JP4840309B2 - Drum washing machine - Google Patents

Drum washing machine Download PDF

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JP4840309B2
JP4840309B2 JP2007247049A JP2007247049A JP4840309B2 JP 4840309 B2 JP4840309 B2 JP 4840309B2 JP 2007247049 A JP2007247049 A JP 2007247049A JP 2007247049 A JP2007247049 A JP 2007247049A JP 4840309 B2 JP4840309 B2 JP 4840309B2
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rotating drum
laundry
motor
drum
stirring
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JP2009077747A (en
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裕子 皆吉
久 萩原
弘幸 齊藤
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Panasonic Corp
Panasonic Holdings Corp
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Panasonic Corp
Matsushita Electric Industrial Co Ltd
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Description

本発明は、水平方向または傾斜方向に回転中心軸を有する回転ドラム内で、洗い、すすぎ、脱水を行うドラム式洗濯機に関するものである。   The present invention relates to a drum type washing machine that performs washing, rinsing, and dewatering in a rotating drum having a rotation center axis in a horizontal direction or an inclination direction.

従来、この種のドラム式洗濯機は図10に示すように構成していた。以下、その構成について説明する。   Conventionally, this type of drum type washing machine is configured as shown in FIG. Hereinafter, the configuration will be described.

図10に示すように、回転ドラム101は、外周部に多数の通水孔102を全面に設け、外槽103内に回転自在に配設している。回転ドラム101の回転中心に回転軸104の一端を略水平方向に固定し、回転軸104の他端に従動プーリー105を固定している。第1のモータ106は、回転ドラム101を第1の回転数N1(例えば、53r/min)で回転させて、洗濯またはすすぎをするものであり、第2のモータ107は、回転ドラム101を第2の回転数N2(例えば、1000r/min)で回転させて脱水する。   As shown in FIG. 10, the rotating drum 101 is provided with a large number of water passage holes 102 on the entire outer periphery thereof, and is rotatably disposed in the outer tub 103. One end of the rotating shaft 104 is fixed in a substantially horizontal direction at the rotation center of the rotating drum 101, and a driven pulley 105 is fixed on the other end of the rotating shaft 104. The first motor 106 rotates and rotates or rotates the rotating drum 101 at a first rotation speed N1 (for example, 53 r / min), and the second motor 107 moves the rotating drum 101 to the first rotation. Dehydration is performed by rotating at a rotation speed N2 of 2 (for example, 1000 r / min).

これら第1のモータ106および第2のモータ107は、それぞれベルト108、109を介して従動プーリー105に連結している。従動プーリー105は、2種の減速比を有しており、第1のモータ106をベルト108を介して減速比が大きい従動プーリー105aと連結し、回転ドラム101の低速回転を、第2のモータ107をベルト109を介して減速比が小さい従動プーリー105bと連結し回転ドラム高速回転を実現している。   The first motor 106 and the second motor 107 are connected to the driven pulley 105 via belts 108 and 109, respectively. The driven pulley 105 has two speed reduction ratios. The first motor 106 is connected to the driven pulley 105a having a large speed reduction ratio via the belt 108, and the low speed rotation of the rotary drum 101 is performed by the second motor. 107 is connected to a driven pulley 105b having a small reduction ratio via a belt 109 to realize high-speed rotation of the rotary drum.

外槽103は、断面が回転軸104を中心とした略真円形状の外槽本体103aと外槽本体103aの開口部を覆う略円状の外槽前板103bとで構成して回転ドラム101を内設すると共に、回転ドラム101と外槽103は、回転軸104と直行する方向の形状を回転軸104を中心として略同心円となるように構成し、底部側にヒータ114を収容する略凹状の加熱体収容室115を設けている。   The outer tub 103 is configured by a substantially circular outer tub main body 103a whose cross section is centered on the rotation shaft 104 and a substantially circular outer tub front plate 103b covering the opening of the outer tub main body 103a. The rotary drum 101 and the outer tub 103 are configured so that the shape in a direction orthogonal to the rotary shaft 104 is substantially concentric with the rotary shaft 104 as the center, and a substantially concave shape that houses the heater 114 on the bottom side. The heating body accommodation chamber 115 is provided.

この外槽103は、外箱110よりばね体111で揺動可能に吊り下げ、防振ダンパー112により脱水起動時の振動が低減され、かつ定常脱水時の振動が外箱110に伝達されないように防振支持するとともに、脱水時の振動を低減する重り113を設けている。さらに外槽103底部には排水用のホース116の一端を接続し、ホース116の他端を排水ポンプ117に接続して外槽103内の洗濯水を排水するようにしている。上記ヒータ114の下方近傍には、温度検知装置118と温度過昇防止装置119を、外槽本体103aの底部に固定している。   The outer tub 103 is suspended from the outer box 110 so as to be swingable by a spring body 111, and vibration at the time of dehydration is reduced by the vibration isolation damper 112, and vibration at the time of steady dehydration is not transmitted to the outer box 110. A weight 113 is provided to support vibration isolation and reduce vibration during dehydration. Further, one end of a drainage hose 116 is connected to the bottom of the outer tub 103, and the other end of the hose 116 is connected to a drainage pump 117 so that the washing water in the outer tub 103 is drained. Near the lower portion of the heater 114, a temperature detection device 118 and an overtemperature prevention device 119 are fixed to the bottom of the outer tub body 103a.

略筒状のパッキング部材120は、ゴム等の可撓性材料で構成され回転ドラム101の前面開口部に対応する外槽103の開口部とボデー前面開口部との間を連結するもので、外槽側端部を外槽前板103bに固着している。ボデー前面開口部に蓋121を開閉自在に設けている。給水弁122は外槽103内に水を給水するものである。制御装置123は、第1のモータ106、第2のモータ107、ヒータ114、排水ポンプ117、給水弁122などの動作を制御し、洗濯、すすぎ、脱水などの一連の行程を逐次制御する(例えば、特許文献1参照)。   The substantially cylindrical packing member 120 is made of a flexible material such as rubber and connects the opening of the outer tub 103 corresponding to the front opening of the rotating drum 101 and the front opening of the body. The tank side end is fixed to the outer tank front plate 103b. A lid 121 is provided at the opening on the front of the body so as to be freely opened and closed. The water supply valve 122 supplies water into the outer tub 103. The control device 123 controls operations of the first motor 106, the second motor 107, the heater 114, the drainage pump 117, the water supply valve 122, and the like, and sequentially controls a series of processes such as washing, rinsing, and dehydration (for example, , See Patent Document 1).

なお、制御装置123は行程の制御手段、入力設定、表示手段などで構成されている。   Note that the control device 123 includes a stroke control unit, input settings, a display unit, and the like.

上記構成において動作を説明すると、蓋121を開いて回転ドラム1内に洗濯物を投入し、電源スイッチ(図示せず)をオンした後、制御装置123に設けたスタートスイッチ(図示せず)を操作して運転を開始すると、給水弁122が動作して給水し、水位検知手段(図示せず)により所定の水位を検知すると給水を停止し、第1のモータ106を駆動する。洗濯行程では、洗濯物に水が含まれるため補給水しながら、回転ドラム101は第1のモータ106によって第1の回転数N1で回転駆動され、回転ドラム101内の洗濯物は持ち上げられて水面上に落下される。   To explain the operation in the above configuration, the lid 121 is opened, the laundry is put into the rotating drum 1, the power switch (not shown) is turned on, and then the start switch (not shown) provided in the control device 123 is turned on. When the operation is started by operating, the water supply valve 122 operates to supply water, and when a predetermined water level is detected by a water level detection means (not shown), the water supply is stopped and the first motor 106 is driven. In the washing process, since the laundry contains water, the revolving drum 101 is rotationally driven by the first motor 106 at the first rotation speed N1 while supplying water, and the laundry in the rotating drum 101 is lifted to the surface of the water. Fall down.

洗濯行程が終了すると、排水ポンプ117が動作して外槽103内の洗濯水を排水する。すすぎ行程においても洗濯行程と同様の動作を行う。   When the washing process ends, the drain pump 117 operates to drain the washing water in the outer tub 103. In the rinsing process, the same operation as in the washing process is performed.

