JP4896214B2 - Injection molding equipment - Google Patents

Description

  The present invention relates to an injection molding apparatus. More specifically, the present invention relates to an injection molding apparatus that involves injection of pressurized gas between a synthetic resin in a cavity and a cavity forming surface.

  Conventionally, as disclosed in, for example, Patent Document 1, a technique has been proposed in which a surface-side cavity forming surface for molding the surface side of a molded product is heated before injection of molten synthetic resin to improve transferability. Yes.

JP-A-6-254924

  However, since the molten synthetic resin moves in the cavity while being cooled, it sometimes does not evenly reach the end portion, and especially when the thickness of the molded product is reduced, it melts while flowing. There is a problem that the synthetic resin is solidified, and furthermore, for example, a high frequency induction heating inductor is sandwiched between a fixed mold and a movable mold to oscillate, so that the molding time is also long.

  Accordingly, an object of the present invention is to reduce the molding time by minimizing deformation and uneven transfer of a molded product in view of the above points.

Therefore, the first invention comprises a female mold and a male mold, and a synthetic resin melted after heating the cavity forming surface side of the female mold is formed between the female mold and the male mold. An injection molding apparatus that injects into the cavity, injects pressurized gas into the cavity, and pressurizes the surface of the synthetic resin against the cavity forming surface of the female mold,
A bottom surface of the cavity is formed by a bottom surface forming body and the male mold, and at least an upper surface end portion of the bottom surface forming body enters the cavity among the mating portions of the bottom surface forming body and the male mold. And forming a projecting portion projecting upward in a frame shape along the mating portion and forming a groove between the projecting portion and the male mold,
When the molten synthetic resin is injected into the cavity and the pressurized gas is injected between the back surface of the synthetic resin and the cavity forming surface of the male mold, the synthetic resin is separated from the bottom surface forming body and the Proceed toward the mating part with the male mold,
The synthetic resin at the front end hits the protruding portion and enters the groove, so that the pressurized gas injected between the back surface of the synthetic resin and the cavity forming surface of the male mold is the bottom surface forming body. And the female mold is prevented from flowing out.

According to a second invention, in the first invention, the cavity is composed of a first space extending in a horizontal direction and a cylindrical second space communicating with the first space and extending in a vertical direction. 1 space is formed by the female mold and the male mold, and the second base is formed by the mold base and the male mold as the bottom surface forming body for arranging and fixing the male mold on the upper surface thereof. Forming the second space with the female mold, the male mold, and the mold base,
Projection portions projecting upward so as to enter each other into the cavity are formed in a frame shape along the mating portions at both end portions of the upper surface of the mating portion of the mold base and the male mold. And a groove is formed by both projecting portions.

According to a third invention, in the first invention, the cavity is constituted by a first space extending in a horizontal direction and a cylindrical second space communicating with the first space and extending in a vertical direction. 1 space is formed by the female mold and the male mold, and the second base is formed by the mold base and the male mold as the bottom surface forming body for arranging and fixing the male mold on the upper surface thereof. Forming the second space with the female mold, the male mold, and the mold base,
A projecting portion projecting upward so as to enter the cavity is formed in a frame shape along the mating portion at the upper end portion of the mold base of the mating portion with the male mold. A groove is formed between the male mold.

A fourth invention includes a female mold and a male mold, and a synthetic resin melted after heating the cavity forming surface side of the female mold is formed between the female mold and the male mold. An injection molding apparatus that injects into a cavity, injects pressurized gas into the cavity, and pressurizes the surface of the synthetic resin against the cavity forming surface of the female mold,
In order to form a thin-walled part in the molded product, an upper vertical section in which the upper part enters the cavity is arranged and fixed on the upper surface of the male mold with a trapezoidal shape whose upper base is shorter than the lower base,
Forming a protrusion on the upper surface of the nest so as to enter the cavity and having a hypotenuse substantially perpendicular to the hypotenuse of the nest;
When the molten synthetic resin is injected into the cavity, and the pressurized gas is injected between the back surface of the synthetic resin and the cavity forming surface of the male mold, the pressurized gas passes through the top of the protruding portion. To reach the reservoir formed by the hypotenuse part of the projecting part and the hypotenuse part of the nesting,
The pressurized gas reaching the reservoir is pressurized so as to push up the synthetic resin along the oblique side of the insert, and pressurizes the synthetic resin between the upper surface of the insert and the female mold. It is characterized by.

5th invention was provided with the female metal mold | die and the male metal mold | die, and the synthetic resin fuse | melted after heating the cavity formation surface side of the said female metal mold was formed between the said female metal mold | die and a male metal mold | die. An injection molding apparatus that injects into a cavity, injects pressurized gas into the cavity, and pressurizes the surface of the synthetic resin against the cavity forming surface of the female mold,
In order to form a thin-walled portion in the molded product, a thin-wall forming portion having a trapezoidal shape in which the upper longitudinal section of the upper portion entering the cavity is shorter than the lower bottom is formed on the upper surface of the male mold,
Forming a protrusion on the upper surface of the male mold so as to enter the cavity and having a hypotenuse that is substantially orthogonal to the hypotenuse of the thin-wall forming unit ;
When the molten synthetic resin is injected into the cavity and the pressurized gas is injected between the back surface of the synthetic resin and the cavity forming surface of the male mold, the pressurized gas exceeds the top of the protruding portion. Reach the reservoir formed by the hypotenuse part of the lever projecting part and the hypotenuse part of the thin-wall forming part,
The pressurized gas that has reached the reservoir is pressurized so as to push up the synthetic resin along the hypotenuse of the thin-walled portion, and the composite between the upper surface of the thin-walled portion and the female mold It is characterized by pressurizing the resin.

    A sixth invention is characterized in that, in the fourth or fifth invention, tapered portions are respectively formed on the tops of the projecting portions.

7th invention was provided with the female metal mold | die and the male metal mold | die, and the synthetic resin fuse | melted after heating the cavity formation surface side of the said female metal mold was formed between the said female metal mold | die and a male metal mold | die. An injection molding apparatus that injects into a cavity, injects pressurized gas into the cavity, and pressurizes the surface of the synthetic resin against the cavity forming surface of the female mold,
In order to form a thin-walled part in the molded product, an upper vertical section in which the upper part enters the cavity is arranged and fixed on the upper surface of the male mold with a trapezoidal shape whose upper base is shorter than the lower base,
Forming first protrusions that enter the cavity on the upper surface of the male mold located near the nest;
Forming a second protrusion that has a hypotenuse substantially perpendicular to the hypotenuse of the first protrusion on the upper surface of the male mold and enters the cavity;
When the molten synthetic resin is injected into the cavity and the pressurized gas is injected between the back surface of the synthetic resin and the cavity forming surface of the male mold, the pressurized gas is supplied to the second projecting portion and the second protruding portion. It reaches over to the hypotenuse of this first protrusion over one protrusion,
Pressurizing the pressurized gas so as to push up the back surface of the synthetic resin in a direction perpendicular to the oblique side of the first protrusion and a direction perpendicular to the oblique side of the second protrusion; The synthetic resin between the female molds is pressurized.

An eighth invention includes a female mold and a male mold, and a synthetic resin melted after heating the cavity forming surface side of the female mold is formed between the female mold and the male mold. An injection molding apparatus that injects into a cavity, injects pressurized gas into the cavity, and pressurizes the surface of the synthetic resin against the cavity forming surface of the female mold,
In order to form an opening in the molded product, a nest that enters the cavity and the top of which abuts on the female mold is disposed and fixed on the upper surface of the male mold,
Forming a groove between the protrusion and the protrusion entering the cavity on the outer periphery of the upper surface of the nest;
When the molten synthetic resin is injected into the cavity and the pressurized gas is injected between the back surface of the synthetic resin and the cavity forming surface of the male mold, the synthetic resin is compressed by the pressurization of the pressurized gas. The contact with the projecting portion prevents the female mold from being wrapped around .

A ninth invention includes a female mold and a male mold, and a synthetic resin melted after heating the cavity forming surface side of the female mold is formed between the female mold and the male mold. An injection molding apparatus that injects into a cavity, injects pressurized gas into the cavity, and pressurizes the surface of the synthetic resin against the cavity forming surface of the female mold,
In order to form an opening in the molded product, a nest that enters the cavity and the top of which abuts on the female mold is disposed and fixed on the upper surface of the male mold,
Forming a first groove between the first protrusion and the first protrusion entering the cavity on the outer periphery of the upper surface of the nest ;
Forming a second protrusion that enters the cavity so as to surround the first protrusion from the outside on the upper surface of the male mold;
Forming a second groove between the second protrusion and the first protrusion;
When the molten synthetic resin is injected into the cavity and the pressurized gas is injected between the back surface of the synthetic resin and the cavity forming surface of the male mold, the synthetic resin is compressed by the pressurization of the pressurized gas. Goes over the second protrusion into the second groove, goes further and goes over the first protrusion into the first groove,
By causing the synthetic resin to enter the first groove and the second groove, the pressurized gas is caused to flow through portions other than the first groove and the second groove to increase the volume of the pressurized gas in the cavity. Thus, the density of the synthetic resin around the nest is increased and hardened, and the pressurized gas is prevented from competing along the side of the nest .

