JP4995140B2 - Ni-plated steel sheet for containers, container manufactured thereby, and method for manufacturing the same - Google Patents

Ni-plated steel sheet for containers, container manufactured thereby, and method for manufacturing the same Download PDF

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JP4995140B2
JP4995140B2 JP2008115791A JP2008115791A JP4995140B2 JP 4995140 B2 JP4995140 B2 JP 4995140B2 JP 2008115791 A JP2008115791 A JP 2008115791A JP 2008115791 A JP2008115791 A JP 2008115791A JP 4995140 B2 JP4995140 B2 JP 4995140B2
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武寛 高橋
眞人 仲澤
雄治 今城
輝昭 山田
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Nippon Steel Corp
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Description

本発明は,Niめっき鋼板とそれを用いて製造した容器およびその製造方法に関する。   The present invention relates to a Ni-plated steel sheet, a container manufactured using the same, and a method for manufacturing the same.

電池用の鋼製の缶は、これまで一次電池向けとして主に製造されてきた。通常、電池缶には外面・内容物耐食性のため、Niめっきが施されている。その製造方法は大きく二つに分けることができ、一つは後めっき法と呼ばれる方法で、もう一つはプレめっき法と呼ばれる方法である。   Until now, steel cans for batteries have been mainly manufactured for primary batteries. Normally, Ni plating is applied to the battery can for corrosion resistance of the outer surface and contents. The manufacturing method can be roughly divided into two, one is a method called a post-plating method, and the other is a method called a pre-plating method.

後めっき法では、めっき処理されていない鋼板を打ち抜き、プレスにより缶の形状に成型し、その後にめっき処理を施す。この方法では主にバレルめっきによりめっきされる。バレルめっきでは、外面のめっきはある程度均一にできるが、内面のめっき均一性は確保が難しい。内面のめっきが不均一だと、内容物による腐食が進行しやすいが、一次電池用途では、大きな問題とはならないこともある。また、後めっき法でも内面のめっき均一性を確保する手法もあり、特許文献1では、缶内部にアノード電極を入れて電解する方法が紹介されている。   In the post-plating method, a steel plate that has not been plated is punched out, formed into a can shape by a press, and then plated. In this method, plating is mainly performed by barrel plating. In barrel plating, the outer surface can be uniformly plated, but it is difficult to ensure the uniformity of the inner surface. If the plating on the inner surface is not uniform, corrosion due to the contents tends to proceed, but it may not be a big problem for primary battery applications. In addition, there is also a method of ensuring the plating uniformity on the inner surface even in the post-plating method, and Patent Document 1 introduces a method of performing electrolysis by placing an anode electrode inside the can.

プレめっき法では、両面にめっきラインでめっき処理を施し、その鋼板を打ち抜き、プレスにより缶の形状に成型する。この方法では内面、外面とも均一なめっき層が得られる。硬質のめっきを施すと、加工時にめっき層に亀裂が入り、地鉄が露出し、そこの腐食が問題となることがある。そのため、特許文献2のように、めっき後に加熱によりFe−Ni拡散層を形成し、めっき層の鋼板に対する追従性を高めたものがある。   In the pre-plating method, plating is performed on both sides with a plating line, the steel sheet is punched out, and formed into a can shape by pressing. In this method, a uniform plating layer can be obtained on both the inner and outer surfaces. When hard plating is applied, cracks may occur in the plating layer during processing, exposing the iron core, and corrosion there may be a problem. For this reason, as in Patent Document 2, there is one in which an Fe—Ni diffusion layer is formed by heating after plating, and the followability of the plating layer to the steel sheet is improved.

また、特許文献3のようにプレス成型によって内面となる面にのみにプレめっきでめっき層を形成し、プレス後に外面にバレルめっきでめっき層を形成する方法や、特許文献4のように両面にめっき層を形成し、プレス後に外面にバレルめっきでめっき層を形成する方法もある。   In addition, a method of forming a plating layer by pre-plating only on the inner surface by press molding as in Patent Document 3, and forming a plating layer by barrel plating on the outer surface after pressing, or both surfaces as in Patent Document 4 There is also a method of forming a plating layer and forming the plating layer by barrel plating on the outer surface after pressing.

特開2007−277634号公報JP 2007-277634 A 特開昭61−235595号公報JP 61-235595 A 特許第2940732号公報Japanese Patent No. 2940732 特開2007−122940号公報JP 2007-122940 A

これまで電池用の鋼製の缶は、主に使用推奨期限が1.5年から5年程度の短い一次電池用に製造されていたため、ある程度、めっきの不均一や非被覆部分があっても大きな問題にはならなかった。しかし、近年、二次電池の使用量が増加するとともに、鋼製の缶も長期に亘って使用される二次電池に用いられることが増えている。それに伴い、鋼製の缶の耐久性が求められ、缶の内面、外面、端部ともに均一なめっき層を有することが求められている。それには特許文献1の方法により後めっきが有効だが、この方法はアノード電極を一缶ずつ缶内部に入れないといけないため、使用量が増え、大量生産を求められる場合には不利である。   Until now, steel cans for batteries have been manufactured mainly for primary batteries with a recommended use period of 1.5 to 5 years, so even if there are some uneven plating or uncoated parts, It was not a big problem. However, in recent years, the amount of secondary batteries used has increased, and steel cans have also been increasingly used for secondary batteries that are used over a long period of time. Accordingly, durability of the steel can is required, and it is required that the inner surface, the outer surface, and the end of the can have a uniform plating layer. For this purpose, post-plating is effective by the method of Patent Document 1, but this method is disadvantageous when the amount of use increases and mass production is required because the anode electrode must be put inside the can.

プレめっき法では、特許文献2の方法はめっき層の均一性を高めるには有効だが、めっき層を有するものでは、プレスの際、特に缶の外面のめっき層が削れ易く、めっき層が削れることにより、プレス金型に傷が入ってしまい、めっき無しの鋼板をプレスするよりも金型の交換頻度を高めなくてはいけない場合があり、大量生産を求められる場合には不利である。また、プレめっき法では、どのようにめっきしても鋼板端部は露出してしまうため、電池の形状によっては端部の露出が問題となることがある。   In the pre-plating method, the method of Patent Document 2 is effective for improving the uniformity of the plating layer, but in the case of having a plating layer, the plating layer on the outer surface of the can is easily scraped, and the plating layer can be scraped. As a result, the press mold may be damaged, and it may be necessary to increase the replacement frequency of the mold rather than pressing a non-plated steel sheet, which is disadvantageous when mass production is required. Further, in the pre-plating method, the end portion of the steel plate is exposed no matter how the plating is performed, and therefore the end portion may be exposed depending on the shape of the battery.

また、特許文献3のように片面のみにめっき層を有するものでは、最終製品として内外面ともに比較的均一なNiめっき層を有する缶を製造できるが、プレス後のめっき処理を施すまでは、Niめっき面とめっき層がない面とで電位差が大きくなってしまうことから、ハンドリングによっては、めっき層がない面は、両面ともめっき層がない鋼板よりも腐食が進行しやすくなってしまうという課題があり、特許文献4のように両面に厚いめっき層を有するものは、ハンドリングの間の腐食は発生しにくいが、連続プレスの際に、めっき層にかじりが発生することを起因とする金型の損傷が激しいという課題があった。   In addition, in the case of having a plating layer only on one side as in Patent Document 3, a can having a relatively uniform Ni plating layer on both the inner and outer surfaces can be manufactured as a final product, but until the plating treatment after pressing is performed, Ni Since the potential difference between the plated surface and the surface without the plating layer becomes large, depending on the handling, the problem that the surface without the plating layer is more likely to corrode than the steel plate without the plating layer on both sides. There is a die having a thick plating layer on both sides as in Patent Document 4, but corrosion during handling is less likely to occur, but galling occurs in the plating layer during continuous pressing. There was a problem of severe damage.

