JP4998980B2 - Wheel bearing device - Google Patents

Wheel bearing device Download PDF

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JP4998980B2
JP4998980B2 JP2006165602A JP2006165602A JP4998980B2 JP 4998980 B2 JP4998980 B2 JP 4998980B2 JP 2006165602 A JP2006165602 A JP 2006165602A JP 2006165602 A JP2006165602 A JP 2006165602A JP 4998980 B2 JP4998980 B2 JP 4998980B2
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wheel
rolling surface
tapered roller
diameter
hub wheel
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JP2007333083A (en
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和雄 小森
一宏 馬場
和則 久保田
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NTN Corp
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NTN Corp
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Priority to JP2006165602A priority Critical patent/JP4998980B2/en
Priority to CN200780019433XA priority patent/CN101454587B/en
Priority to DE112007001272.2T priority patent/DE112007001272B4/en
Priority to PCT/JP2007/000554 priority patent/WO2007138740A1/en
Publication of JP2007333083A publication Critical patent/JP2007333083A/en
Priority to US12/277,427 priority patent/US7641394B2/en
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/80Technologies aiming to reduce greenhouse gasses emissions common to all road transportation technologies
    • Y02T10/86Optimisation of rolling resistance, e.g. weight reduction 

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  • Mounting Of Bearings Or Others (AREA)
  • Rolling Contact Bearings (AREA)

Description

本発明は、自動車等の車輪を回転自在に支承する車輪用軸受装置、特に、軽量・コンパクト化を図ると共に、剛性を増大させて軸受の長寿命化を図った車輪用軸受装置に関するものである。   BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a wheel bearing device that rotatably supports a wheel of an automobile or the like, and more particularly to a wheel bearing device that achieves light weight and compactness and increases rigidity to extend the life of a bearing. .

従来から自動車等の車輪を支持する車輪用軸受装置は、車輪を取り付けるためのハブ輪を転がり軸受を介して回転自在に支承するもので、駆動輪用と従動輪用とがある。構造上の理由から、駆動輪用では内輪回転方式が、従動輪用では内輪回転と外輪回転の両方式が一般的に採用されている。この車輪用軸受装置には、所望の軸受剛性を有し、ミスアライメントに対しても耐久性を発揮すると共に、燃費向上の観点から回転トルクが小さい複列アンギュラ玉軸受が多用されている。一方、オフロードカーやトラック等、車体重量が嵩む車両には複列円錐ころ軸受が使用されている。   2. Description of the Related Art Conventionally, a wheel bearing device for supporting a wheel of an automobile or the like is such that a hub wheel for mounting a wheel is rotatably supported via a rolling bearing, and there are a drive wheel and a driven wheel. For structural reasons, an inner ring rotation method is generally used for driving wheels, and an inner ring rotation method and an outer ring rotation method are generally used for driven wheels. As the wheel bearing device, a double-row angular ball bearing having a desired bearing rigidity, exhibiting durability against misalignment, and having a small rotational torque from the viewpoint of improving fuel efficiency is often used. On the other hand, double row tapered roller bearings are used in vehicles such as off-road cars and trucks that have a heavy vehicle body weight.

また、車輪用軸受装置には、懸架装置を構成するナックルとハブ輪との間に複列アンギュラ玉軸受等からなる車輪用軸受を嵌合させた第1世代と称される構造から、外方部材の外周に直接車体取付フランジまたは車輪取付フランジが形成された第2世代構造、また、ハブ輪の外周に一方の内側転走面が直接形成された第3世代構造、あるいは、ハブ輪と等速自在継手の外側継手部材の外周にそれぞれ内側転走面が直接形成された第4世代構造とに大別されている。   Further, the wheel bearing device has a structure called a first generation in which a wheel bearing composed of a double row angular ball bearing or the like is fitted between a knuckle and a hub wheel constituting a suspension device. Second generation structure in which body mounting flange or wheel mounting flange is formed directly on the outer periphery of the member, third generation structure in which one inner rolling surface is directly formed on the outer periphery of the hub wheel, or hub wheel, etc. It is roughly classified into a fourth generation structure in which the inner rolling surface is directly formed on the outer periphery of the outer joint member of the speed universal joint.

こうした車輪用軸受装置において、従来は両列の軸受が同一仕様のため、静止時には充分な剛性を有するが、車両の旋回時には必ずしも最適な剛性が得られていない。すなわち、静止時の車重は複列の転がり軸受の略中央に作用するように車輪との位置関係が決められているが、旋回時には、旋回方向の反対側(右旋回の場合は車両の左側)の車軸により大きなラジアル荷重やアキシアル荷重が負荷される。したがって、旋回時には、インナー側の軸受列よりもアウター側の軸受列の剛性を高めることが有効とされている。そこで、装置を大型化させることなく旋回時の剛性を向上させた車輪用軸受装置として、図6に示すものが知られている。   In such a wheel bearing device, conventionally, both rows of bearings have the same specification, so that they have sufficient rigidity when stationary, but the optimum rigidity is not always obtained when the vehicle turns. That is, the position of the vehicle weight when stationary is determined so that it acts on the approximate center of the double row rolling bearing, but when turning, the opposite side of the turning direction (when turning right, the vehicle A large radial load or axial load is applied to the left axle. Therefore, at the time of turning, it is effective to increase the rigidity of the outer bearing row rather than the inner bearing row. Then, what is shown in FIG. 6 is known as a wheel bearing apparatus which improved the rigidity at the time of turning, without enlarging an apparatus.

この車輪用軸受装置50は、外周にナックル(図示せず)に取り付けられるための車体取付フランジ51cを一体に有し、内周に複列の外側転走面51a、51bが形成された外方部材51と、一端部に車輪(図示せず)を取り付けるための車輪取付フランジ53を一体に有し、外周に複列の外側転走面51a、51bに対向する一方の内側転走面52aと、この内側転走面52aから軸方向に延びる小径段部52bが形成されたハブ輪52、およびこのハブ輪52の小径段部52bに外嵌され、複列の外側転走面51a、51bに対向する他方の内側転走面54aが形成された内輪54からなる内方部材55と、これら両転走面間に収容された複列のボール56、57と、これら複列のボール56、57を転動自在に保持する保持器58、59とを備えた複列アンギュラ玉軸受で構成されている。   This wheel bearing device 50 has a vehicle body mounting flange 51c integrally attached to a knuckle (not shown) on the outer periphery, and an outer side in which double row outer rolling surfaces 51a and 51b are formed on the inner periphery. A member 51 and a wheel mounting flange 53 for mounting a wheel (not shown) at one end are integrally formed, and one inner rolling surface 52a facing the double row outer rolling surfaces 51a and 51b on the outer periphery. The hub wheel 52 having a small-diameter step portion 52b extending in the axial direction from the inner rolling surface 52a and the small-diameter step portion 52b of the hub wheel 52 are externally fitted to the double-row outer rolling surfaces 51a and 51b. An inner member 55 composed of an inner ring 54 formed with the other inner rolling surface 54a facing each other, double rows of balls 56, 57 accommodated between both rolling surfaces, and these double rows of balls 56, 57 A retainer 58 for freely rolling It is composed of a double row angular contact ball bearing with a 9.

内輪54は、ハブ輪52の小径段部52bを径方向外方に塑性変形させて形成した加締部52cによって軸方向に固定されている。そして、外方部材51と内方部材55との間に形成される環状空間の開口部にシール60、61が装着され、軸受内部に封入された潤滑グリースの漏洩と、外部から軸受内部に雨水やダスト等が侵入するのを防止している。   The inner ring 54 is fixed in the axial direction by a caulking portion 52c formed by plastically deforming a small diameter step portion 52b of the hub wheel 52 radially outward. Seals 60 and 61 are attached to the opening of the annular space formed between the outer member 51 and the inner member 55, leakage of the lubricating grease sealed inside the bearing, and rainwater from the outside into the bearing. And dust are prevented from entering.

