JP4852111B2 - Printed wiring board - Google Patents

Printed wiring board Download PDF

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JP4852111B2
JP4852111B2 JP2009006269A JP2009006269A JP4852111B2 JP 4852111 B2 JP4852111 B2 JP 4852111B2 JP 2009006269 A JP2009006269 A JP 2009006269A JP 2009006269 A JP2009006269 A JP 2009006269A JP 4852111 B2 JP4852111 B2 JP 4852111B2
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pair
solder
dimension
trapezoidal
terminal component
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JP2010165812A (en
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将造 神崎
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Mitsubishi Electric Corp
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Description

この発明はプリント配線基板の表面に形成された一対の金属箔パッドに対して、2端子部品を半田付けするために、前記金属箔パッドの表面に塗布される一対の半田ペーストを設け、当該半田ペーストを加熱溶融するようにした表面実装用のプリント配線基板の改良に関するものである。   In order to solder a two-terminal component to a pair of metal foil pads formed on the surface of a printed wiring board, the present invention is provided with a pair of solder pastes applied to the surface of the metal foil pads. The present invention relates to an improvement of a printed wiring board for surface mounting in which paste is heated and melted.

表面実装部品を銅箔などの金属箔パッドに半田付けするときに、溶融半田の表面張力による部品の移動を考慮した半田技術には様々のものがある。
例えば、下記の特許文献1「半導体素子の基板組付方法」によれば、素子基板上に半導体素子に対応する素子取付用のランドを設けると共に、該ランドにハンダおよびフラックスを塗布しておき、このランドに前記半導体素子を載置した状態で加熱炉を通過させ、前記ハンダを溶融させて前記素子基板への前記半導体素子の取付を行う半導体素子の基板組付方法において、前記素子基板上に設けられる前記ランドは、当該のランドに取付けられる半導体素子の端子部と同一形状、若しくは、外形線の一部に同一形状を含む形状とされていることを特徴とする半導体素子の基板組付方法が開示されている。
これにより、素子基板上に設けるランドを半導体素子の端子部と同一形状、若しくは、外形線の一部に同一形状を含む形状としたことで、素子基板上に回路部品をほどほどの精度で載置し、この状態で加熱炉を通過させると、溶融したハンダの表面張力により半導体素子はランドと形状を一致させる位置に移動し、素子基板、チップマウンターなどに高精度が要求されることもなく、素子基板上の意図した位置に半導体素子が取付けられるとされている。
There are various soldering techniques that take into account the movement of a component due to the surface tension of molten solder when a surface-mounted component is soldered to a metal foil pad such as a copper foil.
For example, according to the following Patent Document 1 “Semiconductor Element Substrate Assembly Method”, an element mounting land corresponding to the semiconductor element is provided on the element substrate, and solder and flux are applied to the land. In a method of assembling a semiconductor element, the semiconductor element is mounted on the element substrate by passing the heating element in a state where the semiconductor element is mounted on the land, melting the solder, and attaching the semiconductor element to the element substrate. The method for assembling a substrate of a semiconductor device, wherein the land to be provided has the same shape as a terminal portion of a semiconductor device attached to the land or a shape including the same shape in a part of an outline. Is disclosed.
As a result, the land provided on the element substrate has the same shape as the terminal portion of the semiconductor element, or a shape including the same shape as a part of the outline, so that the circuit component can be placed on the element substrate with moderate accuracy. However, when passing through the heating furnace in this state, the semiconductor element moves to a position where the shape matches the land due to the surface tension of the molten solder, and high accuracy is not required for the element substrate, chip mounter, A semiconductor element is supposed to be attached to an intended position on the element substrate.

また、下記の特許文献2「印刷配線基板」によれば、基板と、この基板上に対向して設けた少なくとも一組のランドとを備え、前記夫々のランドには、これらの一組ランド間を中心として略対称となる接続部を有する配線パターンを接続した印刷配線基板であって、前記一組のランドに接続される配線パターンの少なくとも一方は、前記ランド間を結ぶ延長線上へ一旦導出し、その後進行方向を変える印刷配線基板が開示されている。
これにより、配線パターンの接続部がチップ部品を装着するランド間の中心から対称に導出されているので、半田加熱溶融時に発生する表面張力がチップ部品両電極間で大きさが等しく、かつ、つり合うことになって、チップ部品のズレや立ち上がりを未然に防止することが出来るとされている。
Further, according to the following Patent Document 2 “Printed Wiring Board”, a board and at least one set of lands provided opposite to each other on the board are provided, and each of the lands has a space between these one set of lands. A printed wiring board to which a wiring pattern having a connection portion that is substantially symmetric with respect to the center is connected, and at least one of the wiring patterns connected to the set of lands is once led out onto an extension line connecting the lands. Then, a printed wiring board that changes the traveling direction is disclosed.
As a result, since the connection part of the wiring pattern is derived symmetrically from the center between the lands on which the chip parts are mounted, the surface tension generated during solder heating and melting is equal in size and balanced between both electrodes of the chip parts. In other words, it is said that it is possible to prevent chip components from shifting or rising.

更に、この発明に関連して、下記の特許文献3「回路基板と電子回路装置」によれば、電子回路素子の多数の電極部に対応する位置に電極部を有する回路基板であって、前記電子回路素子の電極部と接続されて電子回路装置を構成する回路基板において、多数の電極のうち、少なくとも1つの電極の形状が四角形、五角形、六角形、七角形、八角形のいずれかである多角形とした回路基板が開示されている。
これにより、電子回路素子と回路基板とを接合させた電子回路装置の接合部を目視または機械的物理的方法で検査し易い回路基板を提供でき、例えば、接合部の透過画像が回路基板の電極の略多角形と同様の略多角形であれば接合を良しとし、前記透過画像が回路基板の電極の略多角形と同様の略多角形でなければ欠陥とすることができるとされている。
Further, in relation to the present invention, according to the following Patent Document 3 “Circuit Board and Electronic Circuit Device”, a circuit board having electrode portions at positions corresponding to a large number of electrode portions of an electronic circuit element, In a circuit board that constitutes an electronic circuit device connected to an electrode portion of an electronic circuit element, at least one of the electrodes has a quadrilateral, pentagonal, hexagonal, heptagonal, or octagonal shape. A polygonal circuit board is disclosed.
Accordingly, it is possible to provide a circuit board that can easily inspect the joint portion of the electronic circuit device in which the electronic circuit element and the circuit board are joined by visual or mechanical physical methods. For example, a transmission image of the joint portion is an electrode of the circuit board. If the polygon is substantially the same as the polygon, the joining is good. If the transmission image is not a polygon that is substantially the same as the electrode of the circuit board, it can be regarded as a defect.