A tenth invention includes a female mold and a male mold, and a synthetic resin melted after heating the cavity forming surface side of the female mold is formed between the female mold and the male mold. An injection molding apparatus that injects into a cavity, injects pressurized gas into the cavity, and pressurizes the surface of the synthetic resin against the cavity forming surface of the female mold,
A nesting is arranged and fixed on the upper surface of the male mold,
Protruding a protrusion that enters the cavity into the outer peripheral portion of the upper surface of the nest and forming a groove between the protrusion and the side surface forming the cavity of the female mold,
When the molten synthetic resin is injected into the cavity and the pressurized gas is injected between the back surface of the synthetic resin and the insert, the synthetic resin enters the groove beyond the protruding portion. The pressurizing gas is not discharged from the gap between the female mold and the male mold by the synthetic resin that has entered the interior .

An eleventh invention includes a female mold and a male mold, and a synthetic resin melted after heating the cavity forming surface side of the female mold is formed between the female mold and the male mold. An injection molding apparatus that injects into a cavity, injects pressurized gas into the cavity, and pressurizes the surface of the synthetic resin against the cavity forming surface of the female mold,
The nest is fitted and fixed in the recess formed on the upper surface of the male mold ,
A first projecting portion that enters the cavity is protruded from the outer peripheral portion of the upper surface of the nest, and a second projecting portion that enters the cavity is formed at the periphery of the upper surface opening of the male mold that forms the recess. Protruding higher than the part,
Forming a groove between the second protrusion and the first protrusion;
When the molten synthetic resin is injected into the cavity, it enters the groove, and then when the pressurized gas is supplied into the cavity, a pressurized gas layer is formed between the synthetic resin and the insert in the cavity. The pressurized gas reaches the upper part of the first protrusion of the nest, but the pressurized gas forms the cavity of the female mold on the surface of the synthetic resin without exceeding the second protrusion. It is characterized by holding pressure by pressing against a surface .

  According to the present invention, it is possible to minimize deformation and transfer unevenness of a molded product, and to shorten the molding time.

It is a vertical front view of an injection molding device. It is a top view of a male metal mold part. It is AA sectional drawing of FIG. It is AA sectional drawing of the state of having injected the synthetic resin. It is AA sectional drawing of FIG. 2 of a pressure holding state. It is a longitudinal cross-sectional view of the outer peripheral part bottom face of a cavity. It is a principal part longitudinal cross-sectional view of a female metal mold | die part, a 1st nest | insert, and a male metal mold | die part. It is a figure for demonstrating shaping | molding operation | movement, Comprising: It is a principal part expanded longitudinal cross-sectional view of a female metal mold | die part, a 1st nest | insert, and a male metal mold | die part. It is a principal part longitudinal cross-sectional view of a female metal mold | die part, a 2nd nest | insert, and a male metal mold | die part. It is a longitudinal cross-sectional view of the outer peripheral part bottom face of a cavity. It is a longitudinal cross-sectional view of the outer peripheral part bottom face of a cavity. It is a longitudinal cross-sectional view of the outer peripheral part bottom face of a cavity. It is a principal part longitudinal cross-sectional view of the thin part of a female metal mold | die part and a male metal mold | die part. It is a figure for demonstrating shaping | molding operation | movement, Comprising: It is a principal part expansion longitudinal cross-sectional view of the thin part of a female metal mold | die part and a male metal mold | die part. It is a principal part longitudinal cross-sectional view of a female metal mold | die part, a 1st nest | insert, and a male metal mold | die part. It is a principal part expanded vertical sectional view of a female metal mold | die part, a 2nd nest | insert, and a male metal mold | die part. It is a principal part expanded vertical sectional view of a female metal mold | die part, a 2nd nest | insert, and a male metal mold | die part. It is a principal part expanded vertical sectional view of a female metal mold | die part, a 2nd nest | insert, and a male metal mold | die part. It is a top view of a nesting. FIG. 20 is a cross-sectional view taken along the line BB in FIG. 19 in a state where a synthetic resin is injected. It is BB sectional drawing of the state of FIG. 19 in the state which inject | poured pressurized gas. FIG. 20 is a cross-sectional view taken along the line BB in FIG. 19 in a pressure holding state. It is a top view of a nesting. It is CC sectional drawing of FIG. 23 of the state which injected the synthetic resin. It is CC sectional drawing of the state of FIG. 23 of the state which inject | poured pressurized gas. It is CC sectional drawing of FIG. 23 of a pressure holding state. It is the elements on larger scale of FIG. It is a longitudinal cross-sectional view of a molded article.

  Embodiments of the present invention will be described below with reference to the drawings. First, the overall configuration of the injection molding apparatus will be described with reference to FIG. Reference numeral 1 denotes a fixed-side assembly attached to a fixed platen (not shown) with bolts. The fixed-side assembly 1 includes a fixed-side first base plate 2 and a fixed-side first base plate 2 fixed to the fixed-side first base plate 2 with bolts. 2 base plate 3, fixed side third base plate 4 fixed to the fixed side second base plate 3 by bolts, and bolts attached to the fixed side third base plate 4 by being disposed in the recesses of the fixed side third base plate 4. A female mold part 6 fixed by the above, a locate ring 7 provided near the fixed platen of the fixed first base plate 2 and positioning the fixed first base plate 2 with respect to the fixed platen; It consists of a sprue bush 8 or the like disposed adjacently.

  A sprue 9 is formed at the center of the sprue bushing 8 for passing a molten synthetic resin injected from an injection nozzle (not shown). A runner 10 is formed at the center of the lower end of the sprue bushing 8. A plurality of gates 11 are formed. Reference numeral 12 denotes a heat medium passage formed along the cavity S in a portion close to the cavity S of the female mold portion 6. In the heat medium passage 12, hot steam as a heating medium or cooling as a cooling medium is provided. Water is flowed to heat or cool the cavity forming surface side of the female mold part 6.

  On the other hand, 20 is a movable side assembly attached to a movable platen (not shown) with a bolt. The movable side assembly 20 is a movable side first base plate 21 and a movable side fixed to the movable side first base plate 21 with bolts. A side second base plate 22 (ejector plate), a movable side third base plate 23 fixed to the movable side first base plate 21 by bolts so as to surround the movable side second base plate 22, and the movable side third base plate 23 A movable-side fourth base plate 24 fixed to the movable-side fourth base plate 24 by a bolt, a mold base 26 fitted into the concave portion of the movable-side fourth base plate 24 and fixed to the fourth plate 24, and the mold base 26 The male mold part 27 having a substantially rectangular parallelepiped shape that fits into the recess and is fixed to the mold base 26, etc. Made.

  Then, a guide bar (not shown) standing on the movable third base plate 23 is inserted into a guide hole provided in the fixed third base plate 4, and the guide bar is guided into the guide hole. Thus, the movable side assembly 20 can be moved up and down.

  Next, in FIG. 2 which is a plan view of the male mold part 27 having a quadrangular shape in plan view and FIG. 3 which is a cross-sectional view taken along the line AA in FIG. A cavity S formed in a vertical direction from the outer periphery of the space, for example, a rectangular tube-shaped space, has an upper lid (a rectangular horizontal plane and four vertical planes hanging from each side of the horizontal plane) open on the upper surface. A molded product having a shape as shown in FIG. 1 is formed. On the back surface side of the molded product, a thin-walled portion U having a predetermined width and a rectangular frame shape (band shape) is formed. The four sides of the thin portion U may not all have the same thickness or the same thickness.

  28A and 28B are gas injection passages for supplying pressurized gas (for example, nitrogen gas or air) from a pressurized gas source (not shown) into the cavity S through a supply valve. 29A and 29B are In the gas discharge path, the pressurized gas in the cavity S is discharged to the outside of the injection molding apparatus via the discharge valve.

  As shown in FIG. 6, the mating part of the mold base 26 and the male mold part 27 is located at an intermediate position of the bottom surface of the outer periphery of the cavity S forming the vertical surface of the molded product. The bottom surface of the outer peripheral part is formed by the mold base 26 and the male mold part 27. Projection portions 30 and 31 projecting upward at the same height level so as to enter the cavity S are mutually square at the top end portions of the mating portion of the mold base 26 and the male mold portion 27. Formed in a frame shape (band shape), the outer part of the upper part of the projecting part 31 is partly cut off and when the projecting parts 30 and 31 are brought into contact with each other, the lower part comes into contact with no gap, but a groove 34 is formed in the upper part.

