JP4993341B2 - Wheel bearing device - Google Patents

Wheel bearing device Download PDF

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JP4993341B2
JP4993341B2 JP2006120449A JP2006120449A JP4993341B2 JP 4993341 B2 JP4993341 B2 JP 4993341B2 JP 2006120449 A JP2006120449 A JP 2006120449A JP 2006120449 A JP2006120449 A JP 2006120449A JP 4993341 B2 JP4993341 B2 JP 4993341B2
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wheel
rolling surface
rolling
hub
bearing device
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JP2007292196A (en
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和雄 小森
一宏 馬場
和則 久保田
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NTN Corp
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NTN Corp
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Priority to JP2006120449A priority Critical patent/JP4993341B2/en
Priority to DE112007001018T priority patent/DE112007001018T5/en
Priority to PCT/JP2007/000453 priority patent/WO2007125651A1/en
Publication of JP2007292196A publication Critical patent/JP2007292196A/en
Priority to US12/257,412 priority patent/US7748909B2/en
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/80Technologies aiming to reduce greenhouse gasses emissions common to all road transportation technologies
    • Y02T10/86Optimisation of rolling resistance, e.g. weight reduction 

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  • Support Of The Bearing (AREA)
  • Mounting Of Bearings Or Others (AREA)
  • Rolling Contact Bearings (AREA)

Description

本発明は、自動車等の車輪を回転自在に支承する車輪用軸受装置、特に、高剛性化と軸受の長寿命化を図った車輪用軸受装置に関するものである。   The present invention relates to a wheel bearing device that rotatably supports a wheel of an automobile or the like, and more particularly to a wheel bearing device that achieves higher rigidity and longer bearing life.

従来から自動車等の車輪を支持する車輪用軸受装置は、車輪を取り付けるためのハブ輪を転がり軸受を介して回転自在に支承するもので、駆動輪用と従動輪用とがある。構造上の理由から、駆動輪用では内輪回転方式が、従動輪用では内輪回転と外輪回転の両方式が一般的に採用されている。この車輪用軸受装置には、所望の軸受剛性を有し、ミスアライメントに対しても耐久性を発揮すると共に、燃費向上の観点から回転トルクが小さい複列アンギュラ玉軸受が多用されている。一方、オフロードカーやトラック等、車体重量が嵩む車両には複列円錐ころ軸受が使用されている。   2. Description of the Related Art Conventionally, a wheel bearing device for supporting a wheel of an automobile or the like is such that a hub wheel for mounting a wheel is rotatably supported via a rolling bearing, and there are a drive wheel and a driven wheel. For structural reasons, an inner ring rotation method is generally used for driving wheels, and an inner ring rotation method and an outer ring rotation method are generally used for driven wheels. As the wheel bearing device, a double-row angular ball bearing having a desired bearing rigidity, exhibiting durability against misalignment, and having a small rotational torque from the viewpoint of improving fuel efficiency is often used. On the other hand, double row tapered roller bearings are used in vehicles such as off-road cars and trucks that have a heavy vehicle body weight.

また、車輪用軸受装置には、懸架装置を構成するナックルとハブ輪との間に複列アンギュラ玉軸受等からなる車輪用軸受を嵌合させた第1世代と称される構造から、外方部材の外周に直接車体取付フランジまたは車輪取付フランジが形成された第2世代構造、また、ハブ輪の外周に一方の内側転走面が直接形成された第3世代構造、あるいは、ハブ輪と等速自在継手の外側継手部材の外周にそれぞれ内側転走面が直接形成された第4世代構造とに大別されている。   Further, the wheel bearing device has a structure called a first generation in which a wheel bearing composed of a double row angular ball bearing or the like is fitted between a knuckle and a hub wheel constituting a suspension device. Second generation structure in which body mounting flange or wheel mounting flange is formed directly on the outer periphery of the member, third generation structure in which one inner rolling surface is directly formed on the outer periphery of the hub wheel, or hub wheel, etc. It is roughly classified into a fourth generation structure in which the inner rolling surface is directly formed on the outer periphery of the outer joint member of the speed universal joint.

こうした車輪用軸受装置において、従来は両列の軸受が同一仕様のため、静止時には充分な剛性を有するが、車両の旋回時には必ずしも最適な剛性が得られていない。すなわち、静止時の車重は複列の転がり軸受の略中央に作用するように車輪との位置関係が決められているが、旋回時には、旋回方向の反対側(右旋回の場合は車両の左側)の車軸により大きなラジアル荷重やアキシアル荷重が負荷される。したがって、旋回時には、インナー側の軸受列よりもアウター側の軸受列の剛性を高めることが有効とされている。そこで、装置を大型化させることなく旋回時の剛性を向上させた車輪用軸受装置として、図7に示すものが知られている。   In such a wheel bearing device, conventionally, both rows of bearings have the same specification, so that they have sufficient rigidity when stationary, but the optimum rigidity is not always obtained when the vehicle turns. That is, the position of the vehicle weight when stationary is determined so that it acts on the approximate center of the double row rolling bearing, but when turning, the opposite side of the turning direction (when turning right, the vehicle A large radial load or axial load is applied to the left axle. Therefore, at the time of turning, it is effective to increase the rigidity of the outer bearing row rather than the inner bearing row. Then, what is shown in FIG. 7 is known as a wheel bearing apparatus which improved the rigidity at the time of turning, without enlarging an apparatus.

この車輪用軸受装置50は、外周にナックル(図示せず)に取り付けられるための車体取付フランジ51cを一体に有し、内周に複列の外側転走面51a、51bが形成された外方部材51と、一端部に車輪(図示せず)を取り付けるための車輪取付フランジ53を一体に有し、外周に複列の外側転走面51a、51bに対向する一方の内側転走面52aと、この内側転走面52aから軸方向に延びる小径段部52bが形成されたハブ輪52、およびこのハブ輪52の小径段部52bに外嵌され、複列の外側転走面51a、51bに対向する他方の内側転走面54aが形成された内輪54からなる内方部材55と、これら両転走面間に収容された複列のボール56、57と、これら複列のボール56、57を転動自在に保持する保持器58、59とを備えた複列アンギュラ玉軸受で構成されている。   This wheel bearing device 50 has a vehicle body mounting flange 51c integrally attached to a knuckle (not shown) on the outer periphery, and an outer side in which double row outer rolling surfaces 51a and 51b are formed on the inner periphery. A member 51 and a wheel mounting flange 53 for mounting a wheel (not shown) at one end are integrally formed, and one inner rolling surface 52a facing the double row outer rolling surfaces 51a and 51b on the outer periphery. The hub wheel 52 having a small-diameter step portion 52b extending in the axial direction from the inner rolling surface 52a and the small-diameter step portion 52b of the hub wheel 52 are externally fitted to the double-row outer rolling surfaces 51a and 51b. An inner member 55 composed of an inner ring 54 formed with the other inner rolling surface 54a facing each other, double rows of balls 56, 57 accommodated between both rolling surfaces, and these double rows of balls 56, 57 A retainer 58 for freely rolling It is composed of a double row angular contact ball bearing with a 9.

内輪54は、ハブ輪52の小径段部52bを径方向外方に塑性変形させて形成した加締部52cによって軸方向に固定されている。そして、外方部材51と内方部材55との間に形成される環状空間の開口部にシール60、61が装着され、軸受内部に封入された潤滑グリースの漏洩と、外部から軸受内部に雨水やダスト等が侵入するのを防止している。   The inner ring 54 is fixed in the axial direction by a caulking portion 52c formed by plastically deforming a small diameter step portion 52b of the hub wheel 52 radially outward. Seals 60 and 61 are attached to the opening of the annular space formed between the outer member 51 and the inner member 55, leakage of the lubricating grease sealed inside the bearing, and rainwater from the outside into the bearing. And dust are prevented from entering.

