JP4875871B2 - Method for attaching solder powder to electronic circuit board and electronic wiring board with solder - Google Patents

Method for attaching solder powder to electronic circuit board and electronic wiring board with solder Download PDF

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JP4875871B2
JP4875871B2 JP2005261835A JP2005261835A JP4875871B2 JP 4875871 B2 JP4875871 B2 JP 4875871B2 JP 2005261835 A JP2005261835 A JP 2005261835A JP 2005261835 A JP2005261835 A JP 2005261835A JP 4875871 B2 JP4875871 B2 JP 4875871B2
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solder powder
solder
circuit board
electronic circuit
adhering
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JP2007073869A (en
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孝志 荘司
丈和 堺
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Showa Denko KK
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Showa Denko KK
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Priority to JP2005261835A priority Critical patent/JP4875871B2/en
Priority to KR1020087007209A priority patent/KR101062706B1/en
Priority to US12/066,369 priority patent/US20090041990A1/en
Priority to CN2006800375932A priority patent/CN101283632B/en
Priority to PCT/JP2006/318099 priority patent/WO2007029866A1/en
Priority to TW095133327A priority patent/TWI316835B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K3/00Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
    • B23K3/08Auxiliary devices therefor
    • B23K3/082Flux dispensers; Apparatus for applying flux
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00Apparatus or processes for manufacturing printed circuits
    • H05K3/30Assembling printed circuits with electric components, e.g. with resistor
    • H05K3/32Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits
    • H05K3/34Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits by soldering
    • H05K3/3457Solder materials or compositions; Methods of application thereof
    • H05K3/3463Solder compositions in relation to features of the printed circuit board or the mounting process
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K2101/00Articles made by soldering, welding or cutting
    • B23K2101/36Electric or electronic devices
    • B23K2101/42Printed circuits
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K2203/00Indexing scheme relating to apparatus or processes for manufacturing printed circuits covered by H05K3/00
    • H05K2203/01Tools for processing; Objects used during processing
    • H05K2203/0104Tools for processing; Objects used during processing for patterning or coating
    • H05K2203/0126Dispenser, e.g. for solder paste, for supplying conductive paste for screen printing or for filling holes
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K2203/00Indexing scheme relating to apparatus or processes for manufacturing printed circuits covered by H05K3/00
    • H05K2203/04Soldering or other types of metallurgic bonding
    • H05K2203/0485Tacky flux, e.g. for adhering components during mounting

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Electric Connection Of Electric Components To Printed Circuits (AREA)
  • Manufacturing Of Printed Wiring (AREA)

Description

本発明は、電子回路基板(プリント配線板も含む。)の露出した微細な金属面のみに、精細にハンダ粉末を付着させる方法及び該電子回路基板に電子部品を取りつけるため、前記ハンダ粉末を溶融して露出金属面にハンダ薄層を形成する方法及びこのハンダプリコートを形成した電子回路基板に関する。   The present invention provides a method for finely attaching a solder powder only to an exposed fine metal surface of an electronic circuit board (including a printed wiring board), and melting the solder powder in order to attach an electronic component to the electronic circuit board. The present invention relates to a method for forming a thin solder layer on an exposed metal surface and an electronic circuit board on which this solder precoat is formed.

近年電子回路基板、例えばプラスチック基板(フィルムもある。)、セラミック基板、あるいはプラスチック等をコートした金属基板等の絶縁性基板上に、電子回路パターンを形成した電子回路基板が開発され、その配線面上にIC素子、半導体チップ、抵抗、コンデンサー等の電子部品をハンダ接合して電子回路を構成させる手段が広く採用されている。   In recent years, an electronic circuit board having an electronic circuit pattern formed on an insulating substrate such as an electronic circuit board, for example, a plastic substrate (also with a film), a ceramic substrate, or a metal substrate coated with plastic has been developed. On top of this, means for forming an electronic circuit by soldering electronic components such as an IC element, a semiconductor chip, a resistor, and a capacitor are widely adopted.

この場合、電子部品のリード端子を、回路パターンの所定の部分に接合させるためには、電子回路基板上の露出している導電性回路電極(金属)表面に予めハンダプリコートを形成させておき、ハンダペーストまたはフラックスを印刷し、所定の電子部品を位置決め載置した後、ハンダプリコートまたはハンダプリコート及びハンダペーストをリフローさせ、ハンダ接続するのが一般的である。   In this case, in order to join the lead terminal of the electronic component to a predetermined portion of the circuit pattern, a solder precoat is previously formed on the surface of the conductive circuit electrode (metal) exposed on the electronic circuit board, In general, after solder paste or flux is printed and a predetermined electronic component is positioned and mounted, solder precoat or solder precoat and solder paste are reflowed and soldered.

また最近では電子製品の小型化のため、電子回路はファインピッチ化が要求され、小面積内にファインピッチの部品、例えば0.3mmピッチのQFP(Quad Flat Package)タイプのLSI、CSP(Chip Size Package)、0.15mmピッチのFC(Flip Chip)などが多く搭載されている。このため、電子回路基板には、ファインピッチ対応の精細なハンダ回路パターンが要求されている。   Recently, in order to reduce the size of electronic products, electronic circuits are required to have fine pitches. Fine pitch components within a small area, for example, 0.3 mm pitch QFP (Quad Flat Package) type LSI, CSP (Chip Size). Package), 0.15 mm pitch FC (Flip Chip) and the like are often mounted. For this reason, a fine solder circuit pattern corresponding to the fine pitch is required for the electronic circuit board.

電子回路基板にハンダプリコートを形成するためには、メッキ法、HAL(ホットエアーレベラ)法、あるいはハンダ粉末のペーストを印刷しリフローする方法などが行われている。しかし、メッキ法によるハンダ回路の製造方法は、ハンダ層を必要な厚さにするのが困難であり、HAL法、ハンダペーストの印刷による方法は、ファインピッチパターンへの対応が困難である。   In order to form a solder precoat on an electronic circuit board, a plating method, a HAL (hot air leveler) method, a method of printing a solder powder paste, and reflowing is performed. However, it is difficult for the solder circuit manufacturing method by the plating method to make the solder layer to a required thickness, and the HAL method and the solder paste printing method are difficult to cope with the fine pitch pattern.

そのため、回路パターンの位置合わせ等の面倒な操作を必要せず電子回路基板にハンダプリコートを形成する方法として、電子回路基板の導電性回路電極表面に、粘着性付与化合物を反応させることにより粘着性を付与し、該粘着部にハンダ粉末を付着させ、次いで該電子回路基板を加熱し、ハンダを溶融してハンダプリコートを形成する方法が開示されている(例えば、特許文献1参照。)。   Therefore, as a method for forming a solder precoat on an electronic circuit board without the need for troublesome operations such as alignment of circuit patterns, it is possible to react with a tackifier compound on the surface of a conductive circuit electrode of an electronic circuit board. A method is disclosed in which solder powder is applied to the adhesive portion, and then the electronic circuit board is heated to melt the solder to form a solder precoat (see, for example, Patent Document 1).