  That is, the projecting portion 30 of the mold base 26 is inclined downwardly as it goes to the outside after rising each side surface forming a recess for fitting the male mold portion 27 of the mold base 26. For example, the vertical cross section having an angle of, for example, about 20 to 45 degrees is formed in a substantially right triangle. The protruding portion 31 of the male mold portion 27 rises from the side surface of the male mold portion 27 that contacts the side surface of the mold base 26 forming the recess to the same level as the protruding portion 30. 31. A part of the outer part of the upper part is cut away, and then inclined downward as it goes inward, so that the vertical cross section having a vertical angle of about 20 to 45 degrees, for example, forms a substantially right triangle. When the two are abutted, a groove 34 having a width (for example, a width of 0.5 mm or less) is formed in the upper portion so that the pressurized gas G does not enter.

  Reference numeral 32 denotes a recess formed on the upper surface of the male mold part 27 in order to form a rib projecting downward on the bottom surface of the molded product, and 33 denotes a hollow cylindrical portion projecting downward on the bottom surface of the molded product. Therefore, it is a recess formed on the upper surface of the male mold part 27.

  Next, in FIG. 7, reference numeral 35 denotes a male mold part 27 which is fixed to the male mold part 27 by fitting it into a concave part having a continuous outer shape having a predetermined width on the upper surface of the male mold part 27. The first nest 35 is a thin-walled formed body. The first nest 35 has an isosceles trapezoidal shape in which the upper part of the first nest 35 enters the cavity S and the upper vertical section is shorter than the lower bottom. 35, the interval between the top flat surface 42 formed over the entire circumference of the upper portion 35 and the female mold portion 6 is shorter than the other portions, and as described above, a continuous outer shape having a predetermined width on the molded product is a rectangular frame. It is comprised so that a thin-shaped part (band | belt-shaped) thin part U can be formed.

  Further, projecting portions 36 and 37 that enter the cavity S are projected on the outer peripheral portion and the inner peripheral portion of the upper surface of the first nesting 35, and the projecting portions 36 and 37 are formed in a rectangular frame shape (band shape) in plan view. The outer side surface and the inner side surface of the first nest 35 are raised lower than the top plane 42 and then inclined to the inner side so that the vertical cross section having a vertical angle of, for example, about 20 to 45 degrees has a substantially right triangle. And tapered portions 38 and 39 are formed on the top thereof. That is, the height level of the intersection of the oblique side forming the protrusions 36 and 37 and the oblique side of the first nest 35 having the isosceles trapezoidal cross section is the same level as the bottom surface forming the cavity S. The angle formed by the two hypotenuses is approximately 90 degrees, which is almost a right angle, and tapered portions 38 and 39 having good thermal conductivity are formed at the tops of the protrusions 36 and 37.

  Next, in FIG. 9, reference numeral 40 denotes a second insert which is a substantially rectangular parallelepiped opening forming body which is fitted in the concave portion on the upper surface of the male mold portion 27 and is fixed to the male mold portion 27. The upper end is in contact with the female mold part 6 in a state where the mold is clamped for forming a through hole. That is, the second nesting 40 has a fixed portion 40A having a large plane area that fits into a recess in the upper surface of the male mold portion 27, and the fixed portion 40A is provided on the upper portion through a step to form a molded product. A through hole forming portion 40B having a small plane area for forming a through hole and having an upper surface abutting against the female mold portion 6, and an outer peripheral end of the upper surface of the second insert 40, that is, the upper surface of the through hole forming portion 40B Each outer surface of the second nest 40 rises at the outer peripheral end of the first protrusion 40 and protrudes a protrusion 41 having a short width that enters the cavity S.

  In addition, in a state where the second insert 40 is fitted in the recess on the upper surface of the male mold part 27, the protrusion 41 is formed from the outside so as to form a groove 53 with a slight gap from the protrusion 41. The projecting portion 44 is erected on the upper surface of the male mold portion 27 so as to surround it. In this case, the protrusion 41 of the second insert 40 and the protrusion 44 of the male mold part 27 are at the same height level, and the width of the opening formed between them is such that the pressurized gas G does not enter. The depth of the groove 54 having a width (for example, a width of 0.5 mm or less) is formed slightly shallower than the depth of the cavity S. And the protrusion part 41 of the said 2nd nest | insert 40 and the protrusion part 44 of the male metal mold | die part 27 are formed in the frame shape (strip | belt shape) of a square view planar view.

  In FIGS. 1 and 3, reference numeral 48 denotes a plurality of outflow / inlet passages that communicate the gap between the first insert 35 and the male mold part 27 and the compression tank 47, and 49 denotes the second insert 40 and the male mold. The compression tank 47 is connected to the outside of the injection molding apparatus via a discharge path 50 in which a discharge valve is provided. The outflow / inflow path 49 communicates the clearance with the portion 27 and the compression tank 47.

  With the above configuration, at the time of injection molding, first, hot steam, which is a heat medium, is supplied into the heat medium passage 12 of the female mold part 6 to heat the cavity forming surface side of the female mold part 6 and this cavity. The temperature rise is started so as to reach a predetermined temperature within the range of 80 to 200 ° C. according to the type of synthetic resin injected into S, and the fixed side assembly 1 and the movable side assembly 20 are closed ( (See FIG. 3). In this way, the mold closing is not limited to when the temperature rise is started, but the mold may be closed simultaneously with the start of the temperature rise, or the temperature rise may be started after the mold is closed.

  When the cavity forming surface side of the female mold part 6 reaches the above-mentioned predetermined temperature, the supply of steam is stopped and the temperature rise is stopped, the injection nozzle is passed through the sprue bush 8, and the molten synthetic resin J is passed through the sprue 9. Then, it is injected from the gate 11 into the cavity S between the male mold part 27 and the female mold part 6. In this case, molten synthetic resin J having a volume of 80 to 98 volume%, for example, about 90 volume% of the space volume of cavity S is injected (see FIG. 4).

  When the injection of the molten synthetic resin J of about 90% by volume is finished, the pressurized gas G of about 10% by volume of the space volume of the cavity S is supplied from the pressurized gas source to the supply valves and gas injection paths 28A, 28B. Through the cavity S. This pressurized gas G is injected between the molten synthetic resin J back surface and the cavity forming surface of the male mold part 27, and the surface of the molten synthetic resin J is thereby transferred to the cavity forming surface of the female mold part 6. Press and hold the pressure (see FIG. 5). This suppresses the occurrence of sink marks on the surface of the molded product, improves the transferability, and eliminates the problem of poor appearance as much as possible.

  Then, during the injection of the pressurized gas G, that is, immediately before or immediately after the injection, or simultaneously with the injection, the supply of the cooling water into the heat medium passage 12 of the female mold part 6 is started. The cavity forming surface side of the female mold part 6 is cured. Then, while the pressure of the pressurized gas G is maintained, the surface of the synthetic resin J is cooled, and when the synthetic resin J is cured to a certain extent, for example, in a shape, the injection is stopped, and the injection in the cavity S is stopped. The pressurized gas G is discharged out of the injection molding apparatus. When the discharge of the pressurized gas to the outside of the injection molding apparatus is finished, cold air is injected between the back surface of the synthetic resin and the cavity forming surface of the male mold part 27 via the gas injection paths 28A and 28B instead. That is, the synthetic resin back surface (on the cavity forming surface side of the male mold portion 27) is slightly delayed from the cooling of the synthetic resin surface (on the cavity forming surface side of the female mold portion 6) and at a temperature equal to or slightly lower than the cooling temperature. ).

  Accordingly, when the back surface of the synthetic resin is not cooled, the molded product may be warped due to a difference in shrinkage due to a temperature difference between the front surface side and the back surface side. The problem of product warpage can be solved. Furthermore, the reason why the back surface temperature of the synthetic resin J is cooled slightly lower than the surface temperature is to prevent the deformation by the ejector pin at the time of releasing the molded product, and the cooling to the same temperature is the deformation by the ejector pin. This is to reduce the molding time if there is no problem.

  Then, when the synthetic resin has solidified enough to be taken out from the cavity S, the injection of cold air into the cavity S and the supply of cooling water into the heat medium passage 12 of the female mold part 6 are stopped, and then the mold is opened. Then, the molded product by the ejector pin is released, and as described above, the next molded product is prepared again.

  It is to be noted that the surface of the molten synthetic resin J injected between the melted synthetic resin J and the male mold part 27 and the cavity forming surface is pressed against the cavity forming surface of the female mold part 6 and maintained. When pressing, it is necessary to spread the molten synthetic resin J to every corner in the cavity S and to spread the molten synthetic resin J so that the density of the molten synthetic resin J is uniform everywhere to improve transferability. A specific embodiment for that purpose will be described below.

  First, the molding operation on the bottom surface of the outer peripheral portion of the cavity S, where the molten synthetic resin J is difficult to reach at the same density, will be described with reference to FIG. That is, the bottom surface of the outer periphery of the cavity S is formed by the mold base 26 and the male mold part 27, and the mating part of the mold base 26 and the male mold part 27 forms a vertical surface of the molded product. Since it is located at an intermediate position on the bottom surface of the outer peripheral portion of the cavity S, when a certain amount of pressurized gas G is injected into the cavity S through the gas injection paths 28A and 28B, the state shown in FIG. As shown in the figure, when further injected, the molten synthetic resin J further proceeds toward the end portion of the cavity S toward the mating portion of the mold base 26 and the male mold portion 27.