ここで、アウター側のボール56のピッチ円直径D1が、インナー側のボール57のピッチ円直径D2よりも大径に設定されている。これに伴い、ハブ輪52の内側転走面52aが内輪54の内側転走面54aよりも拡径され、あわせて外方部材51のアウター側の外側転走面51aがインナー側の外側転走面51bよりも拡径されている。そして、アウター側のボール56がインナー側のボール57よりも多数収容されている。このように、各ピッチ円直径D1、D2をD1>D2に設定することにより、車両の静止時だけでなく旋回時においても剛性が向上し、車輪用軸受装置50の長寿命化を図ることができる。
特開2004−108449号公報
Here, the pitch circle diameter D1 of the outer side ball 56 is set larger than the pitch circle diameter D2 of the inner side ball 57. Along with this, the inner rolling surface 52a of the hub wheel 52 is expanded in diameter than the inner rolling surface 54a of the inner ring 54, and the outer rolling surface 51a on the outer side of the outer member 51 is also rolled on the inner side. The diameter is larger than that of the surface 51b. The outer side balls 56 are accommodated more than the inner side balls 57. In this way, by setting the pitch circle diameters D1 and D2 to D1> D2, the rigidity is improved not only when the vehicle is stationary but also when turning, and the life of the wheel bearing device 50 can be extended. it can.
JP 2004-108449 A

然しながら、こうした従来の車輪用軸受装置50の場合、アウター側の軸受列の剛性に対し、インナー側の軸受列の剛性が不足すると共に、アウター側のボール56のピッチ円直径D1が、インナー側のボール57のピッチ円直径D2よりも大径に設定されているため、ハブ輪52において、アウター側の内側転走面52aと、内輪54が圧入される小径段部52bとの間には段部62が形成される。すなわち、少なくとも両ピッチ円直径D1、D2の径差分の段差(D1−D2)/2からなる段部62ができるため、装置の組立工程において、外方部材51のアウター側の外側転走面51aに保持器58を介して仮組みされたアウター側のボール56がハブ輪52の段部62に接触する恐れがあった。この段部62はハブ輪52の剛性を考慮して種々の形状・寸法に変更されるが、内側転走面52aのカウンタ部63をはじめとして、ハブ輪52の段部62にボール56が接触することによりボール56に微小な傷が発生し、軸受の音響特性が低下するだけでなく、短寿命の原因となる恐れがあった。   However, in the case of such a conventional wheel bearing device 50, the rigidity of the inner side bearing row is insufficient with respect to the rigidity of the outer side bearing row, and the pitch circle diameter D1 of the outer side ball 56 is less than the inner side. Since the diameter is set larger than the pitch circle diameter D2 of the ball 57, a step portion is provided between the outer side inner rolling surface 52a and the small-diameter step portion 52b into which the inner ring 54 is press-fitted in the hub wheel 52. 62 is formed. That is, since a step portion 62 composed of at least a step difference (D1-D2) / 2 between the diameters of both pitch circle diameters D1 and D2 is formed, the outer rolling surface 51a on the outer side of the outer member 51 in the assembly process of the apparatus. There is a risk that the outer-side ball 56 temporarily assembled through the cage 58 may come into contact with the stepped portion 62 of the hub wheel 52. The stepped portion 62 is changed to various shapes and sizes in consideration of the rigidity of the hub wheel 52, but the ball 56 contacts the stepped portion 62 of the hub wheel 52 including the counter portion 63 of the inner rolling surface 52a. As a result, a minute flaw is generated in the ball 56, and not only the acoustic characteristics of the bearing are deteriorated, but also there is a possibility of causing a short life.

本発明は、このような事情に鑑みてなされたもので、装置の軽量・コンパクト化と高剛性化という相反する課題を解決すると共に、組立時におけるボール傷の発生を防止し、軸受の音響特性を向上と長寿命化を図った車輪用軸受装置を提供することを目的としている。   The present invention has been made in view of such circumstances, and solves the conflicting problems of light weight, compactness and high rigidity of the device, prevents the occurrence of ball scratches during assembly, and the acoustic characteristics of the bearing. An object of the present invention is to provide a wheel bearing device that improves the service life and extends the service life.

係る目的を達成すべく、本発明のうち請求項1記載の発明は、外周にナックルに取り付けられるための車体取付フランジを一体に有し、内周に複列の外側転走面が形成された外方部材と、一端部に車輪を取り付けるための車輪取付フランジを一体に有し、外周に前記複列の外側転走面に対向する一方の内側転走面と、この内側転走面から軸方向に延びる小径段部が形成されたハブ輪、およびこのハブ輪の小径段部に所定のシメシロを介して圧入され、外周に前記複列の外側転走面に対向する他方の内側転走面が形成された内輪からなる内方部材と、この内方部材と前記外方部材の両転走面間に転動自在に収容された複列の転動体とを備えた車輪用軸受装置において、前記複列の転動体のうちアウター側の転動体がボール、インナー側の転動体が円錐ころであり、このインナー側の円錐ころのピッチ円直径が前記アウター側のボールのピッチ円直径よりも小径に設定されると共に、前記ハブ輪の外周面の角部が、面潰しされて滑らかな円弧状に形成される共に、前記ハブ輪の内側転走面の溝底部から前記小径段部に亙って軸方向に延びる軸状部が形成され、この軸状部と前記内輪と突き合わされる肩部との間にテーパ状の段部が形成されると共に、前記ハブ輪のアウター側の端部にすり鉢状の凹所が形成され、この凹所の深さが、前記内側転走面の溝底を越え前記段部付近までの深さとされている構成を採用した
In order to achieve the object, the invention according to claim 1 of the present invention has a vehicle body mounting flange integrally attached to the knuckle on the outer periphery, and a double row outer rolling surface is formed on the inner periphery. An outer member, and a wheel mounting flange for mounting a wheel at one end are integrally formed, one inner rolling surface facing the outer rolling surface of the double row on the outer periphery, and an axis from the inner rolling surface Hub wheel formed with a small-diameter step portion extending in the direction, and the other inner rolling surface that is press-fitted into the small-diameter step portion of the hub wheel through a predetermined shimoshiro and faces the outer rolling surface of the double row on the outer periphery In a wheel bearing device comprising: an inner member formed of an inner ring formed with an inner ring; and a double row rolling element that is slidably accommodated between both rolling surfaces of the inner member and the outer member. Out of the double row rolling elements, the outer side rolling element is a ball and the inner side rolling element. The pitch diameter of the inner side tapered roller is set to be smaller than the pitch diameter of the outer side ball, and the corners of the outer peripheral surface of the hub ring are flattened and smooth. together that are formed in a circular arc shape, the shaft-like portion extending in the axial direction over the groove bottom portion of the inner raceway surface of the wheel hub to the cylindrical portion is formed, matched against the said inner ring and the shaft-like portion A tapered step portion is formed between the shoulder portion and a mortar-like recess is formed at the outer end of the hub wheel, and the depth of the recess is determined by the inner rolling surface. The depth of the groove to the vicinity of the step portion was adopted .