本発明は,上記現状に鑑み,内面、外面、端部ともに均一なめっき層を有する缶およびそのような缶をより容易に製造する方法を提供することを目的としている。   The present invention has been made in view of the above-described situation, and an object thereof is to provide a can having a uniform plating layer on the inner surface, the outer surface, and the end, and a method for manufacturing such a can more easily.

本発明者らは,上記課題を解決するために鋭意検討した結果,鋼板には、後めっきでは均一なめっき層を得るのが難しい内面となる面には、最終製品に必要な厚さのめっきを施し、さらに加工によるめっきの亀裂発生を抑制するため、加熱による拡散処理を施し、外面となる面には、内面となる面との電位差を小さくすることで一次防錆機能を付与しつつ、プレスの際のかじり発生を抑制し、金型への攻撃性を緩和するため、極薄くNiめっきを施し、加熱によりそのNiを鋼板内部に拡散させたものを用い、それにプレス成型後、バレルめっきでめっきすることで、内面、外面、端部ともに均一なめっき層を有する缶を製造できることを見出し、かかる知見を基に本発明を完成させたものである。   As a result of diligent investigations to solve the above problems, the present inventors have found that the steel plate has an inner surface on which it is difficult to obtain a uniform plating layer by post-plating. In order to further suppress the occurrence of cracks in plating due to processing, diffusion treatment by heating is performed, and the surface that becomes the outer surface is given a primary rust prevention function by reducing the potential difference with the surface that becomes the inner surface, In order to suppress the occurrence of galling during pressing and reduce the aggressiveness to the mold, Ni plating is applied very thinly, and the Ni is diffused inside the steel sheet by heating, and after press molding, barrel plating It has been found that cans having uniform plating layers on the inner surface, outer surface, and end portions can be produced by plating, and the present invention has been completed based on such knowledge.

即ち、本発明がその要旨とするのは,以下のとおりである。
(1)プレス成型により容器内面となる面に厚さ0.5μm以上、4μm以下のFe−Ni拡散層を有し、さらにその上に厚さ0.25μm以上、4μm以下のNi層を有し、容器外面となる面に付着量0.05 g/m2以上、1.5g/m2以未満のNiを有し、そのNiが内部に拡散しており、表層のNi/(Fe+Ni)質量比が0.1以上、0.9以下であることを特徴とする容器用Niめっき鋼板。
(2)母材を鋼板とし、内面に厚さ0.5μm以上、4μm以下のFe−Ni拡散層を有し、さらにその上に厚さ0.25μm以上、4μm以下のNi層を有し、外面に厚さ0.1μm以上、0.5μm以下のFe−Ni拡散層を有し、さらにその上に厚さ0.5μm以上、5μm以下のNi層を有することを特徴とする容器。
(3)(1)記載の鋼板をNi層、Fe−Ni拡散層を有する面が内面となるようにプレスし、バレルめっきで容器外面に厚さ0.5μm以上、5μm以下のNiめっきを施すことを特徴とする容器の製造方法。
(4)(1)記載の鋼板をNi層、Fe−Ni拡散を層を有する面が内面となるようにプレスし、バレルめっきで容器外面に厚さ0.5μm以上、5μm以下のNiめっきを施すことを特徴とする容器。
(5)(2)または(4)記載の容器に電解液、電極、セパレーターを少なくとも充填した電池。
That is, the gist of the present invention is as follows.
(1) Having a Fe—Ni diffusion layer with a thickness of 0.5 μm or more and 4 μm or less on the surface that becomes the inner surface of the container by press molding, and further having a Ni layer with a thickness of 0.25 μm or more and 4 μm or less The outer surface of the container has Ni with an adhesion amount of 0.05 g / m 2 or more and less than 1.5 g / m 2 , the Ni is diffused inside, and the Ni / (Fe + Ni) mass of the surface layer A Ni-plated steel sheet for containers, wherein the ratio is 0.1 or more and 0.9 or less.
(2) The base material is a steel plate, the inner surface has a Fe-Ni diffusion layer with a thickness of 0.5 μm or more and 4 μm or less, and further has a Ni layer with a thickness of 0.25 μm or more and 4 μm or less, A container having an Fe—Ni diffusion layer having a thickness of 0.1 μm or more and 0.5 μm or less on an outer surface, and further having a Ni layer having a thickness of 0.5 μm or more and 5 μm or less on the Fe—Ni diffusion layer.
(3) The steel plate described in (1) is pressed so that the surface having the Ni layer and the Fe—Ni diffusion layer becomes the inner surface, and Ni plating with a thickness of 0.5 μm or more and 5 μm or less is applied to the outer surface of the container by barrel plating. A method for producing a container characterized by the above.
(4) The steel plate described in (1) is pressed so that the surface having the Ni layer and Fe—Ni diffusion layer is the inner surface, and Ni plating with a thickness of 0.5 μm or more and 5 μm or less is applied to the outer surface of the container by barrel plating. A container characterized by being applied.
(5) A battery in which the container according to (2) or (4) is filled with at least an electrolytic solution, an electrode, and a separator.

本発明によれば,内面、外面、端部ともに均一なめっき層を有する缶を効率的に製造できるようになった。これにより、二次電池のように長期に亘って使用される電池用の容器として用いても十分な耐久性を持った缶の大量生産が容易にできるようになった。したがって,本発明は極めて産業上の価値の高い発明であると言える。   According to the present invention, a can having a uniform plating layer on the inner surface, outer surface, and end portion can be efficiently manufactured. As a result, mass production of cans having sufficient durability even when used as a container for a battery used for a long period of time, such as a secondary battery, has become possible. Therefore, it can be said that the present invention is an extremely industrial invention.

プレス成型後に内面をめっきすると、一般的なバレルめっきでは均一なめっきを得るのは難しく、均一なめっきを得ようとすると、一缶一缶、缶内部に電極を入れて電解するなどの方法が必要で生産性が低下する。一方内面となる面がプレス前にプレめっきされていると、プレス後の容器内面に均一なめっき層を得やすい。また、プレス形成の際、缶内面となる鋼板面と金型の摺動は、鋼板の変形分しかないため、かじりは発生しにくい。従って、密着性が高く柔軟なめっきであれば、加工による損傷は小さい。そのため、缶の内面となる面には、鋼板と軟質のNiプレめっき層との間に密着性を高めるFe−Ni拡散層があると、プレス時に加工による損傷を防止できるので良い。   If the inner surface is plated after press molding, it is difficult to obtain uniform plating with general barrel plating. To obtain uniform plating, there are methods such as electrolysis by placing electrodes inside each can and inside the can. It is necessary and productivity decreases. On the other hand, if the surface to be the inner surface is pre-plated before pressing, it is easy to obtain a uniform plating layer on the inner surface of the container after pressing. Further, during press forming, sliding between the steel plate surface and the mold, which is the inner surface of the can, is only due to deformation of the steel plate, so that galling is unlikely to occur. Therefore, if the plating is highly adhesive and flexible, the damage caused by processing is small. Therefore, if there is an Fe—Ni diffusion layer that enhances adhesion between the steel plate and the soft Ni pre-plated layer on the inner surface of the can, damage due to processing during pressing may be prevented.

