JP4811117B2 - Engine exhaust gas recirculation system - Google Patents

Engine exhaust gas recirculation system Download PDF

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JP4811117B2
JP4811117B2 JP2006137662A JP2006137662A JP4811117B2 JP 4811117 B2 JP4811117 B2 JP 4811117B2 JP 2006137662 A JP2006137662 A JP 2006137662A JP 2006137662 A JP2006137662 A JP 2006137662A JP 4811117 B2 JP4811117 B2 JP 4811117B2
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exhaust gas
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仁 北隅
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Suzuki Motor Co Ltd
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Description

本発明は、多気筒エンジンのシリンダヘッドにスペーサを介して吸気マニホルドを取付けるとともに、前記シリンダヘッドとスペーサの間に少なくとも第1連通孔と第2連通孔を備えるガスケットを介在させ、前記スペーサに対する前記シリンダヘッドの接合面のうち気筒列方向の一端部に、排気ポートからの排気ガスを導入するための排気ガス導入孔を開口させ、前記排気ガス導入孔と各気筒の吸気通路を連通させる排気ガス還流通路を、前記シリンダヘッドとスペーサとの接合部に前記シリンダヘッドの接合部に設けた通路と前記スペーサの接合面に設けた通路とに分割した通路から形成し、
前記排気ガス還流通路を、前記排気ガス導入孔から気筒列方向の中央側に延びるガス導入路と、このガス導入路の下流端部に前記第1連通孔を通して連通するとともに気筒列方向に分岐する第1ガス通路と、この第1ガス通路の各下流端部に前記第2連通孔を通して連通するとともに気筒列方向に分岐する第2ガス通路とを備えたトーナメント型に形成し、前記第2ガス通路の複数の下流端部を複数の前記吸気通路に各別に連通させてあるエンジンの排気ガス還流装置に関する。
The present invention attaches an intake manifold to a cylinder head of a multi-cylinder engine via a spacer, and interposes a gasket including at least a first communication hole and a second communication hole between the cylinder head and the spacer, Exhaust gas that opens an exhaust gas introduction hole for introducing exhaust gas from the exhaust port at one end portion in the cylinder row direction of the joint surface of the cylinder head and connects the exhaust gas introduction hole and the intake passage of each cylinder. A reflux passage is formed from a passage divided into a passage provided in a joint portion of the cylinder head and a passage provided in a joint surface of the spacer at a joint portion between the cylinder head and the spacer;
The exhaust gas recirculation passage communicates with the gas introduction passage extending from the exhaust gas introduction hole to the center side in the cylinder row direction, and the downstream end portion of the gas introduction passage through the first communication hole and branches in the cylinder row direction. The second gas is formed in a tournament type including a first gas passage and a second gas passage that communicates with each downstream end of the first gas passage through the second communication hole and branches in the cylinder row direction. The present invention relates to an exhaust gas recirculation device for an engine in which a plurality of downstream end portions of a passage are respectively communicated with a plurality of the intake passages.

自動車等のエンジンでは、上記の排気ガス導入孔が各気筒の吸気通路や燃料噴射弁等に干渉するのを回避するために、スペーサに対するシリンダヘッドの接合面の気筒列方向の一端部に排気ガス導入孔を開口させてある。そのために、排気ガス導入孔と吸気通路を連通させる流路を各吸気通路ごとに設けると、各流路の長さが異なって各吸気通路に排気ガスを均等に分配できなくなる。そこで、排気ガス還流通路をトーナメント型に形成し、排気ガス導入孔から各吸気通路までの各流路の長さを等しくして、各吸気通路に排気ガスを均等に分配するようにしている。   In an engine such as an automobile, in order to prevent the exhaust gas introduction hole from interfering with an intake passage or a fuel injection valve of each cylinder, an exhaust gas is provided at one end portion in the cylinder row direction of the joint surface of the cylinder head with respect to the spacer. An introduction hole is opened. For this reason, if a flow path for communicating the exhaust gas introduction hole and the intake passage is provided for each intake passage, the length of each flow path is different and the exhaust gas cannot be evenly distributed to each intake passage. Therefore, the exhaust gas recirculation passage is formed in a tournament type, and the length of each flow path from the exhaust gas introduction hole to each intake passage is made equal so that the exhaust gas is evenly distributed to each intake passage.

従来、排気ガス還流通路をトーナメント型に形成した技術として、排気ガス還流通路をスペーサの下端部に形成した技術があった(特許文献1参照)。しかしながら、この構造によれば、スペーサが気筒列方向と直交する方向に大きくなり、車両へのエンジンの搭載性が悪化するという問題がある。この問題は、シリンダヘッドとスペーサとの接合部に排気ガス還流通路を形成する技術(冒頭の[技術分野]の項に記載した技術)でも同様に生じる。すなわち、前記接合部に排気ガス還流通路を形成する場合、一般に、前記ガス導入路と、このガス導入路の下流端部から気筒列方向に分岐する第1ガス通路と、第1ガス通路の各下流端部から気筒列方向に分岐する第2ガス通路とが、気筒列方向と直交する方向に所定の間隔を空けて並んだ状態に形成することになり、前記間隔を空けるためのスペースが必要で、接合部(シリンダヘッドとスペーサ)が気筒列方向と直交する方向に大きくなる。その結果、車両へのエンジンの搭載性が悪化するとともに、接合部が拡大した分だけシリンダヘッドとスペーサを連結する部材(一例として取付けボルト)の数が多くなって、シリンダヘッドとスペーサの組付け作業性が低下する。
特開2005−83312号公報
Conventionally, as a technique for forming an exhaust gas recirculation passage in a tournament type, there has been a technique in which an exhaust gas recirculation passage is formed at a lower end portion of a spacer (see Patent Document 1). However, according to this structure, there is a problem that the spacer becomes larger in the direction perpendicular to the cylinder row direction, and the mountability of the engine to the vehicle is deteriorated. This problem also occurs in the technology for forming the exhaust gas recirculation passage at the joint between the cylinder head and the spacer (the technology described in the “Technical Field” section at the beginning). That is, when the exhaust gas recirculation passage is formed in the joint, generally, each of the gas introduction passage, the first gas passage branched in the cylinder row direction from the downstream end portion of the gas introduction passage, and the first gas passage The second gas passage branching from the downstream end portion in the cylinder row direction is formed in a state of being arranged at a predetermined interval in a direction orthogonal to the cylinder row direction, and a space is required for the interval. Thus, the joint (cylinder head and spacer) becomes larger in the direction perpendicular to the cylinder row direction. As a result, the mountability of the engine to the vehicle deteriorates, and the number of members (mounting bolts as an example) for connecting the cylinder head and the spacer increases by the amount of the enlarged joint, and the cylinder head and the spacer are assembled. Workability is reduced.
Japanese Patent Laid-Open No. 2005-83312