このように、外周に車体取付フランジを有する外方部材と、一端部に車輪取付フランジを有するハブ輪、およびこのハブ輪に圧入された内輪からなる内方部材と、この内方部材と外方部材間に収容された複列の転動体とを備えた第3世代構造の車輪用軸受装置において、複列の転動体のうちアウター側の転動体がボール、インナー側の転動体が円錐ころであり、このインナー側の円錐ころのピッチ円直径がアウター側のボールのピッチ円直径よりも小径に設定されると共に、ハブ輪の外周面の角部が、面潰しされて滑らかな円弧状に形成される共に、ハブ輪の内側転走面の溝底部から小径段部に亙って軸方向に延びる軸状部が形成され、この軸状部と内輪と突き合わされる肩部との間にテーパ状の段部が形成されると共に、ハブ輪のアウター側の端部にすり鉢状の凹所が形成され、この凹所の深さが、内側転走面の溝底を越え段部付近までの深さとされているので、軽量・コンパクト化を図ると共に、組立時におけるボール傷の発生を防止して軸受の音響特性を向上させ、高剛性化と軸受の長寿命化を図った車輪用軸受装置を提供することができる。
Thus, an outer member having a vehicle body mounting flange on the outer periphery, a hub wheel having a wheel mounting flange at one end, an inner member made of an inner ring press-fitted into the hub wheel, and the inner member and the outer member. In a third-generation wheel bearing device comprising a double row rolling element housed between members, the outer side rolling element of the double row rolling element is a ball and the inner side rolling element is a tapered roller. Yes, the pitch diameter of the inner side tapered rollers is set smaller than the pitch diameter of the outer side balls, and the corners of the outer peripheral surface of the hub wheel are flattened to form a smooth arc shape. both that is, shaft-like portion extending in the axial direction over the cylindrical portion from the groove bottom of the inner raceway surface of the hub wheel is formed a taper between a shoulder which is matched to the shaft-like portion and the inner ring Shaped step and outer hub ring The conical recess is formed at the end portion, the depth of this recess, so there is a depth of up to about stepped portion beyond the groove bottom of the inner raceway surface, there is ensured a weight and size, It is possible to provide a wheel bearing device that prevents the occurrence of ball scratches during assembly, improves the acoustic characteristics of the bearing, increases the rigidity, and extends the life of the bearing.

好ましくは、請求項2に記載の発明のように、前記小径段部の端部を径方向外方に塑性変形させて形成した加締部により前記内輪が所定の予圧が付与された状態で軸方向に固定されていれば、一層軽量・コンパクト化を図ることができると共に、初期に設定した予圧を長期間に亘って維持することができる。   Preferably, as in the invention according to claim 2, the shaft is formed in a state in which the inner ring is applied with a predetermined preload by a crimped portion formed by plastically deforming an end portion of the small diameter step portion radially outward. If it is fixed in the direction, the weight and size can be further reduced, and the initially set preload can be maintained over a long period of time.

また、請求項3に記載の発明のように、前記アウター側の内側転走面の溝肩部およびカウンタ部が熱処理後に総型砥石によって前記転走面と同時研削により形成されていれば、繋ぎ部を一層滑らかに形成することができる。   Moreover, if the groove shoulder part and counter part of the inner side rolling surface on the outer side are formed by simultaneous grinding with the rolling surface by a general-purpose grindstone after heat treatment, as in the invention described in claim 3, The part can be formed more smoothly.

また、請求項4に記載の発明は、前記ハブ輪の外郭形状が前記凹所に対応して略均一な肉厚となるように形成されているので、装置の剛性を損なうことなく軽量化を図ることができる。
The invention according to claim 4, since the outer shape before Symbol hub wheel is formed to have a substantially uniform wall thickness corresponding to the recess, light weight without sacrificing the rigidity of the device Can be achieved.

本発明に係る車輪用軸受装置は、外周にナックルに取り付けられるための車体取付フランジを一体に有し、内周に複列の外側転走面が形成された外方部材と、一端部に車輪を取り付けるための車輪取付フランジを一体に有し、外周に前記複列の外側転走面に対向する一方の内側転走面と、この内側転走面から軸方向に延びる小径段部が形成されたハブ輪、およびこのハブ輪の小径段部に所定のシメシロを介して圧入され、外周に前記複列の外側転走面に対向する他方の内側転走面が形成された内輪からなる内方部材と、この内方部材と前記外方部材の両転走面間に転動自在に収容された複列の転動体とを備えた車輪用軸受装置において、前記複列の転動体のうちアウター側の転動体がボール、インナー側の転動体が円錐ころであり、このインナー側の円錐ころのピッチ円直径が前記アウター側のボールのピッチ円直径よりも小径に設定されると共に、前記ハブ輪の外周面の角部が、面潰しされて滑らかな円弧状に形成される共に、前記ハブ輪の内側転走面の溝底部から前記小径段部に亙って軸方向に延びる軸状部が形成され、この軸状部と前記内輪と突き合わされる肩部との間にテーパ状の段部が形成されると共に、前記ハブ輪のアウター側の端部にすり鉢状の凹所が形成され、この凹所の深さが、前記内側転走面の溝底を越え前記段部付近までの深さとされているので、軽量・コンパクト化を図ると共に、組立時におけるボール傷の発生を防止して軸受の音響特性を向上させ、高剛性化と軸受の長寿命化を図った車輪用軸受装置を提供することができる。
The wheel bearing device according to the present invention has an outer member integrally formed with a vehicle body mounting flange to be attached to the knuckle on the outer periphery, a double row outer rolling surface formed on the inner periphery, and a wheel at one end. A wheel mounting flange is integrally formed, and one inner rolling surface facing the outer rolling surface of the double row is formed on the outer periphery, and a small diameter step portion extending in the axial direction from the inner rolling surface is formed. And an inner ring formed by press-fitting the hub wheel into a small-diameter step portion of the hub ring via a predetermined scissors and having the other inner rolling surface facing the outer rolling surface of the double row formed on the outer periphery. In a wheel bearing device comprising a member and a double row rolling element that is rotatably accommodated between both rolling surfaces of the inner member and the outer member, an outer of the double row rolling elements is provided. The rolling elements on the side are balls, and the rolling elements on the inner side are tapered rollers. With a pitch circle diameter of the tapered rollers over side is set smaller in diameter than the pitch circle diameter of the outer side of the ball, the corner portion of the outer peripheral surface of the hub wheel is formed into a smooth arcuate shape is plane crush In addition, a shaft-shaped portion extending in the axial direction from the groove bottom portion of the inner raceway surface of the hub wheel to the small-diameter step portion is formed, and between the shaft-shaped portion and a shoulder portion that is abutted against the inner ring. And a mortar-shaped recess is formed at the outer end of the hub wheel, and the depth of the recess exceeds the groove bottom of the inner rolling surface and Since the depth is close to the step, it is lighter and more compact, prevents ball damage during assembly, improves the acoustic characteristics of the bearing, and achieves higher rigidity and longer bearing life. A wheel bearing device can be provided.

