JP4817141B2 - Grinder - Google Patents

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Publication number
JP4817141B2
JP4817141B2 JP2006103808A JP2006103808A JP4817141B2 JP 4817141 B2 JP4817141 B2 JP 4817141B2 JP 2006103808 A JP2006103808 A JP 2006103808A JP 2006103808 A JP2006103808 A JP 2006103808A JP 4817141 B2 JP4817141 B2 JP 4817141B2
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cover
grindstone
grinding
workpiece
grinding wheel
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JP2007276032A (en
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茂之 森
善之 内藤
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Okuma Corp
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Okuma Corp
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a grinding machine which shortens workpiece replacement time of a worker by attaching an inexpensive device at a grinding wheel cover. <P>SOLUTION: This internal grinding machine has: a main spindle 14 for retaining a cylindrical workpiece W; a grinding wheel 19 for grinding an inner surface of the workpiece W retained by the main spindle 14; a table 16 for moving the grinding wheel 19 between a grinding position and a non-grinding position apart from the grinding position in a grinding wheel axial direction; the grinding wheel cover 22 moved together with the grinding wheel 19 in the grinding wheel axial direction; an upper and lower swing arm 21 for moving the grinding wheel cover 22 between a cover position for covering the grinding wheel 19 with the grinding wheel cover 22 and a non-cover position for exposing the grinding wheel 19; and a workpiece retaining member 41 provided at the grinding wheel cover 22 so as to retain the workpiece W retained by the main spindle 14 while moving the grinding wheel 19 from the non-grinding position to the grinding position in a state of the grinding wheel cover 22 being positioned at the cover position. <P>COPYRIGHT: (C)2008,JPO&amp;INPIT

Description

この発明は、円筒状ワークの内面を研削する研削盤に関する。   The present invention relates to a grinding machine for grinding an inner surface of a cylindrical workpiece.

この種の内面研削盤としては、円筒状ワークを保持する主軸と、主軸に保持されたワークの内面を研削する砥石と、砥石を研削位置とこれより砥石軸方向に離隔した非研削位置の間で移動させる砥石移動手段と、砥石とともに砥石軸方向に移動させられる砥石カバーとを備えているものが知られている。   This type of internal grinding machine includes a spindle that holds a cylindrical workpiece, a grindstone that grinds the inner surface of the workpiece held by the spindle, and a grinding position between the grinding wheel and a non-grinding position that is separated from the grinding wheel in the axial direction. There are known ones equipped with a grindstone moving means that is moved in the above and a grindstone cover that is moved together with the grindstone in the grindstone axial direction.

上記内面研削盤による研削方法は、以下の通りである。砥石を研削位置に位置させかつ砥石カバーを非カバー位置に位置させた状態で、主軸に保持されたワークを研削する。ワークの研削が終了した後に、砥石カバーを非カバー位置に位置させたままで、砥石を研削位置から非研削位置まで移動させる。砥石を非研削位置に位置させた状態で、砥石カバーを非カバー位置からカバー位置まで移動させる。研削の終了したワークのワーク保持部材による保持を解除するとともに、つぎに研削すべきワークを主軸に保持させる。砥石カバーをカバー位置から非カバー位置まで移動させるとともに、砥石を非研削位置から研削位置まで移動させて、つぎに研削すべきワークの研削を行う。   The grinding method using the internal grinding machine is as follows. The workpiece held on the spindle is ground with the grindstone positioned at the grinding position and the grindstone cover positioned at the non-cover position. After the grinding of the workpiece is completed, the grindstone is moved from the grinding position to the non-grinding position while the grindstone cover is kept in the non-cover position. With the grindstone positioned at the non-grinding position, the grindstone cover is moved from the non-covering position to the cover position. The holding of the workpiece after grinding by the workpiece holding member is released, and the workpiece to be ground next is held on the main shaft. The grindstone cover is moved from the cover position to the non-cover position, and the grindstone is moved from the non-grinding position to the grinding position, and the workpiece to be ground next is ground.