ここで、アウター側のボール56のピッチ円直径D1が、インナー側のボール57のピッチ円直径D2よりも大径に設定されている。これに伴い、ハブ輪52の内側転走面52aが内輪54の内側転走面54aよりも拡径され、あわせて外方部材51のアウター側の外側転走面51aがインナー側の外側転走面51bよりも拡径されている。そして、アウター側のボール56がインナー側のボール57よりも多数収容されている。このように、各ピッチ円直径D1、D2をD1>D2に設定することにより、車両の静止時だけでなく旋回時においても剛性が向上し、車輪用軸受装置50の長寿命化を図ることができる。
特開2004−108449号公報
Here, the pitch circle diameter D1 of the outer side ball 56 is set larger than the pitch circle diameter D2 of the inner side ball 57. Along with this, the inner rolling surface 52a of the hub wheel 52 is expanded in diameter than the inner rolling surface 54a of the inner ring 54, and the outer rolling surface 51a on the outer side of the outer member 51 is also rolled on the inner side. The diameter is larger than that of the surface 51b. The outer side balls 56 are accommodated more than the inner side balls 57. In this way, by setting the pitch circle diameters D1 and D2 to D1> D2, the rigidity is improved not only when the vehicle is stationary but also when turning, and the life of the wheel bearing device 50 can be extended. it can.
JP 2004-108449 A

こうした従来の車輪用軸受装置50では、アウター側のボール56のピッチ円直径D1がインナー側のボール57のピッチ円直径D2よりも大径に設定され、これに伴い、ハブ輪52の内側転走面52aが内輪54の内側転走面54aよりも拡径されていることによりアウター側の軸受列の剛性が向上し、車輪用軸受装置50の長寿命化を図ることができる。然しながら、アウター側の軸受列の剛性に対し、インナー側の軸受列の剛性が不足すると共に、ハブ輪52のアウター側が拡径されて形成されているため、少なくともこの拡径分の重量アップは避けることができず、装置の軽量化には限界があった。   In such a conventional wheel bearing device 50, the pitch circle diameter D1 of the outer ball 56 is set to be larger than the pitch circle diameter D2 of the inner ball 57, and accordingly, the inner rolling of the hub wheel 52 is performed. Since the diameter of the surface 52a is larger than that of the inner rolling surface 54a of the inner ring 54, the rigidity of the outer bearing row is improved, and the life of the wheel bearing device 50 can be extended. However, the rigidity of the inner side bearing row is insufficient with respect to the rigidity of the outer side bearing row, and the outer side of the hub wheel 52 is formed with a larger diameter. It was impossible to reduce the weight of the device.

本発明は、このような事情に鑑みてなされたもので、装置の軽量・コンパクト化と高剛性化という相反する課題を解決した車輪用軸受装置を提供することを目的としている。   The present invention has been made in view of such circumstances, and an object of the present invention is to provide a wheel bearing device that solves the conflicting problems of light weight, compactness, and high rigidity of the device.

係る目的を達成すべく、本発明のうち請求項1記載の発明は、外周にナックルに取り付けられるための車体取付フランジを一体に有し、内周に複列の外側転走面が形成された外方部材と、一端部に車輪を取り付けるための車輪取付フランジを一体に有し、外周に前記複列の外側転走面に対向する一方の内側転走面と、この内側転走面から軸状部を介して軸方向に延びる小径段部が形成されたハブ輪、およびこのハブ輪の小径段部に所定のシメシロを介して圧入され、外周に前記複列の外側転走面に対向する他方の内側転走面が形成された内輪からなる内方部材と、この内方部材と前記外方部材の両転走面間に転動自在に収容された複列の円錐ころとを備えた車輪用軸受装置において、前記複列の円錐ころにおけるインナー側の円錐ころのピッチ円直径がアウター側の円錐ころのピッチ円直径よりも小径に設定され、前記ハブ輪の軸状部と前記内輪と突き合わされる肩部との間の段部に段付部が形成されると共に、前記ハブ輪のアウター側の端部にすり鉢状の凹所が形成され、この凹所の深さが前記ハブ輪の内側転走面の溝底部を越えて前記段付部付近とされ、前記ハブ輪の外周面の角部が所定の円弧面を有し、その繋ぎ部が滑らかに形成されている。
In order to achieve the object, the invention according to claim 1 of the present invention has a vehicle body mounting flange integrally attached to the knuckle on the outer periphery, and a double row outer rolling surface is formed on the inner periphery. An outer member, and a wheel mounting flange for mounting a wheel at one end are integrally formed, one inner rolling surface facing the outer rolling surface of the double row on the outer periphery, and an axis from the inner rolling surface A hub wheel formed with a small-diameter step portion extending in the axial direction through the ring-shaped portion, and press-fitted into the small-diameter step portion of the hub wheel via a predetermined shimiro, and opposed to the outer rolling surface of the double row on the outer periphery An inner member formed of an inner ring formed with the other inner rolling surface, and a double-row tapered roller that is rotatably accommodated between the inner member and both rolling surfaces of the outer member. In the wheel bearing device, the pipe of the inner side tapered roller in the double-row tapered roller is formed. Circular diameter is set smaller in diameter than the pitch circle diameter of the tapered rollers on the outer side, together with the stepped portion in the stepped portion between the shoulder portion which is matched to the inner ring and the shaft-like portion of the hub wheel is formed , A mortar-shaped recess is formed at the outer end of the hub wheel, and the depth of the recess exceeds the groove bottom of the inner rolling surface of the hub wheel and is near the stepped portion, The corner portion of the outer peripheral surface of the hub wheel has a predetermined arc surface, and the connecting portion is smoothly formed.

このように、外周に車体取付フランジを有する外方部材と、一端部に車輪取付フランジを有するハブ輪、およびこのハブ輪に圧入された内輪からなる内方部材と、この内方部材と外方部材間に収容された複列の円錐ころとを備えた第3世代構造の車輪用軸受装置において、複列の円錐ころにおけるインナー側の円錐ころのピッチ円直径がアウター側の円錐ころのピッチ円直径よりも小径に設定され、ハブ輪の軸状部と内輪と突き合わされる肩部との間の段部に段付部が形成されると共に、ハブ輪のアウター側の端部にすり鉢状の凹所が形成され、この凹所の深さがハブ輪の内側転走面の溝底部を越えて前記段付部付近とされ、ハブ輪の外周面の角部が所定の円弧面を有し、その繋ぎ部が滑らかに形成されているので、装置の軽量・コンパクト化と高剛性化という相反する課題を解決すると共に、組立時等における円錐ころの傷の発生を防止し、長寿命化を図った車輪用軸受装置を提供することができる。 Thus, an outer member having a vehicle body mounting flange on the outer periphery, a hub wheel having a wheel mounting flange at one end, an inner member made of an inner ring press-fitted into the hub wheel, and the inner member and the outer member. In a third-generation wheel bearing device having a double row tapered roller housed between members, the pitch circle diameter of the inner side tapered roller in the double row tapered roller is the pitch circle of the outer side tapered roller. The diameter is set smaller than the diameter, and a stepped portion is formed at the step between the shaft-shaped portion of the hub wheel and the shoulder that is abutted against the inner ring, and a mortar-like shape is formed at the outer end of the hub wheel. A recess is formed, the depth of the recess exceeds the groove bottom of the inner raceway surface of the hub wheel and is in the vicinity of the stepped portion, and the corner of the outer peripheral surface of the hub wheel has a predetermined arc surface. Because the connecting part is formed smoothly, the device is lightweight and compact. And with solving the conflicting problems of high rigidity, and prevent the occurrence of scratches on the tapered roller in the assembly or the like, it is possible to provide a wheel bearing apparatus which attained a long life.

好ましくは、請求項2に記載の発明のように、前記ハブ輪の内側転走面の肉厚が所定の範囲に設定され、当該ハブ輪のアウター側端部が略均一な肉厚に形成されていれば、使用条件に対応したハブ輪の強度・剛性を確保しつつ、軽量化を達成することができる。
Preferably, as in the invention described in claim 2, the thickness of the inner raceway surface of the hub wheel is set within a predetermined range, and the outer side end portion of the hub wheel is formed to have a substantially uniform thickness. If so, weight reduction can be achieved while securing the strength and rigidity of the hub wheel corresponding to the use conditions.