外周にナックルに取り付けられるための車体取付フランジを一体に有し、内周に複列の外側転走面が形成された外方部材と、一端部に車輪を取り付けるための車輪取付フランジを一体に有し、外周に前記複列の外側転走面に対向する一方の内側転走面と、この内側転走面から軸方向に延びる小径段部が形成されたハブ輪、およびこのハブ輪の小径段部に圧入され、外周に前記複列の外側転走面に対向する他方の内側転走面が形成された内輪からなる内方部材と、この内方部材と前記外方部材の両転走面間に転動自在に収容された複列のボールとを備え、前記小径段部の端部を径方向外方に塑性変形させて形成した加締部により前記内輪がハブ輪に対して軸方向に固定された車輪用軸受装置において、前記複列の転動体のうちアウター側の転動体がボール、インナー側の転動体が円錐ころであり、このインナー側の円錐ころのピッチ円直径が前記アウター側のボールのピッチ円直径よりも小径に設定されると共に、前記ハブ輪の外周面の角部が、面潰しされて滑らかな円弧状に形成される共に、前記ハブ輪の内側転走面の溝底部から前記小径段部に亙って軸方向に延びる軸状部が形成され、この軸状部と前記内輪と突き合わされる肩部との間にテーパ状の段部が形成されると共に、前記ハブ輪のアウター側の端部にすり鉢状の凹所が形成され、この凹所の深さが、前記内側転走面の溝底を越え前記段部付近までの深さとされている。
A body mounting flange for mounting to the knuckle on the outer periphery is integrated, an outer member with a double row outer raceway formed on the inner periphery, and a wheel mounting flange for mounting the wheel on one end is integrated. A hub wheel having one inner rolling surface facing the outer rolling surface of the double row on the outer periphery, a small diameter step portion extending in the axial direction from the inner rolling surface, and a small diameter of the hub wheel An inner member consisting of an inner ring that is press-fitted into a stepped portion and has the other inner rolling surface facing the outer rolling surface of the double row on the outer periphery, and both rolling of the inner member and the outer member A plurality of balls that are rotatably accommodated between the surfaces, and the inner ring is pivoted with respect to the hub ring by a caulking portion formed by plastically deforming an end of the small diameter step portion radially outward. In the wheel bearing device fixed in the direction, the outer side rolling of the double row rolling elements Is a ball, the inner side rolling element is a tapered roller, the pitch circle diameter of the inner side tapered roller is set smaller than the pitch circle diameter of the outer side ball, and the outer peripheral surface of the hub ring corners together being surface crush that is formed into a smooth arcuate shape, shaft-like portion extending in the axial direction from the groove bottom of the inner raceway surface of the hub wheel over the cylindrical portion is formed, this A tapered step portion is formed between the shaft-like portion and a shoulder portion that is abutted against the inner ring, and a mortar-like recess is formed at the outer end of the hub wheel. The depth is the depth that extends beyond the groove bottom of the inner rolling surface to the vicinity of the stepped portion .

以下、本発明の実施の形態を図面に基づいて詳細に説明する。
図1は、本発明に係る車輪用軸受装置の参考例を示す縦断面図、図2は、図1のハブ輪の要部拡大図、図3は、組立状態を示す説明図である。なお、以下の説明では、車両に組み付けた状態で車両の外側寄りとなる側をアウター側(図面左側)、中央寄り側をインナー側(図面右側)という
Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings.
1 is a longitudinal sectional view showing a reference example of a wheel bearing device according to the present invention, FIG. 2 is an enlarged view of a main part of the hub wheel of FIG. 1, and FIG. 3 is an explanatory view showing an assembled state. In the following description, the side closer to the outside of the vehicle in the state assembled to the vehicle is referred to as the outer side (left side in the drawing), and the side closer to the center is referred to as the inner side (right side in the drawing).

この車輪用軸受装置は第3世代と呼称される従動輪用であって、内方部材1と外方部材2、および両部材1、2間に転動自在に収容された複数のボール3および円錐ころ4とを備えている。内方部材1は、ハブ輪5と、このハブ輪5に所定のシメシロを介して圧入された内輪6とからなる。   This wheel bearing device is for a driven wheel called the third generation, and includes an inner member 1 and an outer member 2, and a plurality of balls 3 accommodated so as to roll between both members 1 and 2. A tapered roller 4 is provided. The inner member 1 includes a hub ring 5 and an inner ring 6 press-fitted into the hub ring 5 through a predetermined shimiro.

ハブ輪5は、一端部に車輪(図示せず)を取り付けるための車輪取付フランジ7を一体に有し、外周に一方(アウター側)の円弧状の内側転走面5aと、この内側転走面5aから軸方向に延びる軸状部8を介して小径段部5bが形成されている。車輪取付フランジ7にはハブボルト7aが周方向等配に植設されると共に、これらハブボルト7a間には円孔7bが形成されている。この円孔7bは軽量化に寄与できるだけでなく、装置の組立・分解工程において、レンチ等の締結治具をこの円孔7bから挿入することができ作業を簡便化することができる。   The hub wheel 5 integrally has a wheel mounting flange 7 for mounting a wheel (not shown) at one end portion, one (outer side) arcuate inner rolling surface 5a on the outer periphery, and this inner rolling. A small-diameter step portion 5b is formed through an axial portion 8 extending in the axial direction from the surface 5a. Hub bolts 7a are planted on the wheel mounting flange 7 in a circumferentially uniform manner, and circular holes 7b are formed between the hub bolts 7a. The circular hole 7b not only contributes to weight reduction, but also a fastening jig such as a wrench can be inserted from the circular hole 7b in the assembly / disassembly process of the apparatus, and the work can be simplified.

内輪6は、外周に他方(インナー側)のテーパ状の内側転走面6aが形成され、この内側転走面6aの大径側に円錐ころ4を案内するための大鍔6bと、小径側に円錐ころ4の脱落を防止するための小鍔6cがそれぞれ形成されている。そして、この内輪6はハブ輪5の小径段部5bに所定のシメシロを介して圧入されると共に、この小径段部5bの端部を塑性変形させて形成した加締部9によって所定の予圧が付与された状態で軸方向に固定されている。これにより、軽量・コンパクト化を図ると共に、初期に設定した予圧を長期間に亘って維持することができる。   The inner ring 6 is formed with the other (inner side) tapered inner rolling surface 6a on the outer periphery, a large collar 6b for guiding the tapered roller 4 to the large diameter side of the inner rolling surface 6a, and a small diameter side In addition, a small scissors 6c for preventing the tapered roller 4 from falling off is formed. The inner ring 6 is press-fitted into the small-diameter step portion 5b of the hub wheel 5 through a predetermined shimiro, and a predetermined preload is applied by a crimping portion 9 formed by plastically deforming an end portion of the small-diameter step portion 5b. In the applied state, it is fixed in the axial direction. As a result, it is possible to reduce the weight and size, and to maintain the initially set preload over a long period of time.

ハブ輪5はS53C等の炭素0.40〜0.80wt%を含む中高炭素鋼で形成され、内側転走面5aをはじめ、後述するアウター側のシール12が摺接する車輪取付フランジ7のインナー側の基部7cから小径段部5bに亙って高周波焼入れによって表面硬さを58〜64HRCの範囲に硬化処理されている。なお、加締部9は鍛造加工後の表面硬さのままとされている。これにより、車輪取付フランジ7に負荷される回転曲げ荷重に対して充分な機械的強度を有し、内輪6の嵌合部となる小径段部5bの耐フレッティング性が向上すると共に、加締加工時に微小なクラック等の発生がなく加締部9の塑性加工をスムーズに行うことができる。なお、内輪6、ボール3および円錐ころ4はSUJ2等の高炭素クロム鋼で形成され、ズブ焼入れによって芯部まで58〜64HRCの範囲に硬化処理されている。   The hub wheel 5 is formed of medium-high carbon steel containing carbon of 0.40 to 0.80 wt% such as S53C, and includes an inner rolling surface 5a and an inner side of a wheel mounting flange 7 on which an outer seal 12 described later is in sliding contact. The surface hardness is hardened in the range of 58 to 64 HRC by induction hardening from the base 7c to the small diameter step 5b. The caulking portion 9 is kept in the surface hardness after forging. Thereby, it has sufficient mechanical strength with respect to the rotational bending load applied to the wheel mounting flange 7, and the fretting resistance of the small-diameter step portion 5 b serving as the fitting portion of the inner ring 6 is improved, and caulking is performed. There is no generation of minute cracks or the like during processing, and the plastic processing of the crimped portion 9 can be performed smoothly. The inner ring 6, the ball 3 and the tapered roller 4 are made of high carbon chrome steel such as SUJ2, and are hardened in the range of 58 to 64HRC to the core by quenching.