特許文献1で開示された方法により、簡単な操作で微細な電子回路パターンにハンダプリコートを形成させ、信頼性の高い回路電子回路基板を提供することが可能となったが、この方法では乾式でハンダ粉末を回路電子回路基板に付着させるため、静電気等により粉末が必要な箇所以外の余分な部分に付着することが避けられず、また電子回路基板の金属露出面にも余分に付着したりすることがあるので、静電防止対策が必要である。乾式法によるハンダ付着では、粉末の飛散等が生じて、回路電子回路基板のファイン化の妨げとなったり、また余分に付着したハンダ粉末は乾式処理においては、回収が難しく、効率的なハンダ粉末の利用に障害となっていた。このような問題点は特に微粉のハンダ粉末を用いる場合に顕著となった。   According to the method disclosed in Patent Document 1, it is possible to form a solder precoat on a fine electronic circuit pattern with a simple operation and provide a highly reliable circuit electronic circuit board. Since the solder powder is attached to the circuit electronic circuit board, it is inevitable that the powder adheres to an extra part other than the part where the powder is necessary due to static electricity or the like, and it also attaches to the exposed metal surface of the electronic circuit board. In some cases, antistatic measures are necessary. Solder adhesion by the dry method causes powder scattering, etc., which hinders finer circuit electronic circuit boards, and the excessively adhered solder powder is difficult to recover during dry processing and is an efficient solder powder. It was an obstacle to use. Such a problem becomes remarkable particularly when a fine solder powder is used.

特開平7−7244号公報Japanese Patent Laid-Open No. 7-7244

本発明は、電子回路基板上の露出した金属表面(導電性回路電極表面)を、粘着性付与化合物処理することにより該金属表面に粘着性を付与し、該粘着部にハンダ粉末を付着させ、次いで該電子回路基板を加熱し、ハンダを溶解してハンダプリコートを形成する電子回路基板の製造方法において、静電対策を採った上で粘着部にハンダ粉末を強く付着させる方法、ハンダ粉末の付着量を増加出来る方法、より微細な回路パターンを実現できるハンダ粉末の付着方法、ハンダ粉末付着において劣化の少ないハンダ粉末の再使用方法並びにハンダ付着が不十分である電子回路基板のハンダ粉末付着修正方法を提供することを目的とする。   In the present invention, the exposed metal surface (conductive circuit electrode surface) on the electronic circuit board is subjected to a tackifying compound treatment to impart adhesiveness to the metal surface, and solder powder is attached to the adhesive part. Next, in the method of manufacturing an electronic circuit board in which the electronic circuit board is heated and the solder is dissolved to form a solder precoat, a method of strongly adhering the solder powder to the adhesive part after taking an electrostatic measure, and adhesion of the solder powder A method for increasing the amount of solder, a method for adhering solder powder capable of realizing a finer circuit pattern, a method for reusing solder powder with little deterioration in the adhesion of solder powder, and a method for correcting the adhesion of solder powder to electronic circuit boards with insufficient solder adhesion The purpose is to provide.

本発明者は、上記課題を解決すべく鋭意努力検討した結果、本発明に到達した。即ち本発明は、
[1]電子回路基板の露出した金属表面を、ナフトトリアゾール系誘導体、べンゾトリアゾール系誘導体、イミダゾール系誘導体、べンゾイミダゾール系誘導体、メルカプトべンゾチアゾール系誘導体及びべンゾチアゾールチオ脂肪酸から選ばれる粘着性付与化合物で処理することにより粘着性を付与し、粘着部に液体に懸濁したハンダ粉末スラリーをハンダ粉末スラリーの供給容器から電子回路基板に対し垂直に供給し、振動して、ハンダ粉末を付着させることからなるハンダ粉末の付着方法。
[2]ハンダ粉末スラリーの供給容器が、スポイト状である上記[1]に記載のハンダ粉末の付着方法。
The inventor of the present invention has reached the present invention as a result of diligent efforts to solve the above problems. That is, the present invention
[1] The exposed metal surface of the electronic circuit board is selected from naphthotriazole derivatives, benzotriazole derivatives, imidazole derivatives, benzoimidazole derivatives, mercaptobenzothioazole derivatives and benzothiazole thio fatty acids. the tackiness imparted by treatment with tackifying compound, a solder powder slurry suspension in liquid viscosity attaching portion supplies perpendicularly to the electronic circuit board from the supply container of the solder powder slurry to vibrate, A method for adhering solder powder comprising adhering solder powder.
[2] The solder powder adhering method according to the above [1], wherein the solder powder slurry supply container has a dropper shape.

[3]ハンダ粉末スラリーに用いる液体が、脱酸素水または防錆剤を添加した水である上記[1]または[2]に記載のハンダ粉末の付着方法。
[4]上記[1]〜[3]のいずれかに記載のハンダ粉末の付着方法によりハンダ粉末を付着した後、電子回路基板を液体中に浸漬して、余分に付着したハンダ粉末を除去することを特徴とするハンダ粉末の付着方法。
[5]ハンダ粉末除去の際に用いる液体が、脱酸素水または防錆剤を添加した水である上記[4]に記載のハンダ粉末の付着方法。
[6]余分に付着したハンダ粉末を除去するに際し、電子回路基板または浸漬する液体に振動を付与して余分に付着したハンダ粉末を除去する上記[4]または[5]に記載のハンダ粉末の付着方法。
[3] The solder powder adhering method according to the above [1] or [2], wherein the liquid used for the solder powder slurry is deoxygenated water or water to which a rust inhibitor is added.
[4] [1] After attaching the solder powder by deposition method of the solder powder according to any one of to [3], the electronic circuit board is immersed in a liquid, removing the solder powder excessively adheres A method for adhering solder powder, characterized in that:
[5] The solder powder adhering method according to the above [4], wherein the liquid used for removing the solder powder is deoxygenated water or water to which a rust inhibitor is added.
[6] The solder powder according to [4] or [5] described above, wherein, when removing the excessively adhered solder powder, vibration is applied to the electronic circuit board or the immersion liquid to remove the excessively adhered solder powder. Adhesion method.

[7]余分に付着したハンダ粉末の除去における振動が、電子回路基板に超音波振動を付与するかまたは超音波振動を付与された液体である上記[6]に記載のハンダ粉末の付着方法。[7] The solder powder adhering method according to [6], wherein the vibration in removing the excessively adhered solder powder is a liquid that imparts ultrasonic vibration to the electronic circuit board or is subjected to ultrasonic vibration.

[8]上記[4]〜[7]のいずれかに記載のハンダ粉末の付着方法により除去されたハンダ粉末を、スラリー状態で回収し、再度電子回路基板の粘着部にスラリー状態で供給することからなるハンダ粉末の付着方法。
[9]上記[1]〜[8]れかに記載のハンダ粉末の付着方法により、電子回路基板の露出した金属表面に、ハンダ粉末を付着させた後、加熱溶融して回路を形成することからなるハンダ付電子回路基板の製造方法。
[8] Collect the solder powder removed by the solder powder adhering method according to any one of [4] to [7] in a slurry state and supply the solder powder to the adhesive portion of the electronic circuit board in a slurry state again. A method for adhering solder powder comprising:
[9] The method of attaching the solder powder according to either Re not have the above-mentioned [1] to [8], the exposed metal surface of the electronic circuit board, after attaching the solder powder, a circuit by heating and melting A method of manufacturing a soldered electronic circuit board comprising forming.