特開2005−150385号公報(図1、要約)Japanese Patent Laying-Open No. 2005-150385 (FIG. 1, abstract) 特開平06−97638号公報(図1、要約)Japanese Patent Laid-Open No. 06-97638 (FIG. 1, abstract) 特開平10−335796号公報(図1、要約)Japanese Patent Laid-Open No. 10-335796 (FIG. 1, summary)

前記特許文献1・2・3には、半田の溶融時の表面張力を利用して2部品の半田付けを確実にする技術が示されている。しかし、特許文献1・2・3に記載の印刷配線回路基板は、いずれも半田付けされる2端子部品の個体バラツキによる各部寸法の変動が考慮されていない。
従って、例えば最小サイズの2端子部品が、半田面で作用する溶融半田の表面張力によって、一方の銅箔パッドに偏在し、他方の銅箔パッドに対する半田付けが行えなかったり、半田面積が僅少となるなどの問題が発生する。
Patent Documents 1, 2 and 3 disclose a technique for ensuring the soldering of two parts by utilizing the surface tension at the time of melting of solder. However, the printed wiring circuit boards described in Patent Documents 1, 2, and 3 do not take into consideration variations in dimensions due to individual variations of the two-terminal components to be soldered.
Therefore, for example, the two-terminal component of the minimum size is unevenly distributed on one copper foil pad due to the surface tension of the molten solder acting on the solder surface, and soldering to the other copper foil pad cannot be performed or the solder area is very small. The problem of becoming.

この発明の目的は、一対の銅箔パッドなどの金属パッドに半田付けされる2端子部品に、個体バラツキによる各部寸法の変動が発生しても、溶融半田の表面張力による求心作用によって確実に一対の金属箔パッドに半田付けされると共に、一対の金属箔パッド間の中心位置と2端子部品の中心位置とを接近させることができるプリント配線基板を提供することである。   An object of the present invention is to ensure that a pair of two-terminal parts soldered to a metal pad such as a pair of copper foil pads is reliably paired by a centripetal action due to the surface tension of the molten solder, even if variations in the size of each part due to individual variations occur. It is intended to provide a printed wiring board that can be soldered to the metal foil pad and that the center position between the pair of metal foil pads and the center position of the two-terminal component can be brought close to each other.

この発明によるプリント配線基板は、プリント配線基板の表面に形成され、一対の電極を備えた2端子部品を半田付けするための一対の金属箔パッド、及び前記金属箔パッドの表面に塗布される一対の半田ペーストを設け、当該半田ペーストを加熱溶融するようにした表面実装用のプリント配線基板であって、前記一対の半田ペーストの加熱溶融前の平面形状は、所定の長さ寸法と幅寸法による方形部分と、この方形部分の外側にあって第一の高さ寸法を有する第一の台形部分と、前記方形部分の内側にあって第二の高さ寸法を有する第二の台形部分が一体化された八角形の形状を成し、前記一対の半田ペーストの方形部分の外側端部の間隔は前記2端子部品の中の最長2端子部品の方形電極の端面間の寸法以上とし、前記一対の半田ペーストの方形部分の内側端部の間隔は前記2端子部品の中の最短2端子部品の方形電極の端面間の寸法以下とし、前記2端子部品は部品寸法の個体バラツキ変動を含む一対の方形電極を備え、前記一対の金属箔パッドの幅寸法は、前記2端子部品の内の最大の幅寸法の方形電極の幅寸法以上であるとともに、前記一対の半田ペーストの方形部分の幅寸法は、前記一対の金属箔パッドの幅寸法以下の寸法であり、前記一対の金属箔パッドのそれぞれは、前記一対の半田ペーストの方形部分と第二の台形部分とを包含した面積よりも大きな面積の方形部分と、前記一対の半田ペーストの第一の台形部分に対応した第三の台形部分によって構成されていることを特徴とするプリント配線基板にある。 A printed wiring board according to the present invention is formed on the surface of a printed wiring board, and a pair of metal foil pads for soldering a two-terminal component having a pair of electrodes, and a pair applied to the surface of the metal foil pads. A surface-mount printed wiring board in which the solder paste is heated and melted, and the planar shape of the pair of solder pastes before heating and melting depends on a predetermined length dimension and width dimension. A square part, a first trapezoidal part outside the square part and having a first height dimension, and a second trapezoidal part inside the square part and having a second height dimension are integrated. And the distance between the outer end portions of the square portions of the pair of solder pastes is equal to or greater than the dimension between the end faces of the rectangular electrodes of the longest two-terminal component of the two-terminal components, Solder pace Spacing of the inner end portion of the rectangular portion is less than the dimension between the end faces of the rectangular electrode of the shortest two-terminal components in the two-terminal components, a pair of rectangular electrodes the two-terminal component comprising an individual variation variations of part dimensions And the width dimension of the pair of metal foil pads is equal to or greater than the width dimension of the rectangular electrode having the maximum width dimension of the two-terminal components, and the width dimension of the square portion of the pair of solder pastes Each of the pair of metal foil pads is a square portion having an area larger than an area including the square portion and the second trapezoidal portion of the pair of solder pastes. The printed wiring board includes a third trapezoidal portion corresponding to the first trapezoidal portion of the pair of solder pastes .

