JP2005320051A - Container cap sterilization method and device - Google Patents

Container cap sterilization method and device Download PDF

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Publication number
JP2005320051A
JP2005320051A JP2004141011A JP2004141011A JP2005320051A JP 2005320051 A JP2005320051 A JP 2005320051A JP 2004141011 A JP2004141011 A JP 2004141011A JP 2004141011 A JP2004141011 A JP 2004141011A JP 2005320051 A JP2005320051 A JP 2005320051A
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cap
conveyor
head
ultraviolet rays
ultraviolet
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Takuma Ogata
琢磨 尾形
Yoshitsune Kataoka
義経 片岡
Masayuki Hoshikawa
雅之 星川
Tae Hozoji
多恵 宝蔵寺
Jun Kaneko
純 金子
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IHI Corp
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IHI Corp
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Abstract

<P>PROBLEM TO BE SOLVED: To perform a uniform sterilization by ultraviolet rays for the inner surface of a container cap. <P>SOLUTION: A conveyor 18 can be transferred intermittently. A plurality of caps 2 are arranged on a transferring surface 19 of the conveyor 18 and transferred. A reflecting plate 24 acting as a reflection member is inserted into the inner surface of a head part 7 of the cap 2 being transferred above an intermediate position at the conveyor 18. A reflecting member inserting device I, a first ultraviolet ray radiation device II for use in sterilizing an inside part of the cap 2 into which the reflecting plate 24 is inserted, a reflecting member taking-out device III for taking out the reflecting plate 24 from inside the cap 2 and a second ultraviolet ray radiation device IV for use in sterilizing the inside of the cap 2 from which the reflecting plate 24 is taken are arranged in sequence from the upstream side. When the cap is stopped through an intermittent feeding of the conveyor 18, insertion of the reflection plate 24 into the cap 2, taking the reflection plate 24 out of the cap 2 and its sterilization are carried out. <P>COPYRIGHT: (C)2006,JPO&NCIPI

Description

本発明は内容物が充填されている容器の口部に被着させて用いるキャップのうち、特に、容器の口頚部に被せて螺合させるようにしたキャップの内面を殺菌する殺菌方法及び装置に関するものである。   The present invention relates to a sterilization method and apparatus for sterilizing the inner surface of a cap that is attached to the mouth of a container filled with contents and that is screwed onto the mouth and neck of the container. Is.

飲食物や医薬品等の液状物、粉状物、粒状物等が内部に充填された樹脂製、ガラス製、陶器製、金属製等の容器の口部を密封するためのキャップには、種々の形状のものがある。その中でも螺合して容器の口部にキャップを被着させるようにするものとして、容器の口頚部に設けたねじ部に対応させてキャップの内側面にねじ部を設け、キャップを容器の口部に被せて回わすことにより容器の口頚部のねじ部にキャップ内側面のねじ部を螺合させるようにした型式のものが多く用いられている。   There are various caps for sealing the mouth of containers made of resin, glass, ceramics, metal, etc. filled with liquids, powders, granules, etc. There is a shape. Among them, the cap is attached to the mouth portion of the container by screwing, and a screw portion is provided on the inner side surface of the cap corresponding to the screw portion provided on the mouth neck portion of the container, and the cap is attached to the mouth of the container. Many types are used in which the threaded portion of the inner surface of the cap is screwed onto the threaded portion of the mouth-neck portion of the container by covering the portion and turning.

図6(イ)はその一例として、たとえば、一般にPETボトルと称されているポリエチレンテレフタレート製のボトル1とキャップ2を示すもので、ボトル1の口頚部3には、ねじ部(雄ねじ)4が設けてある。一方、キャップ2の側面部5の内側面には、図6(ロ)に示す如く、上記ねじ部4に螺合するようにしたねじ部(雌ねじ)6が設けられており、該キャップ2をボトル1の口頚部3に被せて螺合させることにより、ボトル1の口部をキャップ2で密封させることができるようにしてある。7はキャップ2の頭部、8は開口部9に連結されていて開封時に容器の口頚部に残るバンド部、10は頭部7の内面に組み込まれているシール部材である。   FIG. 6 (a) shows, as an example, a bottle 1 and a cap 2 made of polyethylene terephthalate, which is generally called a PET bottle, and a threaded portion (male thread) 4 is provided on the neck 3 of the bottle 1. It is provided. On the other hand, on the inner side surface of the side surface portion 5 of the cap 2, as shown in FIG. 6B, a screw portion (female screw) 6 that is screwed into the screw portion 4 is provided. The mouth of the bottle 1 can be sealed with the cap 2 by being screwed onto the mouth and neck 3 of the bottle 1. 7 is a head of the cap 2, 8 is a band member that is connected to the opening 9 and remains in the mouth-neck of the container when opened, and 10 is a seal member incorporated in the inner surface of the head 7.

従来、上記PETボトル1の如き容器と、該容器に対応するキャップ2は、別々に製作されてから製品化のためのライン上に置かれ、容器内部に内容物を充填する前段階で容器内部の殺菌処理を行い、一方、キャップ内面も殺菌処理を行うことが行われている。   Conventionally, a container such as the PET bottle 1 and a cap 2 corresponding to the container are separately manufactured and then placed on a production line, and the container is filled with contents before filling the container. On the other hand, the cap inner surface is also sterilized.

上記容器内部の殺菌やキャップ内面の殺菌は、通常、紫外線ランプにより連続的に紫外線を容器内部やキャップ内面に照射する方法で行われている。   The inside of the container and the inside of the cap are sterilized by a method of continuously irradiating the inside of the container and the inside of the cap with an ultraviolet lamp.

容器のうち、図6(イ)(ロ)に示す如く、キャップ2の内側面のねじ部6が螺着される容器口頚部3のねじ部4は、内容物の飲用時等でしばしば口腔に触れる部分であり、容器内部や内容物自体の殺菌と同様に容器の口頚部3のねじ部4の殺菌は充分に行われている。しかし、キャップの内面、特に、図6(ロ)に示す内側面のねじ部6は、容器内部に収納された内容物が直接接触することがないことから、該キャップ2のねじ部6の殺菌処理については、容器内部の殺菌ほど厳格に行われてはいないのが実状であった。   Among the containers, as shown in FIGS. 6 (A) and 6 (B), the screw portion 4 of the container neck portion 3 to which the screw portion 6 on the inner surface of the cap 2 is screwed is often placed in the oral cavity when the contents are drunk. This is a part to be touched, and the sterilization of the screw portion 4 of the mouth / neck portion 3 of the container is sufficiently performed in the same manner as the inside of the container and the contents itself. However, the inner surface of the cap, in particular, the screw portion 6 on the inner surface shown in FIG. 6 (b) is not directly in contact with the contents housed inside the container, so that the screw portion 6 of the cap 2 is sterilized. The actual situation is that the treatment is not performed as strictly as the sterilization inside the container.

そのため、キャップ2のねじ部6の殺菌が充分に行われないために雑菌が付着して残留した状態であると、かかる雑菌が残留しているキャップを、殺菌処理がされている容器の口頚部3に螺合させて被着させた際、キャップ側から容器の口頚部3側へ雑菌が移ってしまい、キャップを取り外した後も、容器の口頚部3のねじ部4に雑菌が付着して残るおそれがある。   For this reason, when the screw part 6 of the cap 2 is not sufficiently sterilized, if the germs adhere and remain, the cap in which such germs remain is removed from the mouth and neck of the container that has been sterilized. When the screw is screwed onto 3 and attached, the germs move from the cap side to the mouth and neck 3 side of the container, and even after the cap is removed, the germs adhere to the threaded portion 4 of the mouth and neck portion 3 of the container. May remain.

このような状態になると、容器の口頚部の殺菌効果がなくなり、非衛生的なものとなってしまうおそれがある。   In such a state, the sterilizing effect of the mouth and neck of the container is lost, and there is a possibility that it becomes unsanitary.

かかるおそれを未然に防止するためには、キャップの内面の殺菌も、容器の内部の殺菌と同様に厳格に行うことが必要である。   In order to prevent such a risk, it is necessary to sterilize the inner surface of the cap as strictly as the sterilization inside the container.