脱水行程では、回転ドラム1は第2のモータ107によって第2の回転数N2で回転駆動され、洗濯物は遠心脱水される。このとき、回転ドラム101内の洗濯物の片寄り、すなわちアンバランスが生じると、回転ドラム101、外槽103などの揺動体は振動するが、脱水起動時は防振ダンパー112により揺動体の振動を減衰し、定常脱水時は防振ダンパー112の防振機構により外箱110に伝達されることはない。
特開平10−263285号公報
In the dewatering process, the rotary drum 1 is rotationally driven by the second motor 107 at the second rotation speed N2, and the laundry is dewatered by centrifugation. At this time, if the laundry in the rotating drum 101 is shifted, that is, unbalanced, the swinging bodies such as the rotating drum 101 and the outer tub 103 vibrate, but the vibration isolating damper 112 vibrates the swinging body at the start of dehydration. At the time of steady dehydration, the vibration is not transmitted to the outer box 110 by the vibration isolation mechanism of the vibration isolation damper 112.
Japanese Patent Laid-Open No. 10-263285

しかしながら、このような従来の構成では、洗濯の撹拌起動時にモータに高トルクがかかると、モータが減磁をして回転ドラムが起動できないとともに、さらにモータに連続して負荷がかかると、モータの温度が上がり、モータ駆動の動作不可になることがあった。特に、洗濯の撹拌行程において、回転ドラムの回転によって持ち上げられた洗濯物がその自重が勝る高さから落下する挙動を示す回転速度で正転、休止、反転、休止を繰り返し行う第1の撹拌行程と、回転ドラムを急弧回転させ、回転ドラムの急弧回転による遠心力にて洗濯物が回転ドラム内面に貼り付いて回転ドラムの最下位置から最大限90度を超え180度未満の位置まで持ち上げられた後、モータの回転の急制動により、洗濯物がその慣性および自重により回転ドラム内面から剥がされるとともに回転ドラムの下部範囲の持ち上げ側と反対の側に落下する動作を、正逆交互に繰り返し行う第2の撹拌行程とを交互に繰り返し行うように構成した場合、第2撹拌行程にて、洗濯物が絡むことを防ぎながら、機械力を及ぼすことができ、洗濯物の絡み、捩れ、皺より等が軽減するとともに、手もみ洗いの効果を付加して洗浄性能を向上することができるが、その反面、急弧回転によってモータに高トルクがかかり、減磁をする危険性が高く、そのまま連続して運転した場合、モータの温度が上昇してモータ駆動の動作不可になるなど、モータの安全性に対して課題があった。   However, in such a conventional configuration, if a high torque is applied to the motor at the start of washing agitation, the motor is demagnetized and the rotating drum cannot be started, and if the motor is continuously loaded, In some cases, the temperature increased and the motor could not be operated. In particular, in the washing agitation process, a first agitation process in which normal rotation, pause, inversion, and pause are repeatedly performed at a rotational speed that shows the behavior of the laundry lifted by the rotation of the rotating drum falling from the height at which the weight of the laundry is reduced. Then, the rotating drum is rapidly arc-rotated, and the laundry is stuck to the inner surface of the rotating drum by centrifugal force due to the rapid arc rotation of the rotating drum, and from the lowest position of the rotating drum to more than 90 degrees and less than 180 degrees After being lifted, the movement of the laundry is peeled off from the inner surface of the rotating drum due to its inertia and its own weight due to the sudden braking of the rotation of the motor and falls to the side opposite to the lifting side of the lower range of the rotating drum alternately forward and reverse. When configured to alternately and repeatedly perform the second stirring step to be repeated, mechanical force can be exerted while preventing the laundry from becoming entangled in the second stirring step, While tangling, twisting, wrinkles, etc. of the rinse can be reduced, the washing performance can be improved by adding the effect of hand washing, but on the other hand, high torque is applied to the motor due to the sudden arc rotation, demagnetization. When the motor is continuously operated as it is, there has been a problem with respect to the safety of the motor, for example, the temperature of the motor increases and the motor cannot be driven.

本発明は上記従来の課題を解決するもので、モータ駆動は急弧動と急制動を用い、回転ドラムの急弧回転による遠心力にて洗濯物が回転ドラム内面に貼り付いて回転ドラムの最下位置から最大限90度を超え180度未満の位置まで持ち上げられた後、モータの回転の急制動により、洗濯物がその慣性および自重により回転ドラム内面から剥がされるとともに回転ドラムの下部範囲の持ち上げ側と反対の側に落下する動作を、正逆交互に繰り返し行う第2撹拌行程において、モータが減磁して撹拌起動ができない場合には第2撹拌行程を行わず、回転ドラムの回転によって持ち上げられた洗濯物がその自重が勝る高さから落下する挙動を示す回転速度で正転、休止、反転、休止を繰り返し行う第1撹拌行程を行うようにすることで、洗浄性能を保持しながら、モータへの負荷を低減でき、モータの安全性を向上したドラム式洗濯機を提供することを目的としている。   The present invention solves the above-mentioned conventional problems, and the motor drive uses rapid arc motion and rapid braking, and the laundry is stuck to the inner surface of the rotary drum by the centrifugal force due to the rapid arc rotation of the rotary drum. After being lifted from the lower position to a position of more than 90 degrees and less than 180 degrees, the laundry is peeled off from the inner surface of the rotating drum by its inertia and its own weight due to the sudden braking of the rotation of the motor and the lower range of the rotating drum is lifted If the motor is demagnetized and stirring cannot be started in the second stirring process in which the action of dropping to the opposite side is repeated alternately in the forward and reverse directions, the second stirring process is not performed and the lifting is performed by rotating the rotating drum. Washing performance is achieved by performing the first agitation process that repeats normal rotation, pause, inversion, and pause at a rotational speed that shows the behavior of the washed laundry falling from the height where its own weight wins While retaining, it can reduce the load on the motor, and its object is to provide a drum type washing machine having an improved safety of the motor.

前記従来の課題を解決しつつ、上記目的を達成するために本発明に係るドラム式洗濯機は、水平方向または傾斜方向に回転軸を有する有底円筒状の回転ドラムと、前記回転ドラムを回転自在に内包する有底円筒状の水受け槽と、前記水受け槽を揺動可能に支持する洗濯機本体と、前記洗濯機本体に設けられ前記回転ドラム内への洗濯物の出し入れのための開口部を開閉する扉体と、前記回転ドラムを回転駆動するモータと、前記水受け槽内への洗濯水の給水を制御する給水手段と、前記モータ、給水手段を制御して一連の洗濯、すすぎ、脱水の行程を制御する制御手段とを備え、前記制御手段は、洗濯工程およびすすぎ工程の少なくとも一方において、前記回転ドラムの回転によって持ち上げられた洗濯物がその自重が勝る高さから落下する挙動を示す回転速度で、前記回転ドラムが連続して正転、休止、反転、休止を繰り返し行う第1の撹拌行程と、前記回転ドラムを急弧回転させ、前記回転ドラムの急弧回転による遠心力にて洗濯物が前記回転ドラム内面に貼り付いて前記回転ドラムの最下位置から最大限90度を超え180度未満の位置まで持ち上げられた後、前記モータの回転の急制動により、前記洗濯物がその慣性および自重により前記回転ドラム内面から剥がされるとともに前記回転ドラムの下部範囲の持ち上げ側と反対の側に落下する動作を、正逆交互に繰り返し行う第2の撹拌行程とを交互に繰り返し行うようにし、前記第2の撹拌行程で少なくとも1回以上撹拌起動ができない場合は、前記第1の撹拌行程に移行するようにしたものである。   In order to achieve the above-mentioned object while solving the conventional problems, a drum type washing machine according to the present invention comprises a bottomed cylindrical rotating drum having a rotating shaft in a horizontal direction or an inclined direction, and the rotating drum. A bottomed cylindrical water receiving tub that is freely included, a washing machine main body that swingably supports the water receiving tub, and a laundry machine that is provided in the washing machine main body for loading and unloading laundry. A door body that opens and closes an opening, a motor that rotationally drives the rotary drum, water supply means that controls the supply of washing water into the water receiving tub, a series of washings by controlling the motor and water supply means, Control means for controlling a rinsing and dehydration process, and the control means drops the laundry lifted by the rotation of the rotating drum from a height at which its own weight is superior in at least one of the washing step and the rinsing step. A first agitation process in which the rotating drum continuously repeats normal rotation, pause, inversion, and pause at a rotational speed indicating movement, and the rotary drum is rapidly rotated by arc, and the centrifugal rotation by the rapid arc rotation of the rotary drum is performed. After the laundry is adhered to the inner surface of the rotating drum by force and lifted from the lowest position of the rotating drum to a position exceeding 90 degrees and less than 180 degrees, the washing is performed by sudden braking of the rotation of the motor. A second agitation step is alternately repeated, in which the object is peeled off from the inner surface of the rotating drum due to its inertia and its own weight and dropped to the opposite side to the lifting side of the lower range of the rotating drum. In the case where the stirring cannot be started at least once in the second stirring step, the process proceeds to the first stirring step.

これによって、急速度での正転反転を繰り返す第2撹拌行程で、モータが減磁して撹拌起動ができない場合には第2撹拌行程を行わず、第1撹拌行程を行うようにすることで、洗浄性能を保持しながらモータへの負荷を低減し、モータの温度上昇や、モータ駆動の動作不可を防ぎ、モータの安全性を向上することができる。   In this way, in the second stirring process that repeats forward and reverse rotation at a rapid speed, when the motor is demagnetized and stirring cannot be started, the second stirring process is not performed, and the first stirring process is performed. The load on the motor can be reduced while maintaining the cleaning performance, the motor temperature can be prevented from increasing, and the motor cannot be operated, thereby improving the safety of the motor.

本発明のドラム式洗濯機は、回転ドラムの急弧回転による遠心力にて洗濯物が回転ドラム内面に貼り付いて回転ドラムの最下位置から最大限90度を超え180度未満の位置まで持ち上げられた後、モータの回転の急制動により、洗濯物がその慣性および自重により回転ドラム内面から剥がされるとともに回転ドラムの下部範囲の持ち上げ側と反対の側に落下する動作を、正逆交互に繰り返し行う第2の撹拌行程において、モータが減磁して撹拌起動ができない状態を繰り返さないことで、洗浄性能を保持しながら、モータへの負荷を低減し、モータの温度上昇や、モータ駆動の動作不可を防ぎ、モータの安全性を向上することができる。   In the drum type washing machine of the present invention, the laundry is stuck to the inner surface of the rotating drum by the centrifugal force generated by the rapid arc rotation of the rotating drum and lifted from the lowest position of the rotating drum to a position of more than 90 degrees and less than 180 degrees. After that, the laundry is peeled off from the inner surface of the rotating drum due to its inertia and its own weight due to the sudden braking of the rotation of the motor, and the operation of dropping to the side opposite to the lifting side of the lower range of the rotating drum is repeated alternately forward and reverse. In the second stirring step to be performed, the state where the motor is demagnetized and stirring cannot be started is not repeated, so that the load on the motor is reduced while maintaining the cleaning performance, the temperature of the motor is increased, and the motor is driven. Impossibility can be prevented and the safety of the motor can be improved.