この発明によるプリント配線基板は、2端子部品を半田接続するために一対の金属箔パッドに設けられた一対の半田ペーストの平面形状として、方形部分の両側に設けられた第一・第二の台形部分を有する八角形をなし、前記一対の方形部分の寸法は前記2端子部品の個体バラツキ変動に基づく最大寸法と最小寸法に関連して決定されているので、2端子部品の方形電極は八角形形状の半田ペーストが加熱溶融したときに、溶融半田の表面張力による求心作用によって左右の中心線に接近すると共に、2端子部品の各部寸法に個体バラツキ変動があっても、一対の金属箔パッドの左右の中心位置と2端子部品の中心位置とを接近させ、様々な寸法の2端子部品を確実に一対の金属箔パッドに半田付けすることができるとともに、一対の金属箔パッドは一対の半田ペーストの方形部分と第二の台形部分に対応した方形部分と、一対の半田ペーストの第一の台形部分に対応した第三の台形部分によって構成されているので、加熱溶融された第二の台形部分の半田ペーストは金属箔パッドの方形部分全体にわたって流出して、2端子部品の方形電極全体を半田付けすると共に、過剰な半田の流出によって2端子部品とプリント配線基板との間で半田ボールが生成されるのを防止することができ、また、多数の2端子部品を複数列で並べて半田付けするときに、正しい金属箔パッドの組合せを容易に目視識別することができるので、分析・手直しなどの手作業が容易となる効果がある。 The printed wiring board according to the present invention includes first and second trapezoids provided on both sides of a rectangular portion as a planar shape of a pair of solder paste provided on a pair of metal foil pads for solder connection of two-terminal components. An octagon having a portion is formed, and the dimensions of the pair of rectangular portions are determined in relation to the maximum dimension and the minimum dimension based on the variation in individual variation of the two-terminal parts. When the solder paste in the shape is heated and melted, it approaches the left and right center lines due to the centripetal action due to the surface tension of the molten solder, and even if there are individual variations in the dimensions of each part of the two-terminal component, The center position of the left and right and the center position of the two-terminal component can be brought close to each other so that two-terminal components of various dimensions can be securely soldered to the pair of metal foil pads, and the pair of metal foils The pad is composed of a square part corresponding to a pair of solder paste and a square part corresponding to the second trapezoid part, and a third trapezoid part corresponding to the first trapezoid part of the pair of solder pastes. The solder paste of the second trapezoidal part flows out over the entire rectangular part of the metal foil pad and solders the entire rectangular electrode of the two-terminal part, and the excess solder flows out of the two-terminal part and the printed wiring board. Solder balls can be prevented from being generated, and the correct combination of metal foil pads can be easily visually identified when a large number of two-terminal components are soldered in multiple rows. This has the effect of facilitating manual operations such as analysis and rework .

この発明の一実施例によるプリント配線基板における標準サイズの2端子部品の半田接続図である。1 is a solder connection diagram of a standard size two-terminal component in a printed wiring board according to an embodiment of the present invention. FIG. この発明の一実施例によるプリント配線基板における最小サイズの2端子部品の半田接続図である。1 is a solder connection diagram of a two-terminal component having a minimum size in a printed wiring board according to an embodiment of the present invention. この発明の一実施例によるプリント配線基板における最大サイズの2端子部品の半田接続図である。FIG. 2 is a solder connection diagram of a maximum size two-terminal component in a printed wiring board according to an embodiment of the present invention. この発明の一実施例によるプリント配線基板における銅箔パッドの寸法図である。It is a dimension figure of the copper foil pad in the printed wiring board by one Example of this invention. この発明の一実施例によるプリント配線基板における半田ペーストの寸法図である。It is a dimension figure of the solder paste in the printed wiring board by one Example of this invention.

実施の形態1
まず、この発明の一実施例によるプリント配線基板における標準サイズの2端子部品の半田接続図である図1について、図4・図5の寸法図を参照しながら説明する。
図1(A)は標準サイズの2端子部品4が一対の銅箔パッド1a・1bに対して均等配置されている場合の基板平面図であり、一対の銅箔パッド1a・1bの両側には配線パターン2a・2bが引き出されている。
一対の銅箔パッド1a・1bの表面には、図示しないメタルマスクの開口部(図5の3A・3B)から半田ペースト3a・3bが塗布されており、当該半田ペーストを加熱溶融して冷却固化することによって2端子部品4の方形電極4a・4bを銅箔パッド1a・1bに半田付けするようになっている。
半田ペースト3a・3bの平面形状は図5で示すとおり、点P12・P13・P23・P22で包囲された方形部分30と、点P11・P12・P22・P21で包囲された第一の台形部分31と、点P13・P14・P24・P23で包囲された第二の台形部分32によって構成されており、一対の方形部分30を中心として第一の台形部分31は方形部分30の外側に設けられ、第二の台形部分32は内側に設けられている。第一・第二の台形部分31・32の高さ寸法L1・L2は異なる値となっていて、第一の台形部分31の傾斜部の傾斜角θ1は大きくて高さ寸法L1は小さく、第二の台形部分32の傾斜部の傾斜角θ2は小さくて高さ寸法L2は大きくなっている。
Embodiment 1
First, FIG. 1, which is a solder connection diagram of a standard size two-terminal component on a printed wiring board according to an embodiment of the present invention, will be described with reference to the dimensional diagrams of FIGS.
FIG. 1 (A) is a plan view of a board in which standard-sized two-terminal components 4 are evenly arranged with respect to a pair of copper foil pads 1a and 1b, and on both sides of the pair of copper foil pads 1a and 1b. The wiring patterns 2a and 2b are drawn out.
Solder pastes 3a and 3b are applied to the surfaces of the pair of copper foil pads 1a and 1b from openings (3A and 3B in FIG. 5) of a metal mask (not shown), and the solder paste is heated and melted to be cooled and solidified. By doing so, the rectangular electrodes 4a and 4b of the two-terminal component 4 are soldered to the copper foil pads 1a and 1b.
As shown in FIG. 5, the planar shape of the solder pastes 3a and 3b is a rectangular portion 30 surrounded by points P12, P13, P23, and P22, and a first trapezoidal portion 31 surrounded by points P11, P12, P22, and P21. And the second trapezoidal portion 32 surrounded by the points P13, P14, P24, and P23, and the first trapezoidal portion 31 is provided outside the rectangular portion 30 around the pair of rectangular portions 30. The second trapezoidal portion 32 is provided on the inner side. The heights L1 and L2 of the first and second trapezoidal portions 31 and 32 have different values, the inclination angle θ1 of the inclined portion of the first trapezoidal portion 31 is large, and the height dimension L1 is small. The inclination angle θ2 of the inclined portion of the second trapezoidal portion 32 is small and the height dimension L2 is large.

