JP4896109B2 - Method for producing high purity lithium carbonate - Google Patents

Method for producing high purity lithium carbonate Download PDF

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JP4896109B2
JP4896109B2 JP2008274105A JP2008274105A JP4896109B2 JP 4896109 B2 JP4896109 B2 JP 4896109B2 JP 2008274105 A JP2008274105 A JP 2008274105A JP 2008274105 A JP2008274105 A JP 2008274105A JP 4896109 B2 JP4896109 B2 JP 4896109B2
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lithium
lithium carbonate
aqueous solution
lithium hydroxide
carbonate
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博之 川合
豊 木ノ瀬
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Nippon Chemical Industrial Co Ltd
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Description

本発明は、特に、電子材料、光工業材料の原料として有用な高純度炭酸リチウムの製造方法に関するものである。   The present invention particularly relates to a method for producing high-purity lithium carbonate useful as a raw material for electronic materials and optical industrial materials.

炭酸リチウムは耐熱ガラス、光学ガラス等の配合剤、セラミック材料、携帯電話やノートパソコンのバッテリーに使用されているリチウム2次電池の原料、電解質の材料、半導体レーザー等に使用されるニオブ酸リチウム単結晶やタンタル酸リチウム単結晶等の原料等様々な用途に用いられている。   Lithium carbonate is a compounding agent such as heat-resistant glass and optical glass, ceramic materials, lithium secondary battery materials used in batteries for mobile phones and laptop computers, electrolyte materials, lithium niobate used in semiconductor lasers, etc. It is used in various applications such as raw materials for crystals and lithium tantalate single crystals.

炭酸リチウムに求められている特性は多様であり、用途により異なる。例えば、炭酸リチウムが上記の電子材料や光工業材料として用いられる場合は、不純物が多いと電気特性や光特性が低下するため、不純物の少ない高純度なものであることが求められている。具体的には、異種金属やその他の不純物含有量が数ppmレベル、更には1ppm以下の高純度な炭酸リチウムが求められている。   The properties required for lithium carbonate are diverse and depend on the application. For example, when lithium carbonate is used as the above-described electronic material or optical industrial material, if there are many impurities, the electrical characteristics and optical characteristics deteriorate, so that it is required to have high purity with few impurities. Specifically, high-purity lithium carbonate having a content of dissimilar metals and other impurities of several ppm level, and further 1 ppm or less is demanded.

従来、このような高純度の炭酸リチウムの製造方法としては、例えば、粗製炭酸リチウムと二酸化炭素とを反応させて得られる重炭酸リチウムを含有する水溶液を精密濾過した後、該重炭酸リチウムを含有する水溶液を加熱処理して炭酸リチウムを析出させる方法(特開昭62−252315号公報)、粗製炭酸リチウムと二酸化炭素とを反応させて得られる重炭酸リチウムを含有する水溶液をイオン交換モジュールで処理した後、該重炭酸リチウムを含有する水溶液を加熱処理して炭酸リチウムを析出させる方法(特表2002−505248号公報)等が提案されている。これらの方法によれば、ある程度高純度の炭酸リチウムを得ることができる。特に、後者の製造方法で得られる炭酸リチウムは、一次粒子径の大きな凝集していない炭酸リチウムであり、電子材料や光工業材料の原料として用いられている。   Conventionally, as a method for producing such high-purity lithium carbonate, for example, an aqueous solution containing lithium bicarbonate obtained by reacting crude lithium carbonate and carbon dioxide is subjected to microfiltration, and then the lithium bicarbonate is contained. Heat treatment of an aqueous solution to be deposited to deposit lithium carbonate (Japanese Patent Laid-Open No. 62-252315), treatment of an aqueous solution containing lithium bicarbonate obtained by reacting crude lithium carbonate and carbon dioxide with an ion exchange module After that, a method (Japanese Patent Publication No. 2002-505248) or the like in which an aqueous solution containing the lithium bicarbonate is heated to precipitate lithium carbonate has been proposed. According to these methods, lithium carbonate having a certain degree of purity can be obtained. In particular, lithium carbonate obtained by the latter production method is lithium carbonate having a large primary particle size and not agglomerated, and is used as a raw material for electronic materials and optical industrial materials.

しかしながら、上記文献に記載された発明では、原料である粗製炭酸リチウムは、Si、Al、Na、K及びCa等の不純物を多く含む水酸化リチウム等を用いて製造されたものであるため、不純物が多い。このため、このような不純物を多く含む粗製炭酸リチウムから高純度炭酸リチウムを製造しても、得られる炭酸リチウムの不純物含有量を十分に低くすることができないという問題があった。また、このように生成された炭酸リチウムについては、たとえ後で精製を行ったとしても、これらの不純物含有量を1ppm以下まで低減させることが困難であるという問題があった。   However, in the invention described in the above document, the raw lithium carbonate, which is a raw material, is manufactured using lithium hydroxide or the like that contains a large amount of impurities such as Si, Al, Na, K, and Ca. There are many. For this reason, even if high purity lithium carbonate is produced from crude lithium carbonate containing a large amount of such impurities, there is a problem that the impurity content of the obtained lithium carbonate cannot be sufficiently reduced. Further, the lithium carbonate thus produced has a problem that it is difficult to reduce the content of these impurities to 1 ppm or less even if purification is performed later.

特開昭62−252315号公報JP 62-252315 A 特表2002−505248号公報JP-T-2002-505248

従って、本発明の目的は、不純物含有量が多い水酸化リチウムを反応原料として用いても、Na、K、Ca、Al及びSiの各元素の含有量が1ppm以下である高純度炭酸リチウムが得られる製造方法を提供することにある。   Therefore, the object of the present invention is to obtain high-purity lithium carbonate having a content of each element of Na, K, Ca, Al and Si of 1 ppm or less even when lithium hydroxide having a high impurity content is used as a reaction raw material. It is to provide a manufacturing method.

本発明は、かかる実情に鑑み鋭意研究を重ねた結果、特定の精製工程を経た精製水酸化リチウムと二酸化炭素を反応させて得られる炭酸リチウムを用いて炭酸水素リチウムを生成させ、次いで該炭酸水素リチウムを熱分解すると少なくともNa、K、Ca、Al及びSiの各元素の含有量が1ppm以下まで低減された高純度な炭酸リチウムが得られることを見出し、本発明を完成するに至った。   In the present invention, as a result of intensive studies in view of such circumstances, lithium hydrogen carbonate is produced using lithium carbonate obtained by reacting purified lithium hydroxide and carbon dioxide that have undergone a specific purification step, and then the hydrogen carbonate. It has been found that when lithium is thermally decomposed, high-purity lithium carbonate in which the content of each element of Na, K, Ca, Al, and Si is reduced to 1 ppm or less can be obtained, and the present invention has been completed.

すなわち、本発明は、粗製水酸化リチウムを含む水溶液を精密濾過した後、晶析を行って精製水酸化リチウムを得る第一工程、及び該精製水酸化リチウムを含む水溶液に二酸化炭素を、該精製水酸化リチウムに対するモル比で0.5〜0.8導入し、該精製水酸化リチウムと二酸化炭素とを水溶媒中60〜80℃でpH8.5以上で反応させて析出させた炭酸リチウム(a)を回収する第二工程、を含むことを特徴とする高純度炭酸リチウムの製造方法を提供するものである。 That is, the present invention provides a first step of microfiltration of an aqueous solution containing crude lithium hydroxide, followed by crystallization to obtain purified lithium hydroxide, and carbon dioxide in the aqueous solution containing purified lithium hydroxide. 0.5 to 0.8 molar ratio to lithium hydroxide was introduced, and the purified lithium hydroxide and carbon dioxide were reacted in an aqueous solvent at 60 to 80 ° C. at pH 8.5 or more to precipitate lithium carbonate (a And a second step of collecting a high-purity lithium carbonate.

また、本発明では、上記製造方法において、さらに、前記炭酸リチウム(a)を含有するスラリーを調製し、該スラリーに二酸化炭素を導入して炭酸水素リチウムを含む水溶液を得る第三工程、及び該炭酸水素リチウムを含む水溶液を加熱分解して炭酸リチウム(b)を得る第四工程を含むことが好ましい。   Further, in the present invention, in the above production method, a third step of preparing a slurry containing the lithium carbonate (a) and obtaining an aqueous solution containing lithium hydrogen carbonate by introducing carbon dioxide into the slurry, and It is preferable to include a fourth step of thermally decomposing an aqueous solution containing lithium hydrogen carbonate to obtain lithium carbonate (b).

