JP4780664B2 - Composite metal plate and manufacturing method thereof - Google Patents

Description

The present invention relates to a composite metal plate in which end portions in the width direction of two or more metal plates are joined to each other and a method for manufacturing the same.

Conventionally, as a method of manufacturing a composite metal plate in which different types of metal plates are joined in the plate width direction, as described in Japanese Patent Application Laid-Open No. 60-177981 (Patent Document 1), an appropriate inclination is provided at the side end. Prepare multiple metal plates made of dissimilar materials with surfaces, and align the edges by rolling the metal plates flat so that the inclined surfaces of the side edges engage with each other. A method for manufacturing a composite metal plate is known. According to this method, the end portions can be joined together by a combination of materials that form a compound by metal ion bonding, such as a combination of a copper material and an aluminum material or an iron material.
JP 60-177981 A

  As described above, the roll pressure welding has an advantage that it can be applied without depending on the material of the metal plate as a method of joining the end portions of the metal plate. However, in the case of roll pressing with the end faced as an inclined surface, if the material is rolled down in the plate thickness direction, the material separates in the plate width direction (roll axial direction) with the reduction, so the pair of upper and lower rolls in the plate thickness direction It is not possible to join by simply rolling down. For this reason, in order to perform the roll pressure contact, not only a pair of upper and lower rolls but also a pair of left and right rolls that regulate the separation in the plate width direction is necessary. As described in Patent Document 1, a special rolling mill is required. Necessary. In addition, when the ends of the metal plates arranged side by side in a flat plate shape are pressed against each other, it is necessary to prevent the displacement and rise of the joining portion, so that the rolling workability is poor and the joining strength of the joining portion is sufficient. I can't say that.

  By the way, the composite metal plate is used as a conductive material such as a wiring material (connection member), an electronic component material such as a lead frame, and a material for a machine structure. In recent years, a battery mounted on a vehicle or a power tool or the like. In such wiring materials and electronic parts, sufficient durability and reliability with respect to vibration are particularly required. For example, in a battery pack mounted on a hybrid vehicle, a lithium ion battery is connected in series, and further, a group of batteries connected in series is connected in parallel, so that many wiring materials for connecting the batteries are used. As is well known, the lithium ion battery has a positive electrode made of an Al material and a negative electrode made of a non-Al material such as Cu, Ni, or Fe. Is preferably a composite metal material formed of a non-Al material. However, when such a composite metal material is manufactured by the above manufacturing method, as described above, the metal plate is likely to be displaced in the plate width direction along the inclined surface at the time of press contact, so that the end portions thereof are not easily pressed together. There is a problem that sufficient bonding strength cannot be obtained and the durability and reliability of the bonded portion are not sufficient.

The present invention has been made in view of such a problem, and can be easily press-contacted by a pair of normal upper and lower rolls, and has a high bonding strength at a bonding portion obtained by bonding the end portions in the width direction of the metal plate , and is durable. It aims at providing the outstanding composite metal plate and its manufacturing method.

First method of manufacturing a composite metal sheet of the present invention includes a first metal plate, to prepare a second metal plate, the width direction of the end of the end portion and the second metal plate in the width direction of the first metal plate the method of manufacturing the composite metal plate for joining parts to each other, said first metal plate and the second metal plate is provided with peaks and valleys formed on Oite length direction, each joint end, said The crests and troughs of the first metal plate and the crests and troughs of the second metal plate each have two inclined surfaces that form an angle of 30 to 120 degrees, and in a cross section perpendicular to the length direction. The peaks and valleys are formed so that the two inclined surfaces are convex and concave, and the peaks and valleys of the first metal plate are the valleys and peaks of the second metal plate. to be formed so as to respectively engage, the valleys of the second metal plate crests of the first metal plate and crest portions of the second metal plate The combined I heavy respectively engaged engaged to valley of the first metal plate, to reduction through the pair of rolls the overlapping portion of the length direction of the first metal plate and a second metal plate as a rolling direction Pressure welding, diffusion annealing and joining .

