JP4826733B2 - Photodisinfection system and flash irradiation device used therefor - Google Patents

Photodisinfection system and flash irradiation device used therefor Download PDF

Info

Publication number
JP4826733B2
JP4826733B2 JP2005321148A JP2005321148A JP4826733B2 JP 4826733 B2 JP4826733 B2 JP 4826733B2 JP 2005321148 A JP2005321148 A JP 2005321148A JP 2005321148 A JP2005321148 A JP 2005321148A JP 4826733 B2 JP4826733 B2 JP 4826733B2
Authority
JP
Japan
Prior art keywords
flash
liquid
container
container body
irradiation device
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP2005321148A
Other languages
Japanese (ja)
Other versions
JP2007126189A (en
Inventor
林 茂 法 小
前 卓 也 宮
上 和 宏 村
島 茂 中
永 麻 紀 竹
暮 勝 之 小
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Iwasaki Denki KK
Original Assignee
Iwasaki Denki KK
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Iwasaki Denki KK filed Critical Iwasaki Denki KK
Priority to JP2005321148A priority Critical patent/JP4826733B2/en
Publication of JP2007126189A publication Critical patent/JP2007126189A/en
Application granted granted Critical
Publication of JP4826733B2 publication Critical patent/JP4826733B2/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Description

本発明は、紫外線透過性材料で成る容器本体の口が蓋や栓で塞がれた液体入り容器に閃光を照射してその容器の内面と内容液を殺菌処理する光殺菌システムと、それに使用する閃光照射装置に関する。 The present invention relates to a light sterilization system that irradiates a liquid container in which the mouth of a container main body made of an ultraviolet light transmissive material is closed with a lid or a stopper to sterilize the inner surface of the container and the content liquid, and the use thereof The present invention relates to a flash irradiation apparatus.

加熱殺菌に適さない医薬用の液体や飲料等が紫外線透過性材料で成る容器に充填された液体入り容器の内面と内容液を殺菌処理する光殺菌システムとしては、ランプ寿命が長く、殺菌効果が高いとされる波長254nmの紫外線を効率良く放射する低圧水銀ランプを用いたものが一般的であるが、低圧水銀ランプは、紫外線出力が低いために短時間で大量の液体入り容器を殺菌処理することができず、その紫外線出力を高めようとすれば、ランプの使用本数が多くなって、光殺菌システム全体の設置スペースが大きくなるという問題があり、また、液体入り容器が肉厚で光透過率が低い場合や、菌が高濃度で存在して容器の内面に重なり合って付着していたり、菌の種類が紫外線の被照射耐性が高い芽胞菌等である場合は、滅菌レベル(99.9999%以上の殺菌)の殺菌効果を得ることが困難であるという問題もあった。 As a light sterilization system that sterilizes the inner surface of liquid containers filled with containers made of UV permeable materials and liquids and beverages that are not suitable for heat sterilization, the lamp life is long and has a sterilizing effect. Generally, a low-pressure mercury lamp that efficiently emits ultraviolet light with a wavelength of 254 nm, which is considered to be high, is used, but the low-pressure mercury lamp sterilizes a large amount of liquid containers in a short time because the ultraviolet output is low. However, if the UV output is increased, the number of lamps used increases, and there is a problem that the installation space of the entire light sterilization system increases, and the liquid container is thick and light transmissive. If the rate is low, or if the bacteria are present in high concentration and overlap and adhere to the inner surface of the container, or if the type of bacteria is spore bacteria with high resistance to ultraviolet irradiation, the sterilization level (99 To obtain a bactericidal effect 9999% or more sterilization) there is a problem that it is difficult.

このため、近時は、低圧水銀ランプよりも高出力、高照度の紫外線を瞬間的に放射するフラッシュランプを設けた閃光照射装置による殺菌処理が徐々に普及しつつあり、例えば、紫外線透過性材料であるポリエチレンのブロー成形によって医薬用の液体を充填した複数本のバイアルビンやアンプル等の液体入り容器が横一列に並ぶように一体成形されたカードに対し、該カードの搬送路を挟んでその両側から閃光照射装置で閃光を照射して、横一列に並んだバイアルビン等の液体入り容器の内面と内容液を殺菌処理する光殺菌システムが提案されている(特許文献1及び2参照)。
特表2000−511497号公報 特開2005−52294号公報
For this reason, recently, sterilization treatment by a flash irradiation device provided with a flash lamp that instantaneously emits ultraviolet light with higher output and higher illuminance than a low-pressure mercury lamp is gradually spreading. For a card that is integrally molded so that a plurality of vials filled with pharmaceutical liquids such as vials and ampoules are lined up in a horizontal row by blow molding of polyethylene, the card is placed across the conveyance path of the card. There has been proposed a light sterilization system that irradiates flash light from both sides with a flash light irradiation device to sterilize the inner surface of liquid containers such as vials and the contents liquid arranged in a horizontal row (see Patent Documents 1 and 2).
Special Table 2000-511497 JP 2005-52294 A

しかし、容器全体がポリエチレンのブロー成形によって形作られたバイアルビン等の液体入り容器は、上記の光殺菌システムにより容器の内面と内容液を効果的に殺菌処理することが可能であるが、該光殺菌システムを例えば図8の如くポリエチレン製のボトルで成る容器本体2に輸液剤となるブドウ糖液や電解液、アミノ酸液等の内容液3を規定量充填して、その容器本体2の口を輸液針を刺すためのゴム5が設けられた蓋(又は栓)4で塞いで密閉する輸液ボトル1の製造ラインに試験的に導入して、内容液3の充填が完了した輸液ボトル1がラインコンベアで搬送される搬送路の両側に殺菌作用を奏する波長域の紫外線を放射する棒状フラッシュランプ32と樋型凹面反射鏡33とで成る一対の照射器31R、31Lを配置した閃光照射装置30により、輸液ボトル1に対してその側方から閃光を照射し、その照射後の輸液ボトル1の残菌数をボトル(容器本体2)のボディ部2B側とそれより上方のネック部2N側とに分けて測定したところ、図9のグラフに示すように、ボディ部2B側は、実線図示の如く閃光の照射数2回で残菌数が著しく減少するが、ネック部2N側は、破線図示の如く残菌数の減少度合いが極めて小さく、少ない照射数で滅菌レベルの殺菌効果を得ることが困難であった。 However, liquid containers such as vials whose entire container is formed by blow molding of polyethylene can effectively sterilize the inner surface of the container and the contents liquid by the above-mentioned light sterilization system. For example, as shown in FIG. 8, a sterilization system is filled in a container body 2 made of polyethylene bottles with a specified amount of content liquid 3 such as glucose solution, electrolytic solution, amino acid solution or the like as an infusion, and the mouth of the container body 2 is infused. The infusion bottle 1 that is filled with the content liquid 3 is experimentally introduced into the production line of the infusion bottle 1 that is sealed with a lid (or stopper) 4 provided with a rubber 5 for piercing the needle, and the filling of the content liquid 3 is completed. A pair of irradiators 31R and 31L each composed of a rod-like flash lamp 32 that emits ultraviolet rays in a wavelength range having a bactericidal action and a bowl-shaped concave reflecting mirror 33 are arranged on both sides of the conveyance path conveyed by the The device 30 irradiates the infusion bottle 1 with a flash from the side, and determines the number of remaining bacteria in the infusion bottle 1 after the irradiation, on the body part 2B side of the bottle (container body 2) and the neck part 2N above it. As shown in the graph of FIG. 9, when the body part 2B side is measured as shown in the graph of FIG. 9, the number of remaining bacteria is remarkably reduced by flash irradiation twice as shown in the solid line, but the neck part 2N side is As indicated by the broken line, the degree of decrease in the number of remaining bacteria is extremely small, and it has been difficult to obtain a sterilization effect at a sterilization level with a small number of irradiations.