本発明に係る高純度炭酸リチウムの製造方法によれば、不純物含有量が多い水酸化リチウムを反応原料として用いても、少なくともNa、K、Ca、Al及びSiの各元素の含有量が数ppm以下、更には1ppm以下まで低減された高純度炭酸リチウムを製造することができ、この高純度炭酸リチウムは、特に電子材料、光工業材料の原料として有用である。   According to the method for producing high-purity lithium carbonate according to the present invention, even when lithium hydroxide having a large impurity content is used as a reaction raw material, the content of at least each element of Na, K, Ca, Al, and Si is several ppm. Hereinafter, it is possible to produce high-purity lithium carbonate further reduced to 1 ppm or less, and this high-purity lithium carbonate is particularly useful as a raw material for electronic materials and optical industrial materials.

以下、本発明を詳細に説明する。   Hereinafter, the present invention will be described in detail.

(第一工程)
本発明の第一工程は、粗製水酸化リチウムを含む水溶液を精密濾過した後、晶析を行って、少なくともNa、K、Ca、Al及びSiの各元素の含有量が数ppm以下まで低減された精製水酸化リチウムを得る工程である。
(First step)
In the first step of the present invention, an aqueous solution containing crude lithium hydroxide is finely filtered and then crystallized to reduce the content of at least Na, K, Ca, Al, and Si elements to several ppm or less. This is a step for obtaining purified lithium hydroxide.

第一工程においては、まず、粗製水酸化リチウムを含む水溶液を準備する。該水溶液は、例えば粗製水酸化リチウムを水に溶解して調製することができる。本発明において粗製水酸化リチウムとは、Na、K、Ca、Al及びSiから選ばれる各元素の含有量が10ppmを越える水酸化リチウムをいう。第一工程に用いられる粗製水酸化リチウムは、如何なる製造方法で得られるものであってもよく、例えば、炭酸リチウムと水酸化カルシウムとの反応により得られる粗製水酸化リチウム、及び硫酸リチウムと水酸化バリウムとの反応により得られる粗製水酸化リチウム等が挙げられる。   In the first step, first, an aqueous solution containing crude lithium hydroxide is prepared. The aqueous solution can be prepared, for example, by dissolving crude lithium hydroxide in water. In the present invention, crude lithium hydroxide refers to lithium hydroxide in which the content of each element selected from Na, K, Ca, Al and Si exceeds 10 ppm. The crude lithium hydroxide used in the first step may be obtained by any production method, for example, crude lithium hydroxide obtained by reaction of lithium carbonate and calcium hydroxide, and lithium sulfate and hydroxide. Examples include crude lithium hydroxide obtained by reaction with barium.

粗製水酸化リチウムを溶解する水は、特に限定されないが、なるべく不純物濃度の低いものが用いられる。このうち、少なくとも逆浸透膜、限外ろ過膜、イオン交換膜等を通過させて、Na、K、Ca、Cl、SO等のイオン性不純物を除去した純水を用いると、粗製水酸化リチウムを溶解する水に由来する不純物の混入を防止することができるため、特に好ましい。逆浸透膜、限外ろ過膜又はイオン交換樹脂に通水される被処理水としては、例えば、工業用水、市水、河川水等の原水を凝集ろ過装置及び活性炭等からなる前処理装置で処理し、原水中の懸濁物及び有機物の大半を除去したもの、あるいは、更に、イオン交換樹脂を用いる純水装置で処理されたもの等が用いられる。 The water for dissolving the crude lithium hydroxide is not particularly limited, but water having as low an impurity concentration as possible is used. Among these, when pure water from which ionic impurities such as Na, K, Ca, Cl, and SO 4 are removed through at least a reverse osmosis membrane, an ultrafiltration membrane, an ion exchange membrane, etc., crude lithium hydroxide is used. This is particularly preferable because it is possible to prevent contamination from impurities derived from water that dissolves. As treated water to be passed through reverse osmosis membranes, ultrafiltration membranes or ion exchange resins, for example, raw water such as industrial water, city water, river water, etc. is treated with a pretreatment device made of a coagulation filtration device, activated carbon, etc. In addition, those obtained by removing most of the suspended matter and organic matter in the raw water, or those treated with a pure water apparatus using an ion exchange resin are used.

逆浸透膜としては、市販の膜モジュールを用いることができる。また、該モジュールを用いた純水製造の操作条件等には特に制限はなく常法に従えばよい。例えば、逆浸透膜膜としては、分画分子量が、通常400〜100000、好ましくは1000〜10000のものが挙げられ、該膜の具体的な材質としては、例えば、酢酸セルロース系ポリマー、ポリアミド系ポリマー、架橋ポリアミン系ポリマー、架橋ポリエーテル系ポリマー、ポリスルホン、スルホン化ポリスルホン、ポリビニールアルコール等が挙げられる。これらは適宜選択して使用すればよい。また、膜の形状は平板型、スパイラル型、中空糸型、チューブラー型、プリーツ型等の何れであってもよい。   A commercially available membrane module can be used as the reverse osmosis membrane. In addition, there are no particular limitations on the operating conditions for the production of pure water using the module, and any conventional method may be followed. For example, as a reverse osmosis membrane, a molecular weight cut off is usually 400 to 100,000, preferably 1000 to 10,000. Specific examples of the membrane include cellulose acetate polymer and polyamide polymer. , Crosslinked polyamine polymers, crosslinked polyether polymers, polysulfone, sulfonated polysulfone, polyvinyl alcohol, and the like. These may be appropriately selected and used. Further, the shape of the membrane may be any of flat plate type, spiral type, hollow fiber type, tubular type, pleated type and the like.

限外濾過膜としては、市販の膜モジュールを用いることができる。また、該モジュールを用いた純水製造の操作条件等には特に制限はなく常法に従えばよい。例えば、限外濾過膜としては、分画分子量が、通常400〜100000、好ましくは1000〜10000のものが挙げられ、該膜の具体的な材質としては、例えば、再生セルロース、ポリエーテルスルホン、ポリスルホン、ポリアクリルニトリル、ポリビニールアルコール、燒結金属、セラミック、カーボン等が適宜使用される。膜の形状は平板型、スパイラル型、チューブラー型、中空糸型、プリーツ型等の何れであってもよい。   A commercially available membrane module can be used as the ultrafiltration membrane. In addition, there are no particular limitations on the operating conditions for the production of pure water using the module, and any conventional method may be followed. For example, examples of the ultrafiltration membrane include those having a fractional molecular weight of usually 400 to 100,000, preferably 1000 to 10,000. Specific examples of the material of the membrane include regenerated cellulose, polyethersulfone, and polysulfone. Polyacrylonitrile, polyvinyl alcohol, sintered metal, ceramic, carbon and the like are appropriately used. The shape of the membrane may be any of flat plate type, spiral type, tubular type, hollow fiber type, pleated type and the like.

粗製水酸化リチウムを含む水溶液における粗製水酸化リチウムの濃度は、水酸化リチウムの飽和溶解度以下であればよく特に制限されない。しかし、水酸化リチウムの溶解度は溶解させる温度に強く依存するため、例えば、80℃で溶解させるにはLiOHに換算した濃度を通常1〜12重量%、好ましくは9〜12重量%とする。   The concentration of the crude lithium hydroxide in the aqueous solution containing the crude lithium hydroxide is not particularly limited as long as it is not higher than the saturation solubility of lithium hydroxide. However, since the solubility of lithium hydroxide strongly depends on the temperature at which it is dissolved, for example, to dissolve at 80 ° C., the concentration in terms of LiOH is usually 1 to 12% by weight, preferably 9 to 12% by weight.

第一工程においては、次に、粗製水酸化リチウムを含む水溶液を精密濾過して、Si、Al等の不純物成分を含有する不溶分を除去する。   In the first step, next, an aqueous solution containing crude lithium hydroxide is microfiltered to remove insolubles containing impurity components such as Si and Al.