According to the first manufacturing method of the present invention, the end portions in the width direction of the first metal plate and the second metal plate are formed such that the peak portion of the first metal plate is a trough portion of the second metal plate, and The crests of the second metal plate are respectively engaged with the troughs of the first metal plate and overlapped, and the overlapped part is a pair of rolls with the length direction of the first metal plate and the second metal plate as the rolling direction. Since it is crushed through , the mountain part is crushed into the valley part while wedged. For this reason, each metal plate is press-contacted without separating the end portions only by applying a reduction in the plate thickness direction, and the end portions of the first metal plate and the second metal plate are easily and easily separated by a pair of upper and lower rolls. It is pressed firmly. Further, the composite metal plate that has been press-contacted is subjected to diffusion annealing, so that the press-contact portion that has been press-contacted firmly is diffusion-bonded, and excellent bonding strength and durability can be obtained. Further, the composite metal plate manufactured by the manufacturing method of the present invention has an excellent bonding strength at the bonding portion between the end portion in the width direction of the first metal plate and the end portion in the width direction of the second metal plate. Excellent durability and reliability.

The peaks and valleys of the first metal plate and the second metal plate may be shaped in the cross section, respectively formed so as to form two adjacent sides of the triangle by the previous SL two inclined surfaces.

  Moreover, in the state which the edge part of the said 1st metal plate and the edge part of the 2nd metal plate were piled up, plate | board thickness of the top part of the peak part of the said 1st metal plate, and the top part of the peak part of a 2nd metal plate It is preferable that the direction interval (hooking margin) is 20% or more of the thickness of each of the first metal plate and the second metal plate. By setting such a catch allowance, the first and second metal plates are reliably prevented from separating in the plate width direction during the pressure welding, and the other metal plates in which the ridges of the respective metal plates are overlapped are secured. It is possible to bite the valley portion like a wedge, and the pressure contact can be stably performed.

  Further, one of the first metal plate and the second metal plate can be formed of pure Al or an Al alloy. Since pure Al or Al alloy forms a dense oxide film on the surface by natural oxidation, it is generally difficult to press these metal plates against other metal plates. However, according to the present invention, when the sheet is reduced in the thickness direction, a strong frictional force acts on the inclined surfaces forming the peaks and valleys due to the wedge effect, so that the metal plate made of pure Al or Al alloy is used. The oxide film formed on the surface is removed, and the new surface is easily exposed. For this reason, a metal plate made of pure Al or an Al alloy can be easily pressed against another metal plate.

In addition, one of the first metal plate and the second metal plate is formed of pure Al or an Al alloy having a conductivity of 10% IACS or more, and the other metal plate is a conductive having a conductivity of 10% IACS or more. It can be formed of a conductive metal. By such a combination of materials, a conductive composite metal plate having an electrical conductivity of 10% IACS or more can be easily produced. The composite metal plate of this form can be suitably used as a wiring material of a lithium ion battery or its material. In particular, a composite metal plate in which one metal plate is made of pure Al and the other metal plate is made of pure Cu is excellent in conductivity.

Moreover, the manufacturing method of the 2nd composite metal plate of this invention prepares the 1st metal plate, the 2nd metal plate, and the 3rd metal plate, the edge part of the width direction of the said 1st metal plate, and the said 2nd metal A method for producing a composite metal plate for joining one end portion in the width direction of a plate and joining the other end portion in the width direction of the second metal plate and an end portion in the width direction of the third metal plate, Each of the first metal plate and the third metal plate includes a crest and a trough formed in the length direction at the joining side end, and the second metal plate is arranged in the length direction at one and the other joining side end. The crests and troughs of the first metal plate, crests and troughs of the second metal plate, and crests and troughs of the third metal plate are 30 to 120 degrees, respectively. And the shape of the crests and troughs in a cross section perpendicular to the length direction is determined by the two inclined surfaces. In addition, the crests and troughs of the first metal plate are formed on the troughs and crests formed at one end of the second metal plate, and the third metal The crest and trough of the plate are formed to engage with the trough and crest formed at the other end of the second metal plate, respectively, and the crest and trough of the first metal plate are The second metal plate is engaged and overlapped with a valley and a peak at one end of the second metal plate, and the peak and valley of the third metal plate are overlapped with the valley at the other end of the second metal plate and By engaging each of the ridges and overlapping them, and rolling the overlapping parts through a pair of rolls with the length directions of the first metal plate, the second metal plate and the third metal plate as the rolling direction. Weld and weld by diffusion annealing. The crests and troughs of the first metal plate, the second metal plate, and the third metal plate can be formed so that the shape in the cross section forms two adjacent sides of the triangle by the two inclined surfaces. .