上記の問題を解消する手段として前記間隔を単に短くして、ガス導入路と第1ガス通路、及び、第1ガス通路と第2ガス通路を流路の径方向でそれぞれ近接させる手段が考えられる。ところが、この構造によれば、ガス導入路と第1ガス通路が流路の径方向で近接していることに起因して、第1ガス通路の上流部(第1ガス通路の分岐部付近)では、ガス導入路の下流端部を流れる排気ガスの慣性で、排気ガスがガス導入路内の排気ガスの流れ方向と同じ方向に流れやすくなる。その結果、分岐した一方の第1ガス通路部分の排気ガスの流量が多くなり、他方の第1ガス通路部分の排気ガスの流量が少なくなって、各第1ガス通路部分に排気ガスを均等に分配できなくなる。同様に、第1ガス通路と第2ガス通路が流路の径方向で近接していることに起因して、第2ガス通路の上流部(第2ガス通路の分岐部付近)では、第1ガス通路の下流端部を流れる排気ガスの慣性で、排気ガスが第1ガス通路の各下流端部内の排気ガスの流れ方向と同じ方向に流れやすくなる。その結果、分岐した一方の第2ガス通路部分の排気ガスの流量が多くなり、他方の第2ガス通路部分の排気ガスの流量が少なくなって、各第2ガス通路部分に排気ガスを均等に分配できなくなる。従って、各第2ガス通路部分から各吸気通路に排気ガスを均等に分配することができない。   As a means for solving the above problem, a means for simply shortening the interval and bringing the gas introduction path and the first gas path, and the first gas path and the second gas path close to each other in the radial direction of the flow path can be considered. . However, according to this structure, the upstream portion of the first gas passage (near the branch portion of the first gas passage) due to the proximity of the gas introduction passage and the first gas passage in the radial direction of the passage. Then, due to the inertia of the exhaust gas flowing through the downstream end portion of the gas introduction path, the exhaust gas easily flows in the same direction as the flow direction of the exhaust gas in the gas introduction path. As a result, the flow rate of the exhaust gas in one of the branched first gas passage portions increases, the flow rate of the exhaust gas in the other first gas passage portion decreases, and the exhaust gas is evenly distributed to each first gas passage portion. It becomes impossible to distribute. Similarly, because the first gas passage and the second gas passage are close to each other in the radial direction of the flow path, the first gas passage and the second gas passage are first in the upstream portion (near the branch portion of the second gas passage). Due to the inertia of the exhaust gas flowing through the downstream end portion of the gas passage, the exhaust gas easily flows in the same direction as the flow direction of the exhaust gas in each downstream end portion of the first gas passage. As a result, the flow rate of the exhaust gas in one of the branched second gas passage portions increases, the flow rate of the exhaust gas in the other second gas passage portion decreases, and the exhaust gas is evenly distributed to each second gas passage portion. It becomes impossible to distribute. Therefore, the exhaust gas cannot be evenly distributed from each second gas passage portion to each intake passage.

本発明は上記実状に鑑みて成されたもので、その目的は、車両へのエンジンの搭載性を良くすることができるとともに、シリンダヘッドとスペーサの組付け作業性を良くすることができ、しかも、各気筒の吸気通路に排気ガスを均等に分配しやすくすることができるエンジンの排気ガス還流装置を提供する点にある。   The present invention has been made in view of the above circumstances, and the object thereof is to improve the mountability of the engine to the vehicle and to improve the workability of assembling the cylinder head and the spacer. Another object of the present invention is to provide an exhaust gas recirculation device for an engine that can easily distribute the exhaust gas evenly to the intake passages of the cylinders.

本発明の特徴は、冒頭の[技術分野]の項に記載したエンジンの排気ガス還流装置において、
前記ガス導入路を、前記スペーサの接合面に前記吸気通路の下側に沿って気筒列方向へ延びるように形成し、
前記第1ガス通路を、前記ガス導入路と対向するように、前記シリンダヘッドの接合面に形成し、かつこの第1ガス通路に前記各吸気通路のうち気筒列方向の中央に互いに隣接するように配置される吸気通路の間に延びる凹部接続し、
さらにこの第1ガス通路の各下流端部を夫々前記各吸気通路のうち気筒列方向の両外方側に互いに隣接するように配置される吸気通路の間に配置し、
前記第1ガス通路の下側に沿う前記シリンダヘッドのヘッドフランジに設けられる雌ねじ部とその外周を囲む前記ヘッドフランジのボス形状の部分とを、気筒列と直交する方向で前記凹部と重なる位置に夫々配置するとともに前記ヘッドフランジから部分的に前記凹部に向かって前記第1ガス通路側へ突出させ、
前記ガス導入路の下流部に前記雌ねじ部を囲むヘッドフランジのボス状の部分に沿って前記凹部側に突出する湾曲部を形成し、
前記第1連通孔を、前記湾曲部のうち気筒列と直交する方向で前記雌ねじ部と前記凹部とに重なる部分に配置し、
前記第2ガス通路を、前記スペーサの接合面に形成するとともに、前記第2連通孔によって前記第1ガス通路の下流部連通させ、
前記湾曲部に前記第1連通孔よりも前記ガス導入路の下流側に延びる第1延長部を形成し、
前記第1ガス通路の下流部に前記第2連通孔よりも前記第1ガス通路の下流側に延びる第2延長部を形成してある点にある。
A feature of the present invention is an exhaust gas recirculation device for an engine described in the “Technical field” at the beginning.
The gas introduction path is formed on the joint surface of the spacer so as to extend in the cylinder row direction along the lower side of the intake passage,
The first gas passage is formed on the joint surface of the cylinder head so as to face the gas introduction passage , and is adjacent to the first gas passage at the center in the cylinder row direction of the intake passages. connect the recesses extending between the intake passage is disposed,
Furthermore, each downstream end portion of the first gas passage is disposed between intake passages disposed adjacent to each other on both outer sides in the cylinder row direction in the respective intake passages,
And a portion of the boss shape of the head flange surrounding the internally threaded portion and its periphery provided in the head flange of the cylinder head along the lower side of the first gas passage, at a position overlapping with the recess in the direction perpendicular to the cylinder row partially said towards the recess is projected into the first gas passage side from the head flange as well as arranged respectively,
Forming a curved portion projecting toward the concave portion along a boss-shaped portion of a head flange surrounding the female screw portion at a downstream portion of the gas introduction path;
The first communication hole is disposed in a portion of the curved portion that overlaps the female screw portion and the concave portion in a direction orthogonal to the cylinder row,
The second gas passage, so as to form on the bonding surface of the spacer, is communicated downstream portion and communicating said first gas passage by the second communication hole,
Forming a first extension in the curved portion that extends further downstream of the gas introduction path than the first communication hole;
A second extension portion is formed in the downstream portion of the first gas passage so as to extend further downstream of the first gas passage than the second communication hole.

