JP2008030326A - Resin molded article having skin, and its molding method - Google Patents

Resin molded article having skin, and its molding method Download PDF

Info

Publication number
JP2008030326A
JP2008030326A JP2006207000A JP2006207000A JP2008030326A JP 2008030326 A JP2008030326 A JP 2008030326A JP 2006207000 A JP2006207000 A JP 2006207000A JP 2006207000 A JP2006207000 A JP 2006207000A JP 2008030326 A JP2008030326 A JP 2008030326A
Authority
JP
Japan
Prior art keywords
resin
cavity
skin
molten resin
molded product
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP2006207000A
Other languages
Japanese (ja)
Inventor
Hideo Soejima
秀夫 副島
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
DaikyoNishikawa Corp
Original Assignee
DaikyoNishikawa Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by DaikyoNishikawa Corp filed Critical DaikyoNishikawa Corp
Priority to JP2006207000A priority Critical patent/JP2008030326A/en
Publication of JP2008030326A publication Critical patent/JP2008030326A/en
Pending legal-status Critical Current

Links

Images

Abstract

<P>PROBLEM TO BE SOLVED: To prevent a molten resin from leaking out to the front surface side of the skin by partially adjusting the flowing velocity and the resin pressure of the molten resin which flows in a cavity. <P>SOLUTION: This resin molded article 1 having the skin comprising a base material 3 made of a resin constituting the molded article main body and the skin 5 made of a resin constituting the molded article surface layer is molded. The flowing velocity of a second molten resin 17 is reduced so that a first molten resin 15 injected from a gate corresponding to a flat section 27b of a molding die and reaching the cavity 13b corresponding to a side surface section 27a away from the gate may reach a joining point one step earlier than the second molten resin 17 flowing through the cavity 13b corresponding to the side surface section 27a closer to the gate. At the same time, a protruding section 19 imparting a flow resistance to the first molten resin 15 raise the resin pressure when the first molten resin 15 flows into the cavity 13b corresponding to the side surface section 27a from a cavity 13a corresponding to the flat section 27b is formed at a location being closer to the flat section 27b of the side surface section 27a of a protruding section 27 of a core die 31. <P>COPYRIGHT: (C)2008,JPO&INPIT

Description

この発明は、自動車の内装品等に使用される表皮付き樹脂成形品及びその成形方法に関するものである。   The present invention relates to a resin-molded article with a skin used for automobile interior parts and the like, and a molding method thereof.

特許文献1,2には、予め成形品表面形状に成形された表皮をキャビティ型の成形品表面形状に対応する凹部にセットし、成形型を型閉じした状態で、上記キャビティ型の凹部とコア型の成形品裏面形状に対応する凸部との間に形成されたキャビティに溶融樹脂を射出することにより、平坦部と該平坦部の外周縁から裏面側に屈曲した側面部とからなる基材の表面に表皮が一体に接合された表皮付き樹脂成形品を成形する技術が開示されている。上記特許文献1では、表皮端末に内方に向かって傾斜する傾斜部を全周に亘って形成し、一方、上記特許文献2では、表皮端末に外方に向かって突出するフランジ部を全周に亘って形成し、成形時にキャビティに射出された溶融樹脂の樹脂圧で上記傾斜部やフランジ部を成形面に密着させて上記溶融樹脂が表皮の表面側に漏れ出ないようにして樹脂成形品の外観が損なわれないようにしている。
特開平11−77739号公報(段落0036欄、図1) 特開2002−172648号公報(段落0011欄、0012欄、図3)
In Patent Documents 1 and 2, the cavity formed in the shape of the surface of the molded product in advance is set in a recess corresponding to the shape of the surface of the molded product of the cavity mold. A base material comprising a flat part and a side part bent from the outer peripheral edge of the flat part to the back side by injecting molten resin into a cavity formed between the convex part corresponding to the shape of the back of the molded product of the mold A technique for molding a resin-molded article with a skin in which the skin is integrally bonded to the surface is disclosed. In the above-mentioned patent document 1, an inclined part that inclines toward the inside is formed over the entire circumference of the skin terminal, while in the above-mentioned patent document 2, a flange part that projects outward is formed on the entire circumference of the skin terminal. A resin molded product that prevents the molten resin from leaking to the surface side of the skin by bringing the inclined portion and flange portion into close contact with the molding surface by the resin pressure of the molten resin injected into the cavity during molding The appearance is not impaired.
JP 11-77739 A (paragraph 0036, FIG. 1) JP 2002-172648 A (paragraphs 0011 column, 0012 column, FIG. 3)

ところで、上述のような樹脂成形品を成形する場合、成形品の形状や成形型の構造によっては、基材の平坦部の偏った位置に対応してコア型に形成されたゲートを経てキャビティに溶融樹脂を射出することがある。図5はこのような成形型を用いて成形された成形品aを示し、bは成形品本体を構成する樹脂製基材、cは該基材bの表面に一体に接合され成形品表面層を構成する樹脂製表皮であり、上記ゲートに対応する位置には符号dを付している。また、図中一点鎖線はゲートからキャビティに広がる溶融樹脂の全体の流れを示し、この溶融樹脂のうち、上記ゲートから遠く離れた基材bの側面部に対応するキャビティに向かって直接流動する溶融樹脂に符号fを付して第1溶融樹脂と称呼するとともに、上記ゲートに近い基材bの側面部に対応するキャビティを経てキャビティの端末に沿って流動する溶融樹脂に符号gを付して第2溶融樹脂と称呼する。   By the way, when molding a resin molded product as described above, depending on the shape of the molded product and the structure of the mold, the cavity is formed through the gate formed in the core mold corresponding to the uneven position of the flat portion of the base material. Molten resin may be injected. FIG. 5 shows a molded product a molded using such a mold, b is a resin base material constituting the molded product body, and c is a molded product surface layer integrally bonded to the surface of the base material b. The position corresponding to the gate is given a symbol d. Also, the alternate long and short dash line in the figure shows the entire flow of the molten resin that spreads from the gate to the cavity. Of this molten resin, the molten resin flows directly toward the cavity corresponding to the side surface portion of the base material b far from the gate. The resin is referred to as a first molten resin with the reference symbol f, and the molten resin that flows along the end of the cavity through the cavity corresponding to the side surface of the base material b close to the gate is added with the reference symbol g. This is referred to as the second molten resin.