  In this case, the surface of the molten synthetic resin J is hardened with movement, but the synthetic resin J at the tip hits the protrusions 30 and 31 of the mold base 26 and the male mold part 27 ((B) of FIG. 6). The synthetic resin J enters a part of the groove 34 having a width that prevents the pressurized gas G from entering (for example, a width of 0.5 mm or less), and the hard surface of the synthetic resin J is torn and soft. Appears outside. Eventually, the molten synthetic resin J reaches the joint portion of the mold base 26 and the male mold portion 27 which are the end portions of the cavity S. That is, since the soft molten synthetic resin J that has appeared outside enters the entire groove 34, the pressurized gas circulates into the female mold part 6 or is injected from the gap between the female mold part 6 and the mold base 26. Leakage to the outside of the molding apparatus can be prevented, and the surface of the synthetic resin can be pressed against the cavity forming surface of the female mold part 6 with a pressurized gas to sufficiently hold the pressure (see FIG. 6C).

  In addition, although the said rib 34 will form a thin rib in a molded product, since this rib does not protrude outward from the molded product external shape, there is no problem in terms of function and appearance as a molded product.

  Next, the molding operation in the vicinity of the first insert 35, which is a place where the molten synthetic resin J is difficult to reach at the same density, will be described with reference to FIGS. First, when the pressurized gas G is injected into the cavity S through the gas injection paths 28A and 28B so as to press and hold the surface of the molten synthetic resin J against the cavity forming surface of the female mold part 6, As shown in FIG. 8A, the pressurized gas G reaches the side surfaces of the projecting portions 36 and 37 of the first nest 35.

  Further, when the pressurized gas G is injected, it reaches the tapered portions 38 and 39 of the projecting portions 36 and 37 (see FIG. 8B) and eventually exceeds the tapered portions 38 and 39 (see FIG. 8 (see (C)), and reaches the lower root of the inclined portion of the projecting portions 36 and 37 and partially reaches the oblique side portion of the first insert 35 (see (E) in FIG. 8). A portion that does not reach the oblique side of the nesting 35 also occurs (see FIG. 8D). In this case, heat is stored in the tapered portions 38 and 39 by the heat of the molten synthetic resin J.

  Finally, the synthetic resin J becomes soft due to the heat-stored tapered portions 38 and 39, and the pressurized gas G passes over the projecting portions 36 and 37 and the oblique sides of the projecting portions 36 and 37 and the first insert 35 By moving along the reservoir formed by the oblique side, the pressurized gas G reaches the entire reservoir (see FIG. 8F). Accordingly, the pressurized gas G reaching the reservoir portion has an oblique angle between the oblique side portions of the projecting portions 36 and 37 and the oblique side portion of the first nest 35, so that the pressure gas G reaches the oblique side portion of the first nest 35. The synthetic resin J is pressurized so as to push up, and the synthetic resin J is sufficiently distributed to the short (narrow) portion between the top flat surface 42 of the first insert 35 and the female mold portion 6 with the same density. Pressure can be applied (in FIG. 7, the pressing direction is indicated by an arrow), and even when the thin portion U is formed on the molded product, uneven transfer and deformation can be prevented.

  In this case, in the portion where the synthetic resin J can be pressurized with the pressurized gas G on the cavity forming side of the female mold portion 6, the male mold portion 27 and the first nesting are made so as not to pressurize more than necessary. The pressurized gas G in the cavity S is collected in the compression tank 47 through a slight gap with respect to 35 and the outflow / inflow path 48. On the other hand, the pressurized gas collected in the compression tank 47 is supplied into the cavity S through the gap and the inflow / outflow path 48 so as to reach even the portion where the pressure is not sufficiently pressurized. This prevents the pressurized gas from competing along the hypotenuse part of the first insert 35, resulting in a uniform density over the entire circumference of the thin-walled portion U of the molded product, so that the molded product is shaped as the mold. It can be molded.

  Next, a pressurized gas is injected into the cavity S through the gas injection paths 28A and 28B so as to press and hold the surface of the synthetic resin J against the cavity forming surface of the female mold part 6 to form a molded product. Even when the through hole is formed, it can be dealt with with certainty. This will be described with reference to FIG.

  That is, as shown in FIG. 9, the molten synthetic resin J injected into the cavity S exceeds the protruding portion 44 on the upper surface of the male mold portion 27 by pressurization of the pressurized gas, and the protruding portion 41 and the protruding portion 44. And the groove 54 formed by the through hole forming portion 40B and the protruding portion 41 of the second nest 40 are further advanced.

  In this case, the male mold part 27 and the second nesting are provided in a portion where the synthetic resin J can be pressurized with the pressurized gas G on the cavity forming side of the female mold part 6 so as not to pressurize more than necessary. The pressurized gas G in the cavity S is collected in the compression tank 47 through a slight gap with respect to 40 and the outflow / inflow passage 49. On the other hand, the pressurized gas collected in the compression tank 47 is supplied into the cavity S through the gap and the inflow / outflow path 48 so as to reach even the portion where the pressure is not sufficiently pressurized.

  Thus, the flow of the pressurized gas G is temporarily stopped by the action of the compression tank 47 and the synthetic resin entering the grooves 53 and 54, and the pressurized gas G is allowed to flow widely to other parts. By increasing the volume of the pressurized gas G in the cavity S, the pressure can be maintained, and the density of the synthetic resin around the through hole (opening) of the molded product can be increased. The periphery of the through hole (opening) is pressed to increase the pressure, and the temperature of the synthetic resin is lowered by the male mold part 27 whose temperature has been decreased. Therefore, it is possible to prevent the synthetic resin from being cured and the pressurized gas G from competing along the side surface of the through hole forming portion 40B of the second insert 40 and wrapping around the female mold portion 6.

  As described above with reference to FIG. 6, the bottom surface of the outer periphery of the cavity S is formed by the mold base 26 and the male mold part 27, and the mating part of the mold base 26 and the male mold part 27 is mutually connected. When projecting portions 30 and 31 projecting upward in the cavity S are formed, part of the outer portion of the upper portion of the projecting portion 31 is cut away and the projecting portions 30 and 31 are brought into contact with each other without any gap, Although the groove 34 is configured to be formed, the present invention is not limited to this, and another embodiment having a structure as shown in FIGS. 10 to 12 may be used.

  That is, as shown in FIG. 10, on the upper surface of the mold base 26 close to the male mold portion 27, the vertical section protruding upward in the cavity S is, for example, about 20 to 45 degrees, and the vertical section is generally a right triangle. 30A is formed, that is, each side surface of the mold base 26 that is in contact with each side surface of the male mold portion 27 is raised, and then inclined downward toward the outside so that the vertical cross section has a substantially right triangle. A protruding portion 30A is formed on the outer surface of the male mold portion 27 from the same level as the bottom surface of the cavity S (a stepped portion 27A is formed), and a cavity is formed between the protruding portion 30A and the cavity 30A. A groove 34A having a width (for example, a width of 0.5 mm or less) that does not allow the pressurized gas G forming a part of S to enter is formed. The protrusions 30A and 31A are formed in a rectangular frame shape (band shape) in plan view.

  Accordingly, since the molten synthetic resin J enters the groove 34A, the pressurized gas can be prevented from entering the female mold part 6 and can be prevented from flowing out from the gap between the mold base 26 and the female mold part 6. In addition, the surface of the synthetic resin can be pressed against the cavity forming surface of the female mold portion 6 with a pressurized gas to sufficiently hold the pressure, and the molten synthetic resin J can be cured within the pressurized time.

  Further, as shown in FIG. 11, a protruding portion 30 </ b> B having a vertical cross section protruding upward in the cavity S is formed near the male mold portion 27 of the mold base 26, that is, the male mold portion 27. Each side surface of the mold base 26 in contact with each side surface is raised to form a protruding portion 30B having a rectangular longitudinal cross section, and the outer portion of the male mold portion 27 is integrated from the same height level as the bottom surface of the cavity S. It has a width (for example, a width of 0.5 mm or less) such that the pressurized gas G forming a part of the cavity S does not enter between the protruding portion 30B by cutting away (forming the stepped portion 27A). A groove 34B is formed. The protrusion 30B is formed in a rectangular frame shape (strip shape) in plan view.

  Accordingly, since the molten synthetic resin J enters the groove 34B, the pressurized gas can be prevented from entering the female mold part 6 and can be prevented from flowing out from the gap between the mold base 26 and the female mold part 6. In addition, the surface of the synthetic resin J can be pressed against the cavity forming surface of the female mold portion 6 with a pressurized gas to sufficiently hold the pressure, and the molten synthetic resin J can be cured within the pressurized time.