精密濾過は精密濾過膜等の濾過材を用いて行うことができる。第一工程に用いることができる精密濾過膜としては、表面濾過作用を有するスクリーンフィルター、内部濾過作用を有するデプスフィルター等が挙げられるが、表面濾過作用を有するスクリーンフィルターが効率よく不溶分を除去することができる点で好ましい。精密濾過膜の公称の孔径は通常1μm以下、好ましくは0.2〜0.5μmである。また、精密濾過膜の材質は、特に制限されるものではないが、例えばコロジオン、セロファン、アセチルセルロース、ポリアクリロニトリル、ポリスルホン、ポリオレフィン、ポリアミド、ポリイミド、ポリビニリデンフロライド等の有機系物質の膜、又は黒鉛、セラミックス、多孔質ガラス等の無機系物質の膜が挙げられる。また、精密濾過を実験室規模で行う場合はPTFEメンブランフィルター等の濾過材を用いることができる。スクリーンフィルターの形式は特に制限されるものではないが、カートリッジ式が操作性において容易である点で好ましい。   Microfiltration can be performed using a filtering material such as a microfiltration membrane. Examples of the microfiltration membrane that can be used in the first step include a screen filter having a surface filtration action, a depth filter having an internal filtration action, etc., but a screen filter having a surface filtration action efficiently removes insolubles. It is preferable in that it can be performed. The nominal pore size of the microfiltration membrane is usually 1 μm or less, preferably 0.2 to 0.5 μm. The material of the microfiltration membrane is not particularly limited. For example, a membrane of an organic substance such as collodion, cellophane, acetylcellulose, polyacrylonitrile, polysulfone, polyolefin, polyamide, polyimide, polyvinylidene fluoride, or the like Examples thereof include films of inorganic substances such as graphite, ceramics, and porous glass. Moreover, when performing microfiltration on a laboratory scale, a filtering material such as a PTFE membrane filter can be used. The type of the screen filter is not particularly limited, but the cartridge type is preferable because it is easy to operate.

精密濾過を行う方法としては、例えば、市販の精密濾過装置に上記粗製水酸化リチウム水溶液を導入する方法が挙げられる。精密濾過操作の圧力条件としては特に制限されるものではなく、減圧下又は加圧下のいずれで行うこともできるが、上記粗製水酸化リチウム水溶液を送液ポンプを用いて、温度が通常0〜100℃、好ましくは20〜80℃で、流量を通常1〜30ml/min、好ましくは5〜15ml/minとして精密濾過装置に導入し、通常0.1〜0.5MPa、好ましくは0.2〜0.3MPaの圧力で濾過することが好ましい。なお、精密濾過は、水溶液から水酸化リチウムが析出しない温度で行うことが好ましい。   Examples of the method for performing microfiltration include a method of introducing the above-described crude lithium hydroxide aqueous solution into a commercially available microfiltration device. The pressure condition for the microfiltration operation is not particularly limited, and can be performed under reduced pressure or under pressure, but the temperature of the crude lithium hydroxide aqueous solution is usually 0 to 100 using a feed pump. And introduced into a microfiltration device at a flow rate of usually 1 to 30 ml / min, preferably 5 to 15 ml / min, usually 0.1 to 0.5 MPa, preferably 0.2 to 0. It is preferable to filter at a pressure of 3 MPa. The microfiltration is preferably performed at a temperature at which lithium hydroxide does not precipitate from the aqueous solution.

第一工程では、上記精密濾過を行った後、粗製水酸化リチウムを含む水溶液について晶析操作を行って精製水酸化リチウムを得る。本発明では、精密濾過を行った後にさらに晶析操作を行うことにより、精密濾過を行った後の状態に比べてさらにSi、Al、Na、Ca、K、Fe、Zn、Mg、Sr等の不純物を低減させることができる。   In the first step, after performing the above-mentioned microfiltration, a crystallization operation is performed on an aqueous solution containing crude lithium hydroxide to obtain purified lithium hydroxide. In the present invention, by performing further crystallization operation after performing microfiltration, Si, Al, Na, Ca, K, Fe, Zn, Mg, Sr, etc. are further compared with the state after performing microfiltration. Impurities can be reduced.

第一工程で用いられる晶析操作としては、例えば、上記精密濾過後の粗製水酸化リチウムを含む水溶液を冷却して水酸化リチウムを析出させる方法、又は上記精密濾過後の粗製水酸化リチウムを含む水溶液を加熱して、該水溶液中の水分を蒸発させて水酸化リチウムを析出させる方法が挙げられる。このうち、後者の加熱による方法が精製水酸化リチウムの回収効率が良いため好ましい。   Examples of the crystallization operation used in the first step include a method of precipitating lithium hydroxide by cooling an aqueous solution containing the crude lithium hydroxide after the fine filtration, or the crude lithium hydroxide after the fine filtration. There is a method in which an aqueous solution is heated to evaporate water in the aqueous solution to precipitate lithium hydroxide. Of these, the latter heating method is preferred because of the high recovery efficiency of purified lithium hydroxide.

後者の加熱による方法は、例えば、前記の精密濾過を行った粗製水酸化リチウムを含む水溶液を通常80℃以上、好ましくは90〜100℃に加温した後、水溶液中の水の通常10〜70重量%、好ましくは30〜60重量%を蒸発除去し、その後室温域まで冷却する方法により行うことができる。このように粗製水酸化リチウムを含む水溶液から上記範囲内で水を除去すると、不純物が効率的に除去された精製水酸化リチウムが得られる。なお、加熱による晶析操作は、減圧下に行ってもよい。   In the latter heating method, for example, an aqueous solution containing the crude lithium hydroxide subjected to the above-described microfiltration is usually heated to 80 ° C. or higher, preferably 90 to 100 ° C., and then the water in the aqueous solution is usually 10 to 70 ° C. It can be carried out by evaporating and removing 30% by weight, preferably 30 to 60% by weight, and then cooling to room temperature. Thus, when water is removed from the aqueous solution containing crude lithium hydroxide within the above range, purified lithium hydroxide from which impurities are efficiently removed is obtained. The crystallization operation by heating may be performed under reduced pressure.

なお、晶析操作を行う前に、必要により粗製水酸化リチウムの水溶液濃度をLiOHが通常1〜13重量%、好ましくは9〜11重量%となるように濃度調整をしておくと、水酸化リチウムの回収効率がよいため好ましい。   Before the crystallization operation, if necessary, the concentration of the aqueous solution of crude lithium hydroxide is adjusted so that LiOH is usually 1 to 13% by weight, preferably 9 to 11% by weight. This is preferable because the lithium recovery efficiency is good.

また、第一工程においては、上記の精密濾過操作及び晶析操作に加えて、キレート樹脂を用いた水酸化リチウムの精製操作を行うと、更に水酸化リチウムのCa、Zn、Mg及びSr等の不純物を低減させることができるため好ましい。キレート樹脂を用いた精製操作は、晶析操作後、特に精密濾過後且つ晶析操作前に行うと、液のままで次工程に送って引き続き操作を行えることにより操作上効率的であるため好ましい。   In addition, in the first step, in addition to the above microfiltration operation and crystallization operation, when lithium hydroxide purification operation using a chelate resin is performed, further lithium hydroxide such as Ca, Zn, Mg and Sr It is preferable because impurities can be reduced. The refining operation using the chelate resin is preferable because it is efficient in operation because it can be sent to the next step as it is in the liquid state and subsequently operated after the crystallization operation, particularly after the microfiltration and before the crystallization operation. .

キレート樹脂を用いた精製操作に用いることができるキレート樹脂の種類は、特に制限されないが、例えばイミノジ酢酸型、アミノリン酸型等のキレート樹脂が挙げられる。   The type of chelate resin that can be used for the purification operation using the chelate resin is not particularly limited, and examples thereof include iminodiacetic acid type and aminophosphate type chelate resins.

キレート樹脂を用いた精製操作は、例えば、上記精密濾過後且つ晶析操作前の濾過液の水酸化リチウムを含む水溶液、又は晶析操作後の水酸化リチウムを含む水溶液を、LiOHに換算した濃度が通常1〜13重量%、好ましくは9〜11重量%となるように調製した後、該水溶液をキレート樹脂に接触させる方法が挙げられる。   The purification operation using a chelate resin is, for example, a concentration obtained by converting an aqueous solution containing lithium hydroxide in the filtrate after the microfiltration and before the crystallization operation, or an aqueous solution containing lithium hydroxide after the crystallization operation into LiOH. Is usually 1 to 13% by weight, preferably 9 to 11% by weight, and then the aqueous solution is contacted with a chelate resin.

キレート樹脂を用いた精製操作は、キレート樹脂を通過する水酸化リチウムを含む水溶液の空間速度(SV)を、通常1〜20hr−1、好ましくは3〜8hr−1とする。上記のようにキレート樹脂を用いた精製操作を行うと、精製水酸化リチウム中のCa、Zn、Mg及びSr等の不純物をppbレベルまで低減させることができる。 In the purification operation using the chelate resin, the space velocity (SV) of the aqueous solution containing lithium hydroxide passing through the chelate resin is usually 1 to 20 hr −1 , preferably 3 to 8 hr −1 . When the purification operation using the chelate resin is performed as described above, impurities such as Ca, Zn, Mg, and Sr in the purified lithium hydroxide can be reduced to the ppb level.