一方、外面となる面に内面と同様のプレめっき層を有すると、外面は内面よりプレス時の金型との摺動が激しいため、厳しい加工を施した際、めっき層にかじりが発生しやすいため、内面と比較してめっき層の均一性が確保し辛く、また、かじりが元で連続プレスの際に金型にダメージを与えてしまう可能性がある。しかし、外面にめっき層がないと、めっき層がある内面と電位差が大きくなってしまうため、内面よりも卑な外面では腐食が進行しやすくなる。本発明において、この耐食性の低下は、容器外面となる面に薄くNiをプレめっきすることで解消することができるとともに、このNiを加熱により拡散すると、通常のめっきされている鋼板はもちろん、未処理の鋼板よりもプレス時のかじりが発生しにくくなり、連続プレスの際の金型へのダメージを低減することができることを見出した。   On the other hand, if the outer surface has the same pre-plated layer as the inner surface, the outer surface slides more severely with the mold during pressing than the inner surface. Therefore, it is difficult to ensure the uniformity of the plating layer as compared with the inner surface, and there is a possibility that the mold is damaged during continuous pressing due to galling. However, if there is no plating layer on the outer surface, the potential difference between the inner surface with the plating layer and the inner surface becomes large, and therefore corrosion tends to proceed on the outer surface that is lower than the inner surface. In the present invention, this decrease in corrosion resistance can be eliminated by thinly pre-plating Ni on the surface that becomes the outer surface of the container. It has been found that galling during pressing is less likely to occur than with a treated steel sheet, and damage to the mold during continuous pressing can be reduced.

そのため、外面となる面にもプレス前に薄くNiめっきを施し、拡散処理を施すと良く、缶外面へのめっきは、プレス後にバレルめっきで行うと欠陥のないめっき層を形成できて良い。   Therefore, the outer surface may be thinly plated with Ni before pressing, and then subjected to a diffusion treatment. When plating on the outer surface of the can is performed by barrel plating after pressing, a plating layer having no defect may be formed.

以下,本発明について詳細に説明する。   The present invention will be described in detail below.

本発明の鋼板について説明する。プレス成型後に内面となる面については、Fe−Ni拡散層の厚さが0.5μm以上でないと十分な密着性は得られない。一方、Fe−Ni拡散層が4μmを超える厚さになると、合金層の凝集破壊が起き易くなることで密着性が低下する。従って、Fe−Ni拡散層の厚さが0.5μm以上4μm以下であると良い。   The steel plate of the present invention will be described. With respect to the surface which becomes the inner surface after press molding, sufficient adhesion cannot be obtained unless the thickness of the Fe—Ni diffusion layer is 0.5 μm or more. On the other hand, when the thickness of the Fe—Ni diffusion layer exceeds 4 μm, cohesive failure of the alloy layer is likely to occur, resulting in a decrease in adhesion. Therefore, the thickness of the Fe—Ni diffusion layer is preferably 0.5 μm or more and 4 μm or less.

またNi層は、厚さが一定以上ないとプレス後に表面を完全に覆うことができず、十分な耐食性が得られないことがある。Ni層の厚さが0.25μm以上あると良い。一方、Ni層の厚さが厚すぎると、めっき層が鋼板の変形に追従できず、めっき層が剥離してしまう。Ni層の厚さが4μm以下であれば良い。   In addition, if the Ni layer has a certain thickness or more, the surface cannot be completely covered after pressing, and sufficient corrosion resistance may not be obtained. The thickness of the Ni layer is preferably 0.25 μm or more. On the other hand, if the Ni layer is too thick, the plating layer cannot follow the deformation of the steel sheet, and the plating layer is peeled off. The thickness of the Ni layer may be 4 μm or less.

より好ましい範囲としては、Ni層が2μmより厚い場合、2μm以下の場合と比較してNi層を厚くすることによる耐食性の向上率が低いため、経済性の点からも2μm程度が良い。また、Fe−Ni拡散層が0.7μm以上、2μm以下であって、Ni層が0.5μm以上、2μm以下であると、高位でめっきの密着性と耐食性、さらに経済性をバランスさせることができ、さらに好ましい。   As a more preferable range, when the Ni layer is thicker than 2 μm, the improvement rate of the corrosion resistance by increasing the Ni layer is lower than that when the Ni layer is 2 μm or less. Further, when the Fe—Ni diffusion layer is 0.7 μm or more and 2 μm or less and the Ni layer is 0.5 μm or more and 2 μm or less, the adhesion and corrosion resistance of the plating and the economic efficiency can be balanced at a high level. More preferred.

もう一方のプレス成型後に外面となる面については、表面にNiが全くないと、管理方法によっては輸送、保管の間に腐食が発生しやすいため、一次防錆のためにはNiがあった方が良い。しかし、一般にプレス後に外面となる面にNiめっき層があると、プレス時にNiめっきがかじり、それが金型の傷を引き起こし、めっきのない鋼板をプレスするよりも金型の交換頻度が高くなってしまうことが知られている。そこで、一次防錆と連続プレス性を両立できる方法を検討したところ、極薄くNiめっきを施し、それを加熱拡散したものでは、Niの効果で無垢の鋼板と比較して優れた一次防錆効果を示し、Niが鋼板に微量拡散することで表面が硬化し、鋼板表面のかじりが無垢の鋼板よりも少なくなり、優れた連続プレス性を示すことが分かった。   The surface that will be the outer surface after the other press molding, if there is no Ni on the surface, depending on the management method, corrosion is likely to occur during transportation and storage, so there was Ni for primary rust prevention Is good. However, in general, if there is a Ni plating layer on the outer surface after pressing, Ni plating is galling during pressing, which causes damage to the mold, and the frequency of changing the mold is higher than pressing a steel sheet without plating. It is known that Therefore, when we examined a method that can achieve both primary rust prevention and continuous pressability, the Ni galvanized and heat-diffusion one is superior to the original steel plate due to the Ni effect. It was found that the surface was hardened by a slight diffusion of Ni into the steel sheet, the galling of the steel sheet surface was less than that of a solid steel sheet, and excellent continuous pressability was exhibited.

その範囲はNiの付着量が0.05g/m2以上、1.5g/m2未満で、表層のNi/(Fe+Ni)質量比が0.1以上、0.9以下になるように加熱拡散すると良い。Ni付着量の下限は一定以上のNiがないと耐食性が無垢の鋼板とほとんど差がなくなってしまうことから決まり、Ni付着量の上限は硬い拡散層が厚すぎると加工時に拡散層に亀裂が入り易くなることで決まり、表層のNi/(Fe+Ni)質量比の下限は、付着量の下限と同様に耐食性が無垢の鋼板とほとんど差がなくなってしまうことから決まり、表層のNi/(Fe+Ni)質量比の上限はNi単独では無垢の鋼板表面より柔らかいため、プレスの耐金型かじり性のためにはFeが表面まで拡散している必要があることから決まっている。 The diffusion range is such that the adhesion amount of Ni is 0.05 g / m 2 or more and less than 1.5 g / m 2 and the Ni / (Fe + Ni) mass ratio of the surface layer is 0.1 or more and 0.9 or less. Good. The lower limit of the Ni adhesion amount is determined by the fact that there is almost no difference from a steel plate with solid corrosion resistance if there is no Ni above a certain level. The upper limit of the Ni adhesion amount is cracked in the diffusion layer if the hard diffusion layer is too thick. The lower limit of the Ni / (Fe + Ni) mass ratio of the surface layer is determined from the fact that there is almost no difference from a steel plate with a solid corrosion resistance, like the lower limit of the adhesion amount, and the Ni / (Fe + Ni) mass of the surface layer is determined. The upper limit of the ratio is determined by the fact that Ni alone is softer than the surface of a solid steel plate, so that Fe must be diffused to the surface in order to prevent galling of the press.

