JP4812200B2 - Top plate with curtain - Google Patents

Top plate with curtain Download PDF

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Publication number
JP4812200B2
JP4812200B2 JP2001271630A JP2001271630A JP4812200B2 JP 4812200 B2 JP4812200 B2 JP 4812200B2 JP 2001271630 A JP2001271630 A JP 2001271630A JP 2001271630 A JP2001271630 A JP 2001271630A JP 4812200 B2 JP4812200 B2 JP 4812200B2
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JP
Japan
Prior art keywords
top plate
curtain
foam
curtain plate
plate
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP2001271630A
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Japanese (ja)
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JP2003070578A (en
Inventor
隆之 真野
稲垣  均
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Aica Kogyo Co Ltd
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Aica Kogyo Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
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Priority to JP2001271630A priority Critical patent/JP4812200B2/en
Publication of JP2003070578A publication Critical patent/JP2003070578A/en
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Publication of JP4812200B2 publication Critical patent/JP4812200B2/en
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Expired - Fee Related legal-status Critical Current

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Description

【0001】
本発明は幕板付き天板に関する。
【0002】
【従来の技術】
従来、天板に洗面ボールを取り付けた洗面カウンターの下方には、飛散する水から天板の基材を保護する機能的な目的や、洗面ボールの下部を隠し見栄えをよくするといった意匠的な目的などで幕板を取り付けることが多く、近年はバリアフリー対応のため、車椅子に乗った状態でも支障なく洗面できるように、洗面ボールを前端が突き出た湾曲天板に取り付け、幕板も天板の湾曲部に沿うように曲面状に曲げて取り付ける試みがなされている。
【0003】
【発明が解決しようとする課題】
しかしながら、従来の幕板は一般に合板に化粧材を接着したものが使用されているため、合板の高い剛性がゆえ円弧状に湾曲させようとしても容易には曲がらなかった。
【0004】
【課題を解決するための手段】
本発明はかかる状況に鑑み検討されたもので以下のことを特徴とするものである。すなわち、化粧材と木質系基材から構成され、前側に湾曲部を有する天板の裏面に、前記湾曲部に沿って溝が切削され、前記溝に、ポストフォーム用メラミン化粧板と発泡倍率が10〜30倍で、厚みが4mmを超え25mm未満のポリスチレンフォームとが接着された幕板の端部が挿着され、前記幕板が湾曲状に垂下されてなることを特徴とする幕板付き天板である。以下、本発明を図面に基づいて詳細に説明する。
【0005】
図1は本発明の実施例の幕板20の構成断面図を示し、弾力性に富む合成樹脂発泡体1と化粧板4とが公知の接着剤、例えば水性ビニールウレタン系の接着剤、ウレタン系の接着剤、酢酸ビニール系の接着剤、ユリア系の接着剤、エポキシ系の接着剤、合成ゴム系の接着剤を用いて接着されている。
【0006】
合成樹脂発泡体1としては、ポリウレタンフォーム、ポリイソシアヌレートフォーム、フェノールフォーム、塩化ビニルフォーム、ポリエチレンフォーム、ポリスチレンフォーム、ポリプロピレンフォーム、ユリアフォームなどが例示され、圧縮強度、弾力性を考慮して適宜選択される。
合成樹脂発泡体1の厚みは5〜20mm程度とするのが好ましく、厚みが下限に満たないと破損しやすくなり、また、上限を超えると曲がりにくくなる。
【0007】
前記の合成樹脂発泡体1の中でもとりわけ、発泡倍率が5〜25倍のウレタンフォーム、発泡倍率が10〜30倍のポリスチレンフォーム、発泡倍率が5〜30倍のポリプロピレンフォームなどが圧縮強度に優れ、弾力性を有して湾曲させやすいため好ましい。いずれも発泡倍率が下限に満たないと、弾力性に乏しくなり曲げにくく、上限を超えると圧縮強度が弱くなり好ましくない。
【0008】
合成樹脂発泡体1に接着されている化粧板4は、不飽和ポリエステル樹脂を用いてフィルム成形して得られるポリエステル樹脂化粧板、塩化ビニ−ル樹脂シ−トを用いた塩化ビニ−ル樹脂化粧板、木質薄板を用いた天然木化粧板、メラミン樹脂やジアリルフタレ−ト樹脂などの熱硬化性樹脂を用いたメラミン樹脂化粧板、ジアリルフタレ−ト樹脂化粧板などが適用できるが、望ましくは、耐汚染性、耐摩耗性、耐衝撃性、耐水性、強度に優れ、傷がつきにくいメラミン樹脂化粧板が望ましく、とりわけ可撓性を有する所謂ポストフォーム用メラミン樹脂化粧板と称せられるものが好ましい。
【0009】
図2は湾曲した洗面カウンターの天板7の裏面に幕板20を取り付けた透視平面図を示し、図3は図2中のA−A線に沿う部分拡大断面図である。
【0010】
天板7として化粧材5と木質系基材6とを接着加工したものが用いられている。化粧材5としては、前述の化粧板4に例示したものの他、メタクリル樹脂、不飽和ポリエステル樹脂などの樹脂を注型成形した注型品等が用いられる。とりわけ、耐汚染性、耐摩耗性に優れ、傷がつきにくい注型品や、メラミン樹脂化粧板やジアリルフタレ−ト樹脂化粧板などの熱硬化性樹脂化粧板が好ましい。
【0011】
木質系基材6としては、溝の形成が容易なもの、例えば合板、パ−ティクルボ−ド、MDF(中密度繊維板)、集成材、あるいは、これらを複合化したものなどが適用でき、いずれも公知のもので差し支えない。図2では基材として木質系基材6を用いているが、幕板20を挿着できる溝が切削できるものであれば木質系基材に特に限定されることはなく、プラスチック積層板、プラスチック注型品などでも一向に支障はない。化粧材5との接着は、前述の公知の接着剤を用いればよい。
【0012】
尚、図示はしないが、天板は、化粧材の接着加工を必要とせず基材自体が天板となりうるもの、例えば、人工大理石の如きプラスチック注型品や集成材などでも構わない。
【0013】
幕板20付き天板21は、天板7の裏面側に幕板20の厚みより幾分大きめの幅の溝8を天板の湾曲部に沿ってNC加工機で切削し、溝8に接着剤を塗布し、幕板20の長手方向の側端部を挿入することにより得られる。
【0014】
以下、実施例にて詳細に説明する。
【実施例1】
幕板
厚みが15mmで発泡倍率が15のポリスチレンフォームと厚み0.8mmのポストフォーム用メラミン化粧板をゴム系の接着剤を用いて接着し、本発明の幕板を得た。
幕板付き天板
厚み1.0mmのメラミン樹脂化粧板が厚み18mmの合板に合成ゴム系の接着剤で接着され、前端部が突き出た湾曲天板にアクリル製の洗面ボールが取り付けられた洗面カウンターの天板裏面に、天板の湾曲部に沿って幅18mm、深さ10mmの溝をNC加工機で切削した。
次いで、この溝に酢酸ビニル接着剤を塗布し、幕板の端部を挿入して幕板付き天板を得た。
【0015】
比較例1
実施例1において、発泡倍率が15のポリスチレンフォームの代りに厚みが15mmの合板を用いた以外は同様に実施し天板に取り付けようとしたが、幕板が曲がらなかった。
【0016】
比較例2
実施例1において、発泡倍率が15のポリスチレンフォームの厚みを4mmにした以外同様に実施したが、天板に取り付ける際、強度が弱く幕板が破損した。
【0017】
比較例3
実施例1において、発泡倍率が15のポリスチレンフォームの厚みを25mmにした以外同様に実施したが、天板に取り付ける際、強度が強く幕板が曲がらなかった。
【0018】
【発明の効果】
本発明の幕板は、基板として弾力性に富み圧縮強度に優れる合成樹脂発泡体が用いられ、表面に化粧板が接着されているため、可撓性、強度があり、湾曲した洗面カウンターの下方に曲面状に取り付けることができる。
【0019】
更に、実施例においては、幕板は湾曲した洗面カウンターに取り付けられているが、洗面カウンターに限ることなく曲面状の幕板を必要とするもの、例えば、カウンター、テーブルなどで変形、湾曲したものにも適用できる。もちろん曲面状に取り付ける必要がなく平面状に取り付ける場合にも使用できる。
【図面の簡単な説明】
【図1】 本発明の幕板の構成断面図。
【図2】 本発明の幕板付き天板の透視平面図。
【図3】 図2中のA−A線に沿う断面図。
【符号の説明】
1 合成樹脂発泡体
4 化粧板
5 化粧材
6 木質系基材