上記第一工程は、水酸化リチウムに含まれる不純物量が所望量が所望の不純物含有量以下になるまで何度でも繰り返して行うことができる。   The first step can be repeated any number of times until the amount of impurities contained in the lithium hydroxide is equal to or less than the desired impurity content.

(第二工程)
第二工程は、第一工程で得られた精製水酸化リチウムと二酸化炭素とを水溶媒中で反応させて析出させた炭酸リチウム(a)を回収する工程である。
(Second step)
The second step is a step of recovering the precipitated lithium carbonate (a) by reacting the purified lithium hydroxide obtained in the first step with carbon dioxide in an aqueous solvent.

第二工程では、まず、水溶媒中で精製水酸化リチウムと二酸化炭素とが反応できるようにする。具体的には、例えば上記精製水酸化リチウムを水に溶解して、精製水酸化リチウムを含有する水溶液を調製する方法が挙げられる。このように該水溶液を調製すると、該水溶液に二酸化炭素を導入することによって、水溶媒中で精製水酸化リチウムと二酸化炭素とを反応させることが可能になる。   In the second step, first, purified lithium hydroxide and carbon dioxide are allowed to react in an aqueous solvent. Specifically, for example, a method of preparing an aqueous solution containing purified lithium hydroxide by dissolving the purified lithium hydroxide in water can be mentioned. When the aqueous solution is prepared in this manner, purified lithium hydroxide and carbon dioxide can be reacted in an aqueous solvent by introducing carbon dioxide into the aqueous solution.

精製水酸化リチウムを溶解する水は、粗製水酸化リチウムを溶解する水と同様のものを用いることができる。ただし、粗製水酸化リチウムを溶解する水と同様に、逆浸透膜、限外濾過膜、イオン交換水等を通過させて、Na、K、Ca、Cl、SO等のイオン性不純物を除去した純水を用いると、精製水酸化リチウムを溶解する水に由来する不純物の混入を防止することができるため特に好ましい。 The water for dissolving the purified lithium hydroxide can be the same as the water for dissolving the crude lithium hydroxide. However, ionic impurities such as Na, K, Ca, Cl, and SO 4 were removed by passing a reverse osmosis membrane, an ultrafiltration membrane, ion-exchanged water, and the like in the same manner as water for dissolving crude lithium hydroxide. The use of pure water is particularly preferable because it can prevent contamination of impurities derived from water that dissolves purified lithium hydroxide.

精製水酸化リチウムを含む水溶液における精製水酸化リチウムの濃度は、水酸化リチウムの飽和溶解度未満であれば特に制限されない。しかし、水酸化リチウムの溶解度は上記のように温度に強く依存するため、例えば、25℃で溶解させる場合は、上記水溶液における精製水酸化リチウムのLiOHに換算した濃度を通常1〜10重量%、好ましくは5〜10重量%とすると、精製水酸化リチウムが溶解可能で且つ二酸化炭素との反応効率がよいという点で望ましい。   The concentration of purified lithium hydroxide in the aqueous solution containing purified lithium hydroxide is not particularly limited as long as it is less than the saturated solubility of lithium hydroxide. However, since the solubility of lithium hydroxide strongly depends on the temperature as described above, for example, when it is dissolved at 25 ° C., the concentration of purified lithium hydroxide in the aqueous solution in terms of LiOH is usually 1 to 10% by weight, Preferably, it is 5 to 10% by weight in that the purified lithium hydroxide can be dissolved and the reaction efficiency with carbon dioxide is good.

第二工程においては、次に、例えば、上記精製水酸化リチウムを含む水溶液に二酸化炭素を導入することにより、精製水酸化リチウムと二酸化炭素とを水溶媒中で反応させて、炭酸リチウム(a)を析出させる。第二工程で用いられる二酸化炭素としては、特に制限はないが、予め、硫酸、硝酸等の酸溶液を通過させ、貯蔵タンク、調圧弁、配管等から混入する不純物を除いた二酸化炭素を用いることが高純度炭酸リチウム(a)を得易いため好ましい。   In the second step, next, for example, by introducing carbon dioxide into the aqueous solution containing the purified lithium hydroxide, the purified lithium hydroxide and carbon dioxide are reacted in an aqueous solvent to obtain lithium carbonate (a). To precipitate. The carbon dioxide used in the second step is not particularly limited, but use carbon dioxide from which an acid solution such as sulfuric acid and nitric acid is passed in advance to remove impurities mixed in from storage tanks, pressure regulating valves, piping, etc. Is preferable because high-purity lithium carbonate (a) is easily obtained.

二酸化炭素の導入量は、精製水酸化リチウムに対するモル比で0.5〜0.8とすると、炭酸水素リチウムへの副反応がなく高純度の炭酸リチウム(a)を高収率で得られるため好ましい。 The amount of carbon dioxide introduced was 0 . When it is set to 5-0.8, since there is no side reaction to lithium hydrogencarbonate and high-purity lithium carbonate (a) can be obtained in a high yield, it is preferable.

また、精製水酸化リチウムを含む水溶液に二酸化炭素を導入する場合は、二酸化炭素を導入するに従ってpHが低下してゆくが、pHが8.35以下になると炭酸水素リチウムが生成してしまうため、二酸化炭素の導入量は反応計のpHが通常10以上、好ましくは8.5以上となるまでとすることが望ましい。   In addition, when carbon dioxide is introduced into an aqueous solution containing purified lithium hydroxide, the pH decreases as carbon dioxide is introduced. However, when the pH is 8.35 or less, lithium hydrogen carbonate is generated. The amount of carbon dioxide introduced is desirably until the pH of the reaction meter is usually 10 or more, preferably 8.5 or more.

反応温度は、60〜80℃である。反応温度が該範囲内にあると高純度の炭酸リチウム(a)を高収率で得られるため好ましい。なお、反応系の温度は、通常、二酸化炭素の導入に従い上昇するが、上記温度の範囲内に保たれていることが好ましい。また、反応時間は、かかる反応は水酸化リチウムと二酸化炭素の接触により速やかに行われるため、特に制限されるものではない。第二工程は、常圧又は加圧下で行うことができる。 The reaction temperature is 60-80 ° C. It is preferable for the reaction temperature to be within this range because high purity lithium carbonate (a) can be obtained in high yield. The temperature of the reaction system usually rises as carbon dioxide is introduced, but is preferably kept within the above temperature range. In addition, the reaction time is not particularly limited because the reaction is rapidly performed by contact of lithium hydroxide and carbon dioxide. The second step can be performed at normal pressure or under pressure.

第二工程は、バッチ式又は連続式のいずれの方法でも行うことができる。なお、バッチ式で反応を行うと、析出する炭酸リチウム(a)は、通常、微細な一次粒子同士が弱く結合した塊状の一次粒子集合体になる。また、連続式で反応を行うと、析出する炭酸リチウム(a)は、通常、微細な一次粒子になる。   The second step can be performed by either a batch or continuous method. When the reaction is carried out batchwise, the precipitated lithium carbonate (a) usually becomes a massive primary particle aggregate in which fine primary particles are weakly bonded to each other. Moreover, when it reacts by a continuous type, the lithium carbonate (a) which precipitates will become a fine primary particle normally.

反応終了後、析出した炭酸リチウム(a)は、常法により濾過洗浄し、所望により乾燥、粉砕して炭酸リチウム(a)を得、これを製品とする。なお、洗浄で用いる水として純水を用いると、洗浄水に由来する不純物の混入を防止し易く炭酸リチウム(a)を得易いため、好ましい。また、乾燥は、空気中からの不純物の混入を避けるため密閉系内で行うことが好ましい。具体的には、実験室レベルでは減圧下に乾燥する方法が好ましく、工業レベルではパドルドライヤー等の乾燥装置を用いて行う方法が好ましい。   After completion of the reaction, the precipitated lithium carbonate (a) is filtered and washed by a conventional method, and if desired, dried and pulverized to obtain lithium carbonate (a), which is used as a product. In addition, it is preferable to use pure water as the water used for cleaning because it is easy to prevent the impurities derived from the cleaning water from being mixed and to easily obtain lithium carbonate (a). Moreover, drying is preferably performed in a closed system in order to avoid contamination of impurities from the air. Specifically, a method of drying under reduced pressure is preferable at the laboratory level, and a method of using a drying device such as a paddle dryer is preferable at the industrial level.

なお、上記第一工程〜第二工程は、特に制限されるものではなく、通常の雰囲気で行ってもよいし、クリーンルームで行ってもよい。   The first step to the second step are not particularly limited, and may be performed in a normal atmosphere or in a clean room.