上記成形品aを成形するには、図6に示すように、表皮cをキャビティ型hの凹部iにセットして成形型を型閉じした状態で、上記キャビティ型hの凹部iとコア型jの凸部kとの間に形成されたキャビティmに溶融樹脂を上記ゲートから射出する。この時、該ゲートから遠く離れた凸部kの側面部n(基材bの側面部)に対応するキャビティmにその間の広い範囲の平坦部rを経て流入する第1溶融樹脂fは、表皮cの側面部oの基端から端末に向かって流動して表皮cをキャビティ型hの凹部iの側面部pに密着させる。一方、上記ゲートに近い凸部kの側面部n(基材bの側面部)に対応するキャビティmにその間の狭い範囲の平坦部rを経て流入する第2溶融樹脂gも、上記第1溶融樹脂fと同様に表皮cの側面部oの基端から端末に向かって流動して表皮cをキャビティ型hの凹部iの側面部pに密着させるが、その後は、表皮cの側面部oに沿って上記第1溶融樹脂fが流入した側面部nに対応するキャビティmに向かって流動する。この第2溶融樹脂gは、上記側面部nに対応する狭いキャビティmを流動するため、広い範囲の平坦部rを流動する第1溶融樹脂fに比べて流速が速く、第2溶融樹脂gが第1溶融樹脂fより合流点j(図5参照)に先に達しやすく、そうなると、第2溶融樹脂gが表皮cの側面部oに沿って流動する勢いで、図6に示すように、表皮cの端末を越えて表面側に回り込んで第2溶融樹脂gが表皮cの表面側に漏れ出てしまい樹脂成形品aの外観が損なわれるという問題がある。   In order to mold the molded product a, as shown in FIG. 6, with the skin c set in the concave part i of the cavity mold h and the mold closed, the concave part i of the cavity mold h and the core mold j The molten resin is injected from the gate into the cavity m formed between the protrusion k. At this time, the first molten resin f that flows into the cavity m corresponding to the side surface portion n (side surface portion of the base material b) of the convex portion k far from the gate through the flat portion r in the wide range is the skin. The skin c flows from the base end of the side surface portion o of the c toward the terminal so that the skin c is brought into close contact with the side surface portion p of the recess i of the cavity mold h. On the other hand, the second molten resin g flowing into the cavity m corresponding to the side surface portion n (side surface portion of the base material b) of the convex portion k close to the gate through the flat portion r in a narrow range therebetween is also the first molten material. As with the resin f, the skin c flows from the base end of the side surface portion o of the skin c toward the terminal to bring the skin c into close contact with the side surface portion p of the concave portion i of the cavity mold h. The first molten resin f flows along the cavity m corresponding to the side surface portion n. Since the second molten resin g flows through the narrow cavity m corresponding to the side surface portion n, the flow velocity is higher than that of the first molten resin f flowing through the wide flat portion r, and the second molten resin g It is easy to reach the junction j (see FIG. 5) earlier than the first molten resin f, and when this happens, the second molten resin g flows along the side surface portion o of the skin c, and as shown in FIG. There is a problem in that the second molten resin g leaks to the surface side of the skin c due to wrapping around the surface side beyond the end of c, and the appearance of the resin molded product a is impaired.

一方、表皮cが成形誤差等により正規の成形品表面形状に精度良く成形されていない場合には、上記表皮cをキャビティ型hの凹部iにセットした状態で両者間に隙間ができ、通常の樹脂圧では表皮cの側面部oをキャビティ型hの凹部iの側面部pに密着させ難く、このため、第2溶融樹脂gが表皮cの端末を越えて表面側に回り込んで樹脂成形品aの外観が損なわれることになる。   On the other hand, when the skin c is not accurately molded into a regular molded product surface shape due to molding errors or the like, a gap is formed between the two in a state where the skin c is set in the recess i of the cavity mold h. With the resin pressure, it is difficult for the side surface portion o of the skin c to be in close contact with the side surface portion p of the concave portion i of the cavity mold h. For this reason, the second molten resin g wraps around the surface side beyond the end of the skin c and is a resin molded product. The appearance of a will be impaired.

この発明はかかる点に鑑みてなされたものであり、その目的とするところは、キャビティを流動する溶融樹脂の流速と樹脂圧を部分的に調節し、溶融樹脂が表皮の表面側に漏れ出るのを防ぐようにしたことである。   The present invention has been made in view of the above points, and the object is to partially adjust the flow rate and the resin pressure of the molten resin flowing through the cavity, so that the molten resin leaks to the surface side of the skin. It is to prevent.

上記の目的を達成するため、この発明は、基材の側面部に対応するキャビティを流動する溶融樹脂に場所に応じて流動抵抗を付与してその流速を低下させるとともに、樹脂圧を変化させたことを特徴とする。   In order to achieve the above object, the present invention provides a flow resistance to the molten resin flowing through the cavity corresponding to the side surface portion of the base material to reduce the flow velocity according to the location, and also changes the resin pressure. It is characterized by that.

具体的には、請求項1に記載の発明は、成形品本体を構成する樹脂製基材と、該基材の表面に一体に接合され成形品表面層を構成する樹脂製表皮とからなり、上記基材が平坦部と該平坦部の外周縁から裏面側に屈曲した側面部とからなる表皮付き樹脂成形品であって、上記側面部裏面の平坦部寄りには、成形型の上記平坦部に対応するキャビティに連通したゲートから射出されて該ゲートから遠く離れた側面部に対応するキャビティに向かって直接流動する第1溶融樹脂と、上記ゲートに近い側面部に対応するキャビティを経てキャビティ端末に沿って流動する第2溶融樹脂とのキャビティ端末における合流点において、上記第1溶融樹脂が第2溶融樹脂よりも一足早く上記合流点に達するように該第2溶融樹脂の流速を低下させるとともに、上記第1溶融樹脂が成形型の上記平坦部に対応するキャビティから側面部に対応するキャビティに流動する際、表皮を成形型の成形面に圧接させる樹脂圧を高めるよう流動抵抗を付与する成形型側の突出部により、該突出部の突出量に相当して薄くなった薄肉部が周方向に延びるように形成され、該薄肉部形成箇所の肉厚が上記平坦部の肉厚より薄く形成されていることを特徴とする。   Specifically, the invention described in claim 1 is composed of a resin base material constituting the molded article body and a resin skin that is integrally joined to the surface of the base material and constitutes a molded article surface layer. The base material is a resin-molded article with a skin consisting of a flat part and a side part bent from the outer peripheral edge of the flat part to the back side, and the flat part of the mold is located near the flat part on the back side of the side part. A first molten resin that is injected from a gate that communicates with a cavity corresponding to the first cavity and flows directly toward a cavity corresponding to a side surface far from the gate, and a cavity terminal via a cavity corresponding to the side surface near the gate. And reducing the flow rate of the second molten resin so that the first molten resin reaches the merge point a little earlier than the second molten resin at the confluence of the second molten resin flowing along A mold that provides flow resistance to increase the resin pressure that presses the skin against the molding surface of the mold when the first molten resin flows from the cavity corresponding to the flat portion of the mold to the cavity corresponding to the side surface. The thin portion formed corresponding to the protruding amount of the protruding portion extends in the circumferential direction by the protruding portion on the side, and the thickness of the thin portion forming portion is formed thinner than the thickness of the flat portion. It is characterized by.

請求項2に記載の発明は、請求項1に記載の発明において、上記薄肉部は、周方向に複数個間隔をあけて形成されていることを特徴とする。   According to a second aspect of the present invention, in the first aspect of the present invention, the thin portion is formed with a plurality of intervals in the circumferential direction.