その原因を究明すると、容器本体2のネック部2Nは、ボディ部2Bに比べて肉厚に形成されているために、光透過率が低く、該ネック部2Nを透過してその内面や容器本体2の口を塞ぐ蓋4の内面に照射される閃光が減衰されることと、容器本体2の口とその口を塞ぐ蓋4との間に生ずる微小な隙間に閃光が到達し難いために、その隙間に付着した菌を死滅させることが困難であることによるものと判明した。 When the cause is investigated, since the neck portion 2N of the container body 2 is formed thicker than the body portion 2B, the light transmittance is low, and the neck portion 2N is transmitted through the neck portion 2N. Because the flash irradiated to the inner surface of the lid 4 that closes the mouth of 2 is attenuated, and the flash does not easily reach the minute gap formed between the mouth of the container body 2 and the lid 4 that closes the mouth. It was proved that it was difficult to kill the bacteria attached to the gap.

そして、万一、容器本体2の口とその口を塞ぐ蓋4との間に生じた隙間にセラチア菌等の感染症を惹き起こすおそれのある菌が付着して、その菌が殺菌されずに残存した状態で、輸液ボトル1が市場に出荷されて室温に長時間放置されると、残存した菌が内容液3であるブドウ糖液やアミノ酸液等の液中で相当数まで増殖して大量の菌の暴露源となり、敗血症等の集中発生を惹き起こすおそれがある。 In the unlikely event that bacteria that may cause infection such as Serratia bacteria adhere to the gap formed between the mouth of the container body 2 and the lid 4 that closes the mouth, the bacteria are not sterilized. When the infusion bottle 1 is shipped to the market and left at room temperature for a long time, the remaining bacteria grow to a considerable number in the liquid such as glucose liquid or amino acid liquid that is the content liquid 3, and a large amount May be a source of bacterial exposure and may cause intensive sepsis.

したがって、輸液ボトル1は、肉厚に形成された容器本体2のネック部2Nの内面や、容器本体2の口とその口を塞ぐ蓋4との間に生じた隙間に付着する菌を確実に死滅させる必要があるが、そのために閃光の照射数を多くすると、フラッシュランプ32が短寿命となってランニングコストが嵩むと同時に、殺菌処理の所要時間が長くなって輸液ボトル1の生産性が低下するという問題がある。また、輸液ボトル1の生産性を低下させないために、フラッシュランプ32を短時間で連発的に発光させると、該ランプ32から放射される熱線で、輸液ボトル1の内容液3である輸液剤が変質したり、容器本体2が黒化するなどの高温劣化を生ずるおそれがある。 Therefore, the infusion bottle 1 reliably prevents the bacteria attached to the inner surface of the neck portion 2N of the container body 2 formed thick and the gap formed between the mouth of the container body 2 and the lid 4 closing the mouth. However, if the number of flash irradiations is increased, the flash lamp 32 has a short life and the running cost increases. At the same time, the time required for the sterilization treatment is increased and the productivity of the infusion bottle 1 is lowered. There is a problem of doing. Further, in order not to reduce the productivity of the infusion bottle 1, when the flash lamp 32 is caused to emit light continuously in a short time, the infusion agent that is the content liquid 3 of the infusion bottle 1 is generated by the heat rays emitted from the lamp 32. There is a risk of deterioration due to deterioration or high temperature deterioration such as blackening of the container body 2.

なお、輸液ボトル1のように容器本体2に規定量の内容液3を充填してその容器本体2の口を蓋4や栓で塞ぐ液体入り容器は、容器本体2に内容液3を充填する際にその内容液が容器本体2の口から溢れ出ないようにすると共に、蓋4や栓で口を密閉する容器本体2内に充填された内容液3の熱膨張を許容するために、容器本体2の内容積を内容液3の充填量よりも大きくして、容器本体2に充填された内容液3の液面と、容器本体2の口を塞ぐ蓋4又は栓の内面との間にヘッドスペースとなる空間6を生じさせるのが一般的である。 In addition, a container containing liquid that fills the container body 2 with a specified amount of the content liquid 3 and closes the mouth of the container body 2 with a lid 4 or a stopper like the infusion bottle 1 fills the container body 2 with the content liquid 3. In order to prevent the content liquid from overflowing from the mouth of the container main body 2 at the time, and to allow thermal expansion of the content liquid 3 filled in the container main body 2 which is sealed with the lid 4 or the stopper, The internal volume of the main body 2 is made larger than the filling amount of the content liquid 3, and the liquid level of the content liquid 3 filled in the container main body 2 and the inner surface of the lid 4 or the stopper that closes the mouth of the container main body 2 In general, a space 6 serving as a head space is generated.

本発明は、紫外線透過性材料で成る容器本体に充填された内容液の液面とその容器本体の口を塞ぐ蓋又は栓との間にヘッドスペースとなる空間が生ずる液体入り容器に、殺菌効果のある紫外線を放射するフラッシュランプを設けた閃光照射装置で閃光を照射して、液体入り容器の内部を確実に殺菌できるようにし、特に、フラッシュランプの寿命低下や、液体入り容器の生産性低下を来たさないために、少ない閃光の照射数で、容器本体の口とその口を塞ぐ蓋又は栓との間に生ずる微小な隙間に付着した菌も確実に死滅させることができるようにすることを主たる技術的課題としている。 The present invention provides a sterilizing effect on a liquid-filled container in which a space serving as a head space is formed between the liquid level of the content liquid filled in the container main body made of an ultraviolet light transmissive material and the lid or plug that closes the mouth of the container main body. A flash irradiation device equipped with a flash lamp that emits ultraviolet rays can irradiate flash light to ensure that the inside of the liquid container can be sterilized. Especially, the life of the flash lamp is decreased and the productivity of the liquid container is decreased. In order not to come in, it is possible to reliably kill bacteria attached to a minute gap formed between the mouth of the container body and the lid or plug that closes the mouth with a small number of flash irradiations. This is the main technical issue.