より好ましい範囲としては、Ni付着量が0.1g/m2以上、1.0g/m2以下で、表層のNi/(Fe+Ni)質量比が0.3以上、0.7以下であるとさらに好ましい。Niの付着量が0.1g/m2以上であったり、表層のNi/(Fe+Ni)質量比が0.3以上であったりすると、一次防錆効果も高くなるが、無垢の鋼板よりも酸化皮膜が成長しにくく、成型後にめっきをする際にめっきの密着性が高くできる。Niの付着量が1.0g/m2以下であったり、表層のNi/(Fe+Ni)質量比が0.7以下であったりすると、Ni濃度が高い拡散層が薄いので、拡散層が原板の変形に追従しやすく、拡散層に深い亀裂が入ったり、剥離したりしにくくできる。また、Ni付着量が0.8g/m2から1.0g/m2の範囲では、性能差がほとんどないため、経済性の点から0.8g/m2を上限にしても良い。 More preferable range is that the Ni adhesion amount is 0.1 g / m 2 or more and 1.0 g / m 2 or less, and the Ni / (Fe + Ni) mass ratio of the surface layer is 0.3 or more and 0.7 or less. preferable. When the adhesion amount of Ni is 0.1 g / m 2 or more or the Ni / (Fe + Ni) mass ratio of the surface layer is 0.3 or more, the primary rust prevention effect is enhanced, but it is more oxidized than the solid steel plate. The film is difficult to grow, and adhesion of plating can be enhanced when plating after molding. When the adhesion amount of Ni is 1.0 g / m 2 or less or the Ni / (Fe + Ni) mass ratio of the surface layer is 0.7 or less, the diffusion layer having a high Ni concentration is thin. It is easy to follow the deformation, and it is difficult for the diffusion layer to be deeply cracked or peeled off. Further, in the range of 1.0 g / m 2 Ni deposition amount is from 0.8 g / m 2, since there is little performance difference, the 0.8 g / m 2 in terms of economy may be the upper limit.

ここでのNi層、Fe−Ni拡散層の厚さは、GDS(グロー放電発光分光分析装置)で表面から鋼板内部に向かって深さ分析し、図1のようにFeの強度が最大となっているアを基準として、Feの強度が基準値の80%以上、100%以下の範囲イを地鉄層、Feの強度が基準値の20%以上、80%未満の範囲ウをFe−Ni拡散層、Feの強度が基準値の20%未満の範囲エをNi層として求めることができる。また、Ni付着量は、測定しない面を樹脂で覆い、測定面のめっき層を酸で溶解し、それをICPにかけて定量することができる。表層のNi/(Fe+Ni)質量比については、AES(オージェ電子分光装置)で電子取り出し角度を試料の法線方向から45°に傾けて測定することで求めることができる。   The thickness of the Ni layer and the Fe—Ni diffusion layer here is analyzed by GDS (glow discharge emission spectroscopic analyzer) from the surface to the inside of the steel plate, and the strength of Fe becomes maximum as shown in FIG. As a standard, the Fe strength is in the range of 80% or more and 100% or less of the reference value, and the range of Fe strength is 20% or more and less than 80% of the reference value. The diffusion layer and the range d in which the strength of Fe is less than 20% of the reference value can be obtained as the Ni layer. Further, the Ni adhesion amount can be quantified by covering the surface not to be measured with a resin, dissolving the plating layer on the measurement surface with an acid, and subjecting it to ICP. The Ni / (Fe + Ni) mass ratio of the surface layer can be determined by measuring the electron extraction angle at 45 ° from the normal direction of the sample with an AES (Auger Electron Spectrometer).

下地鋼板はNiめっきを施すことができるものであれば特に限定はないが、電池缶に加工に供されることを考慮すると、極低炭素鋼にTi,Nb等を単独または複合添加したものや、低炭素Alキルド鋼やB添加低炭素鋼等が好ましい。また、冷間圧延後の未再結晶の鋼板でも、再結晶焼鈍後の鋼板でも更に調質圧延後の鋼板でも用いることができるが、本発明においてはFe−Ni拡散層の存在が必須であるので、Niめっき後に拡散処理と下地鋼板の再結晶焼鈍を同時に行うことが経済的観点から好ましい。この観点から、下地鋼板としては冷間圧延後の未再結晶の鋼板を用いるのが本発明における最も有利な実施形態である。   The base steel sheet is not particularly limited as long as it can be Ni-plated, but considering that it can be used for processing into battery cans, Ti, Nb, etc. added to ultra low carbon steel alone or in combination, Low carbon Al killed steel, B-added low carbon steel and the like are preferable. Further, it can be used for non-recrystallized steel sheets after cold rolling, steel sheets after recrystallization annealing, and steel sheets after temper rolling, but in the present invention, the presence of an Fe-Ni diffusion layer is essential. Therefore, it is preferable from an economical viewpoint that the diffusion treatment and the recrystallization annealing of the base steel sheet are simultaneously performed after the Ni plating. From this viewpoint, the most advantageous embodiment of the present invention is to use a non-recrystallized steel sheet after cold rolling as the base steel sheet.

めっきの前処理は、Niめっきを施すための前処理であれば、特に限定はなく、通常の処理脱脂、酸洗等を行えばよい。   The pretreatment for plating is not particularly limited as long as it is a pretreatment for performing Ni plating, and ordinary treatment degreasing, pickling, etc. may be performed.

めっきの種類としては、Niを主体としためっきであれば、特に限定されるものではなく、硬質の光沢めっきでもかまわないが、硬質のめっきは成型方法によってはめっき層の割れが発生しやすいこと、本発明の電池缶は、HEVや電気自動車の内部部品として使用されることを前提としており、一次電池のように日常的に一般ユーザーの目に触れることはないため、外観に光沢があることは求められないことから、通常のワット浴による軟質の純Niめっきが好ましい。   The type of plating is not particularly limited as long as it is mainly Ni, and hard gloss plating may be used, but hard plating may easily cause cracks in the plating layer depending on the molding method. The battery can of the present invention is assumed to be used as an internal part of HEVs and electric vehicles, and since it does not touch the eyes of general users on a daily basis like a primary battery, it must have a glossy appearance. Therefore, soft pure Ni plating by a normal watt bath is preferable.