また、請求項3に記載の発明のように、前記ハブ輪の内側転走面の大径側に前記円錐ころを案内する大鍔が形成されておらず、この大鍔が前記外方部材の外側転走面の大径側に設けられていれば、円錐ころを介して負荷される荷重に対してハブ輪への応力集中が緩和され、車輪取付フランジに大きなモーメント荷重が負荷されてもハブ輪に疲労が生じ難く、強度・耐久性を確保することができる。また、車輪取付フランジの基部となるシールランド部と内側転走面とを総型砥石によって同時に研削加工ができて滑らかに繋げることができ、ハブ輪の加工性が向上すると共に、重量アップを一層抑えることができる。   Further, as in the invention according to claim 3, a large collar for guiding the tapered roller is not formed on the large diameter side of the inner raceway surface of the hub wheel, and the large collar is formed on the outer member. If it is provided on the large-diameter side of the outer raceway, stress concentration on the hub wheel will be relaxed with respect to the load applied via the tapered roller, and the hub will be able to be loaded even if a large moment load is applied to the wheel mounting flange. Fatigue does not easily occur on the wheel, and strength and durability can be secured. In addition, the seal land that forms the base of the wheel mounting flange and the inner rolling surface can be ground and smoothed simultaneously with the entire grinding wheel, improving the workability of the hub wheel and further increasing the weight. Can be suppressed.

また、請求項4に記載の発明のように、前記インナー側の円錐ころの直径がアウター側の円錐ころの直径よりも小さく設定されていれば、ナックルサイズを小さくでき、装置の軽量・コンパクト化を図ると共に、各転動体列の基本定格荷重を増大させることができる。   In addition, if the diameter of the inner side tapered roller is set smaller than the diameter of the outer side tapered roller as in the invention described in claim 4, the knuckle size can be reduced and the device can be made lighter and more compact. In addition, the basic load rating of each rolling element row can be increased.

また、請求項5に記載の発明のように、前記角部が熱処理後に総型砥石によって前記内側転走面と同時研削により形成されていれば、繋ぎ部を一層滑らかに形成することができる。   Moreover, if the said corner | angular part is formed by simultaneous grinding with the said inner side rolling surface with the total type grindstone after heat processing like invention of Claim 5, a joint part can be formed still more smoothly.

本発明に係る車輪用軸受装置は、外周にナックルに取り付けられるための車体取付フランジを一体に有し、内周に複列の外側転走面が形成された外方部材と、一端部に車輪を取り付けるための車輪取付フランジを一体に有し、外周に前記複列の外側転走面に対向する一方の内側転走面と、この内側転走面から軸状部を介して軸方向に延びる小径段部が形成されたハブ輪、およびこのハブ輪の小径段部に所定のシメシロを介して圧入され、外周に前記複列の外側転走面に対向する他方の内側転走面が形成された内輪からなる内方部材と、この内方部材と前記外方部材の両転走面間に転動自在に収容された複列の円錐ころとを備えた車輪用軸受装置において、前記複列の円錐ころにおけるインナー側の円錐ころのピッチ円直径がアウター側の円錐ころのピッチ円直径よりも小径に設定され、前記ハブ輪の軸状部と前記内輪と突き合わされる肩部との間の段部に段付部が形成されると共に、前記ハブ輪のアウター側の端部にすり鉢状の凹所が形成され、この凹所の深さが前記ハブ輪の内側転走面の溝底部を越えて前記段付部付近とされ、前記ハブ輪の外周面の角部が所定の円弧面を有し、その繋ぎ部が滑らかに形成されているので、装置の軽量・コンパクト化と高剛性化という相反する課題を解決すると共に、組立時等における円錐ころの傷の発生を防止し、長寿命化を図った車輪用軸受装置を提供することができる。
The wheel bearing device according to the present invention has an outer member integrally formed with a vehicle body mounting flange to be attached to the knuckle on the outer periphery, a double row outer rolling surface formed on the inner periphery, and a wheel at one end. A wheel mounting flange for mounting the inner ring, and one outer rolling surface facing the outer rolling surface of the double row on the outer periphery, and extending in the axial direction from the inner rolling surface via the shaft portion. A hub wheel having a small-diameter step portion, and a small-diameter step portion of the hub wheel are press-fitted through a predetermined scissors, and the other inner rolling surface facing the double-row outer rolling surface is formed on the outer periphery. In the wheel bearing device comprising: an inner member comprising an inner ring; and a double-row tapered roller that is rotatably accommodated between both rolling surfaces of the inner member and the outer member. The pitch circle diameter of the tapered roller on the inner side of the tapered roller is the outer cone. Than the pitch circle diameter of the filter is set to a small diameter, the stepped portion is formed on the stepped portion between the shoulder portion which is matched to the inner ring and the shaft-like portion of the hub wheel, the outer side of the hub wheel A mortar-shaped recess is formed at the end of the hub ring, and the depth of the recess exceeds the groove bottom of the inner raceway surface of the hub wheel and is near the stepped portion. Since the part has a predetermined circular arc surface and the connecting part is formed smoothly, it solves the conflicting problems of lightening, compactness and high rigidity of the device, and damage of the tapered roller during assembly etc. It is possible to provide a wheel bearing device that prevents occurrence and extends the life.

外周にナックルに取り付けられるための車体取付フランジを一体に有し、内周に複列の外側転走面が形成された外方部材と、一端部に車輪を取り付けるための車輪取付フランジを一体に有し、外周に前記複列の外側転走面に対向する一方の内側転走面と、この内側転走面から軸状部を介して軸方向に延びる小径段部が形成されたハブ輪、およびこのハブ輪の小径段部に所定のシメシロを介して圧入され、外周に前記複列の外側転走面に対向する他方の内側転走面が形成された内輪からなる内方部材と、この内方部材と前記外方部材の両転走面間に転動自在に収容された複列の円錐ころとを備え、前記ハブ輪の内側転走面をはじめ、前記車輪取付フランジのインナー側の基部から前記小径段部に亙って高周波焼入れによって所定の硬化層が形成されると共に、前記ハブ輪の小径段部を径方向外方に塑性変形させて形成した加締部によって前記内輪が軸方向に固定された車輪用軸受装置において、前記複列の円錐ころにおけるインナー側の円錐ころのピッチ円直径がアウター側の円錐ころのピッチ円直径よりも小径に設定され、前記ハブ輪の軸状部と前記内輪と突き合わされる肩部との間の段部に段付部が形成されると共に、前記ハブ輪のアウター側の端部にすり鉢状の凹所が形成され、この凹所の深さが前記ハブ輪の内側転走面の溝底部を越えて前記段付部付近とされて前記内側転走面の肉厚が所定の範囲に設定されると共に、前記ハブ輪の軸状部と前記内輪が突き合わされる肩部との間の角部が、所定の円弧面を有し、その繋ぎ部が滑らかに形成されている。 A body mounting flange for mounting to the knuckle on the outer periphery is integrated, an outer member with a double row outer raceway formed on the inner periphery, and a wheel mounting flange for mounting the wheel on one end is integrated. A hub wheel having one inner rolling surface facing the outer rolling surface of the double row on the outer periphery, and a small-diameter step portion extending in the axial direction from the inner rolling surface via the shaft portion, And an inner member formed of an inner ring that is press-fitted into a small-diameter step portion of the hub ring through a predetermined shimoshiro and has the other inner rolling surface facing the outer rolling surface of the double row on the outer periphery, An inner member and a double row tapered roller that is rotatably accommodated between both rolling surfaces of the outer member, and includes an inner rolling surface of the hub wheel and an inner side of the wheel mounting flange. A predetermined hardened layer is formed by induction hardening from the base to the small diameter step. In the wheel bearing device in which the inner ring is fixed in the axial direction by a caulking portion formed by plastically deforming a small-diameter step portion of the hub wheel radially outward, an inner side of the double row tapered roller The pitch circle diameter of the tapered roller is set to be smaller than the pitch circle diameter of the outer side tapered roller, and a stepped portion is formed at the step portion between the shaft-like portion of the hub ring and the shoulder portion that abuts against the inner ring. And a mortar-shaped recess is formed at the outer end of the hub wheel, and the depth of the recess exceeds the groove bottom of the inner raceway surface of the hub wheel . The thickness of the inner raceway surface is set in a predetermined range, and the corner between the shaft portion of the hub wheel and the shoulder portion with which the inner ring is abutted is a predetermined arc surface. And the connecting portion is formed smoothly.