外方部材2は、外周に懸架装置を構成するナックル(図示せず)に取り付けられるための車体取付フランジ2cを一体に有し、内周にハブ輪4の内側転走面4aに対向するアウター側の円弧状の外側転走面2aと、内輪5の内側転走面5aに対向するインナー側のテーパ状の外側転走面2bが一体に形成されている。この外方部材2はS53C等の炭素0.40〜0.80wt%を含む中高炭素鋼で形成され、複列の外側転走面2a、2bが高周波焼入れによって表面硬さを58〜64HRCの範囲に硬化処理されている。そして、両転走面2a、4aおよび2b、5a間に保持器10、11を介して複数のボール3および円錐ころ4が転動自在に収容されている。また、外方部材2と内方部材1との間に形成された環状空間の開口部にはシール12および磁気エンコーダ13が装着され、軸受内部に封入されたグリースの外部への漏洩と、外部から雨水やダスト等が軸受内部に侵入するのを防止している。   The outer member 2 integrally has a vehicle body mounting flange 2c to be attached to a knuckle (not shown) constituting a suspension device on the outer periphery, and an outer member facing the inner rolling surface 4a of the hub wheel 4 on the inner periphery. An arcuate outer rolling surface 2a on the side and an inner tapered outer rolling surface 2b facing the inner rolling surface 5a of the inner ring 5 are integrally formed. This outer member 2 is made of medium and high carbon steel containing 0.40 to 0.80 wt% of carbon such as S53C, and the double row outer rolling surfaces 2a and 2b have a surface hardness in the range of 58 to 64HRC by induction hardening. Has been cured. And the some ball | bowl 3 and the tapered roller 4 are accommodated rotatably via the holder | retainer 10 and 11 between both rolling surface 2a, 4a and 2b, 5a. In addition, a seal 12 and a magnetic encoder 13 are attached to the opening of the annular space formed between the outer member 2 and the inner member 1, and leakage of grease sealed inside the bearing to the outside Prevents rainwater and dust from entering the bearing.

本実施形態は、インナー側の円錐ころ4列のピッチ円直径PCDiがアウター側のボール3列のピッチ円直径PCDoよりも小径に設定されている。これにより、外方部材2におけるインナー側の外径Dを小径に設定することができ、円錐ころ4を使用することにより、インナー側の転動体列の基本定格荷重を低下させることなくナックルサイズを小さくでき、装置の軽量・コンパクト化を図りつつ、インナー側の転動体列部分の剛性が高くなる。   In the present embodiment, the pitch circle diameter PCDi of the four rows of inner side tapered rollers is set to be smaller than the pitch circle diameter PCDo of the three rows of balls on the outer side. As a result, the outer diameter D on the inner side of the outer member 2 can be set to a small diameter. By using the tapered rollers 4, the knuckle size can be reduced without reducing the basic load rating of the inner rolling element row. The rigidity of the rolling element row portion on the inner side is increased while reducing the size and weight of the device.

ハブ輪5のアウター側端部には、軽量化を図るために鍛造工程においてすり鉢状の凹所14が形成されている。この凹所14の深さは、アウター側の内側転走面5aの溝底付近までとされている。そして、ハブ輪5の外郭形状は、この凹所14に対応して肉厚が均一となるように形成され、内側転走面5aからインナー側に向けて漸次小径となる縮径部15から段部8aを介して一段小径に形成された軸状部8、および内輪6が突き合わされる肩部8bを介して小径段部5bに至っている。   A mortar-shaped recess 14 is formed at the outer end of the hub wheel 5 in the forging process in order to reduce the weight. The depth of the recess 14 extends to the vicinity of the groove bottom of the inner side rolling surface 5a on the outer side. Then, the outer shape of the hub wheel 5 is formed so as to be uniform in thickness corresponding to the recess 14, and is stepped from the reduced diameter portion 15 that gradually decreases in diameter from the inner rolling surface 5 a toward the inner side. The shaft-shaped portion 8 formed to have a small diameter through the portion 8a and the shoulder portion 8b with which the inner ring 6 is abutted lead to the small-diameter step portion 5b.

一方、外方部材2において、ピッチ円直径PCDo、PCDiの違いに伴い、アウター側の外側転走面2aがインナー側の外側転走面2bよりも拡径され、アウター側の外側転走面2aから円筒状の肩部16と段部16aを介して小径側の肩部17に続き、インナー側の外側転走面2bに至っている。   On the other hand, in the outer member 2, with the difference in pitch circle diameters PCDo and PCDi, the outer-side outer rolling surface 2a has a diameter larger than the inner-side outer rolling surface 2b, and the outer-side outer rolling surface 2a. From the shoulder 17 on the small diameter side through the cylindrical shoulder 16 and the stepped portion 16a to the outer rolling surface 2b on the inner side.

ここで、ハブ輪5における外周面の角部が面潰しされて滑らかな円弧状に形成されている。すなわち、車輪取付フランジ7の基部7cとアウター側の内側転走面5aの角部(溝肩部)A、および段部8aの角部Bが、角アールRを有する所定の面取り形状・寸法に形成されている。具体的には、図2に拡大して示すように、角部Aは、面取りの軸方向寸法Laが0.15〜0.8mm、好ましくは、0.15〜0.3mm、径方向寸法Lrが0.15〜0.8mm、好ましくは、0.15〜0.3mmに形成され、そして、角アールRが0.15〜2.0R、好ましくは、0.45〜0.7Rに設定され、各繋ぎ部が滑らかに形成されている。この角アールRが0.15mm未満となれば、ボール3に擦り傷がつき易くなってしまい、一方、角アールRが2.0Rを超えると、ボール3の接触楕円が乗り上げて内側転走面5aから外れ易くなって好ましくない。また、角部Bは、面取りの軸方向寸法Laおよび径方向寸法Lrが0.5〜5mm、そして、角アールRが1.0〜10Rに設定され、各繋ぎ部が滑らかに形成されている。   Here, the corners of the outer peripheral surface of the hub wheel 5 are flattened to form a smooth arc shape. That is, the base portion 7c of the wheel mounting flange 7, the corner portion (groove shoulder portion) A of the inner side rolling surface 5a on the outer side, and the corner portion B of the step portion 8a have a predetermined chamfered shape / dimension having a corner radius R. Is formed. Specifically, as shown in an enlarged view in FIG. 2, the corner portion A has a chamfered axial dimension La of 0.15 to 0.8 mm, preferably 0.15 to 0.3 mm, and a radial dimension Lr. Is 0.15 to 0.8 mm, preferably 0.15 to 0.3 mm, and the angle R is set to 0.15 to 2.0 R, preferably 0.45 to 0.7 R. Each connecting portion is formed smoothly. If the corner radius R is less than 0.15 mm, the ball 3 is easily scratched. On the other hand, if the corner radius R exceeds 2.0 R, the contact ellipse of the ball 3 rides on the inner rolling surface 5a. It is not preferable because it is easy to come off. Further, the corner portion B has a chamfered axial dimension La and a radial dimension Lr of 0.5 to 5 mm, and a corner radius R of 1.0 to 10R, and each joint portion is smoothly formed. .