これまでに提案されているキャップ殺菌装置としては、たとえば、図7(イ)(ロ)に示す如く、所要間隔で配置されている支持部材12で保持された複数のガイドロッド13の間を回転させながらキャップ2を移送するようにしたキャップ移送装置11と、ランプハウス15内に放電管16と該放電管16から放出された光を反射させるリフレクタ17とを取り付けてなる殺菌ランプ14とを備え、上記殺菌ランプ14を上記キャップ移送装置11の長手方向と平行になるようにして、図7(イ)の如く、キャップ移送装置11の斜め上方位置に、斜め下向きに1基設置し、キャップ2の内面のねじ部6にパルス光を照射させるようにしたものや、図7(ロ)の如く、殺菌ランプ14をキャップ移送装置11の正面に1基設置して、リフレクタ17で反射された光をキャップ2の内面のねじ部6に照射させるようにしたもの、あるいは図示してないが、複数の殺菌ランプをキャップ移送装置の斜め上方位置と斜め下方位置にそれぞれ設置して、各殺菌ランプから放出されるパルス光を1つのキャップの内面に照射させるようにしたものが提案されている(たとえば、特許文献1参照)。   As the cap sterilization apparatus proposed so far, for example, as shown in FIGS. 7 (a) and 7 (b), it rotates between a plurality of guide rods 13 held by support members 12 arranged at a required interval. And a sterilizing lamp 14 in which a discharge tube 16 and a reflector 17 for reflecting light emitted from the discharge tube 16 are mounted in a lamp house 15. The sterilizing lamp 14 is set parallel to the longitudinal direction of the cap transfer device 11, and one is installed obliquely downward at a position obliquely above the cap transfer device 11 as shown in FIG. A sterilization lamp 14 is installed on the front of the cap transfer device 11 as shown in FIG. The light reflected by the screen 17 is applied to the threaded portion 6 on the inner surface of the cap 2, or a plurality of sterilizing lamps are installed at an obliquely upper position and an obliquely lower position of the cap transfer device, although not shown. Thus, there has been proposed one in which pulsed light emitted from each sterilizing lamp is irradiated on the inner surface of one cap (for example, see Patent Document 1).

又、別のキャップ殺菌装置として、キャップを搬送するラインを挟んで、キャップの開口部側に電子線照射装置を設置すると共に、キャップの頭部側に反射板を設置し、且つ上記電子線照射装置の放射面に対してキャップの軸心が斜めに保たれた状態でキャップを搬送するようにし、更に、キャップを搬送中に回転させるようにしたものも提案されている(たとえば、特許文献2参照)。   As another cap sterilizer, an electron beam irradiation device is installed on the opening side of the cap across a line for transporting the cap, a reflector is installed on the head side of the cap, and the electron beam irradiation is performed. It has been proposed that the cap is transported in a state in which the axis of the cap is held obliquely with respect to the radiation surface of the apparatus, and further the cap is rotated during transport (for example, Patent Document 2). reference).

又、別のキャップ殺菌装置としては、予め紫外線や薬品、殺菌水あるいは熱水により殺菌処理されたキャップをキャップ装着締付機でボトルの口部に装着させる前に、キャップを含むキャップ搬送ライン及びその周辺部を紫外線で殺菌するようにするため、キャップ装着装置の前段に設置されたキャップ供給機のキャップが下向きの姿勢で水平状態に搬送されるキャップ搬送ラインの近傍位置に、立方体の箱体からなるランプハウジングの内部に紫外線ランプを縦方向に収納し、該紫外線ランプからの紫外線をランプハウジングの内側開口部を通して照射させることにより、キャップ供給機で搬送されるキャップを含むキャップ搬送ライン及びその周辺部を殺菌するようにしたものがある(たとえば、特許文献3参照)。   Further, as another cap sterilization apparatus, before a cap sterilized with ultraviolet rays, chemicals, sterilizing water or hot water is attached to the mouth of the bottle with a cap mounting tightening machine, In order to sterilize the peripheral part with ultraviolet rays, a cubic box body is located in the vicinity of the cap conveyance line where the cap of the cap feeder installed in the front stage of the cap mounting device is conveyed in a horizontal state in a downward posture. And a cap transport line including a cap transported by a cap feeder by irradiating ultraviolet rays from the ultraviolet lamp through an inner opening of the lamp housing. There is one in which the peripheral part is sterilized (for example, see Patent Document 3).

特開2001−171624号公報JP 2001-171624 A 特開2003−066198号公報JP 2003-066198 A 特開2002−068144号公報JP 2002-068144 A

ところが、特許文献1に記載のものは、キャップ2の内側に向けて放電管16から放出された光を照射させるため、リフレクタ17で上記光を反射させるようにしてあるが、キャップ2の開口側より内側へ光を照射させるだけのものであるため、キャップ2の側面部5の内側にあるねじ部6には陰影部が生じ、この部分の殺菌が不十分になるという問題がある。   However, in the device described in Patent Document 1, in order to irradiate the light emitted from the discharge tube 16 toward the inside of the cap 2, the light is reflected by the reflector 17. Since only the light is irradiated to the inner side, there is a problem that a shadow portion is generated in the screw portion 6 inside the side surface portion 5 of the cap 2 and sterilization of this portion becomes insufficient.

又、特許文献2に記載のものは、電子線照射装置の放射面に対してキャップの軸心が斜めになるような姿勢でキャップを搬送させながら殺菌するものであり、特許文献1の場合と同様にキャップ内側面のねじ部に陰影が生じ、この部分の殺菌が不十分になるという問題がある。   Moreover, the thing of patent document 2 sterilizes, conveying a cap with the attitude | position in which the axial center of a cap becomes diagonal with respect to the radiation | emission surface of an electron beam irradiation apparatus. Similarly, there is a problem in that the screw portion on the inner surface of the cap is shaded, and this portion is not sufficiently sterilized.

更に、特許文献3に記載のものは、キャップが下向き姿勢で搬送されるラインの近傍位置にランプハウジングを設置して、ランプハウジング内部の紫外線ランプからの紫外線を、キャップを含むキャップ搬送ラインに照射して殺菌するものであり、キャップの内部の殺菌が十分に行われないものである。   Further, in the device described in Patent Document 3, a lamp housing is installed in the vicinity of a line where the cap is conveyed in a downward posture, and ultraviolet rays from the ultraviolet lamp inside the lamp housing are irradiated to the cap conveyance line including the cap. And the inside of the cap is not sufficiently sterilized.

そこで、本発明は、容器の口頚部に装着させる前のキャップの内面を陰影のないように紫外線照射で殺菌処理できるようにしようとするものである。   Therefore, the present invention is intended to allow the inner surface of the cap before being attached to the mouth and neck of the container to be sterilized by ultraviolet irradiation so as not to be shaded.

本発明は、上記課題を解決するために、頭部内面に反射部材を備えたキャップを搬送させて、その搬送途中で該キャップの内面に紫外線を照射させてキャップ内面を殺菌するようにする方法、及び頭部内面に反射部材を備えたキャップを、開口部が上向きとなるようにコンベヤに載置させて搬送させるようにし、且つ該コンベヤの途中位置の上方に、上記キャップの内面に紫外線を照射して殺菌する紫外線照射装置を設置した構成とする。   In order to solve the above-mentioned problem, the present invention is a method for transporting a cap provided with a reflecting member on the inner surface of the head and irradiating the inner surface of the cap with ultraviolet rays during the transport to sterilize the inner surface of the cap. And a cap provided with a reflecting member on the inner surface of the head is placed on the conveyor so that the opening portion faces upward and is conveyed, and ultraviolet light is applied to the inner surface of the cap above the intermediate position of the conveyor. It is set as the structure which installed the ultraviolet irradiation device which irradiates and sterilizes.

又、頭部内面に反射部材を備えたキャップを搬送させて、その搬送途中で該キャップの内面に紫外線を照射させてキャップ内面を殺菌し、次いで、上記キャップの搬送途中に頭部内面の反射部材を除去した後、該キャップ内面に紫外線を照射してキャップの頭部内面を殺菌するようにする方法、及び頭部内面に反射部材を備えたキャップを、開口部が上向きとなるようにコンベヤに載置させて搬送させるようにし、且つ該コンベヤの途中位置の上方に、上記キャップの内面に紫外線を照射して殺菌する第1紫外線照射装置と、キャップの頭部内面の反射部材を取り出す反射部材取出装置と、反射部材を取り出したキャップの内面に紫外線を照射して殺菌する第2紫外線照射装置とを、コンベヤの搬送方向の上流側より順に設置した構成とする。   Also, a cap provided with a reflecting member is transported on the inner surface of the head, and the inner surface of the cap is sterilized by irradiating the inner surface of the cap during the transport, and then the inner surface of the head is reflected during the transport of the cap. After removing the member, a method of sterilizing the inner surface of the head of the cap by irradiating the inner surface of the cap with ultraviolet rays, and a cap provided with a reflecting member on the inner surface of the head so that the opening faces upward The first ultraviolet irradiation device for sterilizing the inner surface of the cap by irradiating the inner surface of the cap with an ultraviolet ray above the intermediate position of the conveyor and the reflection for taking out the reflecting member on the inner surface of the head of the cap It is set as the structure which installed the member extraction apparatus and the 2nd ultraviolet irradiation device which irradiates and sterilizes the inner surface of the cap which took out the reflection member in order from the upstream of the conveyance direction of a conveyor.

