JP4603444B2 - Top plate and manufacturing method thereof - Google Patents
Top plate and manufacturing method thereof Download PDFInfo
- Publication number
- JP4603444B2 JP4603444B2 JP2005230853A JP2005230853A JP4603444B2 JP 4603444 B2 JP4603444 B2 JP 4603444B2 JP 2005230853 A JP2005230853 A JP 2005230853A JP 2005230853 A JP2005230853 A JP 2005230853A JP 4603444 B2 JP4603444 B2 JP 4603444B2
- Authority
- JP
- Japan
- Prior art keywords
- top plate
- substrate
- flexible substrate
- manufacturing
- decorative
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Description
本発明は、天板及びその製造方法に関する。 The present invention relates to a top plate and a manufacturing method thereof.
従来、天板の前面を曲面加工した、いわゆるポストフォーム加工天板が知られている。曲面形状は、図４、図５に示すような半円型、斜面型が一般的であり、近年では前垂れ部３０を図６に示すような形状にした製品がある。 2. Description of the Related Art Conventionally, a so-called post-form processed top plate is known in which a front surface of a top plate is curved. The curved surface shape is generally a semicircular shape or a sloped shape as shown in FIGS. 4 and 5, and in recent years, there is a product in which the front hanging portion 30 is shaped as shown in FIG.
一般に半円型、斜面型は芯材を面取り加工して化粧材を接着することにより得られるが、図６に示すものは、芯材を面取り加工することで得るのは不可能で、曲面形状に合うように幾つかの部材（３１ａ、３１ｂ、３１ｃ）を組み付けて芯材としている。しかしながらこの方法では手間がかかり、部材同士の継ぎ目を面一にすることも容易なことではなく、継ぎ目が面一でないと化粧材を接着した際、その部分に段差が生じることから、相当な熟練度を要するものとなっていた。
本発明は、かかる状況に鑑み検討されたもので、下記（Ａ）〜（Ｄ）のステップに基づいてなることを特徴とする天板である。
（Ａ）木質系基材１の一方の端部の裏面に溝３を切削するステップ、
（Ｂ）前記溝３から前記端部に至る裏面に接着剤４を塗布して、可撓性基材５を接着し、天板用基材６を得るステップ、
（Ｃ）前記天板用基材６の前記可撓性基材５が接着された側を面取り加工するステップ、
（Ｄ）化粧材７を、前記天板用基材の表面、面取り加工面、前記可撓性基材５の前記木質系基材１との非当接面側に連続的に接着するステップ。
The present invention has been studied in view of such a situation, and is a top plate characterized by being based on the following steps (A) to (D).
(A) a step of cutting the groove 3 on the back surface of one end of the woody base material 1;
(B) an adhesive 4 is applied from the groove 3 to the rear surface leading to said end portion, bonding the flexible substrate 5 to obtain a top plate substrate 6 steps,
(C) step of the flexible substrate 5 of the top plate substrate 6 is chamfered bonded side,
(D) a decorative material 7, the surface of the top plate substrate, chamfering surface, continuously adhering step to the non-contact surface side of the wood-based substrate 1 of the flexible substrate 5.
本発明の天板を用いれば、前垂れ部の曲面加工が容易で、複雑な形状の部材を幾つも容易する必要がなく、手間がかからず、熟練度を要しない。また、可撓性基材が曲がる範囲で、自由に加工できる。 If the top plate of the present invention is used, it is easy to process the curved surface of the front hanging portion, and it is not necessary to easily make any number of complicated members, and it does not take time and skill. Moreover, it can process freely in the range which a flexible base material bends.
