JP4859311B2 - Laser illumination optical system, exposure apparatus using the optical system, laser processing machine, and projection apparatus - Google Patents

Description

[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a laser illumination optical system, an exposure apparatus using the optical system, a laser processing machine, and a projection apparatus, and more specifically, an illumination optical system that uses a laser as a light source to make the illuminance uniform in an irradiated part; The present invention relates to apparatuses such as a laser processing machine, a laser exposure apparatus, and a laser projection apparatus using the same.
[0002]
[Prior art]
A projection apparatus using a laser as a light source is expected to perform projection with high color purity because the oscillation spectrum of the laser is narrow. On the other hand, since the laser has high coherence, interference fringes may occur when the light beams are divided and then combined. For example, when a single laser beam is made uniform in illuminance by a normal fly-eye lens optical system, interference fringes are seen in the irradiated portion. Further, for example, in the hologram element described in Japanese Patent Application Laid-Open No. 08-094839, a configuration in which a part of the laser beam is superimposed on the irradiated portion to suppress interference is disclosed. It doesn't disappear.
[0003]
When a laser array is used as a light source, light is oscillated from light sources of different optical resonators, so there is no light interference between the arrays. For this reason, a plurality of interference fringes overlap at the irradiated portion. As the number of laser arrays increases, the interference fringes become less conspicuous, but it is difficult to reduce the interference fringes depending on the number of arrays and the combination of fly-eye lens systems.
[0004]
[Problems to be solved by the invention]
  The present invention,the aboveIt was made in view of the actual situationYes,The purpose is to reduce the interference fringes caused by the intensity distribution of the luminous flux in the vertical direction of the laser array light source and improve the illumination performance to the irradiated part..
[0009]
[Means for Solving the Problems]
  In order to achieve this object, the present invention has the following features.
The laser illumination optical system according to the present invention is
  Laser oscillatorOnly in one directionA plurality of laser array light sources, a diffraction element having a diffraction grating that equalizes the intensity of light flux components in the pitch direction of the grating grooves, and the intensity of light flux components in the lens array direction are made uniform.A first cylindrical lens array and a secondCylindrical lens arrayFly eye lens system consisting ofWhen,The diffractive element is arranged such that the array direction of the laser beam array emitted from the laser array light source is perpendicular to the pitch direction of the grating grooves of the diffractive element,Fly eye lens systemThe array direction of the laser beam array and theOf the first and second cylindrical lensesIt is arranged so that the lens array direction is parallelThe second cylindrical lens array is arranged such that the focal position of the first cylindrical lens array is located on each lens of the second cylindrical lens array.That featuresAnd
[0010]
The laser illumination optical system according to the present invention is
  Multiple laser oscillators arranged in only one directionA laser array light source, a diffraction element on which a diffraction grating is formed, andA first cylindrical lens array and a secondCylindrical lens arrayComposed ofFly eye lens system,The intensity of the light beam component perpendicular to the array direction of the laser array light source is made uniform by the diffraction element, and the intensity of the light beam component parallel to the array direction is obtained by the fly-eye lens system. Configured to be uniformThe second cylindrical lens array is arranged so that the focal position of the first cylindrical lens array is located on each lens of the second cylindrical lens array.That featuresAnd
[0011]
The laser illumination optical system according to the present invention is
  Multiple laser oscillators arranged in only one directionA laser array light source, a diffraction element on which a diffraction grating is formed, andA first cylindrical lens array and a secondA fly-eye lens system comprising a cylindrical lens array and a cylindrical lens;,The intensity of the light beam component perpendicular to the array direction of the laser array light source is made uniform by the diffraction element, and the intensity of the light beam component parallel to the array direction is obtained by the fly-eye lens system. Configured to be uniformThe second cylindrical lens array is arranged so that the focal position of the first cylindrical lens array is located on each lens of the second cylindrical lens array.That featuresAnd
[0012]
  An exposure apparatus according to the present invention includes:
It has the laser illumination optical system described above and a projection lens.
[0013]
  The laser beam machine according to the present invention is
It has the above-mentioned laser illumination optical system and a lens.
[0014]
  The projection apparatus according to the present invention is
The laser illumination optical system described above is provided with three sets, a color synthesizing unit, a spatial modulation light valve, and a projection lens.
[0024]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, embodiments of the present invention will be described in detail with reference to the accompanying drawings. In all the drawings for explaining the embodiments, parts having the same function are denoted by the same reference numerals, and the repeated explanation thereof is omitted.
[0025]
  Example 1
  FIG. 1 to FIG. 3 are diagrams mainly for explaining an embodiment of the laser illumination optical system according to the present invention. FIG. 1 shows a schematic side view configuration and optical path of the optical system, and FIG. 2 shows a schematic plan configuration and optical path. FIG. 3 shows a schematic perspective structure and an optical path. As shown in each drawing, the laser illumination optical system includes a laser array light source 11, a hologram element 12, and a fly-eye lens system 13 including cylindrical lens arrays 13a and 13b. In the figure, reference numeral 14 denotes an irradiated portion.
[0026]
As the laser array light source 11, a type in which laser oscillation units such as semiconductor lasers are arranged in an array or a stripe type laser can be suitably used. The hologram element 12 is composed of a transmission type amplitude grating, a transmission type phase grating, or a transmission type blazed grating. Each of the hologram elements 12 is baked with interference fringes on a photoresist or mechanically etched with a diamond cutter on a substrate surface such as a glass plate. It can be produced by wire or the like.
[0027]
The hologram element 12 has a function of converting the intensity distribution of only one direction (the pitch direction of the grating grooves) of the light beam emitted from the laser array light source 11 by the grating. The hologram element 12 is arranged such that the direction of the grating grooves g is arranged along the array direction y of the laser beam array e emitted from the laser array light source 11 as shown in FIG. The array direction y and the pitch direction x of the grating grooves g, which are directions in which the intensity of the light beam is made uniform, are arranged so as to be orthogonal to each other.