容器内面となる面のFe−Ni拡散層及び容器外面となる面のNiが拡散した領域の形成方法は、NiとFeが所定の状態になるように拡散できる方法であれば、特に限定するものではないが、不活性ガスまたは還元性のガス雰囲気中で熱処理することで形成できる。熱処理はバッチ処理でも鋼板製造ラインにおける連続処理でもどちらでも構わないが、生産性、均一性を考えると、連続処理が好ましい。具体的には、700〜850℃程度の温度で均熱時間20〜60sec程度の処理を行う。この際、容器内面となる面のNiめっき付着量が10g/m2程度以上であれば、条件にもよるが、Fe−Ni拡散層とその上層に再結晶軟質化されたNiめっき層が形成される。また、容器外面となる面については、本発明で規定する付着量のNiを付着した上で、上記容器内面となる面のFe−Ni拡散層を形成する熱処理を行う際に、同時に外面表面の付着Niが内部に拡散し、表層のNi/(Fe+Ni)質量比を0.1以上、0.9以下とすることができる。なお、下地鋼板として未再結晶鋼板を使用している時は、ここでの熱処理を鋼板の再結晶温度以上とすることで熱拡散処理と鋼板の再結晶焼鈍を同時に行うことができる。 The formation method of the Fe-Ni diffusion layer on the surface serving as the container inner surface and the Ni diffused region on the surface serving as the container outer surface is particularly limited as long as Ni and Fe can be diffused so as to be in a predetermined state. However, it can be formed by heat treatment in an inert gas or reducing gas atmosphere. The heat treatment may be either batch processing or continuous processing in a steel sheet production line, but continuous processing is preferable in view of productivity and uniformity. Specifically, the treatment is performed at a temperature of about 700 to 850 ° C. for a soaking time of about 20 to 60 seconds. At this time, if the Ni plating adhesion amount on the inner surface of the container is about 10 g / m 2 or more, depending on the conditions, an Fe—Ni diffusion layer and a recrystallized and softened Ni plating layer are formed on the upper layer. Is done. Further, for the surface that becomes the outer surface of the container, after the adhesion amount of Ni specified in the present invention is adhered, the heat treatment for forming the Fe—Ni diffusion layer of the surface that becomes the inner surface of the container is performed at the same time. Adhering Ni diffuses inside, and the Ni / (Fe + Ni) mass ratio of the surface layer can be made 0.1 to 0.9. In addition, when the non-recrystallized steel plate is used as the base steel plate, the heat diffusion treatment and the recrystallization annealing of the steel plate can be simultaneously performed by setting the heat treatment here to the recrystallization temperature or higher of the steel plate.

また、めっき後に圧延によって表面粗度を調整しても良く、製品に求められる適度な粗さのロールを用いて行えば良い。表裏等粗度であっても、異粗度であってもよく、用途に応じてロールの粗度を調整して圧延することができる。   Further, the surface roughness may be adjusted by rolling after plating, and may be performed using a roll having an appropriate roughness required for the product. Roughness such as front and back surfaces or different roughness may be used, and rolling can be performed by adjusting the roughness of the roll according to the application.

ここまでで説明しためっき鋼板を缶形状にプレスし、缶の外面にめっきすると、内面、外面、端部ともに均一なめっき層を有し、特に内面のめっき層の密着性が高く、電池内容物を充填後、カシメにより蓋をしてもめっき層が剥離することがない缶を製造することができる。   When the plated steel plate described so far is pressed into a can shape and plated on the outer surface of the can, the inner surface, the outer surface, and the end have uniform plating layers, and the adhesion of the inner plating layer is particularly high, and the battery contents After filling, a can in which the plating layer is not peeled off even if the lid is covered with caulking can be manufactured.

プレス成型方法としては、特に限定されるものではなく、従来から製缶工程で採用されている深絞り工法、DI(Drawing and Ironing)工法、またはDTR(Draw Thin and Redraw)工法などの方法により実施することができる。   The press molding method is not particularly limited, and is performed by a method such as a deep drawing method, a DI (Drawing and Ironing) method, or a DTR (Draw Thin and Redraw) method that has been conventionally used in the can manufacturing process. can do.

プレス後の容器内外面には、一定以上のNiめっき厚がないと、長期の使用において、過酷な条件では、腐食の発生、さらには穴あきを防げない可能性があるため、内面、外面それぞれについて所定のNiめっき厚が必要である。   If the inner and outer surfaces of the container after pressing do not have a certain Ni plating thickness or more, it may not be possible to prevent corrosion and even perforation under severe conditions in long-term use. A predetermined Ni plating thickness is required.

容器外面については、プレス時にはNi層を有していないので、バレルめっきなどの手段でNiめっきを施す。容器外面のNiめっき厚が0.5μm以上となるようにNiめっきを施す必要がある。ただし、Ni層が5μmより厚い場合、5μm以下の場合と比較してNi層を厚くすることによる耐食性の向上率が低いため、経済性の点から5μm以下となるようにNiめっきすれば良い。そのため、容器外面のNiめっき層の上限、下限はそれぞれ5μm、0.5μmである。より好ましい範囲としては、厚みの下限としては1μm以上あると、安定して高い耐食性を発揮でき、上限としては3μmが均一についていれば、通常の使用であれば十分な耐食性を発揮できる。   The outer surface of the container does not have a Ni layer at the time of pressing, so Ni plating is performed by means such as barrel plating. It is necessary to apply Ni plating so that the Ni plating thickness of the outer surface of the container is 0.5 μm or more. However, when the Ni layer is thicker than 5 μm, the rate of improvement in corrosion resistance by increasing the thickness of the Ni layer is lower than when the Ni layer is 5 μm or less. Therefore, Ni plating may be performed so as to be 5 μm or less from the economical point of view. Therefore, the upper limit and the lower limit of the Ni plating layer on the outer surface of the container are 5 μm and 0.5 μm, respectively. As a more preferred range, if the lower limit of the thickness is 1 μm or more, high corrosion resistance can be stably exhibited, and if the upper limit is 3 μm, sufficient corrosion resistance can be exhibited in normal use.

プレス後の容器内面のNi層厚さについては、プレス前と同様、0.25μm以上、4μm以下であればよい。ここで、容器内面については、プレス前のNi層厚さから、プレス成形に伴ってプレス後に厚さが若干薄くなるとともに、プレス後に容器外面にめっきを施す際に内面にもめっきが付着し、この分でNi層厚さが厚くなる。プレス及び外面めっきを施した後において、容器内面のNi層厚さが0.25μm以上、4μm以下であればよい。   The Ni layer thickness on the inner surface of the container after pressing may be not less than 0.25 μm and not more than 4 μm, as before pressing. Here, for the inner surface of the container, from the Ni layer thickness before pressing, the thickness is slightly reduced after pressing along with press molding, and when the outer surface of the container is plated after pressing, the inner surface also has plating attached, This increases the Ni layer thickness. After the press and outer surface plating, the Ni layer thickness on the inner surface of the container may be 0.25 μm or more and 4 μm or less.

本発明において、容器外面となる面にはプレス前に予め付着量0.05g/m2以上1.5g/m2未満のNiを有し、そのNiが内部に拡散しており、表層のNi/(Fe+Ni)質量比が0.1以上、0.9以下である。プレス後のNiめっきはこのNiが拡散した層の上に施される。その結果、Niメッキ後の容器外面には、Niメッキ層の下に厚さ0.1μm以上0.5μm以下のFe−Ni拡散層を有することになる。容器外面のNi層の下にこのようなFe−Ni拡散層を有することにより、Ni層の密着性を高めることができる。 In the present invention, the surface to be the outer surface of the container has a pre-coating weight 0.05 g / m 2 or more 1.5 g / m 2 less than Ni before the press, the Ni has diffused into the surface layer of Ni / (Fe + Ni) mass ratio is 0.1 or more and 0.9 or less. The Ni plating after pressing is performed on the Ni diffused layer. As a result, the outer surface of the Ni-plated container has an Fe—Ni diffusion layer having a thickness of 0.1 μm to 0.5 μm below the Ni plating layer. By having such a Fe—Ni diffusion layer under the Ni layer on the outer surface of the container, the adhesion of the Ni layer can be enhanced.