更に、キャップを開口部が上向きとなるようにコンベヤに載置させて搬送させるようにし、且つ該コンベヤの途中位置の上方に、上記キャップの頭部内面に反射部材を挿入する反射部材挿入装置と、反射部材が挿入されたキャップの内面に紫外線を照射して殺菌する第1紫外線照射装置と、キャップの頭部内面の反射部材を取り出す反射部材取出装置と、反射部材を取り出したキャップの内面に紫外線を照射して殺菌する第2紫外線照射装置とを、コンベヤの搬送方向の上流側より順に設置した構成とする。   And a reflecting member inserting device for inserting the reflecting member into the inner surface of the head portion of the cap above the intermediate position of the conveyor so that the cap is placed on the conveyor so that the opening faces upward. A first ultraviolet irradiation device that sterilizes the inner surface of the cap in which the reflecting member is inserted by irradiating ultraviolet rays, a reflecting member take-out device that takes out the reflecting member on the inner surface of the head of the cap, and an inner surface of the cap from which the reflecting member is taken out It is set as the structure which installed in order from the upstream of the conveyance direction of a conveyor with the 2nd ultraviolet irradiation device which irradiates and sterilizes an ultraviolet-ray.

更に又、キャップを開口部が上向きとなるようにコンベヤに載置させて搬送させるようにし、且つ該コンベヤの途中位置の上方に、搬送されて来た上記キャップの頭部内面に反射部材を挿入するため下端に反射部材を取り付けた支持部材を昇降可能に備えると共に、該支持部材の近傍位置に紫外線照射装置を備え、更に、上記支持部材を下降させて上記キャップの頭部内面に反射部材を挿入したときと、支持部材を上昇させてキャップ内から反射部材を取り出したときに、ともに紫外線を照射させるようにした構成とする。   In addition, the cap is placed on the conveyor so that the opening is facing upward and transported, and a reflective member is inserted into the inner surface of the head of the cap that has been transported above the intermediate position of the conveyor. For this purpose, a support member having a reflection member attached to the lower end thereof is provided so as to be movable up and down, an ultraviolet irradiation device is provided in the vicinity of the support member, and the support member is lowered to place a reflection member on the inner surface of the head of the cap. Both the insertion member and the support member are raised and the reflection member is taken out from the cap.

本発明の容器のキャップ殺菌方法及び装置によれば、次の如き優れた効果を奏し得る。
(1)頭部内面に反射部材を備えたキャップを搬送させて、その搬送途中で該キャップの内面に紫外線を照射させてキャップ内面を殺菌するようにする方法、及び頭部内面に反射部材を備えたキャップを、開口部が上向きとなるようにコンベヤに載置させて搬送させるようにし、且つ該コンベヤの途中位置の上方に、上記キャップの内面に紫外線を照射して殺菌する紫外線照射装置を設置した構成としてあるので、キャップ内面、特に、側面部の内側に設けられているねじ部への紫外線照射時に、キャップの頭部内面の反射部材により反射される紫外線がねじ部の下側にも均一に照射されることになり、上記ねじ部の陰影をなくして均一な殺菌処理が可能となる。
(2)頭部内面に反射部材を備えたキャップを搬送させて、その搬送途中で該キャップの内面に紫外線を照射させてキャップ内面を殺菌し、次いで、上記キャップの搬送途中に頭部内面の反射部材を除去した後、該キャップ内面に紫外線を照射してキャップの頭部内面を殺菌するようにする方法、及び頭部内面に反射部材を備えたキャップを、開口部が上向きとなるようにコンベヤに載置させて搬送させるようにし、且つ該コンベヤの途中位置の上方に、上記キャップの内面に紫外線を照射して殺菌する第1紫外線照射装置と、キャップの頭部内面の反射部材を取り出す反射部材取出装置と、反射部材を取り出したキャップの内面に紫外線を照射して殺菌する第2紫外線照射装置とを、コンベヤの搬送方向の上流側より順に設置した構成とすることにより、上記(1)の効果のほかに、反射部材を取り出した後のキャップの頭部内面を更に殺菌処理することができる。
(3)上記(1)(2)により、キャップ内面の殺菌をより十分に且つ確実に行うことができて、食中毒を発生させる黄色ブドウ球菌、セレウス菌、大腸菌等を殺菌でき、キャップの厳格な殺菌の要求を満たすことができる。
(4)キャップを開口部が上向きとなるようにコンベヤに載置させて搬送させるようにし、且つ該コンベヤの途中位置の上方に、上記キャップの頭部内面に反射部材を挿入する反射部材挿入装置と、反射部材が挿入されたキャップの内面に紫外線を照射して殺菌する第1紫外線照射装置と、キャップの頭部内面の反射部材を取り出す反射部材取出装置と、反射部材を取り出したキャップの内面に紫外線を照射して殺菌する第2紫外線照射装置とを、コンベヤの搬送方向の上流側より順に設置した構成とすることにより、予めキャップ内に反射部材を入れておく必要がなく、コンベヤの搬送中に反射部材の挿入でキャップ内面のねじ部を容易に陰影をなくして均一に殺菌することができる。
(5)キャップを開口部が上向きとなるようにコンベヤに載置させて搬送させるようにし、且つ該コンベヤの途中位置の上方に、搬送されて来た上記キャップの頭部内面に反射部材を挿入するため下端に反射部材を取り付けた支持部材を昇降可能に備えると共に、該支持部材の近傍位置に紫外線照射装置を備え、更に、上記支持部材を下降させて上記キャップの頭部内面に反射部材を挿入したときと、支持部材を上昇させてキャップ内から反射部材を取り出したときに、ともに紫外線を照射させるようにした構成とすることにより、反射部材を多数用意する必要がなく、又、反射部材の管理が楽である。
(6)コンベヤ上に載せられたキャップを複数個ずつ一気に殺菌することができるので、高速で送られて来る容器へ装着させる後工程で使い切るまでに次の複数個の殺菌を行うことができる。
According to the container cap sterilization method and apparatus of the present invention, the following excellent effects can be obtained.
(1) A method of transporting a cap provided with a reflecting member on the inner surface of the head, irradiating the inner surface of the cap with ultraviolet rays during the transport, and disinfecting the inner surface of the cap, and a reflecting member on the inner surface of the head An ultraviolet irradiation device that sterilizes the cap by placing ultraviolet rays on the inner surface of the cap above the intermediate position of the conveyor so that the cap is placed on the conveyor so that the opening faces upward. Since it is configured as installed, the ultraviolet rays reflected by the reflecting member on the inner surface of the cap head when the ultraviolet rays are irradiated to the inner surface of the cap, particularly the screw portion provided on the inner side of the side portion, also below the screw portion. Irradiation is performed uniformly, and a uniform sterilization process is possible without the shadow of the screw portion.
(2) A cap provided with a reflecting member is transported to the inner surface of the head, and the cap inner surface is sterilized by irradiating the inner surface of the cap with ultraviolet rays in the middle of the transport. After removing the reflecting member, the cap inner surface is sterilized by irradiating the inner surface of the cap with ultraviolet rays, and the cap provided with the reflecting member on the inner surface of the head so that the opening portion faces upward. A first ultraviolet irradiation device for sterilizing the inner surface of the cap by irradiating the inner surface of the cap with an ultraviolet ray above the intermediate position of the conveyor, and a reflecting member on the inner surface of the head of the cap are taken out of the intermediate position of the conveyor. The reflecting member take-out device and the second ultraviolet ray irradiating device that sterilizes the inner surface of the cap from which the reflecting member has been taken out by irradiating with ultraviolet rays are arranged in order from the upstream side in the conveying direction of the conveyor. It allows the addition of the effect of (1), the head inner surface of the cap after removal of the reflection member can be further sterilized.
(3) According to the above (1) and (2), the inner surface of the cap can be sterilized more sufficiently and reliably, Staphylococcus aureus, Bacillus cereus, Escherichia coli, etc. that cause food poisoning can be sterilized, Can meet sterilization requirements.
(4) A reflecting member insertion device that allows a cap to be transported by placing it on a conveyor so that the opening portion faces upward, and that inserts a reflecting member into the inner surface of the head of the cap above the intermediate position of the conveyor. A first ultraviolet irradiation device that sterilizes the inner surface of the cap in which the reflecting member is inserted by irradiating ultraviolet rays, a reflecting member takeout device that takes out the reflecting member on the inner surface of the head of the cap, and an inner surface of the cap from which the reflecting member is taken out The second ultraviolet irradiation device that sterilizes by irradiating with ultraviolet rays is installed in order from the upstream in the conveying direction of the conveyor, so there is no need to put a reflecting member in the cap in advance, and the conveyor is conveyed. By inserting the reflecting member, the threaded portion on the inner surface of the cap can be easily sterilized without shading.
(5) The cap is placed on the conveyor so that the opening is facing upward and transported, and a reflecting member is inserted into the inner surface of the head of the cap that has been transported above the intermediate position of the conveyor. For this purpose, a support member having a reflection member attached to the lower end thereof is provided so as to be movable up and down, an ultraviolet irradiation device is provided in the vicinity of the support member, and the support member is lowered to place a reflection member on the inner surface of the head of the cap. It is not necessary to prepare a large number of reflecting members by adopting a configuration in which ultraviolet rays are irradiated both when inserted and when the supporting member is lifted and the reflecting member is taken out from the cap. Management is easy.
(6) Since a plurality of caps placed on the conveyor can be sterilized one by one at a time, the next plurality of sterilizations can be carried out until they are used up in a subsequent process of attaching to a container sent at high speed.