この構成によれば、
ガス導入路をスペーサの接合面又はシリンダヘッドの接合面のどちらか一方に形成し、第1ガス通路を、ガスケットを挟んでガス導入路と対向するように、シリンダヘッドの接合面又はスペーサの接合面のどちらか他方に形成してあるから、ガス導入路と第1ガス通路とを、気筒列方向と直交する方向で近接する位置に配置できる。そして、第2ガス通路を、ガスケットを挟んで第1ガス通路の各下流端部と対向するように、スペーサの接合面又は前記シリンダヘッドの接合面のどちらか片方に形成してあるから、第2ガス通路と、第1ガス通路の各下流端部とを、気筒列方向と直交する方向で近接する位置に配置できる。これにより、排気ガス還流通路の大きさを気筒列方向と直交する方向で小さくできて、シリンダヘッドとスペーサを気筒列方向と直交する方向でコンパクトにすることができる。
According to this configuration,
A gas introduction path is formed on either the spacer joining surface or the cylinder head joining surface, and the cylinder head joining surface or spacer joining is performed so that the first gas passage faces the gas introduction passage with the gasket interposed therebetween. Since it is formed in either one of the surfaces, the gas introduction path and the first gas path can be arranged at positions close to each other in a direction orthogonal to the cylinder row direction. The second gas passage is formed on one of the joint surface of the spacer and the joint surface of the cylinder head so as to face each downstream end portion of the first gas passage with the gasket interposed therebetween. The two gas passages and the downstream end portions of the first gas passage can be arranged at positions close to each other in a direction orthogonal to the cylinder row direction. Thereby, the size of the exhaust gas recirculation passage can be reduced in the direction perpendicular to the cylinder row direction, and the cylinder head and the spacer can be made compact in the direction perpendicular to the cylinder row direction.

排気ガス導入孔から排出される排気ガスはガス導入路に流入する。そして、排気ガスは、気筒列方向の中央側に向かって流れ、ガス導入路の下流端部からガスケットの第1連通孔を通って第1ガス通路に流入し、気筒列方向に分岐して流れる。さらに、排気ガスは、第1ガス通路の各下流端部からガスケットの各第2連通孔を通って第2ガス通路に流入し、気筒列方向に分岐して流れて第2ガス通路の各下流端部から各吸気通路に流入する。   The exhaust gas discharged from the exhaust gas introduction hole flows into the gas introduction path. Then, the exhaust gas flows toward the center side in the cylinder row direction, flows from the downstream end portion of the gas introduction path through the first communication hole of the gasket into the first gas passage, and branches and flows in the cylinder row direction. . Further, the exhaust gas flows from the downstream end portions of the first gas passages through the second communication holes of the gasket into the second gas passages, branches and flows in the cylinder row direction, and flows downstream of the second gas passages. It flows into each intake passage from the end.

ガス導入路の下流端部には、第1連通孔よりもガス導入路の下流側に延びる第1延長部を形成してあるから、ガス導入路の第1延長部よりも上流側(第1連通孔よりも上流側)を第1延長部側に向かって流れる排気ガスと、第1延長部に流入して折り返してくる排気ガスとを第1連通孔付近で衝突させて、前記第1延長部側に向かって流れる排気ガスの慣性を、前記折り返してくる排気ガスで低減又は打ち消すことができる。これにより、第1連通孔から第1ガス通路に流入した排気ガスが、第1延長部よりも上流側(第1連通孔よりも上流側)のガス導入路内の排気ガスの流れ方向と同じ方向に流れやすくなる不具合を回避できて、各第1ガス通路部分に均等に排気ガスを分配しやすくすることができる。   Since the 1st extension part extended in the downstream of a gas introduction path rather than the 1st communicating hole is formed in the downstream end part of a gas introduction path, it is upstream (the 1st extension from the 1st extension part of a gas introduction path). The exhaust gas flowing toward the first extension portion on the upstream side of the communication hole and the exhaust gas flowing back into the first extension portion collide with each other in the vicinity of the first communication hole, and thereby the first extension. The inertia of the exhaust gas flowing toward the part side can be reduced or canceled by the returning exhaust gas. As a result, the exhaust gas flowing into the first gas passage from the first communication hole is the same as the flow direction of the exhaust gas in the gas introduction path upstream of the first extension (upstream of the first communication hole). The problem of facilitating flow in the direction can be avoided, and the exhaust gas can be easily distributed evenly to the first gas passage portions.

そして、第1ガス通路の下流端部には、第2連通孔よりも第1ガス通路の下流側に延びる第2延長部を形成してあるから、第1ガス通路の第2延長部よりも上流側(第2連通孔よりも上流側)を第2延長部側に向かって流れる排気ガスと、第2延長部に流入して折り返してくる排気ガスとを第2連通孔付近で衝突させて、前記第2延長部側に向かって流れる排気ガスの慣性を、前記折り返してくる排気ガスで低減又は打ち消すことができる。これにより、第2連通孔から第2ガス通路に流入した排気ガスが、第2延長部よりも上流側(第2連通孔よりも上流側)の第1ガス通路内の排気ガスの流れ方向と同じ方向に流れやすくなる不具合を回避できて、各第2ガス通路部分に排気ガスを均等に分配でき、各第2ガス通路部分から各吸気通路に排気ガスを均等に分配しやすくすることができる。   And since the 2nd extension part extended in the downstream of the 1st gas passage rather than the 2nd communicating hole is formed in the downstream end part of the 1st gas passage, rather than the 2nd extension part of the 1st gas passage The exhaust gas flowing toward the second extension portion on the upstream side (upstream side of the second communication hole) and the exhaust gas flowing back into the second extension portion are caused to collide in the vicinity of the second communication hole. The inertia of the exhaust gas flowing toward the second extension part side can be reduced or canceled by the returning exhaust gas. As a result, the exhaust gas flowing into the second gas passage from the second communication hole has a flow direction of the exhaust gas in the first gas passage on the upstream side of the second extension (upstream side of the second communication hole). The problem of facilitating flow in the same direction can be avoided, exhaust gas can be evenly distributed to each second gas passage portion, and exhaust gas can be easily evenly distributed from each second gas passage portion to each intake passage. .

本発明において、
前記第1延長部を含む下流側のガス導入路部分を湾曲させて湾曲部に構成し、この湾曲部に前記第1連通孔を連通させてあると、次の作用を奏することができる。
In the present invention,
When the downstream gas introduction path portion including the first extension portion is curved to form a curved portion, and the first communication hole communicates with the curved portion, the following effects can be achieved.

つまり、ガス導入路の第1延長部よりも上流側(第1連通孔よりも上流側)を第1延長部側に向かって流れる排気ガスと、ガス導入路の第1延長部に流入して折り返してくる排気ガスとを、第1連通孔付近で湾曲状にカーブさせながら衝突させて、前記第1延長部側に向かって流れる排気ガスの慣性を低減又は打ち消すことができる。これにより、両排気ガスを正面衝突させる場合に比べて、前記慣性を緩やかに低減又は打ち消すことができて、第1ガス通路に流入する排気ガスの流速が低減し過ぎることを抑制することができる。   That is, the exhaust gas that flows upstream from the first extension of the gas introduction path (upstream of the first communication hole) toward the first extension and the first extension of the gas introduction path The inertia of the exhaust gas flowing toward the first extension portion can be reduced or canceled by colliding the turned-up exhaust gas while curving in the vicinity of the first communication hole. Thereby, compared with the case where both exhaust gases collide front, the said inertia can be reduced or canceled gently, and it can control that the flow velocity of the exhaust gas which flows into the 1st gas passage is reduced too much. .