請求項3に記載の発明は、成形品本体を構成する樹脂製基材と、該基材の表面に一体に接合され成形品表面層を構成する樹脂製表皮とからなり、上記基材が平坦部と該平坦部の外周縁から裏面側に屈曲した側面部とからなる表皮付き樹脂成形品の成形方法を前提として、成形品表面形状に対応する凹部を有するキャビティ型と、成形品裏面形状に対応する凸部を有し該凸部の平坦部に対応してゲートが形成されているとともに上記凸部の側面部の平坦部寄りに樹脂流動抵抗付与手段が設けられたコア型とからなる成形型を用意し、上記キャビティ型の凹部に予め成形品表面形状に成形された表皮をセットして上記成形型を型閉じした状態で、上記凹部と凸部との間に形成されたキャビティに上記ゲートから溶融樹脂を射出し、該ゲートから平坦部に対応するキャビティを経て上記ゲートから遠く離れた側面部に対応するキャビティに向かって直接流動する第1溶融樹脂は、上記側面部に対応するキャビティに流動する際、上記樹脂流動抵抗付与手段によって流動抵抗を付与されてその樹脂圧が高められ、上記凸部の側面部の基端に向かって流動する過程で凹部の成形面に表皮の外周部分を圧接し、一方、上記ゲートから該ゲートに近い側面部に対応するキャビティを経てキャビティ端末に沿って流動する第2溶融樹脂は、その流動過程で上記樹脂流動抵抗付与手段によって流動抵抗を付与されてその流速が低下して第2溶融樹脂が第1溶融樹脂に遅れて上記キャビティ端末における合流点に到達し、基材の表面に表皮が一体に接合され、基材の側面部の裏面に上記樹脂流動抵抗付与手段による痕跡が形成された表皮付き樹脂成形品を得ることを特徴とする。   The invention according to claim 3 is composed of a resin base material constituting the molded product body and a resin skin integrally joined to the surface of the base material to constitute the molded product surface layer, and the base material is flat. On the premise of a molding method of a resin molded product with a skin consisting of a side surface portion bent from the outer peripheral edge of the flat portion to the back surface side, and a cavity mold having a recess corresponding to the molded product surface shape, Molding comprising a core mold having a corresponding convex portion, a gate is formed corresponding to the flat portion of the convex portion, and a resin flow resistance imparting means is provided near the flat portion of the side surface portion of the convex portion. A mold is prepared, and a skin formed in the shape of the molded product in advance is set in the concave portion of the cavity mold, and the mold is closed, and the cavity is formed in the cavity formed between the concave portion and the convex portion. Injection of molten resin from the gate The first molten resin that flows directly toward the cavity corresponding to the side surface far from the gate through the cavity corresponding to the portion flows into the cavity corresponding to the side surface by the resin flow resistance applying means. Flow resistance is applied to increase the resin pressure, and in the process of flowing toward the base end of the side surface portion of the convex portion, the outer peripheral portion of the skin is pressed against the molding surface of the concave portion, while from the gate to the gate The second molten resin that flows along the cavity terminal through the cavity corresponding to the near side surface portion is given flow resistance by the resin flow resistance applying means in the flow process, and the flow velocity is lowered, so that the second molten resin becomes It arrives at the merge point at the cavity terminal after the first molten resin, the skin is integrally joined to the surface of the base material, and the resin flow resistance is applied to the back surface of the side surface of the base material. Characterized in that to obtain a skinned, resin-molded article traces are formed by stages.

請求項4に記載の発明は、請求項3に記載の発明において、上記樹脂流動抵抗付与手段は、コア型の凸部における側面部の平坦部寄りに周方向に延びるように形成された突出部であり、成形型を型閉じした状態で上記突出部と該突出部に対応する凹部とのキャビティ間隔が、凸部の平坦部と該平坦部に対応する凹部とのキャビティ間隔より狭くなっていることを特徴とする。   According to a fourth aspect of the present invention, in the invention according to the third aspect, the resin flow resistance imparting means is a protruding portion formed so as to extend in the circumferential direction near the flat portion of the side surface portion of the convex portion of the core mold. In the state where the mold is closed, the cavity interval between the protruding portion and the recess corresponding to the protruding portion is narrower than the cavity interval between the flat portion of the protruding portion and the recess corresponding to the flat portion. It is characterized by that.

請求項5に記載の発明は、請求項4に記載の発明において、上記突出部は、周方向に複数個間隔をあけて形成されていることを特徴とする。   According to a fifth aspect of the present invention, in the fourth aspect of the present invention, a plurality of the protruding portions are formed at intervals in the circumferential direction.

請求項1〜5に係る発明によれば、ゲートに近い成形品(コア型の凸部)の側面部に対応するキャビティを経てキャビティ端末に沿って流動する第2溶融樹脂の流れに流動抵抗を付与してその流速を低下させるので、上記ゲートから遠く離れた成形品(コア型の凸部)の側面部に対応するキャビティに向かって平坦部を経て直接流動する第1溶融樹脂を上記第2溶融樹脂よりも一足早く合流点に到達させることができ、これにより、上記第1溶融樹脂がゲートから表皮の側面部の端末に向かって流動して表皮の端末をキャビティ型の成形面に密着させることができる。また、コア型の凸部における側面部の平坦部寄りに樹脂流動抵抗付与手段を設けて、第1溶融樹脂が平坦部形成箇所のキャビティから側面部形成箇所のキャビティに流動する際に樹脂圧を高めるようにしているので、上記表皮の側面部をキャビティ型の凹部の側面部に押し付ける力が強まり、例え表皮が成形誤差等により正規の成形品表面形状に精度良く成形されていない場合でも、表皮の側面部をキャビティ型の凹部の側面部に確実に密着させることができる。したがって、第2溶融樹脂が流動する勢いで表皮の端末を越えて表面側に回り込んで溶融樹脂が表皮の表面側に漏れ出てしまうことがなく、溶融樹脂が表皮の表面側に漏れ出るのを防止して樹脂成形品の外観が損なわれないようにすることができる。   According to the invention which concerns on Claims 1-5, flow resistance is given to the flow of the 2nd molten resin which flows along a cavity terminal via the cavity corresponding to the side part of the molded product (core type convex part) near a gate. Since the flow rate is reduced by applying the first molten resin, the first molten resin that flows directly through the flat portion toward the cavity corresponding to the side surface portion of the molded product (core-shaped convex portion) far from the gate is provided. The joining point can be reached a little earlier than the molten resin, whereby the first molten resin flows from the gate toward the end of the side surface portion of the skin, thereby bringing the end of the skin into close contact with the molding surface of the cavity mold. be able to. Also, resin flow resistance imparting means is provided near the flat portion of the side surface portion of the convex portion of the core mold, and the resin pressure is applied when the first molten resin flows from the cavity at the flat portion forming portion to the cavity at the side portion forming portion. As a result, the force that presses the side surface of the skin against the side surface of the cavity concave portion is increased, and even if the skin is not accurately molded into a regular molded product surface shape due to molding errors, etc. Can be securely adhered to the side surface of the cavity-type recess. Therefore, the molten resin does not leak out to the surface side beyond the end of the skin with the momentum of the second molten resin flowing, and the molten resin leaks to the surface side of the skin. It is possible to prevent the appearance of the resin molded product from being damaged.