以下、本発明を実施するための最良の形態を図面を参照して説明する。   The best mode for carrying out the present invention will be described below with reference to the drawings.

図1は本発明の実施の一形態の基本的構成を示すもので、間欠送り動作をするようにしてあるコンベヤ18の所要個所における一時停止する位置の搬送面19側の上方位置に、コンベヤ搬送方向の上流側より順に、空気配管20の下端に吸引カップ21を連通させて取り付けて空気配管20を上下移動と横移動ができるようにしてある反射部材挿入装置Iと、紫外線フラッシュランプ22と反射板23とからなる第1紫外線照射装置IIと、上記反射部材挿入装置Iと同じ構成としてある反射部材取出装置IIIと、上記第1紫外線照射
装置IIと同じ構成としてある第2紫外線照射装置IVとを設置する。
FIG. 1 shows a basic configuration of an embodiment of the present invention. Conveyor transport is performed at a position above the transport surface 19 at a position where the conveyor 18 is to be intermittently moved and temporarily stops at a required position. In order from the upstream side of the direction, the reflecting member insertion device I, in which the suction pipe 21 is communicated and attached to the lower end of the air pipe 20 so that the air pipe 20 can be moved up and down and horizontally, the ultraviolet flash lamp 22 and the reflection A first ultraviolet irradiation device II comprising a plate 23, a reflecting member take-out device III having the same configuration as the reflection member inserting device I, and a second ultraviolet irradiation device IV having the same configuration as the first ultraviolet irradiation device II. Is installed.

コンベヤ18の搬送面19に開口部9が上向きの姿勢で載置されたキャップ2が間欠送りされて反射部材挿入装置Iの下方位置で一時停止させられると、コンベヤ18の送りが停止している間に、反射部材挿入装置Iの吸引カップ21に吸着保持されている反射部材としての反射板24をキャップ2の頭部7の内面に位置させるように挿入し、吸引カップ21の吸引を解除して反射部材挿入装置Iを上昇させ、次の反射板24を吸着させて待機させるようにする。この間に、反射板24が挿入されたキャップ2が下流側へ送られて停止させられると、第1紫外線照射装置IIの紫外線フラッシュランプ22より直接照射される紫外線でキャップ2の内面を殺菌すると共に、反射板23で乱反射されてキャップ2内に照射される紫外線とキャップ2内の反射板24により反射される紫外線により、キャップ2の内側、特に、側面部5の内側のねじ部6も陰影のない状態に紫外線を浴びさせるようにする。次いで、キャップ2が下流側へ送られて停止させられたときに、反射部材取出装置IIIの吸引カップ21でキャップ2内の反射板24を吸着させてキャップ2の外側へ
取り出す。次に、当該キャップ2が下流側へ送られて一時停止させられたときに、第2紫外線照射装置IVにより紫外線をキャップ2の内面へ照射させて、反射板24で隠れていた頭部7の内面を主として殺菌するようにする。上記キャップ2内の反射板24を取り出した反射部材取出装置IIIは、取り出した反射板24を別の場所で放出した後、再び搬送ラ
イン上へ戻って次のキャップ2内の反射板24を取り出すため待機させられる。
When the cap 2 on which the opening 9 is placed on the conveying surface 19 of the conveyor 18 is intermittently fed and temporarily stopped at a position below the reflecting member insertion device I, the feeding of the conveyor 18 is stopped. In the meantime, a reflecting plate 24 as a reflecting member sucked and held by the suction cup 21 of the reflecting member insertion device I is inserted so as to be positioned on the inner surface of the head 7 of the cap 2, and the suction of the suction cup 21 is released. Then, the reflecting member insertion device I is raised, and the next reflecting plate 24 is attracted to stand by. During this time, when the cap 2 with the reflector 24 inserted is sent to the downstream side and stopped, the inner surface of the cap 2 is sterilized with the ultraviolet rays directly irradiated from the ultraviolet flash lamp 22 of the first ultraviolet irradiation device II. The inner surface of the cap 2, particularly the screw portion 6 inside the side surface portion 5, is also shaded by the ultraviolet rays that are diffusely reflected by the reflecting plate 23 and irradiated into the cap 2 and the ultraviolet rays that are reflected by the reflecting plate 24 in the cap 2. Be exposed to UV rays in the absence. Next, when the cap 2 is sent to the downstream side and stopped, the reflecting plate 24 in the cap 2 is adsorbed by the suction cup 21 of the reflecting member take-out device III and taken out to the outside of the cap 2. Next, when the cap 2 is sent to the downstream side and temporarily stopped, the inner surface of the cap 2 is irradiated with ultraviolet rays by the second ultraviolet irradiation device IV, and the head 7 hidden by the reflecting plate 24 is irradiated. The inner surface is mainly sterilized. The reflection member take-out device III that has taken out the reflection plate 24 in the cap 2 releases the taken-out reflection plate 24 at another location, and then returns to the transport line to take out the reflection plate 24 in the next cap 2. Therefore, it is made to wait.

以上の動作を繰り返すことにより、順次送られて来るキャップ2の内面のねじ部6を陰影のない状態で殺菌できる。   By repeating the above operation, the threaded portion 6 on the inner surface of the cap 2 that is sequentially fed can be sterilized without any shadow.

図2(イ)(ロ)(ハ)(ニ)は図1の基本的構成を具体的にした一例を示すもので、コンベヤ18の搬送面19には、コンベヤ18の送り方向に所要間隔で複数(図では4個)のキャップ2を横1列に並べて搬送できるように、キャップ2の位置決め用の凹部19a(図1でも示す)を形成して、キャップ2の頭部7を嵌入できるようにする。   2 (a), (b), (c) and (d) show an example in which the basic configuration of FIG. 1 is concretely shown. The conveyor surface 19 of the conveyor 18 is provided at a required interval in the feed direction of the conveyor 18. The cap 2 positioning recess 19a (also shown in FIG. 1) is formed so that a plurality (four in the figure) of the caps 2 can be conveyed in a horizontal row so that the head 7 of the cap 2 can be fitted. To.