以下、本発明の実施の形態を図面に基づいて詳細に説明する。
図1(a)は、本発明に係る車輪用軸受装置の第1の実施形態を示す縦断面図、(b)は、(a)の要部拡大図、図2(a)、(b)は、図1のハブ輪の研削方法を示す説明図、図3は、図1のハブ輪の組立状態を示す説明図である。なお、以下の説明では、車両に組み付けた状態で車両の外側寄りとなる側をアウター側(図面左側)、中央寄り側をインナー側(図面右側)という。
Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings.
Fig.1 (a) is a longitudinal cross-sectional view which shows 1st Embodiment of the wheel bearing apparatus based on this invention, (b) is the principal part enlarged view of (a), FIG.2 (a), (b) FIG. 3 is an explanatory view showing a method of grinding the hub wheel of FIG. 1, and FIG. 3 is an explanatory view showing an assembled state of the hub wheel of FIG. In the following description, the side closer to the outer side of the vehicle in a state assembled to the vehicle is referred to as the outer side (left side in the drawing), and the side closer to the center is referred to as the inner side (right side in the drawing).

この車輪用軸受装置は第3世代と呼称される従動輪用であって、内方部材1と外方部材2、および両部材1、2間に転動自在に収容された複列円錐ころ3、4を備えている。内方部材1は、ハブ輪5と、このハブ輪5に所定のシメシロを介して圧入された内輪6とからなる。   This wheel bearing device is for a driven wheel called a third generation, and includes an inner member 1, an outer member 2, and a double row tapered roller 3 accommodated between the members 1 and 2 so as to roll freely. 4 is provided. The inner member 1 includes a hub ring 5 and an inner ring 6 press-fitted into the hub ring 5 through a predetermined shimiro.

ハブ輪5は、一端部に車輪(図示せず)を取り付けるための車輪取付フランジ7を一体に有し、外周に一方(アウター側)のテーパ状の内側転走面5aと、この内側転走面5aから軸方向に延びる軸状部8を介して小径段部5bが形成されている。ハブ輪5における内側転走面5aの大径側には円錐ころ3を案内する大鍔が形成されておらず、後述する外方部材2に大鍔14が設けられている。さらに、内側転走面5aの小径側には円錐ころ3を保持するための小鍔は形成されておらず、内側転走面5aの小径側からストレートに軸方向に延びる軸状部8が形成されている。   The hub wheel 5 integrally has a wheel mounting flange 7 for mounting a wheel (not shown) at one end portion, one (outer side) tapered inner rolling surface 5a on the outer periphery, and this inner rolling. A small-diameter step portion 5b is formed through an axial portion 8 extending in the axial direction from the surface 5a. A large collar for guiding the tapered roller 3 is not formed on the large diameter side of the inner raceway surface 5a in the hub wheel 5, and a large collar 14 is provided on the outer member 2 described later. Further, a small flange for holding the tapered roller 3 is not formed on the small diameter side of the inner rolling surface 5a, and a shaft-like portion 8 extending straight in the axial direction from the small diameter side of the inner rolling surface 5a is formed. Has been.

また、ハブ輪5の車輪取付フランジ7にはハブボルト7aが周方向等配に植設されると共に、これらハブボルト7a間には円孔7bが形成されている。この円孔7bは軽量化に寄与できるだけでなく、装置の組立・分解工程において、レンチ等の締結治具をこの円孔7bから挿入することができ作業を簡便化することができる。   In addition, hub bolts 7a are planted on the wheel mounting flange 7 of the hub wheel 5 in a circumferentially equidistant manner, and circular holes 7b are formed between the hub bolts 7a. The circular hole 7b not only contributes to weight reduction, but also a fastening jig such as a wrench can be inserted from the circular hole 7b in the assembly / disassembly process of the apparatus, and the work can be simplified.

内輪6は、外周に他方(インナー側)のテーパ状の内側転走面6aが形成され、この内側転走面6aの大径側に円錐ころ4を案内するための大鍔6bと、小径側に円錐ころ4の脱落を防止するための小鍔6cがそれぞれ形成されている。そして、この内輪6はハブ輪5の小径段部5bに所定のシメシロを介して圧入されると共に、この小径段部5bの端部を塑性変形させて形成した加締部9によって所定の軸受予圧が付与された状態で軸方向に固定されている。これにより、軽量・コンパクト化を図ると共に、初期に設定した予圧を長期間に亘って維持するセルフリテイン構造を提供することができる。   The inner ring 6 is formed with the other (inner side) tapered inner rolling surface 6a on the outer periphery, a large collar 6b for guiding the tapered roller 4 to the large diameter side of the inner rolling surface 6a, and a small diameter side In addition, a small scissors 6c for preventing the tapered roller 4 from falling off is formed. The inner ring 6 is press-fitted into the small-diameter step portion 5b of the hub wheel 5 through a predetermined shimiro, and a predetermined bearing preload is applied by a caulking portion 9 formed by plastically deforming the end of the small-diameter step portion 5b. Is fixed in the axial direction. As a result, it is possible to provide a self-retaining structure that achieves light weight and compactness and that maintains the initially set preload for a long period of time.

外方部材2は、外周に懸架装置を構成するナックル(図示せず)に取り付けられるための車体取付フランジ2cを一体に有し、内周にハブ輪5の内側転走面5aに対向するアウター側のテーパ状の外側転走面2aと、内輪6の内側転走面6aに対向するインナー側のテーパ状の外側転走面2bが一体に形成されている。本実施形態では、アウター側の円錐ころ3を案内する大鍔14が外方部材2に設けられている。すなわち、外方部材2におけるアウター側の外側転走面2aの大径側に円錐ころ3の大端面に当接してこの円錐ころ3を案内する大鍔14が一体に設けられている。これにより、円錐ころ3を介して負荷される荷重に対してハブ輪5への応力集中が緩和され、車輪取付フランジ7に大きなモーメント荷重が負荷されてもハブ輪5に疲労が生じ難く、強度・耐久性を確保することができる。   The outer member 2 integrally has a vehicle body mounting flange 2c to be attached to a knuckle (not shown) constituting a suspension device on the outer periphery, and an outer member facing the inner rolling surface 5a of the hub wheel 5 on the inner periphery. A tapered outer rolling surface 2a on the side and an inner tapered outer rolling surface 2b facing the inner rolling surface 6a of the inner ring 6 are integrally formed. In the present embodiment, the outer member 2 is provided with a large collar 14 that guides the tapered roller 3 on the outer side. That is, a large collar 14 that abuts on the large end surface of the tapered roller 3 and guides the tapered roller 3 is integrally provided on the outer diameter side of the outer side outer rolling surface 2 a of the outer member 2. As a result, the stress concentration on the hub wheel 5 with respect to the load applied via the tapered roller 3 is alleviated, and even if a large moment load is applied to the wheel mounting flange 7, the hub ring 5 is not easily fatigued. -Durability can be ensured.