  Further, as shown in FIG. 12, a vertical section projecting upward in the cavity S has a substantially rectangular shape near the male mold part 27 of the mold base 26, and rounds corners far from the male mold part 27. 30C is formed, that is, each side surface of the mold base 26 that is in contact with each side surface of the male mold portion 27 is raised to form the projection portion 30C, and the same level as the bottom surface of the cavity S. A part of the outer portion of the male mold part 27 is cut away (a stepped part 27A is formed) so that the pressurized gas G forming part of the cavity S does not enter between the protruding part 30C ( For example, a groove 34C having a width of 0.5 mm or less is formed. The protrusion 30C is formed in a rectangular frame shape (strip shape) in plan view.

  Accordingly, since the molten synthetic resin J enters the groove 34C, the pressurized gas can be prevented from entering the female mold part 6 and can be prevented from flowing out from the gap between the mold base 26 and the female mold part 6. In addition, the surface of the synthetic resin J can be pressed against the cavity forming surface of the female mold portion 6 with a pressurized gas to sufficiently hold the pressure, and the molten synthetic resin J can be cured within the pressurized time.

  In the case of a molded product SJ as shown in FIG. 28, that is, a horizontal plane X and a continuous vertical plane Z1 communicating in the vertical direction from the outer periphery of the horizontal plane X are provided. In the molded product SJ having a continuous cylindrical or rectangular tube-shaped vertical surface Z2 communicating in the vertical direction, or a molded product having the horizontal plane X and the vertical plane Z2 without the vertical plane Z1 is molded. Also in this case, the technical idea as shown in FIG. 6 or FIGS. 10 to 12 can be naturally applied. That is, it is not limited to a cavity formed of a space extending in the horizontal direction and a cylindrical space extending in the vertical direction communicating with the outer periphery of the space, but a cylindrical shape extending in the horizontal direction and the vertical direction communicating with the space. The above-mentioned technical idea is also applied to a cavity having a cylindrical space extending in the vertical direction that communicates at an intermediate position that does not reach the outer periphery of the space extending in the horizontal direction. Can do.

  Further, when forming the thin wall portion U in the molded product, as shown in FIGS. 7 and 8, the first insert 35 is fitted into a recess formed on the upper surface of the male mold portion 27, and this male mold portion is formed. However, the present invention is not limited to this, and may be configured as an integral structure as shown in FIG. 13 without being divided in this way. Alternatively, the thin-wall forming portion 35A may be formed.

  Hereinafter, an embodiment in which the thin-wall forming part 35A is formed in the male mold part 27 will be described with reference to FIGS. First, 35A is a thin-walled portion formed continuously on the upper surface of the male mold portion 27. The vertical cross section of the thin-walled portion 35A has an isosceles trapezoidal shape whose upper base is shorter than the lower base. The interval between the top flat surface 42A formed over the entire circumference of the upper portion of the forming portion 35A and the female mold portion 6 is shorter than other portions, and the thin portion U can be formed in the molded product.

  Further, projecting portions 36A and 37A that enter the cavity S are projected on the outer peripheral portion and the inner peripheral portion of the thin-wall forming portion 35A, and the projecting portions 36A and 37A are formed in a rectangular frame shape (band shape) in plan view. Starting from the top plane 42A, it is inclined downward as it goes inward from each other to form a vertical cross section having a vertical angle of, for example, about 20 to 45 degrees so as to form a right-angled triangle, and the top 38A has a tapered portion 38A. , 39A. That is, the height level of the intersection of the oblique sides forming the protrusions 36A and 37A and the oblique sides of the thin wall forming portion 35A having the isosceles trapezoidal cross section is the same level as the bottom surface forming the cavity S. The angle formed by the two hypotenuses is approximately 90 degrees and is substantially a right angle, and the tops 38A and 39A having good thermal conductivity are formed at the tops of the protrusions 36A and 37A.

Then, when the pressurized gas G is injected into the cavity S through the gas injection paths 28A and 28B so as to press and hold the surface of the molten synthetic resin J against the cavity forming surface of the female mold part 6, As shown in FIG. 14A, the pressurized gas G reaches the side surfaces of the protrusions 36A and 37A .

  Further, when the pressurized gas G is injected, it reaches the tapered portions 38A and 39A of the projecting portions 36A and 37A (see FIG. 14B), and eventually exceeds the tapered details 38A and 39A (see FIG. 14 (C)), and reaches the lower roots of the inclined portions of the projecting portions 36A and 37A and partially reaches the oblique side of the thin-wall forming portion 35A (see (E) of FIG. 14). A part that does not reach the oblique side of the part 35A also occurs (see FIG. 14D). In this case, heat is stored in the tapered portions 38A and 39A by the heat of the molten synthetic resin J.

  Finally, the synthetic resin J is softened by the heat-stored tapered portions 38A and 39A, so that the pressurized gas G passes over the projecting portions 36A and 37A and the pressurized gas G passes through the oblique sides of the projecting portions 36A and 37A. By moving along the reservoir formed by the oblique side portion of the thin-wall forming portion 35A, the pressurized gas G reaches the entire reservoir (see FIG. 14F).

  Therefore, the pressurized gas G reaching the reservoir portion has an oblique angle between the oblique side portions of the projecting portions 36A and 37A and the oblique side portion of the thin-wall forming portion 35A, so that the pressure gas G reaches the oblique side portion of the thin-wall forming portion 35A. The molten synthetic resin J is pressurized so as to push up, and it is sufficient that the molten synthetic resin J is spread over the short (narrow) portion between the top flat surface 42A of the thin-wall forming portion 35A and the female mold portion 6. (In FIG. 13, the pressing direction is indicated by an arrow), and even when a thin continuous portion U having a predetermined width and having a predetermined width is formed on the back side of the molded product, a transfer unevenness is formed. And deformation can be prevented. The four sides of the thin portion U may not all have the same thickness or the same thickness.

  Further, when forming the thin wall portion U in the molded product, as shown in FIGS. 7 and 8, the first insert 35 is fitted into a recess formed on the upper surface of the male mold portion 27, and this male mold portion is formed. As shown in FIG. 15, the first insert 35B is fitted into a recess formed on the upper surface of the male mold part 27 and fixed to the male mold part 27. This may be done as described below.

  That is, in FIG. 15, the reference numeral 35B denotes a first part that is fixed to the male mold part 27 by fitting it into a rectangular frame-shaped (strip-shaped) recess having a predetermined width on the upper surface of the male mold part 27. The first nesting 35B has an isosceles trapezoidal shape in which the upper vertical section is shorter than the lower bottom, and a top plane 42B formed over the entire circumference of the upper portion of the first nesting 35B. The interval with the female mold part 6 is shorter than the other parts, and the continuous outer shape having a predetermined width is formed on the back side of the molded product so that a rectangular frame-shaped (band-shaped) thin-walled part U can be formed. The four sides of the thin portion U may not all have the same thickness or the same thickness.

  Further, the lower end height level of the hypotenuse of the first nest 35B having an isosceles trapezoidal shape is higher than the height level of the bottom surface of the cavity S. In the upper part of the inner male mold part 27, the vertical cross-section entering the cavity S has a trapezoidal shape whose upper base is shorter than the lower base (if the hypotenuse is extended, the apex angle is about 20 to 45 degrees, for example) The protrusions 55 and 56 have a width (for example, a width of 0.5 mm or less) that prevents the pressurized gas G from entering the first nest 35B. 59B) is projected. That is, the protrusions 55 and 56 are formed on the upper surface of the male die 27 located near the first insert 35B.

  Further, the protruding portions 57 and 58 are formed with a slight gap from the protruding portions 55 and 56 formed in a rectangular frame shape (band shape) in plan view. The protrusions 57 and 58 that enter the cavity S are formed in a rectangular frame shape (strip shape) in a plan view, and a vertical section with a vertical angle of about 20 to 45 degrees, for example, has a right triangle shape, and rises vertically upward. The angle between the oblique sides of the projecting portions 57 and 58 and the oblique sides of the projecting portions 55 and 56 is approximately 90 degrees and is substantially a right angle. The bottom surfaces of the grooves 59A and 59B formed between the projecting portions 55 and 56 and the first insert 35B are at a higher level than the bottom surface of the cavity S.

  Then, when pressurized gas is injected into the cavity S through the gas injection paths 28A and 28B so as to press and hold the surface of the molten synthetic resin J against the cavity forming surface of the female mold part 6, first, The pressurized gas reaches the vertical side surfaces of the protrusions 57 and 58. Further, when pressurized gas is injected, it reaches the upper end of the projecting portions 57 and 58, reaches the upper end of the projecting portion 57, 58, and eventually reaches the lower root of the hypotenuse of the projecting portions 55 and 56. Furthermore, it reaches even on the oblique sides of the protrusions 55 and 56.