[10]上記[1]〜[8]れかに記載のハンダ粉末の付着方法により、電子回路基板の露出した金属表面に、ハンダ粉末を付着させて形成した電子回路基板にハンダ未付着部分があったときに、ハンダ粉末スラリーを該部分に供給し、ハンダ粉末を付着させることからなるハンダ粉末の付着方法、
を開発することにより上記の課題を解決した。
[10] The deposition method of the solder powder according to either Re not have the above-mentioned [1] to [8], the exposed metal surface of the electronic circuit board, the solder non-electronic circuit substrate formed by adhering the solder powder When there is an adhering part, supplying a solder powder slurry to the part and adhering the solder powder, a solder powder adhering method,
By solving this problem, the above problems were solved.

本発明によるハンダ粉末の付着方法及びそれを用いた電子回路基板製造方法により、簡単な操作で静電によるトラブルが全くなく、ハンダ粉末の付着強度が高い微細なハンダ回路パターンを形成すること及び回収ハンダ粉末の再使用が可能となった。特に、微細な回路パターンにおいても隣接する回路パターン間でのハンダ金属による短絡が減少する効果が得られ、電子回路基板の信頼性が著しく向上した。また本発明の電子回路基板の製造方法により、電子部品を実装した回路基板の小型化と高信頼性化が実現でき、優れた特性の電子機器を提供することが可能となった。   Forming and collecting a fine solder circuit pattern with high solder powder adhesion strength and no trouble caused by static electricity with a simple operation by the solder powder adhesion method and the electronic circuit board manufacturing method using the same according to the present invention Solder powder can be reused. In particular, even in a fine circuit pattern, an effect of reducing a short circuit due to solder metal between adjacent circuit patterns is obtained, and the reliability of the electronic circuit board is remarkably improved. In addition, the electronic circuit board manufacturing method of the present invention can realize miniaturization and high reliability of a circuit board on which electronic components are mounted, and can provide an electronic device having excellent characteristics.

本発明の対象となる電子回路基板は、プラスチック基板、プラスチックフィルム基板、ガラス布基板、紙基質エポキシ樹脂基板、ウェーハ、セラミックス基板等に金属板を積層した基板、あるいは金属基材にプラスチックあるいはセラミックス等を被覆した絶縁基板上に、金属等の導電性物質を用いて回路パターンを形成した片面電子回路基板、両面電子回路基板、多層電子回路基板あるいはフレキシブル電子回路基板等である。   Electronic circuit boards subject to the present invention include plastic substrates, plastic film substrates, glass cloth substrates, paper substrates, epoxy resin substrates, wafers, substrates in which metal plates are laminated on ceramic substrates, or plastics or ceramics on metal substrates. A single-sided electronic circuit board, a double-sided electronic circuit board, a multilayer electronic circuit board, a flexible electronic circuit board, or the like in which a circuit pattern is formed using a conductive material such as metal on an insulating substrate coated with metal.

本発明は、例えば上記電子回路基板上の導電性回路電極表面を粘着性付与化合物で処理することにより該電極表面に粘着性を付与し、該粘着部にハンダ粉末を付着させ、静電気などのトラブルが完全に回避出来、粘着部にハンダ粉末を付着強度高く、且つ微細なパターンに忠実に付着出来るハンダ粉末の付着方法、ハンダ粉末を付着した該電子回路基板を液体中で不必要な箇所あるいは余分に付着したハンダ粉末を除去し、次いで該電子回路基板を加熱し、付着しているハンダを溶融してハンダ回路を形成するハンダ付電子回路基板の製造方法である。   The present invention, for example, treats the surface of the conductive circuit electrode on the electronic circuit board with a tackifier compound to impart tackiness to the electrode surface, and adheres solder powder to the tacky portion, thereby causing troubles such as static electricity. Can be avoided completely, the solder powder can be adhered to the adhesive part with high adhesion strength, and can be adhered faithfully to a fine pattern. This is a method for manufacturing a soldered electronic circuit board in which the solder powder adhering to the substrate is removed, and then the electronic circuit board is heated to melt the adhering solder to form a solder circuit.

回路を形成する露出した導電性物質としては、ほとんどの場合銅が用いられているが、本発明ではこれに限定されず、後述する粘着性付与物質により表面に粘着性が得られる導電性の金属であればよい。これらの物質として、例えば、Ni、Sn、Ni−Au、ハンダ合金等を含む金属が例示できる。   As the exposed conductive material forming the circuit, copper is used in most cases, but the present invention is not limited to this, and a conductive metal whose surface can be obtained with a tackifier that will be described later. If it is. Examples of these substances include metals including Ni, Sn, Ni—Au, solder alloys, and the like.

本発明で用いることが好ましい粘着性付与化合物としては、特許文献1に記載されているナフトトリアゾール系誘導体、べンゾトリアゾール系誘導体、イミダゾール系誘導体、べンゾイミダゾール系誘導体、メルカプトべンゾチアゾール系誘導体及びべンゾチアゾールチオ脂肪酸等が挙げられる。これらの粘着性付与化合物は特に銅に対しての効果が強いが、他の導電性物質にも粘着性を付与することができる。   The tackifier compound preferably used in the present invention includes naphthotriazole derivatives, benzotriazole derivatives, imidazole derivatives, benzoimidazole derivatives, mercaptobenzozothiazole derivatives described in Patent Document 1. And benzothiazole thio fatty acid. These tackifying compounds have a particularly strong effect on copper, but can also provide tackiness to other conductive substances.

本発明において、電子回路基板上の導電性回路電極表面に粘着性を付与するに際し、上記の粘着性付与化合物の少なくとも一つを、水または酸性水に溶解し、好ましくはpH3〜4程度の微酸性に調整して用いる。pHの調整に用いる物質としては、導電性回路電極が金属であるので、塩酸、硫酸、硝酸、リン酸等の無機酸をあげることができる。また有機酸としては、蟻酸、酢酸、プロピオン酸、リンゴ酸、シュウ酸、マロン酸、コハク酸、酒石酸等が使用できる。該粘着性付与化合物の濃度は厳しく限定はされないが溶解性、使用状況に応じて適宜調整して用いるが、好ましくは全体として0.05質量%〜20質量%の範囲内の濃度が使用しやすい。これより低濃度にすると粘着性膜の生成が不十分となり、性能上好ましくない。   In the present invention, when tackiness is imparted to the surface of the conductive circuit electrode on the electronic circuit board, at least one of the above tackifying compounds is dissolved in water or acidic water, and preferably has a pH of about 3 to 4. Adjust to acidity and use. Examples of the substance used for adjusting the pH include inorganic acids such as hydrochloric acid, sulfuric acid, nitric acid, and phosphoric acid because the conductive circuit electrode is a metal. As the organic acid, formic acid, acetic acid, propionic acid, malic acid, oxalic acid, malonic acid, succinic acid, tartaric acid and the like can be used. The concentration of the tackifier compound is not strictly limited, but is appropriately adjusted according to solubility and use conditions, but preferably a concentration in the range of 0.05% by mass to 20% by mass is easy to use as a whole. . If the concentration is lower than this, the formation of an adhesive film becomes insufficient, which is not preferable in terms of performance.