かくして得られる炭酸リチウム(a)は、バッチ式で反応させた場合には、微細な一次粒子同士が弱く結合した塊状の一次粒子集合体であり、一次粒子の平均粒径が通常1〜20μmで、一次粒子集合体の平均粒径が通常10〜150μm、好ましくは30〜100μmである。一方、連続式で反応させた場合には、得られる炭酸リチウム(a)は、微細な一次粒子であり、一次粒子の平均粒径が通常1〜100μm、好ましくは10〜60μmである。なお、炭酸リチウム(a)が一次粒子集合体である場合は、そのまま用いてもよいし、適宜、一次粒子まで解砕処理を施して用いてもよい。   The lithium carbonate (a) thus obtained, when reacted in a batch system, is a massive primary particle aggregate in which fine primary particles are weakly bonded to each other, and the average primary particle size is usually 1 to 20 μm. The average particle size of the primary particle aggregate is usually 10 to 150 μm, preferably 30 to 100 μm. On the other hand, when it is made to react continuously, the obtained lithium carbonate (a) is fine primary particles, and the average particle size of the primary particles is usually 1 to 100 μm, preferably 10 to 60 μm. In addition, when lithium carbonate (a) is a primary particle aggregate, it may be used as it is, or may be used after subjecting to primary particles as appropriate.

また、炭酸リチウム(a)は純度が通常99.00%以上、好ましくは99.99%以上であり、高純度である。   Moreover, lithium carbonate (a) has a purity of usually 99.00% or more, preferably 99.99% or more, and is highly pure.

さらに、炭酸リチウム(a)は、Na、Ca、Al、Si及びKのそれぞれの不純物含有量が、10ppm以下、好ましくは5ppm以下であり、高純度である。また、炭酸リチウム(a)は、Na、Ca、Al、Si及びKのそれぞれの不純物含有量が上記範囲内にある上で、さらにMg、Sr、Fe及びZnのそれぞれの不純物含有量が、10ppm以下、好ましくは5ppm以下であり、高純度である。   Further, the lithium carbonate (a) has a high purity because each impurity content of Na, Ca, Al, Si and K is 10 ppm or less, preferably 5 ppm or less. Further, the lithium carbonate (a) has an impurity content of Na, Ca, Al, Si and K within the above range, and further has an impurity content of Mg, Sr, Fe and Zn of 10 ppm. Hereinafter, it is preferably 5 ppm or less, and has high purity.

なお、炭酸リチウム(a)は、後述の第三工程及び第四工程を行うことにより、さらに高純度な炭酸リチウムとすることができる。   In addition, lithium carbonate (a) can be made more highly pure lithium carbonate by performing the below-mentioned 3rd process and 4th process.

(第三工程)
第三工程は、第二工程で得られた炭酸リチウム(a)を含む水性スラリーを調製し、該スラリーに二酸化炭素を導入して炭酸水素リチウムを含む水溶液を調製する工程である。
(Third process)
The third step is a step of preparing an aqueous slurry containing lithium carbonate (a) obtained in the second step, and preparing an aqueous solution containing lithium hydrogen carbonate by introducing carbon dioxide into the slurry.

第三工程では、まず、第二工程で得られた炭酸リチウム(a)を水に分散させて炭酸リチウム(a)を含む水性スラリーを調製する。   In the third step, first, lithium carbonate (a) obtained in the second step is dispersed in water to prepare an aqueous slurry containing lithium carbonate (a).

炭酸リチウム(a)を分散する水は、粗製水酸化リチウムを溶解する水と同様のものを用いることができる。ただし、粗製水酸化リチウムを溶解する水と同様に、逆浸透膜、限外ろ過膜、イオン交換膜等を通過させて、Na、K、Ca、Cl、SO等のイオン性不純物を除去した純水を用いると、炭酸リチウム(a)を分散する水に由来する不純物の混入を防止できるため特に好ましい。 The water in which lithium carbonate (a) is dispersed can be the same as the water in which crude lithium hydroxide is dissolved. However, ionic impurities such as Na, K, Ca, Cl, and SO 4 were removed by passing through a reverse osmosis membrane, an ultrafiltration membrane, an ion exchange membrane, and the like in the same manner as water for dissolving crude lithium hydroxide. The use of pure water is particularly preferable because it can prevent contamination of water-derived impurities in which lithium carbonate (a) is dispersed.

炭酸リチウム(a)を含むスラリーにおける炭酸リチウム(a)の濃度は、二酸化炭素の導入により生成する炭酸水素リチウムの溶解度相当の濃度又はそれ以上とすることが好ましい。これは、高濃度の炭酸水素リチウムを含む水溶液を用いると炭酸リチウム(b)を高収率で得ることが可能であるため、生成する炭酸水素リチウムの溶解度が炭酸リチウムの溶解度に比べてはるかに高いことを考慮して、過剰の炭酸リチウム(a)を分散しておくと、炭酸リチウム(b)を高収率で得ることが可能であるからである。具体的には、炭酸リチウム(a)を含むスラリーにおける炭酸リチウム(a)の濃度は、通常1〜12重量%、好ましくは4〜8重量%である。   The concentration of lithium carbonate (a) in the slurry containing lithium carbonate (a) is preferably set to a concentration equivalent to or higher than the solubility of lithium hydrogen carbonate produced by the introduction of carbon dioxide. This is because, when an aqueous solution containing a high concentration of lithium hydrogen carbonate is used, lithium carbonate (b) can be obtained in a high yield, so that the solubility of the generated lithium hydrogen carbonate is much higher than the solubility of lithium carbonate. It is because it is possible to obtain lithium carbonate (b) in a high yield when excess lithium carbonate (a) is dispersed in consideration of the high cost. Specifically, the concentration of lithium carbonate (a) in the slurry containing lithium carbonate (a) is usually 1 to 12% by weight, preferably 4 to 8% by weight.

次いで、前記炭酸リチウム(a)を含むスラリーに、二酸化炭素を導入し下記反応式(1)
(化1)
LiCO+CO+HO→ 2LiHCO (1)
に従って、炭酸水素リチウムを生成させて、該炭酸水素リチウムを含む水溶液を得る。
Next, carbon dioxide is introduced into the slurry containing lithium carbonate (a), and the following reaction formula (1)
(Chemical formula 1)
Li 2 CO 3 + CO 2 + H 2 O → 2LiHCO 3 (1)
To produce lithium hydrogen carbonate to obtain an aqueous solution containing the lithium hydrogen carbonate.

第三工程で用いられる二酸化炭素としては、特に制限はないが、第二工程と同様に、予め、硫酸、硝酸等の酸溶液を通過させ、貯蔵タンク、調圧弁、配管等から混入する不純物を除いた二酸化炭素を用いると、高純度の炭酸リチウムを得易いため好ましい。   The carbon dioxide used in the third step is not particularly limited, but in the same way as in the second step, an acid solution such as sulfuric acid or nitric acid is passed in advance, and impurities mixed in from a storage tank, pressure regulating valve, piping, etc. It is preferable to use removed carbon dioxide because high purity lithium carbonate is easily obtained.

二酸化炭素の導入量は、炭酸リチウム(a)に対するモル比で通常1以上、好ましくは1〜5である。なお、この反応の終点は、二酸化炭素の導入による炭酸リチウム(a)の可溶化反応、即ち、炭酸水素リチウムの生成反応が、上記式(1)のとおりの平衡反応であり、また二酸化炭素の導入量の変化に対する炭酸リチウム(a)の消費量の変化が小さいため、予め設定されたリチウム濃度に対して計算量の二酸化炭素を流量でコントロールして決定することが効率的である。   The amount of carbon dioxide introduced is usually 1 or more, preferably 1 to 5, in terms of molar ratio to lithium carbonate (a). The end point of this reaction is the solubilization reaction of lithium carbonate (a) by the introduction of carbon dioxide, that is, the formation reaction of lithium hydrogen carbonate is an equilibrium reaction as shown in the above formula (1). Since the change in the consumption of lithium carbonate (a) with respect to the change in the amount introduced is small, it is efficient to determine the calculated amount of carbon dioxide by controlling the flow rate with respect to a preset lithium concentration.

反応温度は通常−40〜50℃、好ましくは0〜30℃であると溶液中の二酸化炭素を高濃度で保持することができ、また、生成した炭酸水素リチウムの分解もないため好ましい。また、かかる反応は炭酸リチウム(a)と二酸化炭素の接触により速やかに行われるため反応時間は特に制限されるものではない。   The reaction temperature is usually −40 to 50 ° C., preferably 0 to 30 ° C., so that carbon dioxide in the solution can be maintained at a high concentration, and the produced lithium hydrogen carbonate is not decomposed, which is preferable. Moreover, since this reaction is rapidly performed by contact of lithium carbonate (a) and carbon dioxide, the reaction time is not particularly limited.