Also according to the second manufacturing method of the present invention, as in the first manufacturing method of the present invention, the end in the width direction of the first metal plate and the end in one width direction of the second metal plate are joined. not only the joint is, the bonding strength of the end of the other width direction and joints and the end portions in the width direction of the third metal plate is bonded and excellent respective second metal plate comprises a durable A composite metal plate can be manufactured easily and easily.

In the method of manufacturing a composite metal plate composed of the three metal plates, the second metal plate is formed of pure Cu or a Cu alloy having a thermal conductivity of 60% or more of Cu, and the first metal plate and the first metal plate The three metal plates can be formed of an Fe-based alloy having a lower thermal expansion coefficient than Fe. As a result, a composite metal plate in which the central metal plate has good thermal conductivity and the left and right metal plates have low mechanical expansion and good mechanical strength can be manufactured . Such a composite metal plate can be suitably used as a lead frame material in which a semiconductor element is formed in the center portion and connecting leg (pin) portions are formed in both left and right end portions.

According to the method for manufacturing a composite metal plate of the present invention, the peak portions formed along the length direction at the end portion in the width direction of one of the first metal plate and the second metal plate are respectively the other. By simply rolling the overlapped portion, which is overlapped with the valley portion formed along the length direction at the end portion in the width direction of the metal plate , through a pair of rolls with the length direction as the rolling direction. The crests are squeezed while wedged into the troughs, so that each metal plate is firmly pressed without separation of the end portions by simply applying a reduction in the thickness direction with a pair of rolls. Since the pressure contact portion is diffusion bonded by diffusion annealing, the first metal plate and the second metal bonding portion are excellent in bonding strength and durability. Moreover, since the composite metal plate manufactured by the manufacturing method of the present invention has the first metal plate and the second metal plate in the width direction end portions engaged with each other in a concavo-convex shape to be firmly pressed and diffusion bonded. The joint has excellent joint strength and durability.

Hereinafter, a composite metal plate and a manufacturing method thereof according to a first embodiment of the present invention will be described with reference to the drawings. FIG. 3 shows a composite metal plate in which end portions in the width direction of the two first metal plates 1 and the second metal plate 2 according to the first embodiment are joined to each other. It is manufactured in the manner of Hereinafter, although a manufacturing method is demonstrated, the metal plate used as raw materials, such as the 1st metal plate of the said composite metal plate, is also displayed as a 1st metal plate etc., and the same code | symbol is used for convenience of explanation.

  FIGS. 1-3 has shown the front view and whole perspective view which looked at the 1st metal plate 1 and the 2nd metal plate 2 in the manufacturing process of the composite metal plate which concerns on 1st Embodiment from the length direction, First, as shown in FIG. 1, the first is formed of pure Cu or a Cu alloy having cold workability (hereinafter, these metal materials are collectively referred to as “Cu-based metal” unless otherwise specified). A metal plate 1 and a second metal plate 2 formed of pure Al or an Al alloy having cold workability (hereinafter, these metal materials are collectively referred to as “Al-based metal” unless otherwise specified). prepare.