処理温度は室温よりは若干加温したほうが粘着性膜の生成速度、生成量が良い。粘着性付与化合物濃度、金属の種類などにより変わり限定的でないが、一般的には30℃〜60℃位の範囲が好適である。処理時間は限定的でないが、作業効率から5秒〜5分間位の範囲になるようにpH、粘着性付与化合物濃度、処理温度等、他の条件を調整することが好ましい。   The treatment temperature and the production amount of the adhesive film are better when the treatment temperature is slightly warmer than room temperature. Although it varies depending on the tackifying compound concentration, the type of metal, and the like, it is generally in the range of about 30 ° C to 60 ° C. The treatment time is not limited, but it is preferable to adjust other conditions such as pH, tackifying compound concentration, treatment temperature and the like so as to be in the range of about 5 seconds to 5 minutes from the work efficiency.

なおこの場合、溶液中に銅(1価または2価)をイオンとして100〜1000ppmを共存させると、粘着性膜の生成速度、生成量などの生成効率が高まるので好ましい。   In this case, it is preferable to coexist 100 to 1000 ppm with copper (monovalent or divalent) as ions in the solution because the production efficiency such as the production rate and production amount of the adhesive film is increased.

処理すべき電子回路基板は、電子回路基板上のハンダ付着すべき導電性回路電極表面部分以外のハンダ不要の導電性回路部分をレジスト等で覆い、回路パターンの導電性回路電極部分(基板上、露出した金属表面)のみが露出した状態にしておき、粘着性付与化合物溶液で処理するのが好ましい。
ここで前述の粘着性付与化合物溶液に、レジスト等で被覆した電子回路基板を浸漬するか、または該電子回路基板に該溶液を塗布若しくはスプレーなどをすると、導電性回路電極表面に粘着性が付与される。
The electronic circuit board to be processed covers the conductive circuit electrode part other than the surface part of the conductive circuit electrode to be soldered on the electronic circuit board with a resist or the like, and the conductive circuit electrode part of the circuit pattern (on the substrate, It is preferable that only the exposed metal surface) be exposed and treated with a tackifying compound solution.
Here, if an electronic circuit board coated with a resist or the like is immersed in the above-mentioned tackifier compound solution, or the solution is applied to or sprayed on the electronic circuit board, the surface of the conductive circuit electrode is given tackiness. Is done.

本発明の電子回路基板の製造方法に使用するハンダ粉末の金属組成としては、例えばSn−Pb系、Sn−Pb−Ag系、Sn−Pb−Bi系、Sn−Pb−Bi−Ag系、Sn−Pb−Cd系が挙げられる。また最近の産業廃棄物におけるPb排除の観点から、Pbを含まないSn−In系、Sn−Bi系、In−Ag系、In−Bi系、Sn−Zn系、Sn−Ag系、Sn−Cu系、Sn−Sb系、Sn−Au系、Sn−Bi−Ag−Cu系、Sn−Ge系、Sn−Bi−Cu系、Sn−Cu−Sb−Ag系、Sn−Ag−Zn系、Sn−Cu−Ag系、Sn−Bi−Sb系、Sn−Bi−Sb−Zn系、Sn−Bi−Cu−Zn系、
Sn−Ag−Sb系、Sn−Ag−Sb−Zn系、Sn−Ag−Cu−Zn系、Sn−Zn−Bi系が特に好ましい。
Examples of the metal composition of the solder powder used in the method for producing an electronic circuit board of the present invention include Sn—Pb, Sn—Pb—Ag, Sn—Pb—Bi, Sn—Pb—Bi—Ag, and Sn. -Pb-Cd system is mentioned. Further, from the viewpoint of eliminating Pb in recent industrial waste, Sn-In, Sn-Bi, In-Ag, In-Bi, Sn-Zn, Sn-Ag, Sn-Cu, which does not contain Pb. -Based, Sn-Sb-based, Sn-Au-based, Sn-Bi-Ag-Cu-based, Sn-Ge-based, Sn-Bi-Cu-based, Sn-Cu-Sb-Ag-based, Sn-Ag-Zn-based, Sn -Cu-Ag system, Sn-Bi-Sb system, Sn-Bi-Sb-Zn system, Sn-Bi-Cu-Zn system,
Sn-Ag-Sb, Sn-Ag-Sb-Zn, Sn-Ag-Cu-Zn, and Sn-Zn-Bi are particularly preferable.

上記のハンダ粉末の中でもPbフリーハンダ、特に好ましくはSnおよびZn、又はSnおよびZnおよびBiを含有するハンダから選ばれた合金組成を用いて本発明の電子回路基板を作製した場合、Sn−Pb系のハンダと同等レベルまでリフロー温度が下げられるため、実装部品の長寿命化がはかられ、また部品の多様化にも対応できる。   When the electronic circuit board of the present invention is produced using an alloy composition selected from Pb-free solder, particularly preferably Sn and Zn, or solder containing Sn and Zn and Bi among the above solder powders, Sn-Pb Since the reflow temperature is lowered to the same level as the solder of the system, the life of the mounted parts can be extended, and it is possible to cope with the diversification of parts.

ハンダ粉末の粒径としては、日本工業規格(JIS)には、ふるい分けにより53〜22μm、45〜22μm及び38〜22μm等の規格が定められている。本発明のハンダ粉末の平均粒径測定には通常、JISにより定められた、標準ふるいと天秤による方法を用いることができる。また、この他にも、顕微鏡による画像解析や、エレクトロゾーン法によるコールターカウンターでも行うことができる。コールターカウンターについては「粉体工学便覧」(粉体工学会編、第2版p19〜p20)にその原理が示されているが、粉末を分散させた溶液を隔壁にあけた細孔に通過させ、その細孔の両側で電気抵抗変化を測定することにより粉末の粒径分布を測定するもので、粉径の個数比率を再現性良く測定することが可能である。本発明のハンダ粉末の平均粒径は上述の方法を用いて定めることができる。   As the particle size of the solder powder, standards such as 53 to 22 μm, 45 to 22 μm, and 38 to 22 μm are defined in the Japanese Industrial Standard (JIS) by sieving. In order to measure the average particle size of the solder powder of the present invention, a method using a standard sieve and a balance defined by JIS can be usually used. In addition, image analysis using a microscope or Coulter counter using an electrozone method can also be performed. The principle of the Coulter Counter is shown in the “Powder Engineering Handbook” (Edition of Powder Engineering, 2nd edition, p19-p20), but the solution in which the powder is dispersed is passed through the pores in the partition walls. The particle size distribution of the powder is measured by measuring the change in electrical resistance on both sides of the pore, and the number ratio of the powder diameter can be measured with good reproducibility. The average particle size of the solder powder of the present invention can be determined using the method described above.