なお、方形部分30の長さ寸法はL0、幅寸法はW0b、一対の方形部分30の外側間隔はL13a、一対の方形部分30の内側間隔はL13b、一対の第一の台形部分31の台形頭部の間隔はL11、一対の第二の台形部分32の台形頭部の間隔はL12bで示されていて、
L0=(L13a−L13b)/2
の関係となっている。
一対の銅箔パッド1a・1bの平面形状は図4で示すとおりであり、一対の銅箔パッド1a・1bのそれぞれは、一対の半田ペースト3a・3bの方形部分30と第二の台形部分32とを包含した面積よりも大きな面積の方形部分34と、一対の半田ペースト3a・3bの第一の台形部分31に対応した第三の台形部分33によって構成され、当該第三の台形部分33には配線パターン2a・2bが接続されている。
なお、銅箔パッドの幅寸法はW0a、一対の銅箔パッド1a・1bの方形部分34の内側間隔はL12a、外側間隔はL13aとなっていて、銅箔パッドの幅寸法W0aは、半田ペーストの幅寸法W0bより大きく、一対の銅箔パッド1a・1bの方形部分34の内側間隔L12aは半田ペーストの一対の第二の台形部分32の台形頭部の間隔L12bより小さくなっている。
In addition, the length dimension of the square part 30 is L0, the width dimension is W0b, the outer distance between the pair of square parts 30 is L13a, the inner distance between the pair of square parts 30 is L13b, and the trapezoidal head of the pair of first trapezoidal parts 31 The interval between the parts is indicated by L11, and the interval between the trapezoidal heads of the pair of second trapezoidal portions 32 is indicated by L12b.
L0 = (L13a-L13b) / 2
It has become a relationship.
The planar shape of the pair of copper foil pads 1a and 1b is as shown in FIG. 4, and each of the pair of copper foil pads 1a and 1b includes a square portion 30 and a second trapezoidal portion 32 of the pair of solder pastes 3a and 3b. And a third trapezoidal portion 33 corresponding to the first trapezoidal portion 31 of the pair of solder pastes 3a and 3b, and the third trapezoidal portion 33 includes Are connected to the wiring patterns 2a and 2b.
The width dimension of the copper foil pad is W0a, the inner distance between the rectangular portions 34 of the pair of copper foil pads 1a and 1b is L12a, and the outer distance is L13a. The width dimension W0a of the copper foil pad is equal to that of the solder paste. The inner distance L12a between the square portions 34 of the pair of copper foil pads 1a and 1b is larger than the width dimension W0b, and is smaller than the distance L12b between the trapezoidal heads of the pair of second trapezoidal portions 32 of the solder paste.

図1(B)は標準サイズの2端子部品4が一対の銅箔パッド1a・1bに対して位置ずれして配置されている場合の基板平面図であり、2端子部品4は右側の銅箔パッド1b側に偏在して搭載されている。
図1(C)は、図1(B)のように2端子部品4が偏在している状態で半田ペースト3a・3bを加熱溶融させた場合のプリント配線基板10の断面図であり、溶融半田3aa・3bbは2端子部品4の方形電極4a・4bの表面に付着し、溶融半田の表面張力によって矢印8方向へ移動する分力が作用する。
なお、表面張力は溶融半田の表面が、自ら収縮してできるだけ小さな面積をとろうとして表面の沿って働く力のことであり、その結果、2端子部品4の中心位置は一対の銅箔パッド1a・1b間の中心位置に接近移動することになる。
また、2端子部品4の中心線と一対の銅箔パッド1a・1bの左右方向の中心線とがずれている場合であっても、両中心線を一致・接近させるように移動することになる。
なお、銅箔パッド1a・1bに接続されている配線パターン2a・2bには半田レジスト膜7a・7bが施されていて、溶融半田が流出しないようになっている。
FIG. 1B is a plan view of the substrate when the standard-sized two-terminal component 4 is disposed with a positional deviation with respect to the pair of copper foil pads 1a and 1b. The two-terminal component 4 is a copper foil on the right side. It is unevenly distributed on the pad 1b side.
FIG. 1C is a cross-sectional view of the printed wiring board 10 when the solder pastes 3a and 3b are heated and melted in a state where the two-terminal components 4 are unevenly distributed as shown in FIG. 3aa and 3bb adhere to the surface of the rectangular electrodes 4a and 4b of the two-terminal component 4, and a component force that moves in the direction of the arrow 8 is applied by the surface tension of the molten solder.
The surface tension is a force that works along the surface of the molten solder to shrink as much as possible to take as small an area as possible. As a result, the center position of the two-terminal component 4 is a pair of copper foil pads 1a. -It moves closer to the center position between 1b.
Further, even when the center line of the two-terminal component 4 and the center line in the left-right direction of the pair of copper foil pads 1a and 1b are deviated from each other, the two center lines move so as to coincide with each other. .
Note that solder resist films 7a and 7b are applied to the wiring patterns 2a and 2b connected to the copper foil pads 1a and 1b so that the molten solder does not flow out.

次に、この発明の一実施例によるプリント配線基板における最小サイズの2端子部品の半田接続図である図2について、図4・図5の寸法図を参照しながら説明する。
図2(A)は最小サイズの2端子部品5が一対の銅箔パッド1a・1bに対して均等配置されている場合の基板平面図であり、図5の寸法L13bは2端子部品5の一対の方形電極5a・5bの端面の間隔以下となるようになっている。
図2(B)は最小サイズの2端子部品5が一対の銅箔パッド1a・1bに対して位置ずれして配置されている場合の基板平面図であり、2端子部品5は右側の銅箔パッド1b側に偏在して搭載されていて、最小2端子部品5の一方の方形電極5bの端面が、一方の前記半田ペースト3bの第一の台形部分31の傾斜部に接触しているとき、最小2端子部品5の他方の方形電極5aは他方の前記半田ペースト3aの第二の台形部分32の台形頭部に接触することができるように図5における間隔L12bが定められている。
Next, FIG. 2, which is a solder connection diagram of a two-terminal component having a minimum size in a printed wiring board according to an embodiment of the present invention, will be described with reference to the dimensional diagrams of FIGS.
FIG. 2A is a plan view of the substrate when the two-terminal component 5 having the minimum size is evenly arranged with respect to the pair of copper foil pads 1a and 1b, and the dimension L13b in FIG. The distance between the end faces of the rectangular electrodes 5a and 5b is equal to or less than the distance.
FIG. 2 (B) is a plan view of the substrate when the two-terminal component 5 having the minimum size is arranged with a positional shift with respect to the pair of copper foil pads 1a and 1b. The two-terminal component 5 is a copper foil on the right side. When the end surface of one rectangular electrode 5b of the minimum two-terminal component 5 is in contact with the inclined portion of the first trapezoidal portion 31 of the one solder paste 3b when mounted unevenly on the pad 1b side, The interval L12b in FIG. 5 is determined so that the other square electrode 5a of the minimum two-terminal component 5 can contact the trapezoidal head of the second trapezoidal portion 32 of the other solder paste 3a.