本発明において、
前記スペーサを前記シリンダヘッドに固定するための取付けボルトを挿通させるボルト挿通孔を、前記湾曲部の内周部よりも径方向内方側のスペーサ部分に形成してあると、次の作用を奏することができる。
In the present invention,
If the bolt insertion hole for inserting the mounting bolt for fixing the spacer to the cylinder head is formed in the spacer portion radially inward from the inner peripheral portion of the curved portion, the following effect is obtained. be able to.

ガス導入路に前記ボルト挿通孔が干渉しないようにする手段として、例えば、ガス導入路をスペーサ側の接合面又はシリンダヘッド側の接合面に気筒列方向に一直線状に形成するとともに、ボルト挿通孔を気筒列方向と直交する方向でガス導入路の外方側に配置する手段を取ると、ガス導入路を形成するためのスペースと、ボルト挿通孔を形成するためのスペースとが気筒列方向と直交する方向に間隔を空けて並び、そのために、シリンダヘッドとスペーサが気筒列方向と直交する方向で大きくなる。これに対して、本発明の上記構成によれば、ボルト挿通孔を、前記湾曲部の内周部よりも径方向内方側のスペーサ部分に形成してあるから、湾曲部以外のガス導入路部分とボルト挿通孔とを、気筒列方向と直交する方向で重複した位置に配置できて、両者を気筒列方向と直交する方向で近づけることができる。その結果、シリンダヘッドとスペーサを気筒列方向と直交する方向で、よりコンパクトにすることができる。   As a means for preventing the bolt insertion hole from interfering with the gas introduction path, for example, the gas introduction path is formed in a straight line in the cylinder row direction on the joining surface on the spacer side or the joining surface on the cylinder head side, and the bolt insertion hole Is disposed on the outer side of the gas introduction path in a direction orthogonal to the cylinder row direction, the space for forming the gas introduction passage and the space for forming the bolt insertion hole are The cylinder heads and the spacers are enlarged in the direction perpendicular to the cylinder row direction. On the other hand, according to the above-described configuration of the present invention, the bolt insertion hole is formed in the spacer portion radially inward from the inner peripheral portion of the bending portion. The portion and the bolt insertion hole can be arranged at overlapping positions in the direction perpendicular to the cylinder row direction, and both can be brought closer in the direction perpendicular to the cylinder row direction. As a result, the cylinder head and the spacer can be made more compact in the direction orthogonal to the cylinder row direction.

本発明によれば、
シリンダヘッドとスペーサを気筒列方向と直交する方向でコンパクトにできて、車両へのエンジンの搭載性を良くすることができるとともに、シリンダヘッドとスペーサの組付け作業性を良くすることができ、しかも、ガス導入路から各第1ガス通路部分、及び、各第1ガス通路部分から各第2ガス通路部分に排気ガスを均等に分配しやすくて、各気筒の吸気通路に排気ガスを均等に分配しやすくすることができるエンジンの排気ガス還流装置を提供することができた。
According to the present invention,
The cylinder head and spacer can be made compact in the direction perpendicular to the cylinder row direction, so that the engine can be mounted on the vehicle and the assembly work of the cylinder head and spacer can be improved. The exhaust gas is easily distributed evenly from the gas introduction path to each first gas passage portion and from each first gas passage portion to each second gas passage portion, so that the exhaust gas is evenly distributed to the intake passage of each cylinder. It was possible to provide an exhaust gas recirculation device for an engine that can be easily made.

以下、本発明を実施するための最良の形態を図面に基づいて説明する。
図1〜図3に自動車のエンジンの排気ガス還流装置100を示してある。この排気ガス還流装置100は、4気筒エンジン(多気筒エンジンの一例)のシリンダヘッド1のヘッドフランジ2に吸気マニホルド3の取付けフランジ4をスペーサ5を介して取付けるとともに、シリンダヘッド1とスペーサ5の間に薄板状のガスケット6を介在させ、スペーサ5に対するシリンダヘッド1の接合面1Mの気筒列方向Kの一端部1Aに、排気ポートからの排気ガスを導入するための排気ガス導入孔7を開口させ、シリンダヘッド1とスペーサ5の接合部12に、排気ガス導入孔7と各気筒の吸気通路8A〜8Dを連通させる排気ガス還流通路9を形成して構成されている。
Hereinafter, the best mode for carrying out the present invention will be described with reference to the drawings.
1 to 3 show an exhaust gas recirculation device 100 for an automobile engine. This exhaust gas recirculation device 100 attaches a mounting flange 4 of an intake manifold 3 to a head flange 2 of a cylinder head 1 of a four-cylinder engine (an example of a multi-cylinder engine) via a spacer 5. A thin gasket 6 is interposed therebetween, and an exhaust gas introduction hole 7 for introducing exhaust gas from the exhaust port is opened at one end portion 1A in the cylinder row direction K of the joint surface 1M of the cylinder head 1 with respect to the spacer 5. In addition, an exhaust gas recirculation passage 9 that connects the exhaust gas introduction hole 7 and the intake passages 8A to 8D of the respective cylinders is formed at the joint portion 12 between the cylinder head 1 and the spacer 5.

排気ガス導入孔7の断面形状は縦長に、吸気通路8A〜8Dの断面形状は横長に設定してある。符号10はシリンダヘッド1に形成した複数の燃料噴射弁取付け孔である。気筒列方向Kで排気ガス導入孔7の外方側のシリンダヘッド1の一側部にEGRバルブVを取付けてある。図1に実線の矢印及び破線の矢印で示すように、燃焼室から排気ポート(図示せず)を通って排出された排気ガスは、EGRバルブVを通って排気ガス導入孔7から排出される。   The cross-sectional shape of the exhaust gas introduction hole 7 is set to be vertically long, and the cross-sectional shapes of the intake passages 8A to 8D are set to be horizontally long. Reference numeral 10 denotes a plurality of fuel injection valve mounting holes formed in the cylinder head 1. An EGR valve V is attached to one side of the cylinder head 1 outside the exhaust gas introduction hole 7 in the cylinder row direction K. As shown by the solid line arrows and the broken line arrows in FIG. 1, the exhaust gas discharged from the combustion chamber through the exhaust port (not shown) is discharged from the exhaust gas introduction hole 7 through the EGR valve V. .