At the joining side end portion of the first metal plate 1, a peak portion 11 in which a shape in a cross section perpendicular to the length direction is convexly formed by two inclined surfaces 13 and 14, and two inclined surfaces A valley 12 formed in a concave shape by 14 and 15 is formed continuously from the tip of the end in the width direction of the metal plate (lateral direction of the paper). The peak portion 11 and the valley portion 12 are formed in the same cross-sectional shape along the length direction of the metal plate (direction perpendicular to the paper surface). A trough formed in a concave shape by two inclined surfaces 24 and 25 so as to engage with the crest 11 and trough 12 of the first metal plate 1 also at the joining side end of the second metal plate 2. The peak portion 21 formed in a convex shape by the portion 22 and the two inclined surfaces 23 and 24 is provided so as to be continuous in the width direction of the metal plate and to have the same cross-sectional shape in the length direction of the metal plate. . The angle θ1 formed by the inclined surfaces forming the crest 11 of the first metal plate 1 and the trough 22 of the second metal plate 2, and the crest 21 of the second metal plate 2 and the trough of the first metal plate 1 The angles θ2 formed by the inclined surfaces forming 12 are each set to about 30 ° to 120 °.

  In this first embodiment, the end portion of the first metal plate 1 and the end portion of the second metal plate 2 can be obtained by rotating one metal plate 180 degrees around an axis that stands vertically to the paper surface. It is formed to be the same shape as the metal plate. A metal plate having a predetermined end can be easily formed by press molding or extrusion molding. Moreover, the edge part of a metal plate can be formed by machining.

  Next, as shown in FIG. 2, the first metal plate 1 and the second metal plate 2 include a peak portion 11 of the first metal plate 1, a valley portion 22 of the second metal plate 2, and the first metal plate 1. The valley portion 12 and the peak portion 21 of the second metal plate 2 are engaged with each other, the end portions are overlapped, and the overlapped portion is passed through a pair of upper and lower rolls to be cold-welded (room temperature) or warm. .

  In a state where the joining side end of the first metal plate 1 and the joining side end of the second metal plate 2 are overlapped, the tip of the peak portion 11 of the first metal plate 1 and the second metal plate 2 The distance h in the thickness direction from the tip of the peak portion 21 becomes a catching margin in the width direction (perpendicular to the rolling direction). In this embodiment, since the front ends of the crests 11 and 21 are engaged with the bottoms of the troughs 12 and 22, the hooking h is the crests 11 and It is equal to the space | interval of the plate | board thickness direction of the front-end | tip part of 21 and the bottom part of the trough parts 12 and 22. FIG.

  It is preferable that the hooking h is about 20% or more of the plate thickness t1 of the first metal plate 1 and the plate thickness t2 of the second metal plate 2. Moreover, it is preferable that the distance d2 between the bottom of the valley portion 22 of the second metal plate 2 made of an Al-based metal plate and the surface of the bottom side plate is about 20% or more of the plate thickness t2 of the second metal plate 2. When d2 becomes thinner than about 20% of t2, when the overlap portion is roll-rolled, if the rolling reduction is not set low, a crack is generated at the bottom of the valley portion 22 of the second metal plate 2 made of Al-based metal. May occur. On the other hand, the distance d1 between the bottom of the valley 12 of the first metal plate 1 made of a Cu-based metal plate and the surface of the bottom side plate is higher than that of the Al-based metal by a strength of the Cu-based metal since It may be about 10% or more of the plate thickness t1 of the metal plate 1.

  In order to press-contact the joining side end portion of the first metal plate 1 and the joining side end portion of the second metal plate 2, the overlapped portion may be reduced by a roll. However, as shown in FIG. 3, in order to make the thickness of the composite metal plate generally constant and flat, it is only necessary to roll-roll both the metal plates including the overlapping portion. In FIG. 3, the arrow indicates the rolling direction (length direction of the metal plate), and the material metal plate before press contact and the metal plate after press contact are not the same, but as described above, The code | symbol is attached | subjected.

  The rolling reduction at the overlapped portion at the time of pressure contact is usually set to about 60 to 80%. If the distance d2 between the second metal plates 2 is less than 20% of t2 and is thin, as described above, if the rolling reduction is high, the bottom of the valley 22 may be torn. In this case, the rolling reduction is reduced. What is necessary is just to lower and reduce the pressure. However, if the rolling reduction under the roll pressure is too low below about 40%, it is difficult to press the overlapped portion.