外方部材2はS53C等の炭素0.40〜0.80wt%を含む中高炭素鋼で形成され、大鍔14および複列の外側転走面2a、2bが高周波焼入れによって表面硬さを58〜64HRCの範囲に硬化処理されている。そして、両転走面2a、5aおよび2b、6a間に保持器10、11を介して複列の円錐ころ3、4が転動自在にそれぞれ収容されている。また、外方部材2と内方部材1との間に形成された環状空間の開口部にはシール12および磁気エンコーダ13が装着され、軸受内部に封入されたグリースの外部への漏洩と、外部から雨水やダスト等が軸受内部に侵入するのを防止している。   The outer member 2 is formed of medium and high carbon steel containing 0.40 to 0.80 wt% of carbon such as S53C, and the outer surface 2a, 2b of the large punch 14 and the double row has a surface hardness of 58 to 58 by induction hardening. Hardened to a range of 64 HRC. And double-row tapered rollers 3 and 4 are respectively accommodated between the rolling surfaces 2a, 5a and 2b and 6a via cages 10 and 11 so as to roll freely. In addition, a seal 12 and a magnetic encoder 13 are attached to the opening of the annular space formed between the outer member 2 and the inner member 1, and leakage of grease sealed inside the bearing to the outside Prevents rainwater and dust from entering the bearing.

本実施形態は、インナー側の円錐ころ4のピッチ円直径PCDiがアウター側の円錐ころ3のピッチ円直径PCDoよりも小径に設定されると共に、インナー側の円錐ころ4の直径がアウター側の円錐ころ3の直径よりも小さく設定されている。これにより、外方部材2におけるインナー側の外径Dを小径に設定することができる。このように、複列の転動体として円錐ころ3、4を使用し、アウター側とインナー側の円錐ころ3、4のピッチ円直径およびの直径を異ならせることによりナックルサイズを小さくでき、装置の軽量・コンパクト化を図ると共に、各転動体列の基本定格荷重を増大させ、また、転動体列部分の剛性を高くすることができる。   In this embodiment, the pitch circle diameter PCDi of the inner side tapered roller 4 is set to be smaller than the pitch circle diameter PCDo of the outer side tapered roller 3, and the diameter of the inner side tapered roller 4 is the outer cone. It is set smaller than the diameter of the roller 3. Thereby, the outer diameter D of the inner side in the outer member 2 can be set to a small diameter. As described above, the tapered rollers 3 and 4 are used as the double row rolling elements, and the pitch circle diameters and the diameters of the outer side and the inner side tapered rollers 3 and 4 are made different, whereby the knuckle size can be reduced. It is possible to reduce the weight and size, increase the basic load rating of each rolling element row, and increase the rigidity of the rolling element row portion.

ハブ輪5の軸状部8と内輪6が突き合わされる肩部8aとの間の段部に段付部8bが形成されている。そして、ハブ輪5のアウター側端部にすり鉢状の凹所15が鍛造加工によって形成されている。この凹所15の深さは、内側転走面5aの溝底部から軸状部8を越えて段付部8b付近までとされ、ハブ輪5のアウター側端部が略均一な肉厚に形成されている。   A stepped portion 8b is formed at a step portion between the shaft-shaped portion 8 of the hub wheel 5 and the shoulder portion 8a against which the inner ring 6 is abutted. A mortar-shaped recess 15 is formed on the outer end of the hub wheel 5 by forging. The depth of the recess 15 is from the groove bottom of the inner rolling surface 5a to the vicinity of the stepped portion 8b beyond the shaft-shaped portion 8, and the outer end portion of the hub wheel 5 is formed to have a substantially uniform thickness. Has been.

また、ハブ輪5はS53C等の炭素0.40〜0.80wt%を含む中高炭素鋼で形成され、アウター側のシール12が摺接する車輪取付フランジ7のインナー側の基部7cから内側転走面5a、軸状部8を介して小径段部5bに亙って高周波焼入れによって表面硬さを58〜64HRCの範囲に硬化処理されている。なお、加締部9は鍛造加工後の表面硬さのままとされている。これにより、車輪取付フランジ7に負荷される回転曲げ荷重に対して充分な機械的強度を有し、内輪6の嵌合部となる小径段部5bの耐フレッティング性が向上すると共に、加締加工時に微小なクラック等の発生がなく加締部9の塑性加工をスムーズに行うことができる。なお、内輪6および円錐ころ3、4はSUJ2等の高炭素クロム鋼で形成され、ズブ焼入れによって芯部まで58〜64HRCの範囲に硬化処理されている。   Further, the hub wheel 5 is made of medium-high carbon steel containing 0.40 to 0.80 wt% of carbon such as S53C, and the inner rolling surface from the inner side base portion 7c of the wheel mounting flange 7 with which the outer side seal 12 comes into sliding contact. 5a, the surface hardness is hardened to a range of 58 to 64 HRC by induction hardening over the small diameter step portion 5b through the shaft-shaped portion 8. The caulking portion 9 is kept in the surface hardness after forging. Thereby, it has sufficient mechanical strength with respect to the rotational bending load applied to the wheel mounting flange 7, and the fretting resistance of the small-diameter step portion 5 b serving as the fitting portion of the inner ring 6 is improved, and caulking is performed. There is no generation of minute cracks or the like during processing, and the plastic processing of the crimped portion 9 can be performed smoothly. The inner ring 6 and the tapered rollers 3 and 4 are made of high carbon chrome steel such as SUJ2, and are hardened in the range of 58 to 64 HRC to the core portion by quenching.

車両の走行中、車輪取付フランジ7にモーメント荷重が負荷された場合、アウター側の内側転走面5aを起点としてハブ輪5が変形すると考えられるため、本実施形態では、この内側転走面5aよりもアウター側の肉厚に着目した。すなわち、内側転走面5aの大径側の肉厚t1が、内側転走面5aの中央部の肉厚t2よりも厚く形成されている。また、ハブ輪5の剛性をFEM解析により求めた結果、これらの肉厚t1、t2と、それぞれの部位の直径d1、d2との関係が0.2≦t1/d1≦0.3、および0.2≦t2/d2≦0.3の範囲になるように設定されている。何故なら、内側転走面5aにおける大径側の肉厚t1および中央部の肉厚t2が、それぞれの部位の直径d1、d2の20%未満になると変形が大きくなり所望の剛性が得られない。一方、30%を超えて厚肉に形成しても余り剛性の増加が認められず、反って重量アップを招来して好ましくないからである。これにより、高周波焼入れによる焼割れを防止すると共に、使用条件に対応したハブ輪5の強度・剛性を確保しつつ、軽量化を達成することができる。   When a moment load is applied to the wheel mounting flange 7 during traveling of the vehicle, it is considered that the hub wheel 5 is deformed starting from the inner side rolling surface 5a on the outer side. Therefore, in the present embodiment, this inner side rolling surface 5a. We focused on the outer wall thickness. That is, the thickness t1 on the large diameter side of the inner rolling surface 5a is formed to be thicker than the thickness t2 at the center of the inner rolling surface 5a. Further, as a result of obtaining the rigidity of the hub wheel 5 by FEM analysis, the relationship between the thicknesses t1 and t2 and the diameters d1 and d2 of the respective portions is 0.2 ≦ t1 / d1 ≦ 0.3 and 0 .2 ≦ t2 / d2 ≦ 0.3. This is because when the large-diameter side wall thickness t1 and the central wall thickness t2 of the inner raceway surface 5a are less than 20% of the diameters d1 and d2 of the respective portions, the deformation becomes large and the desired rigidity cannot be obtained. . On the other hand, even if the thickness exceeds 30%, the rigidity is not increased so much that it is not preferable because the weight is increased. Thereby, while preventing the cracking by induction hardening, weight reduction can be achieved, ensuring the intensity | strength and rigidity of the hub ring 5 corresponding to use conditions.

ここで、本実施形態では、軸状部8と段付部8bとの角部Aは、図1(b)に拡大して示すように、円弧面を有する滑らかな面取り部として形成されている。すなわち、面取りの軸方向寸法Laおよび径方向寸法Lrが0.5〜5mm、そして、角アールRが1.0〜10Rに設定されて各繋ぎ部が滑らかに形成されている。   Here, in this embodiment, the corner | angular part A of the shaft-shaped part 8 and the step part 8b is formed as a smooth chamfering part which has a circular arc surface, as expanded and shown in FIG.1 (b). . That is, the chamfered axial dimension La and radial dimension Lr are set to 0.5 to 5 mm, and the corner radius R is set to 1.0 to 10R, so that each connecting portion is smoothly formed.