第1の発明は、水平方向または傾斜方向に回転軸を有する有底円筒状の回転ドラムと、前記回転ドラムを回転自在に内包する有底円筒状の水受け槽と、前記水受け槽を揺動可能に支持する洗濯機本体と、前記洗濯機本体に設けられ前記回転ドラム内への洗濯物の出し入れのための開口部を開閉する扉体と、前記回転ドラムを回転駆動するモータと、前記水受け槽内への洗濯水の給水を制御する給水手段と、前記モータ、給水手段を制御して一連の洗濯、すすぎ、脱水の行程を制御する制御手段とを備え、前記制御手段は、洗濯工程およびすすぎ工程の少なくとも一方において、前記回転ドラムの回転によって持ち上げられた洗濯物がその自重が勝る高さから落下する挙動を示す回転速度で、前記回転ドラムが連続して正転、休止、反転、休止を繰り返し行う第1の撹拌行程と、前記回転ドラムを急弧回転させ、前記回転ドラムの急弧回転による遠心力にて洗濯物が前記回転ドラム内面に貼り付いて前記回転ドラムの最下位置から最大限90度を超え180度未満の位置まで持ち上げられた後、前記モータの回転の急制動により、前記洗濯物がその慣性および自重により前記回転ドラム内面から剥がされるとともに前記回転ドラムの下部範囲の持ち上げ側と反対の側に落下する動作を、正逆交互に繰り返し行う第2の撹拌行程とを交互に繰り返し行うようにし、前記第2の撹拌行程で少なくとも1回以上撹拌起動ができない場合は、前記第1の撹拌行程に移行するようにしたものであり、急速度の正転反転を繰り返す第2撹拌行程において、モータが減磁して撹拌起動ができない状態を繰り返さないことで、洗浄性能を保持しながらモータへの負荷を低減し、モータの温度上昇や、モータ駆動の動作不可を防ぎ、モータの安全性を向上することができる。   According to a first aspect of the present invention, there is provided a bottomed cylindrical rotating drum having a rotating shaft in a horizontal direction or an inclined direction, a bottomed cylindrical water receiving tank that rotatably includes the rotating drum, and a shaking of the water receiving tank. A washing machine main body that is movably supported; a door body that is provided in the washing machine main body and opens and closes an opening for taking in and out the laundry; and a motor that rotationally drives the rotary drum, A water supply means for controlling the supply of washing water into the water receiving tub; and a control means for controlling a series of washing, rinsing and dehydration processes by controlling the motor and the water supply means. In at least one of the step and the rinsing step, the rotating drum continuously rotates forward, pauses, and inverts at a rotational speed that indicates a behavior in which the laundry lifted by the rotation of the rotating drum falls from a height that its weight exceeds. , Pause The first stirring step to be repeated, the rotating drum is rapidly arc-rotated, and the laundry is adhered to the inner surface of the rotating drum by the centrifugal force due to the rapid arc rotation of the rotating drum, and the maximum from the lowest position of the rotating drum After being lifted to a position exceeding 90 degrees and less than 180 degrees, the laundry is peeled off from the inner surface of the rotating drum due to its inertia and its own weight due to sudden braking of the rotation of the motor, and the lower range of the rotating drum is lifted When the second agitation process in which the action of dropping to the side opposite to the side is repeated alternately in the forward and reverse directions and the agitation activation cannot be performed at least once in the second agitation process, Transition to the first stirring stroke, in the second stirring stroke that repeats the forward and reverse rotation of the rapid speed, the motor is demagnetized and the stirring cannot be started By not repeated, while maintaining the cleaning performance by reducing the load on the motor, the temperature rise of the motor and to prevent disablement of the motor drive, it is possible to improve the safety of the motor.

第2の発明は、第1の発明において、制御手段は、洗濯工程およびすすぎ工程の少なくとも一方において、運転を一時停止した後、再運転する場合に第1の撹拌行程から行うようにしたものであり、一時停止中に衣類に含まれていた洗濯水が回転ドラム内の下方向に溜まり偏りを生じ、モータの撹拌起動時に最も高トルクがかかる状態で、第2の撹拌行程よりモータが減磁しにくい第1の撹拌行程から開始することで、撹拌起動を行いやすくするとともに、さらにモータへの負荷を低減でき、モータの温度上昇や、モータ駆動の動作不可を防ぎ、モータの安全性を向上することができる。   According to a second aspect of the present invention, in the first aspect, the control means starts from the first agitation step when the operation is restarted after the operation is temporarily stopped in at least one of the washing step and the rinsing step. Yes, the wash water contained in the clothing during the temporary stop accumulates downward in the rotating drum, causing a bias, and the motor is demagnetized from the second stirring step in the state where the highest torque is applied when the motor starts stirring. Starting from the first stirring step, which is difficult to perform, makes it easier to start stirring, further reduces the load on the motor, prevents the motor temperature from rising, and disables motor operation, improving motor safety can do.

第3の発明は、第1または第2の発明において、制御手段は、第2の撹拌行程にて所定回数以上撹拌起動ができない場合は、第2の撹拌行程を行わないようにしたものであり、モータが減磁して撹拌起動ができない状態を行わないようにすることで、さらに洗浄性能を保持しながらモータへの負荷を低減でき、モータの温度上昇や、モータ駆動の動作不可を防ぎ、モータの安全性を向上することができる。   According to a third invention, in the first or second invention, the control means is configured not to perform the second agitation process when the agitation activation cannot be performed a predetermined number of times or more in the second agitation process. By preventing the motor from demagnetizing and preventing agitation starting, the load on the motor can be reduced while maintaining the cleaning performance, preventing the motor temperature from rising and the motor drive from being disabled, The safety of the motor can be improved.

以下、本発明の実施の形態について、図面を参照しながら説明する。なおこの実施の形態によって本発明が限定されるものではない。   Hereinafter, embodiments of the present invention will be described with reference to the drawings. The present invention is not limited to the embodiments.

(実施の形態1)
図1は、本発明の第1の実施の形態におけるドラム式洗濯機の縦断面図、図2は、同ドラム式洗濯機の一部ブロック化した制御回路図、図3は、同ドラム式洗濯機の入力設定、および表示手段の拡大正面図である。
(Embodiment 1)
FIG. 1 is a longitudinal sectional view of a drum type washing machine according to a first embodiment of the present invention, FIG. 2 is a block diagram of a control circuit of the drum type washing machine, and FIG. 3 is a drum type washing machine. It is an enlarged front view of the input setting of the machine and the display means.

図1に示すように、回転ドラム24は、有底円筒形に形成し外周部に多数の通水孔25を全面に設け、水受け槽26内に回転自在に配設している。回転ドラム24の回転中心に略傾斜方向に回転軸(回転中心軸)27を設け、回転ドラム24の軸心方向を正面側から背面側に向けて下向きに傾斜させて配設している。この回転軸27に、水受け槽26の背面に取り付けたモータ28を連結し、回転ドラム24を正転、逆転方向に回転駆動する。回転ドラム24の内壁面に数個の突起板29を設けて衣類の撹拌をしやすくしている。水受け槽26の正面側の上向き傾斜面に設けた開口部を蓋体30により開閉自在に覆い、この蓋体30を開くことにより衣類出入口31を通して回転ドラム24内に洗濯物21を出し入れできるようにしている。蓋体30を上向き傾斜面に設けているため、洗濯物21を出し入れする際、腰を屈めることなく行うことができる。なお、前記蓋体30は、運転動作中の使用者の安性を保持するためフタロック40を動作せしめて開かないようにすることが可能な構成を有する。   As shown in FIG. 1, the rotating drum 24 is formed in a bottomed cylindrical shape, and a large number of water passage holes 25 are provided on the entire outer periphery thereof, and are rotatably disposed in the water receiving tank 26. A rotation axis (rotation center axis) 27 is provided at the rotation center of the rotary drum 24 in a substantially inclined direction, and the axial center direction of the rotation drum 24 is inclined downward from the front side toward the back side. A motor 28 attached to the rear surface of the water receiving tank 26 is connected to the rotary shaft 27, and the rotary drum 24 is rotated in the forward and reverse directions. Several protruding plates 29 are provided on the inner wall surface of the rotating drum 24 to facilitate the stirring of the clothes. The opening provided in the upward inclined surface on the front side of the water receiving tub 26 is covered with a lid 30 so that it can be opened and closed. By opening the lid 30, the laundry 21 can be taken in and out of the rotary drum 24 through the clothing entrance 31. I have to. Since the lid 30 is provided on the upward inclined surface, when the laundry 21 is put in and out, it can be performed without bending the waist. Note that the lid 30 has a configuration capable of operating the lid lock 40 so as not to open in order to maintain the safety of the user during the driving operation.