[0028]
Note that the grating groove g of the hologram element 12 shown in FIG. 3 is linear, but the present invention is not limited to such a linear configuration, and a circular or elliptical grating groove on the substrate. May be provided to convert the intensity of the incident light beam. In order to make the intensity distribution of the luminous flux component in the pitch direction x of the grating groove g uniform, the hologram element 12 in this embodiment has a Gaussian profile (in FIG. The diffraction angle of the laser beam having the above is appropriately adjusted, and the grating pitch in the hologram surface is chirped so that the illuminance distribution becomes constant in the irradiated portion 14 (the diffraction grating pitch is increased or increased depending on the position). To decrease). This operation will be described in more detail with reference to FIG.
[0029]
FIG. 4 is a diagram showing a schematic plan configuration and an optical path of an illumination optical system similar to that in FIG. 2, and illuminance (light intensity) distribution on the hologram element and the irradiated portion. In the figure, 12P is an illuminance distribution on the hologram element 12, and 14P is an illuminance distribution on the irradiated portion 14. A broken line in the figure indicates an optical path, and is a path to the irradiated portion 14 of the laser beam irradiated from the laser array light source 11 and incident on the hologram element 12 at equal intervals.
[0030]
The illuminance distribution 12P on the hologram element indicates the illuminance (or light intensity) distribution in the pitch direction (x direction) of the grating grooves in the hologram element 12, and the position of 0 indicates the central optical axis of the laser beam. Yes. The illuminance distribution 14P on the irradiated portion indicates the illuminance (or light intensity) distribution in the x direction in the irradiated portion 14, and the position of 0 indicates the central optical axis of the laser beam. As shown in the illuminance distribution 12P on the hologram element, the illuminance distribution of the beam incident on the hologram element 12 has the highest illuminance on the central optical axis and decreases as it deviates from the central optical axis (Gaussian profile). )have.
[0031]
However, in the irradiated portion 14, this illuminance distribution must be made as uniform as possible. Therefore, the irradiated portion 14 is not irradiated with much light in the vicinity of the optical axis, and is irradiated with more light as it moves away from the optical axis (that is, the illuminance distribution is the illuminance distribution 14P on the irradiated portion). The grating pitch of the hologram element 12 is adjusted so as to make it uniform as shown in FIG. 1 to 3, the hologram element 12 is arranged perpendicular to the central optical axis of the incident light. However, the hologram element 12 is not particularly limited to this arrangement, and depends on the design (chirping) of the grating groove pitch. It is also possible to install it tilted with respect to the incident optical axis.
[0032]
The cylindrical lens arrays 13a and 13b are formed by arranging spherical or cylindrical lenses in a strip shape, and the first cylindrical lens array 13a divides an incident light beam into light beams of the number of arrays, and a second cylindrical lens. The light condenses on each lens of the lens array 13b. The second cylindrical lens array 13b functions to refract the light beam that could not be collected by the first cylindrical lens array, and collect the light beam on the irradiated portion 14 as much as possible. When the light beam incident on the first cylindrical lens array 13a is parallel light, such as when the light beam is sufficiently collected on the irradiated portion 14 without the second cylindrical lens array 13b, the second cylindrical lens is used. The lens array 13b is not necessary.
[0033]
The combination of the cylindrical lens arrays 13a and 13b constitutes the fly-eye lens system 13, the light intensity in the lens array direction can be made uniform, and illuminance unevenness can be reduced. Therefore, if the cylindrical lens arrays 13a and 13b are installed so that the light beam perpendicular to the surface whose intensity is converted by the hologram element 12 is made uniform in the irradiated portion, the illuminance distribution is made uniform on the surface of the irradiated portion 14. be able to. For this purpose, as shown in FIGS. 1 and 3, the array direction of the laser beam array e emitted from the laser array light source 11 and the array direction of the cylindrical lens arrays 13a and 13b (or the fly-eye lens system 13) are parallel to each other. You can do it.
[0034]
The laser array light source 11 has no light coherence between the laser beam arrays e. This is because the optical resonance is separate and the phases of the light are not aligned. Therefore, no interference fringes are generated even if each array light is superimposed on the irradiated portion. However, when the light beam in the paper surface of FIG. 1 is once divided by the fly-eye lens and overlapped by the irradiated portion, an interference fringe always occurs. Since the interference fringes are generated at the irradiated portion for each array light, the interference fringes overlap and become inconspicuous as the number of light source arrays increases, but they do not disappear completely. In the present invention, no interference fringes are generated in order to obtain a uniform illuminance at the irradiated portion without dividing the light beam by the hologram element 12.
[0035]
The irradiated portion 14 is a portion to which the uniformed light beam is irradiated, and a spatial light modulation element (so-called light valve) corresponds to the irradiated portion in the projection apparatus, and a mask (reticle) corresponds to the irradiated portion 14 in the exposure apparatus.
[0036]
Next, in the configuration of the laser illumination optical system in the present embodiment, the optical path from the laser beam emitted from the laser array light source 11 to the irradiated portion 14 will be described mainly with reference to FIGS. The laser beam array e emitted from the laser array light source 11 is incident on the hologram element 12 with a certain spread angle as shown in FIG. Of the light beam incident on the hologram element 12, the light beam component perpendicular to the array direction y of the laser beam array e has uniform illuminance at the irradiated portion 14 as shown in FIG. 2 or FIG. After the intensity conversion is performed as described above, the light is emitted.
[0037]
FIG. 5 is a diagram for explaining a configuration example of a hologram element for collimating emitted light from the hologram element, and schematically showing a diffraction grating formed on the hologram element. 5A is a schematic perspective view of the hologram element 12, FIG. 5B is a schematic view of FIG. 5A viewed from the B direction, and FIG. 5 is a schematic view of FIG. 5A viewed from the C direction. Shown in (C).