図2は、ハブ輪5の研削方法を示す説明図であるが、(a)に示すように、熱処理後、軸状部8の角部Aは総型砥石16によって円弧状の基部7cおよび内側転走面5aと同時に研削加工されても良いし、また、(b)に示すように、角部Aはバイト等によって切削され、その後、基部7cと内側転走面5aのみが総型砥石17によって同時に研削加工されても良い。この場合、角部Aの表面粗さは6.3Ra以下に規制されるのが好ましい。ここで、Raは、JISの粗さ形状パラメータの一つで(JIS B0601−1994)、算術平均粗さのことで、平均線から絶対値偏差の平均値を言う。これにより、ハブ輪5の組立時に角部Aが円錐ころ3に接触してもこの円錐ころ3に傷が生じるのを抑制することができ、ころ傷による異音の発生あるいはころ傷を起点とした短寿命を防止することができる。   FIG. 2 is an explanatory view showing a grinding method for the hub wheel 5. As shown in FIG. 2A, after heat treatment, the corner portion A of the shaft-like portion 8 is formed by an arc-shaped base portion 7c and an inner side by an overall grindstone 16. Grinding may be performed simultaneously with the rolling surface 5a, or, as shown in (b), the corner portion A is cut with a cutting tool or the like, and thereafter, only the base portion 7c and the inner rolling surface 5a are formed in the total grinding wheel 17. May be ground simultaneously. In this case, it is preferable that the surface roughness of the corner A is regulated to 6.3 Ra or less. Here, Ra is one of the JIS roughness shape parameters (JIS B0601-1994), which means the arithmetic average roughness, which means the average value of the absolute value deviation from the average line. As a result, even when the corner portion A contacts the tapered roller 3 when the hub wheel 5 is assembled, it is possible to prevent the tapered roller 3 from being scratched. Short life can be prevented.

図3は、ハブ輪5の組立状態を示しているが、本実施形態における車輪用軸受装置では、アウター側の円錐ころ3を案内する大鍔14が外方部材2に形成されているため、予め外方部材2にシール12と、保持器10に保持された円錐ころ3が組み込まれた後、ハブ輪5を矢印に示すように外方部材2に内挿して組み立てる方法が採用される。この時、少なくとも径方向上部に位置する円錐ころ3は自重にて垂れ下がった状態で保持されているため、角部Aが円錐ころ3に接触しながらハブ輪5が組み立てられることになる。本実施形態では、角部Aが円弧面を有する滑らかな面取り部として形成されているため、角部Aが円錐ころ3に接触し、角部Aの表面が円錐ころ3に転写することになっても円錐ころ3に重大な傷を発生させることはない。   FIG. 3 shows the assembled state of the hub wheel 5, but in the wheel bearing device in the present embodiment, the large collar 14 for guiding the outer side tapered roller 3 is formed on the outer member 2. A method is adopted in which the seal 12 and the tapered roller 3 held by the retainer 10 are assembled in advance in the outer member 2, and then the hub ring 5 is inserted into the outer member 2 and assembled as indicated by the arrow. At this time, since the tapered roller 3 located at least in the upper part in the radial direction is held in a state of hanging by its own weight, the hub ring 5 is assembled while the corner portion A is in contact with the tapered roller 3. In this embodiment, since the corner portion A is formed as a smooth chamfered portion having an arc surface, the corner portion A contacts the tapered roller 3 and the surface of the corner portion A is transferred to the tapered roller 3. However, the tapered roller 3 is not seriously damaged.

こうした構成の車輪用軸受装置では、ハブ輪5のアウター側端部が略均一な肉厚に形成され、内側転走面5a部分の肉厚t1、t2が所定の範囲に設定されると共に、ハブ輪5の角部Aが滑らかな面取り部として形成されているので、装置の軽量・コンパクト化と高剛性化という相反する課題を同時に解決すると共に、組立時における円錐ころ3の傷の発生を防止し、長寿命化を図った車輪用軸受装置を提供することができる。   In the wheel bearing device having such a configuration, the outer end portion of the hub wheel 5 is formed to have a substantially uniform thickness, and the wall thicknesses t1 and t2 of the inner rolling surface 5a are set within a predetermined range. Since the corner portion A of the ring 5 is formed as a smooth chamfered portion, the conflicting problems of light weight, compactness and high rigidity of the device can be solved at the same time, and the occurrence of scratches on the tapered roller 3 during assembly is prevented. Thus, it is possible to provide a wheel bearing device with a long life.

図4は、本発明に係る車輪用軸受装置の第2の実施形態を示す縦断面図、図5(a)、(b)は、図4のハブ輪の角部を示す要部拡大図である。なお、前述した実施形態と同一部品同一部位あるいは同一機能を有する部位には同じ符号を付して詳細な説明を省略する。   FIG. 4 is a longitudinal sectional view showing a second embodiment of the wheel bearing device according to the present invention, and FIGS. 5A and 5B are enlarged views of main parts showing corner portions of the hub wheel of FIG. is there. In addition, the same code | symbol is attached | subjected to the component same site | part or the site | part which has the same function as embodiment mentioned above, and detailed description is abbreviate | omitted.

この車輪用軸受装置は第3世代と呼称される従動輪用であって、内方部材18と外方部材19、および両部材18、19間に転動自在に収容された複列円錐ころ3、4を備えている。内方部材18は、ハブ輪20と、このハブ輪20に所定のシメシロを介して圧入された内輪6とからなる。   This wheel bearing device is for a driven wheel called a third generation, and includes an inner member 18 and an outer member 19, and a double row tapered roller 3 accommodated in a freely rolling manner between both members 18, 19. 4 is provided. The inner member 18 includes a hub ring 20 and an inner ring 6 that is press-fitted into the hub ring 20 via a predetermined scissors.

ハブ輪20は、外周に一方(アウター側)のテーパ状の内側転走面20aと、この内側転走面20aから軸方向に延びる軸状部8を介して小径段部5bが形成されている。ハブ輪20における内側転走面20aの大径側に円錐ころ3の大径端部に接触して円錐ころ3を案内する大鍔20bが形成されている。なお、内側転走面20aの小径側には円錐ころ3を保持するための小鍔は形成されておらず、内側転走面20aの小径側からストレートに軸方向に延びる軸状部8が形成されている。   The hub wheel 20 is formed with a small-diameter step portion 5b on the outer periphery via one (outer side) tapered inner rolling surface 20a and a shaft-shaped portion 8 extending axially from the inner rolling surface 20a. . On the large diameter side of the inner raceway surface 20a of the hub wheel 20, a large collar 20b that contacts the large diameter end of the tapered roller 3 and guides the tapered roller 3 is formed. In addition, a small flange for holding the tapered roller 3 is not formed on the small diameter side of the inner rolling surface 20a, and a shaft-like portion 8 extending straight in the axial direction from the small diameter side of the inner rolling surface 20a is formed. Has been.

外方部材19は、内周にハブ輪20の内側転走面20aに対向するアウター側のテーパ状の外側転走面19aと、内輪6の内側転走面6aに対向するインナー側のテーパ状の外側転走面2bが一体に形成されている。外方部材19はS53C等の炭素0.40〜0.80wt%を含む中高炭素鋼で形成され、複列の外側転走面19a、2bが高周波焼入れによって表面硬さを58〜64HRCの範囲に硬化処理されている。   The outer member 19 has an outer tapered outer rolling surface 19 a facing the inner rolling surface 20 a of the hub wheel 20 on the inner periphery, and an inner tapered surface facing the inner rolling surface 6 a of the inner ring 6. The outer rolling surface 2b is integrally formed. The outer member 19 is made of medium and high carbon steel containing 0.40 to 0.80 wt% of carbon such as S53C, and the double row outer rolling surfaces 19a and 2b have a surface hardness in the range of 58 to 64HRC by induction hardening. It has been cured.