7 天板
8 溝
10 洗面ボール
20 幕板
21 幕板付き天板
[0001]
The present invention relates to a top plate with a curtain plate .
[0002]
[Prior art]
Conventionally, the functional purpose of protecting the base material of the top board from splashed water under the wash counter with the wash bowl attached to the top board, and the design purpose of hiding the lower part of the wash bowl and improving the appearance In recent years, the curtains are often attached to the curved top plate with the front end protruding so that the toilet bowl can be washed without any problem even in a wheelchair. Attempts have been made to bend and attach to a curved surface along a curved portion.
[0003]
[Problems to be solved by the invention]
However, since a conventional curtain board is generally made by bonding a decorative material to a plywood, it is not easily bent even if it is curved in an arc shape because of the high rigidity of the plywood.
[0004]
[Means for Solving the Problems]
The present invention has been studied in view of such circumstances, and is characterized by the following. That is, a groove is cut along the curved portion on the back surface of the top plate that is composed of a decorative material and a wooden base material, and has a curved portion on the front side. 10 to 30 times, with a curtain plate , wherein the end portion of the curtain plate to which a polystyrene foam having a thickness of more than 4 mm and less than 25 mm is bonded is inserted and the curtain plate is suspended in a curved shape It is a top plate. Hereinafter, the present invention will be described in detail with reference to the drawings.
[0005]
FIG. 1 is a sectional view showing the construction of a curtain board 20 according to an embodiment of the present invention. A synthetic resin foam 1 and a decorative board 4 which are rich in elasticity are known adhesives such as a water-based urethane-based adhesive and a urethane type Adhesives, vinyl acetate adhesives, urea adhesives, epoxy adhesives, and synthetic rubber adhesives are used.
[0006]
Examples of the synthetic resin foam 1 include polyurethane foam, polyisocyanurate foam, phenol foam, vinyl chloride foam, polyethylene foam, polystyrene foam, polypropylene foam, urea foam, and the like, which are appropriately selected in consideration of compressive strength and elasticity. Is done.
The thickness of the synthetic resin foam 1 is preferably about 5 to 20 mm. If the thickness is less than the lower limit, the synthetic resin foam 1 is likely to be damaged.
[0007]
Among the synthetic resin foams 1, among others, urethane foam having a foaming ratio of 5 to 25 times, polystyrene foam having a foaming ratio of 10 to 30 times, polypropylene foam having a foaming ratio of 5 to 30 times, etc. are excellent in compressive strength, It is preferable because it has elasticity and is easily bent. In any case, if the expansion ratio is less than the lower limit, the elasticity is poor and bending is difficult, and if the upper limit is exceeded, the compressive strength becomes weak.
[0008]
The decorative board 4 adhered to the synthetic resin foam 1 is a polyester resin decorative board obtained by film forming using an unsaturated polyester resin, or a vinyl chloride resin decorative article using a vinyl chloride resin sheet. Natural wood decorative board using wood, thin wood board, melamine resin decorative board using thermosetting resin such as melamine resin and diallyl phthalate resin, diallyl phthalate resin decorative board, etc. can be applied. A melamine resin decorative board that is excellent in properties, abrasion resistance, impact resistance, water resistance, strength, and hardly scratches is desirable, and a so-called melamine resin decorative board for post-form having flexibility is particularly preferable.
[0009]
FIG. 2 is a perspective plan view in which the curtain plate 20 is attached to the back surface of the top plate 7 of the curved wash counter, and FIG. 3 is a partially enlarged sectional view taken along the line AA in FIG.
[0010]
As the top plate 7, a material obtained by bonding the decorative material 5 and the woody base material 6 is used. As the decorative material 5, in addition to those exemplified for the above-described decorative plate 4, cast products in which a resin such as methacrylic resin or unsaturated polyester resin is cast-molded are used. In particular, cast products that are excellent in stain resistance and abrasion resistance and are not easily scratched, and thermosetting resin decorative boards such as melamine resin decorative boards and diallyl phthalate resin decorative boards are preferable.