水受け槽26は洗濯機本体32よりばね33とダンパー34により揺動可能に吊り下げ防振支持すると共に、水受け槽26の下部の排水口35に一端を接続した排水経路35aは他端を排水弁(排水手段)36に接続して水受け槽26内の洗濯水を排水するようにしている。給水弁(給水手段)37は洗剤投入ケース37aおよび給水経路38aを通して水受け槽26内に水を給水するものである。なお、給水弁37には、第2の給水経路38cを経由して回転ドラム24の上方より内部へ給水が可能な第2の給水手段38bにも連通している。   The water receiving tub 26 is suspended and supported by a spring 33 and a damper 34 from the washing machine body 32 so as to be swingable, and a drainage path 35a having one end connected to a drainage port 35 below the water receiving tub 26 has the other end. The washing water in the water receiving tank 26 is drained by connecting to a drain valve (drainage means) 36. The water supply valve (water supply means) 37 supplies water into the water receiving tank 26 through the detergent charging case 37a and the water supply path 38a. The water supply valve 37 also communicates with a second water supply means 38b capable of supplying water from above the rotating drum 24 via the second water supply path 38c.

水位検知手段39は水受け槽26内の水位を検知するものである。また、水受け槽26の下方内底部に洗濯水を加熱するシーズヒータ等からなるヒータ(加熱手段)41と洗濯水の温度を検知する温度検知手段42を備え、回転ドラム24内の洗濯物21の洗浄効果を高める温水洗浄する機能を有している。   The water level detection means 39 detects the water level in the water receiving tank 26. In addition, a heater (heating means) 41 including a sheathed heater for heating the washing water and a temperature detection means 42 for detecting the temperature of the washing water are provided at the lower inner bottom of the water receiving tub 26, and the laundry 21 in the rotary drum 24 is provided. It has the function of washing with warm water to enhance the washing effect.

水受け槽26の側壁には溢水口49を設け、水量がこの溢水口49の水位以上になると、溢水(オーバーフロー)するように構成している。溢水口49には、オーバーフロー経路(溢水経路)49aの一端が接続され、そのオーバーフロー経路(溢水経路)49aの他端は、排水弁36の下流側の排水経路35bに接続されている。   An overflow port 49 is provided on the side wall of the water receiving tank 26, and is configured to overflow (overflow) when the amount of water exceeds the water level of the overflow port 49. One end of an overflow path (overflow path) 49 a is connected to the overflow port 49, and the other end of the overflow path (overflow path) 49 a is connected to a drainage path 35 b on the downstream side of the drain valve 36.

なお、本実施の形態では、回転ドラム24の回転中心に略傾斜方向に回転軸27を設け、回転ドラム24の軸心方向を正面側から背面側に向けて下向きに傾斜させて配設しているが、回転ドラム24の回転中心に略水平方向に回転軸27を設け、回転ドラム24の軸心方向を略水平方向に配設してもよい。   In the present embodiment, the rotation shaft 27 is provided in a substantially inclined direction at the rotation center of the rotary drum 24, and the axial center direction of the rotary drum 24 is inclined downward from the front side toward the back side. However, the rotary shaft 27 may be provided in the substantially horizontal direction at the rotation center of the rotary drum 24, and the axial center direction of the rotary drum 24 may be provided in the substantially horizontal direction.

制御装置43は、図2に示すような回路を構成しており、モータ28、排水弁36、給水弁37、ヒータ41などの動作を制御し、洗濯、すすぎ、脱水の一連の行程を逐次制御するマイクロコンピュータからなる制御手段44を有している。制御手段44は、運転コース等を設定するための入力設定手段45からの情報を入力して、その情報を基に表示手段46で表示して使用者に知らせるとともに、入力設定手段45により運転開始が設定されると、水受け槽26内の水位を検知する水位検知手段39等からのデータを入力して負荷駆動手段47を介して、排水弁36、給水弁37、ヒータ41などの動作を制御し、洗濯運転を行う。   The control device 43 constitutes a circuit as shown in FIG. 2, and controls the operation of the motor 28, the drain valve 36, the water supply valve 37, the heater 41, etc., and sequentially controls a series of steps of washing, rinsing and dehydration. Control means 44 comprising a microcomputer is provided. The control unit 44 inputs information from the input setting unit 45 for setting the driving course and the like, displays the information on the display unit 46 based on the information, notifies the user, and starts the operation by the input setting unit 45. Is set, the data from the water level detection means 39 for detecting the water level in the water receiving tank 26 is input, and the operations of the drain valve 36, the water supply valve 37, the heater 41, etc. are performed via the load driving means 47. Control and perform washing operation.

入力設定手段45は、図3に示すように、洗い時間を設定する洗い時間設定スイッチ45a、すすぎ回数を設定するすすぎ回数設定スイッチ45b、脱水時間を設定する脱水時間設定スイッチ45c、スタート・一時停止スイッチ45e、電源入りスイッチ45f、電源切りスイッチ45g、水位変更入力設定スイッチ45h、水温変更入力スイッチ45iを有している。   As shown in FIG. 3, the input setting means 45 includes a washing time setting switch 45a for setting the washing time, a rinsing frequency setting switch 45b for setting the rinsing frequency, a dehydration time setting switch 45c for setting the dehydration time, and start / pause. A switch 45e, a power-on switch 45f, a power-off switch 45g, a water level change input setting switch 45h, and a water temperature change input switch 45i are provided.

表示手段46は、同じく図3に示すように、洗い時間表示部46a、すすぎ回数表示部46b、脱水時間表示部46c、第2のコース設定スイッチ45dで設定されるコースを表示するコース設定表示部46d、水位表示部(水位表示手段)46e、水温表示部46f、数字表示部46g、蓋ロック表示部46h、等を有している。なお数字表示部46gは通常の運転中は、残り時間等を表示しているが、運転中、動作に異常を生じた場合は、ある記号と数字をもちいて異常状態を表示する異常表示部としても機能するようになっている。上記異常の表示とは例えば、排水ができない異常表示、給水ができない異常表示、扉体が正しく閉じられていないことを知らせる異常表示、などである。   As shown in FIG. 3, the display means 46 is a course setting display section for displaying a course set by a washing time display section 46a, a rinse count display section 46b, a dehydration time display section 46c, and a second course setting switch 45d. 46d, a water level display unit (water level display means) 46e, a water temperature display unit 46f, a number display unit 46g, a lid lock display unit 46h, and the like. The number display unit 46g displays the remaining time during normal operation. However, if an abnormality occurs during operation, the number display unit 46g is an abnormal display unit that displays an abnormal state using a certain symbol and number. Also comes to work. Examples of the abnormality display include an abnormality display in which drainage cannot be performed, an abnormality display in which water cannot be supplied, and an abnormality display informing that the door body is not properly closed.

図4は、実施の形態1におけるドラム式洗濯機の要部動作フローチャートであり、図5は実施の形態1における洗濯行程の撹拌シーケンスを示す図である。   FIG. 4 is a main part operation flowchart of the drum-type washing machine according to the first embodiment, and FIG. 5 is a diagram illustrating a stirring sequence of the washing process according to the first embodiment.

以下、図4および図5を参照にして動作を説明する。使用者が扉体30を開いて回転ドラム24内に洗濯物21を投入し、再び扉体30を閉じるとステップ100で動作を開始し、ステップ101で電源スイッチ45fをオンした後、ステップ102でコース設定スイッチ45dを操作してコースを設定する。更にステップ103で水位、水温、洗い時間、すすぎ回数、脱水時間の設定に変更が有るか否かを判断し、変更が有る場合は、洗い時間設定スイッチ45a、すすぎ回数設定スイッチ45b、脱水時間設定スイッチ45c、水位変更入力設定スイッチ45h、水温変更入力スイッチ45iを操作して、各設定の変更を行い、ステップ104で表示手段46に変更内容の表示をする。変更がない場合はステップ105に移行する。ステップ105において、制御装置43に設けたスタートスイッチ45eを操作して運転を開始すると、ステップ106で制御手段44によりフタロック40を閉める。   The operation will be described below with reference to FIGS. When the user opens the door body 30 and puts the laundry 21 into the rotary drum 24 and closes the door body 30 again, the operation starts in step 100, and after the power switch 45f is turned on in step 101, in step 102 The course is set by operating the course setting switch 45d. Further, in step 103, it is determined whether or not the setting of the water level, the water temperature, the washing time, the number of times of rinsing, and the dehydration time is changed. If there are changes, the washing time setting switch 45a, the number of times of rinsing setting switch 45b, and the setting of the dehydration time are determined. The switch 45c, the water level change input setting switch 45h, and the water temperature change input switch 45i are operated to change each setting. In step 104, the change contents are displayed on the display means 46. If there is no change, the process proceeds to step 105. In step 105, when the operation is started by operating the start switch 45 e provided in the control device 43, the lid lock 40 is closed by the control means 44 in step 106.