特に、請求項1,4に係る発明では、上記樹脂流動抵抗付与手段である突出部をコア型の凸部における側面部の平坦部寄りに設けるだけで、平坦部に対応するキャビティから側面部に対応するキャビティに流入する際の第1溶融樹脂の樹脂圧を高めることができ、簡単な型構造で溶融樹脂の表皮表面側への漏出を防止することができる。   In particular, in the inventions according to claims 1 and 4, it is possible to provide a protrusion from the cavity corresponding to the flat part from the cavity corresponding to the flat part to the side part only by providing the protruding part as the resin flow resistance imparting means near the flat part of the side part of the core type convex part. The resin pressure of the first molten resin when flowing into the corresponding cavity can be increased, and leakage of the molten resin to the skin surface side can be prevented with a simple mold structure.

また、請求項2,5に係る発明では、上記樹脂流動抵抗付与手段である突出部によって成形品に形成される薄肉部は、周方向に複数個間隔をあけて形成されているので、上記薄肉部と薄肉部との間の肉厚はこれらより厚くなっており、周方向に連続して薄肉部が形成される場合に比べて成形品の剛性を向上させることができる。   Further, in the inventions according to claims 2 and 5, since the thin wall portion formed in the molded product by the protruding portion which is the resin flow resistance imparting means is formed at a plurality of intervals in the circumferential direction, the thin wall portion is formed. The thickness between the portion and the thin portion is thicker than these, and the rigidity of the molded product can be improved as compared with the case where the thin portion is continuously formed in the circumferential direction.

以下、この発明の実施形態について図面に基づいて説明する。   Hereinafter, embodiments of the present invention will be described with reference to the drawings.

図1はこの発明の実施形態に係る表皮付き樹脂成形品1を表面側から見た斜視図であり、図2は上記成形品1を裏面側から見た部分斜視図である。上記表皮付き樹脂成形品1は、成形品本体を構成する樹脂製基材3と、該基材3の表面に一体に接合され樹脂成形品1表面層を構成する樹脂製表皮5とからなる。上記基材3は、矩形の平坦部3aと該平坦部3aの外周縁から裏面側に屈曲した側面部3bとからなり、全体として矩形浅皿形状に形成されている。上記側面部3bの裏面の平坦部3a寄りには、側面部3bの裏面と面一の第1リブ7が複数個周方向に間隔をあけて平坦部3aとの境界から側面部3bの中程まで延びるように形成されているとともに、上記第1リブ7間には第1リブ形成箇所の肉厚より薄く形成された薄肉部8が、周方向に間隔をあけて平坦部3aとの境界から側面部3bの中程に亘って形成されている。この薄肉部形成箇所の肉厚は、上記平坦部3aの肉厚より薄く形成されている。また、上記平坦部3aの裏面には、2個の第2リブ9が平行に一体に突設されている。一方、上記表皮5も、矩形の平坦部5aと該平坦部5aの外周縁から裏面側に屈曲した側面部5bとからなり、全体として矩形浅皿形状に形成されて、その端末が基材3の側面部3bの下端近くまで延びている。   FIG. 1 is a perspective view of a resin-molded article 1 with a skin according to an embodiment of the present invention as seen from the front side, and FIG. 2 is a partial perspective view of the molded article 1 as seen from the back side. The resin-molded product 1 with a skin comprises a resin base material 3 constituting a molded product body and a resin skin 5 integrally joined to the surface of the base material 3 and constituting a surface layer of the resin molded product 1. The substrate 3 includes a rectangular flat portion 3a and a side surface portion 3b bent from the outer peripheral edge of the flat portion 3a to the back surface side, and is formed in a rectangular shallow dish shape as a whole. Near the flat portion 3a on the back surface of the side surface portion 3b, a plurality of first ribs 7 that are flush with the back surface of the side surface portion 3b are spaced in the circumferential direction, and the middle of the side surface portion 3b from the boundary with the flat portion 3a. The thin portion 8 formed between the first ribs 7 is thinner than the thickness of the first rib forming portion, and is spaced from the boundary with the flat portion 3a in the circumferential direction. It is formed over the middle of the side part 3b. The thickness of the thin portion forming portion is formed to be thinner than the thickness of the flat portion 3a. Also, two second ribs 9 are integrally projected in parallel on the back surface of the flat portion 3a. On the other hand, the skin 5 is also composed of a rectangular flat portion 5a and a side surface portion 5b bent from the outer peripheral edge of the flat portion 5a to the back surface side, and is formed into a rectangular shallow dish shape as a whole. It extends to near the lower end of the side surface portion 3b.

上記薄肉部8は、上記樹脂成形品1を成形する、後述する成形型21のコア型31における凸部27の平坦部27bに対応するキャビティ13aに連通したゲート43(図1にゲート43に対応する位置を成形品1に符号11を付して表す)から射出される溶融樹脂のうち、上記平坦部27bに対応するキャビティ13aを流動して該ゲート43から遠く離れた側面部3bに対応するキャビティ13bに向かって直接流動する第1溶融樹脂15と、上記ゲート11に近い側面部3bに対応するキャビティ13bを経て該キャビティ13bの端末に沿って流動する第2溶融樹脂17とのキャビティ13b端末における合流点において、上記第1溶融樹脂15が第2溶融樹脂17よりも一足早く合流点に達するように上記第2溶融樹脂17の流速を低下させるとともに、上記第1溶融樹脂が成形型21の上記平坦部27bに対応するキャビティ13aから側面部3bに対応するキャビティ13bに流動する際、表皮5を成形型21の成形面に圧接させる樹脂圧を高めるよう流動抵抗を付与する成形型21側の突出部19により、該突出部19の突出量に相当して薄くなって形成された痕跡である。   The thin-walled portion 8 is formed with the gate 43 (corresponding to the gate 43 in FIG. 1) communicating with the cavity 13 a corresponding to the flat portion 27 b of the convex portion 27 in the core die 31 of the molding die 21 to be described later. Of the molten resin injected from the molded product 1 with a reference numeral 11), and flows through the cavity 13a corresponding to the flat portion 27b and corresponds to the side surface portion 3b far from the gate 43. Cavity 13b end of first molten resin 15 that flows directly toward cavity 13b and second molten resin 17 that flows along the end of cavity 13b through cavity 13b corresponding to side surface portion 3b close to gate 11 The flow rate of the second molten resin 17 is such that the first molten resin 15 reaches the merge point a little earlier than the second molten resin 17 at the junction. Resin that lowers and causes the outer skin 5 to press against the molding surface of the mold 21 when the first molten resin flows from the cavity 13a corresponding to the flat portion 27b of the mold 21 to the cavity 13b corresponding to the side surface portion 3b. It is a trace formed by the protrusion 19 on the mold 21 side that imparts flow resistance so as to increase the pressure, and becomes thin corresponding to the protrusion amount of the protrusion 19.

