンド部12の背側が検査対象部位となり、そのベンド部12の背側の長手方向(矢印S1方向)に後述の探触子を走査して非破壊検査を行う。また、図4に示すように、ベンド部12の外周面の周方向(矢印S2方向)にも後述の探触子を走査して非破壊検査を行う。   In FIG. 2, it is assumed that the inspection object of the nondestructive inspection in the first embodiment is the socket elbow 11 and the inspection object part is the back side of the socket elbow 11. The socket elbow 11 has a bend portion 12 for changing the flow direction of fluid and a socket portion 13 for connecting to other piping, and the socket portion 13 and the straight pipe portion 14 of other piping are connected by a welded portion 30. Is done. Then, the back side of the bend portion 12 of the socket elbow 11 becomes an inspection target portion, and a probe described later is scanned in the longitudinal direction (arrow S1 direction) on the back side of the bend portion 12 to perform nondestructive inspection. Further, as shown in FIG. 4, a non-destructive inspection is performed by scanning a probe described later in the circumferential direction (arrow S2 direction) of the outer peripheral surface of the bend portion 12.

図1に示すように、ソケットエルボ11の外周部に非破壊検査治具15を装着する。非破壊検査治具15は、ソケットエルボ11のソケット部13の外周面に固定するための配管固定部19と、検査対象部位であるソケットエルボ11のベンド部12の外周面に対して探触子20を走査するための探触子走査部24と、配管固定部19と探触子走査部24とを結合する結合部25とから構成される。   As shown in FIG. 1, a nondestructive inspection jig 15 is attached to the outer periphery of the socket elbow 11. The nondestructive inspection jig 15 is a probe with respect to the outer peripheral surface of the pipe fixing portion 19 for fixing to the outer peripheral surface of the socket portion 13 of the socket elbow 11 and the bend portion 12 of the socket elbow 11 which is the inspection target portion. 20 includes a probe scanning unit 24 for scanning 20, and a coupling unit 25 that couples the pipe fixing unit 19 and the probe scanning unit 24.

配管固定部19は、ソケットエルボ11のソケット部13の外周面に当接する一対の取付具17a、17bと、この一対の取付具17a、17bを連結する連結部16と、一対の取付具17a、17bを配管に固定する固定部材18とから構成される。すなわち、ベンド部12を跨いで互いに連結部16で連結された一対の取付具17a、17bをソケットエルボ11のソケット部13の外周面に当接させ、一対の取付具17a、17bを固定部材18でソケットエルボ11のソケット部13に固定する。図1では固定部材18として固定バンドを用いた場合を示しているが、固定部材18として一対の取付具17a、17bをビスで止めるようにしてもよい。   The pipe fixing part 19 includes a pair of attachments 17a and 17b that contact the outer peripheral surface of the socket part 13 of the socket elbow 11, a connecting part 16 that connects the pair of attachments 17a and 17b, and a pair of attachments 17a, It is comprised from the fixing member 18 which fixes 17b to piping. That is, the pair of fixtures 17 a and 17 b that are connected to each other by the connecting portion 16 across the bend portion 12 are brought into contact with the outer peripheral surface of the socket portion 13 of the socket elbow 11, and the pair of fixtures 17 a and 17 b are fixed to the fixing member 18. To the socket part 13 of the socket elbow 11. Although FIG. 1 shows a case where a fixing band is used as the fixing member 18, the pair of attachments 17 a and 17 b may be fixed with screws as the fixing member 18.

探触子走査部24は、検査対象部位であるソケットエルボ11のベンド部12の外表面を摺動する探触子20を装着するための探触子ホルダ21と、探触子ホルダ21を保持する探触子ホルダ保持部22と、探触子ホルダ保持部22を回動させるための回動支持部23とから構成される。   The probe scanning unit 24 holds the probe holder 21 for mounting the probe 20 that slides on the outer surface of the bend portion 12 of the socket elbow 11 that is the inspection target part, and the probe holder 21. The probe holder holding part 22 to be rotated and the rotation support part 23 for turning the probe holder holding part 22 are configured.

探触子走査部24は、探触子20を装着するための探触子ホルダ21を探触子ホルダ保持部22で保持し、その探触子ホルダ保持部22を回動支持部23で回動自在に支持する。そして、探触子ホルダ保持部22をベンド部12の背側の長手方向(矢印S1方向)に回動させて探触子20をベンド部12の背側外周面の長手方向(矢印S1方向)に摺動走査させる。   The probe scanning unit 24 holds a probe holder 21 for mounting the probe 20 with a probe holder holding unit 22, and rotates the probe holder holding unit 22 with a rotation support unit 23. Support freely. Then, the probe holder holding portion 22 is rotated in the longitudinal direction on the back side of the bend portion 12 (arrow S1 direction), so that the probe 20 is in the longitudinal direction on the back side outer peripheral surface of the bend portion 12 (arrow S1 direction). To slide scan.

結合部25は、探触子走査部24の回動支持部23がベンド部12の長手方向の走査支点位置となるように探触子走査部24と配管固定部19とを結合する。結合部25には、探触子走査部24の探触子ホルダ保持部22の回動位置を検出する回動位置検出器26が設けられ、この回動位置検出器26で検出された探触子ホルダ保持部22の回動位置は測定器27に入力される。また、測定器27には探触子20で測定した測定信号も入力される。測定器27は、回動位置検出器26で検出された探触子ホルダ保持部22の回動位置に対応づけて、検査対象の探傷画像データを記憶する。   The coupling unit 25 couples the probe scanning unit 24 and the pipe fixing unit 19 so that the rotation support unit 23 of the probe scanning unit 24 is located at the scanning fulcrum position in the longitudinal direction of the bend unit 12. The coupling unit 25 is provided with a rotation position detector 26 that detects the rotation position of the probe holder holding unit 22 of the probe scanning unit 24, and the probe detected by the rotation position detector 26. The rotation position of the child holder holding part 22 is input to the measuring device 27. In addition, a measurement signal measured by the probe 20 is also input to the measuring device 27. The measuring device 27 stores the flaw detection image data to be inspected in association with the rotational position of the probe holder holding unit 22 detected by the rotational position detector 26.