シリンダヘッド1のヘッドフランジ2の外周側に、取付けボルト(図示せず)を螺合させる複数(本実施形態においては10個)の雌ねじ部13を分散させて形成してある。また、吸気マニホルド3の取付けフランジ4の外周側とスペーサ5の外周側とガスケット6の外周側とに、取付けボルトを挿通させる複数のボルト挿通孔14A,14B,14Cをそれぞれ分散させて形成してある。そして、複数の取付けボルトを取付けフランジ4側の複数のボルト挿通孔14Aと、スペーサ5側の複数のボルト挿通孔14Bと、ガスケット6側の複数のボルト挿通孔14Cとに各別に挿通させ、取付けボルトの雄ねじ部をシリンダヘッド1側の複数の雌ねじ部13に各別に螺合締結してある(図1は分解斜視図であり、取付けボルトを雌ねじ部13に螺合締結した状態は示してはない)。つまり、複数の取付けボルトで取付けフランジ4をスペーサ5と共にヘッドフランジ2に共締め固定することで、上記のように、ヘッドフランジ2に取付けフランジ4をスペーサ5を介して取付けてある。   A plurality (ten in this embodiment) of female screw portions 13 to which mounting bolts (not shown) are screwed are formed on the outer peripheral side of the head flange 2 of the cylinder head 1 in a dispersed manner. Also, a plurality of bolt insertion holes 14A, 14B, and 14C through which mounting bolts are inserted are formed on the outer peripheral side of the mounting flange 4 of the intake manifold 3, the outer peripheral side of the spacer 5, and the outer peripheral side of the gasket 6, respectively. is there. Then, a plurality of mounting bolts are respectively inserted into a plurality of bolt insertion holes 14A on the mounting flange 4 side, a plurality of bolt insertion holes 14B on the spacer 5 side, and a plurality of bolt insertion holes 14C on the gasket 6 side. The male screw portion of the bolt is screwed and fastened to each of a plurality of female screw portions 13 on the cylinder head 1 side (FIG. 1 is an exploded perspective view, and the state where the mounting bolt is screwed and fastened to the female screw portion 13 is not shown. Absent). That is, the mounting flange 4 is fixed to the head flange 2 together with the spacer 5 with the plurality of mounting bolts, so that the mounting flange 4 is mounted to the head flange 2 via the spacer 5 as described above.

図2,図3,図4に示すように前記排気ガス還流通路9を、排気ガス導入孔7から気筒列方向中央側に延びるガス導入路17と、このガス導入路17の下流端部17Kから気筒列方向Kに二つに分岐する第1ガス通路21と、この第1ガス通路21の各下流端部21Kから気筒列方向Kに二つに分岐する第2ガス通路22とを備えたトーナメント型に形成してある。さらに、ガス導入路17の下流端部17Kを、両側に中央の一対の吸気通路8B,8Cが位置する気筒列方向中央部16、詳しくは、中央の一対の吸気通路8B,8Cの間23の下側24に配置してある。気筒列方向中央部16とは、中央の一対の吸気通路8B,8Cの間23とその上下両側を含む部分である。ガス導入路17の下流端部17Kを、中央の一対の吸気通路8B,8Cの間23に配置してもよい。   As shown in FIGS. 2, 3, and 4, the exhaust gas recirculation passage 9 is connected to the gas introduction passage 17 extending from the exhaust gas introduction hole 7 toward the center in the cylinder row direction, and the downstream end 17 </ b> K of the gas introduction passage 17. A tournament including a first gas passage 21 branched in two in the cylinder row direction K and a second gas passage 22 branched in two in the cylinder row direction K from each downstream end 21K of the first gas passage 21. It is formed into a mold. Further, the downstream end portion 17K of the gas introduction path 17 is formed between the center pair 16 in the cylinder row direction where the pair of central intake passages 8B and 8C are located on both sides, more specifically, between the pair of central intake passages 8B and 8C. Located on the lower side 24. The cylinder row direction center portion 16 is a portion including a center space 23 between a pair of intake passages 8B and 8C and both upper and lower sides thereof. You may arrange | position the downstream edge part 17K of the gas introduction path 17 in 23 between a pair of center intake passages 8B and 8C.

第1ガス通路21の各下流端部21Kを気筒列方向中央部16の両外方側の互いに隣接する吸気通路の間(8Aと8Bの間、8Cと8Dの間)25に配置し、第2ガス通路22の複数の下流端部22Kを複数の吸気通路8A〜8Dに各別に連通させてある。この構造により、排気ガス導入孔7から各吸気通路8A〜8Dまでの各流路の長さを等しくして、排気ガス導入孔7からの排気ガスを各吸気通路8A〜8Dに均等に分配する。   Each downstream end portion 21K of the first gas passage 21 is disposed between the intake passages adjacent to each other on both outer sides of the cylinder row direction central portion 16 (between 8A and 8B, between 8C and 8D) 25, The plurality of downstream end portions 22K of the two gas passages 22 are individually communicated with the plurality of intake passages 8A to 8D. With this structure, the length of each flow path from the exhaust gas introduction hole 7 to each intake passage 8A to 8D is made equal, and the exhaust gas from the exhaust gas introduction hole 7 is evenly distributed to each intake passage 8A to 8D. .

前記排気ガス還流通路9についてさらに詳述すると、ガス導入路17をシリンダヘッド1の接合面1Mに対するスペーサ5の接合面5Mに吸気通路8A〜8Dの下側に位置する状態に形成して、ガスケット6に形成した円形のガス導入路用連通孔50を介してガス導入路17を排気ガス導入孔7に連通させてある。そして、図3〜図6の模式図にも示すように、第1ガス通路21の分岐部21Bを挟んで位置する一対の第1ガス通路部分21a,21bのうちの一方の第1ガス通路部分21aが、ガスケット6を挟んでガス導入路17と対向するように、第1ガス通路21をシリンダヘッド1側の接合面1Mに形成してある。また、ガス導入路17の下流端部17Kと第1ガス通路21の分岐部21Bとを連通させる円形の第1連通孔31をガスケット6に形成してある。   The exhaust gas recirculation passage 9 will be described in more detail. The gas introduction passage 17 is formed on the joint surface 5M of the spacer 5 with respect to the joint surface 1M of the cylinder head 1 so as to be positioned below the intake passages 8A to 8D. The gas introduction path 17 is communicated with the exhaust gas introduction hole 7 through the circular gas introduction path communication hole 50 formed in FIG. As shown in the schematic diagrams of FIGS. 3 to 6, one first gas passage portion of the pair of first gas passage portions 21 a and 21 b positioned with the branch portion 21 </ b> B of the first gas passage 21 interposed therebetween. The first gas passage 21 is formed on the joint surface 1M on the cylinder head 1 side so that 21a faces the gas introduction passage 17 with the gasket 6 interposed therebetween. In addition, a circular first communication hole 31 that allows the downstream end portion 17 </ b> K of the gas introduction path 17 and the branch portion 21 </ b> B of the first gas passage 21 to communicate with each other is formed in the gasket 6.

図2の符号26は、各吸気通路8A〜8Dを形成するシリンダヘッド1側の管の端部である。この管の端部26の肉厚と、第1ガス通路21を挟んで管の端部26とは反対側に位置するシリンダヘッド1の下端部1Kの肉厚と、排気ガス導入孔7を形成する管の端部27の肉厚とはほぼ同一に設定してある。第1ガス通路21はシリンダヘッド1の軽量化を図るための凹部としての役割も果たしている。符号11は中央の一対の吸気通路8B,8Cの間に形成した軽量化用の凹部であり、第1ガス通路21と連通している。符号53も軽量化用の凹部であり、第1ガス通路21と連通している。ガス導入路17と第1ガス通路21と第2ガス通路22との底部はそれぞれ断面円弧状になっている。第1ガス通路21はガス導入路17や第2ガス通路22よりも深く形成してある。   Reference numeral 26 in FIG. 2 denotes an end of a pipe on the cylinder head 1 side that forms the intake passages 8A to 8D. The thickness of the end portion 26 of the pipe, the thickness of the lower end portion 1K of the cylinder head 1 located on the opposite side of the end portion 26 of the pipe across the first gas passage 21, and the exhaust gas introduction hole 7 are formed. The thickness of the end portion 27 of the pipe is set to be substantially the same. The first gas passage 21 also serves as a recess for reducing the weight of the cylinder head 1. Reference numeral 11 denotes a light weight recess formed between a pair of central intake passages 8B and 8C, and communicates with the first gas passage 21. Reference numeral 53 is a light weight recess and communicates with the first gas passage 21. The bottoms of the gas introduction path 17, the first gas passage 21, and the second gas passage 22 each have a circular arc shape in cross section. The first gas passage 21 is formed deeper than the gas introduction passage 17 and the second gas passage 22.