さらに、内側転走面5aの溝底部近傍にこの溝底径よりも大径で所定幅に形成されたカウンタ部Cが形成されている。このカウンタ部Cからインナー側に向って縮径するテーパ面あるいは所定の曲率半径からなる円弧面からなる縮径部15が形成され、この縮径部15から角部Bを介して段部8aが形成されている。このカウンタ部Cも1.0〜5Rの角アールRを有する滑らかな円弧状に形成されている。   Further, a counter portion C having a diameter larger than the groove bottom diameter and a predetermined width is formed in the vicinity of the groove bottom portion of the inner rolling surface 5a. A diameter-reduced portion 15 comprising a tapered surface or a circular arc surface having a predetermined radius of curvature from the counter portion C toward the inner side is formed, and a step portion 8a is formed from the diameter-reduced portion 15 via a corner portion B. Is formed. The counter portion C is also formed in a smooth arc shape having an angular radius R of 1.0 to 5R.

このようにハブ輪5の外周面の角部A、B、Cを丸めることにより、図3に示すような軸受の組立において、アウター側のボール3がハブ輪5の外周面の角部A、B、Cに接触してもボール3に傷が発生するのを防止することができるので、軸受の音響特性を向上させると共に、長寿命化を図ることができる。   In this way, by rounding the corners A, B, and C of the outer peripheral surface of the hub wheel 5, in the assembly of the bearing as shown in FIG. Since it is possible to prevent the ball 3 from being damaged even if it contacts B and C, the acoustic characteristics of the bearing can be improved and the life can be extended.

さらに、車輪取付フランジ7の基部7cとアウター側の内側転走面5aの角部Aが滑らかに丸められているので、シール12のリップが角部Aに接触しても損傷するのを防止することができ、品質の信頼性と密封性の向上を図ることができる。また、装置に大きなモーメント荷重が負荷された場合において、内側転走面5aとボール3との接触による接触楕円がこの角部Aにかかってもエッジロードが発生するのを防止することができ、軸受の長寿命化を図ることができる。   Further, since the base portion 7c of the wheel mounting flange 7 and the corner portion A of the inner side rolling surface 5a on the outer side are smoothly rounded, the lip of the seal 12 is prevented from being damaged even if it contacts the corner portion A. It is possible to improve the reliability of the quality and the sealing performance. Further, when a large moment load is applied to the device, it is possible to prevent the occurrence of edge load even if the contact ellipse due to the contact between the inner rolling surface 5a and the ball 3 hits the corner A, The life of the bearing can be extended.

これらの角部A、B、Cのうち角部A、Cは、熱処理後、総型砥石によって内側転走面5aと同時に研削加工され、段部8aの角部Bは、バイト等によって切削されて滑らかな円弧状に形成されている。また、カウンタ部Cが内側転走面5aと同時研削されることにより、バリ等が発生するのを防止することができると共に、カウンタ部Cの外径をバラツキなく極めて精度良く加工することができる。なお、ハブ輪5の内側転走面5aだけでなく、図示はしないが、本実施形態では、外方部材2の外側転走面2aの角部(溝肩部)およびカウンタ部においても角部が面潰しされ滑らかな円弧状に形成されている。これにより、組立時におけるボール傷の発生を防止すると共に、外側転走面2aとボール3との接触による接触楕円が角部にかかってもエッジロードが発生するのを抑制することができ、軸受の長寿命化を一層図ることができる。   Of these corners A, B, and C, the corners A and C are ground together with the inner rolling surface 5a by a general-purpose grindstone after heat treatment, and the corner B of the step 8a is cut by a cutting tool or the like. And is formed into a smooth arc shape. Further, by simultaneously grinding the counter portion C with the inner rolling surface 5a, it is possible to prevent the occurrence of burrs and the like, and it is possible to process the outer diameter of the counter portion C with extremely high accuracy without variation. . In addition to the inner rolling surface 5a of the hub wheel 5, not shown, in this embodiment, the corners of the outer rolling surface 2a of the outer member 2 (groove shoulder) and the counter portion are also corner portions. Is flattened and formed into a smooth arc shape. As a result, it is possible to prevent the occurrence of ball scratches during assembly and to suppress the occurrence of edge load even when the contact ellipse due to the contact between the outer rolling surface 2a and the ball 3 hits the corner, Can be further extended.

図4は、本発明に係る車輪用軸受装置の実施形態を示す縦断面図、図5は、図4のハブ輪の要部拡大図、図6は組立状態を示す説明図である。なお、本実施形態は、前述した参考例(図1)と基本的にはハブ輪の構成が異なるだけで、その他同一の部位、同一の部品、あるいは同一の機能を有する部位には同じ符号を付けてその詳細な説明を省略する。
Figure 4 is a longitudinal cross-sectional view showing an implementation form of the wheel bearing apparatus of the present invention, FIG 5 is a fragmentary enlarged view of the hub of FIG. 4, FIG. 6 is an explanatory view showing an assembled state. Note that this embodiment is basically different from the above-described reference example (FIG. 1) only in the configuration of the hub wheel, and the same reference numerals are given to other identical parts, identical parts, or parts having the same function. In addition, the detailed description is omitted.

この車輪用軸受装置は第3世代と呼称される従動輪用であって、内方部材18と外方部材2、および両部材18、2間に転動自在に収容された複数のボール3および円錐ころ4とを備えている。内方部材18は、ハブ輪19と、このハブ輪19に所定のシメシロを介して圧入された内輪6とからなる。   This wheel bearing device is for a driven wheel called a third generation, and includes an inner member 18 and an outer member 2, a plurality of balls 3 accommodated in a freely rolling manner between the two members 18 and 2, and A tapered roller 4 is provided. The inner member 18 includes a hub ring 19 and an inner ring 6 that is press-fitted into the hub ring 19 through a predetermined shimiro.

ハブ輪19はS53C等の炭素0.40〜0.80wt%を含む中高炭素鋼からなり、アウター側の端部に前述したすり鉢状の凹所14(二点鎖線にて示す)よりさらに深く形成された凹所20が形成されている。この凹所20の深さは、内側転走面5aの溝底を越え、段部21付近までの深さとされている。そして、ハブ輪19の外郭形状は、この凹所20に対応して肉厚が均一となるように形成され、内側転走面5aの溝底部から軸方向に延びる軸状部22、テーパ状の段部21、および内輪6が突き合わされる肩部8bを介して小径段部5bに至っている。   The hub wheel 19 is made of medium and high carbon steel containing 0.40 to 0.80 wt% of carbon such as S53C, and is formed deeper than the mortar-shaped recess 14 (shown by a two-dot chain line) at the end on the outer side. A recessed portion 20 is formed. The depth of the recess 20 is set to a depth extending beyond the groove bottom of the inner rolling surface 5a to the vicinity of the stepped portion 21. The outer shape of the hub wheel 19 is formed so as to have a uniform thickness corresponding to the recess 20, and the shaft-shaped portion 22 extending in the axial direction from the groove bottom portion of the inner rolling surface 5 a, and the tapered shape. The small diameter step portion 5b is reached through the step portion 21 and the shoulder portion 8b with which the inner ring 6 is abutted.