上記課題を解決するために、本発明に係る光殺菌システムは、紫外線透過性材料で成る容器本体に充填された内容液の液面とその容器本体の口を塞ぐ蓋又は栓との間にヘッドスペースとなる空間が生ずる液体入り容器に、殺菌作用を奏する波長域の紫外線を放射するフラッシュランプを設けた閃光照射装置で閃光を照射して、その液体入り容器の内面と内容液を殺菌処理する光殺菌システムであって、前記液体入り容器をその容器本体の口を塞ぐ蓋又は栓の内面が内容液に浸された倒立状態もしくは傾斜状態とし、該容器に対してその側方から前記閃光照射装置で閃光を照射するように構成され、該閃光照射装置が、前記倒立状態もしくは傾斜状態とした液体入り容器を一列に並べて搬送する搬送路を挟んでその両側から対向するように配置された一対の照射器で構成されると共に、両照射器が、両者間に到来した複数個の液体入り容器に対してその側方から閃光を一括照射する棒状フラッシュランプと樋型凹面反射鏡とで構成され、前記液体入り容器の容器本体が、ネック部を有するボトルで成り、前記両照射器の棒状フラッシュランプが、両者間に到来した液体入り容器の容器本体のネック部と至近距離から対峙する位置に配設されていることを特徴とする。
In order to solve the above-mentioned problems, a photo-sterilization system according to the present invention has a head between a liquid surface of a content liquid filled in a container body made of an ultraviolet light transmissive material and a lid or a plug that closes the mouth of the container body. The liquid containing container in which the space becomes a space is irradiated with flash light by a flash irradiation device provided with a flash lamp that emits ultraviolet rays in a wavelength range having a sterilizing action, and the inner surface of the liquid containing container and the content liquid are sterilized. An optical sterilization system, wherein the liquid container is in an inverted state or an inclined state in which an inner surface of a lid or a stopper that closes the mouth of the container body is immersed in the liquid content, and the flash irradiation is performed from the side of the container. configured to illuminate the flash with device該閃light irradiation device, arranged so as to face the both sides of the conveying path for conveying side by side liquid-filled containers with the inverted state or inclined state in a row A pair of irradiators, and each irradiator includes a rod-shaped flash lamp and a saddle-shaped concave reflector that collectively irradiates a plurality of liquid containers arriving between them from the side with flash light. The container body of the liquid container is composed of a bottle having a neck part, and the rod-like flash lamps of the two irradiators are opposed to the neck part of the container body of the liquid container container that comes between them from a short distance. It is arrange | positioned in the position which carries out .

本発明によれば、液体入り容器に対してその側方から照射する閃光が、液体入り容器の容器本体と内容液に直射されて、その容器本体の内面と内容液が殺菌処理されるのみならず、内容液に直射された閃光の一部が、互いの屈折率が異なる内容液と容器本体との境界面で全反射を繰り返して内容液中に閉じ込められると同時に内容液中を伝播して、内容液に浸された蓋又は栓の内面や、その蓋又は栓と容器本体の口との間に生ずる隙間に到達し、それらの箇所も確実に殺菌処理される。 According to the present invention, the flash that irradiates the liquid container from the side is directly applied to the container main body and the content liquid of the liquid container so that the inner surface of the container main body and the content liquid are sterilized. First, a part of the flash directly irradiated on the content liquid is confined in the content liquid by repeating total reflection at the boundary surface between the content liquid and the container body having different refractive indexes and simultaneously propagating in the content liquid. The inner surface of the lid or stopper immersed in the content liquid or the gap formed between the lid or stopper and the mouth of the container main body is reached, and these portions are also sterilized reliably.

本発明に係る光殺菌システムの最良の実施形態は、紫外線透過性材料で成る容器本体に内容液が充填されてその容器本体の口が蓋又は栓で塞がれた正立状態の液体入り容器がラインコンベア等で搬送される液体入り容器の製造ラインに、該液体入り容器を反転させてその容器本体の口を塞ぐ蓋又は栓の内面が内容液に浸された倒立状態もしくは傾斜状態とする反転装置と、該反転装置で倒立状態もしくは傾斜状態とした液体入り容器に対してその側方から閃光を照射する閃光照射装置とが設置されている。 The best embodiment of the photo-sterilization system according to the present invention is that the container main body made of an ultraviolet light transmissive material is filled with the content liquid, and the container main body is filled with an upright liquid container whose mouth is closed with a lid or a stopper. In a production line for liquid containers transported by a line conveyor or the like, the liquid container is inverted and the inside of the lid or stopper that closes the mouth of the container body is in an inverted or inclined state immersed in the liquid content An inversion device and a flash irradiation device for irradiating a liquid container which has been inverted or inclined by the inversion device from the side thereof are installed.

そして、閃光照射装置は、倒立状態もしくは傾斜状態とした液体入り容器を一列に並べて搬送する搬送路を挟んでその両側から対向するように配置されて互いに接近・離反する方向に進退せられる一対の照射器で構成され、これら両照射器は、両者が互いに接近せられたときに両者間に到来した複数個の液体入り容器に対してその側方から閃光を一括照射する棒状フラッシュランプと樋型凹面反射鏡とで構成されると共に、両照射器が互いに接近せられたときに、両者の樋型凹面反射鏡によって棒状フラッシュランプの閃光を閉じ込める筒型チャンバが形成されるように構成され、その樋型凹面反射鏡は、赤外線を透過する石英や硼珪酸ガラス等の硬質ガラスで樋型の形状に成形された反射鏡基材の凹面に、400nm以上の可視光及び赤外線を透過し、殺菌作用を奏する波長240〜290nmの紫外線を反射する紫外線反射膜が形成された構成となっている。 The flash irradiation device is a pair of liquid containers placed in an inverted state or an inclined state so as to face each other across a conveyance path that conveys the liquid containers arranged in a line, and can be advanced and retreated in directions toward and away from each other. These irradiators are composed of a rod-shaped flash lamp and a saddle type that collectively irradiate flashes from the side to a plurality of liquid containers that have come between them when they are brought close to each other. It is configured with a concave reflecting mirror, and when both illuminators are brought close to each other, a cylindrical chamber for confining the flash light of the rod-shaped flash lamp is formed by both saddle-shaped concave reflecting mirrors. The saddle type concave reflecting mirror has a visible light and infrared of 400 nm or more on the concave surface of a reflecting mirror base material formed into a saddle shape with hard glass such as quartz or borosilicate glass that transmits infrared rays. Transmitted through, it has a structure in which the ultraviolet reflection film that reflects ultraviolet rays having a wavelength of 240~290nm achieving the bactericidal action is formed.

また、液体入り容器の容器本体がネック部を有するボトルで成る場合は、両照射器の棒状フラッシュランプが、両照射器が互いに接近せられたときに前記ネック部と至近距離から対峙する位置に配設されている。 When the container body of the liquid container is a bottle having a neck portion, the rod-like flash lamps of both irradiators are positioned so as to face the neck portion from a close distance when the irradiators are brought close to each other. It is arranged.

図1は本発明に係る光殺菌システムの一例を概略的に示す斜視図、図2はその光殺菌システムに用いる閃光照射装置の動作を示す斜視図、図3はその閃光照射装置の正面図、図4はその閃光照射装置による閃光の照射数と残菌数との関係を示すグラフ、図5は液体入り容器を倒立状態として閃光照射装置へ搬送する機構を示す側面図、図6は倒立状態とした液体入り容器を搬送するための搬送用冶具を示す斜視図である。 FIG. 1 is a perspective view schematically showing an example of a light sterilization system according to the present invention, FIG. 2 is a perspective view showing the operation of a flash irradiation apparatus used in the photo sterilization system, and FIG. 3 is a front view of the flash irradiation apparatus. FIG. 4 is a graph showing the relationship between the number of flashes irradiated by the flash irradiation device and the number of remaining bacteria, FIG. 5 is a side view showing a mechanism for transporting the liquid container to the flash irradiation device in an inverted state, and FIG. 6 is an inverted state. It is a perspective view which shows the conveyance jig for conveying the container with a liquid which was made.