上記コンベヤ18の搬送面19に位置決めされて載置されたキャップ2の内部へ反射板24を挿入する反射部材挿入装置Iとキャップ2の内部から反射板24を取り出す反射部材取出装置IIIは、同一構成としてあり、ともに真空ポンプの如き真空発生装置25にフ
レキシブルホース26で接続した空気配管20のヘッダ部20aに、コンベヤ18の幅方向に整列された各キャップ2に対応させて枝管部20bを下向きに分岐接続し、該各枝管部20bの下端に、反射板24を掴んでキャップ2の内部へ出入できる大きさで且つ弾力性を有する半円状の吸引カップ21を取り付けて、枝管部20bを吸引カップ21の内側に連通させ、真空発生装置25を運転することにより、空気配管20を通して吸引カップ21内が吸引されて反射板24を吸着保持できるようになると共に、真空発生装置25の運転を停止することにより、吸引カップ21の吸引が解除されるようにしてある。更に、上記ヘッダ部20aと枝管部20bとからなる空気配管20を上下移動させたり、横移動(サイドシフト)させるようにするため、上記コンベヤ18の搬送側の上方位置に、該コンベヤ18の幅方向に延びるガイドレール27を設置して、該ガイドレール27に沿い横行できるようにした2台の台車28a,28bを備え、該台車28a,28bに空気配管20を、伸縮式昇降機構、たとえば、シリンダ29を介して支持させ、更に台車28a,28b同士は連結部材30で連結して一体とし、一方の台車28a又は28bを自走式とし、コンベヤ18の間欠送り動作に合わせて空気配管20の横行と上下動が行われるようにする。
The reflection member insertion device I for inserting the reflection plate 24 into the cap 2 positioned and placed on the transport surface 19 of the conveyor 18 and the reflection member extraction device III for taking out the reflection plate 24 from the inside of the cap 2 are the same. A branch pipe part 20b is formed on the header part 20a of the air pipe 20 connected to the vacuum generator 25 such as a vacuum pump by a flexible hose 26 so as to correspond to the caps 2 aligned in the width direction of the conveyor 18. A semicircular suction cup 21 having a size that can be inserted into and removed from the inside of the cap 2 by attaching the reflector 24 to the lower end of each branch pipe portion 20b. By connecting the portion 20b to the inside of the suction cup 21 and operating the vacuum generator 25, the inside of the suction cup 21 is sucked through the air pipe 20 and the reflecting plate 24 is moved. Together will be able to wear the holding, by stopping the operation of the vacuum generator 25, suction of the suction cups 21 are to be released. Furthermore, in order to move the air pipe 20 composed of the header part 20a and the branch pipe part 20b up and down or laterally (side shift), the conveyor 18 A guide rail 27 extending in the width direction is provided, and two carriages 28a, 28b are provided so as to be able to traverse along the guide rail 27. The carriage 28a, 28b is provided with an air pipe 20 and an extendable lifting mechanism, for example, Further, the carriages 28a and 28b are connected together by a connecting member 30 so as to be integrated with each other, and one carriage 28a or 28b is self-propelled, and the air pipe 20 is adapted to the intermittent feeding operation of the conveyor 18. The traversal and vertical movement of the are performed.

又、キャップ2の内面に紫外線を照射する第1紫外線照射装置IIと第2紫外線照射装置IVは、同一構造としてあり、ともに、コンベヤ18の搬送面19上に載せられて、該コンベヤ18の幅方向に整列させられるキャップ2に対して一様に紫外線を照射できるように、コンベヤ18の幅方向に対応させた長さの紫外線フラッシュランプ22を、コンベヤ18の幅方向に平行になるように配置して、ランプハウス31の内側に取り付けるようにする。更に、ランプハウス31の内側には、紫外線フラッシュランプ22からの紫外線をキャップ2の内面に向けて乱反射させるようにした反射板23を、紫外線フラッシュランプ22の上方位置に下向きにして取り付けた構成としてある。   Further, the first ultraviolet irradiation device II and the second ultraviolet irradiation device IV that irradiate the inner surface of the cap 2 with the ultraviolet rays have the same structure, and both are placed on the conveying surface 19 of the conveyor 18 and the width of the conveyor 18. The ultraviolet flash lamps 22 having a length corresponding to the width direction of the conveyor 18 are arranged so as to be parallel to the width direction of the conveyor 18 so that the caps 2 aligned in the direction can be uniformly irradiated with ultraviolet rays. Then, it is attached inside the lamp house 31. Furthermore, a reflection plate 23 that diffuses the ultraviolet rays from the ultraviolet flash lamp 22 toward the inner surface of the cap 2 is attached to the inside of the lamp house 31 so as to face downward above the ultraviolet flash lamp 22. is there.

キャップ2の内側に入れる反射部材としての反射板24は、表面を鏡面仕上げして、外径をキャップ2の内径よりやや小さくした構成としてあり、図示の如き平板状のもの以外に、円錐形、半球状、等の形状のものを用いることができる。   The reflecting plate 24 as a reflecting member to be placed inside the cap 2 has a configuration in which the surface is mirror-finished and the outer diameter is slightly smaller than the inner diameter of the cap 2. A hemispherical shape or the like can be used.

図2(イ)(ロ)(ハ)(ニ)に示す構成とした場合は、コンベヤ18の搬送側の上流側位置で、該コンベヤ18の搬送面19上の各位置決め用の凹部19aにキャップ2を1つ載せて整列させながらコンベヤ18の駆動で間欠的に搬送させる。   2 (a), (b), (c), and (d), caps are provided on the positioning recesses 19a on the conveying surface 19 of the conveyor 18 at the upstream position on the conveying side of the conveyor 18. While the two are placed and aligned, they are conveyed intermittently by driving the conveyor 18.

コンベヤ18の搬送方向の下流側へキャップ2が順次送られて来ると、図1に示した基本的構成の場合の作動と同様に、上流側から下流側へ順に配設してある反射部材挿入装置I、第1紫外線照射装置II、反射部材取出装置III、第2紫外線照射装置IVを、コンベヤ
18の送り動作と同期させて作動させる。
When the caps 2 are sequentially sent to the downstream side in the conveying direction of the conveyor 18, the reflection member insertion arranged in order from the upstream side to the downstream side is performed in the same manner as in the case of the basic configuration shown in FIG. The apparatus I, the first ultraviolet irradiation apparatus II, the reflecting member take-out apparatus III, and the second ultraviolet irradiation apparatus IV are operated in synchronization with the feeding operation of the conveyor 18.

反射部材挿入装置Iは、コンベヤ18の外側に予め用意されていて、コンベヤ18上の幅方向に載置された各キャップ2の間隔で配置されている反射板24を、空気配管20の下降動作と、真空発生装置25の運転による吸引作用により、吸引カップ21で吸着させて掴み、しかる後、空気配管20を上昇させて反射板24を持ち上げると、ガイドレール27に沿い台車28a,28bを走行させることにより空気配管20をコンベヤ18の方向へ横行させ、コンベヤ18の上方位置で待機しているようにする。   The reflecting member insertion device I is prepared in advance on the outside of the conveyor 18, and the reflecting plate 24 arranged at intervals between the caps 2 placed in the width direction on the conveyor 18 is moved down the air pipe 20. Then, the suction action by the operation of the vacuum generator 25 causes the suction cup 21 to suck and grip it. After that, when the air pipe 20 is raised and the reflector 24 is lifted, the carriages 28a and 28b travel along the guide rail 27. As a result, the air pipe 20 is caused to traverse in the direction of the conveyor 18 so that it is waiting at a position above the conveyor 18.

最初の1列の4つのキャップ2が反射部材挿入装置Iの下方位置へ搬送されて停止させられると、このタイミングに合わせて反射部材挿入装置Iの空気配管20をシリンダ29の伸長操作で下降させて、吸引カップ21で掴まれた反射板24を1列のキャップ2の頭部内面に同時に挿入させるようにする。反射板24の挿入後は、直ちに真空発生装置25を停止すると同時に、シリンダ29の短縮操作で空気配管20を上昇させる。   When the four caps 2 in the first row are transported to the lower position of the reflection member insertion device I and stopped, the air pipe 20 of the reflection member insertion device I is lowered by the extension operation of the cylinder 29 in accordance with this timing. Thus, the reflector 24 gripped by the suction cup 21 is inserted into the inner surface of the head of the cap 2 in one row at the same time. Immediately after insertion of the reflector 24, the vacuum generator 25 is stopped, and at the same time, the air pipe 20 is raised by a shortening operation of the cylinder 29.