探触子ホルダ保持部22の回動位置は、検査対象であるソケットエルボ11のベント部12の外表面での探触子20の位置であるので、検査対象の探傷画像データは、検査対象の各部位に対応した探触子20で測定した測定信号として表される。そして、必要に応じて表示部に表示出力される。従って、表示部に表示された探傷画像は、探傷位置に対応して探触子20で測定した測定信号が表示されるので、一目で減肉の程度や位置を確認できる。   Since the rotation position of the probe holder holding part 22 is the position of the probe 20 on the outer surface of the vent part 12 of the socket elbow 11 to be inspected, the flaw detection image data to be inspected is the inspection target data. It is expressed as a measurement signal measured by the probe 20 corresponding to each part. Then, it is displayed on the display unit as necessary. Accordingly, since the flaw detection image displayed on the display unit displays the measurement signal measured by the probe 20 corresponding to the flaw detection position, the extent and position of the thinning can be confirmed at a glance.

次に、図3に示すように、探触子ホルダ保持部22は扇形に形成され、その扇形部の案内孔28に案内されて、探触子ホルダ21がソケットエルボ11のベンド部12の外周面の周方向(矢印S2方向)に摺動走査される。この場合、図示は省略しているが、探触子ホルダ21の摺動位置を検出する摺動位置検出器を設け、測定器27に摺動位置を入力して、摺動位置に対応づけて検査対象の探傷画像データを記憶することになる。   Next, as shown in FIG. 3, the probe holder holding portion 22 is formed in a fan shape, and is guided by the guide hole 28 of the fan shape portion so that the probe holder 21 is the outer periphery of the bend portion 12 of the socket elbow 11. Sliding scanning is performed in the circumferential direction of the surface (arrow S2 direction). In this case, although not shown in the figure, a sliding position detector for detecting the sliding position of the probe holder 21 is provided, and the sliding position is input to the measuring device 27 to correspond to the sliding position. The flaw detection image data to be inspected is stored.

このように、ソケットエルボ11のベンド部12の外周面の周方向(矢印S2方向)の位置を変化させて、ソケットエルボ11のベンド部12の背側の長手方向(矢印S1方向)に探触子ホルダ保持部22を摺動させることができるので、ソケットエルボ11のベンド部12のほぼ全領域について非破壊検査を行うことができる。   As described above, the position in the circumferential direction (arrow S2 direction) of the outer peripheral surface of the bend portion 12 of the socket elbow 11 is changed to probe in the longitudinal direction (arrow S1 direction) on the back side of the bend portion 12 of the socket elbow 11. Since the child holder holding part 22 can be slid, a nondestructive inspection can be performed on almost the entire region of the bend part 12 of the socket elbow 11.

図5はソケットエルボ11の背側のベンド部12に欠陥がない状態の断面図、図6は図5の断面位置での探触子ホルダ保持部の回動位置を変数とする検査対象の探傷画像データのデータ図である。図5に示すように、ソケットエルボ11のベンド部12の背側の0°位置から90°位置まで矢印S1方向に探触子ホルダ保持部22を回動させる。探触子ホルダ保持部22の探触子ホルダ21に保持された探触子20は探触子ホルダ保持部22の回動に伴い、0°位置から90°位置までソケットエルボ11のベンド部12の背側外表面を摺動する。測定器27は、回動支持部23の回動位置検出器26で検出された探触子ホルダ保持部22の回動位置に対応づけて、図6に示すように、探触子20で計測された計測データを検査対象の探傷画像データとして記憶する。   FIG. 5 is a cross-sectional view showing a state in which the bend portion 12 on the back side of the socket elbow 11 is not defective, and FIG. It is a data diagram of image data. As shown in FIG. 5, the probe holder holding portion 22 is rotated in the arrow S1 direction from the 0 ° position on the back side of the bend portion 12 of the socket elbow 11 to the 90 ° position. The probe 20 held by the probe holder 21 of the probe holder holding part 22 is bent by the bending part 12 of the socket elbow 11 from the 0 ° position to the 90 ° position as the probe holder holding part 22 rotates. Slide on the outer surface of the back side. The measuring device 27 is measured by the probe 20 as shown in FIG. 6 in association with the rotation position of the probe holder holding portion 22 detected by the rotation position detector 26 of the rotation support portion 23. The measured data is stored as flaw detection image data to be inspected.

図6の曲線L1は、探触子ホルダ保持部22の各回動位置(0°位置から90°位置)のベンド部12の厚さhを示す特性曲線である。0°位置ではベンド部12の厚さはh1であり、45°位置では厚さhはh2であり、90°位置では厚さhはh3である。このように、ソケットエルボ11の背側のベンド部12が健全である場合には、ベンド部12の中央部の厚さが最も厚く両端部に行くに従って厚さhが徐々に薄くなるソケットエルボ11の元々の形状に沿った形でのベンド部12の厚さhの特性曲線が得られる。   A curve L1 in FIG. 6 is a characteristic curve showing the thickness h of the bend portion 12 at each rotation position (0 ° position to 90 ° position) of the probe holder holding portion 22. The thickness of the bend portion 12 is h1 at the 0 ° position, the thickness h is h2 at the 45 ° position, and the thickness h is h3 at the 90 ° position. As described above, when the bend portion 12 on the back side of the socket elbow 11 is healthy, the thickness of the center portion of the bend portion 12 is the thickest and the thickness h gradually decreases toward both ends. A characteristic curve of the thickness h of the bend portion 12 along the original shape is obtained.