前記第2ガス通路22を、ガスケット6を挟んで第1ガス通路21の各下流端部21Kと対向するように、スペーサ5の接合面5Mに形成してある。そして、第1ガス通路21の下流端部21Kと第2ガス通路22の分岐部22Bとを連通させる円形の第2連通孔32を、第1ガス通路21の各下流端部21Kに接する各ガスケット部分28にそれぞれ形成してある。   The second gas passage 22 is formed on the joint surface 5M of the spacer 5 so as to face each downstream end portion 21K of the first gas passage 21 with the gasket 6 interposed therebetween. Each of the gaskets in contact with each downstream end 21K of the first gas passage 21 is formed with a circular second communication hole 32 that allows the downstream end 21K of the first gas passage 21 to communicate with the branching portion 22B of the second gas passage 22. Each of the portions 28 is formed.

第2ガス通路22は、4個の吸気通路8A〜8Dに各別に連通する4個の第2ガス通路部分22aから成る。4個の第2ガス通路部分22aは気筒列方向Kに沿う姿勢になっている。第2連通孔32は、第1ガス通路21の一つの下流端部21Kに対して2個、合計で4個設けてあり、各第2ガス通路部分22aごとに1個の第2連通孔32を介して第1ガス通路21の下流端部21Kに連通している。4個の第2ガス通路部分22aは互いに分離しており、第2連通孔32よりも下流側では、隣接する第2ガス通路部分22a同士は連通していない。図3は模式図であることから、第2連通孔32を、第1ガス通路21の一つの下流端部21Kに対して1個、合計で2個設けた構造に簡略化して図3を描いてある。   The second gas passage 22 includes four second gas passage portions 22a communicating with the four intake passages 8A to 8D, respectively. The four second gas passage portions 22a are in a posture along the cylinder row direction K. Two second communication holes 32 are provided for one downstream end portion 21K of the first gas passage 21, for a total of four, and one second communication hole 32 is provided for each second gas passage portion 22a. Is communicated with the downstream end 21K of the first gas passage 21. The four second gas passage portions 22a are separated from each other, and the adjacent second gas passage portions 22a are not in communication with each other on the downstream side of the second communication hole 32. Since FIG. 3 is a schematic diagram, FIG. 3 is simplified by a structure in which one second communication hole 32 is provided for one downstream end 21K of the first gas passage 21, a total of two. It is.

ガス導入路17の下流端部17Kに、第1連通孔31よりもガス導入路17の下流側に延びる第1延長部41を形成し、この第1延長部41を含む下流側のガス導入路部分を上側に湾曲させて第1湾曲部51に構成してある(図2参照)。第1湾曲部51は気筒列方向Kで中央の一対の吸気通路8B,8Cの間23の下側24に位置し、前記第1連通孔31は第1湾曲部51に連通している。排気ガス導入孔7に最も近い吸気通路8Dと、これに隣接する吸気通路8Cの間の下側のガス導入路部分も上側に湾曲させて第2湾曲部52に構成してある。各図の矢印は排気ガスの流れ方向を示している。図3に示すように、ガス導入路17の第1延長部41よりも上流側を第1延長部41側に向かって流れる排気ガスと、第1延長部41に流入して折り返してくる排気ガスとが第1連通孔31付近で衝突し、第1延長部41側に向かって流れる排気ガスの慣性を、前記折り返してくる排気ガスで低減又は打ち消す。   A first extension 41 is formed at the downstream end 17K of the gas introduction path 17 so as to extend further downstream of the gas introduction path 17 than the first communication hole 31, and a downstream gas introduction path including the first extension 41 is formed. The portion is curved upward to form the first bending portion 51 (see FIG. 2). The first bending portion 51 is located on the lower side 24 between the pair of intake passages 8 </ b> B and 8 </ b> C in the center in the cylinder row direction K, and the first communication hole 31 communicates with the first bending portion 51. The lower gas introduction path portion between the intake passage 8D closest to the exhaust gas introduction hole 7 and the intake passage 8C adjacent to the intake passage 8D is also curved upward to form the second curved portion 52. The arrows in each figure indicate the flow direction of the exhaust gas. As shown in FIG. 3, exhaust gas that flows upstream from the first extension 41 of the gas introduction path 17 toward the first extension 41 and exhaust gas that flows into the first extension 41 and turns back. Collide in the vicinity of the first communication hole 31, and the inertia of the exhaust gas flowing toward the first extension 41 side is reduced or canceled by the returning exhaust gas.

前記複数(本実施形態では10個)のボルト挿通孔14Bのうちの1個のボルト挿通孔14B(スペーサ5をシリンダヘッド1に固定するための取付けボルトを挿通させるボルト挿通孔)を、第1湾曲部51の内周部51Nよりも径方向内方側のスペーサ部分33に形成してある。同様に、前記複数のボルト挿通孔14Bのうちの別の1個のボルト挿通孔14Bを、第2湾曲部52の内周部52Nよりも径方向内方側のスペーサ部分34に形成してある。図2,図3に示すように、第1ガス通路21の下流端部21Kに、第2連通孔32よりも第1ガス通路21の下流側に延びる第2延長部42を形成してある。この構造により、第1ガス通路21の第2延長部42よりも上流側を第2延長部42側に向かって流れる排気ガスと、第2延長部42に流入して折り返してくる排気ガスとが第2連通孔32付近で衝突し、第2延長部42側に向かって流れる排気ガスの慣性を、前記折り返してくる排気ガスで低減又は打ち消す。   One bolt insertion hole 14B (a bolt insertion hole through which a mounting bolt for fixing the spacer 5 to the cylinder head 1) is inserted among the plurality (10 in this embodiment) of the bolt insertion holes 14B. The spacer portion 33 is formed on the radially inner side of the inner peripheral portion 51N of the curved portion 51. Similarly, another bolt insertion hole 14B among the plurality of bolt insertion holes 14B is formed in the spacer portion 34 on the radially inner side with respect to the inner peripheral portion 52N of the second bending portion 52. . As shown in FIGS. 2 and 3, a second extension 42 is formed at the downstream end 21 </ b> K of the first gas passage 21, which extends further downstream of the first gas passage 21 than the second communication hole 32. With this structure, the exhaust gas that flows upstream from the second extension 42 of the first gas passage 21 toward the second extension 42 and the exhaust gas that flows back into the second extension 42 are returned. The inertia of the exhaust gas that collides near the second communication hole 32 and flows toward the second extension portion 42 side is reduced or canceled by the returning exhaust gas.