[0038]
The optical path of the light beam component parallel to the array direction y of the laser beam array e is not affected by the hologram element 12 if it is normal. However, in this embodiment, the light beam is collimated by the hologram element 12 as shown in FIG. This is because, as shown in FIG. 5C, one surface of the hologram element 12 in addition to the grating grooves g that uniformize the intensity distribution in the direction orthogonal to the laser array direction as shown in FIG. Corresponding to each laser beam, a grating groove g ′ having a modulation pitch is provided in a direction perpendicular to the beam array e. Although not shown, a collimating circular or elliptical diffraction grating is used as a hologram element. This can be realized by providing on 12. Needless to say, the object of the present invention can be achieved without collimating the luminous flux component parallel to the array direction of the laser beam array e as in this embodiment.
[0039]
The light beam that has passed through the hologram element 12 is then incident on a fly-eye lens system 13 composed of cylindrical lens arrays 13a and 13b. Among these light beams, the cylindrical lens arrays 13a and 13b have an equivalent relationship with a transparent parallel plate with respect to a light beam component perpendicular to the array direction of the laser beam array e. That is, as a general property of the parallel plate, when the light beam enters the cylindrical lens arrays 13a and 13b perpendicularly, it is transmitted as it is. When the light beam is incident at a certain angle, the optical path is shifted by a predetermined amount according to the angle.
[0040]
However, as shown in FIG. 2 or FIG. 4, since all the light beams are incident on the cylindrical lens arrays 13a and 13b to such an extent that they can be regarded as almost vertical, the shift amount of the optical path is very small and negligible. On the other hand, the light beam component parallel to the array direction y of the laser beam array e is condensed on the second cylindrical lens array 13b by the first cylindrical lens array 13a as shown in FIG. 1 and as described above. Further, the optical path is corrected so that the light beam collects as much as possible in the irradiated portion 14 by the second cylindrical lens array 13b.
[0041]
In the present embodiment, since the light beam incident on the first cylindrical lens array 13a is parallel light, the second cylindrical lens array 13b can be omitted as described above. 1 to 3, the hologram element 12 is provided in the next stage of the laser array light source 11, and the cylindrical lenses 13a and 13b are provided in the next stage. However, in order to achieve the object of the present invention. Without being limited to this order, cylindrical lenses 13a and 13b may be provided at the next stage of the laser array light source 11, and the hologram element 12 may be provided at the next stage. As in this embodiment, the irradiated portion 14 can be illuminated with good interference fringes by converting the intensity of the light beam perpendicular to the array direction of the laser array with the hologram element 12 having a modulation pitch.
[0042]
  (Example 2)
  6 and 7 are diagrams for explaining another embodiment of the laser illumination optical system according to the present invention. FIG. 6 shows a schematic side view configuration and optical path of the optical system, and FIG. 7 shows a schematic plan configuration and optical path. Is. The optical system of the present embodiment includes a fly-eye lens system 13 including a laser array light source 11, a hologram element 12, cylindrical lens arrays 13a and 13b, and a cylindrical lens 13c.
[0043]
In addition to the configuration of the first embodiment described above, the illumination optical system of the present embodiment has a configuration in which a cylindrical lens 13c is arranged on the emission side optical path of the cylindrical lens arrays 13a and 13b as a fly-eye lens system. The cylindrical lens 13c is provided to more uniformly illuminate the irradiated portion 14 arranged at a predetermined position, and condenses the emitted light from the cylindrical lens array 13b on the irradiated portion 14. The light utilization efficiency can be increased, and the uniformity can be improved by eliminating unevenness in illuminance.
[0044]
That is, in the first embodiment, the light intensity in the lens array direction is made uniform by the cylindrical lenses 13a and 13b. However, when the irradiated portion 14 is arranged in the form shown in FIG. As a result, array light that does not illuminate 14 is generated, and depending on how the array light overlaps in the irradiated portion 14, illuminance unevenness may occur. In the present embodiment, the cylindrical lens 13c is set so that the light beams in the lens array direction (laser array direction) of the cylindrical lens arrays 13a and 13b are condensed on the irradiated portion 14, thereby uniform in the irradiated portion 14. Lighting can be realized.
[0045]
The present embodiment is the same as the configuration of the first embodiment except for the cylindrical lens 13c as described above, and the characteristics and operations of the elements overlapping with those of the first embodiment are the same, and the operations are performed by the respective elements. The same behavior is shown for the optical path that received the light. Also, other configuration examples to which the respective elements as described in the first embodiment are applied can be similarly applied to the present embodiment. In the following, the basic operation of the present embodiment will be described including a portion overlapping with the first embodiment, but the detailed description of the portion overlapping with the first embodiment as described in the first embodiment will be omitted.
[0046]
As in the first embodiment, the laser array light source 11 can be preferably a type in which laser oscillation units are arranged in an array or a stripe type laser. Further, the hologram element 12 converts the intensity distribution in only one direction out of the light flux emitted from the laser array light source 11 as a laser beam. As shown in FIG. 7, the Gaussian profile of the laser light (in FIG. 7, the portion where the light intensity is strong is expressed by narrowing the optical path interval) so that the illuminance distribution becomes constant at the irradiated portion. In order to achieve this, the grating pitch in the hologram surface of the hologram element 12 is chirped, and the diffraction angle from the hologram element 12 is appropriately adjusted.
[0047]
6 and 7, the hologram element 12 is arranged perpendicular to the incident optical axis. However, the hologram element 12 is not particularly limited to this arrangement, and the incident optical axis can be changed depending on the design of the modulation pitch. is there. Further, the cylindrical lens array 13b is not always necessary and can be omitted.