本実施形態においても、前述した参考例と同様、インナー側の円錐ころ4列のピッチ円直径PCDiがアウター側のボール3列のピッチ円直径PCDoよりも小径に設定されているので、軽量・コンパクト化を図ると共に、インナー側の軸受剛性が増大する。また、ハブ輪19のアウター側端部に深い凹所20が形成され、この凹所20に対応して均一な肉厚となるような外郭形状に形成されているので、高剛性化と同時に一層の軽量化を図ることができる。
Also in this embodiment, the pitch circle diameter PCDi of the four inner side tapered rollers is set smaller than the pitch circle diameter PCDo of the three outer side balls, as in the above-described reference example. The bearing rigidity on the inner side increases. In addition, a deep recess 20 is formed at the outer side end of the hub wheel 19 and is formed in a contour shape corresponding to the recess 20 so as to have a uniform thickness. Can be reduced in weight.

ここで、ハブ輪19における外周面の角部が面潰しされて滑らかな円弧状に形成されている。すなわち、車輪取付フランジ7の基部7cとアウター側の内側転走面5aの角部A、軸状部22とテーパ状の段部21との角部D、テーパ状の段部21と肩部8bとの角部Eが、それぞれ角アールRを有する所定の面取り形状・寸法に形成されている。具体的には、図5に拡大して示すように、角部Aは、面取りの軸方向寸法Laが0.15〜0.8mm、好ましくは、0.15〜0.3mm、径方向寸法Lrが0.15〜0.8mm、好ましくは、0.15〜0.3mmに形成され、そして、角アールRが0.15〜2.0R、好ましくは、0.45〜0.7Rに設定され、各繋ぎ部が滑らかに形成されている。また、角部D、Eは、面取りの軸方向寸法Laおよび径方向寸法Lrが0.5〜5mm、そして、角アールRが1.0〜10Rに設定され、各繋ぎ部が滑らかに形成されている。   Here, the corners of the outer peripheral surface of the hub wheel 19 are flattened to form a smooth arc shape. That is, the base portion 7c of the wheel mounting flange 7 and the corner portion A of the inner side rolling surface 5a on the outer side, the corner portion D of the shaft-like portion 22 and the tapered step portion 21, the tapered step portion 21 and the shoulder portion 8b. Are formed in a predetermined chamfered shape and dimension each having a corner radius R. Specifically, as shown in an enlarged view in FIG. 5, the corner portion A has a chamfered axial dimension La of 0.15 to 0.8 mm, preferably 0.15 to 0.3 mm, and a radial dimension Lr. Is 0.15 to 0.8 mm, preferably 0.15 to 0.3 mm, and the angle R is set to 0.15 to 2.0 R, preferably 0.45 to 0.7 R. Each connecting portion is formed smoothly. Further, the corner portions D and E are set such that the chamfered axial dimension La and the radial dimension Lr are 0.5 to 5 mm, and the corner radius R is 1.0 to 10R, and each joint portion is smoothly formed. ing.

このようにハブ輪19の外周面の角部A、C、D、Eを丸めることにより、図6に示すような軸受の組立において、アウター側のボール3がハブ輪19の外周面の角部A、C、D、Eに接触してもボール3に傷が発生するのを防止することができ、軸受の音響特性を向上させると共に、長寿命化を図ることができる。   In this way, by rounding the corners A, C, D, and E of the outer peripheral surface of the hub wheel 19, the outer side ball 3 becomes the corner portion of the outer peripheral surface of the hub wheel 19 in the assembly of the bearing as shown in FIG. 6. It is possible to prevent the ball 3 from being damaged even if it contacts A, C, D, and E, thereby improving the acoustic characteristics of the bearing and extending its life.

以上、本発明の実施の形態について説明を行ったが、本発明はこうした実施の形態に何等限定されるものではなく、あくまで例示であって、本発明の要旨を逸脱しない範囲内において、さらに種々なる形態で実施し得ることは勿論のことであり、本発明の範囲は、特許請求の範囲の記載によって示され、さらに特許請求の範囲に記載の均等の意味、および範囲内のすべての変更を含む。   The embodiment of the present invention has been described above, but the present invention is not limited to such an embodiment, and is merely an example, and various modifications can be made without departing from the scope of the present invention. Of course, the scope of the present invention is indicated by the description of the scope of claims, and further, the equivalent meanings described in the scope of claims and all modifications within the scope of the scope of the present invention are included. Including.

本発明に係る車輪用軸受装置は、駆動輪用、従動輪用に拘わらず、第3世代構造の車輪用軸受装置に適用することができる。   The wheel bearing device according to the present invention can be applied to a wheel bearing device having a third generation structure regardless of whether it is for driving wheels or driven wheels.

本発明に係る車輪用軸受装置の参考例を示す縦断面図である。It is a longitudinal cross-sectional view which shows the reference example of the wheel bearing apparatus which concerns on this invention. 図1のハブ輪を示す要部拡大図である。It is a principal part enlarged view which shows the hub wheel of FIG. 同上、組立状態を示す説明図である。It is explanatory drawing which shows an assembly state same as the above. 本発明に係る車輪用軸受装置の実施形態を示す縦断面図である。The implementation form of a wheel bearing apparatus of the present invention is a longitudinal sectional view showing. 図4のハブ輪を示す要部拡大図である。It is a principal part enlarged view which shows the hub wheel of FIG. 同上、組立状態を示す説明図である。It is explanatory drawing which shows an assembly state same as the above. 従来の車輪用軸受装置を示す縦断面図である。It is a longitudinal cross-sectional view which shows the conventional wheel bearing apparatus.