上記反射部材挿入装置Iにおける空気配管20の一連の動きと真空発生装置25の運転、停止の動作は、図3(イ)(ロ)(ハ)(ニ)(ホ)に示す作動図のとおりである。図3の(イ)では、空気配管20をサイドシフトさせてコンベヤ18の側方に予め並べられた反射板24の上方位置に吸引カップ21を位置させ、真空発生装置25は運転停止のままである。(ロ)では、空気配管20を下げて反射板24に吸引カップ21を接触させたところで真空発生装置25を運転させて吸引カップ21に反射板24を吸着させる。(ハ)では、空気配管20を全体として上方へ移動して反射板24を持ち上げると共に、サイドシフトさせてコンベヤ18の上方位置で待機させる。(ニ)では、(ハ)のように各反射板24の下方位置に各キャップ2が来て一時停止すると、空気配管20全体を下げてキャップ2の内側に反射板24を挿入する。挿入後に真空発生装置25の運転を停止すると同時に空気配管20を上昇させて、(ホ)のように反射板24をキャップ2内に残すようにする。   The series of movements of the air pipe 20 and the operation of the vacuum generator 25 in the reflecting member insertion apparatus I and the operation of stopping are as shown in the operation diagrams of FIGS. 3 (a), (b), (c), (d), and (e). It is. In FIG. 3A, the air pipe 20 is side-shifted so that the suction cup 21 is positioned above the reflector 24 pre-arranged on the side of the conveyor 18, and the vacuum generator 25 is stopped. is there. In (b), when the air pipe 20 is lowered and the suction cup 21 is brought into contact with the reflection plate 24, the vacuum generator 25 is operated to cause the suction plate 21 to adsorb the reflection plate 24. In (c), the air pipe 20 is moved upward as a whole to lift the reflector 24 and is side-shifted to stand by at a position above the conveyor 18. In (d), as shown in (c), when each cap 2 comes to a position below each reflecting plate 24 and temporarily stops, the entire air pipe 20 is lowered and the reflecting plate 24 is inserted inside the cap 2. After the insertion, the operation of the vacuum generator 25 is stopped and at the same time the air pipe 20 is raised so that the reflector 24 remains in the cap 2 as shown in (e).

コンベヤ18の間欠送り動作で、上記反射板24が挿入された横1列のキャップ2が第1紫外線照射装置IIの下方に来て一時停止させられると、紫外線フラッシュランプ22が点灯して瞬時に紫外線を各キャップ2の内側へ直接照射させると共に、反射板23で反射させた紫外線をキャップ2内へ照射させ、更に、キャップ2内の反射板24で反射させて、複数のキャップ2を同時に殺菌する。この際、ランプハウス31内の紫外線フラッシュランプ22と反射板23だけでは、各キャップ2の内面に紫外線が照射されても、キャップ2の内面のねじ部6では上方から照射で陰影が生じるため、十分な殺菌処理ができないが、キャップ2の頭部7の内面に反射板24を挿入すれば、該反射板24で反射される紫外線が、ねじ部6に生じる陰影の部分にも十分に照射されることになるため、全面を斑なく均一に殺菌することができる。又、紫外線フラッシュランプ22を用いているので、通常の連続紫外線ランプよりも数秒という短時間に殺菌力のある紫外線をフラッシュさせることができて殺菌できる。   In the intermittent feeding operation of the conveyor 18, when the horizontal row of caps 2 in which the reflectors 24 are inserted come below the first ultraviolet irradiation device II and are temporarily stopped, the ultraviolet flash lamp 22 is turned on and instantly. Directly irradiate the inside of each cap 2 with ultraviolet rays, irradiate the cap 2 with ultraviolet rays reflected by the reflecting plate 23, and further reflect the reflecting plate 24 within the cap 2 to sterilize a plurality of caps 2 simultaneously. To do. At this time, if only the ultraviolet flash lamp 22 and the reflector 23 in the lamp house 31 are irradiated with ultraviolet rays on the inner surface of each cap 2, the screw portion 6 on the inner surface of the cap 2 is shaded by irradiation from above, Although sufficient sterilization treatment cannot be performed, if the reflecting plate 24 is inserted into the inner surface of the head 7 of the cap 2, the ultraviolet rays reflected by the reflecting plate 24 are sufficiently irradiated to the shaded portion generated in the screw portion 6. Therefore, the entire surface can be sterilized uniformly. Further, since the ultraviolet flash lamp 22 is used, the ultraviolet light having a sterilizing power can be flashed in a short time of several seconds as compared with a normal continuous ultraviolet lamp, and sterilization can be performed.

上記第1紫外線照射装置IIによる殺菌が行われた横1列のキャップ2がコンベヤ18の送りで下流側へ送られて停止させられると、反射部材取出装置IIIが、図3に示した作動
図の(ホ)の状態から(ニ)(ハ)(ロ)(イ)の順に作動して、各キャップ2内から反射板24を取り出し、コンベヤ18の側方部へ排出させた後、真空発生装置25を停止したままコンベヤ18の上方位置へシフトさせて待機させるようにする。
When the horizontal row of caps 2 sterilized by the first ultraviolet irradiation device II is sent to the downstream side by the conveyor 18 and stopped, the reflection member take-out device III is operated as shown in FIG. (E) from the state of (e) to (d) (c) (b) (b) in order, the reflecting plate 24 is taken out from each cap 2 and discharged to the side of the conveyor 18, and then a vacuum is generated. The apparatus 25 is shifted to the upper position of the conveyor 18 while it is stopped, and is made to wait.

反射板24が取り出された各キャップ2は、下流側に移されてから第2紫外線照射装置IVにより各キャップ2の上記反射板24で隠れていた頭部7の内面が殺菌処理される。   Each cap 2 from which the reflecting plate 24 is taken out is moved downstream, and then the inner surface of the head 7 hidden by the reflecting plate 24 of each cap 2 is sterilized by the second ultraviolet irradiation device IV.

このようにして順次搬送されるキャップ2が横1列に整列された複数個ずつ反射板挿入後の殺菌、反射板取出後の殺菌工程を経て完全殺菌され、コンベヤ18の下流側より順次排出されて回収される。   A plurality of caps 2 that are sequentially conveyed in this way are sterilized through insertion of the reflectors and a sterilization process after removal of the reflectors arranged in a horizontal row, and are sequentially discharged from the downstream side of the conveyor 18. Collected.

上記において、図1、図2(イ)(ロ)(ハ)(ニ)で示す反射部材挿入装置I、第1紫外線照射装置II、反射部材取出装置III、第2紫外線照射装置IVは、コンベヤ18の搬
送方向に複数組ずつ設けて、同時に、2列又は3列の如き複数列のキャップ2を殺菌処理するようにすることができる。この場合は、コンベヤ18の間欠送り動作を、搬送方向に並べられたキャップ2の複数列に対応するピッチで行うようにすればよい。このようにすれば、複数列で且つ各列複数個のキャップ2を同時に効率よく処理して行くことができる。
In the above, the reflecting member insertion device I, the first ultraviolet irradiation device II, the reflecting member extraction device III, and the second ultraviolet irradiation device IV shown in FIGS. 1, 2 (a), (b), (c) and (d) are conveyors. It is possible to provide a plurality of sets in 18 conveying directions and simultaneously sterilize a plurality of rows of caps 2 such as two or three rows. In this case, the intermittent feeding operation of the conveyor 18 may be performed at a pitch corresponding to a plurality of rows of the caps 2 arranged in the transport direction. In this way, it is possible to efficiently process a plurality of caps 2 in a plurality of rows simultaneously.

次に、図4は本発明の実施の他の形態を示すもので、図2に示した実施の形態における反射部材挿入装置Iをなくしたものである。すなわち、キャップ2が工場で製作されて殺菌処理するまでの間で予め反射板24をキャップ2内に挿入しておき、該反射板24が挿入されたキャップ2をコンベヤ18の搬送面19に整列させて載せるようにして殺菌するようにしたものである。その他の構成は図2に示したものと同様であり、同一のものには同一符号が付してある。   Next, FIG. 4 shows another embodiment of the present invention, in which the reflection member insertion device I in the embodiment shown in FIG. 2 is eliminated. That is, the reflecting plate 24 is inserted into the cap 2 in advance until the cap 2 is manufactured at the factory and sterilized, and the cap 2 into which the reflecting plate 24 is inserted is aligned with the conveying surface 19 of the conveyor 18. It is designed to be sterilized by placing it on it. Other configurations are the same as those shown in FIG. 2, and the same components are denoted by the same reference numerals.

この実施の形態によれば、第1紫外線照射装置IIの前に反射部材挿入装置Iを設置することを省略することができるので、装置の簡素化を図ることができる。   According to this embodiment, since it is possible to omit the installation of the reflection member insertion device I before the first ultraviolet irradiation device II, the device can be simplified.