ステップ107で給水弁37を動作して給水し、ステップ108では水位検知手段39により所定の水位まで給水されたか否かを判断する。所定の水位まで給水されたと判定された場合、ステップ109にて洗濯の第1撹拌行程に移行し、モータ28を駆動して回転ドラム24の撹拌を開始して、撹拌1(例えば15秒運転、3秒停止、回転数N=45rpmの正転反転を繰り返す)を行う。所定の水位まで給水されていない場合はステップ107に戻る。洗濯行程では、洗濯物21が水分を吸水するため水位が低下するので不足分を補給水しながら、回転ドラム24はモータ28によって回転数Nで回転駆動され、回転ドラム24内の洗濯物21は突起板29に持ち上げられて、水面上あるいは他の衣類や回転ドラム24内底部に落下する。   In step 107, the water supply valve 37 is operated to supply water. In step 108, it is determined whether or not the water level detecting means 39 supplies water to a predetermined water level. When it is determined that the water has been supplied to a predetermined water level, the process proceeds to the first stirring step of washing in Step 109, the motor 28 is driven to start stirring of the rotating drum 24, and stirring 1 (for example, 15 seconds operation, Stop for 3 seconds and repeat normal rotation inversion at a rotation speed N = 45 rpm). If the water has not been supplied to the predetermined water level, the process returns to step 107. In the washing process, since the laundry 21 absorbs moisture, the water level is lowered, so that the deficiency is replenished and the rotating drum 24 is driven to rotate at a rotational speed N by the motor 28. The laundry 21 in the rotating drum 24 is It is lifted by the protruding plate 29 and falls onto the water surface or other clothes or the inner bottom of the rotating drum 24.

ステップ110では撹拌1が所定時間S1(例えば54秒)撹拌したか否かを確認し、所定時間S1だけ撹拌した場合には、ステップ111に移行する。所定時間S1でなかった場合にはステップ109に戻り撹拌1を継続する。ステップ111では洗濯時間が所定時間T1(例えば25分)に達したか否かを確認し、所定時間T1に達していた場合には、ステップ116に移行してモータ28の駆動を止め、回転ドラム24を停止して洗濯行程を終了し、次のすすぎ行程に入る。   In step 110, it is confirmed whether or not the stirring 1 has been stirred for a predetermined time S1 (for example, 54 seconds). If stirring is performed for the predetermined time S1, the process proceeds to step 111. If it is not the predetermined time S1, the process returns to step 109 and the stirring 1 is continued. In step 111, it is confirmed whether or not the washing time has reached a predetermined time T1 (for example, 25 minutes). If the predetermined time T1 has been reached, the routine proceeds to step 116 where the driving of the motor 28 is stopped and the rotating drum is stopped. 24 is stopped, the washing process is finished, and the next rinsing process is started.

ステップ111にて所定時間T1に達していなかった場合には、ステップ112にて第2撹拌行程に移行し、モータ28を駆動して回転ドラム24の撹拌を開始して、撹拌2を行う。   If the predetermined time T1 has not been reached in step 111, the process proceeds to the second stirring step in step 112, and the motor 28 is driven to start stirring of the rotary drum 24 and stirring 2 is performed.

ここで、第2撹拌行程の撹拌2について説明する。   Here, the stirring 2 in the second stirring step will be described.

撹拌2は、回転ドラム24の90度を超え180度未満での急速度での弧回転および急激な制動を行う弧回転駆動モードを行うものとしている。これによれば、回転ドラム24の90度を超え180度未満の急速度での弧回転および急激な制動により洗濯物21を最大限90度を超えて180度未満まで持ち上げられるし、洗濯物21の持ち上げの最終時段階の急激な制動により制動状態が生じて洗濯物21をその慣性および自重により回転ドラム24内面から剥がしてその自重によって落すことが確実に達成できるので、洗濯物21が絡むことを防ぎながら解し作用を高められるし、機械力を洗濯物21に及ぼすことができるので洗浄性能を高めることができる。さらに、弧回転駆動モードの正方向の急正弧回転と逆方向の急逆弧回転とを交互に繰り返すことで正逆弧回転駆動モードとし、これによって、正逆交互の急弧回転駆動によって洗濯物21の持ち上げ位置、落下位置を毎回の弧回転駆動において左右交互に入れ換えられるので、洗濯物21が絡むことを防ぎながら解し作用をさらに高められるとともに、機械力を洗濯物21に及ぼす回数を増やすことができるので洗浄性能を高めることができる。   The stirring 2 is performed in an arc rotation drive mode in which the arc rotation at a rapid speed exceeding 90 degrees and less than 180 degrees and rapid braking of the rotating drum 24 is performed. According to this, the laundry 21 can be lifted up to more than 90 degrees and less than 180 degrees by arc rotation at a rapid speed exceeding 90 degrees and less than 180 degrees and sudden braking, and the laundry 21 Since the braking state is caused by the sudden braking at the final stage of lifting, the laundry 21 can be reliably peeled off from the inner surface of the rotary drum 24 by its inertia and its own weight and dropped by its own weight, so that the laundry 21 is entangled. It is possible to enhance the unraveling action while preventing the above-mentioned problem, and the mechanical force can be exerted on the laundry 21, so that the washing performance can be enhanced. Further, the forward / reverse arc rotation drive mode is established by alternately repeating the forward / reverse rapid arc rotation in the forward direction and the reverse reverse arc rotation in the reverse direction. Since the lifting position and the falling position of the object 21 can be switched alternately in the left and right directions in each arc rotation drive, the operation can be further improved while preventing the laundry 21 from getting tangled, and the number of times the mechanical force is exerted on the laundry 21 can be increased. Since it can increase, cleaning performance can be improved.

上記の弧回転モードおよび正逆弧回転駆動モードについて、そのときの洗濯物21の動きを図6を用いて説明する。なお、この図6は、実際の洗濯物21の動きを説明するための模式図であり、特許請求の範囲の記載の内容を限定するものではない。このような回転ドラム24の90度を超え180度未満の弧回転により図6に示す洗濯物21を図6(a)の丸付き符号2、4、6に例示する破線位置から実線位置へと最大限90度を超えて180度未満まで持ち上げられる。また、この急弧回転駆動を図6(a)に示す丸付き符号2、4、6、4、6・・の順に交互に行うことで急正弧回転駆動と急逆弧回転駆動とし、図6(a)に示す丸付き符号3、5のように、洗濯物21の持ち上げの最終時段階で回転の反転のための制動状態が生じて洗濯物21をその慣性および自重により回転ドラム24の内面から確実に剥がしてその自重により破線位置から実線位置への矢印で示すような放物線を描いて持ち上げ側と左右反対の側に落すことができる。しかも、正逆交互の弧回転駆動によって洗濯物21の持ち上げ位置、落下位置を毎回の弧回転駆動において図6(b)に示すように左右交互に入れ換えられるので、洗濯物21の解し作用を高められるし、機械力を洗濯物21に及ぼすことができる。   Regarding the arc rotation mode and the forward / reverse arc rotation drive mode, the movement of the laundry 21 at that time will be described with reference to FIG. In addition, this FIG. 6 is a schematic diagram for demonstrating the motion of the actual laundry 21, and does not limit the content of description of a claim. The laundry 21 shown in FIG. 6 is moved from the broken line position illustrated in FIG. 6 (a) to the solid line position by the arc rotation of more than 90 degrees and less than 180 degrees of the rotating drum 24. The maximum lift is 90 degrees and less than 180 degrees. In addition, this sudden arc rotation drive is alternately performed in the order of circled symbols 2, 4, 6, 4, 6,... Shown in FIG. As indicated by the circled symbols 3 and 5 shown in FIG. 6 (a), a braking state for reversal of rotation occurs at the final stage of lifting the laundry 21, and the laundry 21 is caused to rotate by the inertia and its own weight. It can be surely peeled off from the inner surface, and by its own weight, a parabola as shown by the arrow from the broken line position to the solid line position can be drawn and dropped to the side opposite to the lifting side. In addition, the lifting position and the falling position of the laundry 21 can be alternately switched to the left and right as shown in FIG. The mechanical force can be exerted on the laundry 21.

この結果、回転ドラム24の弧回転により洗濯物21を回転ドラム24の左右片側上部まで持ち上げることを正逆交互に行い、洗濯物21の持ち上げの最終時点ないしはその近傍での減速ないしは制動状態にて洗濯物21をその慣性および自重により強制的に剥がし自重によって左右反対側に落すことの正逆反転した繰り返しにより、弧回転ごとに洗濯物21の持ち上げ位置、落下位置を左右交互に入れ換え、洗濯物21の解し作用を高めて絡みはもとより捩れや回転ドラム24の内面への貼り付きを防止し、洗濯物21の取り出しが容易で洗濯物21に皺が付くのを大幅に緩和することができる。また、洗濯物21に機械力を及ぼすことができるし叩き作用のある洗濯物21の落下回数を大幅に増大するので洗い効果を始めとする洗濯機が行う各工程での機能を実現できる。   As a result, the laundry 21 is lifted up to the upper left and right sides of the rotating drum 24 by rotating the arc of the rotating drum 24 alternately forward and backward, and the laundry 21 is lifted or decelerated or braked in the vicinity thereof. The laundry 21 is forcibly peeled off by its inertia and its own weight, and dropped by moving its weight to the opposite side of the left and right. As a result, the twisting action and the sticking to the inner surface of the rotating drum 24 can be prevented, and the laundry 21 can be easily taken out and wrinkles can be greatly reduced. . In addition, since the mechanical force can be exerted on the laundry 21 and the number of drops of the laundry 21 having a hitting action is greatly increased, functions in each process performed by the washing machine including the washing effect can be realized.