本例の光殺菌システムは、ポリエチレン等の紫外線透過性材料でボトル型に成形された容器本体2に輸液剤となる内容液3を充填して、容器本体2の口を蓋4で塞いで密閉する工程を経て製造された正立状態の輸液ボトル1がラインコンベア7によって搬送される輸液ボトルの製造ラインに、その正立状態の輸液ボトル1を一定個数ずつ180°反転させて倒立状態とする反転装置8と、該反転装置8で倒立状態とした一定個数の輸液ボトル1、1…に対してその側方から閃光を一括照射する閃光照射装置9とが設置されている。 The light sterilization system of this example fills a container body 2 formed into a bottle shape with an ultraviolet light transmissive material such as polyethylene, and fills the container with a content liquid 3 as an infusion, and closes the mouth of the container body 2 with a lid 4. The infusion bottle 1 manufactured in the upright state manufactured through the above-described process is turned upside down by inverting the infusion bottle 1 in the upright state by 180 ° by a predetermined number on the infusion bottle production line in which the inline bottle 1 is conveyed by the line conveyor 7. An inversion device 8 and a flash irradiation device 9 for collectively irradiating flash light from the side of a fixed number of infusion bottles 1, 1,... Inverted by the inversion device 8 are installed.

反転装置8は、ラインコンベア7で一列に並べて搬送される正立状態の輸液ボトル1の搬送間隔を狭めるワークストッパー(図示せず)によって一定個数ずつ(例えば4個ずつ)ストレージされた輸液ボトル1、1…を一括把持して180°反転させる回動腕で構成されている。また、閃光照射装置9は、反転装置8で180°反転させて倒立状態とした一定個数の輸液ボトル1、1…が一列に並べて間欠的に搬送されて来る搬送路を挟んでその両側から対向するように配置されてシリンダを用いた直動機構(図示せず)等で互いに接近・離反する方向に進退せられる一対の照射器10R、10Lで構成され、これら両照射器10R、10Lは、両者が互いに接近せられたときに両者間に倒立状態となって到来した一定個数の輸液ボトル1、1…に対してその側方から閃光を一括照射する棒状フラッシュランプ11と樋型凹面反射鏡12とで構成されている。 The reversing device 8 stores the infusion bottles 1 stored by a fixed number (for example, four each) by a work stopper (not shown) that narrows the transport interval of the upright infusion bottles 1 that are transported in a line on the line conveyor 7. 1... Is composed of a rotating arm that holds 1 at a time and reverses it 180 °. Further, the flash irradiation device 9 is opposed to both sides of a transport path in which a fixed number of infusion bottles 1, which are inverted by 180 ° by the reversing device 8, are intermittently transported in a row. It is composed of a pair of irradiators 10R and 10L that are arranged so as to move forward and backward in a direction approaching and separating from each other by a linear motion mechanism (not shown) using a cylinder. When the two are brought close to each other, a rod-shaped flash lamp 11 and a saddle-shaped concave reflecting mirror that collectively irradiate a flash from the side to a certain number of infusion bottles 1, which have come in an inverted state between the two. 12.

また、照射器10R、10Lは、両者が図2(a)及び図3破線図示の如く互いに離反した状態から、図2(b)及び図3実線図示の如く互いに接近せられた状態となったときに、両者の樋型凹面反射鏡12、12によって棒状フラッシュランプ11、11の閃光を閉じ込める筒型チャンバCが形成されるように構成されており、両者の棒状フラッシュランプ11は、両者が互いに接近せられたときに倒立状態とした輸液ボトル1の容器本体2のネック部2Nと至近距離から対峙する位置に配設されている。 Further, the irradiators 10R and 10L are brought into a state where they are separated from each other as shown in FIG. 2 (b) and FIG. In some cases, the cylindrical chamber C for confining the flash light of the rod-shaped flash lamps 11 and 11 is formed by both the saddle-shaped concave reflecting mirrors 12 and 12, and both the rod-shaped flash lamps 11 are mutually connected. It is arrange | positioned in the position which opposes the neck part 2N of the container main body 2 of the infusion bottle 1 made into the inverted state when it approached from the nearest distance.

棒状フラッシュランプ11は、ランプ発光管13の外側に、冷却水が循環供給される透明な円筒管で成る水冷ジャケット14が装着された構成となっており、樋型凹面反射鏡12は、石英や、主成分の珪酸に少量の硼酸を添加した硬質ガラス等の赤外線透過性材料によって樋型の形状に成形された反射鏡基材15の凹面に、赤外線透過特性を有する紫外線反射膜16が形成された構成となっている。なお、該反射膜16は、例えば波長220nm〜400nmの光を反射し、波長400nm以上の可視光及び赤外線を透過する光学薄膜蒸着材料で製膜されて、フラッシュランプ11の閃光に含まれる200nmから800nm以上の広範囲の波長域に及ぶ光の中から、殺菌に有効とされる波長240nm〜290nmの光を輸液ボトル1等の液体入り容器に向かって反射し、赤外域となる波長780nm以上の光を透過して反射鏡12の外方へ放出させるようになっている。 The rod-shaped flash lamp 11 has a configuration in which a water cooling jacket 14 formed of a transparent cylindrical tube through which cooling water is circulated and supplied is attached to the outside of the lamp luminous tube 13. An ultraviolet reflecting film 16 having infrared transmission characteristics is formed on the concave surface of the reflector base 15 formed into a bowl shape by an infrared transmitting material such as hard glass obtained by adding a small amount of boric acid to the main component silicic acid. It becomes the composition. The reflective film 16 is formed of an optical thin film deposition material that reflects light having a wavelength of 220 nm to 400 nm and transmits visible light and infrared light having a wavelength of 400 nm or more, for example, from 200 nm included in the flashlight of the flash lamp 11. Of light over a wide wavelength range of 800 nm or more, light having a wavelength of 240 nm to 290 nm, which is effective for sterilization, is reflected toward a liquid-containing container such as the infusion bottle 1, and light with a wavelength of 780 nm or more in the infrared region Is transmitted to the outside of the reflecting mirror 12.

また、ラインコンベア7で搬送される正立状態の輸液ボトル1を反転装置8で倒立状態として閃光照射装置9へ搬送する機構は、図5に示すように、反転装置8で倒立状態とした一定個数の輸液ボトル1、1…を収容してその倒立状態で搬送するための搬送用冶具17と、該冶具17を反転装置8で倒立状態とした輸液ボトル1、1…が受け取れる位置に供給する昇降装置18と、リフトアンドキャリィ運動を行う一対のビームで輸液ボトル1、1…が収容された搬送用冶具17を昇降装置18から持ち上げて閃光照射装置9の照射器10R、10L間へ搬送するウォーキングビーム19とで構成されている。 Further, the mechanism for conveying the infusion bottle 1 in the upright state conveyed by the line conveyor 7 to the flash irradiation device 9 in the inverted state by the reversing device 8 is fixed to the inverted state by the reversing device 8 as shown in FIG. The number of infusion bottles 1, 1... Is accommodated and conveyed in its inverted state, and the infusion bottles 1, 1... The lifting jig 18 and a pair of beams that perform a lift and carry motion lift the transport jig 17 in which the infusion bottles 1, 1,... Are accommodated from the lift 18 and transport them between the irradiators 10R and 10L of the flash irradiation device 9. It consists of a walking beam 19.

なお、搬送用冶具17は、反転装置8で倒立状態とした輸液ボトル1、1…を収容してその倒立状態に保持させるために、輸液ボトル1、1…を倒立状態で一列に並べて載せる基台20の上面に、輸液ボトル1、1…の蓋4の頂部を嵌め入れる凹部21、21…と、それら輸液ボトル1、1…を囲い込むワイヤ製のフェンス22が形成されている。 The transport jig 17 is a group on which the infusion bottles 1, 1,... Are placed in a line in an inverted state in order to receive and hold the infusion bottles 1, 1,. On the upper surface of the base 20, concave portions 21, 21... Into which the tops of the lids 4 of the infusion bottles 1, 1,... Are fitted, and a wire fence 22 that surrounds the infusion bottles 1, 1,.