[0048]
In the present embodiment, the light beam perpendicular to the surface whose intensity is converted by the hologram element 12 is made uniform by the fly-eye lens system 13 and irradiates the irradiated portion 14 uniformly. As shown in FIG. 6, the array direction of the laser array light source 11 and the array direction of the fly-eye lens system 13 may be aligned. As described above, the cylindrical lens 13c after the cylindrical lens arrays 13a and 13b has a function for superimposing light from each array of the cylindrical lens array 13b on the irradiated portion. According to the present embodiment, compared with the first embodiment, the illuminance uniformity in the peripheral portion of the irradiated portion 14 can be improved. That is, by collecting the light emitted from the cylindrical lens array 13b on the irradiated portion 14 by the cylindrical lens 13c, the light use efficiency can be increased, and the uniformity can be improved by eliminating unevenness in illuminance. Can do.
[0049]
In the present embodiment, the irradiated portion 14 can perform good illumination without interference fringes by converting the intensity of a light beam perpendicular to the array direction of the laser array light source 11 with a hologram element having a modulation pitch. . Moreover, since a cylindrical lens is used for the fly-eye lens system, the illumination performance of the irradiated portion can be improved.
[0050]
  (Example 3)
  FIGS. 8 and 9 are diagrams for explaining still another embodiment of the laser illumination optical system according to the present invention. FIG. 8 shows a schematic side view configuration and optical path of the optical system, and FIG. It is shown. The optical system of the present embodiment is configured by a laser array light source 11, a collimating lens array 21, and a hologram element 22. In addition to the configuration of the second embodiment, the collimating lens array 21 is connected to the laser array light source 11. It is provided on the optical path between the hologram element 22. Note that the hologram element 22 shown in FIG. 8 has an intensity distribution only in one direction (the pitch direction of the grating grooves) among the light beams emitted from the laser array light source 11 as in the hologram elements 12 of the first and second embodiments. However, since the diffraction angle is set so that parallel light is incident on the hologram element 12 of the first and second embodiments, another symbol (22) is attached here. .
[0051]
The laser beam array emitted from the laser array light source 11 by the collimator lens array 21 is converted into a parallel beam and is incident on the hologram element 22. Since the parallel light beam is incident on the hologram element 22 as in the present embodiment, the installation tolerance of the hologram is increased. That is, since it is only necessary to assume parallel light as the incident light when designing the diffraction angle of the hologram, the hologram element 22 used in this embodiment can be easily manufactured.
[0052]
This embodiment is the same as the configuration of the second embodiment except for the collimating lens array 21 as described above, and the characteristics and operations of the elements overlapping with the second embodiment are the same. The same behavior is shown for the affected optical path. Further, other configuration examples to which the respective elements as described in the above-described embodiments are applied can be similarly applied to the present embodiment. The basic operation of this embodiment will be described below, but repeated detailed description of the same parts as those in the above embodiment will be omitted.
[0053]
As the laser array light source 11, a stripe laser in which laser oscillation units are arranged in an array or a light source in which a plurality of stripe lasers are arranged in layers can be suitably used. Further, the collimating lens array 21 has an array of lenses at the same pitch as the array pitch of the laser array light source 11, and collimates the laser light emitted from each light emitting portion of the laser array light source 11 with the corresponding lens. .
[0054]
The hologram element 12 does not have a function of diffracting in the array direction of the light source (in the plane of FIG. 8), and converts the intensity distribution of the light beam as shown in FIG. 9 for the light beam perpendicular to the array. In FIG. 9, the direction component perpendicular to the array in the beam incident on the hologram element 22 has a Gaussian distribution having a peak at the center intensity. The grating pitch of the hologram element 22 is designed so that the light diffracted from the hologram element 22 has a predetermined diffraction angle according to the distance from the center of the beam. In FIG. 9, the light ray portion having a high intensity is shown with the light ray width narrowed.
[0055]
On the other hand, for the luminous flux component in the array direction from the laser array light source 11, the laser array collimated light is divided according to the number of divisions of the fly eye by the fly eye lens system 13 as shown in the second embodiment, and the irradiated portion 14 are superimposed.
[0056]
According to the configuration of the present embodiment, since the emitted light beam from the laser array light source 11 is collimated by the collimating lens array 21 and then incident on the hologram element 12, the hologram installation tolerance can be widened.
[0057]
  Example 4
  FIGS. 10 and 11 are diagrams for explaining still another embodiment of the laser illumination optical system according to the present invention. FIG. 10 shows a schematic side configuration and optical path of the optical system, and FIG. It is shown. The laser illumination optical system of the present embodiment includes a laser array light source (or single stripe laser) 11 in which light emitting portions are arrayed linearly, a cylindrical lens array (or lenticular lens) 31, a cylindrical lens 32, and a hologram element. 22 and a fly-eye lens system 13 including cylindrical lens arrays 13a and 13b and a cylindrical lens 13c. In addition to the configuration of the second embodiment, a cylindrical lens array (or lenticular lens) 31 and a cylindrical lens 32 are provided. Are provided on the optical path between the laser array light source 21 and the hologram element 12.
[0058]
The cylindrical lens array 31 and the cylindrical lens 32 in this embodiment are lens systems for collimating laser array light. Since a single-stripe laser array is used as a light source, the cylindrical lens array 31 converts the array direction component of each light beam into a parallel light beam before the adjacent laser beams overlap, and the cylindrical lens 32 then converts the array thickness direction (in the direction orthogonal to the array direction). ) Are collimated.
[0059]
The effect similar to that of the third embodiment can be obtained by making the laser array beam incident on the hologram element 12 into a parallel light beam. However, in this embodiment, the collimating lens system includes two optical components (cylindrical lens array 31, Since the cylindrical lens 32) functions and these lenses are cylindrical lenses, it is possible to increase the installation tolerance in the direction of the generatrix. Furthermore, since the two-direction components of the light beam are collimated by individual lenses, the length ratio of the entire collimated array light beam can be changed depending on the focal length of the cylindrical lens 32. Can be spread.