次に、図7はソケットエルボ11の背側のベンド部12の中央部に欠陥がある状態の断面図、図8は図7の断面位置での探触子ホルダ保持部の回動位置を変数とする検査対象の探傷画像データのデータ図である。図7に示すように、ベンド部12の中央部に欠陥部位31がある場合を考える。すなわち、回動角θ1〜θ2までの間に内部の厚みが剔られた欠陥部位31がある場合を考える。この欠陥部位31を有したソケットエルボ11に対し、そのソケットエルボ11のベンド部12の背側の0°位置から90°位置まで矢印S1方向に探触子ホルダ保持部22を回動させると、図8に示すようなベンド部12の厚さhを示す特性曲線L2が得られる。すなわち、図8に示すように、ベンド部12の厚さhが45°位置近傍で最も薄く、45°位置近傍を中心にしてθ1方向及びθ2方向に徐々に厚さhの剔れが小さくなった特性曲線L2が得られる。   Next, FIG. 7 is a cross-sectional view showing a state in which the central portion of the bend portion 12 on the back side of the socket elbow 11 is defective, and FIG. 8 is a variable of the rotational position of the probe holder holding portion at the cross-sectional position of FIG. Is a data diagram of flaw detection image data to be inspected. As shown in FIG. 7, consider a case where there is a defective portion 31 at the center of the bend portion 12. That is, consider a case where there is a defective portion 31 with an internal thickness between the rotation angles θ1 and θ2. When the probe holder holding portion 22 is rotated in the arrow S1 direction from the 0 ° position on the back side of the bend portion 12 of the socket elbow 11 to the 90 ° position with respect to the socket elbow 11 having the defective portion 31, A characteristic curve L2 indicating the thickness h of the bend portion 12 as shown in FIG. 8 is obtained. That is, as shown in FIG. 8, the thickness h of the bend portion 12 is the thinnest in the vicinity of the 45 ° position, and the thickness h gradually decreases in the θ1 direction and the θ2 direction around the 45 ° position. A characteristic curve L2 is obtained.

このように、探触子20で計測された計測データを検査対象の探傷画像データとして探触子ホルダ保持部22の探傷位置に対応づけて記憶するので、再現性を確保した探傷画像により一目で減肉を確認できる。つまり、容易にしかも短時間で探傷できる。   As described above, since the measurement data measured by the probe 20 is stored in association with the flaw detection position of the probe holder holding unit 22 as flaw detection image data to be inspected, the flaw detection image ensuring reproducibility can be used at a glance. We can confirm thinning. That is, flaw detection can be performed easily and in a short time.

第1の実施の形態によれば、ソケットエルボ11のソケット部13の外周面に一対の取付具17a、17bを当接させ固定部材18でソケット部13に固定するのでソケットエルボ11のベンド部12への固定が容易に行える。また、探触子20を装着した探触子ホルダ21を探触子ホルダ保持部22で保持し、結合部25は、探触子走査部24の回動支持部23がベンド部12の長手方向の走査支点位置となるように探触子走査部24と配管固定部19とを結合するので、探触子20をベンド部12の外周面長手方向に摺動走査させるだけで、検査対象であるベンド部12の非破壊検査を行うことができる。従って、非破壊検査を容易に短時間で行える。   According to the first embodiment, the pair of fixtures 17 a and 17 b are brought into contact with the outer peripheral surface of the socket portion 13 of the socket elbow 11 and fixed to the socket portion 13 by the fixing member 18. Can be easily fixed to The probe holder 21 to which the probe 20 is attached is held by the probe holder holding portion 22, and the coupling portion 25 is such that the rotation support portion 23 of the probe scanning portion 24 is in the longitudinal direction of the bend portion 12. Since the probe scanning unit 24 and the pipe fixing unit 19 are coupled so as to be the scanning fulcrum position, the probe 20 can be inspected only by sliding and scanning the probe 20 in the longitudinal direction of the outer peripheral surface of the bend unit 12. A nondestructive inspection of the bend unit 12 can be performed. Therefore, nondestructive inspection can be easily performed in a short time.

また、探触子ホルダ保持部22は、探触子ホルダ21がベンド部12の外周面の周方向に摺動走査可能となるように探触子ホルダ21を保持できるので、ソケットエルボ11のベンド部12のほぼ全領域について非破壊検査を行うことができる。   Further, the probe holder holding portion 22 can hold the probe holder 21 so that the probe holder 21 can be slidably scanned in the circumferential direction of the outer peripheral surface of the bend portion 12. Nondestructive inspection can be performed on almost the entire region of the portion 12.

(第2の実施の形態)
図9は第2の実施の形態に係わる非破壊検査治具に超音波探触子を装着した超音波非破壊検査装置をBWL(Butt-Welding Type)型エルボ(突き合わせ溶接型エルボ)に適用した場合の構成図、図10は非破壊検査の検査対象であるBWL型エルボの構造図、図11は図9の矢印A2方向から見た矢視図、図12は図10の矢印B2方向から見た矢視図である。なお、図9、図11では測定器27の記載を省略している。
(Second Embodiment)
FIG. 9 shows an ultrasonic nondestructive inspection apparatus in which an ultrasonic probe is mounted on the nondestructive inspection jig according to the second embodiment, applied to a BWL (Butt-Welding Type) elbow (butt welding type elbow). FIG. 10 is a structural diagram of a BWL-type elbow that is an inspection object for nondestructive inspection, FIG. 11 is an arrow view seen from the direction of arrow A2 in FIG. 9, and FIG. 12 is a view seen from the direction of arrow B2 in FIG. FIG. In FIG. 9 and FIG. 11, the description of the measuring device 27 is omitted.