以上が、実施例1の光殺菌システムとそれに用いる閃光照射装置9の構成であり、次に、それらの一連の動作について説明する。まず、容器本体2に内容液3を充填してその容器本体2の口を蓋4で塞ぐ輸液充填工程を経てラインコンベア7により正立状態で一列に並べて搬送される輸液ボトル1が、その搬送路に設けたワークストッパー等で搬送間隔を狭められて一定の単位個数すつストレージされ、そのストレージされた輸液ボトル1、1…が回動腕で成る反転装置8によって図1及び図5(a)の如く一括把持される。 The above is the configuration of the light sterilization system of Example 1 and the flash irradiation device 9 used for the system. Next, a series of operations will be described. First, an infusion bottle 1 that is conveyed in a line in an upright state by a line conveyor 7 through a transfusion filling process in which the container body 2 is filled with the content liquid 3 and the mouth of the container body 2 is closed with the lid 4 is conveyed. 1 and FIG. 5 (a) by a reversing device 8 in which the infusion bottles 1, 1... Are stored as a rotating arm. ) Is collectively held.

次いで、反転装置8が、図5(a)実線図示の状態から同図鎖線図示のように回動して図5(b)の如く180°反転し、該反転装置8に把持された輸液ボトル1、1…が倒立状態とされると共に、その反転位置に昇降装置18で搬送用冶具17が供給されて、該搬送用冶具17に反転装置8で倒立状態とした輸液ボトル1、1…が収容される。 Next, the inversion device 8 rotates from the state shown by the solid line in FIG. 5A to turn as shown by the chain line in FIG. 5 and reverses 180 ° as shown in FIG. 1, 1... Are in an inverted state, and a conveying jig 17 is supplied to the reversal position by the lifting device 18, and the infusion bottles 1, 1. Be contained.

そして、輸液ボトル1、1…を倒立状態で収容した搬送用冶具17が、ウォーキングビーム19で、図5(c)の如く昇降装置18から持ち上げられて、図5(d)の如く閃光照射装置9の照射器10R、10L間へと搬送され、照射器10R、10Lが、図2(a)及び図3破線図示の如く互いに離反した状態から、図2(b)及び図3実線図示の如く互いに接近せられた状態となって、両照射器10R、10Lの棒状フラッシュランプ11、11が、両照射器10R、10L間に倒立状態で介在する輸液ボトル1、1…の容器本体2のネック部2Nに対して至近距離から対峙せられると同時に、両照射器10R、10Lの樋型凹面反射鏡12、12によって棒状フラッシュランプ11、11の閃光を閉じ込める筒型チャンバCが形成された状態となる。 Then, the conveying jig 17 containing the infusion bottles 1, 1,... In an inverted state is lifted by the walking beam 19 from the lifting device 18 as shown in FIG. 5 (c), and the flash irradiation device as shown in FIG. 9 is transported between the irradiators 10R and 10L, and the irradiators 10R and 10L are separated from each other as shown in FIG. 2A and FIG. 3 with broken lines, as shown in FIG. 2B and FIG. The necks of the container body 2 of the infusion bottles 1, 1,... In which the bar-like flash lamps 11, 11 of both irradiators 10R, 10L are interposed in an inverted state between the two irradiators 10R, 10L. At the same time, the cylindrical chamber C that confines the flash of the rod-shaped flash lamps 11 and 11 is formed by the vertical concave reflecting mirrors 12 and 12 of the two irradiators 10R and 10L. The state.

この状態で、両照射器10R、10Lの棒状フラッシュランプ11、11を点灯させて、倒立状態の輸液ボトル1、1…に閃光を照射すると、その閃光がこれを閉じ込める筒型チャンバC内で反射して輸液ボトル1、1…の各部位に対して隈なく照射されると共に、その容器本体2の肉厚なネック部2Nに対して至近距離から閃光が照射され、更に、容器本体2を透過して内容液3に照射された閃光の一部が、内容液3と屈折率が異なる容器本体2との境界面で全反射を繰り返して内容液3中を伝播し、内容液3に浸された蓋4の内面や、その蓋4と容器本体2の口との間に生ずる隙間に照射され、また、容器本体2のネック部2Nの内面にも当然照射される。 In this state, when the bar-shaped flash lamps 11 and 11 of both the irradiators 10R and 10L are turned on to irradiate the inverted infusion bottles 1, 1,... With the flash light, the flash light is reflected in the cylindrical chamber C in which it is confined. Then, each part of the infusion bottle 1, 1,... Is irradiated with no hesitation, and a flashing light is irradiated from a close distance to the thick neck portion 2N of the container body 2, and further transmitted through the container body 2. Then, a part of the flash irradiated to the content liquid 3 propagates through the content liquid 3 by repeating total reflection at the boundary surface between the content liquid 3 and the container body 2 having a different refractive index, and is immersed in the content liquid 3. The inner surface of the lid 4 and the gap formed between the lid 4 and the mouth of the container body 2 are irradiated, and the inner surface of the neck portion 2N of the container body 2 is naturally irradiated.

これにより、輸液ボトル1、1…は、容器本体2のボディ部2Bの内面や内容液3のみならず、容器本体2の口とその口を塞ぐ蓋4との間に生ずる隙間や、外部から閃光が透過し難い蓋4の内面、肉厚なネック部2Nの内面等も、フラッシュランプ11、11の閃光によって効果的に殺菌され、各輸液ボトル1のボディ部2Bとネック部2Nの残菌数を測定したところ、図4のグラフに示すように、何れの部位も閃光の照射数2回で滅菌レベルの殺菌効果が得られることが確認された。 As a result, the infusion bottles 1, 1,... Are not only from the inner surface of the body part 2B of the container body 2 and the content liquid 3, but also from the gap generated between the mouth of the container body 2 and the lid 4 that closes the mouth, or from the outside. The inner surface of the lid 4 that is difficult to transmit the flash light, the inner surface of the thick neck portion 2N, and the like are also effectively sterilized by the flash of the flash lamps 11 and 11, and the remaining bacteria on the body portion 2B and the neck portion 2N of each infusion bottle 1 When the number was measured, as shown in the graph of FIG. 4, it was confirmed that the sterilization effect of the sterilization level was obtained at any part by the number of flash irradiations of 2 times.

また、照射器10R、10Lが互いに接近せられたときに両者の樋型凹面反射鏡12、12で棒状フラッシュランプ11、11の閃光を閉じ込める筒型チャンバCが形成されることによって、輸液ボトル1の殺菌効果が高まるのみならず、周辺設備がフラッシュランプ11、11の閃光を浴びて紫外線劣化を生ずる被害も抑制される。 In addition, when the irradiators 10R and 10L are brought close to each other, a cylindrical chamber C for confining the flash of the rod-shaped flash lamps 11 and 11 is formed by the saddle-shaped concave reflecting mirrors 12 and 12 so that the infusion bottle 1 Not only increases the sterilizing effect, but also suppresses damage caused by the peripheral equipment receiving flashlight from the flash lamps 11 and 11 and causing UV degradation.