本発明では粘着性を付与した電子回路基板へのハンダ粉末の付着を、静電によるトラブルを避けるため、液体中に懸濁したハンダ粉末スラリーを電子回路基板の粘着性付与面に供給することによりハンダ粉末を付着させる。この場合ハンダ粉末のスラリーは電子回路基板の粘着性付与面への供給方向は限定することはない。
しかしハンダ粉末の付着厚さを厚くするため、及び付着強度を高くするために、電子回路基板の粘着性付与面に対しておおよそ垂直に供給することが好ましい。例えば図1に本発明のハンダ粉末の付着方法を模式的に示す。即ち電子回路基板3の粘着性付与面4を上向きにし、その上方からハンダ粉末のスラリー2を供給することによって達成出来る。これは粘着部に対してハンダ粉末が垂直に供給され、粘着部に強く接触するためと推定している。勿論電子回路基板の粘着性付与面にハンダ粉末のスラリーを平行に供給しても、粘着部に対して必要な程度のハンダ粉末は付着出来る。
In the present invention, the adhesion of the solder powder to the electronic circuit board to which the tackiness has been imparted is avoided by supplying the solder powder slurry suspended in the liquid to the tackiness imparting surface of the electronic circuit board in order to avoid troubles due to static electricity. Solder powder is adhered. In this case, the supply direction of the solder powder slurry to the tackiness imparting surface of the electronic circuit board is not limited.
However, in order to increase the adhesion thickness of the solder powder and to increase the adhesion strength, it is preferable to supply the solder powder approximately perpendicularly to the tackiness imparting surface of the electronic circuit board. For example, FIG. 1 schematically shows the method of attaching solder powder of the present invention. That is, this can be achieved by making the tackiness imparting surface 4 of the electronic circuit board 3 face upward and supplying the solder powder slurry 2 from above. This is presumed to be because the solder powder is supplied vertically to the adhesive part and strongly contacts the adhesive part. Of course, even if a slurry of solder powder is supplied in parallel to the tackiness imparting surface of the electronic circuit board, the necessary amount of solder powder can adhere to the adhesive portion.

ハンダ粉末のスラリーの濃度は、ハンダ粉末が流動可能な範囲で出来る限り高濃度であることが好ましいが、ハンダ粉末が沈降しやすく、閉塞を避けるためには流動可能な限界濃度(臨界濃度)の80%以下、好ましくは30〜50%位のものを使用する。臨界濃度は、ハンダ粒子の形状、サイズ、スラリーの流速、液体の粘度、振動の付与などにより大きく変わるので、簡単にテスト出来るので、前もって使用条件における臨界濃度を確認するか、閉塞の条件を確認しておくことが必要である。   The concentration of the slurry of the solder powder is preferably as high as possible within the range in which the solder powder can flow, but the solder powder is liable to settle, and in order to avoid clogging, the limit concentration (critical concentration) at which the solder powder can flow is set. 80% or less, preferably about 30-50% is used. The critical concentration varies greatly depending on the shape and size of the solder particles, the flow rate of the slurry, the viscosity of the liquid, the application of vibrations, etc., so it can be easily tested, so check the critical concentration in the operating conditions in advance or check the clogging conditions It is necessary to keep it.

ハンダ粉末を付着した電子回路基板は、次いで余分のハンダ粉末の除去を液体中で行うことにより、除去作業中にハンダ粉末が静電気により粘着性のない部分に付着したり、またハンダ粉末が静電気により凝集したりするのを防ぎ、ファインピッチの回路基板や、また微粉のハンダ粉を用いることが可能となる。
ハンダ粉末の付着工程を乾式で行うときは、プラスチック基板などの静電を帯びやすい電子回路基板は、ハンダ粉末付着後、余分のハンダ粉末を除去するためにプラスチック表面を刷毛などでこすると静電が発生しやすく、ハンダ粉末が微細であると粘着性を付与しない部分にも付着しやすく、必要でない部分にハンダ粉末が付着して回路パターン間で短絡などを生じやすい。本発明においてはこの問題を液体中で余分のハンダ粉末の除去を行うことにより静電等によるトラブルを解決した。
The electronic circuit board to which the solder powder is adhered is then removed in the liquid to remove the excess solder powder, so that the solder powder adheres to the non-adhesive part due to static electricity during the removal operation, or the solder powder becomes static due to static electricity. Aggregation is prevented, and a fine-pitch circuit board or fine solder powder can be used.
When the solder powder adhesion process is performed in a dry process, an electronic circuit board, such as a plastic substrate, that is easily charged with static electricity can be electrostatically removed by brushing the surface of the plastic with a brush to remove excess solder powder after the solder powder adheres. If the solder powder is fine, it easily adheres to a portion that does not impart tackiness, and the solder powder adheres to a portion that is not necessary, and a short circuit is likely to occur between circuit patterns. In the present invention, this problem is solved by removing the excess solder powder in the liquid, thereby causing troubles due to static electricity.

本発明では、静電によるトラブル防止のため、ハンダ粉末スラリーに用いる液体として、水またはこれと水溶性の低沸点の有機溶媒の混合溶媒などが使用出来る。環境汚染などの問題を考慮すると、好ましいものは水である。この場合液体中の溶存酸素によりハンダ粉末が酸化するのを防ぐため、脱酸素水あるいは水に防錆剤を添加したものが好ましい。
特にハンダ粉末のリサイクル使用を考慮するときは、液体中の溶存酸素によりハンダ粉末が酸化するのを防ぐため、脱酸素水および/または防錆剤を添加した水が好ましい。脱酸素水としては、加熱して脱ガスした水、あるいは炭酸ガス、窒素、アルゴンなどの不活性ガスでバブリングした水が使用出来る。また防錆剤を添加した水あるいは水に防錆剤を添加した水であっても良い。この様な脱酸素水および/または防錆剤を添加した水を使用するときは、除去したハンダ粉末表面の酸化が防止されているため、回収して再利用するのに都合がよい。防錆剤を使用したときは後で水洗の必要などがあることがあるので、単なる脱酸素水の使用が特に好ましい。
In the present invention, water or a mixed solvent of water and a water-soluble low-boiling organic solvent can be used as the liquid used for the solder powder slurry in order to prevent troubles due to static electricity. In view of problems such as environmental pollution, water is preferred. In this case, in order to prevent the solder powder from being oxidized by dissolved oxygen in the liquid, deoxygenated water or water added with a rust inhibitor is preferable.
In particular, when considering the recycling use of solder powder, deoxidized water and / or water to which a rust inhibitor is added is preferable in order to prevent the solder powder from being oxidized by dissolved oxygen in the liquid. As deoxygenated water, water degassed by heating, or water bubbled with an inert gas such as carbon dioxide, nitrogen or argon can be used. Moreover, the water which added the rust preventive agent to the water which added the rust preventive agent, or water may be sufficient. When such deoxygenated water and / or water added with a rust inhibitor is used, oxidation of the removed solder powder surface is prevented, which is convenient for recovery and reuse. When a rust preventive agent is used, it may be necessary to wash with water later, so that the use of mere deoxygenated water is particularly preferable.