次に、上記樹脂成形品1の成形方法に先立って図3に示す成形型21について説明する。該成形型21は、固定盤33に取付プレート35で固定支持されたキャビティ型25と、該キャビティ型25と対向するように可動盤37に取付プレート39でエジェクタプレート収容ブロック41を介して固定支持されたコア型31とを備えている。上記キャビティ型25は、成形品表面形状に対応する凹部23を有し、上記コア型31は、成形品裏面形状に対応する凸部27を有し、該凸部27の側面部27aの平坦部27b寄りには樹脂流動抵抗付与手段としての突出部19が周方向に複数個間隔をあけて形成されているとともに、上記凸部27の平坦部27bには第2リブ9を形成する2条の溝部29が平行に形成されている。上記コア型31をキャビティ型25に接近させて成形型21を型閉じすることにより、凹部23と凸部27との間に成形品1を成形するキャビティ13が形成されるようになっている。また、このように成形型21を型閉じした状態で側面部27aの突出部19形成箇所に対応するキャビティ型25の凹部23とコア型31の凸部27とのキャビティ間隔Aが、平坦部27b形成箇所の上記凹部23と凸部27とのキャビティ間隔Bより狭くなっている(図4(c)参照)。さらに、凸部27の平坦部27bに対応する位置にはトンネルゲート43が形成されており、該トンネルゲート43の一端は上記溝部29を介して上記キャビティ13に連通し、他端はランナー45に連続している。また、上記キャビティ型25にはスプル47が型開き方向に形成され、その一端は上記ランナー45に連続している。さらに、上記スプル47の他端は、上記固定盤33と取付プレート35のノズル挿着孔33a,35aに挿着された射出機(図示せず)のノズル49に連通している。上記エジェクタプレート収容ブロック41は収容室51を有し、該収容室51には、2枚重ねのエジェクタプレート53,55が図示しない作動手段により進退可能に収容されている。このエジェクタプレート53,55にはエジェクタピン57の一端が固定され、該エジェクタピン57の他端は上記キャビティ13及びランナー45に臨んでいる。なお、上記キャビティ型25及びコア型31の内部には、高温の溶融樹脂の熱影響で型温が上昇するのを抑制するために冷却水を循環させる冷却水通路59が張り巡らされている。   Next, the molding die 21 shown in FIG. 3 will be described prior to the molding method of the resin molded product 1. The mold 21 is fixedly supported by a fixed plate 33 by a mounting plate 35 and a movable plate 37 so as to face the cavity die 25 by a mounting plate 39 and an ejector plate receiving block 41. The core mold 31 is provided. The cavity mold 25 has a concave portion 23 corresponding to the surface shape of the molded product, the core mold 31 has a convex portion 27 corresponding to the shape of the rear surface of the molded product, and a flat portion of the side surface portion 27a of the convex portion 27. A plurality of protrusions 19 as resin flow resistance imparting means are formed at intervals in the circumferential direction at a position close to 27b, and two ribs for forming the second rib 9 are formed on the flat portion 27b of the protrusion 27. Groove portions 29 are formed in parallel. By closing the mold 21 by bringing the core mold 31 close to the cavity mold 25, the cavity 13 for molding the molded product 1 is formed between the concave portion 23 and the convex portion 27. Further, with the mold 21 closed in this manner, the cavity interval A between the concave portion 23 of the cavity mold 25 and the convex portion 27 of the core mold 31 corresponding to the position where the protruding portion 19 of the side surface portion 27a is formed is the flat portion 27b. It is narrower than the cavity interval B between the concave portion 23 and the convex portion 27 at the formation location (see FIG. 4C). Further, a tunnel gate 43 is formed at a position corresponding to the flat portion 27 b of the convex portion 27, one end of the tunnel gate 43 communicates with the cavity 13 through the groove 29, and the other end communicates with the runner 45. It is continuous. A sprue 47 is formed in the cavity mold 25 in the mold opening direction, and one end thereof is continuous with the runner 45. Further, the other end of the sprue 47 communicates with a nozzle 49 of an injection machine (not shown) inserted in the nozzle insertion holes 33a, 35a of the fixed plate 33 and the mounting plate 35. The ejector plate housing block 41 has a housing chamber 51 in which two stacked ejector plates 53 and 55 are housed so as to be advanced and retracted by operating means (not shown). One end of an ejector pin 57 is fixed to the ejector plates 53 and 55, and the other end of the ejector pin 57 faces the cavity 13 and the runner 45. A cooling water passage 59 for circulating cooling water is provided in the cavity mold 25 and the core mold 31 in order to prevent the mold temperature from rising due to the heat effect of the high-temperature molten resin.

続いて、上記成形型21を用いて樹脂成形品1を成形する方法について、図3及び4に基づいて説明する。まず、成形型21を型開きした状態で、上記キャビティ型25の凹部23に予め成形品表面形状に成形された表皮5をセットする。次に、上記成形型21を型閉じした後、射出機のノズル49からスプル47及びランナー45を経てトンネルゲート43から上記凹部23と凸部27との間に形成されたキャビティ13に溶融樹脂を射出する。そうすると、該溶融樹脂は、図1に一点鎖線で示すように、トンネルゲート43から平坦部3aに対応するキャビティ13aに波紋状に広がる。この溶融樹脂のうち、該トンネルゲート43から遠く離れたコア型31の凸部27の側面部27aに対応するキャビティ13bに向かって直接流動する第1溶融樹脂15は、図4(a)に示すように、コア型31の凸部27の平坦部27bに対応するキャビティ13aを流動し、図4(b)に示すように、側面部27aに対応するキャビティ13bに流入する際、上記突出部19と該突出部19に対応する凹部23の側面部23bとのキャビティ間隔Aが、凸部27の平坦部27bと該平坦部27bに対応する凹部23の平坦部23aとのキャビティ間隔Bより狭くなっているので、上記溶融樹脂が上記凸部27の側面部27aの基端に向かって流動する過程で凹部23の成形面に表皮5の外周部分を圧接し、表皮5の側面部5bをキャビティ型25の凹部23に密着させている。   Next, a method for molding the resin molded product 1 using the molding die 21 will be described with reference to FIGS. First, in a state where the mold 21 is opened, the skin 5 that has been molded into the shape of the surface of the molded product in advance is set in the recess 23 of the cavity mold 25. Next, after the mold 21 is closed, molten resin is injected into the cavity 13 formed between the concave portion 23 and the convex portion 27 from the tunnel gate 43 through the sprue 47 and the runner 45 from the nozzle 49 of the injection machine. Eject. As a result, the molten resin spreads in a ripple pattern from the tunnel gate 43 to the cavity 13a corresponding to the flat portion 3a, as shown by a one-dot chain line in FIG. Among the molten resins, the first molten resin 15 that directly flows toward the cavity 13b corresponding to the side surface portion 27a of the convex portion 27 of the core mold 31 far from the tunnel gate 43 is shown in FIG. Thus, when the cavity 13a corresponding to the flat part 27b of the convex part 27 of the core mold 31 flows and flows into the cavity 13b corresponding to the side part 27a as shown in FIG. And the cavity distance A between the flat part 27b of the convex part 27 and the flat part 23a of the concave part 23 corresponding to the flat part 27b is narrower than the cavity distance A between the flat part 27b of the convex part 27 and the flat part 23a of the concave part 23 corresponding to the flat part 27b. Therefore, in the process in which the molten resin flows toward the base end of the side surface portion 27a of the convex portion 27, the outer peripheral portion of the skin 5 is pressed against the molding surface of the concave portion 23, and the side surface portion 5b of the skin 5 is cavitated. And brought into close contact with the recess 23 of the mold 25.