また、筒型チャンバCを形成する樋型凹面反射鏡12、12は、反射鏡基材15の凹面に可視光・赤外線透過特性を有する紫外線反射膜16が形成された構成となっているため、フラッシュランプ11、11の点灯によって生ずる熱線が輸液ボトル1側に反射されてその熱線による高熱の影響で輸液ボトル1の内容液3が変質することが防止され、更に、反射鏡基材15が赤外線透過性材料で成るため、筒型チャンバC内が高温となって内容液3に悪影響を及ぼすおそれもない。 Further, the bowl-shaped concave reflecting mirrors 12 and 12 forming the cylindrical chamber C have a configuration in which the ultraviolet reflecting film 16 having visible light / infrared transmitting characteristics is formed on the concave surface of the reflecting mirror base material 15. It is prevented that the heat rays generated by the flash lamps 11 and 11 are reflected to the infusion bottle 1 side and the contents liquid 3 of the infusion bottle 1 is denatured due to the influence of the high heat caused by the heat rays. Since it is made of a permeable material, there is no possibility that the inside of the cylindrical chamber C becomes hot and adversely affects the content liquid 3.

また、本例の樋型凹面反射鏡12に代えて、一般的なアルミ反射鏡を使用した場合は、フラッシュランプ11の閃光照射数が例えば4回のときに、その閃光エネルギーが1200J以下であればポリエチレン製のボトルで成る容器本体2に目視で確認できる黒化などの高温劣化は生じないが、1200Jを超えると黒化の発生が視認できるようになり、輸液ボトル1の商品価値が損なわれるから、アルミ反射鏡は輸液ボトル1の光殺菌に使用することができない。これに対し、可視光・赤外線透過特性を有する紫外線反射膜16が形成された樋型凹面反射鏡12を使用した場合は、上記と同じ条件でも黒化などの高温劣化は生じないことが確認された。なお、上記のような高温劣化を防止するためには、紫外線反射膜16は、少なくとも赤外線透過特性を有するものであればよく、また、反射鏡基材15の凹面全体に形成する場合に限らず、例えばフラッシュランプ11に近接した部位にだけ局部的に形成する場合であってもよい。また、反射鏡基材15が赤外線透過性材料で成るものでなくとも、その凹面に赤外線透過特性を有する紫外線反射膜16が形成されていれば、フラッシュランプ11、11の点灯によって生ずる熱線が輸液ボトル1側に反射されることは防止できるので、反射鏡基材15は必ずしも赤外線透過性材料で成るものに限定されない。 In addition, when a general aluminum reflector is used in place of the saddle-shaped concave reflector 12 of this example, the flash energy of the flash lamp 11 should be 1200 J or less when the flash lamp 11 has four flashes. For example, the container main body 2 made of polyethylene bottle does not cause high-temperature deterioration such as blackening that can be visually confirmed, but if it exceeds 1200 J, the occurrence of blackening becomes visible and the commercial value of the infusion bottle 1 is impaired. Therefore, the aluminum reflector cannot be used for photosterilization of the infusion bottle 1. On the other hand, when the saddle-shaped concave reflecting mirror 12 having the ultraviolet reflecting film 16 having visible / infrared transmitting characteristics is used, it is confirmed that high-temperature deterioration such as blackening does not occur even under the same conditions as described above. It was. In order to prevent the above-described high-temperature deterioration, the ultraviolet reflecting film 16 is not limited to being formed on the entire concave surface of the reflecting mirror base material 15 as long as it has at least infrared transmission characteristics. For example, it may be a case where it is formed locally only at a part close to the flash lamp 11. Further, even if the reflecting mirror base 15 is not made of an infrared transmitting material, if the ultraviolet reflecting film 16 having infrared transmitting characteristics is formed on the concave surface, the heat rays generated by the lighting of the flash lamps 11 and 11 are infused. Since reflection to the bottle 1 side can be prevented, the reflector substrate 15 is not necessarily limited to one made of an infrared transmitting material.

図7は本発明に係る光殺菌システムに用いる閃光照射装置の他の例を示す正面図であり、該装置は、実施例1の閃光照射装置9では倒立状態とした輸液ボトル1の容器本体2のネック部2Nと対峙させるように配置されていた棒状フラッシュランプ11、11を、容器本体2のボディ部2Bと対峙させる配置に変更すると共に、そのフラッシュランプ11、11の配置に適合するように樋型凹面反射鏡12、12の形状を改変したもので、その他の構成は実施例1の装置9と異なるところはないから、対応箇所に同一符号を付して詳細説明は省略する。 FIG. 7 is a front view showing another example of the flash irradiation device used in the photo-sterilization system according to the present invention. This device is a container body 2 of the infusion bottle 1 that is turned upside down in the flash irradiation device 9 of the first embodiment. The rod-shaped flash lamps 11 and 11 arranged so as to face the neck portion 2N of the container are changed to the positions facing the body portion 2B of the container body 2 and adapted to the arrangement of the flash lamps 11 and 11. Since the shape of the saddle-shaped concave reflecting mirrors 12 and 12 is modified and the other configurations are not different from the apparatus 9 of the first embodiment, the corresponding portions are denoted by the same reference numerals and detailed description thereof is omitted.

図7の閃光照射装置9は、照射器10R、10Lの棒状フラッシュランプ11、11が、両照射器10R、10Lが互いに接近せられたときに輸液ボトル1の容器本体2のボディ部2Bと対峙する位置に配設されているから、実施例1の如く棒状フラッシュランプ11、11が輸液ボトル1の容器本体2のネック部2Nと対峙する位置に配設された閃光照射装置と比べれば、そのネック部2Nの殺菌効果は若干劣るものの、実施例1の閃光照射装置と同様に、互いに接近せられた照射器10R、10Lの樋型凹面反射鏡12、12が、棒状フラッシュランプ11、11の閃光を閉じ込める筒型チャンバCを形成して、その閃光が輸液ボトル1、1…の各部位に対して隈なく照射されると共に、輸液ボトル1の容器本体2を透過して内容液3に照射された閃光の一部が、内容液3と屈折率が異なる容器本体2との境界面で全反射を繰り返して内容液3中を伝播し、内容液3に浸された蓋4の内面や、その蓋4と容器本体2の口との間に生ずる隙間、肉厚なネック部2Nの内面等に照射されるから、少ない閃光の照射数で滅菌レベルの殺菌効果を得ることができる。 In the flash irradiation device 9 of FIG. 7, the rod-like flash lamps 11 and 11 of the irradiators 10R and 10L are opposed to the body portion 2B of the container body 2 of the infusion bottle 1 when both the irradiators 10R and 10L are brought close to each other. Compared to the flash irradiation device in which the rod-like flash lamps 11 and 11 are arranged at the position facing the neck portion 2N of the container body 2 of the infusion bottle 1 as in the first embodiment, as shown in FIG. Although the sterilizing effect of the neck portion 2N is slightly inferior, as in the flash irradiation device of the first embodiment, the vertical concave reflectors 12 and 12 of the irradiators 10R and 10L that are brought close to each other are A cylindrical chamber C for confining flash light is formed, and the flash light is irradiated to each part of the infusion bottles 1, 1... A portion of the emitted flash light propagates through the content liquid 3 by repeating total reflection at the boundary surface between the content liquid 3 and the container body 2 having a different refractive index, and the inner surface of the lid 4 immersed in the content liquid 3 Since the gap formed between the lid 4 and the mouth of the container main body 2 and the inner surface of the thick neck portion 2N are irradiated, the sterilization effect at the sterilization level can be obtained with a small number of flash irradiations.