上記反応は、高速攪拌等の効率的な気液接触設備を用いて二酸化炭素と炭酸リチウム(a)とを分散接触させると、これらの接触効率が高く、炭酸水素リチウムの生成効率が高いため好ましい。第三工程における上記反応は、常圧又は加圧下で行うことができる。   The above reaction is preferable when carbon dioxide and lithium carbonate (a) are dispersed and contacted using an efficient gas-liquid contact facility such as high-speed stirring because these contact efficiency is high and the production efficiency of lithium hydrogen carbonate is high. . The said reaction in a 3rd process can be performed under a normal pressure or pressurization.

上記反応終了後、得られる炭酸水素リチウムを含む水溶液は、通常はほとんど懸濁物がない透明なものとなる。ただし該水溶液が濁っている場合は、不溶分を除去するため精密濾過を行うことが好ましい。このように精密濾過を行い、得られる濾過液を次工程の第四工程に供すると、第四工程で高純度な炭酸リチウム(b)を得易いため好ましい。なお、精密濾過を行う方法は、前記の第一工程の精密濾過方法に従えばよい。   After completion of the above reaction, the obtained aqueous solution containing lithium hydrogen carbonate is usually a transparent one having almost no suspension. However, when the aqueous solution is cloudy, it is preferable to perform microfiltration in order to remove insoluble matters. It is preferable to perform microfiltration in this way and use the obtained filtrate in the fourth step of the next step because it is easy to obtain high purity lithium carbonate (b) in the fourth step. In addition, the method of performing microfiltration should just follow the microfiltration method of said 1st process.

(第四工程)
第四工程は、第三工程で得られた炭酸水素リチウムを含む水溶液を加熱分解して下記反応式(2)
(Fourth process)
In the fourth step, the aqueous solution containing lithium hydrogen carbonate obtained in the third step is decomposed by heating, and the following reaction formula (2)

(化2)
2LiHCO→LiCO+CO + HO (2)
に従って炭酸リチウム(b)を得る工程である。
(Chemical formula 2)
2LiHCO 3 → Li 2 CO 3 + CO 2 + H 2 O (2)
To obtain lithium carbonate (b).

第四工程では、まず、前記炭酸水素リチウムを含む水溶液を通常40℃以上、好ましくは50℃以上、特に好ましくは70〜95℃で攪拌下に加温する。この加温に伴って前記水溶液中の炭酸水素リチウムの分解が促進される。炭酸水素リチウムの分解量は高温になるほど多くなるため、炭酸リチウム(b)の収率もまた温度の高さに伴い良くなる。なお、分解に要する時間は、特に制限されるものではない。即ち、前記水溶液を昇温する場合、上記温度範囲まで昇温し切らない状態でも実質的に加熱分解して炭酸リチウム(b)が生じるため、分解に要する時間は適宜定めればよいからである。この際、攪拌条件やその他分解条件を適宜変化させることにより炭酸リチウム(b)の粒子径をコントロールすることができる。なお、この反応で発生する二酸化炭素ガスは回収し、第三工程の原料の二酸化炭素として再利用することができる。   In the fourth step, first, the aqueous solution containing lithium hydrogen carbonate is heated at 40 ° C. or higher, preferably 50 ° C. or higher, particularly preferably 70 to 95 ° C. with stirring. Along with this heating, decomposition of lithium hydrogen carbonate in the aqueous solution is promoted. Since the decomposition amount of lithium hydrogen carbonate increases as the temperature increases, the yield of lithium carbonate (b) also increases with increasing temperature. In addition, the time required for decomposition is not particularly limited. That is, when the temperature of the aqueous solution is raised, lithium carbonate (b) is substantially thermally decomposed even when the temperature is not raised to the above temperature range, and lithium carbonate (b) is generated. . At this time, the particle diameter of lithium carbonate (b) can be controlled by appropriately changing the stirring conditions and other decomposition conditions. In addition, the carbon dioxide gas generated by this reaction can be recovered and reused as the carbon dioxide of the raw material in the third step.

第四工程では、次に、反応終了後、生成した炭酸リチウム(b)を固液分離し、洗浄、所望により乾燥、粉砕、分級して炭酸リチウム(b)を得る。洗浄に用いる水は、粗製水酸化リチウムを溶解する水と同様のものを用いることができる。ただし、粗製水酸化リチウムを溶解する水と同様に、逆浸透膜、限外ろ過膜、イオン交換膜等を通過させて、Na、K、Ca、Cl、SO等のイオン性不純物を除去した純水を用いると、洗浄水に由来する不純物の混入を防止できるため特に好ましい。 In the fourth step, after completion of the reaction, the produced lithium carbonate (b) is solid-liquid separated, washed, dried, pulverized and classified as desired to obtain lithium carbonate (b). The water used for washing can be the same as the water for dissolving the crude lithium hydroxide. However, ionic impurities such as Na, K, Ca, Cl, and SO 4 were removed by passing through a reverse osmosis membrane, an ultrafiltration membrane, an ion exchange membrane, and the like in the same manner as water for dissolving crude lithium hydroxide. Use of pure water is particularly preferable because it can prevent contamination of impurities derived from cleaning water.

かくして得られる炭酸リチウム(b)は、凝集のない柱状結晶の炭酸リチウム(b)であり、走査型電子顕微鏡写真(SEM)により求められる平均粒径が通常1〜150μm、好ましくは20〜100μmである。   The lithium carbonate (b) thus obtained is a columnar crystal lithium carbonate (b) having no aggregation, and the average particle size determined by a scanning electron micrograph (SEM) is usually 1 to 150 μm, preferably 20 to 100 μm. is there.

また、炭酸リチウム(b)は、純度が通常99.900%以上、好ましくは99.999%以上であり、高純度である。   Further, the lithium carbonate (b) has a purity of usually 99.900% or more, preferably 99.999% or more, and is highly pure.

さらに、炭酸リチウム(b)は、Na、Ca、Al、Si及びKのそれぞれの不純物含有量が、1ppm以下、好ましくは0.8ppm以下であり、炭酸リチウム(a)よりもさらに高純度である。また、炭酸リチウム(b)は、Na、Ca、Al、Si及びKのそれぞれの不純物含有量が上記範囲内にある上で、さらにMg、Sr、Fe及びZnのそれぞれの不純物含有量が、1ppm以下、好ましくは0.8ppm以下であり、炭酸リチウム(a)よりもさらに高純度である。   Furthermore, the lithium carbonate (b) has an impurity content of Na, Ca, Al, Si, and K of 1 ppm or less, preferably 0.8 ppm or less, and is more pure than lithium carbonate (a). . Further, the lithium carbonate (b) has an impurity content of Na, Ca, Al, Si and K within the above range, and further has an impurity content of Mg, Sr, Fe and Zn of 1 ppm. Hereinafter, it is preferably 0.8 ppm or less, and has a higher purity than lithium carbonate (a).

なお、上記第三工程〜第四工程は、特に制限されるものではなく、通常の雰囲気で行ってもよいし、クリーンルームで行ってもよい。   The third step to the fourth step are not particularly limited, and may be performed in a normal atmosphere or in a clean room.

本発明に係る製造方法で得られる高純度な炭酸リチウム(a)及び高純度な炭酸リチウム(b)は、電子材料や光工業材料の原料として好適に用いることができる。   High-purity lithium carbonate (a) and high-purity lithium carbonate (b) obtained by the production method according to the present invention can be suitably used as raw materials for electronic materials and optical industrial materials.

以下、本発明を実施例により詳細に説明するが本発明はこれらに限定されるものではない。   EXAMPLES Hereinafter, although an Example demonstrates this invention in detail, this invention is not limited to these.

なお、以下の実施例において、粗製水酸化リチウムとして市販の水酸化リチウム1水塩を使用した。この水酸化リチウム試料中の不純物含有量を表1に示す。なお、この不純物量はICP発光分析法、ICP質量分析法及び比濁法によって求めた値である。   In the following examples, commercially available lithium hydroxide monohydrate was used as crude lithium hydroxide. The impurity content in this lithium hydroxide sample is shown in Table 1. The amount of impurities is a value determined by ICP emission analysis, ICP mass spectrometry, and turbidimetry.