[0011]
As the woody base material 6, those in which grooves can be easily formed, such as plywood, particle board, MDF (medium density fiberboard), laminated material, or a composite of these, can be applied. Also known ones can be used. In FIG. 2, the wood base material 6 is used as the base material. However, the wood base material is not particularly limited as long as the groove into which the curtain plate 20 can be inserted is cut. There is no problem even with cast products. The above-mentioned known adhesive may be used for adhesion to the decorative material 5.
[0012]
Although not shown in the drawings, the top plate may be a base plate itself that does not require a bonding process of a decorative material, for example, a plastic casting product such as artificial marble or a laminated material.
[0013]
The top plate 21 with the curtain plate 20 is formed by cutting a groove 8 having a width slightly larger than the thickness of the curtain plate 20 on the back side of the top plate 7 with an NC processing machine along the curved portion of the top plate, and bonding the groove 8 to the groove 8. It is obtained by applying the agent and inserting the side end of the curtain 20 in the longitudinal direction.
[0014]
Hereinafter, the embodiment will be described in detail.
[Example 1]
A curtain foam of the present invention was obtained by bonding a polystyrene foam having a curtain plate thickness of 15 mm and an expansion ratio of 15 to a melamine decorative board for post foam having a thickness of 0.8 mm using a rubber adhesive.
A wash counter with a melamine resin decorative board with a curtain plate of 1.0 mm thick and glued to a 18 mm thick plywood with a synthetic rubber adhesive, and an acrylic wash ball attached to the curved top board protruding from the front end A groove having a width of 18 mm and a depth of 10 mm along the curved portion of the top plate was cut with an NC processing machine on the back surface of the top plate.
Next, a vinyl acetate adhesive was applied to the groove, and the end of the curtain plate was inserted to obtain a top plate with a curtain plate.
[0015]
Comparative Example 1
In Example 1, an attempt was made in the same manner except that a plywood having a thickness of 15 mm was used in place of the polystyrene foam having a foaming ratio of 15, and the curtain was not bent.
[0016]
Comparative Example 2
In Example 1, the same procedure was carried out except that the thickness of the polystyrene foam having an expansion ratio of 15 was changed to 4 mm. However, when attached to the top plate, the strength was weak and the curtain plate was damaged.
[0017]
Comparative Example 3
In Example 1, the same procedure was carried out except that the thickness of the polystyrene foam having a foaming ratio of 15 was 25 mm. However, when attached to the top plate, the strength was strong and the curtain was not bent.
[0018]
【The invention's effect】
The curtain board of the present invention is made of a synthetic resin foam having excellent elasticity and excellent compressive strength as a substrate, and a decorative board is bonded to the surface, so that it has flexibility and strength, and is below the curved wash counter. Can be attached in a curved shape.
[0019]
Further, in the embodiment, the curtain plate is attached to the curved wash counter, but not limited to the wash counter, the one requiring a curved curtain plate, for example, a deformed or curved one with a counter, a table, etc. It can also be applied to. Of course, it is not necessary to attach it to a curved surface, and it can be used when it is attached to a flat surface.
[Brief description of the drawings]
FIG. 1 is a sectional view of a curtain plate according to the present invention.
FIG. 2 is a perspective plan view of a top plate with a curtain plate according to the present invention.
3 is a cross-sectional view taken along line AA in FIG.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 Synthetic resin foam 4 Decorative plate 5 Decorative material 6 Wood base material 7 Top plate 8 Groove 10 Washing ball 20 Curtain plate 21 Top plate with curtain plate