ここでの内面外面のめっき厚は、前述のとおりGDSで測定した値で、たとえば丸缶では図2のカ、キ、ク、角缶では図3サ、シ、スのように、缶底部中心、開口部から5mmの部分、缶側壁の中心高さ部分を中心として測定し、図1のようにFeの強度が最大となっているアを基準として、Fe強度が基準値の20%未満の範囲イをNi層厚さとし、Fe強度が基準値の20%以上80%未満の領域ウをFe−Ni拡散層厚さとして求めることができる。   The plating thickness of the inner and outer surfaces here is a value measured by GDS as described above. For example, round cans can be centered at the bottom of the can as shown in FIG. Measured around a portion 5 mm from the opening and the central height portion of the can side wall, with the strength of Fe being the maximum as shown in FIG. 1, the Fe strength is less than 20% of the reference value. The range A is defined as the Ni layer thickness, and the region C in which the Fe strength is 20% or more and less than 80% of the reference value can be obtained as the Fe—Ni diffusion layer thickness.

プレス後のめっきは、Niを主体としためっきであれば特に限定されるものではないが、最終的に缶に蓋をする時に、カシメなどの加工を施すことがあることから、軟質の純Niめっきが好ましい。ただし、電池の生産ラインに缶を流す際に、缶の流れ性を確保するために表面の摺動性が高いものが求められる場合は、Sなどが添加された硬質な光沢めっきを用いても良い。   The plating after the press is not particularly limited as long as it is plating mainly composed of Ni. However, when the can is finally covered, since processing such as caulking may be performed, soft pure Ni Plating is preferred. However, when a can is allowed to flow through the battery production line, if it is required to have a high surface slidability in order to ensure the flow of the can, a hard gloss plating to which S or the like is added may be used. good.

めっき方法は、最終的に所定のNi層、Fe−Ni拡散層を形成できる方法であれば、特に限定するものではなく、無電解めっきをしても、一缶一缶カソード電極につないで電解めっきしても、バレルめっきをしても構わないが、無電解めっきは所定の厚さを得るのに時間かかってしまうこと、また、めっきが必要のない缶内面にもめっきが比較的多くついてしまうことがあり経済的でないこと、一缶一缶めっきする方法は、手間がかかってしまうことから、バレルめっきによりめっきするのが好ましい。バレルめっきであれば、一度に大量の缶のめっきが可能であり、バレルめっきは内部にほとんどめっきが付かないことが欠点とされるが、本発明の場合は、鋼板の切断端部と外面にNiめっきが付けば良いため、全体に均一にめっきするよりも経済的である。   The plating method is not particularly limited as long as it can finally form a predetermined Ni layer and Fe—Ni diffusion layer. Even if electroless plating is performed, it can be electrolyzed by connecting it to a single can cathode electrode. Plating or barrel plating may be used, but electroless plating takes a long time to obtain a predetermined thickness, and there is relatively much plating on the inner surface of the can that does not require plating. The method of plating one can and one can takes time, and it is preferable to plate by barrel plating. With barrel plating, it is possible to plate a large number of cans at one time, and barrel plating has the disadvantage that almost no plating is attached inside, but in the case of the present invention, the cutting edge and the outer surface of the steel plate Since Ni plating is sufficient, it is more economical than uniformly plating the whole.

本発明のNiめっき鋼板およびそれにより作成した缶を使用した電池は、缶の生産性が高いことから電池としても低コストで経済性が高く、缶の内外面ともめっきの欠陥がないため高い耐久性を有する。   The battery using the Ni-plated steel sheet of the present invention and the can made thereby has high durability because the productivity of the can is high and the battery is low in cost and economical, and there are no plating defects on the inner and outer surfaces of the can. Have sex.

本発明の容器は、プレス成型により容器内面となる面に厚さ0.5μm以上、4μm以下のFe−Ni拡散層を有し、さらにその上に厚さ0.25μm以上、4μm以下のNi層を有し、容器外面となる面に付着量0.05 g/m2以上、1.5g/m2未満のNiを有し、そのNiが内部に拡散しており、表層のNi/(Fe+Ni)質量比が0.1以上、0.9以下であることを特徴とする容器用Niめっき鋼板を用い、Ni層、Fe−Ni拡散層を有する面が内面となるようにプレスし、バレルめっきで容器外面に厚さ0.5μm以上、5μm以下のNiめっきを施すことを特徴とする。本発明の容器はこれにより、二次電池のように長期に亘って使用される電池用の容器として用いても十分な耐久性を持った缶の大量生産が容易にできる。 The container of the present invention has a Fe—Ni diffusion layer having a thickness of 0.5 μm or more and 4 μm or less on the surface that becomes the inner surface of the container by press molding, and further a Ni layer having a thickness of 0.25 μm or more and 4 μm or less. And the outer surface of the container contains Ni having an adhesion amount of 0.05 g / m 2 or more and less than 1.5 g / m 2 , and the Ni diffuses inside, and Ni / (Fe + Ni in the surface layer) ) Using a Ni-plated steel sheet for containers, characterized in that the mass ratio is 0.1 or more and 0.9 or less, and pressing so that the surface having the Ni layer and Fe—Ni diffusion layer becomes the inner surface, barrel plating The outer surface of the container is subjected to Ni plating with a thickness of 0.5 μm or more and 5 μm or less. Accordingly, the container of the present invention can easily mass-produce cans having sufficient durability even when used as a container for a battery that is used for a long time like a secondary battery.

本発明の電池は、上記本発明の容器に電解液、電極、セパレーターを少なくとも充填した電池である。本発明の電池は、缶の生産性が高いことから電池としても低コストで経済性が高く、缶の内外面ともめっきの欠陥がないため高い耐久性を有する。   The battery of the present invention is a battery in which the container of the present invention is filled with at least an electrolytic solution, an electrode, and a separator. Since the battery of the present invention has high can productivity, the battery is low in cost and economical, and has high durability because there are no plating defects on the inner and outer surfaces of the can.

実施例に基づき,本発明をさらに説明する。   The invention will be further described on the basis of examples.

まず,評価方法について説明する。
・Ni層・Fe−Ni拡散層の厚さ(μm)
Ni層とFe−Ni層の厚さはGDS(グロー放電発光分光分析装置)を用いて評価した。評価方法は、表面から鋼板内部に向かって深さ分析し、図1のようにFeの強度が最大となっているアを基準として、Feの強度が基準値の80%以上、100%以下の範囲エを地鉄層、Feの強度が基準値の20%以上、80%未満の範囲ウをFe−Ni拡散層、Feの強度が基準値の20%未満の範囲イをNi層として求めた。
First, the evaluation method will be described.
・ Ni layer ・ Fe-Ni diffusion layer thickness (μm)
The thicknesses of the Ni layer and the Fe—Ni layer were evaluated using a GDS (Glow Discharge Optical Emission Spectrometer). In the evaluation method, depth analysis is performed from the surface toward the inside of the steel sheet, and the strength of Fe is 80% or more and 100% or less of the reference value with reference to the case where the strength of Fe is maximum as shown in FIG. The range d was determined as the ground layer, the Fe strength was 20% or more of the reference value, the range U was less than 80%, the Fe-Ni diffusion layer, and the range A in which the Fe strength was less than 20% of the reference value was determined as the Ni layer. .

・Ni付着量(g/m2
Ni付着量はICPを用いて求めた。評価しない面を樹脂で覆い、評価面のめっき層を酸で溶解し、その中に含まれるNiの量を求め、そのNiの量とめっき層を溶解した面の面積から計算した。
-Ni adhesion amount (g / m 2 )
The amount of Ni adhesion was determined using ICP. The surface to be evaluated was covered with a resin, the plating layer on the evaluation surface was dissolved with an acid, the amount of Ni contained therein was determined, and the amount of Ni and the area of the surface on which the plating layer was dissolved were calculated.