一方、上記トンネルゲート43から該トンネルゲート43に近い側面部27aに対応するキャビティ13bを経て該キャビティ13b端末に沿って、上記トンネルゲート43から遠い側面部27aに対応するキャビティ13bに向かって流動する第2溶融樹脂17は、その流動過程で上記突出部19によって流動抵抗を付与されてその流速が低下する。そのため、第2溶融樹脂17が第1溶融樹脂15に遅れて上記キャビティ13b端末における合流点に到達する。すなわち、第1溶融樹脂15が、図4(c)に示すように、上記側面部27aに対応するキャビティ13bに一足早く到達した後に、上記第2溶融樹脂17は第1溶融樹脂15と合流する。その後、溶融樹脂が冷却固化することで基材3が成形され、該基材3の表面に表皮5が一体に接合されるとともに、基材3の側面部3bの裏面に上記突出部19による痕跡としての複数個の薄肉部8が周方向に間隔をあけて形成され、該薄肉部8間に複数個の第1リブ7が間隔をあけて形成された成形品1が成形される。   On the other hand, the fluid flows from the tunnel gate 43 to the cavity 13b corresponding to the side portion 27a far from the tunnel gate 43 along the cavity 13b terminal through the cavity 13b corresponding to the side portion 27a close to the tunnel gate 43. The second molten resin 17 is given flow resistance by the protrusions 19 in the flow process, and the flow velocity is reduced. Therefore, the second molten resin 17 arrives at the junction at the end of the cavity 13b with a delay from the first molten resin 15. That is, as shown in FIG. 4C, after the first molten resin 15 reaches the cavity 13b corresponding to the side surface portion 27a a little earlier, the second molten resin 17 joins the first molten resin 15. . Thereafter, the molten resin is cooled and solidified to form the base material 3, and the skin 5 is integrally bonded to the surface of the base material 3, and traces from the protrusions 19 are formed on the back surface of the side surface portion 3 b of the base material 3. A plurality of thin-walled portions 8 are formed at intervals in the circumferential direction, and a molded product 1 is formed in which a plurality of first ribs 7 are formed at intervals between the thin-walled portions 8.

そして、上記のように成形された成形品1には、図示しないが、トンネルゲート43、ランナー45、スプル47で固化した樹脂固形物が付着しており、これら樹脂固形物は、成形型21の型開き動作に連動してエジェクタピン57を突出させて成形品1の脱型と同時に成形品1から切除されて、図1に示すような樹脂成形品1を得る。   And although not shown in figure in the molded product 1 shape | molded as mentioned above, the solid resin solidified by the tunnel gate 43, the runner 45, and the sprue 47 adheres, and these resin solids are the mold 21. In conjunction with the mold opening operation, the ejector pins 57 are projected to be cut out from the molded product 1 simultaneously with demolding of the molded product 1 to obtain a resin molded product 1 as shown in FIG.

したがって、本実施形態によれば、トンネルゲート43に近い成形品1(コア型31の凸部27)の側面部3bに対応するキャビティ13bを経てキャビティ13b端末に沿って流動する第2溶融樹脂17の流れに流動抵抗を付与してその流速を低下させるので、上記トンネルゲート43から遠く離れた成形品1(コア型31の凸部27)の側面部3bに対応するキャビティ13bに向かって成形品1の平坦部3aに対応するキャビティ13bを経て直接流動する第1溶融樹脂15を上記第2溶融樹脂17よりも一足早く合流点に到達させることができ、これにより、第2溶融樹脂17が流動する勢いで表皮5の端末を越えて表面側に回り込んで溶融樹脂が表皮5の表面側に漏れ出てしまう前に、上記第1溶融樹脂15がトンネルゲート43から表皮5の側面部5bの端末に向かって流動して表皮5の側面部5bをキャビティ型25の成形面に密着させて溶融樹脂が表皮5の表面側に漏れ出るのを防止して樹脂成形品1の外観が損なわれないようにすることができる。   Therefore, according to the present embodiment, the second molten resin 17 that flows along the end of the cavity 13b through the cavity 13b corresponding to the side surface portion 3b of the molded product 1 (the convex portion 27 of the core mold 31) close to the tunnel gate 43 is provided. Since flow resistance is imparted to the flow of gas and the flow velocity is lowered, the molded product is directed toward the cavity 13b corresponding to the side surface portion 3b of the molded product 1 (the convex portion 27 of the core mold 31) far from the tunnel gate 43. The first molten resin 15 that directly flows through the cavity 13b corresponding to the one flat portion 3a can reach the joining point a little earlier than the second molten resin 17, thereby causing the second molten resin 17 to flow. The first molten resin 15 is passed through the tunnel gate 43 before the molten resin leaks to the surface side of the surface 5 beyond the end of the skin 5 with the momentum. The resin flows to the end of the side surface portion 5b of the skin 5 and the side surface portion 5b of the skin 5 is brought into close contact with the molding surface of the cavity mold 25 to prevent the molten resin from leaking to the surface side of the skin 5 The appearance of the product 1 can be prevented from being impaired.

また、コア型31の凸部27における側面部27aの平坦部27b寄りに突出部19を設けて、第1溶融樹脂15が平坦部27b形成箇所のキャビティ13aから側面部27a形成箇所のキャビティ13bに流動する際に樹脂圧を高めるようにしているので、上記表皮5の側面部5bをキャビティ型25の凹部23の側面部23bに押し付ける力が強まり、例え表皮5が成形誤差等により正規の成形品表面形状に精度良く成形されていない場合でも、表皮5の側面部5bをキャビティ型25の凹部23の側面部23bに確実に密着させることができる。したがって、第2溶融樹脂17が流動する勢いで表皮5の端末を越えて表面側に回り込んで溶融樹脂が表皮5の表面側に漏れ出てしまうことがなく、溶融樹脂が表皮5の表面側に漏れ出るのを防止して樹脂成形品1の外観が損なわれないようにすることができる。   Further, the protruding portion 19 is provided near the flat portion 27b of the side surface portion 27a of the convex portion 27 of the core mold 31, so that the first molten resin 15 changes from the cavity 13a where the flat portion 27b is formed to the cavity 13b where the side surface portion 27a is formed. Since the resin pressure is increased when flowing, the force for pressing the side surface portion 5b of the skin 5 against the side surface portion 23b of the concave portion 23 of the cavity mold 25 is increased. Even when the surface shape is not accurately molded, the side surface portion 5 b of the skin 5 can be securely adhered to the side surface portion 23 b of the recess 23 of the cavity mold 25. Therefore, the molten resin does not leak to the surface side beyond the end of the skin 5 due to the flow of the second molten resin 17, and the molten resin does not leak to the surface side of the skin 5. It is possible to prevent the appearance of the resin molded product 1 from being damaged.