また、回転ドラム24の弧回転は、洗濯物21が回転ドラム24の最下位置から90度付近に到達するまでに洗濯物21が回転ドラム24の内面に貼り付く急加速度で駆動することにより、洗濯物21が回転ドラム24の最下位置からの持ち上がりにより回転ドラム24の回転に追随できず自重により落下しやすくなる90度付近までに洗濯物21を回転ドラム24の内面に貼り付かせる急加速度によって、洗濯物21を所定の持ち上げ位置まで滑り無く、従って、回転ドラム24の回転速度に見合う慣性を付与して確実に持ち上げ、前記制動状態への変化時点での慣性および自重による剥がし、洗濯物21の自重で持ち上げ側と反対の側への落下、による洗濯物21の持ち上げ位置、落下位置の左右入れ換えをより確実に達成できる。   Further, the arc rotation of the rotating drum 24 is driven by the rapid acceleration that the laundry 21 sticks to the inner surface of the rotating drum 24 until the laundry 21 reaches around 90 degrees from the lowest position of the rotating drum 24. Rapid acceleration that causes the laundry 21 to adhere to the inner surface of the rotary drum 24 by around 90 degrees where the laundry 21 cannot follow the rotation of the rotary drum 24 due to the lifting of the rotary drum 24 from the lowest position and easily falls due to its own weight. Therefore, the laundry 21 does not slide to the predetermined lifting position, and therefore, the inertia corresponding to the rotation speed of the rotary drum 24 is given and reliably lifted, and the laundry is peeled off by the inertia and its own weight when changing to the braking state. The lifting position of the laundry 21 and the left / right switching of the dropping position due to the fall of the weight 21 on the side opposite to the lifting side can be achieved more reliably.

さらに、前記回転ドラム24の弧回転方向の正逆切り換えは、回転ドラム24の弧回転が90度を超え180度未満で急激な制動動作を挟んで行うことにより、洗濯物21の貼り付きを保証する急加速度を満足する条件においても弧回転方向を正逆に急反転させて、洗濯物21の弧回転最終段階にて急加速度時の慣性および自重により確実に剥がして持ち上げ側とは反対の側に落下させられ、洗濯物21に対する機械力付与のロスを抑制することができる。従って、より短時間に洗濯機の各工程効果を得ながら絡みや捩れを防止し、皺の付きを緩和することができる。   Further, the forward / reverse switching of the rotating direction of the arc of the rotating drum 24 is performed with a sudden braking operation when the arc rotation of the rotating drum 24 is more than 90 degrees and less than 180 degrees, thereby ensuring that the laundry 21 is stuck. Even under conditions that satisfy the sudden acceleration, the direction of arc rotation is suddenly reversed in the normal and reverse directions, and the laundry 21 is reliably peeled off by inertia and its own weight during sudden acceleration at the final stage of arc rotation. The mechanical force applied to the laundry 21 can be suppressed from being lost. Accordingly, it is possible to prevent entanglement and twisting while reducing the effect of each step of the washing machine in a shorter time and to reduce wrinkling.

以上のような洗濯物21の挙動から見ると、本実施の形態の上記正逆弧回転駆動モードは、また、前記回転ドラム24の急弧回転による遠心力にて洗濯物21を回転ドラム24の内面に貼り付かせて上方に持ち上げた後、回転ドラム24の急制動により、この持ち上げた洗濯物21をその慣性により回転ドラム24の内面から剥がしてその自重により落下させる駆動を、正逆交互に繰り返す正逆弧回転駆動モードを備えたものとして捉えることができる。   In view of the behavior of the laundry 21 as described above, the forward / reverse arc rotation drive mode of the present embodiment is also configured such that the laundry 21 is moved to the rotating drum 24 by the centrifugal force due to the sudden arc rotation of the rotating drum 24. After affixing to the inner surface and lifting it upward, the driving of causing the laundry 21 to be peeled off from the inner surface of the rotating drum 24 due to its inertia and dropping by its own weight by sudden braking of the rotating drum 24 alternately forward and reverse. It can be understood as having a repetitive forward and reverse arc rotation drive mode.

また、よりよくは、回転ドラム24の急弧回転による遠心力にて洗濯物21を回転ドラム24の内面に貼り付かせて回転ドラム24の上部範囲まで持ち上げた後、回転ドラム24の急制動により、洗濯物21をその慣性により回転ドラム24の内面から剥がしてその慣性および自重により回転ドラム24の下部範囲の持ち上げ側と反対の側に落下させる駆動を、正逆交互に繰り返す正逆弧回転駆動モードを備えたものともなる。   More preferably, the laundry 21 is attached to the inner surface of the rotary drum 24 by the centrifugal force caused by the rapid arc rotation of the rotary drum 24 and lifted up to the upper range of the rotary drum 24, and then suddenly brakes the rotary drum 24. The forward / reverse arc rotation drive that repeats alternately the forward and reverse driving in which the laundry 21 is peeled off from the inner surface of the rotary drum 24 due to its inertia and dropped to the side opposite to the lifting side of the lower range of the rotary drum 24 due to its inertia and its own weight. It also has a mode.

これらの場合も、既述した理由によって回転ドラム24の正弧回転と逆弧回転とは180度未満で繰り返すのが好適であり、90度を超えて行うのが最良となる。   Also in these cases, it is preferable to repeat the forward arc rotation and the reverse arc rotation of the rotating drum 24 at less than 180 degrees for the reasons described above, and it is best to perform the rotation beyond 90 degrees.

ここで、直径500±50mmの回転ドラム24での、重力をドラムの中心方向と接線方向に分解分解したときの、中心方向の力と遠心力が釣り合うドラム回転数につき、
mrω=mgcosθ
によって算出したところ、図7に示す通りである。図7の丸付き符号1で示す停止時から丸付き符号2で示す付近の回転数50rpm程度に至って洗濯物21の貼り付きが確実に達成される。また、それに必要な回転ドラム24の回転角θは90度弱であり、既述の条件を満足している。また、既述では、洗濯物21の貼り付けによる持ち上げは回転ドラム24の90度を超え180度までとしたが、ここでの例では、丸付き符号2で示す回転角125度付近としてあり、この125度付近で「張付きレベル」と記載した太い実線と回転ドラム24の回転の実線とが交わり、それ以降、回転ドラム24の回転の実線が「張付きレベル」と記載した太い実線とより下側にあるため、回転角125度付近から丸付き符号3に達する回転角140度付近で停止させる制動により洗濯物21に働く回転慣性および自重によって回転ドラム24の内面から剥がれる最大回転数45rpmと少しの減速状態によっても剥がれることが分かる。
Here, in the rotating drum 24 having a diameter of 500 ± 50 mm, when the gravity is disassembled and decomposed in the direction of the center and the tangential direction of the drum,
mrω 2 = mg cos θ
Is calculated as shown in FIG. From the stop time indicated by the circled symbol 1 in FIG. 7 to the rotation speed of about 50 rpm in the vicinity indicated by the circled symbol 2, the attachment of the laundry 21 is reliably achieved. Further, the rotational angle θ of the rotating drum 24 necessary for this is less than 90 degrees, which satisfies the above-described conditions. In addition, in the above description, the lifting by sticking the laundry 21 is over 90 degrees of the rotating drum 24 up to 180 degrees, but in this example, the rotation angle is around 125 degrees indicated by the circled reference sign 2; The solid solid line described as “sticking level” near 125 degrees intersects with the solid line of rotation of the rotating drum 24, and thereafter, the solid line of rotation of the rotating drum 24 corresponds to the thick solid line described as “sticking level”. Since it is on the lower side, the maximum rotation speed 45 rpm that is peeled off from the inner surface of the rotating drum 24 by the rotation inertia and the self-weight acting on the laundry 21 by the braking that stops at the rotation angle of about 140 degrees that reaches the circled sign 3 from the rotation angle of about 125 degrees. It can be seen that the film is peeled off even by a slight deceleration state.

このような算出および経験から、正逆弧回転駆動モードでの弧回転の最大回転速度は40rpm以上であり、洗濯物21の剥がしないしは制動は最大回転速度で行われることにより、正逆弧回転駆動モードによる実効が得られる。また、正逆弧回転駆動モードでの洗濯物21の剥がしないしは、例えば図示例のように回転角125度〜140度の範囲で行う制動で行うことができる。具体的には、40rpm以上で行う弧回転からの減速状態により40rpm以上での回転を続けようとする洗濯物21の回転慣性および自重によって40rpm未満への減速度に応じた強制剥がし力を洗濯物21に与え落下させられる。   From such calculation and experience, the maximum rotation speed of the arc rotation in the forward / reverse arc rotation drive mode is 40 rpm or more, and the laundry 21 is not peeled off or braking is performed at the maximum rotation speed. Effective by mode is obtained. Moreover, the laundry 21 is not peeled off in the forward / reverse arc rotation drive mode, for example, by braking performed in a range of a rotation angle of 125 degrees to 140 degrees as shown in the illustrated example. Specifically, the forced peeling force corresponding to the deceleration to less than 40 rpm due to the rotational inertia and the own weight of the laundry 21 that tries to continue the rotation at 40 rpm or more due to the deceleration state from the arc rotation performed at 40 rpm or more is performed on the laundry. 21 is dropped.