本実施形態は、前述した実施形態と同様、インナー側の円錐ころ4のピッチ円直径PCDiがアウター側の円錐ころ3のピッチ円直径PCDoよりも小径に設定されると共に、インナー側の円錐ころ4の直径がアウター側の円錐ころ3の直径よりも小さく設定されている。これにより、装置の軽量・コンパクト化を図ると共に、各転動体列の基本定格荷重を増大させ、また、転動体列部分の剛性を高くすることができる。   In this embodiment, the pitch circle diameter PCDi of the inner side tapered roller 4 is set to be smaller than the pitch circle diameter PCDo of the outer side tapered roller 3 and the inner side tapered roller 4 is the same as the above-described embodiment. Is set smaller than the diameter of the tapered roller 3 on the outer side. As a result, the device can be reduced in weight and size, the basic load rating of each rolling element row can be increased, and the rigidity of the rolling element row portion can be increased.

ここで、軸状部8と面取り部8cとの角部Bは、図5(a)に拡大して示すように、面潰しにより滑らかに丸められている。また、大鍔20bの角部Cは、(b)に示すように、角アールRを有する所定の面取り形状・寸法に形成されている。すなわち、面取りの軸方向寸法Laおよび径方向寸法Lrが0.15〜0.8mmに形成されると共に、角アールRが0.15〜2.0Rに設定され、各繋ぎ部が滑らかに形成されている。   Here, the corner portion B between the shaft-like portion 8 and the chamfered portion 8c is smoothly rounded by crushing as shown in FIG. Moreover, the corner | angular part C of the large collar 20b is formed in the predetermined chamfering shape and dimension which have the corner | angular radius R, as shown in (b). That is, the chamfered axial dimension La and radial dimension Lr are formed to be 0.15 to 0.8 mm, the corner radius R is set to 0.15 to 2.0R, and each joint portion is formed smoothly. ing.

これらの角部B、Cは、予め旋削加工等で切削加工されていても良いし、また、熱処理後、総型砥石によって基部7cおよび内側転走面5aと同時に研削加工されても良い。同時研削すれば、繋ぎ部が一層滑らかに形成できると共に、その表面粗さを向上させることができる。   These corners B and C may be cut in advance by turning or the like, or may be ground simultaneously with the base 7c and the inner rolling surface 5a by a general-purpose grindstone after heat treatment. By simultaneous grinding, the joint portion can be formed more smoothly and the surface roughness can be improved.

こうした構成の車輪用軸受装置では、ハブ輪20のアウター側端部が略均一な肉厚に形成され、内側転走面20a部分の肉厚t1、t2が所定の範囲に設定されると共に、ハブ輪20の角部B、Cが滑らかに丸められているので、前述した実施形態と同様、装置の軽量・コンパクト化と高剛性化という相反する課題を同時に解決すると共に、組立時における円錐ころ3の傷の発生を防止すると共に、大鍔20bと円錐ころ3との接触状態を良好ならしめ、長寿命化を図った車輪用軸受装置を提供することができる。   In the wheel bearing device having such a configuration, the outer end portion of the hub wheel 20 is formed to have a substantially uniform thickness, and the wall thicknesses t1 and t2 of the inner rolling surface 20a are set within a predetermined range. Since the corners B and C of the ring 20 are smoothly rounded, as in the above-described embodiment, the contradictory problems of lightening, compactness and high rigidity of the apparatus are solved at the same time, and the tapered roller 3 at the time of assembly is provided. It is possible to provide a wheel bearing device that prevents the occurrence of scratches and makes the contact state between the large flange 20b and the tapered roller 3 good, thereby extending the service life.

以上、本発明の実施の形態について説明を行ったが、本発明はこうした実施の形態に何等限定されるものではなく、あくまで例示であって、本発明の要旨を逸脱しない範囲内において、さらに種々なる形態で実施し得ることは勿論のことであり、本発明の範囲は、特許請求の範囲の記載によって示され、さらに特許請求の範囲に記載の均等の意味、および範囲内のすべての変更を含む。   The embodiment of the present invention has been described above, but the present invention is not limited to such an embodiment, and is merely an example, and various modifications can be made without departing from the scope of the present invention. Of course, the scope of the present invention is indicated by the description of the scope of claims, and further, the equivalent meanings described in the scope of claims and all modifications within the scope of the scope of the present invention are included. Including.

本発明に係る車輪用軸受装置は、複列の円錐ころ軸受で構成された従動輪用の第3世代構造の車輪用軸受装置に適用することができる。   The wheel bearing device according to the present invention can be applied to a third-generation wheel bearing device for a driven wheel constituted by a double row tapered roller bearing.

(a)は、本発明に係る車輪用軸受装置の第1の実施形態を示す縦断面図である。 (b)は、(a)の要部拡大図である。BRIEF DESCRIPTION OF THE DRAWINGS (a) is a longitudinal cross-sectional view which shows 1st Embodiment of the wheel bearing apparatus which concerns on this invention. (B) is the principal part enlarged view of (a). (a)は、図1のハブ輪の角部を同時研削する方法を示す説明図である。 (b)は、(a)の角部を予め切削加工したものを示す。(A) is explanatory drawing which shows the method of grinding simultaneously the corner | angular part of the hub wheel of FIG. (B) shows what cut | disconnected the corner | angular part of (a) previously. 図1のハブ輪の組立状態を示す説明図である。It is explanatory drawing which shows the assembly state of the hub ring of FIG. 本発明に係る車輪用軸受装置の第2の実施形態を示す縦断面図である。It is a longitudinal cross-sectional view which shows 2nd Embodiment of the wheel bearing apparatus which concerns on this invention. 図4の要部拡大図で、(a)は角部Bを示し、(b)は角部Cを示している。4A and 4B are enlarged views of main parts, in which FIG. 4A shows a corner B and FIG. 4B shows a corner C. FIG. 従来の車輪用軸受装置を示す縦断面図である。It is a longitudinal cross-sectional view which shows the conventional wheel bearing apparatus.