また、上記突出部19をコア型31の凸部27における側面部27aの平坦部27b寄りに設けるだけで、平坦部27bに対応するキャビティ13aから側面部27aに対応するキャビティ13bに流入する際の第1溶融樹脂15の樹脂圧を高めることができ、簡単な型構造で溶融樹脂の表皮表面側への漏出を防止することができる。   Further, the projection 19 is provided only near the flat portion 27b of the side surface portion 27a of the convex portion 27 of the core mold 31, so that it flows from the cavity 13a corresponding to the flat portion 27b into the cavity 13b corresponding to the side surface portion 27a. The resin pressure of the first molten resin 15 can be increased, and leakage of the molten resin to the skin surface side can be prevented with a simple mold structure.

また、上記突出部19によって成形品1に形成される薄肉部8は、周方向に複数個間隔をあけて形成されているので、上記薄肉部8と薄肉部8との間に形成された第1リブ7の肉厚は薄肉部8より厚くなっており、周方向に連続して薄肉部8が形成される場合に比べて成形品1の剛性を向上させることができる。   Moreover, since the thin part 8 formed in the molded product 1 by the protrusion 19 is formed at a plurality of intervals in the circumferential direction, the thin part 8 formed between the thin part 8 and the thin part 8 is formed. The thickness of one rib 7 is thicker than that of the thin portion 8, and the rigidity of the molded product 1 can be improved as compared with the case where the thin portion 8 is continuously formed in the circumferential direction.

なお、本実施形態においては、成形型21に突出部19を周方向に複数個間隔をあけて形成して成形品1に薄肉部8を周方向に複数個間隔をあけて形成したが、上記突出部19を周方向に連続して形成して上記薄肉部8を周方向に連続して形成するようにしてもよい。   In the present embodiment, a plurality of protrusions 19 are formed in the molding die 21 with a plurality of intervals in the circumferential direction, and a thin portion 8 is formed in the molding 1 with a plurality of intervals in the circumferential direction. The protruding portion 19 may be continuously formed in the circumferential direction, and the thin portion 8 may be continuously formed in the circumferential direction.

この発明は、表皮付き樹脂成形品及びその成形方法について有用である。   The present invention is useful for a resin molded article with a skin and a molding method thereof.

この発明の実施形態に係る表皮付き樹脂成形品を表面側から見た斜視図である。It is the perspective view which looked at the resin-molded article with skin which concerns on embodiment of this invention from the surface side. この発明の実施形態に係る表皮付き樹脂成形品を裏面側から見た部分斜視図である。It is the fragmentary perspective view which looked at the resin-molded article with skin which concerns on embodiment of this invention from the back surface side. この発明の実施形態に係る表皮付き樹脂成形品を成形する成形型の断面図である。It is sectional drawing of the shaping | molding die which shape | molds the resin molded product with skin which concerns on embodiment of this invention. 成形型のキャビティを第1溶融樹脂が流動する過程を示す模式図である。It is a schematic diagram which shows the process in which the 1st molten resin flows through the cavity of a shaping | molding die. 従来の表皮付き樹脂成形品の図1相当図である。FIG. 2 is a view corresponding to FIG. 1 of a conventional resin molded product with a skin. 従来の表皮付き樹脂成形品を成形する過程を示す図4(b)相当図である。It is a figure equivalent to Drawing 4 (b) showing the process in which the conventional resin molded product with a skin is fabricated.

符号の説明Explanation of symbols

1 樹脂成形品
3 基材
3a 平坦部
3b 側面部
5 表皮
5a 平坦部
5b 側面部
8 薄肉部
11 成形品のゲートに対応する位置
13 キャビティ
15 第1溶融樹脂
17 第2溶融樹脂
19 突出部
21 成形型
23 凹部
25 キャビティ型
27 凸部
27a 側面部
27b 平坦部
31 コア型
43 トンネルゲート
A,B キャビティ間隔
1 Resin molded product
3 Base material
3a Flat part
3b Side part
5 epidermis
5a Flat part
5b Side part
8 Thin parts
11 Position corresponding to the gate of the molded product
13 cavity
15 First molten resin
17 Second molten resin
19 Protrusion
21 Mold
23 recess
25 cavity type
27 Convex
27a Side part
27b Flat part
31 Core type
43 Tunnel gate
A, B Cavity spacing

Claims (5)