本発明者は、上記構造の本発明の排気ガス還流装置100と、第1延長部41及び第2延長部42を備えてない排気ガス還流装置(第1延長部41及び第2延長部42を備えていないだけで、その他の構造は上記構造の本発明の排気ガス還流装置と同じ、以下、「比較例の排気ガス還流装置」と称する)との効果を比較するための実験を行った。図7に実験結果を示してある。図7において、♯1は第1気筒、♯2は第2気筒、♯3は第3気筒、♯4は第4気筒を示しており、吸気通路8Aが第1気筒♯1に対応し、吸気通路8Bが第2気筒♯2に対応し、吸気通路8Cが第3気筒♯3に対応し、吸気通路8Dが第4気筒♯4に対応している。○印が本発明の排気ガス還流装置の実験結果、△印が比較例の排気ガス還流装置の実験結果である。縦軸の0は排気ガスの分配量が均等であることを示す。   The inventor has the exhaust gas recirculation device 100 of the present invention having the above structure and the exhaust gas recirculation device that does not include the first extension portion 41 and the second extension portion 42 (the first extension portion 41 and the second extension portion 42). The other structure was the same as that of the exhaust gas recirculation device of the present invention having the above-described structure, and an experiment for comparing the effect with the “exhaust gas recirculation device of the comparative example” was conducted. FIG. 7 shows the experimental results. In FIG. 7, # 1 is the first cylinder, # 2 is the second cylinder, # 3 is the third cylinder, # 4 is the fourth cylinder, and the intake passage 8A corresponds to the first cylinder # 1, The passage 8B corresponds to the second cylinder # 2, the intake passage 8C corresponds to the third cylinder # 3, and the intake passage 8D corresponds to the fourth cylinder # 4. The circles indicate the experimental results of the exhaust gas recirculation device of the present invention, and the Δ marks indicate the experimental results of the exhaust gas recirculation device of the comparative example. 0 on the vertical axis indicates that the distribution amount of the exhaust gas is uniform.

図7に示すように、比較例の排気ガス還流装置は、分岐した一方の第1ガス通路部分21b(図3参照)の排気ガスの流量が多くなって、第1気筒♯1の吸気通路8Aと第2気筒♯2の吸気通路8Bへの排気ガスの分配量が多くなっている。逆に、第3気筒♯3の吸気通路8Cと第4気筒♯4の吸気通路8Dへの排気ガスの分配量が少なくなっている。これに対し、本発明の排気ガス還流装置100では、前述した理由により、第1気筒♯1の吸気通路8Aと第2気筒♯2の吸気通路8Bへの排気ガスの分配量が多くなるのを抑制でき、さらに、第3気筒♯3の吸気通路8Cと第4気筒♯4の吸気通路8Dへの排気ガスの分配量が少なくなるのを抑制できている。   As shown in FIG. 7, in the exhaust gas recirculation device of the comparative example, the flow rate of the exhaust gas in one branched first gas passage portion 21b (see FIG. 3) increases, and the intake passage 8A of the first cylinder # 1 is increased. And the distribution amount of the exhaust gas to the intake passage 8B of the second cylinder # 2 is increased. Conversely, the amount of exhaust gas distributed to the intake passage 8C of the third cylinder # 3 and the intake passage 8D of the fourth cylinder # 4 is reduced. On the other hand, in the exhaust gas recirculation device 100 of the present invention, the distribution amount of the exhaust gas to the intake passage 8A of the first cylinder # 1 and the intake passage 8B of the second cylinder # 2 is increased for the reasons described above. Further, the distribution amount of the exhaust gas to the intake passage 8C of the third cylinder # 3 and the intake passage 8D of the fourth cylinder # 4 can be suppressed.

[別実施形態]
(1)図示はしないが、前記ガス導入路17をシリンダヘッド1の接合面1Mに形成してガス導入路1を排気ガス導入孔7に連通させ、第1ガス通路部分21aが、ガスケット6を挟んでガス導入路17と対向するように、第1ガス通路21をスペーサ5の接合面5Mに形成し、前記第2ガス通路22を、ガスケット6を挟んで第1ガス通路21の各下流端部21と対向するように、シリンダヘッド1の接合面1Mに形成した構造にも本発明を適用することができる。
(2)図8に示すように、前記ガス導入路17の下流端部17Kの第1延長部41を、上流側のガス導入路部分よりも幅広の角形に形成してあってもよい。
[Another embodiment]
(1) Although not shown, the gas introduction path 17 is formed on the joint surface 1M of the cylinder head 1 so that the gas introduction path 1 communicates with the exhaust gas introduction hole 7, and the first gas passage portion 21a The first gas passage 21 is formed on the joint surface 5M of the spacer 5 so as to face the gas introduction passage 17 with the second gas passage 22 interposed between the gaskets 6 and the downstream ends of the first gas passage 21. The present invention can also be applied to a structure formed on the joint surface 1M of the cylinder head 1 so as to face the portion 21.
(2) As shown in FIG. 8, the first extension 41 of the downstream end 17 </ b> K of the gas introduction path 17 may be formed in a rectangular shape wider than the upstream gas introduction path.

排気ガス還流装置の分解斜視図Disassembled perspective view of exhaust gas recirculation device シリンダヘッドの接合面とガスケットの接合面とスペーサの接合面を示す図Diagram showing cylinder head joint surface, gasket joint surface, and spacer joint surface 排気ガス還流装置の模式図Schematic diagram of exhaust gas recirculation system 図3のA−A断面図AA sectional view of FIG. 排気ガス還流装置の要部の拡大模式図Enlarged schematic diagram of the main part of the exhaust gas recirculation system 図5のB−B断面図BB sectional view of FIG. 本発明の排気ガス還流装置と比較例の排気ガス還流装置との実験結果を示す図The figure which shows the experimental result of the exhaust-gas recirculation apparatus of this invention, and the exhaust-gas recirculation apparatus of a comparative example 別実施形態を示す模式図Schematic diagram showing another embodiment