以下、本発明を図面に基づいて詳細に説明する。図１は本発明に係る天板の製造を示す側面図である。（Ａ）木質系基材１を用意し、端部裏面側に溝３を切削する。（Ｂ）端部裏面側にのみ接着剤４を塗布し、可撓性基材５を接着する。（Ｃ）面取り加工して、天板用基材６を得る。（Ｄ）化粧材７を接着剤にて、天板用基材６の表面から面取り加工面を経由して、可撓性基材５の裏面まで被覆すると天板２０が得られる。或いは可撓性基材５の裏面から面取り加工面を経由して天板用基材６の表面まで被覆してもよい。 Hereinafter, the present invention will be described in detail with reference to the drawings. FIG. 1 is a side view showing the production of the top plate according to the present invention. (A) A woody base material 1 is prepared, and the groove 3 is cut on the back side of the end portion. (B) Adhesive 4 is applied only to the back side of the end, and the flexible substrate 5 is bonded. (C) A chamfering process is performed to obtain the base material 6 for the top plate. (D) When the decorative material 7 is covered with an adhesive from the surface of the base material 6 for the top plate to the back surface of the flexible base material 5 through the chamfered surface, the top plate 20 is obtained. Or you may coat | cover from the back surface of the flexible base material 5 to the surface of the base material 6 for top boards via a chamfering surface.
図２は天板２０を曲面に施工した際の使用状態を示す側面図であり、接着剤が塗布された部分を支点として開き、基材１２に貼り合せる。 FIG. 2 is a side view showing a use state when the top plate 20 is constructed on a curved surface, and a portion to which the adhesive is applied is opened as a fulcrum and bonded to the base material 12.
本発明では木質系基材１としてＭＤＦ（中密度繊維板）を用いているが、合板、パーティクルボード、集成材、或いはこれらを複合した物でも支障はない。 In the present invention, MDF (medium density fiberboard) is used as the wood-based substrate 1, but there is no problem even with plywood, particle board, laminated material, or a composite of these.
また、本発明では可撓性基材５として平行合板を用いている。平行合板は繊維方向を平行にして積層したもので、繊維方向が交差するように積層した合板と異なり可撓性に富む。 In the present invention, a parallel plywood is used as the flexible substrate 5. The parallel plywood is laminated with the fiber directions parallel to each other, and is rich in flexibility unlike the plywood laminated so that the fiber directions intersect.
その他、平行合板に代えて、硬質ウレタンシート、コルク、櫛目状の溝を形成して可撓性を持たせた物を用いても良く、可撓性基材５が曲がる範囲で自由に曲げ加工ができる。 In addition, instead of the parallel plywood, a rigid urethane sheet, cork, comb-like groove formed to be flexible may be used, and the flexible substrate 5 can be bent freely within a range of bending. Can do.
化粧材７として、メラミン樹脂化粧板を用いているが、意匠性、耐水性、耐熱性があれば特に限定はされず、ジアリルフタレ−ト樹脂化粧板、塩ビシート、オレフィンシートなどの化粧板が適用できる。望ましくは、耐汚染性、耐摩耗性にも優れた性能を有し、傷がつきにくい成形品や、メラミン樹脂化粧板を用いるのが好ましい。 As the decorative material 7, a melamine resin decorative board is used, but there is no particular limitation as long as it has design properties, water resistance, and heat resistance, and decorative boards such as diallyl phthalate resin decorative boards, vinyl chloride sheets, and olefin sheets are applicable. it can. Desirably, it is preferable to use a molded article or a melamine resin decorative board that has excellent performance in stain resistance and abrasion resistance and is hardly damaged.
可撓性基材５や、化粧材７を接着する際は公知の接着剤４、例えば、水性ビニルウレタン系の接着剤、ウレタン系の接着剤、酢酸ビニル系の接着剤、尿素系の接着剤、エポキシ系の接着剤、合成ゴム系の接着剤を用いればよい。 When bonding the flexible substrate 5 or the decorative material 7, a known adhesive 4, such as an aqueous vinyl urethane adhesive, a urethane adhesive, a vinyl acetate adhesive, or a urea adhesive. Epoxy adhesives and synthetic rubber adhesives may be used.
本発明の天板２０は図２に示すように接着剤４を塗布した端部を支点として開いて基材１２に直接接着できる他、それ自体剛性があるものは、図３に示すように天板裏面の所々に切り込み溝１１を設けて、支承部材１５を介して施工することができる。 As shown in FIG. 3, the top plate 20 of the present invention can be directly bonded to the base material 12 by opening the end coated with the adhesive 4 as a fulcrum as shown in FIG. Incision grooves 11 are provided in places on the back side of the plate, and construction can be performed via the support member 15.