符号の説明Explanation of symbols

1、18・・・・・・・・・・・・・内方部材
2・・・・・・・・・・・・・・・・外方部材
3・・・・・・・・・・・・・・・・ボール
4・・・・・・・・・・・・・・・・円錐ころ
5、19・・・・・・・・・・・・・ハブ輪
5a、6a・・・・・・・・・・・・内側転走面
5b・・・・・・・・・・・・・・・小径段部
6・・・・・・・・・・・・・・・・内輪
6b・・・・・・・・・・・・・・・大鍔
6c・・・・・・・・・・・・・・・小鍔
7・・・・・・・・・・・・・・・・車輪取付フランジ
7a・・・・・・・・・・・・・・・ハブボルト
7b・・・・・・・・・・・・・・・円孔
7c・・・・・・・・・・・・・・・基部
8、22・・・・・・・・・・・・・軸状部
8a、16a、21・・・・・・・・段部
8b、16、17・・・・・・・・・肩部
9・・・・・・・・・・・・・・・・加締部
10、11・・・・・・・・・・・・保持器
12・・・・・・・・・・・・・・・シール
13・・・・・・・・・・・・・・・磁気エンコーダ
14、20・・・・・・・・・・・・凹所
15・・・・・・・・・・・・・・・縮径部
50・・・・・・・・・・・・・・・車輪用軸受装置
51・・・・・・・・・・・・・・・外方部材
51a・・・・・・・・・・・・・・アウター側の外側転走面
51b・・・・・・・・・・・・・・インナー側の外側転走面
51c・・・・・・・・・・・・・・車体取付フランジ
52・・・・・・・・・・・・・・・ハブ輪
52a、54a・・・・・・・・・・内側転走面
52b・・・・・・・・・・・・・・小径段部
52c・・・・・・・・・・・・・・加締部
53・・・・・・・・・・・・・・・車輪取付フランジ
54・・・・・・・・・・・・・・・内輪
55・・・・・・・・・・・・・・・内方部材
56、57・・・・・・・・・・・・ボール
58、59・・・・・・・・・・・・保持器
60、61・・・・・・・・・・・・シール
A、B、D、E・・・・・・・・・・角部
C・・・・・・・・・・・・・・・・カウンタ部
D1・・・・・・・・・・・・・・・アウター側のボールのピッチ円直径
D2・・・・・・・・・・・・・・・インナー側のボールのピッチ円直径
La・・・・・・・・・・・・・・・面取りの軸方向寸法
Lr・・・・・・・・・・・・・・・面取りの径方向寸法
PCDo・・・・・・・・・・・・・アウター側のボールのピッチ円直径
PCDi・・・・・・・・・・・・・インナー側のボールのピッチ円直径
R・・・・・・・・・・・・・・・・角アール
1, 18 ... Inner member 2 ... Outer member 3 ... ····························································································································・ ・ ・ ・ ・ ・ ・ ・ ・ Inner rolling surface 5b ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ Small diameter step 6 ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ Inner ring 6b ················· 6c ·············································· 7 ... Wheel mounting flange 7a ... Hub bolt 7b ... Round hole 7c ... ·········· Bases 8 and 22 ···················· Shafts 8a, 16a, 21 ... ··· Steps 8b and 16, 7 ········ Shoulder 9 ································································・ ・ ・ ・ ・ ・ ・ ・ ・ ・ Seal 13 ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ Magnetic encoder 14, 20 ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ Concave 15 ... Reduced diameter part 50 ... Wheel bearing device 51 ...・ ・ ・ ・ ・ ・ Outer member 51a ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ Outer rolling surface 51b on the outer side ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ Outer on the inner side Rolling surface 51c ..... Body mounting flange 52 ..... Hub wheels 52a, 54a ... .... Inner rolling surface 52b ... Small diameter step 52c ... ·····································… ... Inner members 56, 57 ... Balls 58, 59 ... Cage 60 , 61 ..... Seal A, B, D, E ..... Corner C ...・ Counter part D1 ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ Pitch circle diameter of outer side ball D2 ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ Pitch circle of inner side ball Diameter La ········ Chamfered axial dimension Lr ······ Chamfered radial dimension PCDo ··· .... Pitch circle diameter PCDi of outer side ball・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ Pitch circle diameter R of inner side ball ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ Round angle

Claims (4)

外周にナックルに取り付けられるための車体取付フランジを一体に有し、内周に複列の外側転走面が形成された外方部材と、
一端部に車輪を取り付けるための車輪取付フランジを一体に有し、外周に前記複列の外側転走面に対向する一方の内側転走面と、この内側転走面から軸方向に延びる小径段部が形成されたハブ輪、およびこのハブ輪の小径段部に所定のシメシロを介して圧入され、外周に前記複列の外側転走面に対向する他方の内側転走面が形成された内輪からなる内方部材と、
この内方部材と前記外方部材の両転走面間に転動自在に収容された複列の転動体とを備えた車輪用軸受装置において、
前記複列の転動体のうちアウター側の転動体がボール、インナー側の転動体が円錐ころであり、このインナー側の円錐ころのピッチ円直径が前記アウター側のボールのピッチ円直径よりも小径に設定され、前記ハブ輪の外周面の角部が、面潰しされて滑らかな円弧状に形成される共に、前記ハブ輪の内側転走面の溝底部から前記小径段部に亙って軸方向に延びる軸状部が形成され、この軸状部と前記内輪と突き合わされる肩部との間にテーパ状の段部が形成されると共に、前記ハブ輪のアウター側の端部にすり鉢状の凹所が形成され、この凹所の深さが、前記内側転走面の溝底を越え前記段部付近までの深さとされていることを特徴とする車輪用軸受装置。
An outer member integrally having a vehicle body mounting flange to be attached to the knuckle on the outer periphery, and a double row outer rolling surface formed on the inner periphery;
A wheel mounting flange for mounting a wheel at one end is integrally formed, one inner rolling surface facing the outer rolling surface of the double row on the outer periphery, and a small diameter step extending in the axial direction from the inner rolling surface A hub ring formed with a portion, and an inner ring that is press-fitted into a small-diameter step portion of the hub ring through a predetermined squeeze and has the other inner rolling surface opposed to the double-row outer rolling surface on the outer periphery. An inner member comprising:
In the wheel bearing device including the inner member and a double-row rolling element that is accommodated in a freely rolling manner between both rolling surfaces of the outer member,
Out of the double row rolling elements, the outer side rolling element is a ball and the inner side rolling element is a tapered roller, and the pitch circle diameter of the inner side tapered roller is smaller than the pitch circle diameter of the outer side ball. is set to the corners of the outer peripheral surface of the front SL wheel hub, both being surfaces crush that is formed into a smooth arcuate shape, over the cylindrical portion from the groove bottom of the inner raceway surface of the hub wheel An axial portion extending in the axial direction is formed, a tapered step portion is formed between the shaft portion and a shoulder portion that abuts against the inner ring, and a mortar is formed at the outer end of the hub wheel. A wheel bearing device characterized in that a recess having a shape is formed, and the depth of the recess extends beyond the groove bottom of the inner rolling surface to the vicinity of the stepped portion .
前記小径段部の端部を径方向外方に塑性変形させて形成した加締部により前記内輪が所定の予圧が付与された状態で軸方向に固定されている請求項1に記載の車輪用軸受装置。   The wheel according to claim 1, wherein the inner ring is fixed in the axial direction in a state where a predetermined preload is applied by a caulking portion formed by plastically deforming an end portion of the small diameter step portion radially outward. Bearing device. 前記アウター側の内側転走面の溝肩部およびカウンタ部が熱処理後に総型砥石によって前記転走面と同時研削により形成されている請求項1または2に記載の車輪用軸受装置。   3. The wheel bearing device according to claim 1, wherein a groove shoulder portion and a counter portion of the inner side rolling surface on the outer side are formed by simultaneous grinding with the rolling surface by a general-purpose grindstone after heat treatment. 記ハブ輪の外郭形状が前記凹所に対応して略均一な肉厚となるように形成されている請求項に記載の車輪用軸受装置。
A bearing device for a wheel according to claim 1, outer shape before Symbol hub wheel is formed to have a substantially uniform wall thickness corresponding to the recess.
JP2006120449A 2006-04-25 2006-04-25 Wheel bearing device Expired - Fee Related JP4993341B2 (en)

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DE112007001018T DE112007001018T5 (en) 2006-04-25 2007-04-25 Bearing device for a vehicle wheel
PCT/JP2007/000453 WO2007125651A1 (en) 2006-04-25 2007-04-25 Bearing device for wheel
US12/257,412 US7748909B2 (en) 2006-04-25 2008-10-24 Bearing apparatus for a wheel of vehicle

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JP4306903B2 (en) * 1999-12-21 2009-08-05 Ntn株式会社 Wheel bearing device
JP2002295505A (en) * 2001-01-24 2002-10-09 Ntn Corp Bearing device of wheel
AU2004311585B2 (en) * 2003-10-14 2008-11-06 Aktiebolaget Skf Asymmetric hub assembly
JP4527440B2 (en) * 2004-05-13 2010-08-18 Ntn株式会社 Wheel bearing device and manufacturing method thereof

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