[0060]
Further, in this embodiment, since the parallel light beam is incident on the hologram element 12 as in the third embodiment, the installation tolerance of the hologram is increased. That is, since it is sufficient to assume parallel light as the incident light when designing the diffraction angle of the hologram, the hologram element 12 used in this embodiment can be easily manufactured.
[0061]
The configuration of the present embodiment is the same as that of the second embodiment except for the collimating lens system including the cylindrical lens array 31 and the cylindrical lens 32 as described above. The same behavior is shown with respect to the optical path affected by each element. In addition, other configuration examples applying each element as described in the above embodiment can be applied to this embodiment in the same manner, and repeated detailed description of portions overlapping with the above embodiment is given. Omitted.
[0062]
  (Example 5)
  FIG. 12 is a far-field image (far field pattern) of laser light, and is a diagram illustrating an example of light intensity distribution with respect to the spread of the laser. In general, the spread angle of a laser beam is represented by a full width at half maximum θ as shown in FIG. In order to prevent the light beams between adjacent lasers from overlapping on the surface of the hologram element 12 in FIG. 6, the light utilization efficiency is high unless the light beams that are twice the spread angle of the laser light overlap. If the laser divergence angle θ in the plane parallel to the laser array direction is θ = 10 °, a half-angle θ = 10 ° (that is, 2θ = 20 ° in all angles) as shown in FIG. Otherwise, up to about 6% of the peak intensity can be used.
[0063]
In FIG. 13, if the array pitch of the laser array light source 11 is P, the distance d from the laser light emitting unit to the hologram element 12 is
d ≦ P / 2 / tan (θ) (Formula 1)
By arranging so as to satisfy the above, adjacent laser beams do not overlap. If adjacent laser beams overlap with each other at the hologram element 12, incident light from two directions cannot be diffracted in the same direction, and light is lost. That is, the light utilization efficiency is increased by the configuration satisfying the above (Equation 1).
[0064]
  (Example 6)
  FIG. 14 is a view for explaining still another embodiment of the laser illumination optical system according to the present invention, and shows a schematic side view configuration and optical path of the optical system. The illumination optical system is composed of laser array light sources 41a and 41b, a hologram element 42, and a fly-eye lens system 13 including cylindrical lens arrays 13a and 13b and a cylindrical lens 13c. The cylindrical lens array 13b can be omitted as in the above-described embodiments.
[0065]
The configuration of this embodiment includes a plurality of laser array light source units arranged in multiple stages, and the example of FIG. 14 is configured using two laser array light sources 41a and 41b. In this embodiment, by configuring the laser array light source in multiple stages, the total power of the light source can be further increased, and as a result, the radiant flux of the irradiated portion 14 can be increased, so that irradiation is possible. The illuminance of the portion 14 can be dramatically improved.
[0066]
In the laser array light sources 41a and 41b, the respective light emitting units are linearly arrayed, and the array light sources are configured in multiple stages. As described above, FIG. 14 shows a two-stage laser array light source, but the number of multistage configurations may be any number. Further, the hologram element 42 is an array of the hologram elements 12 of the first embodiment.
[0067]
The configuration of this example is understood as a multi-stage configuration of the same optical system as that of Example 2 above. Therefore, the action and optical path in each element and other application configurations from one laser light source array (41a or 41b) to a part of the irradiated portion 14 (one half of the irradiated portion 14 in FIG. 11). The example is the same as that of the second embodiment, and the repeated description thereof is omitted here. According to the present embodiment, by configuring the laser array light source in multiple stages, it is possible to improve the illuminance of the irradiated portion by increasing the total power of the light source as described above.
[0068]
  (Example 7)
  FIG. 15 is a view for explaining still another embodiment of the laser illumination optical system according to the present invention, and shows a schematic side view configuration and optical path of the optical system. The laser illumination optical system includes laser array light sources 41a and 41b, a hologram element 43, and a fly-eye lens system 13 including cylindrical lens arrays 13a and 13b and a cylindrical lens 13c. The cylindrical lens array 13b can be omitted as in the above-described embodiments.
[0069]
The present embodiment is the same as the sixth embodiment in that the laser array light sources are arranged in multiple stages and the irradiated portion 14 is uniformly illuminated using the same optical system as in the second embodiment. The centers of the laser beams emitted from the array light sources 41a and 41b are aligned with the centers of the irradiated portions 14, that is, the irradiation regions of the irradiated portions 14 by the laser beams from the laser array light sources 41a and 41b are overlapped. Thus, the irradiated portion 14 can be illuminated with uniform and high illuminance. The operation and optical path in each element of the present embodiment are the same as those of the above-described sixth embodiment except that the hologram element 43 diffracts the beam of diffracted light toward the center of the irradiated portion 14.
[0070]
In the laser array light sources 41a and 41b of the present embodiment, the light emitting sections are arrayed in a straight line as in the sixth embodiment, and the array light sources are configured in multiple stages. Although FIG. 15 shows a two-stage laser array light source, the number of multistage configurations may be any number.
[0071]
The hologram element 43 is provided with a modulation pitch diffraction grating corresponding to the number of stages of the laser array light source, but the diffracted light from the hologram element 43 equalizes the light beam component in the plane parallel to the paper surface of FIG. And has the function of aligning the center of the beam with the center of the irradiated portion 14.
[0072]
Similarly to the second embodiment, the fly-eye lens system 13 illuminates the light flux component in the plane perpendicular to the paper surface of FIG. For example, the fly-eye lens system 13 can be made to function by using the cylindrical lens arrays 13a and 13b and the cylindrical lens 13c. With the configuration of the present embodiment, interference fringes caused by light flux components in the array vertical direction of the laser array light sources 41a and 41b can be reduced, and the illumination performance to the irradiated portion 14 can be improved, and the laser array light sources 41a and 41b can be improved. The laser power can be increased by forming an array in layers, and the irradiated portion 14 can be illuminated with uniform and high illuminance by these emitted lights.