図10において、第2の実施の形態での非破壊検査の検査対象はBWL型エルボ29であり、その検査対象部位はBWL型エルボ29のベンド部12の背側である。BWL型エルボ29は流体の流れ方向を変えるベンド部12と他の配管の直管部14とを溶接部30で連結しており、BWL型エルボ29のベンド部12の背側が検査対象部位となり、そのベンド部12の背側の長手方向(矢印S1方向)に探触子を走査して非破壊検査を行う。また、図12に示すように、ベンド部12の外周面の周方向(矢印S2方向)にも探触子を走査して非破壊検査を行う。   In FIG. 10, the inspection target of the nondestructive inspection in the second embodiment is a BWL-type elbow 29, and the inspection target site is the back side of the bend portion 12 of the BWL-type elbow 29. The BWL-type elbow 29 connects the bend portion 12 that changes the flow direction of the fluid and the straight pipe portion 14 of another pipe by a welded portion 30, and the back side of the bend portion 12 of the BWL-type elbow 29 is a site to be inspected. The probe is scanned in the longitudinal direction (arrow S1 direction) on the back side of the bend portion 12 to perform nondestructive inspection. Further, as shown in FIG. 12, a non-destructive inspection is performed by scanning the probe also in the circumferential direction (arrow S2 direction) of the outer peripheral surface of the bend portion 12.

この第2の実施の形態は、図1に示した第1の実施の形態に対し、BWL型エルボ29の外周部に非破壊検査治具15を装着するにあたり、ソケットエルボ11のソケット部13に代えて、図9に示すように、BWL型エルボ29と連結される他の配管の直管部14に、一対の取付具17a、17bを装着するようにしたものである。図1と同一要素には同一符号を付し重複する記載は省略する。   This second embodiment is different from the first embodiment shown in FIG. 1 in that the non-destructive inspection jig 15 is mounted on the outer periphery of the BWL type elbow 29 when the socket 13 of the socket elbow 11 is attached. Instead, as shown in FIG. 9, a pair of fixtures 17 a and 17 b are attached to the straight pipe portion 14 of another pipe connected to the BWL-type elbow 29. The same elements as those in FIG.

図9において、第1の実施の形態と同様に、非破壊検査治具15は、非破壊検査治具15を配管の外周面に固定するための配管固定部19と、検査対象部位であるBWL型エルボ29のベンド部12の外周面に対して探触子20を走査するための探触子走査部24と、配管固定部19と探触子走査部24とを結合する結合部25とから構成される。   In FIG. 9, as in the first embodiment, the nondestructive inspection jig 15 includes a pipe fixing portion 19 for fixing the nondestructive inspection jig 15 to the outer peripheral surface of the pipe, and a BWL that is a part to be inspected. A probe scanning unit 24 for scanning the probe 20 on the outer peripheral surface of the bend unit 12 of the mold elbow 29, and a coupling unit 25 for coupling the pipe fixing unit 19 and the probe scanning unit 24 to each other. Composed.

配管固定部19は、他の配管の直管部14の外周面に当接する一対の取付具17a、17bと、この一対の取付具17a、17bを連結する連結部16と、一対の取付具17a、17bを他の配管の直管部14に固定する固定部材18a、18bとから構成される。固定部材18a、18bは一対の取付具17a、17bにそれぞれ設けられている。すなわち、配管のベンド部12を跨いで互いに連結部16で連結された一対の取付具17a、17bを配管の外周面に当接させ、一対の取付具17a、17bを固定部材18a、18bで配管に固定する。図9では固定部材18として固定バンドを用いた場合を示しているが、固定部材18として一対の取付具17a、17bをビスで止めるようにしてもよい。   The pipe fixing portion 19 includes a pair of fixtures 17a and 17b that contact the outer peripheral surface of the straight pipe portion 14 of another pipe, a connecting portion 16 that couples the pair of fixtures 17a and 17b, and a pair of fixtures 17a. , 17b and fixing members 18a, 18b for fixing to the straight pipe portion 14 of other piping. The fixing members 18a and 18b are provided on the pair of fixtures 17a and 17b, respectively. That is, a pair of fixtures 17a and 17b that are connected to each other by the connecting portion 16 across the bend portion 12 of the pipe are brought into contact with the outer peripheral surface of the pipe, and the pair of fixtures 17a and 17b are piped by the fixing members 18a and 18b. To fix. Although FIG. 9 shows a case where a fixing band is used as the fixing member 18, the pair of attachments 17 a and 17 b may be stopped with screws as the fixing member 18.

探触子走査部24は、検査対象部位である配管のベンド部12の外表面を摺動する探触子20を装着するための探触子ホルダ21と、探触子ホルダ21を保持する探触子ホルダ保持部22と、探触子ホルダ保持部22を回動させるための回動支持部23とから構成される。   The probe scanning unit 24 includes a probe holder 21 for mounting the probe 20 that slides on the outer surface of the pipe bend 12 that is the inspection target part, and a probe that holds the probe holder 21. The probe holder holding unit 22 and a rotation support unit 23 for rotating the probe holder holding unit 22 are configured.