  At this time, the pressurized gas that has reached the oblique sides of the projecting portions 55 and 56 has an angle formed by the oblique sides of the projecting portions 55 and 56 and the oblique sides of the projecting portions 57 and 58 is approximately a right angle. It acts to pressurize in the direction orthogonal to the oblique sides of the protrusions 55 and 56 and the direction orthogonal to the oblique sides of the protrusions 57 and 58 (see the arrow in FIG. 15), and as a result, the oblique sides of the protrusions 55 and 56 Then, the synthetic resin J melted along the oblique side of the first insert 35B is pressurized so as to push up, and is melted even in a short (narrow) portion between the top flat surface 42B of the first insert 35B and the female mold part 6. Pressure can be sufficiently applied in a state where the synthetic resin J is spread, and even when a thin portion is formed on a molded product, uneven transfer and deformation can be prevented.

  As described above, in the case where the thin portion is formed in the molded product, the first nesting 35 as the thin formed body, the thin forming portion 35A formed in the male mold portion 27, and the first nesting 35B as the thin formed body. Is used to form a rectangular frame-shaped (band-shaped) thin-walled portion with a predetermined width on the back side of the molded product. It may be a non-H shape, a cross shape, or other shapes. Furthermore, the thin portions formed in the molded product may all have the same thickness, or may have different thicknesses for each straight line.

  Further, not only the shape of the protruding portion 41 of the second insert 40 as shown in FIG. 9 and the shape of the protruding portion 44 formed in the male mold portion 27, but an embodiment having a shape as shown in FIGS. May be.

  First, as shown in FIG. 16, each side surface is raised on the outer peripheral portion of the upper surface of the fixing portion 40 </ b> A of the second insert 40. For example, a protruding portion 41A having a vertical cross section of approximately 20 to 45 degrees and a substantially right triangle shape is protruded, and a groove 53A is formed between the through hole forming portion 40B and the protruding portion 41A. Then, the protruding portion 44A formed so as to surround the protruding portion 41A from the outside becomes lower as it goes outward after raising each side surface of the male mold portion 27 that forms a recess into which the second insert 40 is fitted. The vertical section having an apex angle of, for example, about 20 to 45 degrees is formed so as to form a substantially right triangle.

  And the protrusion 41A and protrusion which protruded upwards at the same height level so that it may mutually enter into the cavity S in each upper surface edge part of the fitting part of 40 A of fixed parts of the 2nd insert 40, and the male mold part 27 44A is formed in a rectangular frame shape (strip shape) in plan view, the outer portion of the upper portion of the projecting portion 44A is partially cut away, and the lower portion is a gap when the fixed portion 40A of the second insert 40 and the male mold portion 27 are butted. A groove 54A having a width (for example, a width of 0.5 mm or less) sufficient to prevent the pressurized gas G from entering is formed in the upper portion. In this case, the depth of the groove 54A formed by the protruding portion 41A of the second insert 40 and the protruding portion 44A of the male mold portion 27 is formed slightly shallower than the depth of the cavity S.

  Then, when the pressurized gas is injected into the cavity S through the gas injection paths 28A and 28B to form the through hole in the molded product, the molten synthetic resin J is pressed into the male mold by pressurizing the pressurized gas. The groove 53A formed by the through hole forming portion 40B of the second insert 40 and the protruding portion 41A in the groove 54A formed by the protruding portion 44A and the protruding portion 41A beyond the protruding portion 44A on the upper surface of the portion 27. Reach to the inside.

  In this case, the male mold part 27 and the second nesting are provided in a portion where the synthetic resin J can be pressurized with the pressurized gas G on the cavity forming side of the female mold part 6 so as not to pressurize more than necessary. The pressurized gas G in the cavity S is collected in the compression tank 47 through a slight gap with respect to 40 and the outflow / inflow passage 49. On the other hand, the pressurized gas collected in the compression tank 47 is supplied into the cavity S through the gap and the outflow / inflow passage 49 so as to reach the portion where the pressure is not sufficiently pressurized.

  In this way, the flow of the pressurized gas G is temporarily stopped by the action of the compression tank 47 and the synthetic resin entering the grooves 53A and 54A, and the pressurized gas G is allowed to flow widely to other parts. By increasing the volume of the pressurized gas G in the cavity S, the pressure can be maintained, and the density of the synthetic resin around the through hole (opening) of the molded product can be increased. The periphery of the through hole (opening) is pressed to increase the pressure, and the temperature of the synthetic resin is lowered by the male mold part 27 whose temperature has been decreased. Therefore, it is possible to prevent the synthetic resin from being cured and the pressurized gas G from competing along the side surface of the through hole forming portion 40B of the second insert 40 and wrapping around the female mold portion 6.

  Further, as shown in FIG. 17, each side surface is raised at the outer peripheral portion of the upper surface of the fixing portion 40 </ b> A of the second nest 40, and thereafter, the vertical cross section entering the cavity S is lowered as it approaches the through hole forming portion 40 </ b> B. The protruding portion 41B having a shape is protruded, and a groove 53B is formed between the through hole forming portion 40B and the protruding portion 41B. And the protrusion part 44B formed so that this protrusion part 41B may be surrounded from the outer side becomes low as it goes outward after starting each side surface of the male mold part 27 which forms the recessed part which the 2nd nest | insert 40 fits. Thus, the vertical cross section is formed in an arc shape.

  And the protrusion 41B and protrusion which protruded upwards at the same height level so that it may mutually enter in the cavity S in each upper surface edge part of the fitting part of 40 A of fixed parts of the 2nd insert 40, and the male mold part 27 44B is formed in a rectangular frame shape (strip shape) in plan view, and the outer part of the upper part of the projecting part 44B is partly cut away so that the fixed part 40A of the second insert 40 and the male mold part 27 are brought into contact with each other. A groove 54B having a width (for example, a width of 0.5 mm or less) that does not enter the pressurized gas G but is in contact with the upper portion is formed. In this case, the depth of the groove 54B formed by the protrusion 41B of the second insert 40 and the protrusion 44B of the male mold part 27 is slightly shallower than the depth of the cavity S.

  Then, when the pressurized gas is injected into the cavity S through the gas injection paths 28A and 28B to form the through hole in the molded product, the molten synthetic resin J is pressed into the male mold by pressurizing the pressurized gas. The groove 53B formed by the through hole forming portion 40B and the protruding portion 41B of the second insert 40 in the groove 5BA formed by the protruding portion 44B and the protruding portion 41B beyond the protruding portion 44B on the upper surface of the portion 27. Reach to the inside.

  In this case, the male mold part 27 and the second nesting are provided in a portion where the synthetic resin J can be pressurized with the pressurized gas G on the cavity forming side of the female mold part 6 so as not to pressurize more than necessary. The pressurized gas G in the cavity S is collected in the compression tank 47 through a slight gap with respect to 40 and the outflow / inflow passage 49. On the other hand, the pressurized gas collected in the compression tank 47 is supplied into the cavity S through the gap and the outflow / inflow passage 49 so as to reach the portion where the pressure is not sufficiently pressurized.

  In this way, the flow of the pressurized gas G is temporarily stopped by the action of the compression tank 47 and the synthetic resin entering the grooves 53B and 54B, and the pressurized gas G is allowed to flow widely to other parts. By increasing the volume of the pressurized gas G in the cavity S, the pressure can be maintained, and the density of the synthetic resin around the through hole (opening) of the molded product can be increased. The periphery of the through hole (opening) is pressed to increase the pressure, and the temperature of the synthetic resin is lowered by the male mold part 27 whose temperature has been decreased. Therefore, it is possible to prevent the synthetic resin from being cured and the pressurized gas G from competing along the side surface of the through hole forming portion 40B of the second insert 40 and wrapping around the female mold portion 6.

  Furthermore, as shown in FIG. 18, each side surface is raised on the outer peripheral portion of the upper surface of the fixing portion 40A of the second insert 40, and thereafter, the apex angle entering the cavity S by being inclined downward as approaching the through hole forming portion 40B. For example, a protrusion 41C having a vertical cross-section of approximately 20 to 45 degrees and having a substantially right triangle shape protrudes, and between the through-hole forming part 40B and the protrusion 41C formed in a rectangular frame shape (band shape) in plan view. A groove 53C is formed.

  Then, when the pressurized gas is injected into the cavity S through the gas injection paths 28A and 28B to form the through hole in the molded product, the molten synthetic resin J is secondly nested by pressurizing the pressurized gas. The contact with the protruding portion 41C of 40 is prevented from wrapping around the female mold portion 6.

  That is, particularly when the second insert 40 as the through hole forming body and the gas injection paths 28A and 28B are far apart, the volume of the pressurized gas G in the cavity S increases and the density of the synthetic resin J increases. If the height can be increased and pressed to the periphery of the second nesting 40, it is not necessary to provide a protruding portion in the male mold portion 27, and the wraparound to the female mold portion 6 can be prevented only by the protruding portion 41 </ b> C of the second nesting 40.