[0073]
  (Example 8)
  FIG. 16 is a view for explaining still another embodiment of the laser illumination optical system according to the present invention and shows a schematic side view configuration and optical path of the optical system. In the present embodiment, a cylindrical lens 44 is disposed immediately after the hologram element 42 in the optical system of the seventh embodiment, and the operation and optical path of other elements are the same as those of the seventh embodiment, so that the repetition is repeated. Description of is omitted.
[0074]
The hologram element 42 is an arrayed hologram element 42 corresponding to the multistage configuration of the laser array light sources 41a and 41b used in the sixth embodiment shown in FIG. The cylindrical lens 44 has a function to superimpose the diffracted light from the array portion of the hologram element 42 on the irradiated portion 14.
[0075]
In the present embodiment as well, as in the sixth and seventh embodiments, interference fringes caused by light flux components in the array vertical direction of the laser array light sources 41a and 41b can be reduced, and the illumination performance to the irradiated portion 14 can be improved. The laser array light sources 41a and 41b can be arranged in layers to increase the laser power, and the irradiated portion 14 can be illuminated with uniform and high illuminance by the emitted light.
[0076]
  Example 9
  In each of the embodiments described above, the intensity of the light beam component orthogonal to the array direction of the laser array light is changed by the hologram element, but the illuminance uniformity in the array direction is assigned to the fly-eye lens system. The number of laser arrays and the number of fly eye divisions need to be configured to exclude a specific relationship.
[0077]
If the number of divisions of the fly-eye lens system matches the divisor of the number of effective arrays of the laser array light source (the number of arrays actually oscillating), the period of the intensity distribution of the laser array in the direction of the laser array of the irradiated part Completely match and the illumination cannot be made uniform. For this reason, the number of divisions is selected so that the value is not a divisor of the effective number of laser arrays.
[0078]
FIG. 17 is a diagram showing the result of calculating the uniformity of the irradiated portion in the array direction based on the number of fly-eye divisions when the number of effective laser arrays is 105. FIG. If the number of divisions is not equal to the divisor of 105, the uniformity is high. According to this embodiment, since a value other than a divisor of the number of effective laser arrays is selected as the number of fly-eye divisions, the illuminance uniformity can be ensured.
[0079]
FIG. 18 is a diagram for explaining the design concept of a hologram element applied in the present invention, wherein 12 is a hologram element, and 14 is an irradiated portion. The illuminance profile of the beam incident on the hologram element 12 is a Gaussian profile as shown in FIG. That is, the illuminance at the center of the beam is high, and the illuminance decreases toward the periphery of the beam. The hologram element 12 causes the incident beam having such a Gaussian profile to have a uniform illuminance distribution as shown in FIG.
[0080]
That is, the intensity in a minute region on the hologram element 12, for example, A in FIG. 19 becomes the intensity B in FIG. 20 at the irradiated portion 14, and the diffraction angle θ2 of that portion is determined so that A = B. That is, the following diffraction equation from the incident angle θ1 and the wavelength:
sin θ1 + sin θ2 = λ / P
Determines the pitch P of the hologram. Here, λ represents a wavelength. If this is calculated over the entire area of the incident beam, the modulation pitch of the hologram element 12 can be designed. Note that the hologram element 22 used in FIG. 8 can design the modulation pitch by setting θ1 = 0.
[0081]
  (Example 10)
  FIG. 21 is a schematic diagram for explaining an embodiment of an exposure apparatus according to the present invention. In the figure, 100 is a laser array light source, 101 is a laser illumination optical system, 102 is a reticle (mask), 103 is a projection lens, Reference numeral 104 denotes a substrate stage. The illumination optical system is a laser illumination optical system according to the present invention, for example,the aboveThe illumination optical system described in the embodiment is applied. The array light from the laser array light source 100 becomes uniform irradiance on the reticle 102 by the laser illumination optical system 101.
[0082]
The reticle 102 is a photomask used to expose a circuit pattern on a wafer in a semiconductor device manufacturing process, and the pattern of the reticle 102 is exposed to a wafer or the like placed on a substrate stage by a projection lens. A desired position of the wafer is exposed on the substrate stage 104.
[0083]
  In this example,Mentioned aboveSince the beam profile is converted by the hologram element having the modulation pitch with respect to the light beam in the array vertical direction of the laser array light source using the laser illumination optical system, no interference fringes are generated on the surface of the reticle 102. For this reason, illumination performance is good and high-performance exposure can be performed.
[0084]
  (Example 11)
  FIG. 22 is a schematic view for explaining an embodiment of the laser beam machine according to the present invention, in which 105 is a lens and 106 is a workpiece. The laser beam machine of the present invention converts the laser beam from the laser array light source 100 into a uniform beam by the laser illumination optical system 101 according to any one of claims 1 to 11 and reduces it to the workpiece 106 by the lens 105. Or magnify and irradiate. The focused spot can be used for surface processing or cutting of the workpiece. Further, in the case where the lens 105 is replaced with a projection lens, or an arrangement in which the irradiated portion is directly a workpiece, uniform illumination can be performed over a wide range of the workpiece, so that it can also be used for laser annealing. In this example,Mentioned aboveSince the beam profile is converted by a hologram element having a modulation pitch with respect to the light beam in the array vertical direction of the laser array light source using the laser illumination optical system, no interference fringes are generated on the workpiece. For this reason, good laser processing and laser annealing can be performed.
[0085]
  Example 12
  FIG. 23 is a schematic diagram for explaining an embodiment of the projection apparatus according to the present invention. The projection apparatus of the present invention includes laser array light sources 100r, 100g, 100b,Mentioned aboveThe laser illumination optical system 101r, 101g, 101b, the color synthesizing unit 113, the light valve 114, and the projection lens 115 are provided. In the figure, reference numeral 116 denotes a field lens, which is used to efficiently put the image light from the light valve into the pupil of the projection lens 115, but is not necessarily indispensable. As the color synthesis means 113, a dichroic prism or dichroic is used.