Figure 0004896109
Figure 0004896109

実施例1
<第一工程>
上記の粗製水酸化リチウム1水和物1062gを純水5000gに50℃で溶解し水溶液を調製した。なお、純水はイオン交換樹脂を備えた純水製造装置で処理した水を限外濾過モジュール(旭化学工業社製、分画分子量6000)で処理したものであり、以下の実施例で使用した純水も当該純水と同じ処理をしたものである。次いで、上記で調製した粗製水酸化リチウムを溶解した水溶液を40℃で孔径0.5μmのPTFE製メンブランフィルターを使用して濾過を行った。濾過後の濾過液を一部採取し、減圧下に乾燥を行って得られた水酸化リチウム試料中の不純物含有量を表2に示す。
Example 1
<First step>
An aqueous solution was prepared by dissolving 1062 g of the above crude lithium hydroxide monohydrate in 50 g of pure water at 50 ° C. Pure water was obtained by treating water treated with a pure water production apparatus equipped with an ion exchange resin with an ultrafiltration module (manufactured by Asahi Chemical Industry Co., Ltd., molecular weight cut off 6000), and was used in the following examples. Pure water is also subjected to the same treatment as the pure water. Next, the aqueous solution in which the crude lithium hydroxide prepared above was dissolved was filtered at 40 ° C. using a PTFE membrane filter having a pore size of 0.5 μm. Table 2 shows impurity contents in a lithium hydroxide sample obtained by partially collecting the filtrate after filtration and drying under reduced pressure.

Figure 0004896109
Figure 0004896109

次いで、95℃に加温し、減圧下に水分を抑留しながら4時間晶析を行った。なお、回収した水分は3300gであった。冷却後、常法により固液分離して析出した水酸化リチウムを回収し、精製水酸化リチウムを得た。この回収したものを一部採取し、減圧下に乾燥を行って得られた水酸化リチウム試料中の不純物含有量を表3に示す。   Next, the mixture was heated to 95 ° C. and crystallized for 4 hours while retaining moisture under reduced pressure. The recovered water was 3300 g. After cooling, the precipitated lithium hydroxide was recovered by solid-liquid separation by a conventional method to obtain purified lithium hydroxide. Table 3 shows the impurity content in a lithium hydroxide sample obtained by partially collecting the recovered material and drying it under reduced pressure.

Figure 0004896109
Figure 0004896109

<第二工程>
第一工程で得られた精製水酸化リチウムを含むLiOHとして10%水溶液2000gを反応容器に仕込んだ(温度40℃、pH12)。次に、30%硫酸水溶液300mlを入れた洗気ビン容量500ml、サイズ;たて7cm×横7cm×高さ15cmを通過させた二酸化炭素を反応系内に流量1500ml/minを常圧で1.5時間かけて導入し、二酸化炭素導入終了後、すぐに反応を終了した(温度75℃、pH9.5)。次に、静置後、反応液を除き、更に、純水300gを加えて洗浄処理を行った。次いで常法によりろ過後、更に純水300gで洗浄、120℃で12時間減圧下に乾燥し、次いでかるく粉砕して炭酸リチウム220g(収率71.3%)を得た。得られた炭酸リチウムの主物性を表4に示す。なお、この不純物含有量はICP発光分析法、ICP質量分析法及び比濁法により測定した。また、一次粒径の粒径と二次粒子の粒径は走査型電子顕微鏡写真(SEM)により求めた。
<Second step>
As a LiOH containing purified lithium hydroxide obtained in the first step, 2000 g of a 10% aqueous solution was charged into a reaction vessel (temperature 40 ° C., pH 12). Next, a washing bottle capacity of 500 ml containing 300 ml of 30% sulfuric acid aqueous solution, size; carbon dioxide passed through 7 cm × 7 cm wide × 15 cm high was introduced into the reaction system at a flow rate of 1500 ml / min at normal pressure. It was introduced over 5 hours, and immediately after the introduction of carbon dioxide, the reaction was terminated (temperature 75 ° C., pH 9.5). Next, after standing, the reaction solution was removed, and 300 g of pure water was further added for washing treatment. Next, after filtration by a conventional method, the product was further washed with 300 g of pure water, dried under reduced pressure at 120 ° C. for 12 hours, and then pulverized lightly to obtain 220 g of lithium carbonate (yield 71.3%). Table 4 shows the main physical properties of the obtained lithium carbonate. The impurity content was measured by ICP emission spectrometry, ICP mass spectrometry, and turbidimetry. The primary particle size and the secondary particle size were determined by scanning electron micrograph (SEM).

Figure 0004896109
Figure 0004896109

実施例2
<第一工程>
実施例1と同様な条件で精密濾過、晶析を行った後、得られた水酸化リチウムを含むLiOHとして10%水溶液3000gを調製した(温度25℃)。また、イミノジ酢酸型型キレート樹脂(オルガノ(株)社製、アンバーライトIRC748)500mlをガラス製カラム(円筒サイズ;内径40mm、長さ640mm)に充填し、キレート樹脂を充填したカラムを調製した。上記で調製した水酸化リチウムを含む水溶液を空間速度(SV)=4hr−1で前記で調製したキレート樹脂を充填したカラムに送液した。キレート樹脂処理後の液を一部採取し、減圧下に乾燥を行って得られた水酸化リチウム試料中の不純物含有量を表5に示す。
Example 2
<First step>
After performing microfiltration and crystallization under the same conditions as in Example 1, 3000 g of a 10% aqueous solution was prepared as LiOH containing the obtained lithium hydroxide (temperature 25 ° C.). Further, 500 ml of iminodiacetic acid type chelate resin (Amberlite IRC748, manufactured by Organo Corporation) was packed in a glass column (cylindrical size; inner diameter 40 mm, length 640 mm) to prepare a column filled with the chelate resin. The aqueous solution containing lithium hydroxide prepared above was fed to a column packed with the chelate resin prepared above at a space velocity (SV) = 4 hr −1 . Table 5 shows the impurity content in a lithium hydroxide sample obtained by partially collecting the solution after the chelate resin treatment and drying under reduced pressure.

Figure 0004896109
Figure 0004896109

<第二工程>
第一工程で得られた精製水酸化リチウムを含むLiOHとして10%水溶液2500gを反応容器に仕込んだ(温度40℃、pH12.1)。次に、30%硫酸水溶液300mlを入れた洗気ビン(容量500ml、サイズ;たて7cm×横7cm×高さ15cm)を通過させた二酸化炭素を反応系内に流量1500ml/min、常圧で2時間かけて導入し、二酸化炭素導入終了後、すぐに反応を終了した(温度75℃、pH9.3)。次に、静置後、反応液を除き、更に、純水300gを加えて洗浄処理を行い、常法によりろ過後、更に純水300gで洗浄後、120℃で12時間減圧下に乾燥し、かるく粉砕して炭酸リチウム283g(収率73.4%)を得た。得られた炭酸リチウムの主物性を表6に示す。なお、この不純物量はICP発光分析法、ICP質量分析法及び比濁法により測定した。また、一次粒子の粒径と二次粒子の粒径は走査型電子顕微鏡写真(SEM)により求めた。
<Second step>
As a LiOH containing purified lithium hydroxide obtained in the first step, 2500 g of a 10% aqueous solution was charged into a reaction vessel (temperature 40 ° C., pH 12.1). Next, carbon dioxide passed through a washing bottle (capacity: 500 ml, size: length 7 cm × width 7 cm × height 15 cm) containing 300 ml of 30% sulfuric acid aqueous solution into the reaction system at a flow rate of 1500 ml / min at normal pressure. The reaction was introduced over 2 hours, and the reaction was terminated immediately after the introduction of carbon dioxide (temperature 75 ° C., pH 9.3). Next, after standing, the reaction solution is removed, and 300 g of pure water is further added to perform washing treatment. After filtration by a conventional method, further washing with 300 g of pure water, and drying under reduced pressure at 120 ° C. for 12 hours, It was pulverized lightly to obtain 283 g of lithium carbonate (yield 73.4%). Table 6 shows the main physical properties of the obtained lithium carbonate. The amount of impurities was measured by ICP emission spectrometry, ICP mass spectrometry, and turbidimetry. Moreover, the particle size of the primary particle and the particle size of the secondary particle were calculated | required by the scanning electron micrograph (SEM).

Figure 0004896109
Figure 0004896109

実施例3
<第一工程・第二工程>
実施例1と同様に第一工程及び第二工程を行い高純度炭酸リチウムを得た。
Example 3
<First step, second step>
The first step and the second step were performed in the same manner as in Example 1 to obtain high purity lithium carbonate.