符号の説明Explanation of symbols

1、18・・・・・・・・・・・・・内方部材
2、19・・・・・・・・・・・・・外方部材
3、4・・・・・・・・・・・・・・円錐ころ
5、20・・・・・・・・・・・・・ハブ輪
5a、6a、20a・・・・・・・・内側転走面
5b・・・・・・・・・・・・・・・小径段部
6・・・・・・・・・・・・・・・・内輪
6b、14、20b・・・・・・・・大鍔
6c・・・・・・・・・・・・・・・小鍔
7・・・・・・・・・・・・・・・・車輪取付フランジ
7a・・・・・・・・・・・・・・・ハブボルト
7b・・・・・・・・・・・・・・・円孔
7c・・・・・・・・・・・・・・・基部
8・・・・・・・・・・・・・・・・軸状部
8a・・・・・・・・・・・・・・・肩部
8b・・・・・・・・・・・・・・・段付部
8c・・・・・・・・・・・・・・・面取り部
9・・・・・・・・・・・・・・・・加締部
10、11・・・・・・・・・・・・保持器
12・・・・・・・・・・・・・・・シール
13・・・・・・・・・・・・・・・磁気エンコーダ
15・・・・・・・・・・・・・・・凹所
16、17・・・・・・・・・・・・総型砥石
50・・・・・・・・・・・・・・・車輪用軸受装置
51・・・・・・・・・・・・・・・外方部材
51a・・・・・・・・・・・・・・アウター側の外側転走面
51b・・・・・・・・・・・・・・インナー側の外側転走面
51c・・・・・・・・・・・・・・車体取付フランジ
52・・・・・・・・・・・・・・・ハブ輪
52a、54a・・・・・・・・・・内側転走面
52b・・・・・・・・・・・・・・小径段部
52c・・・・・・・・・・・・・・加締部
53・・・・・・・・・・・・・・・車輪取付フランジ
54・・・・・・・・・・・・・・・内輪
55・・・・・・・・・・・・・・・内方部材
56、57・・・・・・・・・・・・ボール
58、59・・・・・・・・・・・・保持器
60、61・・・・・・・・・・・・シール
A、B、C・・・・・・・・・・・・角部
d1・・・・・・・・・・・・・・・内側転走面の大径側の直径
d2・・・・・・・・・・・・・・・内側転走面の中央部の直径
D1・・・・・・・・・・・・・・・アウター側のボールのピッチ円直径
D2・・・・・・・・・・・・・・・インナー側のボールのピッチ円直径
La・・・・・・・・・・・・・・・面取りの軸方向寸法
Lr・・・・・・・・・・・・・・・面取りの径方向寸法
PCDi・・・・・・・・・・・・・インナー側の円錐ころのピッチ円直径
PCDo・・・・・・・・・・・・・アウター側の円錐ころのピッチ円直径
R・・・・・・・・・・・・・・・・面取りの角アール
t1・・・・・・・・・・・・・・・内側転走面の大径側の肉厚
t2・・・・・・・・・・・・・・・内側転走面の中央部の肉厚
1, 18 ... Inner member 2, 19 ... Outer member 3, 4, ... ·····························································································・ ・ ・ ・ ・ ・ ・ ・ Small diameter step 6 ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ Inner rings 6b, 14, 20b ・ ・ ・ ・ ・ ・ ・ ・ Large 6c ・ ・ ・………………………………………………………… ································· Wheel mounting flange 7a ... ..... round hole 7c ..... base 8 ...・ Shaft-shaped part 8a ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ Shoulder part 8b ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ Stepped part 8c ・ ・ ・ ・・ ・ ・ ・ ・ ・ ・ ・ ・ ・ Chamfer 9 ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ Clamping 10, 11 ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ Cage 12・ ・ ・ ・ ・ ・ ・ ・ ・ ・ Seal 13 ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ Magnetic Encoder 15 ・ ・ ・ ・ ・ ・ ・ ・ ・ ・Recess 16, 17... Total grinding wheel 50 ... Wheel bearing device 51 ...・ ・ ・ ・ ・ ・ Outer member 51a ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ Outer rolling surface 51b on the outer side ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ Outer on the inner side Rolling surface 51c ..... Body mounting flange 52 ..... Hub wheels 52a, 54a ... .... Inner rolling surface 52b ..... Small diameter step 52c ···································· 5 55 ・ ・ ・ ・ ・ Inner member 56, 57 ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ Ball 58, 59 ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・Cage 60, 61 ··········· Seal A, B, C ··········· Dr. ... Diameter d2 on the large diameter side of the inner rolling surface ... D1 of the central part of the inner rolling surface D1 ... .... Pitch circle diameter D2 of outer side ball ... Pitch circle diameter La of inner side ball ... .... Chamfer axial dimension Lr ... Radial dimension of chamfer PCDi ......... Pitch circle diameter of the inner side tapered roller PCDo ......... Pitch circle diameter of the outer side tapered roller R ... ··········· Chamfered corner radius t1 ················ Thickness t2 on the large diameter side of the inner rolling surface ···・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ Wall thickness at the center of the inner rolling surface

Claims (5)

外周にナックルに取り付けられるための車体取付フランジを一体に有し、内周に複列の外側転走面が形成された外方部材と、
一端部に車輪を取り付けるための車輪取付フランジを一体に有し、外周に前記複列の外側転走面に対向する一方の内側転走面と、この内側転走面から軸状部を介して軸方向に延びる小径段部が形成されたハブ輪、およびこのハブ輪の小径段部に所定のシメシロを介して圧入され、外周に前記複列の外側転走面に対向する他方の内側転走面が形成された内輪からなる内方部材と、
この内方部材と前記外方部材の両転走面間に転動自在に収容された複列の円錐ころとを備えた車輪用軸受装置において、
前記複列の円錐ころにおけるインナー側の円錐ころのピッチ円直径がアウター側の円錐ころのピッチ円直径よりも小径に設定され、前記ハブ輪の軸状部と前記内輪と突き合わされる肩部との間の段部に段付部が形成されると共に、前記ハブ輪のアウター側の端部にすり鉢状の凹所が形成され、この凹所の深さが前記ハブ輪の内側転走面の溝底部を越えて前記段付部付近とされ、前記ハブ輪の外周面の角部が所定の円弧面を有し、その繋ぎ部が滑らかに形成されていることを特徴とする車輪用軸受装置。
An outer member integrally having a vehicle body mounting flange to be attached to the knuckle on the outer periphery, and a double row outer rolling surface formed on the inner periphery;
It has a wheel mounting flange for mounting a wheel at one end, and has one inner rolling surface facing the outer rolling surface of the double row on the outer periphery, and a shaft-shaped portion from the inner rolling surface via the shaft-shaped portion. A hub wheel formed with a small-diameter step portion extending in the axial direction, and the other inner rolling member that is press-fitted into the small-diameter step portion of the hub wheel via a predetermined shimiro and faces the outer rolling surface of the double row on the outer periphery. An inner member comprising an inner ring having a surface formed thereon;
In the wheel bearing device comprising the inner member and a double row tapered roller accommodated so as to roll between both rolling surfaces of the outer member,
A pitch circle diameter of the inner side tapered rollers in the double row tapered rollers is set to be smaller than a pitch circle diameter of the outer side tapered rollers, and a shaft portion of the hub ring and a shoulder portion that abuts the inner ring, A stepped portion is formed in the step portion between, and a mortar-shaped recess is formed at the outer end of the hub wheel, and the depth of the recess is formed on the inner rolling surface of the hub wheel. A wheel bearing device characterized in that it is in the vicinity of the stepped portion beyond the groove bottom portion, the corner portion of the outer peripheral surface of the hub wheel has a predetermined arc surface, and the connecting portion is formed smoothly. .
前記ハブ輪の内側転走面の肉厚が所定の範囲に設定され、当該ハブ輪のアウター側端部が略均一な肉厚に形成されている請求項1に記載の車輪用軸受装置。 The wheel bearing device according to claim 1 , wherein a thickness of the inner raceway surface of the hub wheel is set within a predetermined range, and an outer side end portion of the hub wheel is formed to have a substantially uniform thickness . 前記ハブ輪の内側転走面の大径側に前記円錐ころを案内する大鍔が形成されておらず、この大鍔が前記外方部材の外側転走面の大径側に設けられている請求項1または2に記載の車輪用軸受装置。   A large flange for guiding the tapered roller is not formed on the large diameter side of the inner rolling surface of the hub wheel, and this large flange is provided on the large diameter side of the outer rolling surface of the outer member. The wheel bearing device according to claim 1 or 2. 前記複列の円錐ころにおけるインナー側の円錐ころの直径がアウター側の円錐ころの直径よりも小さく設定されている請求項1乃至3いずれかに記載の車輪用軸受装置。   The wheel bearing device according to any one of claims 1 to 3, wherein a diameter of the inner side tapered roller in the double row tapered roller is set smaller than a diameter of the outer side tapered roller. 前記角部が熱処理後に総型砥石によって前記内側転走面と同時研削により形成されている請求項1乃至4いずれかに記載の車輪用軸受装置。
The wheel bearing device according to any one of claims 1 to 4, wherein the corner portion is formed by simultaneous grinding with the inner rolling surface by a general-purpose grindstone after heat treatment.
JP2006165602A 2006-05-26 2006-06-15 Wheel bearing device Expired - Fee Related JP4998980B2 (en)

Priority Applications (5)

Application Number Priority Date Filing Date Title
JP2006165602A JP4998980B2 (en) 2006-06-15 2006-06-15 Wheel bearing device
CN200780019433XA CN101454587B (en) 2006-05-26 2007-05-23 Bearing device for wheel
DE112007001272.2T DE112007001272B4 (en) 2006-05-26 2007-05-23 Bearing device for a vehicle wheel
PCT/JP2007/000554 WO2007138740A1 (en) 2006-05-26 2007-05-23 Bearing device for wheel
US12/277,427 US7641394B2 (en) 2006-05-26 2008-11-25 Bearing apparatus for a wheel of vehicle

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JP2002250358A (en) * 2000-12-18 2002-09-06 Nsk Ltd Rolling bearing unit for supporting wheel
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