１ 木質系基材
３ 溝
４ 接着剤
５ 可撓性基材
６ 天板用基材
７ 化粧材
８ 曲面
１１ 切り込み溝
１２ 基材
１５ 支承部材
２０ 天板
３０ 前垂れ部
３１ａ 部材
３１ｂ 部材
３１ｃ 部材
４１ ポストフォーム加工天板
４２ ポストフォーム加工天板
５１ 前垂れ部を曲面加工した従来の天板
DESCRIPTION OF SYMBOLS 1 Wood type base material 3 Groove 4 Adhesive 5 Flexible base material 6 Top base material 7 Cosmetic material 8 Curved surface 11 Cut groove 12 Base material 15 Support member 20 Top plate 30 Front drooping part 31a Member 31b Member 31c Member 41 Post Foam processing top plate 42 Post-form processing top plate 51 Conventional top plate with curved front end
Claims (6)
（Ａ）木質系基材１の一方の端部の裏面に溝３を切削するステップ、
（Ｂ）前記溝３から前記端部に至る裏面に接着剤４を塗布して、可撓性基材５を接着し、天板用基材６を得るステップ、
（Ｃ）前記天板用基材６の前記可撓性基材５が接着された側を面取り加工するステップ、
（Ｄ）化粧材７を、前記天板用基材の表面、面取り加工面、前記可撓性基材５の前記木質系基材１との非当接面側に連続的に接着するステップ。 A method for manufacturing a top board, which is based on the following steps (A) to (D).
(A) a step of cutting the groove 3 on the back surface of one end of the woody base material 1;
(B) an adhesive 4 is applied from the groove 3 to the rear surface leading to said end portion, bonding the flexible substrate 5 to obtain a top plate substrate 6 steps,
(C) step of the flexible substrate 5 of the top plate substrate 6 is chamfered bonded side,
(D) a decorative material 7, the surface of the top plate substrate, chamfering surface, continuously adhering step to the non-contact surface side of the wood-based substrate 1 of the flexible substrate 5.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2005230853A JP4603444B2 (en) | 2005-08-09 | 2005-08-09 | Top plate and manufacturing method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2005230853A JP4603444B2 (en) | 2005-08-09 | 2005-08-09 | Top plate and manufacturing method thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JP2007044961A JP2007044961A (en) | 2007-02-22 |
| JP4603444B2 true JP4603444B2 (en) | 2010-12-22 |
Family
ID=37848214
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP2005230853A Expired - Fee Related JP4603444B2 (en) | 2005-08-09 | 2005-08-09 | Top plate and manufacturing method thereof |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP4603444B2 (en) |
Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5975139U (en) * | 1982-11-11 | 1984-05-22 | アイカ工業株式会社 | Decorated board deck |
| JPS615931A (en) * | 1984-02-21 | 1986-01-11 | イビデン株式会社 | Postforming processed good and manufacture thereof |
| JPS63136903U (en) * | 1987-02-28 | 1988-09-08 | ||
| JPH0267102A (en) * | 1988-08-31 | 1990-03-07 | Dantani Plywood Co Ltd | Decorative board and preparation thereof |
| JPH05147009A (en) * | 1991-12-02 | 1993-06-15 | Ibiden Co Ltd | Post-formed product |
| JPH0617927U (en) * | 1992-08-11 | 1994-03-08 | アイカ工業株式会社 | Makeup panel |
| JPH09256746A (en) * | 1996-03-26 | 1997-09-30 | Aica Kogyo Co Ltd | Wood-made fire-proof insulating door |
| JP2000326313A (en) * | 1999-05-21 | 2000-11-28 | Nagayanagi Kogyo Kk | Material for wood deck |
| JP2004345215A (en) * | 2003-05-22 | 2004-12-09 | Matsushita Electric Works Ltd | Woody flooring and its manufacturing method |
| JP2004358873A (en) * | 2003-06-06 | 2004-12-24 | Aica Kogyo Co Ltd | Laminated plate and manufacturing method thereof |
-
2005
- 2005-08-09 JP JP2005230853A patent/JP4603444B2/en not_active Expired - Fee Related
Patent Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5975139U (en) * | 1982-11-11 | 1984-05-22 | アイカ工業株式会社 | Decorated board deck |
| JPS615931A (en) * | 1984-02-21 | 1986-01-11 | イビデン株式会社 | Postforming processed good and manufacture thereof |
| JPS63136903U (en) * | 1987-02-28 | 1988-09-08 | ||
| JPH0267102A (en) * | 1988-08-31 | 1990-03-07 | Dantani Plywood Co Ltd | Decorative board and preparation thereof |