なお、本発明に係る光殺菌システムは、輸液ボトルに限らず、紫外線透過性材料で成る容器本体に充填された内容液の液面とその容器本体の口を塞ぐ蓋又は栓との間にヘッドスペースとなる空間が生ずる液体入り容器の殺菌処理に適用することができる。 The optical sterilization system according to the present invention is not limited to an infusion bottle, but a head between a liquid surface of a content liquid filled in a container main body made of an ultraviolet light transmissive material and a lid or a plug for closing the mouth of the container main body. The present invention can be applied to a sterilization treatment of a liquid container in which a space is formed.

また、上記の如く、互いに対向するように配置されて互いに接近・離反する方向に進退せられる一対の照射器10R、10Lが、両者が互いに接近せられたときに閃光を照射する棒状フラッシュランプ11、11と樋型凹面反射鏡12、12とで構成されると共に、両照射器10R、10Lが互いに接近せられたときに、両者の樋型凹面反射鏡12、12によって棒状フラッシュランプ11、11の閃光を閉じ込める筒型チャンバCが形成されるように構成された閃光照射装置9は、輸液ボトルのように容器本体の口が蓋や栓で塞がれた液体入り容器に限らず、バイアルビンやアンプルのように容器全体がポリエチレン等の紫外線透過性材料でブロー成形される液体入り容器の殺菌処理にも有用である。 Further, as described above, the pair of irradiators 10R and 10L that are arranged so as to face each other and advance and retreat in a direction approaching / separating from each other emit a flash when both are brought close to each other. 11 and saddle-shaped concave reflecting mirrors 12 and 12, and when the two irradiators 10R and 10L are brought close to each other, both saddle-shaped concave reflecting mirrors 12 and 12 serve as rod-shaped flash lamps 11 and 11 respectively. The flash irradiation device 9 configured to form the cylindrical chamber C that confines the flash of the liquid is not limited to a container containing a liquid in which the mouth of the container body is closed with a lid or a stopper, such as an infusion bottle. It is also useful for sterilization of liquid-filled containers in which the entire container is blow-molded with an ultraviolet light transmissive material such as polyethylene, such as a bottle or ampoule.

なお、照射器10R、10Lが図3及び図7実線図示の如く接近した状態で、その照射器10R、10L間に輸液ボトル1等の液体入り容器を搬入出させることが可能な構成となっていれば、両照射器10R、10Lは、必ずしも互いに接近・離反する方向に進退せられる構成とせずとも、図3及び図7実線図示の状態で固定された構成としてもよい。 In addition, it is the structure which can carry in / out a container with liquids, such as the infusion bottle 1, between the irradiators 10R and 10L in the state which the irradiators 10R and 10L approached as the solid line illustration of FIG.3 and FIG.7. In this case, the two irradiators 10R and 10L may be configured to be fixed in the state illustrated in FIG. 3 and FIG.

本発明は、液体入り容器にフラッシュランプの閃光を照射してその容器の内面と内容液を殺菌処理する光殺菌システムの機能向上と信頼性向上に資するものである。 The present invention contributes to improvement in the function and reliability of a light sterilization system that irradiates a liquid-containing container with flash light from a flash lamp to sterilize the inner surface of the container and the content liquid.

本発明に係る光殺菌システムの一例を概略的に示す斜視図The perspective view which shows roughly an example of the photosterilization system which concerns on this invention 本発明に係る光殺菌システムに用いる閃光照射装置の動作を示す斜視図The perspective view which shows operation | movement of the flash light irradiation apparatus used for the photo-sterilization system based on this invention 閃光照射装置の正面図Front view of flash irradiation device 図2及び図3に示す閃光照射装置による閃光の照射数と残菌数との関係を示すグラフThe graph which shows the relationship between the irradiation number of the flashlight by the flashlight irradiation apparatus shown in FIG.2 and FIG.3, and the number of residual bacteria 液体入り容器を倒立状態として閃光照射装置へ搬送する機構を示す側面図Side view showing the mechanism for transporting the liquid container to the flash irradiation device in an inverted state 倒立状態とした液体入り容器を搬送するための搬送用冶具を示す斜視図The perspective view which shows the jig for conveyance for conveying the container containing the liquid made into the inverted state 本発明に係る光殺菌システムに用いる閃光照射装置の他の例を示す正面図The front view which shows the other example of the flash irradiation apparatus used for the photo-sterilization system based on this invention 従来の閃光照射装置を用いて液体入り容器を殺菌処理する図The figure which sterilizes the container with the liquid using the conventional flash irradiation device 図8に示す閃光照射装置による閃光の照射数と残菌数との関係を示すグラフThe graph which shows the relationship between the flash irradiation number by the flash irradiation apparatus shown in FIG. 8, and the number of residual bacteria

符号の説明Explanation of symbols

1 液体入り容器(輸液ボトル)
2 容器本体
2B ボディ部
2N ネック部
3 内容液
4 蓋(又は栓)
6 ヘッドスペースとなる空間
8 反転装置
9 閃光照射装置
10R 照射器
10L 照射器
11 棒状フラッシュランプ
12 樋型凹面反射鏡
C 筒型チャンバ
15 反射鏡基材
16 紫外線反射膜
1 Liquid container (infusion bottle)
2 Container body 2B Body 2N Neck 3 Content liquid 4 Lid (or stopper)
6 Space to be a head space 8 Reversing device 9 Flash irradiation device 10R Irradiator 10L Irradiator 11 Bar-shaped flash lamp 12 Vertical concave mirror C Cylindrical chamber 15 Reflector base material 16 Ultraviolet reflecting film

Claims (4)

紫外線透過性材料で成る容器本体に充填された内容液の液面とその容器本体の口を塞ぐ蓋又は栓との間にヘッドスペースとなる空間が生ずる液体入り容器に、殺菌作用を奏する波長域の紫外線を放射するフラッシュランプを設けた閃光照射装置で閃光を照射して、その液体入り容器の内面と内容液を殺菌処理する光殺菌システムであって、前記液体入り容器をその容器本体の口を塞ぐ蓋又は栓の内面が内容液に浸された倒立状態もしくは傾斜状態とし、該容器に対してその側方から前記閃光照射装置で閃光を照射するように構成され、該閃光照射装置が、前記倒立状態もしくは傾斜状態とした液体入り容器を一列に並べて搬送する搬送路を挟んでその両側から対向するように配置された一対の照射器で構成されると共に、両照射器が、両者間に到来した複数個の液体入り容器に対してその側方から閃光を一括照射する棒状フラッシュランプと樋型凹面反射鏡とで構成され、前記液体入り容器の容器本体が、ネック部を有するボトルで成り、前記両照射器の棒状フラッシュランプが、両者間に到来した液体入り容器の容器本体のネック部と至近距離から対峙する位置に配設されていることを特徴とする光殺菌システム。 Wavelength range that exerts sterilizing action on a liquid-filled container in which a space serving as a head space is formed between the liquid level of the content liquid filled in the container body made of an ultraviolet transmissive material and the lid or plug that closes the mouth of the container body A light sterilization system for sterilizing the inner surface of the liquid container and the content liquid by irradiating a flash with a flash irradiation device provided with a flash lamp that emits ultraviolet rays of the liquid, wherein the liquid container is placed in the mouth of the container body. The inner surface of the lid or stopper that is closed is immersed or tilted in the content liquid, and the flash irradiation device is configured to irradiate the container with the flash irradiation device from the side thereof . It is composed of a pair of irradiators arranged so as to face each other across the conveyance path for conveying the liquid containers in the inverted state or the inclined state in a line, and both irradiators are disposed between them. It consists of a rod-shaped flash lamp that irradiates flash light from the side to a plurality of incoming liquid containers and a bowl-shaped concave reflecting mirror, and the container body of the liquid container consists of a bottle having a neck portion. The light sterilization system is characterized in that the rod-like flash lamps of the two irradiators are arranged at positions facing the neck portion of the container body of the liquid-filled container coming between them from a close distance . 前記両照射器が、互いに接近・離反する方向に進退せられるように構成されると共に、両者が互いに接近せられたときに両者の樋型凹面反射鏡によって棒状フラッシュランプの閃光を閉じ込める筒型チャンバが形成されるように構成されている請求項1記載の光殺菌システム。 The two illuminators are configured to move forward and backward in directions toward and away from each other, and when both are brought close to each other, a cylindrical chamber that confines the flash light of the rod-shaped flash lamp by both saddle-shaped concave reflectors light sterilization system of claim 1 Symbol mounting is configured as but is formed. 前記搬送路に、正立状態で搬送される液体入り容器を反転させて前記倒立状態もしくは傾斜状態とする反転装置が設置され、該反転装置の後段側に前記閃光照射装置が設置されている請求項1又は2記載の光殺菌システム。 A reversing device is installed in the transporting path so that the container containing liquid transported in an upright state is reversed to be in the inverted state or the inclined state, and the flash irradiation device is installed on the rear side of the reversing device. claim 1 or 2 Symbol placement photodisinfection systems. 前記樋型凹面反射鏡が、樋型の形状に成形された反射鏡基材の凹面に赤外線透過特性を有する紫外線反射膜が形成された構成となっている請求項1、2又は3記載の光殺菌システム。 The trough concave reflecting mirror, No mounting trough according to claim 1, 2 or 3 SL has a configuration in which the UV-reflecting film is formed to have an infrared transmittance properties concave reflector substrate which is molded into the shape of Light sterilization system.
JP2005321148A 2005-11-04 2005-11-04 Photodisinfection system and flash irradiation device used therefor Expired - Fee Related JP4826733B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2005321148A JP4826733B2 (en) 2005-11-04 2005-11-04 Photodisinfection system and flash irradiation device used therefor