上記研削方法において、ワークの交換を行う場合、研削の終了したワークの主軸による保持を解除し、そのワークを内面研削盤から搬出した後でないと、つぎに研削すべきワークを内面研削盤内に搬入して主軸に保持させることはできない。作業者は、ワークの搬出工程および搬入工程を別々に分けて2つのサイクルで別々に行わなければならず、そのため、ワークの交換作業に時間が掛かるという問題点がある。   In the above grinding method, when exchanging the workpiece, the workpiece that has been ground is released from the main spindle, and the workpiece to be ground is placed in the inner grinder without removing the workpiece from the inner grinder. It cannot be carried and held on the spindle. The worker must divide the workpiece unloading step and the loading step separately and perform them separately in two cycles, and there is a problem that it takes time to replace the workpiece.

この発明の目的は、安価な装置を砥石カバーに取り付けることにより作業者のワーク交換時間を短縮することのできる研削盤を提供することにある。   An object of the present invention is to provide a grinding machine capable of shortening an operator's work exchange time by attaching an inexpensive device to a grindstone cover.

この発明による研削盤は、ワークを回転可能に保持する主軸と、主軸に保持されたワークを研削する砥石と、砥石を研削位置とこれより砥石軸方向に離隔した非研削位置の間で移動させる砥石移動手段と、砥石とともに砥石軸方向に移動させられる砥石カバーと、砥石カバーが砥石を被覆するカバー位置と砥石を露出させる非カバー位置の間で砥石カバーを移動させるカバー移動手段と、砥石カバーをカバー位置に位置させた状態でワークを保持しうるように砥石カバーに設けられているワーク保持部材とを備えているものである。   The grinding machine according to the present invention moves between a main shaft that rotatably holds a workpiece, a grindstone that grinds the workpiece held on the main shaft, and a grindstone between a grinding position and a non-grinding position that is separated from the grinding wheel in the axial direction. A grindstone moving means, a grindstone cover moved together with the grindstone in the direction of the grindstone axis, a cover moving means for moving the grindstone cover between a cover position where the grindstone cover covers the grindstone and a non-cover position where the grindstone is exposed, and a grindstone cover And a workpiece holding member provided on the grindstone cover so that the workpiece can be held in a state where is positioned at the cover position.

この発明による内面研削盤では、研削の終了したワークをワーク保持部材に保持させた状態で、つぎに研削すべきワークを内面研削盤内に搬入して主軸に保持させるとともに、ワーク保持部材に保持させたワークの内面研削盤から搬出することができる。したがって、ワークの搬入工程および搬出工程を1つのサイクルで行うことができ、ワークの交換時間を短縮することができる。   In the internal grinding machine according to the present invention, the workpiece to be ground next is carried into the internal grinding machine while being held by the workpiece holding member while being held by the workpiece holding member. The workpiece can be taken out from the internal grinding machine. Therefore, the work loading process and the unloading process can be performed in one cycle, and the work replacement time can be shortened.

さらに、ワーク保持部材が、砥石カバーから主軸の回転軸線と平行に突出させられかつワーク内面に嵌合しうる形状に形成されていると、ワーク保持部材によるワークの保持および保持解除を簡単な操作によって行うことができる。   Furthermore, when the work holding member is formed in a shape that can be projected from the grindstone cover in parallel with the rotation axis of the spindle and can be fitted to the inner surface of the work, it is easy to hold and release the work by the work holding member. Can be done by.

請求項1の発明の研削盤によれば、カバー位置と非カバー位置とに移動可能な砥石カバーにワーク保持部材を設けたので、安価な装置によるワークの交換時間を短縮することができる。   According to the grinding machine of the first aspect of the present invention, since the work holding member is provided on the grindstone cover that can be moved between the cover position and the non-cover position, the time for exchanging the work by an inexpensive device can be shortened.

また、請求項2の発明の研削盤によれば、ワーク保持部材が、砥石カバーから主軸の回転軸線と平行に突出させられかつワーク内面に嵌合しうる形状に形成されているので、砥石カバー及び砥石台と主軸台との相対移動のみで中空ワークの授受を行うことが可能となる。   According to the grinding machine of the second aspect of the present invention, since the work holding member is formed in a shape that protrudes in parallel with the rotation axis of the main shaft from the grindstone cover and can be fitted to the inner surface of the work, In addition, the hollow workpiece can be exchanged only by the relative movement between the grindstone platform and the headstock.