図2(C)は、図2(B)のように2端子部品5が偏在している状態で半田ペースト3a・3bを加熱溶融させた場合のプリント配線基板10の断面図であり、溶融半田3aa・3bbは2端子部品5の方形電極5a・5bの表面に付着し、溶融半田の表面張力によって矢印8方向へ移動する分力が作用する。
その結果、2端子部品5の中心位置は一対の銅箔パッド1a・1b間の中心位置に接近移動することになる。
同様に、2端子部品5の中心線と一対の銅箔パッド1a・1bの左右方向の中心線とがずれている場合であっても、両中心線を一致・接近させるように移動することになる。
FIG. 2C is a cross-sectional view of the printed wiring board 10 when the solder pastes 3a and 3b are heated and melted in a state where the two-terminal components 5 are unevenly distributed as shown in FIG. 3aa and 3bb adhere to the surface of the rectangular electrodes 5a and 5b of the two-terminal component 5, and a component force that moves in the direction of the arrow 8 is applied by the surface tension of the molten solder.
As a result, the center position of the two-terminal component 5 moves closer to the center position between the pair of copper foil pads 1a and 1b.
Similarly, even when the center line of the two-terminal component 5 and the center line in the left-right direction of the pair of copper foil pads 1a and 1b are deviated, both the center lines are moved so as to coincide with each other. Become.

次に、この発明の一実施例によるプリント配線基板における最大サイズの2端子部品の半田接続図である図3について、図4・図5の寸法図を参照しながら説明する。
図3(A)は最大サイズの2端子部品6が一対の銅箔パッド1a・1bに対して均等配置されている場合の基板平面図であり、図5の寸法L13aは2端子部品6の一対の方形電極6a・6bの端面の間隔以上となるようになっている。
また、最大2端子部品6の幅寸法は一対の銅箔パッド1a・1bの幅寸法W0aよりも小さく、一対の半田ペースト3a・3bの幅寸法W0bよりも大きな寸法となっている。
図3(B)は、図3(A)のように2端子部品6が均等配置されている状態で半田ペースト3a・3bを加熱溶融させた場合のプリント配線基板10の断面図であり、溶融半田3aa・3bbは2端子部品6の方形電極6a・6bの表面に付着し、溶融半田の表面張力は左右が均等に作用して、2端子部品6を移動させる分力は発生していない。
しかし、2端子部品6が銅箔パッド1a・1b上で偏在しているときには、2端子部品6の中心線と銅箔パッド1a・1bの左右方向の中心線とが接近移動し、また2端子部品6の中間点と左右の銅箔パッド1a・1bの中間点とが接近移動することになる。
Next, FIG. 3 which is a solder connection diagram of the maximum size two-terminal component in the printed wiring board according to one embodiment of the present invention will be described with reference to the dimensional diagrams of FIGS.
3A is a plan view of the substrate when the two-terminal component 6 having the maximum size is evenly arranged with respect to the pair of copper foil pads 1a and 1b. A dimension L13a in FIG. The distance between the end faces of the rectangular electrodes 6a and 6b is equal to or greater than that.
The maximum width of the two-terminal component 6 is smaller than the width W0a of the pair of copper foil pads 1a and 1b and larger than the width W0b of the pair of solder pastes 3a and 3b.
FIG. 3B is a cross-sectional view of the printed wiring board 10 when the solder pastes 3a and 3b are heated and melted in a state where the two-terminal components 6 are evenly arranged as shown in FIG. The solders 3aa and 3bb adhere to the surfaces of the rectangular electrodes 6a and 6b of the two-terminal component 6, and the surface tension of the molten solder acts equally on the left and right, so that no component force is generated to move the two-terminal component 6.
However, when the two-terminal component 6 is unevenly distributed on the copper foil pads 1a and 1b, the center line of the two-terminal component 6 and the center line in the left and right direction of the copper foil pads 1a and 1b are moved closer to each other. The intermediate point of the component 6 and the intermediate points of the left and right copper foil pads 1a and 1b are moved closer to each other.

その他の実施形態
以上の説明では、一対の銅箔パッド1a・1bの方形部分34の内側の角部分は直角となっているが、このコーナ部分は、銅箔パッドの剥離を防止するために面取り又は円弧処理しておくこともできる。また、半田レジスト膜をオーバコートしてコーナ部分を押さえておくような処理を施すこともできる。
また、以上の説明では配線パターン2a・2bは銅箔パッド1a・1bの第三の台形部分33に接続されていて、半田レジスト膜7a・7bによって溶融半田の流出を防止するようになっているが、半田熱が左右の銅箔パッドで均等に分布するように配慮することが重要であり、例えば図4の銅箔パッド1a・1bの方形部分34に対して、上方及び下方に2本の配線パターンを接続して、半田レジスト膜を施しておくようにすることも可能である。
更に、半田接続を行うときにプリント配線基板10に微振動を与えておけば、表面張力によるセルフアライメントの効果を高めることができる。
Other Embodiments In the above description, the corner portions inside the square portions 34 of the pair of copper foil pads 1a and 1b are perpendicular, but the corner portions are chamfered to prevent the copper foil pads from peeling off. Alternatively, arc processing can be performed. It is also possible to perform a process of overcoating the solder resist film and holding the corner portion.
In the above description, the wiring patterns 2a and 2b are connected to the third trapezoidal portion 33 of the copper foil pads 1a and 1b, and the solder resist films 7a and 7b prevent the molten solder from flowing out. However, it is important to take care that the solder heat is evenly distributed between the left and right copper foil pads. For example, two pieces of copper solder pads 1a and 1b in FIG. It is also possible to connect a wiring pattern and apply a solder resist film.
Furthermore, if a slight vibration is given to the printed wiring board 10 when performing solder connection, the effect of self-alignment due to surface tension can be enhanced.