探触子走査部24は、探触子20を装着するための探触子ホルダ21を探触子ホルダ保持部22で保持し、その探触子ホルダ保持部22を回動支持部23で回動自在に支持する。そして、探触子ホルダ保持部22をBWL型エルボ29のベンド部12の背側の長手方向(矢印S1方向)に回動させて探触子20をBWL型エルボ29のベンド部12の外周面長手方向(矢印S1方向)に摺動走査させる。結合部25は、探触子走査部24の回動支持部23がベンド部12の長手方向の走査支点位置となるように探触子走査部24と配管固定部19とを結合する。図9では測定器27の記載を省略しているが、測定器27には、回動位置検出器26で検出された探触子ホルダ保持部22の回動位置及び探触子20で測定した測定信号が入力され、回動位置検出器26で検出された探触子ホルダ保持部の回動位置に対応づけて、検査対象の探傷画像データが記憶される。   The probe scanning unit 24 holds a probe holder 21 for mounting the probe 20 with a probe holder holding unit 22, and rotates the probe holder holding unit 22 with a rotation support unit 23. Support freely. Then, the probe holder holding portion 22 is rotated in the longitudinal direction (arrow S1 direction) on the back side of the bend portion 12 of the BWL-type elbow 29, so that the probe 20 is outer peripheral surface of the bend portion 12 of the BWL-type elbow 29. Slide and scan in the longitudinal direction (arrow S1 direction). The coupling unit 25 couples the probe scanning unit 24 and the pipe fixing unit 19 so that the rotation support unit 23 of the probe scanning unit 24 is located at the scanning fulcrum position in the longitudinal direction of the bend unit 12. Although the description of the measuring device 27 is omitted in FIG. 9, the measuring device 27 is measured by the rotation position of the probe holder holding portion 22 detected by the rotation position detector 26 and the probe 20. A measurement signal is input, and flaw detection image data to be inspected is stored in association with the rotational position of the probe holder holding portion detected by the rotational position detector 26.

次に、図11に示すように、探触子ホルダ保持部22は、図3に示した第1の実施の形態と同様に扇形に形成され、その扇形部の案内孔28に案内されて、探触子ホルダ21がBWL型エルボ29のベンド部12の外周面の周方向(矢印S2方向)に摺動走査される。この場合、図示は省略しているが、探触子ホルダ21の摺動位置を検出する摺動位置検出器を設け、測定器27に摺動位置を入力して、摺動位置に対応づけて検査対象の探傷画像データを記憶することになる。   Next, as shown in FIG. 11, the probe holder holding portion 22 is formed in a fan shape in the same manner as in the first embodiment shown in FIG. 3, and is guided by the guide hole 28 of the fan portion. The probe holder 21 is slidably scanned in the circumferential direction (arrow S2 direction) of the outer peripheral surface of the bend 12 of the BWL elbow 29. In this case, although not shown in the figure, a sliding position detector for detecting the sliding position of the probe holder 21 is provided, and the sliding position is input to the measuring device 27 to correspond to the sliding position. The flaw detection image data to be inspected is stored.

このように、BWL型エルボ29のベンド部12の外周面の周方向(矢印S2方向)の位置を変化させて、BWL型エルボ29のベンド部12の背側の長手方向(矢印S1方向)に探触子ホルダ保持部22を摺動させることができるので、BWL型エルボ29のベンド部12のほぼ全領域について非破壊検査を行うことができる。   In this way, the position in the circumferential direction (arrow S2 direction) of the outer peripheral surface of the bend portion 12 of the BWL-type elbow 29 is changed, and the longitudinal direction (arrow S1 direction) on the back side of the bend portion 12 of the BWL-type elbow 29 is changed. Since the probe holder holding portion 22 can be slid, a nondestructive inspection can be performed on almost the entire region of the bend portion 12 of the BWL-type elbow 29.

第2の実施の形態によれば、第1の実施の形態と同様に、BWL型エルボ29のベンド部12に対しても非破壊検査を容易に短時間で行える。また、探触子ホルダ保持部22は、探触子ホルダ21がベンド部12の外周面の周方向に摺動走査可能となるように探触子ホルダ21を保持できるので、BWL型エルボ29のベンド部12のほぼ全領域について非破壊検査を行うことができる。   According to the second embodiment, similarly to the first embodiment, the nondestructive inspection can be easily performed in a short time for the bend portion 12 of the BWL type elbow 29. Further, the probe holder holding part 22 can hold the probe holder 21 so that the probe holder 21 can be slidably scanned in the circumferential direction of the outer peripheral surface of the bend part 12. Nondestructive inspection can be performed on almost the entire area of the bend portion 12.

(第3の実施の形態)
図13は第3の実施の形態に係わる非破壊検査治具に超音波探触子を装着した超音波非破壊検査装置をBWL(Butt-Welding Type)型エルボ(突き合わせ溶接型エルボ)に適用した場合の構成図、図14は非破壊検査の検査対象であるBWL型エルボの構造図、図15は図13の矢印A3方向から見た矢視図、図16は図14の矢印B3方向から見た矢視図である。なお、図13、図15では測定器27の記載を省略している。
(Third embodiment)
FIG. 13 shows an ultrasonic nondestructive inspection apparatus in which an ultrasonic probe is mounted on the nondestructive inspection jig according to the third embodiment is applied to a BWL (Butt-Welding Type) type elbow (butt welding type elbow). 14 is a structural diagram of a BWL-type elbow that is an inspection object of nondestructive inspection, FIG. 15 is an arrow view as viewed from the direction of arrow A3 in FIG. 13, and FIG. 16 is a view from the direction of arrow B3 in FIG. FIG. In addition, description of the measuring device 27 is abbreviate | omitted in FIG. 13, FIG.