・Ni/(Fe+Ni)質量比
表層のNi/(Fe+Ni)質量比はAES(オージェ電子分光装置)で評価した。電子取り出し角度を試料の法線方向から45°に傾けて測定し、スペクトルの強度からFeとNiの質量比FeX:NiXを求め、Ni/(Fe+Ni)質量比=NiX/(FeX+NiX)と計算して求めた。評価は0.1未満を「基準未満」、0.1以上、0.9以下を「基準内」、0.9超を「基準超」とした。
Ni / (Fe + Ni) mass ratio The Ni / (Fe + Ni) mass ratio of the surface layer was evaluated by AES (Auger Electron Spectrometer). The electron extraction angle was measured by tilting it at 45 ° from the normal direction of the sample, and the mass ratio FeX: NiX of Fe and Ni was obtained from the intensity of the spectrum, and Ni / (Fe + Ni) mass ratio = NiX / (FeX + NiX) was calculated. Asked. The evaluation was less than 0.1 as “below standard”, 0.1 or more and 0.9 or less as “within standard”, and over 0.9 as “over standard”.

(性能評価方法)
・外面耐かじり性
外面耐かじり性は、鋼板をプレス加工し、通常のLR06型電池形状の缶を製造し、外面をSEM(×1000)で観察し、ヘアライン状のかじり痕有無を調べた。評価は、かじり無を「○」、極軽微なかじりありを「△」、かじりありを「×」としとし、「△」まで基準を満たすとした。
(Performance evaluation method)
-External surface galling resistance As for external surface galling resistance, a steel plate was pressed, a normal LR06 type battery-shaped can was produced, the outer surface was observed with SEM (x1000), and the presence of hairline galling marks was examined. In the evaluation, “no galling” was evaluated as “◯”, extremely slight galling was “Δ”, galling was “×”, and the criteria were satisfied up to “Δ”.

また、耐かじり性の評価結果は、連続ブレス性と相関がある。   Moreover, the evaluation result of galling resistance has a correlation with continuous breathing property.

・耐食性
耐食性は、通常のLR06型電池用の缶を製造し、正極端子部外面を下に向けて、塩水噴霧試験(JIS−Z−2371)を3時間行い、赤錆発生状況を目視観察した。評価は、錆皆無を「○」、極軽微な錆(点状錆が5個まで)ありを「△」、錆ありを「×」とし、「△」まで基準を満たすとした。
-Corrosion resistance Corrosion resistance manufactured the can for normal LR06 type | mold batteries, the positive electrode terminal part outer surface was faced down, the salt spray test (JIS-Z-2371) was performed for 3 hours, and the red rust generation | occurrence | production condition was observed visually. In the evaluation, “○” indicates that there is no rust, “Δ” indicates that there is very slight rust (up to 5 point-like rusts), “×” indicates that rust is present, and “Δ” indicates that the standard is satisfied.

次にサンプルの作成方法について説明する。   Next, a method for creating a sample will be described.

原板には板厚0.25mmで、冷延後未再結晶のNbTi−SULC鋼を用いた。その板に脱脂、酸洗の前処理の後、めっき浴に無光沢ワット浴を用い、Ni層の厚さがそれぞれの面で各実施例、比較例の厚さ又は付着量になるように面ごとに電流密度を制御して電気めっきした。次いで無酸化雰囲気、800℃にて、容器内面となる面のFe−Ni拡散層の厚さが各実施例、比較例の厚さになるように40から60sec保持し、原板の再結晶を進めるとともに鋼板の両面ともNiめっき層を拡散した。調質圧延は、2スタンド圧延機にて、ドライ圧延した。   As the original plate, NbTi-SULC steel having a thickness of 0.25 mm and not recrystallized after cold rolling was used. After pre-treatment of degreasing and pickling on the plate, a matte Watt bath is used as the plating bath, and the surface of the Ni layer is the thickness of each example and comparative example or the amount of adhesion on each side. Each time, electroplating was performed with the current density controlled. Next, in a non-oxidizing atmosphere at 800 ° C., the thickness of the Fe—Ni diffusion layer on the surface serving as the inner surface of the container is maintained for 40 to 60 seconds so as to be the thickness of each example and comparative example, and the recrystallization of the original plate proceeds. At the same time, the Ni plating layer was diffused on both sides of the steel plate. The temper rolling was dry rolled with a two-stand rolling mill.

この板を通常のLR06型電池用缶の形状にプレスした。   This plate was pressed into the shape of a normal LR06 battery can.

作成しためっき鋼板の缶内面となる面のNi層、Fe−Ni層厚さ、Ni付着量と、缶外面となる面のNi付着量とNi/(Fe+Ni)質量比を表1に示した。また、プレスにより缶を形成した際の、缶外面のかじり状態を表1に示した。下記表1、表2とも、本発明範囲から外れる数値にアンダーラインを付している。   Table 1 shows the Ni layer, Fe—Ni layer thickness, Ni adhesion amount, Ni adhesion amount and Ni / (Fe + Ni) mass ratio of the surface to be the can outer surface of the prepared plated steel sheet. Table 1 shows the galling state of the outer surface of the can when the can was formed by pressing. In both Tables 1 and 2, numerical values that are out of the scope of the present invention are underlined.

Figure 0004995140
Figure 0004995140

表1の実施例1〜14が本発明例であり、比較例1〜6が比較例である。実施例では外面耐かじり性の評価で△か○で基準を満たした。一方、比較例では比較例3〜6は○で基準を満たしたが、外面のNi付着量が少なくNi/(Fe+Ni)質量比が基準未満である比較例1と外面のNi付着量が多くNi/(Fe+Ni)質量比が基準超である比較例2は×で基準を満たさなかった。   Examples 1 to 14 in Table 1 are examples of the present invention, and Comparative Examples 1 to 6 are comparative examples. In the examples, the criteria were satisfied with Δ or ○ in the evaluation of the anti-galling property on the outer surface. On the other hand, in Comparative Examples, Comparative Examples 3 to 6 satisfied the standard with ○, but the amount of Ni adhesion on the outer surface was small and the Ni / (Fe + Ni) mass ratio was less than the standard and Comparative Example 1 with a large amount of Ni adhesion on the outer surface. In Comparative Example 2 in which the / (Fe + Ni) mass ratio was over the standard, the standard was not satisfied with x.

次に、表2に示すように、表1の実施例・比較例から選択した鋼板を使用鋼板としてプレス成形した容器を用い、バレルめっきで容器外面主体にNiめっきを行った。容器の外面のNi層、Fe−Ni拡散層の厚さ、内面のNi層、Fe−Ni拡散層の厚さを表2に示した。また、作成した缶を用いて耐食性を評価した結果を表2に示した。   Next, as shown in Table 2, using a steel plate selected from the examples and comparative examples in Table 1 as a working steel plate, Ni plating was performed mainly on the outer surface of the vessel by barrel plating. Table 2 shows the thicknesses of the Ni layer and the Fe—Ni diffusion layer on the outer surface of the container, and the thicknesses of the Ni layer and the Fe—Ni diffusion layer on the inner surface. Table 2 shows the results of evaluating the corrosion resistance using the prepared cans.

Figure 0004995140
Figure 0004995140

表2の実施例15〜30が本発明例である。各実施例ではいずれも内面、外面の耐食性の評価とも△か○で基準を満たした。   Examples 15 to 30 in Table 2 are examples of the present invention. In each example, both the inner and outer surface corrosion resistance evaluations satisfied the criteria with Δ or ○.