請求項1に関連して、この発明における実施の形態では、次のような具体的構成を具備している。
この発明によるプリント配線基板は、
プリント配線基板10の表面に貼付けられた左右一対の銅箔パッド1a・1bからなる金属箔パッドに対して、2端子部品4・5・6を半田付けするために、前記銅箔パッド1a・1bからなる金属箔パッドの表面に塗布される一対の半田ペースト3a・3bを設け、当該半田ペーストを加熱溶融するようにした表面実装用のプリント配線基板10であって、
前記一対の半田ペースト3a・3bの加熱溶融前の平面形状は所定の長さ寸法L0と幅寸法W0bによる方形部分30と、第一の高さ寸法L1を有する第一の台形部分31と、第二の高さ寸法L2を有する第二の台形部分32が一体化された8角形の形状を成している。
前記一対の半田ペースト3a・3bの方形部分30の外側端部の間隔L13aは前記2端子部品4・5・6の中の最長2端子部品6の方形電極6a・6bの端面間の寸法以上とし、
前記一対の半田ペースト3a・3bの方形部分30の内側端部の間隔L13bは前記2端子部品4・5・6の中の最短2端子部品5の方形電極5a・5bの端面間の寸法以下としている。
また、前記2端子部品4・5・6は部品寸法の個体バラツキ変動を含む一対の方形電極4a・4b、5a・5b、6a・6bを備え、前記一対の銅箔パッド1a・1bからなる金属箔パッドの幅寸法W0aは、前記2端子部品4・5・6の内の最大の幅寸法の方形電極6a・6bの幅寸法以上であるとともに、前記一対の半田ペースト3a・3bの方形部分30の幅寸法W0bは、前記一対の銅箔パッド1a・1bからなる金属箔パッドの幅寸法W0a以下の寸法である。
このように、この発明の請求項1に関連して、幅方向のずれに対しても確実に対応することができ、より確実に半田付けできるとともに、半田ペーストの幅方向寸法と金属箔パッドからなる金属箔パッドの幅方向寸法を特定しているので、さらに、幅方向のずれに対して確実に対応することができ、より確実に半田付けできる効果がある。
そして、請求項1に関連して、この発明における実施の形態では、次のような具体的構成および作用効果を具備している。
前記一対の銅箔パッド1a・1bからなる金属箔パッドのそれぞれは、前記一対の半田ペースト3a・3bの方形部分30と第二の台形部分32とを包含した面積よりも大きな面積の方形部分34と、前記一対の半田ペースト3a・3bの第一の台形部分31に対応した第三の台形部分33によって構成されている。
以上のとおりこの発明の請求項1に関連して、一対の銅箔パッドは一対の半田ペーストの方形部分と第二の台形部分に対応した方形部分と、一対の半田ペーストの第一の台形部分に対応した第三の台形部分によって構成されている。
従って、加熱溶融された第二の台形部分の半田ペーストは銅箔パッドの方形部分全体にわたって流出して、2端子部品の方形電極全体を半田付けすると共に、過剰な半田の流出によって2端子部品とプリント配線基板との間で半田ボールが生成されるのを防止することができる特徴がある。
また、多数の2端子部品を複数列で並べて半田付けするときに、正しい銅箔パッドからなる金属箔パッドの組合せを容易に目視識別することができるので、分析・手直しなどの手作業が容易となる特徴がある。
In relation to claim 1, the embodiment of the present invention has the following specific configuration.
The printed wiring board according to the present invention is
In order to solder the two-terminal components 4, 5, 6 to a metal foil pad composed of a pair of left and right copper foil pads 1 a, 1 b attached to the surface of the printed circuit board 10, the copper foil pads 1 a, 1 b A surface-mount printed wiring board 10 provided with a pair of solder pastes 3a and 3b to be applied to the surface of a metal foil pad comprising:
The planar shape of the pair of solder pastes 3a and 3b before heating and melting is a rectangular portion 30 having a predetermined length dimension L0 and a width dimension W0b, a first trapezoidal portion 31 having a first height dimension L1, The second trapezoidal portion 32 having the second height dimension L2 has an integrated octagonal shape.
The distance L13a between the outer ends of the rectangular portions 30 of the pair of solder pastes 3a and 3b is not less than the dimension between the end faces of the rectangular electrodes 6a and 6b of the longest two-terminal component 6 in the two-terminal components 4, 5, and 6. ,
The distance L13b between the inner ends of the rectangular portions 30 of the pair of solder pastes 3a and 3b is set to be not more than the dimension between the end faces of the rectangular electrodes 5a and 5b of the shortest two-terminal component 5 in the two-terminal components 4, 5, and 6. Yes.
Further, the two-terminal parts 4, 5, 6 are provided with a pair of rectangular electrodes 4a, 4b, 5a, 5b, 6a, 6b including fluctuations in individual dimensions of the parts, and a metal comprising the pair of copper foil pads 1a, 1b. The width dimension W0a of the foil pad is equal to or larger than the width dimension of the rectangular electrodes 6a and 6b having the maximum width dimension in the two-terminal parts 4, 5, and 6, and the rectangular portion 30 of the pair of solder pastes 3a and 3b. The width dimension W0b is a dimension equal to or less than the width dimension W0a of the metal foil pad formed of the pair of copper foil pads 1a and 1b.
As described above, in relation to the first aspect of the present invention, it is possible to surely cope with the deviation in the width direction, solder more reliably, and from the width direction dimension of the solder paste and the metal foil pad. Since the width direction dimension of the metal foil pad to be formed is specified, it is possible to surely cope with the displacement in the width direction, and there is an effect that soldering can be performed more reliably.
In relation to claim 1, the embodiment of the present invention has the following specific configuration and operational effects.
Each of the metal foil pads composed of the pair of copper foil pads 1a and 1b has a rectangular portion 34 having an area larger than the area including the square portion 30 and the second trapezoidal portion 32 of the pair of solder pastes 3a and 3b. And a third trapezoidal portion 33 corresponding to the first trapezoidal portion 31 of the pair of solder pastes 3a and 3b.
As described above, in connection with the first aspect of the present invention, the pair of copper foil pads includes the square portion of the pair of solder pastes, the square portion corresponding to the second trapezoidal portion, and the first trapezoidal portions of the pair of solder pastes. It is comprised by the 3rd trapezoid part corresponding to.
Accordingly, the solder paste in the second trapezoidal portion heated and melted flows out over the entire rectangular portion of the copper foil pad and solders the entire rectangular electrode of the two-terminal component, and the two-terminal component and the two-terminal component due to the outflow of excessive solder. There is a feature that solder balls can be prevented from being generated with the printed wiring board.
In addition, when a large number of two-terminal parts are arranged and soldered in multiple rows, the combination of metal foil pads made of the correct copper foil pads can be easily visually identified, facilitating manual operations such as analysis and rework. There is a characteristic.