図14において、第3の実施の形態での非破壊検査の検査対象はBWL型エルボ29であり、その検査対象部位はBWL型エルボ29の腹側である。BWL型エルボ29は流体の流れ方向を変えるベンド部12と他の配管の直管部14とを溶接部30で連結しており、BWL型エルボ29のベンド部12の腹側が検査対象部位となり、そのベンド部12の腹側の長手方向(矢印S11方向)に探触子を走査して非破壊検査を行う。また、図16に示すように、ベンド部12の外周面の周方向(矢印S21方向)にも探触子を走査して非破壊検査を行う。   In FIG. 14, the inspection target of the nondestructive inspection in the third embodiment is a BWL-type elbow 29, and the inspection target site is the ventral side of the BWL-type elbow 29. The BWL-type elbow 29 connects the bend portion 12 that changes the flow direction of the fluid and the straight pipe portion 14 of another pipe by the welded portion 30, and the abdomen side of the bend portion 12 of the BWL-type elbow 29 is a site to be inspected. The probe is scanned in the longitudinal direction (arrow S11 direction) on the ventral side of the bend portion 12 to perform nondestructive inspection. Further, as shown in FIG. 16, a non-destructive inspection is performed by scanning the probe also in the circumferential direction (direction of arrow S21) of the outer peripheral surface of the bend portion 12.

この第3の実施の形態は、図9に示した第2の実施の形態に対し、BWL型エルボ29のベンド部12の背側に代えて腹側を非破壊検査するものであり、そのために、BWL型エルボ29の背側外周部に代えて、BWL型エルボ29の腹側外周部に非破壊検査治具15を装着したものである。図9と同一要素には同一符号を付し重複する記載は省略する。   This third embodiment is a non-destructive inspection for the abdominal side instead of the back side of the bend portion 12 of the BWL type elbow 29 with respect to the second embodiment shown in FIG. The nondestructive inspection jig 15 is attached to the abdominal side outer peripheral portion of the BWL type elbow 29 instead of the back side outer peripheral portion of the BWL type elbow 29. The same elements as those in FIG. 9 are denoted by the same reference numerals, and redundant descriptions are omitted.

図13において、非破壊検査治具15は、非破壊検査治具15を配管の腹側外周面に固定するための配管固定部19と、検査対象部位であるBWL型エルボ29のベンド部12の腹側外周面に対して探触子20を走査するための探触子走査部24と、配管固定部19と探触子走査部24とを結合する結合部25とから構成される。   In FIG. 13, the nondestructive inspection jig 15 includes a pipe fixing portion 19 for fixing the nondestructive inspection jig 15 to the outer peripheral surface of the pipe, and a bend portion 12 of a BWL-type elbow 29 that is an inspection target portion. A probe scanning unit 24 for scanning the probe 20 with respect to the outer peripheral surface of the ventral side, and a coupling unit 25 for coupling the pipe fixing unit 19 and the probe scanning unit 24 are configured.

非破壊検査治具15のBWL型エルボ29の腹側外周部への取り付けは、連結部16で連結された配管固定部19の一対の取付具17a、17bを他の配管の直管部14の外周面に当接し、固定部材18a、18bを掛け渡して固定する。   The non-destructive inspection jig 15 is attached to the outer peripheral portion of the BWL-type elbow 29 by connecting the pair of fixtures 17a and 17b of the pipe fixing portion 19 connected by the connecting portion 16 to the straight pipe portion 14 of another pipe. Abutting on the outer peripheral surface, the fixing members 18a and 18b are spanned and fixed.

探触子走査部24の探触子ホルダ保持部22は、結合部25に回動支持部23で支持され、BWL型エルボ29のベンド部12の腹側に配置される。そして、探触子ホルダ保持部22をBWL型エルボ29のベンド部12の腹側の長手方向(矢印S11方向)に回動させて、探触子20をBWL型エルボ29のベンド部12の外周面長手方向(矢印S11方向)に摺動走査させる。なお、図13では測定器27及び回動位置検出器26の記載を省略しているが、測定器27には、回動支持部23に取り付けられた回動位置検出器26で検出された探触子ホルダ保持部22の回動位置及び探触子20で測定した測定信号が入力される。   The probe holder holding part 22 of the probe scanning part 24 is supported by the coupling part 25 by the rotation support part 23 and is arranged on the ventral side of the bend part 12 of the BWL type elbow 29. Then, the probe holder holding portion 22 is rotated in the longitudinal direction (arrow S11 direction) on the ventral side of the bend portion 12 of the BWL-type elbow 29, and the probe 20 is moved to the outer periphery of the bend portion 12 of the BWL-type elbow 29. Sliding scanning is performed in the surface longitudinal direction (arrow S11 direction). Although illustration of the measuring device 27 and the rotational position detector 26 is omitted in FIG. 13, the measuring device 27 includes a probe detected by the rotational position detector 26 attached to the rotational support portion 23. The rotational position of the probe holder holding part 22 and the measurement signal measured by the probe 20 are input.