なお、この実施の形態においては、キャップ2の製作時に反射板24を挿入しておくようにしてもよく、又、コンベヤ18の上方位置に、取り出された反射板24の受取り収納部を設けておけば、反射部材取出装置IIIをコンベヤ18の搬送方向と平行な方向へ横移
動できるようにすることができる。
In this embodiment, the reflecting plate 24 may be inserted when the cap 2 is manufactured, and a receiving and storing portion for the extracted reflecting plate 24 is provided above the conveyor 18. If this is the case, the reflecting member take-out device III can be moved laterally in a direction parallel to the conveying direction of the conveyor 18.

更に、図5(イ)(ロ)は本発明の実施の更に他の形態を示すもので、前記の実施の形態において空気配管20に吸引カップ21を取り付けて真空吸引により吸引カップ21で反射板24を掴み、キャップ2内へ挿入したり、取り出すようにしたものに代えて、反射板24を支持部材32の下端に固定して、各支持部材32の上端部を連結棒33で連結して一体のフレーム構造とし、該フレーム34を昇降装置35で昇降させて各反射板24が同時にキャップ2の内部へ挿入されたり、キャップ2内から取り出されたりできるようにし、更に、該フレーム34を挟むような近傍位置に、キャップ2内に紫外線を照射させる紫外線フラッシュランプ22と反射板23からなる紫外線照射装置36を設置してなるものである。   5 (a) and 5 (b) show still another embodiment of the present invention. In the above embodiment, a suction cup 21 is attached to the air pipe 20 and the suction cup 21 is subjected to vacuum suction by the suction cup 21. The reflector 24 is fixed to the lower end of the support member 32, and the upper end portion of each support member 32 is connected by the connecting rod 33 instead of the one that is grasped and inserted into the cap 2 or taken out. The frame 34 is moved up and down by an elevating device 35 so that each reflector 24 can be inserted into the cap 2 or taken out of the cap 2 at the same time. Further, the frame 34 is sandwiched. An ultraviolet irradiation device 36 comprising an ultraviolet flash lamp 22 for irradiating ultraviolet rays into the cap 2 and a reflecting plate 23 is installed in such a vicinity.

この実施の形態では、コンベヤ18が移動して一時停止している間に、先ず、フレーム34と一体の反射板24をキャップ2内に挿入して紫外線フラッシュランプ22を点灯して紫外線を直接照射させると共に、反射板23,24で反射される紫外線で殺菌処理を行った後、フレーム34を上昇させてキャップ2内から反射板24を取り出して再び紫外線フラッシュランプ22を点灯させて紫外線殺菌させるようにすることができる。   In this embodiment, while the conveyor 18 is moved and temporarily stopped, first, the reflector 24 integrated with the frame 34 is inserted into the cap 2 and the ultraviolet flash lamp 22 is turned on to directly irradiate ultraviolet rays. In addition, after sterilizing with ultraviolet rays reflected by the reflectors 23 and 24, the frame 34 is raised, the reflector 24 is taken out from the cap 2, and the ultraviolet flash lamp 22 is turned on again to sterilize the ultraviolet rays. Can be.

この実施の形態によれば、キャップ2の内部に挿入する反射板24は、コンベヤ18上の横1列のキャップ2の数だけあればよく、多数用意しておく必要がなくなると共に、フレーム34は昇降のみでよく、動作が簡単である。   According to this embodiment, the reflectors 24 inserted into the caps 2 need only be the number of the caps 2 in a horizontal row on the conveyor 18, and it is not necessary to prepare a large number of them, and the frame 34 It only needs to move up and down, and the operation is simple.

なお、この実施の形態においても、反射板24の形状は、前記した如き、平板状、円錐状、半球状等任意のものとすることができる。   Also in this embodiment, the shape of the reflecting plate 24 can be any shape such as a flat plate shape, a conical shape, and a hemispherical shape as described above.

なお、本発明は上記した各実施の形態のみに限定されるものではなく、たとえば、コンベヤ18の搬送面19に載せるキャップ2の数として、コンベヤ18の幅方向に4つ整列させた場合を例示したが、コンベヤ18の幅方向に並べるキャップ2の数は4個以外の単数又は複数でもよいこと、又、コンベヤ18の搬送面19上にキャップ2を横方向に複数並べて一緒に搬送させるようにした場合を示したが、コンベヤ18を幅方向に複数分割して複数列で移動できるようにすることもでき、更に、コンベヤ18の搬送面19は紫外線を透過させないものとして上方位置にのみ紫外線照射装置を設置した場合を示したが、コンベヤ18を網の目状のものとしてその上にキャップ2を載せるようにし、該コンベヤ18の下側からも紫外線を上向きに照射させるようにすることもできること、図1、図2、図4、図5に示した各実施の形態では、キャップ2内の殺菌処理前に別途用意した反射板24をキャップ2内に挿入して殺菌処理を行い、次にキャップ2内から反射板24を取り出して再び殺菌処理を行う場合を示したが、キャップの製作時に予めキャップの頭部内側に組入れるシール部材10の表面を鏡面にする等して、頭部7の内面に反射部材を備えて反射機能を付加させたものとしておくこともできる。キャップをこのような構成とすれば、各実施の形態で用いている反射部材挿入装置Iや反射部材取出装置IIIを省略すること
もできると共に、紫外線照射装置II,IVも2段用意する必要がなく1段のみで良く、したがって、コンベヤは間欠送りとしなくてよい、という効果が得られる。又、各紫外線照射装置II,IVに用いる紫外線フラッシュランプ22の数は図示の如き1本に限られるものではないこと、その他本発明の要旨を逸脱しない範囲内で種々変更を加え得ることは勿論である。
In addition, this invention is not limited only to each above-mentioned embodiment, For example, as a number of the caps 2 put on the conveyance surface 19 of the conveyor 18, the case where it arranges in the width direction of the conveyor 18 is illustrated. However, the number of caps 2 arranged in the width direction of the conveyor 18 may be one or a plurality other than four, and a plurality of caps 2 are arranged side by side on the conveying surface 19 of the conveyor 18 and conveyed together. However, the conveyor 18 can be divided into a plurality of rows in the width direction so that the conveyor 18 can be moved in a plurality of rows. Further, the conveying surface 19 of the conveyor 18 does not transmit ultraviolet rays, and only the upper position is irradiated with ultraviolet rays. Although the case where the apparatus is installed is shown, the cap 18 is placed on the conveyor 18 having a mesh shape, and ultraviolet rays are also directed upward from the lower side of the conveyor 18. 1, 2, 4, and 5, a reflector 24 separately prepared before sterilization treatment in the cap 2 is inserted into the cap 2. In this example, the reflector 24 is taken out from the cap 2 and then sterilized again. However, the surface of the seal member 10 that is incorporated in the head of the cap in advance when the cap is manufactured has a mirror surface. For example, a reflection member may be provided on the inner surface of the head 7 to add a reflection function. If the cap has such a configuration, the reflection member insertion device I and the reflection member extraction device III used in each embodiment can be omitted, and two stages of ultraviolet irradiation devices II and IV must be prepared. Therefore, there is an effect that only one stage is required, and therefore the conveyor need not be intermittently fed. Further, the number of the ultraviolet flash lamps 22 used in each of the ultraviolet irradiation devices II and IV is not limited to one as shown in the figure, and other various changes can be made without departing from the scope of the present invention. It is.

本発明の実施の一形態の基本的構成を示す概略側面図である。1 is a schematic side view showing a basic configuration of an embodiment of the present invention. 図1に示す基本的構成を具体的にした一例を示すもので、(イ)は概略側面図、(ロ)は(イ)のA−A矢視平面図、(ハ)は(イ)のB−B矢視図、(ニ)は(イ)のC−C矢視図である。FIG. 1 shows an example in which the basic configuration shown in FIG. 1 is concretely shown. (A) is a schematic side view, (B) is a plan view taken along the line A-A in (A), and (C) is in (A). B-B arrow view, (D) is a CC arrow view of (A). 図2に示した反射板挿入装置で反射板をキャップ内に挿入する作動を示すもので、(イ)は反射板の位置まで空気配管がシフトした状態を示す図、(ロ)は空気配管を下降させて反射板を掴んだ状態図、(ハ)は掴んだ反射板をコンベヤ上のキャップの上方を位置させた状態図、(ニ)は空気配管を下降させて反射板をキャップ内に挿入した状態図、(ホ)はキャップ内に反射板を残して空気配管が上昇した状態図である。2 shows the operation of inserting the reflector into the cap by the reflector insertion device shown in FIG. 2, wherein (a) shows the state where the air pipe is shifted to the position of the reflector, and (b) shows the air pipe. State diagram of lowering and holding reflector, (c) State of gripped reflector placed above cap on conveyor, (d) Lowering air piping and inserting reflector into cap (E) is a state diagram in which the air pipe is raised while leaving the reflector in the cap. 本発明の実施の他の形態を示す概略側面図である。It is a schematic side view which shows the other form of implementation of this invention. 本発明の実施の更に他の形態を示すもので、(イ)は概略側面図、(ロ)は概略正面図である。The further another form of implementation of this invention is shown, (A) is a schematic side view, (B) is a schematic front view. 容器としてのPETボトルにキャップが装置されている状態を示すもので、(イ)は一部切断側面図、(ロ)はキャップの切断側面図である。The state in which the cap is installed in the PET bottle as a container is shown, (a) is a partially cutaway side view, and (b) is a cutaway side view of the cap. これまでに提案されているキャップの殺菌装置の例を示すもので、(イ)(ロ)はいずれも回転しながら搬送されるキャップとランプハウスの関係を示すものである。Examples of cap sterilizers proposed so far are shown. (A) and (B) show the relationship between a cap and a lamp house conveyed while rotating.