請求項に関連して、この発明における実施の形態では、次のような具体的構成および作用効果を具備している。
前記銅箔パッド1a・1bに接続される配線パターン2a・2bには半田レジスト膜7a・7bが塗膜され、
前記半田ペースト3a・3bの周囲から前記配線パターン2a・2bに対して溶融半田が流出しないように構成されている。
以上のとおりこの発明の請求項に関連して、銅箔パッドに接続された配線パターンに対して溶融半田が流出しないように半田レジスト膜が施されている。
従って、半田付けされる2端子部品が溶融半田に作用する表面張力によって、一方の銅箔パッド側に偏在しようとする分力の発生を防止することができ、配線パターンの引出し位置や引出し方向を自由に行うことができる特徴がある。
In relation to claim 2 , the embodiment of the present invention has the following specific configuration and operational effects.
Solder resist films 7a and 7b are coated on the wiring patterns 2a and 2b connected to the copper foil pads 1a and 1b,
The molten solder does not flow out from the periphery of the solder pastes 3a and 3b to the wiring patterns 2a and 2b.
As described above, in relation to claim 2 of the present invention, the solder resist film is applied so that the molten solder does not flow out to the wiring pattern connected to the copper foil pad.
Therefore, it is possible to prevent the generation of a component force that tends to be unevenly distributed on the side of one copper foil pad due to the surface tension acting on the molten solder of the two-terminal component to be soldered, and the wiring pattern drawing position and drawing direction There is a feature that can be done freely.

請求項に関連して、この発明における実施の形態では、次のような具体的構成および作用効果を具備している。
前記2端子部品4・5・6の内の最小の長さ寸法と最小の幅寸法である最小2端子部品5の一方の方形電極5bの端面が、一方の前記半田ペースト3bの第一の台形部分31の傾斜部に接触しているとき、前記最小2端子部品5の他方の方形電極5aは他方の前記半田ペースト3aの第二の台形部分32の台形頭部に接触している。
以上のとおりこの発明の請求項に関連して、最小寸法の2端子部品が一方の半田ペースト側に偏在して搭載された場合であっても、2端子部品の他方の方形電極は他方の半田ペーストに届くことができるような関係に第二の台形部分の高さ寸法が定められている。
従って、想定される最小寸法の2端子部品であっても、溶融半田の表面張力による求心作用によって左右の中心位置へ接近させ、確実に一対の銅箔パッドに半田付けすることができる特徴がある。
In relation to claim 3 , the embodiment of the present invention has the following specific configuration and operational effects.
The end face of one square electrode 5b of the minimum two-terminal component 5 having the minimum length and minimum width of the two-terminal components 4, 5, 6 is the first trapezoid of the one solder paste 3b. When in contact with the inclined portion of the portion 31, the other rectangular electrode 5a of the minimum two-terminal component 5 is in contact with the trapezoidal head of the second trapezoidal portion 32 of the other solder paste 3a.
As described above, in relation to the third aspect of the present invention, even when the two-terminal component having the minimum dimension is unevenly mounted on one solder paste side, the other rectangular electrode of the two-terminal component is the other The height dimension of the second trapezoidal part is determined so as to be able to reach the solder paste.
Therefore, even in two-terminal components of the minimum dimension envisaged to approximate to the center positions of the left and right by the centripetal action of the molten solder surface tension, has the characteristic that can be reliably soldered to a pair of copper foil pads .

請求項に関連して、この発明における実施の形態では、次のような具体的構成および作用効果を具備している。
前記第一・第二の台形部分31・32の高さ寸法L1・L2は異なる値となっていて、
第一の台形部分31の傾斜部の傾斜角θ1は大きくて高さ寸法L1は小さく、
第二の台形部分32の傾斜部の傾斜角θ2は小さくて高さ寸法L2は大きくなっている。
以上のとおりこの発明の請求項に関連して、半田ペーストの第一の台形部分の高さは第二の台形部分の高さよりも低くなっている。
従って、2端子部品が長寸であるときに、方形電極が半田ペーストの方形部分の外側へはみ出す寸法を抑制すると共に、溶融半田の表面張力によって偏在した方形電極を左右の銅箔パッドの中心線方向へ移動させることができる特徴がある。
In relation to claim 4 , the embodiment of the present invention has the following specific configuration and operational effects.
The height dimensions L1 and L2 of the first and second trapezoidal portions 31 and 32 have different values,
The inclination angle θ1 of the inclined portion of the first trapezoidal portion 31 is large and the height dimension L1 is small,
The inclination angle θ2 of the inclined portion of the second trapezoidal portion 32 is small and the height dimension L2 is large.
As described above, in relation to the fourth aspect of the present invention, the height of the first trapezoidal portion of the solder paste is lower than the height of the second trapezoidal portion.
Therefore, when the two-terminal component is long, the size of the square electrode that protrudes outside the square portion of the solder paste is suppressed, and the square electrode that is unevenly distributed due to the surface tension of the molten solder is removed from the center line of the left and right copper foil pads. There is a feature that can be moved in the direction.