本発明では余分のハンダ粉末の除去を液体中に電子回路基板を浸したり、スプレーするにより行うことが出来る。余分のハンダ粉末の除去は、液体中で刷毛などで電子回路基板表面を軽くなでることでも良いが、電子回路基板あるいはハンダ除去液体に振動、好ましくは0.1Hz〜数百Hzまたは数百kHz〜数千kHzの振動を加えて行うことが好ましい。液体中でハンダ粉末を除去する際ハンダ除去液体中に除去されたハンダ粉末は簡単に沈降するので 、飛散せず容易に回収できる。   In the present invention, excess solder powder can be removed by immersing or spraying the electronic circuit board in a liquid. The removal of excess solder powder may be performed by gently brushing the surface of the electronic circuit board with a brush or the like in the liquid. However, the electronic circuit board or the solder removal liquid is vibrated, preferably 0.1 Hz to several hundred Hz or several hundred kHz to It is preferable to carry out by applying vibration of several thousand kHz. When removing the solder powder in the liquid, the solder powder removed in the solder removal liquid easily settles and can be easily recovered without scattering.

本発明に使用するハンダ粉末は酸化を防止するため、ハンダ粉末の表面をコーティングすることも好ましい方法である。ハンダ粉末のコーティング剤としては、ベンゾチアゾール誘導体、炭素数4〜10のアルキル基を側鎖にもつアミン類、チオ尿素、シランカップリング剤、鉛、スズ、金、無機酸塩及び有機酸塩のうちの少なくとも1種を用いて行うのが好ましく、有機酸塩としては、ラウリン酸、ミリスチン酸、パルミチン酸およびステアリン酸から選ばれる少なくとも1つを用いるのが好ましい。
本発明の処理方法は、前述したハンダプリコート回路基板のみならず、BGACSP,FC接合用等のバンプ形成としても有効に使用できるものであり、これらも当然本発明の電子回路基板に含まれるものである。
In order to prevent oxidation of the solder powder used in the present invention, it is also preferable to coat the surface of the solder powder. Solder powder coating agents include benzothiazole derivatives, amines having 4 to 10 carbon atoms in the side chain, thiourea, silane coupling agents, lead, tin, gold, inorganic acid salts and organic acid salts. It is preferable to use at least one of them, and as the organic acid salt, it is preferable to use at least one selected from lauric acid, myristic acid, palmitic acid and stearic acid.
The processing method of the present invention can be effectively used not only for the solder precoat circuit board described above but also for bump formation for BGACSP, FC bonding, etc., and these are naturally included in the electronic circuit board of the present invention. is there.

余分のハンダ粉末を除去し、且つ粘着部にハンダ粉末を付着した電子回路基板は次ぎに乾燥し、次いでリフロー工程により付着ハンダ粉末を加熱、溶融してハンダ付電子回路基板とする。この加熱は粘着部に付着しているハンダ粉末が溶融すればよいのでハンダ粉末の融点などを考慮して簡単に処理温度、処理時間等を定めることが出来る。   The electronic circuit board with the excess solder powder removed and the solder powder adhered to the adhesive portion is then dried, and then the adhered solder powder is heated and melted in a reflow process to obtain a soldered electronic circuit board. In this heating, the solder powder adhering to the adhesive portion only needs to be melted, so that the processing temperature, processing time, etc. can be easily determined in consideration of the melting point of the solder powder.

液体中で電子回路基板から除去した余分なハンダ粉末は、ハンダ除去液体から簡単に分離出来るのでこれを集め回収し、乾燥することなくそのままハンダ粉末スラリーとしてハンダ粉末の付着工程に利用出来る。
なおハンダ粉末スラリーは、ポンプによる押出し、下部からハンダ粉末を流動してオーバーフローさせるなどの供給手段による通常のハンダ粉末の付着工程に使用するだけでなく、供給手段として小型のスポイト状の供給手段の使用も可能である。
The excess solder powder removed from the electronic circuit board in the liquid can be easily separated from the solder removal liquid, so that it can be collected and recovered and used as it is as the solder powder slurry in the solder powder adhesion process without drying.
The solder powder slurry is not only used for a normal solder powder adhesion process by a supply means such as extrusion by a pump and flowing the solder powder from the bottom to overflow, but also a small dropper-like supply means as a supply means. Use is also possible.

例えば通常の電子回路基板のハンダ処理をしてハンダ未付着部があるような場合、該ハンダ未付着部を粘着性付与化合物で処理して粘着性を付与し、これにスポイト状の供給手段でハンダ粉末スラリーを供給するか、あるいは粘着性付与化合物で処理して粘着性を付与しこれにハンダ粉末を付着させたときにハンダ未付着部があったとき、小型のスポイト状の供給手段でハンダ粉末スラリーを供給する等のハンダ回路の補修や修正方法に使用することも出来る。   For example, when solder processing is performed on a normal electronic circuit board and there is a solder non-adhered part, the solder non-adhered part is treated with a tackifying compound to impart tackiness to the dropper-like supply means. Supply solder powder slurry, or treat with a tackifying compound to give tackiness, and when solder powder is attached to this, there are solder unattached parts, solder with a small dropper-like supply means It can also be used for solder circuit repair and correction methods such as supplying powder slurry.

本発明で作製したハンダ付電子回路基板は、電子部品を載置する工程と、ハンダをリフローして電子部品を接合する工程とを含む電子部品の実装方法に好適に用いることができる。例えば電子回路基板の電極に本発明でハンダプリコート作成した上に、印刷法等でハンダペーストを塗布し、電子部品(チップ部品、CSP等)をハンダペースト上に載置し、リフロー熱源により一括してハンダ接合をする。リフロー熱源には、熱風炉、赤外線炉、蒸気凝縮ハンダ付け装置、光ビームハンダ付け装置等を使用することが出来る。   The soldered electronic circuit board produced by the present invention can be suitably used for a mounting method of an electronic component including a step of placing the electronic component and a step of reflowing the solder to join the electronic component. For example, after the solder precoat is formed on the electrodes of the electronic circuit board according to the present invention, the solder paste is applied by a printing method or the like, and the electronic components (chip components, CSP, etc.) are placed on the solder paste and are collectively collected by a reflow heat source. Solder together. As the reflow heat source, a hot air furnace, an infrared furnace, a vapor condensation soldering device, a light beam soldering device, or the like can be used.

また、ハンダペーストを印刷出来ないファインピッチの電極では、ハンダプリコートされた電極上に粘着性フラックスを印刷して、電子部品(半導体チップ等)を載置するか、粘着性フラックスを電子部品のバンプに供給し、ハンダプリコートされた電極上に載置した後、リフローすることで電子部品を回路基板に接合することが出来る。
さらに半導体チップの電極にAuバンプ(スタッドバンプ等)を形成し、これと回路基板の電極上に形成されたハンダプリコートとを加圧加熱することで接合する方法や、非導電性樹脂を回路基板上にペーストもしくはシートで供給し、電極にAuバンプを形成した半導体チップを加圧加熱して熱圧着する方法等のような半導体チップの実装法も有効である。
For fine-pitch electrodes where solder paste cannot be printed, adhesive flux is printed on the solder-precoated electrode and electronic components (semiconductor chips, etc.) are placed, or adhesive flux is applied to the bumps of electronic components. The electronic component can be bonded to the circuit board by reflowing after being mounted on the solder precoated electrode.
Furthermore, Au bumps (stud bumps, etc.) are formed on the electrodes of the semiconductor chip, and this is bonded to the solder precoat formed on the electrodes of the circuit board by pressure heating, or a non-conductive resin is applied to the circuit board. A semiconductor chip mounting method such as a method in which a semiconductor chip having an Au bump formed on an electrode is pressed and heated and thermocompression-bonded is supplied.