  However, as described above, the male mold part 27 is not applied to the portion where the synthetic resin J can be pressurized with the pressurized gas G on the cavity forming side of the female mold part 6 so as not to pressurize more than necessary. The pressurized gas G in the cavity S is collected in the compression tank 47 through a slight gap between the second nesting 40 and the second insert 40. On the other hand, the pressurized gas collected in the compression tank 47 can be sufficiently pressurized. It is necessary to supply into the cavity S through the gap so as to reach the part that is not.

  In the above embodiment, the cavity S is an example of molding a molded product having a shape such as an upper lid of a box (having a rectangular horizontal plane and four vertical planes depending from each side of the horizontal plane). However, an embodiment in the case of forming a flat plate-shaped product will be described with reference to FIGS.

  First, a substantially rectangular parallelepiped nest 65 is fitted into a recess formed in the male mold part 27, the nest 65 is fixed to the male mold part 27, and the cavity S is nested with the female mold part 6. 65 and the male mold part 27. The upper surface of the nesting 65 is slightly smaller than the bottom surface of the cavity S, that is, the bottom surface of the cavity S is formed by the peripheral portion of the recess opening on the upper surface of the male mold portion 27 and the nesting 65. Further, each side surface is raised at the outer peripheral portion of the upper surface of the insert 65, and thereafter, the vertical cross section having a vertex angle of about 20 to 45 degrees, for example, is approximately right-angled triangular, entering the cavity S by being inclined downwardly toward the inner side. In addition, the protrusion 60 formed in a rectangular frame shape (strip shape) in a plan view is protruded so that the pressurized gas G does not enter between the female mold part 6 and the protrusion 60 (for example, 0. A groove 61 having a width of 5 mm or less is formed.

  In addition, as described above, the protrusion 60 is provided over the entire outer peripheral portion of the upper surface of the insert 65, or the groove 61 is formed between the protrusion 60 and the female mold portion 6. It is not always necessary, and it may be provided as long as it is provided on a part of the outer peripheral portion of the horizontal portion of the molded product that is easy to reach the pressurized gas and prevents it from going around the surface of the female mold portion 6. In other words, it may be provided in a portion (area) where the pressurized gas may leak to the outside of the injection molding apparatus when it wraps around the surface of the female mold part 6.

  Then, after a predetermined amount of molten synthetic resin J is injected into the cavity S (see FIG. 20), the pressurized gas from the pressurized gas source is supplied to the cavity S through the supply valve and the gas injection path 28C. When supplied inside, a pressurized gas layer is formed between the molten synthetic resin J injected into the cavity S and the insert 65 (see FIG. 21).

  Further, when the pressurized gas is injected, the molten synthetic resin J reaches the peripheral edge of the cavity S and enters the groove 61 beyond the oblique side of the protrusion 60. Therefore, the outward movement of the pressurized gas is prevented by the molten synthetic resin J that has entered the groove 61, and it is possible to prevent the pressurized gas from entering the surface of the female mold part 6 (see FIG. 22).

  In this case, the male mold part 27 and the nesting 65 are not formed on the part where the synthetic resin J can be pressurized with the pressurized gas G on the cavity forming side of the female mold part 6. The pressurized gas G in the cavity S is collected in the compression tank 47 through the slight gap and the outflow / inflow passage 67. On the other hand, the pressurized gas collected in the compression tank 47 is supplied into the cavity S through the gap and the outflow / inflow path 67 so as to reach the portion where the pressure is not sufficiently pressurized. This also prevents the pressurized gas from flowing into the female mold part 6 or leaking from the gap between the female mold part 6 and the male mold part 27 to the outside of the injection molding apparatus. The surface of the resin can be pressed against the cavity forming surface of the female mold part 6 to sufficiently hold the pressure.

  Moreover, the above embodiment is a case where a flat molded product is formed, and the protrusion 60 that enters the cavity S is protruded from the outer peripheral portion of the upper surface of the insert 65, and the female mold portion 6 and the protrusion 60 are A groove 61 is formed between them, and a molded product in which the cavity S has a shape such as a box top cover (having a rectangular horizontal plane and four vertical planes depending from each side of the horizontal plane). An embodiment capable of preventing the leakage of pressurized gas in the case of molding as much as possible will be described with reference to FIGS.

  First, a substantially rectangular parallelepiped nest 66 is fitted into a recess formed in the male mold part 27, the nest 66 is fixed to the male mold part 27, and the cavity S is nested with the female mold part 6. 66 and the male mold part 27, and the bottom surface of the cavity S is formed by the insert 66 and the male mold part 27.

  Specifically, a vertical section with a vertical angle of about 20 to 45 degrees, for example, rises slightly upward from the outer peripheral end of the upper surface of the insert 66 and then inclines downward as it approaches the inner side, and enters into the cavity S, for example. The protrusion 62 is protruded so as to form a right triangle. Further, each side surface forming the concave portion is also raised at the peripheral edge of the upper surface opening of the male die portion 27 forming the concave portion of the male die portion 27, and thereafter the apex angle entering the cavity S by being inclined downward as approaching the outside. However, for example, the protrusion 63 is protruded so that the vertical cross section of about 20 to 45 degrees has a substantially right triangle shape. In this case, the protruding portion 63 is formed higher than the protruding portion 62, and has a width that does not allow the pressurized gas G to enter between the protruding portion 62 of the insert 66 and the protruding portion 63 of the male mold portion 27 ( For example, a groove 64 having a width of 0.5 mm or less is formed. The protrusions 62 and 63 are continuously formed in a rectangular frame shape (strip shape) in a plan view. However, the present invention is not limited thereto, and the protrusions 62 and 63 may not be continuous. It may be provided in a portion (area) that may wrap around and leak to the outside of the injection molding apparatus.

  When a certain amount of molten synthetic resin J is first injected into the cavity S, it partially enters the groove 64 beyond the oblique side of the protrusion 63 (see FIG. 24), and then pressurized gas When pressurized gas from the source is supplied into the cavity S via the supply valve and the gas injection path 28D, a pressurized gas layer is formed between the molten synthetic resin J injected into the cavity S and the insert 66. (See FIG. 25).

  Further, when the pressurized gas is injected, the pressurized gas reaches the upper part of the protruding portion 62 of the insert 66, but the protruding portion 63 of the male mold portion 27 is higher than the protruding portion 62 of the insert 66. Since it is formed at the level position, the pressurized gas can be pressurized without exceeding the protrusion 63 (see FIGS. 26 and 27).

  That is, as described above, since the protruding portion 63 of the male mold portion 27 is formed at a higher level position than the protruding portion 62 of the insert 66, even if the synthetic resin J melted by the pressurized gas is retained. The molten synthetic resin J that has entered the groove 64 and the molten synthetic resin J that has not entered the groove 64 are not cut. For this reason, when cut, the pressurized gas may pass over both protrusions 62 and 63 to the surface of the male mold part 27 and leak outside the injection molding apparatus, but this wraparound can be prevented, The synthetic resin J melted within the time during which pressure can be sufficiently retained and pressed can be cured.

  As described above, the embodiments of the present invention have been described. However, various alternatives, modifications, and variations can be made by those skilled in the art based on the above description. Including alternatives, modifications or variations.

DESCRIPTION OF SYMBOLS 1 Fixed side assembly 6 Female mold part 12 Heat medium path 20 Movable side assembly 26 Mold base 27 Male mold part 28A, B Gas injection path 29A, B Gas discharge path 30, 31 Protrusion part 30A, B, C Protruding portion 34 Grooves 34A, B, C Grooves 35, 35B First insert 35A Thin wall forming portions 36, 37 Protruding portions 36A, 37A Protruding portions 38, 39 Tapered portions 38A, 39A Tapered portions 40 Second insert 41 Protruding portions 41A, B , C Projection 44 Projection 47 Compression tank 48, 49 Outflow / inflow passage 53, 54 Groove 53A, B, C Groove 57, 58 Projection 59A, B Groove 60 Projection 61 Groove 62, 63 Projection 65, 66 Nest

Claims (11)