| JPH05147009A (en) * | 1991-12-02 | 1993-06-15 | Ibiden Co Ltd | Post-formed product |
| JPH0617927U (en) * | 1992-08-11 | 1994-03-08 | アイカ工業株式会社 | Makeup panel |
| JPH09256746A (en) * | 1996-03-26 | 1997-09-30 | Aica Kogyo Co Ltd | Wood-made fire-proof insulating door |
| JP2000326313A (en) * | 1999-05-21 | 2000-11-28 | Nagayanagi Kogyo Kk | Material for wood deck |
| JP2004345215A (en) * | 2003-05-22 | 2004-12-09 | Matsushita Electric Works Ltd | Woody flooring and its manufacturing method |
| JP2004358873A (en) * | 2003-06-06 | 2004-12-24 | Aica Kogyo Co Ltd | Laminated plate and manufacturing method thereof |
Also Published As
| Publication number | Publication date |
|---|---|
| JP2007044961A (en) | 2007-02-22 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| JP6352898B2 (en) | Lightweight board, connection configuration, and method of manufacturing connection configuration | |
| US20050281986A1 (en) | Flooring having surface layer of synthetic resin and wood-based board | |
| US20060196129A1 (en) | Stair tread structure | |
| JP5198451B2 (en) | Laminated body and method for producing the same | |
| JP4603444B2 (en) | Top plate and manufacturing method thereof | |
| JP2007224523A (en) | Connecting-assembling decorative material | |
| JP4857964B2 (en) | Shelf board support structure | |
| KR101421682B1 (en) | Furniture board and manufacturing process of the same | |
| JP5064022B2 (en) | Shelf board | |
| KR200386601Y1 (en) | Panel for Furniture | |
| JP5039584B2 (en) | Joinery panel | |
| JP4812200B2 (en) | Top plate with curtain | |
| JP4818545B2 (en) | Curtain plate and top plate with curtain plate | |
| JP5199567B2 (en) | Door | |
| JP3847616B2 (en) | Wood door | |
| JP4307965B2 (en) | Wood laminate | |
| JP2006316404A (en) | Planar structure by sheet material | |
| KR20220160882A (en) | Furniture board and manufacturing process of the same | |
| JP2005153455A (en) | Woody laminated sheet | |
| JP2013160028A (en) | Door of flush structure | |
| JP2002248609A (en) | Decorative laminate material and its manufacturing method | |
| JP2007196385A (en) | Woody decorative plate | |
| JP6678329B2 (en) | Flooring | |
| JP2005336783A (en) | Door panel | |
| JP2012122255A (en) | Stair plate, tread using the same, and stair structure |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| A621 | Written request for application examination |
Free format text: JAPANESE INTERMEDIATE CODE: A621 Effective date: 20080808 |
|
| A977 | Report on retrieval |
Free format text: JAPANESE INTERMEDIATE CODE: A971007 Effective date: 20100826 |
|
| A131 | Notification of reasons for refusal |
Free format text: JAPANESE INTERMEDIATE CODE: A131 Effective date: 20100830 |
|
| A521 | Written amendment |
Free format text: JAPANESE INTERMEDIATE CODE: A523 Effective date: 20100830 |
|
| TRDD | Decision of grant or rejection written | ||
| A01 | Written decision to grant a patent or to grant a registration (utility model) |
Free format text: JAPANESE INTERMEDIATE CODE: A01 Effective date: 20100917 |
|
| A01 | Written decision to grant a patent or to grant a registration (utility model) |
Free format text: JAPANESE INTERMEDIATE CODE: A01 |
|
| A61 | First payment of annual fees (during grant procedure) |
Free format text: JAPANESE INTERMEDIATE CODE: A61 Effective date: 20101001 |
|
| FPAY | Renewal fee payment (event date is renewal date of database) |
Free format text: PAYMENT UNTIL: 20131008 Year of fee payment: 3 |
|
| R150 | Certificate of patent or registration of utility model |
Free format text: JAPANESE INTERMEDIATE CODE: R150 |
|
| LAPS | Cancellation because of no payment of annual fees |