本発明のリフローのプロセスはハンダ合金組成で異なるが、例えば91Sn/9Zn、89Sn/8Zn/3Bi、86Sn/8Zn/6BiなどのSn−Zn系の場合、プレヒートとリフローの2段工程で行うのが好ましく、それぞれの条件は、プレヒートが温度130〜180℃、好ましくは、130〜150℃、プレヒート時間が60〜120秒、好ましくは60〜90秒、リフローは温度が210〜230℃、好ましくは、210〜220℃、リフロー時間が30〜60秒、好ましくは、30〜40秒である。なお他の合金系におけるリフロー温度は、用いる合金の融点に対し+20〜+50℃、好ましくは、合金の融点に対し+20〜+30℃とし、他のプレヒート温度、プレヒート時間、リフロー時間は上記と同様の範囲であればよい。   The reflow process of the present invention differs depending on the solder alloy composition. For example, in the case of Sn—Zn systems such as 91Sn / 9Zn, 89Sn / 8Zn / 3Bi, 86Sn / 8Zn / 6Bi, etc., it is performed in two steps of preheating and reflow. Preferably, each condition is that the preheat is 130 to 180 ° C., preferably 130 to 150 ° C., the preheat time is 60 to 120 seconds, preferably 60 to 90 seconds, and the reflow is 210 to 230 ° C., preferably 210-220 degreeC and reflow time are 30-60 seconds, Preferably, it is 30-40 seconds. The reflow temperature in other alloy systems is +20 to + 50 ° C. with respect to the melting point of the alloy used, preferably +20 to + 30 ° C. with respect to the melting point of the alloy, and the other preheating temperature, preheating time and reflow time are the same as above. Any range is acceptable.

上記のリフロープロセスを窒素中でも大気中でも実施することが可能である。窒素リフローの場合は酸素濃度を、5見かけ容積%以下、好ましくは0.5見かけ容積%以下とすることで大気リフローの場合よりハンダ回路へのハンダの濡れ性が向上し、ハンダボールの発生も少なくなり安定した処理ができる。   The above reflow process can be carried out in nitrogen or air. In the case of nitrogen reflow, by setting the oxygen concentration to 5 apparent volume% or less, preferably 0.5 apparent volume% or less, the wettability of the solder to the solder circuit is improved compared to the case of atmospheric reflow, and solder balls are also generated. Less and stable processing is possible.

(実施例1)
最小電極間隔が50μmのプリント配線板を作製した。導電性回路には銅を用いた。
粘着性付与化合物溶液として、下記一般式(1)で示されるイミダゾール系化合物

Figure 0004875871

の2質量%水溶液を、酢酸によりpHを約4に調整して用いた。該水溶液を40℃に加温し、これに塩酸水溶液により前処理した前記プリント配線板を3分間浸漬し、銅回路表面に粘着性物質を生成させた。 Example 1
A printed wiring board having a minimum electrode interval of 50 μm was produced. Copper was used for the conductive circuit.
As tackifying compound solution, an imidazole compound represented by the following general formula (1)
Figure 0004875871

A 2 mass% aqueous solution of was used after adjusting the pH to about 4 with acetic acid. The aqueous solution was heated to 40 ° C., and the printed wiring board pretreated with an aqueous hydrochloric acid solution was immersed in the solution for 3 minutes to generate an adhesive substance on the surface of the copper circuit.

次いで該プリント配線板を、平均粒径約20μmの96.5Sn/3.5Agハンダ粉末を50体積%の濃度で脱酸素水に分散させたスラリーを、前記基板上に供給し50Hzの振動を与えてハンダ粉末を付着させた。次いで脱酸素水中で軽く揺動した後、ハンダ粉末付着プリント配線板を乾燥させた。
該プリント配線板にフラックスをスプレーで供給し240℃のオーブンに入れ、ハンダ粉末を溶融し、銅回路露出部上に厚さ約20μmの96.5Sn/3.5Agハンダプリコートを形成した。なお、ハンダ粉末の平均粒径の測定には、マイクロトラックを用いて測定した。ハンダ回路にはブリッジ等は一切発生しなかった。
Next, a slurry in which 96.5Sn / 3.5Ag solder powder having an average particle diameter of about 20 μm is dispersed in deoxygenated water at a concentration of 50% by volume is supplied onto the substrate, and vibration of 50 Hz is applied to the printed wiring board. Solder powder was attached. Next, after gently rocking in deoxygenated water, the solder powder-attached printed wiring board was dried.
Flux was supplied to the printed wiring board by spraying and placed in an oven at 240 ° C. to melt the solder powder, and a 96.5 Sn / 3.5 Ag solder precoat having a thickness of about 20 μm was formed on the exposed copper circuit. The average particle size of the solder powder was measured using a microtrack. No bridge or the like occurred in the solder circuit.

(実施例2)
電極径が70μm、間隔が60μmのエリアアレイのプリント配線板を作製した。導電性回路には銅を用いた。
(Example 2)
An area array printed wiring board having an electrode diameter of 70 μm and an interval of 60 μm was produced. Copper was used for the conductive circuit.

粘着性付与化合物溶液として、実施例1と同一のイミダゾール系化合物の2質量%水溶液を、酢酸によりpHを約4に調整して用いた。該水溶液を40℃に加温し、これに塩酸水溶液により前処理した前記プリント配線板を3分間浸漬し、銅回路表面に粘着性物質を生成させた。   As a tackifying compound solution, a 2% by mass aqueous solution of the same imidazole compound as in Example 1 was used after adjusting the pH to about 4 with acetic acid. The aqueous solution was heated to 40 ° C., and the printed wiring board pretreated with an aqueous hydrochloric acid solution was immersed in the solution for 3 minutes to generate an adhesive substance on the surface of the copper circuit.

次いで該プリント配線板を、平均粒径約60μmの96.5Sn/3.5Agハンダ粉末を50体積%の濃度で脱酸素水に分散させスラリーを、基板上に供給し50Hzの振動を与えた。脱酸素水中で軽く揺動した後、プリント配線板を乾燥させた。
このプリント配線板フラックスをスプレーで供給し240℃のオーブンに入れ、ハンダ粉末を溶融した。
銅回路露出部上に厚さ約40μmの96.5Sn/3.5Agハンダバンプを形成した。
ハンダ回路には良好なバンプが形成され、ブリッジ、未バンプ部等は一切発生しなかった。
Next, the printed wiring board was dispersed in deoxygenated water at a concentration of 50% by volume of 96.5Sn / 3.5Ag solder powder having an average particle size of about 60 μm, and the slurry was supplied onto the substrate to give a vibration of 50 Hz. After lightly rocking in deoxygenated water, the printed wiring board was dried.
This printed wiring board flux was supplied by spraying and placed in an oven at 240 ° C. to melt the solder powder.
A 96.5 Sn / 3.5 Ag solder bump having a thickness of about 40 μm was formed on the exposed portion of the copper circuit.
Good bumps were formed on the solder circuit, and no bridges or unbumped parts were generated.