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2005321148A JP4826733B2 (en) 2005-11-04 2005-11-04 Photodisinfection system and flash irradiation device used therefor

Publications (2)

Publication Number Publication Date
JP2007126189A JP2007126189A (en) 2007-05-24
JP4826733B2 true JP4826733B2 (en) 2011-11-30

Family

ID=38149164

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2005321148A Expired - Fee Related JP4826733B2 (en) 2005-11-04 2005-11-04 Photodisinfection system and flash irradiation device used therefor

Country Status (1)

Country Link
JP (1) JP4826733B2 (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107980032A (en) * 2015-07-01 2018-05-01 刮拉包装股份公司 For handling thin body flexible container(Bag)Sterilization system

Families Citing this family (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102802675A (en) * 2009-05-05 2012-11-28 西得乐独资股份公司 A unit and a method for sterilizing container closures
JP5569012B2 (en) * 2010-01-29 2014-08-13 澁谷工業株式会社 Container sterilizer
JP6055513B2 (en) * 2015-05-19 2016-12-27 株式会社トクヤマ UV sterilization method
JP2024506193A (en) * 2021-02-15 2024-02-09 ジー.デー ソチエタ ペル アツィオニ Machines and methods for packaging articles of the tobacco industry
CN114569753A (en) * 2022-03-30 2022-06-03 杭州中亚机械股份有限公司 Bottle embryo conveyor

Family Cites Families (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS577723U (en) * 1980-06-17 1982-01-14
JPS5961834U (en) * 1982-10-18 1984-04-23 日立電子株式会社 UV irradiation device
JPS63307027A (en) * 1987-06-08 1988-12-14 Ueno Hiroshi Method for making interior of hermetically sealed container aseptic
JPH04110153A (en) * 1990-08-31 1992-04-10 Toshiba Lighting & Technol Corp Ultraviolet-ray irradiator
JP2002019722A (en) * 2000-07-12 2002-01-23 Kyowa Kikai Kk Egg packaging system and egg packaging method
JP2004057845A (en) * 2002-07-24 2004-02-26 Ishikawajima Harima Heavy Ind Co Ltd Method of sterilizing beverage and apparatus therefor
JP4296873B2 (en) * 2003-08-01 2009-07-15 岩崎電気株式会社 Optical pulse irradiation device and its irradiator

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107980032A (en) * 2015-07-01 2018-05-01 刮拉包装股份公司 For handling thin body flexible container(Bag)Sterilization system

Also Published As

Publication number Publication date
JP2007126189A (en) 2007-05-24

Similar Documents

Publication Publication Date Title
JP4826733B2 (en) Photodisinfection system and flash irradiation device used therefor
US5925885A (en) Parametric control in pulsed light sterilization of packages and their contents
US7038219B2 (en) Sterilization of packages and their contents using light
US6566659B1 (en) Parametric control in pulsed light sterilization
US5786598A (en) Sterilization of packages and their contents using high-intensity, short-duration pulses of incoherent, polychromatic light in a broad spectrum
JP6055513B2 (en) UV sterilization method
JP6710139B2 (en) Sterilizer
EP2805912B1 (en) Device and method for the decontamination of hollow objects such as container caps using UV radiations
ES2604009T3 (en) Continuous packaging process that uses ultraviolet C light to sterilize bottles
JP6166441B1 (en) Sterilization apparatus and sterilization method
ES2902586T3 (en) Preform heating system
JP4296873B2 (en) Optical pulse irradiation device and its irradiator
JP4540783B2 (en) Bottle cap sterilization method and sterilizer
JP2001171623A (en) Sterilizing apparatus equipped with cooling mechanism
JP2001171622A (en) Filling controlling system for bottled drink and method and apparatus for sterilizing drink bottle to be employed in the system
JP3953385B2 (en) UV irradiation equipment
JP2000085726A (en) Method and device for sterilizing container
JP4650801B2 (en) Container sterilizer
JP2007110978A (en) Ultraviolet sterilizer, and egg sorting and packaging system having the same
JPH0466078A (en) Sterilizing device
JP2005053520A (en) Optical pulse sterilizer
JP3776358B2 (en) How to sterilize plastic containers
JP2011172828A (en) Sterilizer
JP2005320051A (en) Container cap sterilization method and device
JP6405348B2 (en) UV sterilization method

Legal Events

Date Code Title Description
A621 Written request for application examination

Free format text: JAPANESE INTERMEDIATE CODE: A621

Effective date: 20081031

A977 Report on retrieval

Free format text: JAPANESE INTERMEDIATE CODE: A971007

Effective date: 20110318

A131 Notification of reasons for refusal

Free format text: JAPANESE INTERMEDIATE CODE: A131

Effective date: 20110426

A521 Request for written amendment filed

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20110607

TRDD Decision of grant or rejection written
A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

Effective date: 20110817

A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

A61 First payment of annual fees (during grant procedure)

Free format text: JAPANESE INTERMEDIATE CODE: A61

Effective date: 20110830

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20140922

Year of fee payment: 3

R150 Certificate of patent or registration of utility model

Free format text: JAPANESE INTERMEDIATE CODE: R150

Ref document number: 4826733

Country of ref document: JP

Free format text: JAPANESE INTERMEDIATE CODE: R150

S531 Written request for registration of change of domicile

Free format text: JAPANESE INTERMEDIATE CODE: R313531

R350 Written notification of registration of transfer

Free format text: JAPANESE INTERMEDIATE CODE: R350

LAPS Cancellation because of no payment of annual fees