この発明の実施の形態を図面を参照しながらつぎに説明する。   Embodiments of the present invention will be described below with reference to the drawings.

以下の説明において、前後とは、図1の下側が前、その上側を後といい、左右とは、図1の左右の側を左右というものとする。また、前後方向にX軸がのびており、左右方向にZ軸がのびている。   In the following description, the front and rear refer to the lower side in FIG. 1 as the front and the upper side as the rear, and the left and right refer to the left and right sides in FIG. Further, the X axis extends in the front-rear direction, and the Z axis extends in the left-right direction.

内面研削盤は、床F上に設置された左右方向に長い方形状ベッド11と、ベッド11上面左部にX軸方向に移動自在に支持されている切込台12と、切込台12上に装備された主軸台13に支持されかつZ軸方向にのびた主軸14と、主軸14の右端部に装備されかつワークWを保持解除自在に保持するチャック15と、ベッド11上面右部にZ軸方向に移動自在に支持されているテーブル16と、テーブル16上に装備された砥石台17に支持されかつZ軸方向にのびた砥石軸18と、砥石軸18の左端部に取付られている砥石19と、砥石台17の前面に支持されている上下旋回アーム21と、アーム21の先端部に後方突出状に固定されている危険防止用カバー22とを備えている。   The internal grinding machine has a rectangular bed 11 installed on the floor F in the left-right direction, a cutting table 12 supported on the upper left portion of the bed 11 so as to be movable in the X-axis direction, and the cutting table 12 Is supported by the headstock 13 and extends in the Z-axis direction, the chuck 15 is provided at the right end of the spindle 14 and holds the workpiece W in a freely releasable manner, and the Z-axis at the upper right portion of the bed 11 A table 16 supported movably in the direction, a grinding wheel shaft 18 supported on a grinding wheel base 17 mounted on the table 16 and extending in the Z-axis direction, and a grinding wheel 19 attached to the left end of the grinding wheel shaft 18 And a vertical swing arm 21 supported on the front surface of the grindstone platform 17, and a danger prevention cover 22 fixed to the tip of the arm 21 so as to protrude rearward.

図1は、砥石19が非研削位置に位置させられた状態を実線で示している。非研削位置から、テーブル16が左向きに移動し、チャック15に保持されたワークWを研削可能とする砥石19の位置が研削位置である。   FIG. 1 shows a state in which the grindstone 19 is positioned at the non-grinding position by a solid line. The position of the grindstone 19 that enables the table 16 to move to the left from the non-grinding position and grind the workpiece W held on the chuck 15 is the grinding position.

アーム21は、水平左向きの状態(図2に実線で示す)と垂直上向きの状態の間で旋回自在である。アーム21が水平左向きの状態のときに、カバー22はカバー位置に位置させられ、アーム21が垂直上向きの状態のときに、カバー22は非カバー位置に位置させられる。   The arm 21 is rotatable between a horizontally left state (shown by a solid line in FIG. 2) and a vertically upward state. When the arm 21 is in the horizontally left state, the cover 22 is positioned at the cover position, and when the arm 21 is in the vertically upward state, the cover 22 is positioned at the non-cover position.

カバー22は、断面L字状胴壁31と、胴壁31の左縁部に連なる垂直板状側壁32とよりなる。カバー22がカバー位置に位置させられた状態で、胴壁31が砥石19の外周面側の上面から前面に掛けての部分を被覆し、側壁32が砥石19の先端面を左側から被覆する。   The cover 22 includes an L-shaped body wall 31 and a vertical plate-like side wall 32 connected to the left edge of the body wall 31. With the cover 22 positioned at the cover position, the body wall 31 covers a portion from the upper surface on the outer peripheral surface side of the grindstone 19 to the front surface, and the side wall 32 covers the tip surface of the grindstone 19 from the left side.