基板上の金属露出部に粘着性を付与し、該粘着部にハンダ粉末を付着させ、次いで液体中で余分に付着したハンダ粉末を除去し、除去した該電子回路基板を加熱し、ハンダ粉末を溶解して電子回路基板上の電極にハンダプリコートを有するハンダ付電子回路基板の製造方法は、微細な回路パターンにおいても隣接する回路パターン間でのハンダ金属による短絡が減少する効果が得られ、信頼性が著しく向上したハンダ付電子回路基板を製造することが出来た。
この結果、微細な回路パターンを有し信頼性の高い電子部品を実装した回路基板の小型化と高信頼性化が実現でき、電子回路基板、高信頼性、高実装密度を実現できる電子部品を実装した回路基板、優れた特性の電子機器を提供することが可能となり、電子機器製造に適用出来る。
除去した余分のハンダ粉末は回収して、ハンダ粉末付着工程にリサイクル使用出来るのでハンダ粉末の使用率も高くすることが出来る。
Adhesiveness is imparted to the exposed metal part on the substrate, and solder powder is adhered to the adhesive part. Then, excess solder powder in the liquid is removed, the removed electronic circuit board is heated, and the solder powder is removed. The method of manufacturing a soldered electronic circuit board that has a solder precoat on the electrodes on the electronic circuit board after melting has the effect of reducing the short circuit due to the solder metal between adjacent circuit patterns even in a fine circuit pattern. A soldered electronic circuit board with significantly improved performance could be manufactured.
As a result, it is possible to reduce the size and reliability of a circuit board having a fine circuit pattern and mounted with highly reliable electronic components, and to achieve electronic circuit boards, electronic components that can achieve high reliability and high mounting density. It becomes possible to provide a mounted circuit board and an electronic device with excellent characteristics, and can be applied to electronic device manufacturing.
The removed excess solder powder can be collected and recycled for use in the solder powder adhesion process, so that the usage rate of the solder powder can be increased.

本発明のハンダ粉末の付着方法を模式的に示した図である。It is the figure which showed typically the adhesion method of the solder powder of this invention.

符号の説明Explanation of symbols

1 スラリー供給容器
2 ハンダ粉末スラリー
3 電子回路基板
4 粘着性付与面
1 Slurry supply container 2 Solder powder slurry
3 Electronic circuit board 4 Adhesive surface

Claims (10)

電子回路基板の露出した金属表面を、ナフトトリアゾール系誘導体、べンゾトリアゾール系誘導体、イミダゾール系誘導体、べンゾイミダゾール系誘導体、メルカプトべンゾチアゾール系誘導体及びべンゾチアゾールチオ脂肪酸から選ばれる粘着性付与化合物で処理することにより粘着性を付与し、粘着部に液体に懸濁したハンダ粉末スラリーをハンダ粉末スラリーの供給容器から電子回路基板に対し垂直に供給し、振動して、ハンダ粉末を付着させることからなるハンダ粉末の付着方法。Adhesiveness selected from naphthotriazole derivatives, benzotriazole derivatives, imidazole derivatives, benzoimidazole derivatives, mercaptobenzobenzothiazole derivatives and benzothiazole thio fatty acids on the exposed metal surface of the electronic circuit board the tackiness was imparted by treatment with imparting compound, a solder powder slurry suspension in liquid viscosity attaching portion supplies perpendicularly to the electronic circuit board from the supply container of the solder powder slurry to vibrate, the solder powder A method for adhering solder powder comprising adhering. ハンダ粉末スラリーの供給容器が、スポイト状である 請求項1に記載のハンダ粉末の付着方法。   The solder powder adhering method according to claim 1, wherein the solder powder slurry supply container has a dropper shape. ハンダ粉末スラリーに用いる液体が、脱酸素水または防錆剤を添加した水である請求項1または2に記載のハンダ粉末の付着方法。   The method for adhering solder powder according to claim 1 or 2, wherein the liquid used in the solder powder slurry is deoxygenated water or water to which a rust inhibitor is added. 請求項1〜3のいずれかに記載のハンダ粉末の付着方法によりハンダ粉末を付着した後、電子回路基板を液体中に浸漬して、余分に付着したハンダ粉末を除去することを特徴とするハンダ粉末の付着方法。After depositing the solder powder by deposition method of the solder powder according to claim 1, the electronic circuit board is immersed in the liquid, and removing the solder powder excessively adheres Solder powder adhesion method. ハンダ粉末除去の際に用いる液体が、脱酸素水または防錆剤を添加した水である請求項4に記載のハンダ粉末の付着方法。   The method for adhering solder powder according to claim 4, wherein the liquid used for removing the solder powder is deoxygenated water or water to which a rust inhibitor is added. 余分に付着したハンダ粉末を除去するに際し、電子回路基板または浸漬する液体に振動を付与して余分に付着したハンダ粉末を除去する請求項4または5に記載のハンダ粉末の付着方法。   6. The method for adhering solder powder according to claim 4 or 5, wherein, when the excessively adhered solder powder is removed, the excessively adhered solder powder is removed by applying vibration to the electronic circuit board or the liquid to be immersed. 余分に付着したハンダ粉末の除去における振動が、電子回路基板に超音波振動を付与するかまたは超音波振動を付与された液体である請求項6に記載のハンダ粉末の付着方法。The solder powder adhesion method according to claim 6, wherein the vibration in removing the excessively adhered solder powder is a liquid that imparts ultrasonic vibration or ultrasonic vibration to the electronic circuit board. 請求項4〜7のいずれかに記載のハンダ粉末の付着方法により除去されたハンダ粉末を、スラリー状態で回収し、再度電子回路基板の粘着部にスラリー状態で供給することからなるハンダ粉末の付着方法。   The solder powder removed by collecting the solder powder removed by the solder powder adhering method according to claim 4 in a slurry state and supplying the solder powder to the adhesive portion of the electronic circuit board again in a slurry state. Method. 請求項1〜8れかに記載のハンダ粉末の付着方法により、電子回路基板の露出した金属表面に、ハンダ粉末を付着させた後、加熱溶融して回路を形成することからなるハンダ付電子回路基板の製造方法。 The method of attaching the solder powder according to either Re not have the claims 1 to 8, the exposed metal surface of the electronic circuit board, after attaching the solder powder consists of heating and melting to form a circuit solder A method for manufacturing an attached electronic circuit board. 請求項1〜8れかに記載のハンダ粉末の付着方法により、電子回路基板の露出した金属表面に、ハンダ粉末を付着させて形成した電子回路基板にハンダ未付着部分があったときに、ハンダ粉末スラリーを該部分に供給し、ハンダ粉末を付着させることからなるハンダ粉末の付着方法。 The method of attaching the solder powder according to either Re not have the claims 1 to 8, the exposed metal surface of the electronic circuit board, when a solder unattached portion to an electronic circuit board which is formed by attaching the solder powder A method for attaching solder powder, comprising supplying a solder powder slurry to the portion and attaching the solder powder.
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