1a・1b 銅箔パッド(金属箔パッド)、2a・2b 配線パターン、3a・3b 半田ペースト、3A・3B メタルマスクの開口部、4 2端子部品(標準サイズ)、4a・4b 方形電極、5 2端子部品(最小サイズ)、5a・5b 方形電極、6 2端子部品(最大サイズ)、6a・6b 方形電極、7a・7b 半田レジスト膜、10 プリント配線基板、30 方形部分、31 第一の台形部分、32 第二の台形部分、33 第三の台形部分、34 方形部分、L0 方形部分30の長さ寸法、L1 第一の台形部分31の高さ寸法、L2 第二の台形部分32の高さ寸法、L13a 一対の方形部分30の外側間隔、L13b 一対の方形部分30の内側間隔、W0a 銅箔パッドの幅寸法、W0b 方形部分30の幅寸法。   1a and 1b Copper foil pads (metal foil pads), 2a and 2b wiring patterns, 3a and 3b solder paste, 3A and 3B metal mask openings, 4 2-terminal parts (standard size), 4a and 4b rectangular electrodes, 5 2 Terminal parts (minimum size), 5a and 5b square electrodes, 62 terminal parts (maximum size), 6a and 6b square electrodes, 7a and 7b Solder resist film, 10 Printed wiring board, 30 Square part, 31 First trapezoid part , 32 second trapezoidal portion, 33 third trapezoidal portion, 34 rectangular portion, length dimension of L0 rectangular portion 30, L1 height dimension of first trapezoidal portion 31, L2 height of second trapezoidal portion 32 Dimensions, L13a Outer spacing between a pair of square portions 30, L13b Inner spacing between a pair of square portions 30, W0a Width dimensions of a copper foil pad, W0b Width dimensions of a rectangular portion 30.

Claims (4)

プリント配線基板の表面に形成され、一対の電極を備えた2端子部品を半田付けするための一対の金属箔パッド、及び前記金属箔パッドの表面に塗布される一対の半田ペーストを設け、当該半田ペーストを加熱溶融するようにした表面実装用のプリント配線基板であって、
前記一対の半田ペーストの加熱溶融前の平面形状は、所定の長さ寸法と幅寸法による方形部分と、この方形部分の外側にあって第一の高さ寸法を有する第一の台形部分と、前記方形部分の内側にあって第二の高さ寸法を有する第二の台形部分が一体化された八角形の形状を成し、
前記一対の半田ペーストの方形部分の外側端部の間隔は前記2端子部品の中の最長2端子部品の方形電極の端面間の寸法以上とし、
前記一対の半田ペーストの方形部分の内側端部の間隔は前記2端子部品の中の最短2端子部品の方形電極の端面間の寸法以下とし
前記2端子部品は部品寸法の個体バラツキ変動を含む一対の方形電極を備え、前記一対の金属箔パッドの幅寸法は、前記2端子部品の内の最大の幅寸法の方形電極の幅寸法以上であるとともに、
前記一対の半田ペーストの方形部分の幅寸法は、前記一対の金属箔パッドの幅寸法以下の寸法であり、
前記一対の金属箔パッドのそれぞれは、前記一対の半田ペーストの方形部分と第二の台形部分とを包含した面積よりも大きな面積の方形部分と、前記一対の半田ペーストの第一の台形部分に対応した第三の台形部分によって構成されている
ことを特徴とするプリント配線基板。
A pair of metal foil pads formed on the surface of the printed wiring board for soldering a two-terminal component having a pair of electrodes, and a pair of solder pastes applied to the surface of the metal foil pad are provided, and the solder A printed wiring board for surface mounting in which paste is heated and melted,
The planar shape of the pair of solder pastes before heating and melting is a rectangular portion having a predetermined length and width, and a first trapezoid portion having a first height dimension outside the rectangular portion, The second trapezoidal portion having the second height dimension inside the rectangular portion is formed in an integrated octagonal shape,
The distance between the outer ends of the square portions of the pair of solder pastes is equal to or greater than the dimension between the end faces of the rectangular electrodes of the longest two-terminal component in the two-terminal component,
The distance between the inner ends of the square portions of the pair of solder pastes is equal to or less than the dimension between the end faces of the rectangular electrodes of the shortest two-terminal component in the two-terminal component ,
The two-terminal component includes a pair of rectangular electrodes including individual variations in component dimensions, and the width dimension of the pair of metal foil pads is equal to or greater than the width dimension of the rectangular electrode having the maximum width dimension of the two-terminal components. As well as
The width dimension of the square part of the pair of solder pastes is a dimension equal to or less than the width dimension of the pair of metal foil pads,
Each of the pair of metal foil pads includes a square part having an area larger than an area including the square part and the second trapezoid part of the pair of solder pastes, and a first trapezoid part of the pair of solder pastes. Consists of corresponding third trapezoidal part
A printed wiring board characterized by that .
前記金属箔パッドに接続される配線パターンには半田レジスト膜が塗膜され、前記半田ペーストの周囲から前記配線パターンに対して溶融半田が流出しないように構成されていることを特徴とする請求項に記載のプリント配線基板。 The wiring pattern connected to the metal foil pad is coated with a solder resist film so that molten solder does not flow out from the periphery of the solder paste to the wiring pattern. printed circuit board according to 1. 前記2端子部品の内の最小の長さ寸法と最小の幅寸法である最小2端子部品の一方の方形電極の端面が、一方の前記半田ペーストの第一の台形部分の傾斜部に接触しているとき、前記最小2端子部品の他方の方形電極は他方の前記半田ペーストの第二の台形部分の台形頭部に接触していることを特徴とする請求項に記載のプリント配線基板。 The end face of one rectangular electrode of the smallest two-terminal component having the smallest length dimension and the smallest width dimension of the two-terminal parts is in contact with the inclined portion of the first trapezoidal portion of the one solder paste. It is time, the printed wiring board according to claim 1, wherein the other of the rectangular electrode of the minimum two-terminal component in contact with the trapezoidal head of the second trapezoidal portion of the other of said solder paste. 前記第一・第二の台形部分の高さ寸法は異なる値となっていて、第一の台形部分の傾斜部の傾斜角は大きくて高さ寸法は小さく、第二の台形部分の傾斜部の傾斜角は小さくて高さ寸法は大きいことを特徴とする請求項に記載のプリント配線基板。 The height dimensions of the first and second trapezoidal portions have different values, the inclination angle of the inclined portion of the first trapezoidal portion is large and the height dimension is small, and the height of the inclined portion of the second trapezoidal portion is small. The printed wiring board according to claim 1 , wherein the inclination angle is small and the height dimension is large.
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