側壁32にはワーク保持部材41が左方突出状に設けられている。ワーク保持部材41は、砥石軸18と同心状の水平丸棒状のもので、ワークW内面と嵌合可能である。   A work holding member 41 is provided on the side wall 32 so as to protrude leftward. The work holding member 41 has a horizontal round bar shape concentric with the grindstone shaft 18 and can be fitted to the inner surface of the work W.

つぎに、研削方法の説明をする。以下、テーブル16の左向きの移動を前進(上記の前後の定義とは相違する)、その右向きの移動を後退と称する。   Next, the grinding method will be described. Hereinafter, the leftward movement of the table 16 is referred to as forward movement (different from the previous and subsequent definitions), and the rightward movement is referred to as backward movement.

図3(a)に示すように、砥石19を研削位置に位置させかつカバー22を非カバー位置に位置させた状態で、主軸14に保持されたワークWを研削する。ワークWの研削が終了すると、図3(b)に示すように、カバー22を非カバー位置に位置させたままで、テーブル16を後退させて、砥石19を研削位置から非研削位置まで移動させる。砥石19を非研削位置に位置させた状態で、アーム21を下向きに旋回させて、カバー22を非カバー位置からカバー位置まで移動させる。この後、図3(c)に示すように、テーブル16を前進させて、砥石19を非研削位置から研削位置に向かって移動させる。この間に、砥石19が研削位置に至る直前で、研削の終了したワークWにワークW保持部材41を嵌合し、チャック15によるワークWの保持を解除してワークWをワークW保持部材41によって保持する。この後、図3(d)に示すように、テーブル16を後退させて、砥石19を非研削位置まで移動させる。以上の図3(a)〜(d)に示される動作は、自動サイクルによって行われる。   As shown in FIG. 3 (a), the workpiece W held on the spindle 14 is ground with the grindstone 19 positioned at the grinding position and the cover 22 positioned at the non-cover position. When grinding of the workpiece W is completed, as shown in FIG. 3B, the table 16 is moved backward while the cover 22 is positioned at the non-cover position, and the grindstone 19 is moved from the grinding position to the non-grinding position. With the grindstone 19 positioned at the non-grinding position, the arm 21 is turned downward to move the cover 22 from the non-covering position to the cover position. Thereafter, as shown in FIG. 3C, the table 16 is advanced to move the grindstone 19 from the non-grinding position toward the grinding position. During this time, immediately before the grindstone 19 reaches the grinding position, the workpiece W holding member 41 is fitted to the workpiece W that has been ground, the holding of the workpiece W by the chuck 15 is released, and the workpiece W is held by the workpiece W holding member 41. Hold. Thereafter, as shown in FIG. 3 (d), the table 16 is moved backward to move the grindstone 19 to the non-grinding position. The operations shown in FIGS. 3A to 3D are performed by an automatic cycle.

図3(a)〜(d)に示される動作が完了すると、以下の動作は、作業者による手動によって行われる。砥石19が非研削位置まで移動すると、図3(e)に示すように、つぎに研削すべきワークWを研削盤内に搬入してチャック15に保持させるとともに、研削の終了したワークWのワークW保持部材41による保持を解除して研削盤外に搬出する。搬入・搬出動作は、1つのサイクルで行える。図3(f)に示すように、アーム21を上向きに旋回させてカバー22をカバー位置から非カバー位置まで移動させるとともに、テーブル16を前進させて砥石19を非研削位置から研削位置まで移動させる。再び、図3(a)に示す状態となると、自動サイクルによる研削動作を再開する。   When the operations shown in FIGS. 3A to 3D are completed, the following operations are performed manually by an operator. When the grindstone 19 moves to the non-grinding position, as shown in FIG. 3 (e), the workpiece W to be ground next is carried into the grinding machine and held by the chuck 15, and the workpiece of the workpiece W after grinding is finished. The holding by the W holding member 41 is released and it is carried out of the grinding machine. The loading / unloading operation can be performed in one cycle. As shown in FIG. 3 (f), the arm 21 is turned upward to move the cover 22 from the cover position to the non-cover position, and the table 16 is advanced to move the grindstone 19 from the non-grinding position to the grinding position. . When the state shown in FIG. 3 (a) is reached again, the grinding operation by the automatic cycle is resumed.