次に、図15に示すように、探触子ホルダ保持部22は、図11に示した第2の実施の形態と同様に扇形に形成され、探触子ホルダ21は探触子ホルダ保持部22の扇形部の案内孔28に案内されてBWL型エルボ29のベンド部12の腹側外周面の周方向(図16の矢印S21方向)に摺動走査される。この場合、図示は省略しているが、探触子ホルダ21の摺動位置を検出する摺動位置検出器を設け、測定器27に摺動位置を入力して、摺動位置に対応づけて検査対象の探傷画像データを記憶することになる。   Next, as shown in FIG. 15, the probe holder holding portion 22 is formed in a fan shape like the second embodiment shown in FIG. 11, and the probe holder 21 is a probe holder holding portion. Guided by the guide holes 28 of the fan-shaped portion 22, the BWL-type elbow 29 is slidably scanned in the circumferential direction (direction of arrow S 21 in FIG. 16) of the ventral outer peripheral surface of the bend portion 12. In this case, although not shown in the figure, a sliding position detector for detecting the sliding position of the probe holder 21 is provided, and the sliding position is input to the measuring device 27 to correspond to the sliding position. The flaw detection image data to be inspected is stored.

このように、BWL型エルボ29のベンド部12の腹側外周面の周方向(矢印S21方向)の位置を変化させて、BWL型エルボ29のベンド部12の腹側の長手方向(矢印S11方向)に探触子ホルダ保持部22を摺動させることができるので、BWL型エルボ29のベンド部12のほぼ全領域について非破壊検査を行うことができる。   In this way, by changing the position in the circumferential direction (arrow S21 direction) of the ventral outer peripheral surface of the bend portion 12 of the BWL elbow 29, the longitudinal direction (arrow S11 direction) of the bend portion 12 of the BWL elbow 29 is changed. ), The probe holder holding portion 22 can be slid, so that the non-destructive inspection can be performed on almost the entire area of the bend portion 12 of the BWL-type elbow 29.

この第3の実施の形態では、BWL型エルボ29のベンド部12の腹側の長手方向(矢印S11方向)に探触子ホルダ保持部22を摺動させるので、先端部が尖鋭の探触子20が望ましい。   In the third embodiment, the probe holder holding portion 22 is slid in the longitudinal direction (arrow S11 direction) on the ventral side of the bend portion 12 of the BWL-type elbow 29, so that the probe having a sharp tip is provided. 20 is desirable.

第3の実施の形態によれば、BWL型エルボ29のベンド部12の背側だけでなく腹側に対しても非破壊検査を容易に短時間で行える。また、探触子ホルダ保持部22は、探触子ホルダ21がベンド部12の外周面の周方向に摺動走査可能となるように探触子ホルダ21を保持できるので、第2の実施の形態と同様に、BWL型エルボ29のベンド部12のほぼ全領域について非破壊検査を行うことができる。   According to the third embodiment, the nondestructive inspection can be easily performed in a short time not only on the back side of the bend portion 12 of the BWL-type elbow 29 but also on the abdominal side. Further, the probe holder holding portion 22 can hold the probe holder 21 so that the probe holder 21 can be slidably scanned in the circumferential direction of the outer peripheral surface of the bend portion 12. Similar to the configuration, the nondestructive inspection can be performed on almost the entire region of the bend portion 12 of the BWL type elbow 29.

本発明の第1の実施の形態に係わる非破壊検査治具に超音波探触子を装着した超音波非破壊検査装置をソケットエルボに適用した場合の構成図。The block diagram at the time of applying the ultrasonic nondestructive inspection apparatus which attached the ultrasonic probe to the nondestructive inspection jig concerning the 1st Embodiment of this invention to a socket elbow. 本発明の第1の実施の形態における非破壊検査の検査対象であるソケットエルボの構造図。The structure figure of the socket elbow which is a test object of the nondestructive inspection in the 1st Embodiment of this invention. 図1の矢印A1方向から見た矢視図。The arrow line view seen from arrow A1 direction of FIG. 図2の矢印B1方向から見た矢視図。The arrow view seen from the arrow B1 direction of FIG. 本発明の第1の実施の形態における非破壊検査の検査対象であるソケットエルボの背側のベンド部に欠陥がない状態の断面図。Sectional drawing of a state with no defect in the back | end bend part of the socket elbow which is a test object of the nondestructive inspection in the 1st Embodiment of this invention. 図5の断面位置での探触子ホルダ保持部の回動位置を変数とする検査対象の探傷画像データのデータ図。FIG. 6 is a data diagram of flaw detection image data to be inspected with the rotation position of the probe holder holding portion at the cross-sectional position in FIG. 5 as a variable. 本発明の第1の実施の形態における非破壊検査の検査対象であるソケットエルボの背側のベンド部の中央部に欠陥がある状態の断面図。Sectional drawing of the state which has a defect in the center part of the bend part of the back side of the socket elbow which is the test object of the nondestructive inspection in the 1st Embodiment of this invention. 図7の断面位置での探触子ホルダ保持部の回動位置を変数とする検査対象の探傷画像データのデータ図。The data figure of the flaw detection image data of the test object which makes the rotation position of the probe holder holding | maintenance part in the cross-sectional position of FIG. 7 a variable. 本発明の第2の実施の形態に係わる非破壊検査治具に超音波探触子を装着した超音波非破壊検査装置をBWL型エルボに適用した場合の構成図。The block diagram at the time of applying the ultrasonic nondestructive inspection apparatus which attached the ultrasonic probe to the nondestructive inspection jig concerning the 2nd Embodiment of this invention to a BWL type elbow. 本発明の第2の実施の形態における非破壊検査の検査対象であるBWL型エルボの構造図。The structure figure of the BWL type elbow which is the inspection object of the nondestructive inspection in the 2nd Embodiment of this invention. 図9の矢印A2方向から見た矢視図。The arrow line view seen from the arrow A2 direction of FIG. 図10の矢印B2方向から見た矢視図。The arrow line view seen from the arrow B2 direction of FIG. 本発明の第3の実施の形態に係わる非破壊検査治具に超音波探触子を装着した超音波非破壊検査装置をBWL型エルボに適用した場合の構成図。The block diagram at the time of applying the ultrasonic nondestructive inspection apparatus which attached the ultrasonic probe to the nondestructive inspection jig concerning the 3rd Embodiment of this invention to a BWL type elbow. 本発明の第3の実施の形態における非破壊検査の検査対象であるBWL型エルボの構造図。The structure figure of the BWL type elbow which is the inspection object of the nondestructive inspection in the 3rd Embodiment of this invention. 図13の矢印A3方向から見た矢視図。FIG. 14 is an arrow view seen from the direction of arrow A3 in FIG. 13. 図14の矢印B3方向から見た矢視図。The arrow view seen from the arrow B3 direction of FIG.