An ic mirror can be used.
[0086]
In this embodiment, the laser illumination optical system includes hologram elements 111r, 111g, and 111b and fly-eye lens systems 112r, 112g, and 112b. As described above, by using the laser illumination optical system according to the present invention, no interference fringes are generated on the surface of the light valve 114 that is the irradiated portion. An image spatially modulated by the light valve 114 is projected onto a screen (not shown) by the projection lens 115. As the light valve 114, for example, a liquid crystal element can be used. Further, although a transmission type light valve is illustrated in FIG. 23, it may be configured such that illumination light and projection light are branched by a polarization beam splitter using a reflection type light valve.
[0087]
In this embodiment, a single plate light valve is used, but three light valves may be used. Although not shown, in the case of a three-plate type, a light valve is arranged on the irradiated portion of one laser array light source and the laser illumination optical system, and image light from the three light valves is synthesized by color synthesis means (for example, dichroic prism). And project it onto the screen with a projection lens.
[0088]
According to the projection apparatus of the above embodiment, since it is a laser array light source, it is possible to increase the output by increasing the number of arrays even if the individual laser power is small. In addition, since the beam profile is converted by the laser illumination optical system using a hologram element having a modulation pitch for the light beam in the array vertical direction of the laser array light source, uniform illumination without interference fringes can be performed, and a bright projection device with high display quality is provided. be able to.
[0089]
  (Example 13)
  FIG. 24 is a diagram for explaining another embodiment of the projection apparatus according to the present invention. The projection apparatus of the present invention includes laser array light sources 100r, 100g, 100b,Mentioned aboveA laser illumination optical system (hologram elements 111r, 111g, 111b, fly-eye lens system 112), a color synthesizing unit 113, a light valve 114, and a projection lens 115 are provided. In the figure, reference numeral 116 denotes a field lens, which is used to efficiently put the image light from the light valve 114 into the pupil of the projection lens 115, but is not necessarily an essential configuration. As the color synthesizing means 113, a dichroic prism or a dichroic mirror can be used.
[0090]
In this embodiment, the laser illumination optical system includes three hologram elements 111r, 111g, and 111b and one fly-eye lens system 112. The fly-eye lens system 112 emits three colors of laser beams by the color synthesizing unit 113. Place after synthesis. According to the configuration of the present embodiment, one set of fly-eye lens systems is sufficient, so that the number of parts of the device can be reduced, and the device can be downsized.
[0091]
According to the present embodiment, since it is a laser array light source, even if the individual laser power is small, the output can be increased by increasing the number of arrays. In addition, the laser illumination optical system converts the beam profile of the laser array light source in the vertical direction of the array with a hologram element with a modulation pitch, so that uniform illumination without interference fringes can be achieved, resulting in a bright, high display quality, compact size A laser projection apparatus can be provided. Furthermore, since a part of the laser illumination optical system is shared, the number of components is small and a small projection device can be obtained.
[0092]
【The invention's effect】
As is apparent from the above description, according to the laser illumination optical system of the present invention, the beam profile of the light beam component in the array vertical direction of the laser array light source is converted by the hologram element of the modulation pitch, and therefore, interference occurs at the irradiated part. It is possible to provide an optical system in which fringes are hardly generated and uniform illumination can be favorably performed.
[0093]
Further, by converting the beam profile of the light beam in the array vertical direction of the laser array light source with a hologram element having a modulation pitch, it is possible to provide an exposure apparatus that is unlikely to generate interference fringes on the reticle surface and has good illumination performance.
[0094]
Further, by converting the beam profile of the light beam in the array vertical direction of the laser array light source with a hologram element having a modulation pitch, it is possible to provide a laser processing machine in which interference fringes are hardly generated on the workpiece and the illumination performance is good.
[0095]
Further, by converting the beam profile of the light beam in the array vertical direction of the laser array light source with a hologram element having a modulation pitch, it is possible to provide a projection device that is unlikely to generate interference fringes on the light valve surface and has good illumination performance.
[Brief description of the drawings]
FIG. 1 is a diagram for explaining one embodiment of a laser illumination optical system according to the present invention, and is a diagram showing a schematic side view configuration and optical path of the optical system.
FIG. 2 is a diagram for explaining an embodiment of a laser illumination optical system according to the present invention, and is a diagram showing a schematic plan configuration and an optical path.
FIG. 3 is a diagram for explaining an embodiment of a laser illumination optical system according to the present invention, and is a diagram showing a schematic plan configuration and an optical path.
FIG. 4 is a diagram showing a schematic plan configuration and an optical path of an illumination optical system similar to that in FIG. 2, and illuminance (light intensity) distribution on the hologram element and the irradiated portion.
FIG. 5 is a diagram for explaining a configuration example of a hologram element for collimating emitted light from the hologram element.
FIG. 6 is a diagram for explaining another embodiment of the laser illumination optical system according to the present invention, and is a diagram showing a schematic side view configuration and optical path of the optical system.
FIG. 7 is a diagram for explaining another embodiment of the laser illumination optical system according to the present invention, and is a diagram showing a schematic plan configuration and an optical path.
FIG. 8 is a diagram for explaining still another embodiment of the laser illumination optical system according to the present invention, and is a diagram showing a schematic side view configuration and optical path of the optical system.
FIG. 9 is a diagram for explaining still another embodiment of the laser illumination optical system according to the present invention, and is a diagram showing a schematic plan structure and an optical path.
FIG. 10 is a diagram for explaining still another embodiment of the laser illumination optical system according to the present invention, and is a diagram showing a schematic side view configuration and optical path of the optical system.
FIG. 11 is a view for explaining still another embodiment of the laser illumination optical system according to the present invention, and is a view showing a schematic plan structure and an optical path.
FIG. 12 is a diagram showing a light intensity distribution with respect to the spread of a laser in a far-field image (far field pattern) of laser light.
FIG. 13 is a diagram for explaining optical path design for efficiently using adjacent beams.