さらに、正逆弧回転駆動モードでの図6(a)丸付き符号2で示すように初期弧回転は140度近傍で行い、図6(a)丸付き符号3〜6に示すそれ以降の弧回転は図7に実線で示すように140度近傍〜30度近傍の範囲で行うことにより、初期弧回転時に図6(a)の丸付き符号1に実線で示し、丸付き符号2に破線で示すように回転ドラム24の下部範囲に静止している洗濯物21を120度近傍の弧回転で左右の初期弧回転側の上部まで持ち上げて120度〜140度の間で制動し、回転ドラム24の左右の反対側、具体的には回転ドラム24のほぼ直径線上に落すことを確保し、それ以降の弧回転は140度近傍〜30度近傍の110度として回転ドラム24の左右一方側に寄って、具体的にはほぼ30度よって落ちた洗濯物21を回転ドラム24の同じ側の上部、具体的にはほぼ150度位置に持ち上げ、回転ドラム24の左右反対の側に落す挙動をほぼ対称的に、かつ回転ドラム24の直径分となる最大の落下距離を得て確実に達成することができる。これにより洗濯物21の解しと叩きの効果を高められる。   Further, in the forward / reverse arc rotation drive mode, the initial arc rotation is performed in the vicinity of 140 degrees as shown by the circled symbol 2 in FIG. 6A, and the subsequent arcs shown in the circled symbols 3 to 6 in FIG. 6A. As shown by the solid line in FIG. 7, the rotation is performed in the range of about 140 degrees to about 30 degrees, so that during initial arc rotation, the circled symbol 1 in FIG. 6A is indicated by a solid line, and the circled symbol 2 is indicated by a broken line. As shown, the laundry 21 stationary in the lower range of the rotary drum 24 is lifted up to the upper part on the left and right initial arc rotation sides by arc rotation near 120 degrees and braked between 120 degrees and 140 degrees. The left and right sides of the rotating drum 24, specifically, the rotating drum 24 is ensured to fall almost on the diameter line, and the subsequent arc rotation is set to 110 degrees between about 140 degrees and 30 degrees, and approaches the left and right sides of the rotating drum 24. Specifically, the laundry 21 dropped by about 30 degrees The maximum drop distance corresponding to the upper part of the same side of the rotary drum 24, specifically, approximately 150 degrees and dropping to the opposite left and right sides of the rotary drum 24 is approximately symmetrical and is the diameter of the rotary drum 24. Can be achieved reliably. Thereby, the effect of unraveling and hitting the laundry 21 can be enhanced.

上記のような第2撹拌行程の撹拌2を実行しているときにおいて、ステップ113にて撹拌2の撹拌の起動ができるか否かを確認し、撹拌の起動ができない場合には、ステップ109に戻り、撹拌1を行う。ステップ113にて撹拌の起動ができた場合には、ステップ114に以降し、撹拌2が所定時間S2(例えば8秒)撹拌したか否かを確認し、所定時間S2だけ撹拌した場合には、ステップ115に移行する。所定時間S2でなかった場合にはステップ112に戻り撹拌2を継続する。ステップ115では洗い時間が所定時間T1に達したか否かを確認し、所定時間T1に達していた場合には、ステップ116に移行してモータ28の駆動を止めて回転ドラム24を停止して洗濯行程を終了し、次のすすぎ行程に入る。   When stirring 2 in the second stirring step as described above is being performed, it is checked in step 113 whether stirring 2 can be started. If stirring cannot be started, step 109 is performed. Return and stir 1. If the agitation can be started in step 113, then after step 114, it is confirmed whether or not the agitation 2 is agitated for a predetermined time S2 (for example, 8 seconds). Control goes to step 115. If it is not the predetermined time S2, the process returns to step 112 and the stirring 2 is continued. In step 115, it is confirmed whether or not the washing time has reached the predetermined time T1, and if the predetermined time T1 has been reached, the routine proceeds to step 116 where the driving of the motor 28 is stopped and the rotary drum 24 is stopped. Finish the laundry process and enter the next rinse process.

以上のように、第1撹拌行程と、第1撹拌行程より急弧回転と急制動を行う第2撹拌行程とを、交互に繰り返し行う洗濯行程において、第1撹拌行程よりモータの減磁が起こりやすく撹拌起動しにくい第2撹拌行程で、撹拌起動ができない場合には第2撹拌行程を終了して行わず、第1撹拌行程を行い、モータが減磁して撹拌起動ができない状態を繰り返さないようにすることで、洗浄性能を保持しながらモータへの負荷を低減でき、モータの温度上昇や、モータ駆動の動作不可を防ぎ、モータの安全性を向上することができる。   As described above, in the washing process in which the first stirring process and the second stirring process in which the rapid arc rotation and the rapid braking are performed alternately are repeated in the first stirring process, the demagnetization of the motor occurs in the first stirring process. If the stirring operation cannot be started in the second stirring process that is easy and difficult to start stirring, the second stirring process is not completed and the first stirring process is performed, and the motor is demagnetized so that stirring cannot be started. By doing so, it is possible to reduce the load on the motor while maintaining the cleaning performance, to prevent the temperature of the motor from being increased and to prevent the motor from being operated, and to improve the safety of the motor.

(実施の形態2)
図8は、本発明の第2の実施の形態のドラム式洗濯機の要部動作フローチャートである。本実施の形態2の縦断面図、ブロック制御回路図、入力設定手段および表示手段は、実施の形態1と同じ、図1、図2、および図3を使用して説明する。
(Embodiment 2)
FIG. 8 is a main part operation flowchart of the drum type washing machine according to the second embodiment of the present invention. The longitudinal sectional view, block control circuit diagram, input setting means, and display means of the second embodiment will be described using FIG. 1, FIG. 2, and FIG. 3, which are the same as those of the first embodiment.

制御手段44は、洗濯行程にて運転を一時停止した後、再運転する場合に第1の撹拌行程から行うようにしたものである。他の構成および第1撹拌行程の撹拌1、第2撹拌行程の撹拌2の動作は、上記実施の形態1と同じであり、説明を省略する。   The control means 44 performs the operation from the first agitation process when the operation is resumed after the operation is temporarily stopped in the washing process. Other configurations and operations of the stirring 1 in the first stirring process and the stirring 2 in the second stirring process are the same as those in the first embodiment, and the description thereof is omitted.

上記構成において、図8を参照にして動作を説明する。なお実施の形態1と同じ部分は省略する。   In the above configuration, the operation will be described with reference to FIG. Note that the same parts as those in Embodiment 1 are omitted.

第2撹拌行程中に、ステップ114において、使用者が制御装置43に設けたスタートスイッチ45eを操作して一時停止を設定すると、ステップ115で制御手段44によりモータ28の駆動を止めて、回転ドラム24を停止する。   During the second stirring process, when the user operates the start switch 45e provided in the control device 43 to set a temporary stop in step 114, the driving of the motor 28 is stopped by the control means 44 in step 115, and the rotating drum 24 is stopped.

ステップ116において、使用者が制御装置43に設けたスタートスイッチ45eを操作して再スタートを設定すると、ステップ117で制御手段44によりモータ28を駆動して、回転ドラム24の回転を開始させる。このときステップ109に戻り、第1撹拌行程の撹拌1から開始する。   In step 116, when the user operates the start switch 45e provided in the control device 43 to set restart, the motor 28 is driven by the control means 44 in step 117 to start the rotation of the rotary drum 24. At this time, the process returns to step 109 and starts from stirring 1 in the first stirring step.

以上のように、洗濯行程にて運転を一時停止した後、再運転する場合に第1の撹拌行程から行うようにしたものであり、一時停止中に衣類に含まれていた洗濯水が回転ドラム内の下方向に溜まり偏りを生じ、モータの撹拌起動時に最も高トルクがかかる状態で、第2の撹拌行程よりモータが減磁しにくい第1の撹拌行程から開始することで、撹拌起動を行いやすくするとともに、さらにモータへの負荷を低減でき、モータの温度上昇や、モータ駆動の動作不可を防ぎ、モータの安全性を向上することができる。   As described above, after the operation is temporarily stopped in the washing process, when the operation is restarted, the first agitation process is performed. Stirring is started by starting from the first agitation stroke where the motor is less susceptible to demagnetization than the second agitation stroke in the state in which the inside accumulates and becomes biased and the highest torque is applied when the agitation is activated. In addition, the load on the motor can be further reduced, the temperature of the motor can be prevented from being increased, and the motor cannot be driven to improve the safety of the motor.

(実施の形態3)
図9は、本発明の第3の実施の形態のドラム式洗濯機の要部動作フローチャートである。本実施の形態3の縦断面図、ブロック制御回路図、入力設定手段および表示手段は、実施の形態1と同じ、図1、図2および図3を使用して説明する。
(Embodiment 3)
FIG. 9 is a main part operation flowchart of the drum type washing machine according to the third embodiment of the present invention. The longitudinal sectional view, block control circuit diagram, input setting means and display means of the third embodiment will be described with reference to FIGS. 1, 2 and 3 which are the same as those of the first embodiment.

制御手段44は、第2の撹拌行程にて所定回数以上撹拌起動ができない場合は、第2の撹拌行程を行わないようにしたものである。他の構成および第1撹拌行程の撹拌1、第2撹拌行程の撹拌2の動作は、上記実施の形態1と同じであり、説明を省略する。   The control means 44 is configured not to perform the second stirring step when stirring cannot be started a predetermined number of times or more in the second stirring step. Other configurations and operations of the stirring 1 in the first stirring process and the stirring 2 in the second stirring process are the same as those in the first embodiment, and the description thereof is omitted.