A female mold and a male mold are provided, and a synthetic resin melted after heating the cavity forming surface side of the female mold is injected into a cavity formed between the female mold and the male mold, An injection molding apparatus in which pressurized gas is injected into the cavity, and the surface of the synthetic resin is pressed against the cavity forming surface of the female mold,
A bottom surface of the cavity is formed by a bottom surface forming body and the male mold, and at least an upper surface end portion of the bottom surface forming body enters the cavity among the mating portions of the bottom surface forming body and the male mold. And forming a projecting portion projecting upward in a frame shape along the mating portion and forming a groove between the projecting portion and the male mold,
When the molten synthetic resin is injected into the cavity and the pressurized gas is injected between the back surface of the synthetic resin and the cavity forming surface of the male mold, the synthetic resin is separated from the bottom surface forming body and the Proceed toward the mating part with the male mold,
The synthetic resin at the front end hits the protruding portion and enters the groove, so that the pressurized gas injected between the back surface of the synthetic resin and the cavity forming surface of the male mold is the bottom surface forming body. An injection molding apparatus characterized in that it does not flow out of a gap between the female mold and the female mold. The cavity is composed of a first space extending in the horizontal direction and a cylindrical second space communicating with the first space and extending in the vertical direction, and the first space is formed by the female mold and the male metal. And forming the bottom surface of the second space with the mold base as the bottom surface forming body for arranging and fixing the male mold on the upper surface thereof, and the male mold. Forming a second space with the female mold, the male mold and the mold base;
Projection portions projecting upward so as to enter each other into the cavity are formed in a frame shape along the mating portions at both end portions of the upper surface of the mating portion of the mold base and the male mold. The injection molding apparatus according to claim 1, wherein a groove is formed by both projecting portions. The cavity is composed of a first space extending in the horizontal direction and a cylindrical second space communicating with the first space and extending in the vertical direction, and the first space is formed by the female mold and the male metal. And forming the bottom surface of the second space with the mold base as the bottom surface forming body for arranging and fixing the male mold on the upper surface thereof, and the male mold. Forming a second space with the female mold, the male mold and the mold base;
A projecting portion projecting upward so as to enter the cavity is formed in a frame shape along the mating portion at the upper end portion of the mold base of the mating portion with the male mold. 2. The injection molding apparatus according to claim 1, wherein a groove is formed between the male mold. A female mold and a male mold are provided, and a synthetic resin melted after heating the cavity forming surface side of the female mold is injected into a cavity formed between the female mold and the male mold, An injection molding apparatus in which pressurized gas is injected into the cavity, and the surface of the synthetic resin is pressed against the cavity forming surface of the female mold,
In order to form a thin-walled part in the molded product, an upper vertical section in which the upper part enters the cavity is arranged and fixed on the upper surface of the male mold with a trapezoidal shape whose upper base is shorter than the lower base,
Forming a protrusion on the upper surface of the nest so as to enter the cavity and having a hypotenuse substantially perpendicular to the hypotenuse of the nest;
When the molten synthetic resin is injected into the cavity, and the pressurized gas is injected between the back surface of the synthetic resin and the cavity forming surface of the male mold, the pressurized gas passes through the top of the protruding portion. To reach the reservoir formed by the hypotenuse part of the projecting part and the hypotenuse part of the nesting,
The pressurized gas reaching the reservoir is pressurized so as to push up the synthetic resin along the oblique side of the insert, and pressurizes the synthetic resin between the upper surface of the insert and the female mold. An injection molding apparatus characterized by. A female mold and a male mold are provided, and a synthetic resin melted after heating the cavity forming surface side of the female mold is injected into a cavity formed between the female mold and the male mold, An injection molding apparatus in which pressurized gas is injected into the cavity, and the surface of the synthetic resin is pressed against the cavity forming surface of the female mold,
In order to form a thin-walled portion in the molded product, a thin-wall forming portion having a trapezoidal shape in which the upper longitudinal section of the upper portion entering the cavity is shorter than the lower bottom is formed on the upper surface of the male mold,
Forming a protrusion on the upper surface of the male mold so as to enter the cavity and having a hypotenuse that is substantially perpendicular to the hypotenuse of the thin-wall forming unit
When the molten synthetic resin is injected into the cavity and the pressurized gas is injected between the back surface of the synthetic resin and the cavity forming surface of the male mold, the pressurized gas exceeds the top of the protruding portion. Reach the reservoir formed by the hypotenuse part of the lever projecting part and the hypotenuse part of the thin-wall forming part,
The pressurized gas that has reached the reservoir is pressurized so as to push up the synthetic resin along the hypotenuse of the thin-walled portion, and the composite between the upper surface of the thin-walled portion and the female mold An injection molding apparatus characterized by pressurizing resin.   The injection molding apparatus according to claim 4 or 5, wherein tapered portions are formed at the tops of the protrusions. A female mold and a male mold are provided, and a synthetic resin melted after heating the cavity forming surface side of the female mold is injected into a cavity formed between the female mold and the male mold, An injection molding apparatus in which pressurized gas is injected into the cavity, and the surface of the synthetic resin is pressed against the cavity forming surface of the female mold,
In order to form a thin-walled part in the molded product, an upper vertical section in which the upper part enters the cavity is arranged and fixed on the upper surface of the male mold with a trapezoidal shape whose upper base is shorter than the lower base,
Forming first protrusions that enter the cavity on the upper surface of the male mold located near the nest;
Forming a second protrusion that has a hypotenuse substantially perpendicular to the hypotenuse of the first protrusion on the upper surface of the male mold and enters the cavity;
When the molten synthetic resin is injected into the cavity and the pressurized gas is injected between the back surface of the synthetic resin and the cavity forming surface of the male mold, the pressurized gas is supplied to the second projecting portion and the second protruding portion. It reaches over to the hypotenuse of this first protrusion over one protrusion,
Pressurizing the pressurized gas so as to push up the back surface of the synthetic resin in a direction perpendicular to the oblique side of the first protrusion and a direction perpendicular to the oblique side of the second protrusion; An injection molding apparatus that pressurizes a synthetic resin between the female molds. A female mold and a male mold are provided, and a synthetic resin melted after heating the cavity forming surface side of the female mold is injected into a cavity formed between the female mold and the male mold, An injection molding apparatus in which pressurized gas is injected into the cavity, and the surface of the synthetic resin is pressed against the cavity forming surface of the female mold,
In order to form an opening in the molded product, a nest that enters the cavity and the top of which abuts on the female mold is disposed and fixed on the upper surface of the male mold,
Forming a groove between the protrusion and the protrusion entering the cavity on the outer periphery of the upper surface of the nest;
When the molten synthetic resin is injected into the cavity and the pressurized gas is injected between the back surface of the synthetic resin and the cavity forming surface of the male mold, the synthetic resin is compressed by the pressurization of the pressurized gas. An injection molding apparatus, wherein the protrusion is prevented from coming into contact with the female mold. A female mold and a male mold are provided, and a synthetic resin melted after heating the cavity forming surface side of the female mold is injected into a cavity formed between the female mold and the male mold, An injection molding apparatus in which pressurized gas is injected into the cavity, and the surface of the synthetic resin is pressed against the cavity forming surface of the female mold,
In order to form an opening in the molded product, a nest that enters the cavity and the top of which abuts on the female mold is disposed and fixed on the upper surface of the male mold,
Forming a first groove between the first protrusion and the first protrusion entering the cavity on the outer periphery of the upper surface of the nest ;
Forming a second protrusion that enters the cavity so as to surround the first protrusion from the outside on the upper surface of the male mold;
Forming a second groove between the second protrusion and the first protrusion;
When the molten synthetic resin is injected into the cavity and the pressurized gas is injected between the back surface of the synthetic resin and the cavity forming surface of the male mold, the synthetic resin is compressed by the pressurization of the pressurized gas. Goes over the second protrusion into the second groove, goes further and goes over the first protrusion into the first groove,
By causing the synthetic resin to enter the first groove and the second groove, the pressurized gas is caused to flow through portions other than the first groove and the second groove to increase the volume of the pressurized gas in the cavity. The injection molding apparatus characterized in that the density of the synthetic resin around the nest is increased and cured to prevent the pressurized gas from competing along the side of the nest . A female mold and a male mold are provided, and a synthetic resin melted after heating the cavity forming surface side of the female mold is injected into a cavity formed between the female mold and the male mold, An injection molding apparatus in which pressurized gas is injected into the cavity, and the surface of the synthetic resin is pressed against the cavity forming surface of the female mold,
A nesting is arranged and fixed on the upper surface of the male mold,
Protruding a protrusion that enters the cavity into the outer peripheral portion of the upper surface of the nest and forming a groove between the protrusion and the side surface forming the cavity of the female mold,
When the molten synthetic resin is injected into the cavity and the pressurized gas is injected between the back surface of the synthetic resin and the insert, the synthetic resin enters the groove beyond the protruding portion. The injection molding apparatus, wherein the pressurized gas is not discharged from a gap between the female mold and the male mold due to the synthetic resin entering the interior . A female mold and a male mold are provided, and a synthetic resin melted after heating the cavity forming surface side of the female mold is injected into a cavity formed between the female mold and the male mold, An injection molding apparatus in which pressurized gas is injected into the cavity, and the surface of the synthetic resin is pressed against the cavity forming surface of the female mold,
The nest is fitted and fixed in the recess formed on the upper surface of the male mold ,
A first projecting portion that enters the cavity is protruded from the outer peripheral portion of the upper surface of the nest, and a second projecting portion that enters the cavity is formed at the periphery of the upper surface opening of the male mold that forms the recess. Protruding higher than the part,
Forming a groove between the second protrusion and the first protrusion;
When the molten synthetic resin is injected into the cavity, it enters the groove, and then when the pressurized gas is supplied into the cavity, a pressurized gas layer is formed between the synthetic resin and the insert in the cavity. The pressurized gas reaches the upper part of the first protrusion of the nest, but the pressurized gas forms the cavity of the female mold on the surface of the synthetic resin without exceeding the second protrusion. An injection molding apparatus characterized by holding pressure by pressing against a surface .

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