FIG. 14 is a view for explaining still another embodiment of the laser illumination optical system according to the present invention and shows a schematic side view configuration and optical path of the optical system.
FIG. 15 is a diagram for explaining still another embodiment of the laser illumination optical system according to the present invention, and is a diagram showing a schematic side view configuration and optical path of the optical system.
FIG. 16 is a diagram for explaining still another embodiment of the laser illumination optical system according to the present invention, and is a diagram showing a schematic side view configuration and optical path of the optical system.
FIG. 17 is a diagram showing the result of calculating the uniformity of the irradiated portion in the array direction based on the number of fly-eye divisions when the number of effective laser arrays is 105.
FIG. 18 is a diagram for explaining a design concept of a hologram element applied in the present invention.
FIG. 19 is a diagram showing the intensity distribution of the speed of light emitted from a laser array light source.
FIG. 20 is a diagram showing light intensity distribution adjusted by a diffraction element.
FIG. 21 is a schematic view for explaining an embodiment of an exposure apparatus according to the present invention.
FIG. 22 is a schematic view for explaining one embodiment of a laser beam machine according to the present invention.
FIG. 23 is a schematic diagram for explaining an embodiment of a projection apparatus according to the present invention.
FIG. 24 is a diagram for explaining another embodiment of the projection apparatus according to the present invention.
[Explanation of symbols]
11, 41a, 41b, 100, 100r, 100g, 100b ... laser array light source, 12 ... hologram element, 13, 112b, 112g, 112r ... fly-eye lens system, 13a, 13b, 31 ... cylindrical lens array, 13c, 32, 44 ... Cylindrical lens, 14 ... irradiated portion, 21 ... collimator lens array, 22, 42, 43, 111b, 111g, 111r ... hologram element, 101,101r, 101g, 101b ... laser illumination optical system, 102 ... reticle (mask) , 103 ... Projection lens, 104 ... Substrate stage, 105 ... Lens, 106 ... Workpiece, 113 ... Color composition means, 114 ... Light valve, 115 ... Projection lens, 116 ... Field lens, l ... Laser beam array, g, g '... Lattice groove.

Claims (12)

  A laser array light source in which a plurality of laser oscillation units are arranged in only one direction, a diffraction element having a diffraction grating that equalizes the intensity of light flux components in the pitch direction of the grating grooves, and the intensity of light flux components in the lens array direction A fly-eye lens system including a first cylindrical lens array and a second cylindrical lens array, wherein the diffraction element includes an array direction of the laser beam array emitted from the laser array light source and the diffraction element The fly-eye lens system is arranged so that the array direction of the laser beam array and the lens array directions of the first and second cylindrical lenses are parallel to each other. The second cylindrical lens array is disposed at a focal position of the first cylindrical lens array. There laser illumination optical system characterized in that it is arranged to be positioned on each lens of the second cylindrical lens array.   A laser array light source in which a plurality of laser oscillation units are arranged in only one direction, a diffraction element in which a diffraction grating is formed, and a fly-eye lens system including a first cylindrical lens array and a second cylindrical lens array In the laser illumination optical system, the intensity of the light beam component perpendicular to the array direction of the laser array light source is made uniform by the diffraction element, and the intensity of the light beam component parallel to the array direction is made uniform by the fly-eye lens system The second cylindrical lens array is arranged such that the focal position of the first cylindrical lens array is located on each lens of the second cylindrical lens array. A featured laser illumination optical system.   A laser array light source in which a plurality of laser oscillation units are arranged in only one direction, a diffraction element in which a diffraction grating is formed, a fly-eye lens system including a first cylindrical lens array, a second cylindrical lens array, and a cylindrical lens; A laser illumination optical system, wherein the intensity of the light beam component perpendicular to the array direction of the laser array light source is made uniform by the diffraction element, and the intensity of the light beam component parallel to the array direction is made uniform by the fly-eye lens system The second cylindrical lens array is arranged such that the focal position of the first cylindrical lens array is located on each lens of the second cylindrical lens array. A laser illumination optical system characterized by the above.   4. The laser illumination optical system according to claim 1, wherein the diffraction element is a holographic element having a holographic grating as the diffraction grating. 5.   5. The laser illumination optical system according to claim 1, further comprising means for collimating each laser beam between the laser array light source and the diffraction element.   6. The laser illumination optical system according to claim 5, wherein the laser array light source is a linear array light source or a single stripe laser array light source, and the means for collimating includes a cylindrical lens array or a lenticular lens. The cylindrical lens has an array pitch equal to the array pitch of the laser array light source, and the cylindrical lens has a lens power in a direction orthogonal to the array direction of the laser array light source. Laser illumination optical system.   The laser illumination optical system according to any one of claims 1 to 6, wherein θ is a full width at half maximum defining a beam spread angle in the array direction of the laser array light source, and P is a pitch of the laser array light source. The laser illumination optical system characterized in that an interval d between the diffraction element and the light emitting portion of the laser array light source satisfies d ≦ P / 2 / tan (θ). In claims 1 to 7 laser illumination optical system according to any one of the fly-eye lens system, the light beam division number of the fly's eye lens system a value other than about a few effective number of arrays of the laser array light source A laser illumination optical system. A laser illumination optical system according to any one of claims 1 to 8, the exposure apparatus characterized by having a projection lens. Laser processing machine, characterized in that it comprises a laser illumination optical system, a lens according to any one of claims 1 to 8. Three laser array light sources having different oscillation wavelengths, further comprising three sets of laser illumination optical system according to any one of claims 1 to 8, and the color synthesizing means, and the spatial modulation light valve, and a projection lens Projection device characterized by. 12. The projection apparatus according to claim 11 , wherein the fly-eye lens system of the three sets of laser illumination optical systems is shared, and the color synthesizing means is disposed between the fly-eye lens system and the three sets of diffraction elements. Projection device characterized by.

Images