Claims (1)

化粧材と木質系基材から構成され、前側に湾曲部を有する天板の裏面に、前記湾曲部に沿って溝が切削され、前記溝に、ポストフォーム用メラミン化粧板と発泡倍率が10〜30倍で、厚みが4mmを超え25mm未満のポリスチレンフォームとが接着された幕板の端部が挿着され、前記幕板が湾曲状に垂下されてなることを特徴とする幕板付き天板。 A groove is cut along the curved portion on the back surface of the top plate, which is composed of a decorative material and a wooden base material, and has a curved portion on the front side. A top plate with a curtain plate, characterized in that the end portion of the curtain plate to which a polystyrene foam having a thickness of 30 mm and a thickness of more than 4 mm and less than 25 mm is bonded is inserted and the curtain plate is suspended in a curved shape. .
JP2001271630A 2001-09-07 2001-09-07 Top plate with curtain Expired - Fee Related JP4812200B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2001271630A JP4812200B2 (en) 2001-09-07 2001-09-07 Top plate with curtain

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2001271630A JP4812200B2 (en) 2001-09-07 2001-09-07 Top plate with curtain

Publications (2)

Publication Number Publication Date
JP2003070578A JP2003070578A (en) 2003-03-11
JP4812200B2 true JP4812200B2 (en) 2011-11-09

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP5849244B2 (en) * 2010-04-23 2016-01-27 パナソニックIpマネジメント株式会社 Deflection control structure of curtain in cabinet

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Publication number Priority date Publication date Assignee Title
JPS5986151U (en) * 1982-11-30 1984-06-11 タカラスタンダ−ド株式会社 kitchen furniture top plate
IT1307259B1 (en) * 1999-05-13 2001-10-30 Sinco Ricerche Spa THERMOPLASTIC POLYESTER LAYERED PRODUCT INCLUDING AN EXPANDED LAYER AND ITEM INCLUDING IT.
JP4346179B2 (en) * 1999-11-05 2009-10-21 株式会社岡村製作所 Wiring duct structure
JP2001303753A (en) * 2000-04-19 2001-10-31 Mitsubishi Plastics Ind Ltd Outdoor floor structure and its component

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