尚、本発明は上述の実施形態に限定されるものではない。上述の実施形態では主軸台がX軸方向に、砥石台がZ軸方向に移動するものであるが、主軸台がZ軸方向に、砥石台がX軸方向に移動するものであっても良いし、主軸台か砥石台のいずれか一方がX軸およびZ軸の両方に移動するものであっても良く、要は主軸台と砥石台がX軸及びZ軸に相対移動するものであれば良い。また、砥石カバーの旋回方向はカバー位置から上方に旋回する形態の他、側方(例えば前方)に旋回するものであってもよい。   In addition, this invention is not limited to the above-mentioned embodiment. In the above-described embodiment, the headstock moves in the X-axis direction and the grindstone table moves in the Z-axis direction. However, the headstock moves in the Z-axis direction and the grindstone table moves in the X-axis direction. However, either the headstock or the grindstone head may move to both the X axis and the Z axis. In short, as long as the headstock and the grindstone table move relative to the X axis and the Z axis, good. Further, the turning direction of the grindstone cover may turn sideways (for example, forward) in addition to the form of turning upward from the cover position.

さらに、ワークを取り外す場合のみでなく、作業者が研削の終了したワークを手で受け取る一方、ワークを砥石カバーに取り付けて砥石台を研削位置に移動させてワークをチャックに取り付けるようにしても良い。   Further, not only when the workpiece is removed, the operator may receive the workpiece after grinding by hand, while attaching the workpiece to the grinding wheel cover and moving the grinding wheel base to the grinding position to attach the workpiece to the chuck. .

この発明による研削盤の平面図である。It is a top view of the grinding machine by this invention. 同研削盤の正面図である。It is a front view of the grinding machine. 同研削盤による研削動作説明図である。It is grinding operation explanatory drawing by the same grinding machine.

符号の説明Explanation of symbols

14 主軸
19 砥石
16 テーブル
21 アーム
22 カバー
W ワーク
14 Spindle
19 Whetstone
16 tables
21 arm
22 Cover W Work

Claims (2)

ワークを回転可能に保持する主軸と、主軸に保持されたワークを研削する砥石と、砥石を研削位置とこれより砥石軸方向に離隔した非研削位置の間で移動させる砥石移動手段と、砥石とともに砥石軸方向に移動させられる砥石カバーと、砥石カバーが砥石を被覆するカバー位置と砥石を露出させる非カバー位置の間で砥石カバーを移動させるカバー移動手段と、砥石カバーをカバー位置に位置させた状態でワークを保持しうるように、砥石カバーに設けられているワーク保持部材とを備えている研削盤。   A main spindle that rotatably holds a work, a grindstone that grinds the work held by the main spindle, a grindstone moving means that moves the grindstone between a grinding position and a non-grinding position separated from the grindstone axis direction, and a grindstone A grindstone cover that is moved in the axial direction of the grindstone, a cover moving means that moves the grindstone cover between a cover position where the grindstone cover covers the grindstone and a non-cover position where the grindstone is exposed, and the grindstone cover is located at the cover position A grinding machine provided with a workpiece holding member provided on a grindstone cover so that the workpiece can be held in a state. ワーク保持部材が、砥石カバーから主軸の回転軸線に平行に突出させられかつワーク内面に嵌合しうる形状に形成されている請求項1に記載の研削盤。
The grinding machine according to claim 1, wherein the work holding member is formed in a shape that projects from the grindstone cover in parallel with the rotation axis of the main shaft and can be fitted to the inner surface of the work.
JP2006103808A 2006-04-05 2006-04-05 Grinder Expired - Fee Related JP4817141B2 (en)

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JPS4879688U (en) * 1971-12-29 1973-09-29
JPS525026Y2 (en) * 1972-11-09 1977-02-02
JPS6087644U (en) * 1983-11-25 1985-06-15 リズム自動車部品製造株式会社 Grinding wheel shaft safety cover device for internal grinding machine

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