<第三工程>
第二工程で得られた炭酸リチウム150gを純水3000gに10℃で添加した炭酸リチウムを含むスラリーを調製した。次いで、常圧、高速攪拌下に、このスラリーに30%硫酸水溶液300mlを入れた洗気ビン(容量500ml、サイズ;たて7cm×横7cm×高さ15cm)を通過させた二酸化炭素を反応系内に流量1000ml/minで3時間かけて反応系内の温度を10℃に保持しながら導入した。導入後の反応液は透明であった。
<Third step>
A slurry containing lithium carbonate obtained by adding 150 g of lithium carbonate obtained in the second step to 3000 g of pure water at 10 ° C. was prepared. Next, carbon dioxide which passed through a washing bottle (capacity: 500 ml, size: length 7 cm × width 7 cm × height 15 cm) in which 300 ml of 30% sulfuric acid aqueous solution was put into the slurry under normal pressure and high speed stirring was reacted. The reaction system was introduced at a flow rate of 1000 ml / min for 3 hours while maintaining the temperature in the reaction system at 10 ° C. The reaction liquid after introduction was transparent.

<第四工程>
次いで、第三工程で得られた透明液を95℃に加温し、1時間攪拌しながら加熱分解して炭酸リチウムを析出させた。冷却後、炭酸リチウムを常法により固液分離して炭酸リチウムを回収し、120℃で12時間減圧下に乾燥し、かるく粉砕して炭酸リチウム103g(収率68.7%)を得た。得られた炭酸リチウムの主物性を表7に示す。なお、この不純物含有量はICP発光分析法、ICP質量分析法及び比濁法により測定した。また、粒子径は走査型電子顕微鏡写真(SEM)により測定した。
<Fourth process>
Next, the transparent liquid obtained in the third step was heated to 95 ° C. and thermally decomposed with stirring for 1 hour to precipitate lithium carbonate. After cooling, lithium carbonate was solid-liquid separated by a conventional method to recover lithium carbonate, dried under reduced pressure at 120 ° C. for 12 hours, and pulverized lightly to obtain 103 g of lithium carbonate (yield 68.7%). Table 7 shows the main physical properties of the obtained lithium carbonate. The impurity content was measured by ICP emission spectrometry, ICP mass spectrometry, and turbidimetry. The particle size was measured by scanning electron micrograph (SEM).

Figure 0004896109
Figure 0004896109

実施例4
<第一工程・第二工程>
実施例2と同様に第一工程及び第二工程を行い高純度炭酸リチウムを得た。
Example 4
<First step, second step>
The first step and the second step were performed in the same manner as in Example 2 to obtain high purity lithium carbonate.

<第三工程>
第二工程で得られた炭酸リチウム200gを純水4000gに10℃で添加した炭酸リチウムを含むスラリーを調製した。次いで、常圧、高速攪拌下に、このスラリーに30%硫酸水溶液300mlを入れた洗気ビン(容量500ml、サイズ;たて7cm×横7cm×高さ15cm)を通過させた二酸化炭素を反応系内に流量1000ml/minで3.5時間かけて温度を15℃に保持しながら導入した。導入後の反応液は透明であった。
<Third step>
A slurry containing lithium carbonate obtained by adding 200 g of lithium carbonate obtained in the second step to 4000 g of pure water at 10 ° C. was prepared. Next, carbon dioxide which passed through a washing bottle (capacity: 500 ml, size: length 7 cm × width 7 cm × height 15 cm) in which 300 ml of 30% sulfuric acid aqueous solution was put into the slurry under normal pressure and high speed stirring was reacted. It was introduced at a flow rate of 1000 ml / min while maintaining the temperature at 15 ° C. over 3.5 hours. The reaction liquid after introduction was transparent.

<第四工程>
次いで、第三工程で得られた透明液を95℃に加温し1.5時間攪拌しながら加熱分解して炭酸リチウムを析出させた。冷却後、炭酸リチウムを常法により固液分離して炭酸リチウムを回収し、更に純水100gで洗浄後、120℃で12時間減圧下に乾燥し、かるく粉砕して炭酸リチウム142g(収率71.0%)を得た。得られた炭酸リチウムの主物性を表8に示す。なお、この不純物含有量はICP発光分析法、ICP質量分析法及び比濁法により測定した。また、粒子径は走査型電子顕微鏡写真(SEM)により測定した。
<Fourth process>
Next, the transparent liquid obtained in the third step was heated to 95 ° C. and thermally decomposed with stirring for 1.5 hours to precipitate lithium carbonate. After cooling, lithium carbonate is solid-liquid separated by a conventional method to recover lithium carbonate, further washed with 100 g of pure water, dried under reduced pressure at 120 ° C. for 12 hours, and pulverized lightly to give 142 g of lithium carbonate (yield 71 0.0%). Table 8 shows the main physical properties of the obtained lithium carbonate. The impurity content was measured by ICP emission spectrometry, ICP mass spectrometry, and turbidimetry. The particle size was measured by scanning electron micrograph (SEM).

Figure 0004896109
Figure 0004896109

Claims (6)

粗製水酸化リチウムを含む水溶液を精密濾過した後、晶析を行って精製水酸化リチウムを得る第一工程、及び該精製水酸化リチウムを含む水溶液に二酸化炭素を、該精製水酸化リチウムに対するモル比で0.5〜0.8導入し、該精製水酸化リチウムと二酸化炭素とを水溶媒中60〜80℃でpH8.5以上で反応させて析出させた炭酸リチウム(a)を回収する第二工程、を含むことを特徴とする高純度炭酸リチウムの製造方法。 After the aqueous solution containing the crude lithium hydroxide is microfiltered, the first step of obtaining crystallization by carrying out crystallization to obtain purified lithium hydroxide, and the molar ratio of carbon dioxide to the purified lithium hydroxide in the aqueous solution containing the purified lithium hydroxide In the second step , the purified lithium hydroxide and carbon dioxide are reacted in an aqueous solvent at 60 to 80 ° C. at a pH of 8.5 or more to recover the precipitated lithium carbonate (a). A process for producing high purity lithium carbonate, comprising: a step. さらに、前記炭酸リチウム(a)を含有するスラリーを調製し、該スラリーに二酸化炭素を導入して炭酸水素リチウムを含む水溶液を得る第三工程、及び該炭酸水素リチウムを含む水溶液を加熱分解して炭酸リチウム(b)を得る第四工程を含むことを特徴とする請求項1記載の高純度炭酸リチウムの製造方法。 Furthermore, a slurry containing the lithium carbonate (a) is prepared, carbon dioxide is introduced into the slurry to obtain an aqueous solution containing lithium hydrogen carbonate, and the aqueous solution containing lithium hydrogen carbonate is thermally decomposed. The method for producing high-purity lithium carbonate according to claim 1, further comprising a fourth step of obtaining lithium carbonate (b). 前記第一工程の精密濾過が、孔径0.2〜0.5μmの濾過材を用いて行うものであることを特徴とする請求項1又は2記載の高純度炭酸リチウムの製造方法。 The method for producing high-purity lithium carbonate according to claim 1 or 2, wherein the microfiltration in the first step is performed using a filter medium having a pore diameter of 0.2 to 0.5 µm. 前記第一工程で、晶析操作を行う前に、精密濾過を行った後の粗製水酸化リチウムの水溶液濃度を9〜11重量%となるように濃度調整することを特徴とする請求項1〜3いずれか1記載の高純度炭酸リチウムの製造方法。In the first step, before the crystallization operation, the concentration of the aqueous solution of crude lithium hydroxide after microfiltration is adjusted so as to be 9 to 11% by weight. 3. The method for producing high-purity lithium carbonate according to any one of 3 above. 前記第一工程の晶析が、前記精密濾過後の粗製水酸化リチウムを含む水溶液を加熱して該水溶液中の水分を蒸発させることにより水酸化リチウムを析出させるものであることを特徴とする請求項1〜いずれか1項記載の高純度炭酸リチウムの製造方法。 The crystallization in the first step is characterized in that lithium hydroxide is precipitated by heating an aqueous solution containing crude lithium hydroxide after the microfiltration to evaporate water in the aqueous solution. Item 5. The method for producing high-purity lithium carbonate according to any one of Items 1 to 4 . 前記第一工程は、前記精密濾過後且つ晶析操作前の水酸化リチウムを含む水溶液又は晶析操作後の水酸化リチウムを含む水溶液を、更にキレート樹脂を用いて精製するものであることを特徴とする請求項1〜のいずれか1項記載の高純度炭酸リチウムの製造方法。 In the first step, the aqueous solution containing lithium hydroxide after the microfiltration and before the crystallization operation or the aqueous solution containing lithium hydroxide after the crystallization operation is further purified using a chelate resin. The method for producing high-purity lithium carbonate according to any one of claims 1 to 5 .
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