成形品本体を構成する樹脂製基材と、該基材の表面に一体に接合され成形品表面層を構成する樹脂製表皮とからなり、上記基材が平坦部と該平坦部の外周縁から裏面側に屈曲した側面部とからなる表皮付き樹脂成形品であって、
上記側面部裏面の平坦部寄りには、成形型の上記平坦部に対応するキャビティに連通したゲートから射出されて該ゲートから遠く離れた側面部に対応するキャビティに向かって直接流動する第1溶融樹脂と、上記ゲートに近い側面部に対応するキャビティを経てキャビティ端末に沿って流動する第2溶融樹脂とのキャビティ端末における合流点において、上記第1溶融樹脂が第2溶融樹脂よりも一足早く上記合流点に達するように該第2溶融樹脂の流速を低下させるとともに、上記第1溶融樹脂が成形型の上記平坦部に対応するキャビティから側面部に対応するキャビティに流動する際、表皮を成形型の成形面に圧接させる樹脂圧を高めるよう流動抵抗を付与する成形型側の突出部により、該突出部の突出量に相当して薄くなった薄肉部が周方向に延びるように形成され、該薄肉部形成箇所の肉厚が上記平坦部の肉厚より薄く形成されていることを特徴とする表皮付き樹脂成形品。
It consists of a resin base material that constitutes the molded product body and a resin skin that is integrally joined to the surface of the base material and constitutes the surface layer of the molded product, and the base material is formed from a flat portion and an outer peripheral edge of the flat portion. It is a resin molded product with a skin consisting of a side surface bent to the back side,
Near the flat portion on the back surface of the side surface portion, the first melt is injected from the gate communicating with the cavity corresponding to the flat portion of the mold and flows directly toward the cavity corresponding to the side surface portion far from the gate. The first molten resin is a little faster than the second molten resin at the junction of the resin and the second molten resin that flows along the cavity terminal through the cavity corresponding to the side surface near the gate. When the flow rate of the second molten resin is decreased so as to reach the confluence, and when the first molten resin flows from the cavity corresponding to the flat portion of the mold to the cavity corresponding to the side surface, the skin is molded. Due to the protrusion on the mold side that provides flow resistance so as to increase the resin pressure pressed against the molding surface of the mold, the thinned portion corresponding to the protrusion amount of the protrusion Formed to extend in the direction, skinned, resin-molded article thickness of the thin-walled portion formed portion is characterized in that it is formed thinner than the thickness of the flat portion.
請求項1に記載の表皮付き樹脂成形品において、
上記薄肉部は、周方向に複数個間隔をあけて形成されていることを特徴とする表皮付き樹脂成形品。
In the resin molded product with a skin according to claim 1,
A thin resin part with a skin, wherein the thin part is formed with a plurality of intervals in the circumferential direction.
成形品本体を構成する樹脂製基材と、該基材の表面に一体に接合され成形品表面層を構成する樹脂製表皮とからなり、上記基材が平坦部と該平坦部の外周縁から裏面側に屈曲した側面部とからなる表皮付き樹脂成形品の成形方法であって、
成形品表面形状に対応する凹部を有するキャビティ型と、成形品裏面形状に対応する凸部を有し該凸部の平坦部に対応してゲートが形成されているとともに上記凸部の側面部の平坦部寄りに樹脂流動抵抗付与手段が設けられたコア型とからなる成形型を用意し、上記キャビティ型の凹部に予め成形品表面形状に成形された表皮をセットして上記成形型を型閉じした状態で、上記凹部と凸部との間に形成されたキャビティに上記ゲートから溶融樹脂を射出し、該ゲートから平坦部に対応するキャビティを経て上記ゲートから遠く離れた側面部に対応するキャビティに向かって直接流動する第1溶融樹脂は、上記側面部に対応するキャビティに流動する際、上記樹脂流動抵抗付与手段によって流動抵抗を付与されてその樹脂圧が高められ、上記凸部の側面部の基端に向かって流動する過程で凹部の成形面に表皮の外周部分を圧接し、一方、上記ゲートから該ゲートに近い側面部に対応するキャビティを経てキャビティ端末に沿って流動する第2溶融樹脂は、その流動過程で上記樹脂流動抵抗付与手段によって流動抵抗を付与されてその流速が低下して第2溶融樹脂が第1溶融樹脂に遅れて上記キャビティ端末における合流点に到達し、基材の表面に表皮が一体に接合され、基材の側面部の裏面に上記樹脂流動抵抗付与手段による痕跡が形成された表皮付き樹脂成形品を得ることを特徴とする表皮付き樹脂成形品の成形方法。
It consists of a resin base material that constitutes the molded product body and a resin skin that is integrally joined to the surface of the base material and constitutes the surface layer of the molded product, and the base material is formed from a flat portion and an outer peripheral edge of the flat portion. A method of molding a resin-molded article with a skin consisting of a side part bent to the back side,
A cavity mold having a concave portion corresponding to the shape of the molded product surface, a convex portion corresponding to the shape of the rear surface of the molded product, a gate formed corresponding to the flat portion of the convex portion, and a side surface portion of the convex portion. Prepare a molding die consisting of a core die provided with resin flow resistance imparting means near the flat part, set a skin that has been molded in the shape of the surface of the molded product in advance in the recess of the cavity die, and close the die In this state, the molten resin is injected from the gate into the cavity formed between the concave portion and the convex portion, and the cavity corresponding to the side portion far from the gate passes through the cavity corresponding to the flat portion from the gate. When the first molten resin that flows directly toward the side flows into the cavity corresponding to the side surface portion, the first resin flow resistance is given flow resistance by the resin flow resistance applying means, and the resin pressure is increased. In the process of flowing toward the base end of the side surface portion, the outer peripheral portion of the skin is pressed against the molding surface of the recess, and on the other hand, it flows along the cavity terminal from the gate through the cavity corresponding to the side surface portion close to the gate. The second molten resin is given flow resistance by the resin flow resistance applying means in the flow process, the flow velocity is lowered, and the second molten resin arrives at the confluence at the cavity terminal with a delay from the first molten resin. A resin-molded article with a skin, characterized in that a skin-molded resin-molded article is obtained, in which a skin is integrally bonded to the surface of the substrate, and a trace by the resin flow resistance imparting means is formed on the back surface of the side surface of the substrate. Molding method.
請求項3に記載の表皮付き樹脂成形品の成形方法において、
上記樹脂流動抵抗付与手段は、コア型の凸部における側面部の平坦部寄りに周方向に延びるように形成された突出部であり、成形型を型閉じした状態で上記突出部と該突出部に対応する凹部とのキャビティ間隔が、凸部の平坦部と該平坦部に対応する凹部とのキャビティ間隔より狭くなっていることを特徴とする表皮付き樹脂成形品の成形方法。
In the molding method of the resin molded product with skin according to claim 3,
The resin flow resistance imparting means is a protrusion formed so as to extend in the circumferential direction near the flat portion of the side surface portion of the convex portion of the core mold, and the protrusion and the protrusion when the mold is closed A method for molding a resin-molded article with a skin, characterized in that a cavity interval between the concave portion corresponding to the gap is narrower than a cavity interval between the flat portion of the convex portion and the concave portion corresponding to the flat portion.
請求項4に記載の表皮付き樹脂成形品の成形方法において、
上記突出部は、周方向に複数個間隔をあけて形成されていることを特徴とする表皮付き樹脂成形品の成形方法。
In the molding method of the resin molded product with skin according to claim 4,
A method for molding a resin-molded article with a skin, wherein the protrusions are formed at a plurality of intervals in the circumferential direction.
JP2006207000A 2006-07-28 2006-07-28 Resin molded article having skin, and its molding method Pending JP2008030326A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2006207000A JP2008030326A (en) 2006-07-28 2006-07-28 Resin molded article having skin, and its molding method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2006207000A JP2008030326A (en) 2006-07-28 2006-07-28 Resin molded article having skin, and its molding method

Publications (1)

Publication Number Publication Date
JP2008030326A true JP2008030326A (en) 2008-02-14

Family

ID=39120238

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2006207000A Pending JP2008030326A (en) 2006-07-28 2006-07-28 Resin molded article having skin, and its molding method

Country Status (1)

Country Link
JP (1) JP2008030326A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2019162828A (en) * 2018-03-20 2019-09-26 盛岡セイコー工業株式会社 Molding mold and molded product

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2019162828A (en) * 2018-03-20 2019-09-26 盛岡セイコー工業株式会社 Molding mold and molded product

Similar Documents

Publication Publication Date Title
JP4486117B2 (en) Injection molding method
JP3838372B2 (en) Injection molding method and injection molding apparatus
JP2006289794A (en) Mold for in-mold coating molding and in-mold coating molding method
JP2008030326A (en) Resin molded article having skin, and its molding method
JP2017213683A (en) Film in-mold injection molding die assembly and injection molding method
JP2008023830A (en) Resin molded article having skin and method for molding the same
JP2994580B2 (en) Injection mold, injection molding apparatus, and injection molding method
JP5860773B2 (en) Mold for resin molding and molding method
JP2012025090A (en) Molding method of molding section in weather strip
JP2010052147A (en) Injection compression molding die for cavity frame structure
JP6322018B2 (en) Injection mold and method of manufacturing resin molded product using the same
JP2006231793A (en) Skin-integrated injection molding method
JP4508825B2 (en) Insert molding die, method of manufacturing insert molded product, and insert molded product
JPH1058493A (en) Injection molding method for synthetic resin molding, and mold
JP2003025392A (en) Method for injection molding plastic product
JP5034400B2 (en) In-mold coating mold
JP2001205419A (en) Injection molding method for magnesium alloy and molded goods obtained by the same
JP2010064497A (en) Injection moulding device
JP5093744B2 (en) In-mold coating mold
JP4254210B2 (en) Manufacturing method and manufacturing apparatus for resinous object having bottomed groove
JP2010017882A (en) Runnerless mold
JP4051566B2 (en) In-mold coating molding method and in-mold coating molding die
JP2003191276A (en) Method for manufacturing injection-molded object having thin-walled part and mold
JP2020104396A (en) Production method of injection molded product
JP2003191303A (en) Production method for injection molded body having thinner-wall, and die for the same