第2撹拌行程において、ステップ113で撹拌の起動ができなかった場合に、ステップ114に移行して、撹拌ができない回数が所定回数R1に達しているか否かを確認し、所定回数R1に達していた場合には、ステップ115にて以降の洗濯行程にて第2撹拌行程を行わないようにする。   In the second stirring step, when stirring cannot be started in step 113, the process proceeds to step 114, where it is confirmed whether or not the number of times stirring cannot be performed has reached the predetermined number of times R1, and the predetermined number of times R1 has been reached. If this happens, the second agitation process is not performed in the subsequent washing process in step 115.

以上のように、第2撹拌行程にて所定回数撹拌起動ができない場合は、第2撹拌行程を行わないようにして、モータが減磁して撹拌起動ができない状態を繰り返し行わないようにすることで、さらに洗浄性能を保持しながらモータへの負荷を低減でき、モータの温度上昇や、モータ駆動の動作不可を防ぎ、モータの安全性を向上することができる。   As described above, when the agitation start cannot be performed a predetermined number of times in the second agitation process, the second agitation process is not performed so that the motor cannot be demagnetized and the agitation activation cannot be repeated. As a result, the load on the motor can be reduced while maintaining the cleaning performance, the temperature of the motor can be prevented from being increased and the motor cannot be driven, and the safety of the motor can be improved.

以上のように、本発明にかかるドラム式洗濯機は回転ドラムの回転によって持ち上げられた洗濯物がその自重が勝る高さから落下する挙動を示す回転速度で、回転ドラムが連続して正転、休止、反転、休止を繰り返し行う第1の撹拌行程と、回転ドラムを急弧回転させ、回転ドラムの急弧回転による遠心力にて洗濯物が回転ドラム内面に貼り付いて回転ドラムの最下位置から最大限90度を超え180度未満の位置まで持ち上げられた後、モータの回転の急制動により、洗濯物がその慣性および自重により回転ドラム内面から剥がされるとともに回転ドラムの下部範囲の持ち上げ側と反対の側に落下する動作を、正逆交互に繰り返し行う第2の撹拌行程とを交互に繰り返し行うようにし、第2の撹拌行程で、モータが減磁して撹拌起動ができない状態を繰り返さないことで、洗浄性能を保持しながら、モータへの負荷を低減し、モータの安全性を向上することができるので、乾燥機能のついたドラム式洗濯機にも利用可能である。   As described above, the drum-type washing machine according to the present invention has a rotating speed at which the laundry lifted up by the rotation of the rotating drum exhibits a behavior of falling from a height where its own weight is superior, and the rotating drum continuously rotates forward. The first agitation process in which pause, inversion, and pause are repeated, and the rotating drum is rapidly arc-rotated, and the laundry is stuck to the inner surface of the rotating drum by centrifugal force due to the sudden arc rotation of the rotating drum, and the lowest position of the rotating drum The laundry is lifted from the inner surface of the rotating drum due to its inertia and its own weight due to the sudden braking of the rotation of the motor after being lifted to a position exceeding 90 degrees and less than 180 degrees at the maximum. The operation of dropping to the opposite side is repeated alternately with the second stirring step, which is alternately repeated forward and reverse, and the motor is demagnetized and the stirring can be started in the second stirring step. By not repeating the state, it is possible to reduce the load on the motor and improve the safety of the motor while maintaining the cleaning performance, so it can be used for a drum-type washing machine with a drying function. .

本発明の実施の形態1におけるドラム式洗濯機の縦断面図The longitudinal cross-sectional view of the drum type washing machine in Embodiment 1 of this invention 同ドラム式洗濯機のブロック回路図Block diagram of the drum type washing machine 同ドラム式洗濯機の入力設定手段および表示手段の拡大正面図Enlarged front view of input setting means and display means of the drum type washing machine 同ドラム式洗濯機の要部動作フローチャートMain part operation flowchart of the drum type washing machine 同ドラム式洗濯機の洗濯行程のシーケンスを示す図The figure which shows the sequence of the washing process of the drum type washing machine (a)同ドラム式洗濯機の正逆弧回転駆動モードの工程模式図(b)同ドラム式洗濯機の正逆弧回転駆動モードでの洗濯物の持ち上げ位置および落下位置の左右入れ替わりを示す説明用の模式図(A) Process schematic diagram of forward / reverse arc rotation drive mode of the drum type washing machine (b) Explanation showing left and right interchange of laundry lifting position and fall position in forward / reverse arc rotation drive mode of the drum type washing machine Schematic diagram for 同ドラム式洗濯機の正逆弧回転駆動モードを理想的に実現するための、回転ドラム内面への洗濯物の貼り付きと剥がしに対する回転特性図Rotation characteristics diagram for the sticking and peeling of laundry on the inner surface of the rotating drum to ideally realize the forward and reverse arc rotation drive mode of the drum type washing machine 本発明の実施の形態2におけるドラム式洗濯機の要部動作フローチャートMain part operation | movement flowchart of the drum type washing machine in Embodiment 2 of this invention 本発明の実施の形態3におけるドラム式洗濯機の要部動作フローチャートMain part operation | movement flowchart of the drum type washing machine in Embodiment 3 of this invention 従来のドラム式洗濯機の縦断面図Vertical section of a conventional drum-type washing machine

符号の説明Explanation of symbols

21 洗濯物
24 回転ドラム
28 モータ
21 Laundry 24 Rotating drum 28 Motor

Claims (3)

水平方向または傾斜方向に回転軸を有する有底円筒状の回転ドラムと、前記回転ドラムを回転自在に内包する有底円筒状の水受け槽と、前記水受け槽を揺動可能に支持する洗濯機本体と、前記洗濯機本体に設けられ前記回転ドラム内への洗濯物の出し入れのための開口部を開閉する扉体と、前記回転ドラムを回転駆動するモータと、前記水受け槽内への洗濯水の給水を制御する給水手段と、前記モータ、給水手段を制御して一連の洗濯、すすぎ、脱水の行程を制御する制御手段とを備え、前記制御手段は、洗濯工程およびすすぎ工程の少なくとも一方において、前記回転ドラムの回転によって持ち上げられた洗濯物がその自重が勝る高さから落下する挙動を示す回転速度で、前記回転ドラムが連続して正転、休止、反転、休止を繰り返し行う第1の撹拌行程と、前記回転ドラムを急弧回転させ、前記回転ドラムの急弧回転による遠心力にて洗濯物が前記回転ドラム内面に貼り付いて前記回転ドラムの最下位置から最大限90度を超え180度未満の位置まで持ち上げられた後、前記モータの回転の急制動により、前記洗濯物がその慣性および自重により前記回転ドラム内面から剥がされるとともに前記回転ドラムの下部範囲の持ち上げ側と反対の側に落下する動作を、正逆交互に繰り返し行う第2の撹拌行程とを交互に繰り返し行うようにし、前記第2の撹拌行程で少なくとも1回以上撹拌起動ができない場合は、前記第1の撹拌行程に移行するようにしたドラム式洗濯機。 A bottomed cylindrical rotating drum having a rotating shaft in a horizontal direction or an inclined direction, a bottomed cylindrical water receiving tub that rotatably includes the rotating drum, and a laundry that supports the water receiving tub in a swingable manner. A machine body, a door body that is provided in the washing machine body and opens and closes an opening for putting laundry into and out of the rotating drum, a motor that rotationally drives the rotating drum, and the water receiving tank Water supply means for controlling the supply of washing water; and control means for controlling the motor and the water supply means to control a series of washing, rinsing and dehydration processes, the control means comprising at least a washing step and a rinsing step On the other hand, the rotating drum continuously repeats normal rotation, pause, inversion, and pause at a rotation speed that indicates that the laundry that is lifted by the rotation of the rotary drum falls from the height that its own weight wins. 1 and the rotating drum is rapidly arc-rotated, and laundry is adhered to the inner surface of the rotating drum by centrifugal force due to the rapid arc rotation of the rotating drum, and 90 degrees at the maximum from the lowest position of the rotating drum. After being lifted to a position of less than 180 degrees, the laundry is peeled off from the inner surface of the rotating drum due to its inertia and its own weight due to sudden braking of the rotation of the motor and opposite to the lifting side of the lower range of the rotating drum If the second agitation process is repeated alternately and forward and backward, the first dropping operation is performed at least once in the second agitation process. A drum-type washing machine designed to shift to the stirring process. 制御手段は、洗濯工程およびすすぎ工程の少なくとも一方において、運転を一時停止した後、再運転する場合に第1の撹拌行程から行うようにした請求項1記載のドラム式洗濯機。 The drum-type washing machine according to claim 1, wherein the control means starts from the first stirring step when the operation is restarted after the operation is temporarily stopped in at least one of the washing step and the rinsing step. 制御手段は、第2の撹拌行程にて所定回数以上撹拌起動ができない場合は、第2の撹拌行程を行わないようにした請求項1または2に記載のドラム式洗濯機。 The drum type washing machine according to claim 1 or 2, wherein the control means is configured not to perform the second stirring step when stirring cannot be started for a predetermined number of times or more in the second stirring step.
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