符号の説明Explanation of symbols

I 反射部材挿入装置
II 第1紫外線照射装置
III 反射部材取出装置
IV 第2紫外線照射装置
2 キャップ
6 ねじ部
7 頭部
9 開口部
20 空気配管
21 吸引カップ
22 紫外線フラッシュランプ
23 反射板
24 反射板(反射部材)
25 真空発生装置
32 支持部材
35 昇降装置
36 紫外線照射装置
I Reflecting member insertion device
II First UV irradiation device
III Reflector extraction device
IV 2nd ultraviolet irradiation device 2 Cap 6 Screw part 7 Head 9 Opening part 20 Air piping 21 Suction cup 22 Ultraviolet flash lamp 23 Reflector 24 Reflector (reflective member)
25 Vacuum generator 32 Support member 35 Lifting device 36 Ultraviolet irradiation device

Claims (6)

頭部内面に反射部材を備えたキャップを搬送させて、その搬送途中で該キャップの内面に紫外線を照射させてキャップ内面を殺菌するようにすることを特徴とする容器のキャップ殺菌方法。   A cap sterilization method for a container, wherein a cap provided with a reflecting member is conveyed on the inner surface of the head, and the inner surface of the cap is irradiated with ultraviolet rays during the conveyance to sterilize the inner surface of the cap. 頭部内面に反射部材を備えたキャップを搬送させて、その搬送途中で該キャップの内面に紫外線を照射させてキャップ内面を殺菌し、次いで、上記キャップの搬送途中に頭部内面の反射部材を除去した後、該キャップ内面に紫外線を照射してキャップの頭部内面を殺菌するようにすることを特徴とする容器のキャップ殺菌方法。   A cap provided with a reflective member is transported to the inner surface of the head, and the inner surface of the cap is irradiated with ultraviolet rays during the transport to sterilize the inner surface of the cap. After removing, the cap inner surface is sterilized by irradiating the inner surface of the cap with ultraviolet rays. 頭部内面に反射部材を備えたキャップを、開口部が上向きとなるようにコンベヤに載置させて搬送させるようにし、且つ該コンベヤの途中位置の上方に、上記キャップの内面に紫外線を照射して殺菌する紫外線照射装置を設置した構成を有することを特徴とする容器のキャップ殺菌装置。   A cap provided with a reflection member on the inner surface of the head is placed on the conveyor so that the opening faces upward, and is transported, and the inner surface of the cap is irradiated with ultraviolet rays above the intermediate position of the conveyor. A container cap sterilization apparatus having a configuration in which an ultraviolet irradiation apparatus for sterilization is installed. 頭部内面に反射部材を備えたキャップを、開口部が上向きとなるようにコンベヤに載置させて搬送させるようにし、且つ該コンベヤの途中位置の上方に、上記キャップの内面に紫外線を照射して殺菌する第1紫外線照射装置と、キャップの頭部内面の反射部材を取り出す反射部材取出装置と、反射部材を取り出したキャップの内面に紫外線を照射して殺菌する第2紫外線照射装置とを、コンベヤの搬送方向の上流側より順に設置した構成を有することを特徴とする容器のキャップ殺菌装置。   A cap provided with a reflection member on the inner surface of the head is placed on the conveyor so that the opening faces upward, and is transported, and the inner surface of the cap is irradiated with ultraviolet rays above the intermediate position of the conveyor. A first ultraviolet irradiation device that sterilizes, a reflecting member take-out device that takes out the reflecting member on the inner surface of the head of the cap, and a second ultraviolet irradiation device that sterilizes by irradiating ultraviolet rays onto the inner surface of the cap from which the reflecting member is taken out, A container cap sterilization apparatus having a configuration in which the apparatus is installed in order from the upstream side in the conveying direction of the conveyor. キャップを開口部が上向きとなるようにコンベヤに載置させて搬送させるようにし、且つ該コンベヤの途中位置の上方に、上記キャップの頭部内面に反射部材を挿入する反射部材挿入装置と、反射部材が挿入されたキャップの内面に紫外線を照射して殺菌する第1紫外線照射装置と、キャップの頭部内面の反射部材を取り出す反射部材取出装置と、反射部材を取り出したキャップの内面に紫外線を照射して殺菌する第2紫外線照射装置とを、コンベヤの搬送方向の上流側より順に設置した構成を有することを特徴とする容器のキャップ殺菌装置。   A reflecting member inserting device for placing the cap on the conveyor so that the opening portion faces upward and transporting the cap, and inserting a reflecting member into the inner surface of the head of the cap above the intermediate position of the conveyor; A first ultraviolet irradiation device that sterilizes the inner surface of the cap with the member inserted by irradiating ultraviolet rays, a reflection member extraction device that extracts the reflection member on the inner surface of the head of the cap, and ultraviolet rays on the inner surface of the cap from which the reflection member has been extracted. A container cap sterilizer having a configuration in which a second ultraviolet irradiator for sterilizing by irradiation is installed in order from the upstream side in the conveying direction of the conveyor. キャップを開口部が上向きとなるようにコンベヤに載置させて搬送させるようにし、且つ該コンベヤの途中位置の上方に、搬送されて来た上記キャップの頭部内面に反射部材を挿入するため下端に反射部材を取り付けた支持部材を昇降可能に備えると共に、該支持部材の近傍位置に紫外線照射装置を備え、更に、上記支持部材を下降させて上記キャップの頭部内面に反射部材を挿入したときと、支持部材を上昇させてキャップ内から反射部材を取り出したときに、ともに紫外線を照射させるようにした構成を有することを特徴とする容器のキャップ殺菌装置。   The lower end of the cap is placed on the conveyor so that the opening is facing upward and is transported, and the reflecting member is inserted into the inner surface of the head of the cap that has been transported above the intermediate position of the conveyor. A support member with a reflection member attached to the support member so that the support member can be moved up and down, an ultraviolet irradiation device is provided in the vicinity of the support member, and the support member is further lowered and the reflection member is inserted into the inner surface of the head of the cap. And a cap sterilizing apparatus for a container characterized in that when the reflecting member is taken out from the cap by raising the support member, both are irradiated with ultraviolet rays.
JP2004141011A 2004-05-11 2004-05-11 Container cap sterilization method and device Pending JP2005320051A (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2015182792A (en) * 2014-03-25 2015-10-22 岩崎電気株式会社 Sterilization processing system for container
JP2018165170A (en) * 2017-03-28 2018-10-25 大日本印刷株式会社 Verification method for content filling system and content filling system
JP2019058654A (en) * 2017-09-26 2019-04-18 旭化成株式会社 Sterilization method and sterilization device
CN112045938A (en) * 2020-09-01 2020-12-08 张婷婷 Manufacturing and processing technology of food plastic packaging box

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2015182792A (en) * 2014-03-25 2015-10-22 岩崎電気株式会社 Sterilization processing system for container
JP2018165170A (en) * 2017-03-28 2018-10-25 大日本印刷株式会社 Verification method for content filling system and content filling system
JP2019058654A (en) * 2017-09-26 2019-04-18 旭化成株式会社 Sterilization method and sterilization device
JP7169719B2 (en) 2017-09-26 2022-11-11 旭化成株式会社 Sterilization method and sterilization device
CN112045938A (en) * 2020-09-01 2020-12-08 张婷婷 Manufacturing and processing technology of food plastic packaging box
CN112045938B (en) * 2020-09-01 2022-02-25 东莞市骅辉包装制品有限公司 Manufacturing and processing technology of food plastic packaging box

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