内面のFe−Ni拡散層厚さが薄い比較例3の板を用い作成した比較例7、内面のFe−Ni拡散層厚さが厚い比較例4の板を用い作成した比較例8、内面のNi層厚さが薄い比較例5の板を用い作成した比較例9では内面の耐食性が×で基準を満たさなかった。   Comparative Example 7 prepared using the plate of Comparative Example 3 having a thin inner surface Fe—Ni diffusion layer, Comparative Example 8 using the plate of Comparative Example 4 having a thick inner surface Fe—Ni diffusion layer, In Comparative Example 9 prepared using the plate of Comparative Example 5 having a small Ni layer thickness, the corrosion resistance of the inner surface was x and did not satisfy the standard.

内面のNi層厚さが厚い比較例6を用い作成した比較例10は内面、外面の耐食性の評価とも△か○で基準を満たしたが、内面のめっき厚を厚くした効果がプラスに出ていないので、めっき厚を厚くすることによるコストアップを考えると経済的ではない。   Comparative Example 10 prepared by using Comparative Example 6 having a thick Ni layer on the inner surface satisfied the criteria for both the inner and outer surface corrosion resistance evaluations with Δ or ○, but the effect of increasing the inner plating thickness was positive. Therefore, it is not economical when considering the cost increase by increasing the plating thickness.

実施例3の板を用い作成した比較例11は、外面のNi層厚さが薄く、外面の耐食性が×で基準を満たさなかった。   In Comparative Example 11 prepared using the plate of Example 3, the Ni layer thickness on the outer surface was thin, and the corrosion resistance of the outer surface was x, which did not satisfy the standard.

実施例3の板を用い作成した比較例12は、外面のNi層厚さが厚く、内面、外面の耐食性の評価とも○で基準を満たしたが、外面のめっき厚を厚くした効果がプラスに出ていないので、めっき厚を厚くすることによるコストアップを考えると経済的ではない。   In Comparative Example 12 prepared using the plate of Example 3, the Ni layer thickness of the outer surface was thick and the evaluation of the corrosion resistance of the inner surface and the outer surface satisfied the standard with ○, but the effect of increasing the outer plating thickness was positive It is not economical because it does not come out, considering the cost increase by increasing the plating thickness.

以上,添付図面を参照しながら本発明の好適な実施形態について説明したが,本発明は
かかる例に限定されないことは言うまでもない。特許請求の範囲に記載された範疇内において,各種の変更例または修正例についても当然に本発明の技術的範囲に属するものと了解される。
As mentioned above, although preferred embodiment of this invention was described referring an accompanying drawing, it cannot be overemphasized that this invention is not limited to this example. It should be understood that various changes and modifications within the scope of the claims belong to the technical scope of the present invention.

GDSの測定結果からNi層、Fe−Ni拡散層の厚さを決める基準の模式図である。It is a schematic diagram of the reference | standard which determines the thickness of a Ni layer and a Fe-Ni diffused layer from the measurement result of GDS. 丸型缶のめっき厚測定部位を示した模式図である。It is the schematic diagram which showed the plating thickness measurement site | part of the round can. 角型缶のめっき厚測定部位を示した模式図である。It is the schematic diagram which showed the plating thickness measurement site | part of the square can.

符号の説明Explanation of symbols

ア Fe強度100%の部分
イ Ni層
ウ Fe−Ni拡散層
エ 地鉄層
カ GDS測定部 缶底中心
キ GDS測定部 缶側面中心
ク GDS測定部 缶開口部から5mm
サ GDS測定部 缶底中心
シ GDS測定部 缶側面中心
ス GDS測定部 缶開口部から5mm
A) Fe layer with 100% strength b) Ni layer c) Fe-Ni diffusion layer d) Geotechnical layer c GDS measurement part Can bottom center key GDS measurement part Can side center center GDS measurement part 5mm from the can opening
S GDS measurement unit Can bottom center center GDS measurement unit Can side center center GDS measurement unit 5mm from can opening

Claims (5)

プレス成型により容器内面となる面に厚さ0.5μm以上、4μm以下のFe−Ni拡散層を有し、さらにその上に厚さ0.25μm以上、4μm以下のNi層を有し、容器外面となる面に付着量0.05g/m2以上、1.5g/m2未満のNiを有し、そのNiが内部に拡散しており、表層のNi/(Fe+Ni)質量比が0.1以上、0.9以下であることを特徴とする容器用Niめっき鋼板。 The outer surface of the container has a Fe-Ni diffusion layer with a thickness of 0.5 μm or more and 4 μm or less on the surface that becomes the inner surface of the container by press molding, and further has a Ni layer with a thickness of 0.25 μm or more and 4 μm or less on it. The surface has Ni with an adhesion amount of 0.05 g / m 2 or more and less than 1.5 g / m 2 , the Ni is diffused inside, and the Ni / (Fe + Ni) mass ratio of the surface layer is 0.1. As mentioned above, it is 0.9 or less, Ni-plated steel sheet for containers. 母材を鋼板とし、内面に厚さ0.5μm以上、4μm以下のFe−Ni拡散層を有し、さらにその上に厚さ0.25μm以上、4μm以下のNi層を有し、外面に厚さ0.1μm以上、0.5μm以下のFe−Ni拡散層を有し、さらにその上に厚さ0.5μm以上、5μm以下のNi層を有することを特徴とする容器。   The base material is a steel plate, the inner surface has a Fe—Ni diffusion layer with a thickness of 0.5 μm or more and 4 μm or less, and further has a Ni layer with a thickness of 0.25 μm or more and 4 μm or less on the outer surface. A container having a Fe—Ni diffusion layer having a thickness of 0.1 μm or more and 0.5 μm or less, and further having a Ni layer having a thickness of 0.5 μm or more and 5 μm or less thereon. 請求項1記載の鋼板をNi層、Fe−Ni拡散層を有する面が内面となるようにプレスし、バレルめっきで容器外面に厚さ0.5μm以上、5μm以下のNiめっきを施すことを特徴とする容器の製造方法。   The steel sheet according to claim 1 is pressed so that the surface having the Ni layer and the Fe-Ni diffusion layer becomes the inner surface, and Ni plating with a thickness of 0.5 μm or more and 5 μm or less is performed on the outer surface of the container by barrel plating. A method for producing a container. 請求項1記載の鋼板をNi層、Fe−Ni拡散層を有する面が内面となるようにプレスし、バレルめっきで容器外面に厚さ0.5μm以上、5μm以下のNiめっきを施すことを特徴とする容器。   The steel sheet according to claim 1 is pressed so that the surface having the Ni layer and the Fe-Ni diffusion layer becomes the inner surface, and Ni plating with a thickness of 0.5 μm or more and 5 μm or less is performed on the outer surface of the container by barrel plating. Container. 請求項2または4記載の容器に電解液、電極、セパレーターを少なくとも充填した電池。   A battery in which the container according to claim 2 or 4 is filled with at least an electrolytic solution, an electrode, and a separator.
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JP5083931B2 (en) * 2005-10-26 2012-11-28 東洋鋼鈑株式会社 Battery container manufacturing method, battery container manufactured by the battery container manufacturing method, and battery using the battery container

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WO2017221763A1 (en) * 2016-06-24 2017-12-28 Jfeスチール株式会社 Steel sheet for battery outer cylindrical canister, battery outer cylindrical canister, and battery
JP6260752B1 (en) * 2016-06-24 2018-01-17 Jfeスチール株式会社 Steel plate for battery outer can, battery outer can and battery
KR20200022011A (en) 2017-07-28 2020-03-02 제이에프이 스틸 가부시키가이샤 Steel plate for battery outer can, battery outer can and battery
US11946121B2 (en) 2017-07-28 2024-04-02 Jfe Steel Corporation Steel sheet for battery outer tube cans, battery outer tube can and battery

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