符号の説明Explanation of symbols

1 シリンダヘッド
1A シリンダヘッドの接合面の気筒列方向の一端部
1M シリンダヘッドの接合面
3 吸気マニホルド
5 スペーサ
5M スペーサの接合面
6 ガスケット
K 気筒列方向
7 排気ガス導入孔
8A,8B,8C,8D 吸気通路
9 排気ガス還流通路
12 接合部
14B 取付けボルトを挿通させるボルト挿通孔
16 気筒列方向中央部
17 ガス導入路
17K ガス導入路の下流端部
21 第1ガス通路
21a,21b 第1ガス通路部分
21B 第1ガス通路の分岐部
21K 第1ガス通路の下流端部
22 第2ガス通路
22B 第2ガス通路の分岐部
22K 第2ガス通路の下流端部
25 気筒列方向中央部の両側の互いに隣接する吸気通路の間
28 ガスケット部分
31 第1連通孔
32 第2連通孔
33 スペーサ部分
41 第1延長部
42 第2延長部
50 ガス導入路用連通孔
51 湾曲部(ガス導入路部分)
51N 湾曲部の内周部
100 エンジンの排気ガス還流装置
DESCRIPTION OF SYMBOLS 1 Cylinder head 1A One end part of the cylinder head joint surface in the cylinder row direction 1M Cylinder head joint surface 3 Intake manifold 5 Spacer 5M Spacer joint surface 6 Gasket K Cylinder row direction 7 Exhaust gas introduction holes 8A, 8B, 8C, 8D Intake passage 9 Exhaust gas recirculation passage 12 Joint portion 14B Bolt insertion hole 16 through which mounting bolt is inserted 16 Cylinder row direction central portion 17 Gas introduction passage 17K Downstream end portion 21 of gas introduction passage First gas passages 21a, 21b First gas passage portions 21B Branch portion 21K of the first gas passage 21K Downstream end portion 22 of the first gas passage Second gas passage 22B Branch portion 22K of the second gas passage Downstream end portion 25 of the second gas passage 25 Adjacent to each other on both sides of the central portion in the cylinder row direction Between the intake air passages 28 Gasket portion 31 First communication hole 32 Second communication hole 33 Spacer portion 41 First extension portion 42 Second extension For 50 gas introduction path communicating hole 51 bend (gas introducing path portion)
51N Inner peripheral portion of curved portion 100 Exhaust gas recirculation device for engine

Claims (1)

多気筒エンジンのシリンダヘッドにスペーサを介して吸気マニホルドを取付けるとともに、前記シリンダヘッドとスペーサの間に少なくとも第1連通孔と第2連通孔を備えるガスケットを介在させ、前記スペーサに対する前記シリンダヘッドの接合面のうち気筒列方向の一端部に、排気ポートからの排気ガスを導入するための排気ガス導入孔を開口させ、前記排気ガス導入孔と各気筒の吸気通路を連通させる排気ガス還流通路を、前記シリンダヘッドとスペーサとの接合部に前記シリンダヘッドの接合部に設けた通路と前記スペーサの接合面に設けた通路とに分割した通路から形成し、
前記排気ガス還流通路を、前記排気ガス導入孔から気筒列方向の中央側に延びるガス導入路と、このガス導入路の下流端部に前記第1連通孔を通して連通するとともに気筒列方向に分岐する第1ガス通路と、この第1ガス通路の各下流端部に前記第2連通孔を通して連通するとともに気筒列方向に分岐する第2ガス通路とを備えたトーナメント型に形成し、前記第2ガス通路の複数の下流端部を複数の前記吸気通路に各別に連通させてあるエンジンの排気ガス還流装置であって、
前記ガス導入路を、前記スペーサの接合面に前記吸気通路の下側に沿って気筒列方向へ延びるように形成し、
前記第1ガス通路を、前記ガス導入路と対向するように、前記シリンダヘッドの接合面に形成し、かつこの第1ガス通路に前記各吸気通路のうち気筒列方向の中央に互いに隣接するように配置される吸気通路の間に延びる凹部接続し、
さらにこの第1ガス通路の各下流端部を夫々前記各吸気通路のうち気筒列方向の両外方側に互いに隣接するように配置される吸気通路の間に配置し、
前記第1ガス通路の下側に沿う前記シリンダヘッドのヘッドフランジに設けられる雌ねじ部とその外周を囲む前記ヘッドフランジのボス形状の部分とを、気筒列と直交する方向で前記凹部と重なる位置に夫々配置するとともに前記ヘッドフランジから部分的に前記凹部に向かって前記第1ガス通路側へ突出させ、
前記ガス導入路の下流部に前記雌ねじ部を囲むヘッドフランジのボス状の部分に沿って前記凹部側に突出する湾曲部を形成し、
前記第1連通孔を、前記湾曲部のうち気筒列と直交する方向で前記雌ねじ部と前記凹部とに重なる部分に配置し、
前記第2ガス通路を、前記スペーサの接合面に形成するとともに、前記第2連通孔によって前記第1ガス通路の下流部連通させ、
前記湾曲部に前記第1連通孔よりも前記ガス導入路の下流側に延びる第1延長部を形成し、
前記第1ガス通路の下流部に前記第2連通孔よりも前記第1ガス通路の下流側に延びる第2延長部を形成してあるエンジンの排気ガス還流装置。
An intake manifold is attached to a cylinder head of a multi-cylinder engine via a spacer, and a gasket having at least a first communication hole and a second communication hole is interposed between the cylinder head and the spacer, and the cylinder head is joined to the spacer. An exhaust gas recirculation passage that opens an exhaust gas introduction hole for introducing exhaust gas from an exhaust port and communicates the exhaust gas introduction hole and the intake passage of each cylinder at one end portion in the cylinder row direction of the surface, Formed from a passage divided into a passage provided in the joint portion of the cylinder head and a passage provided in the joint surface of the spacer at the joint portion between the cylinder head and the spacer;
The exhaust gas recirculation passage communicates with the gas introduction passage extending from the exhaust gas introduction hole to the center side in the cylinder row direction, and the downstream end portion of the gas introduction passage through the first communication hole and branches in the cylinder row direction. The second gas is formed in a tournament type including a first gas passage and a second gas passage that communicates with each downstream end of the first gas passage through the second communication hole and branches in the cylinder row direction. An exhaust gas recirculation device for an engine in which a plurality of downstream end portions of a passage are individually communicated with a plurality of the intake passages,
The gas introduction path is formed on the joint surface of the spacer so as to extend in the cylinder row direction along the lower side of the intake passage,
The first gas passage is formed on the joint surface of the cylinder head so as to face the gas introduction passage , and is adjacent to the first gas passage at the center in the cylinder row direction of the intake passages. connect the recesses extending between the intake passage is disposed,
Furthermore, each downstream end portion of the first gas passage is disposed between intake passages disposed adjacent to each other on both outer sides in the cylinder row direction in the respective intake passages,
And a portion of the boss shape of the head flange surrounding the internally threaded portion and its periphery provided in the head flange of the cylinder head along the lower side of the first gas passage, at a position overlapping with the recess in the direction perpendicular to the cylinder row partially said towards the recess is projected into the first gas passage side from the head flange as well as arranged respectively,
Forming a curved portion projecting toward the concave portion along a boss-shaped portion of a head flange surrounding the female screw portion at a downstream portion of the gas introduction path;
The first communication hole is disposed in a portion of the curved portion that overlaps the female screw portion and the concave portion in a direction orthogonal to the cylinder row,
The second gas passage, so as to form on the bonding surface of the spacer, is communicated downstream portion and communicating said first gas passage by the second communication hole,
Forming a first extension in the curved portion that extends further downstream of the gas introduction path than the first communication hole;
Exhaust gas recirculation device for an engine is formed a second extension extending downstream of said first gas passageway than said second communicating hole to the downstream portion of the first gas passage.
JP2006137662A 2006-05-17 2006-05-17 Engine exhaust gas recirculation system Expired - Fee Related JP4811117B2 (en)

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