符号の説明Explanation of symbols

11…ソケットエルボ、12…ベンド部、13…ソケット部、14…直管部、15…非破壊検査治具、16…連結部、17…取付具、18…固定バンド、19…配管固定部、20…探触子、21…探触子ホルダ、22…探触子ホルダ保持部、23…回動支持部、24…探触子走査部、25…結合部、26…回動位置検出器、27…測定器、28…案内孔、29…BWL型エルボ、30…溶接部、31…欠陥部位 DESCRIPTION OF SYMBOLS 11 ... Socket elbow, 12 ... Bend part, 13 ... Socket part, 14 ... Straight pipe part, 15 ... Nondestructive inspection jig, 16 ... Connection part, 17 ... Fixture, 18 ... Fixing band, 19 ... Pipe fixing part, DESCRIPTION OF SYMBOLS 20 ... Probe, 21 ... Probe holder, 22 ... Probe holder holding part, 23 ... Rotation support part, 24 ... Probe scanning part, 25 ... Coupling part, 26 ... Rotation position detector, 27 ... Measuring device, 28 ... Guide hole, 29 ... BWL type elbow, 30 ... Welded part, 31 ... Defect site

Claims (5)

配管ベンド部の前後2箇所で配管の外周面に当接して固定部材で固定される配管固定部と、
探触子を装着する探触子ホルダを保持した探触子ホルダ保持部が回動支持部で回動自在に支持され前記探触子ホルダ保持部を前記配管のベンド部の長手方向に回動させて前記探触子を前記配管のベンド部の外周面長手方向に摺動走査させる
ための探触子走査部と、
前記探触子走査部の回動支持部が前記配管のベンド部の長手方向の走査支点位置となるように前記探触子走査部と前記配管固定部とを結合する結合部と、
を備えたことを特徴とする非破壊検査治具。
A pipe fixing part that is in contact with the outer peripheral surface of the pipe at two places before and after the pipe bend part and fixed by a fixing member;
A probe holder holding portion holding a probe holder to which the probe is mounted is rotatably supported by a rotation support portion, and the probe holder holding portion is rotated in the longitudinal direction of the bend portion of the pipe. A probe scanning unit for slidingly scanning the probe in the longitudinal direction of the outer peripheral surface of the bend of the pipe;
A coupling unit that couples the probe scanning unit and the pipe fixing unit such that the rotation support unit of the probe scanning unit is a scanning fulcrum position in the longitudinal direction of the bend unit of the pipe;
A nondestructive inspection jig characterized by comprising:
前記探触子ホルダ保持部は、前記探触子ホルダが前記配管の外周面の周方向に摺動走査可能となるように前記探触子ホルダを保持するように構成されたことを特徴とする請求項1記載の非破壊検査治具。   The probe holder holding portion is configured to hold the probe holder so that the probe holder can slide and scan in the circumferential direction of the outer peripheral surface of the pipe. The nondestructive inspection jig according to claim 1. 前記探触子の移動位置を検出する位置検出器を備えたことを特徴とする請求項1または2記載の非破壊検査治具。   The nondestructive inspection jig according to claim 1, further comprising a position detector that detects a moving position of the probe. 前記固定部材は、前記配管固定部を配管の外周面に固定する固定バンドであることを特徴とする請求項1ないし3のいずれか一記載の非破壊検査治具。   The non-destructive inspection jig according to claim 1, wherein the fixing member is a fixing band that fixes the pipe fixing portion to an outer peripheral surface of the pipe. 請求項1ないし4のいずれか一記載の非破壊検査治具の前記探触子ホルダに超音波探触子を装着したことを特徴とする超音波非破壊検査装置。
An ultrasonic nondestructive inspection apparatus, wherein an ultrasonic probe is mounted on the probe holder of the nondestructive inspection jig according to claim 1.
JP2006035412A 2006-02-13 2006-02-13 Nondestructive inspection jig and ultrasonic nondestructive inspection equipment Expired - Fee Related JP4730123B2 (en)

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JP2009008549A (en) * 2007-06-28 2009-01-15 Tokyo Electric Power Co Inc:The Nondestructive inspection jig
JP2009236613A (en) * 2008-03-26 2009-10-15 Asahi Kasei Chemicals Corp Inspection apparatus of piping and inspection method of the same
JP2010160030A (en) * 2009-01-07 2010-07-22 Tokyo Electric Power Co Inc:The Non-destructive inspection jig
JP2014182048A (en) * 2013-03-21 2014-09-29 Dai Ichi High Frequency Co Ltd Method and device for measuring pipe thickness of metal pipe during bending processing

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KR102001209B1 (en) * 2018-11-02 2019-07-17 주식회사 미래와도전 Clamp for water level monitoring apparatus using ultrasonic wave

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JP2014182048A (en) * 2013-03-21 2014-09-29 Dai Ichi High Frequency Co Ltd Method and device for measuring pipe thickness of metal pipe during bending processing

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