  Both the metal plates 1 and 2 with the end portions pressed are subjected to diffusion annealing, and the press contact portions are diffusion bonded. Thereby, sufficient joint strength is obtained. Diffusion annealing is industrially performed at an annealing temperature of about 100 to 200 ° C. lower than the melting point of the Al-based metal (usually about 450 to 550 ° C.) and a holding time of about 0.5 to 3 min. In the case of pressure contact at a low pressure rate, the holding time is longer than that, and is preferably set to about 5 to 15 minutes. Further, diffusion bonding can be performed even when the annealing temperature is set to a lower temperature, but when the annealing temperature is low, it is necessary to take a sufficient holding time. For example, when the annealing temperature is about 200 ° C., the pressure contact portion can be diffusion-bonded by setting the holding time to about 3 hours.

  In the said 1st Embodiment, as Cu alloy which forms the 1st metal plate 1, Cu-Ni alloy, Cu-Zn alloy, Cu-Sn alloy, Cu-Fe-P alloy, Cu-Be alloy, Cu-Cr Cu alloys having various cold workability such as alloys can be used. Specific examples include Cu-Be alloys and Cu-Cr alloys included in JIS C1020, C1100, C1201, C1220, C1221, C2100, C2600, C2801, C2200, C6140, C1401, C2051, C14500, and Z3234. Can do. Note that the Cu alloy means that the main component Cu is 50 mass% (hereinafter, “mass%” is simply expressed as “%”) or more.

  As the Al alloy forming the second metal plate, Al alloys having various cold workability such as a corrosion-resistant aluminum alloy and a high-strength aluminum alloy can be used. In the case of an Al alloy, it means an alloy containing 50% or more of Al as a main component, like a Cu alloy. Examples of the corrosion-resistant aluminum alloy include an Al—Mn alloy, an Al—Mg alloy, an Al—Mg—Mn alloy, an Al—Mg—Si alloy, and more specifically, JIS 1050, 1060, 1070, 1080. 1100, 1200, 3003, 5005, 6063, 6101 can be exemplified.

  Examples of the high-strength aluminum alloy include age-curable alloys such as Al—Cu alloy, Al—Cu—Mg alloy, Al—Cu—Mn—Mg alloy, and Al—Si—Mg alloy. Specifically, JIS 2011, 7003 can be illustrated.

  The metal material for forming the first and second metal plates is not limited to Cu-based metal and Al-based metal, and an appropriate metal material can be used from various cold workable metal materials. For example, nickel metal material such as pure Ni or Ni alloy, or pure Fe, Fe- (0.3% or less) C steel (soft steel), stainless steel (for example, SUS410, SUS304), Fe-Ni alloy (for example, Fe -36% Ni alloy), Fe-Ni-Co alloy (for example, Fe-30% Ni-16Co alloy) and other various steel materials. The first metal plate and the second metal plate may be made of the same material. For example, an Al-based metal plate and an Al-based metal plate can be combined.

When the composite metal plate is used as a conductive material such as a wiring material, the metal material for forming the Al-based metal plate is pure Al or has a cold workability of 10% IACS or more, preferably 20% or more. It is desirable to use an Al alloy. Hereinafter, “% IACS (International Annealed Copper Standard)” of conductivity is simply expressed as “%”. The conductivity (% IACS) of a material is calculated by the following formula. For example, pure Cu is 100% and pure Al is 65%.
Electrical conductivity (% IACS) = volume resistivity of standard annealed copper (pure copper) (1.7241 μΩ · cm) / volume resistivity of the material × 100

  As the Al alloy having an electric conductivity of 10% or more, the higher the Al content, the higher the electric conductivity, preferably 90% or more, more preferably 95% or more. Specifically, JIS 1050, 1060, 1070, 1080, 1100, 1200, 3003, 5005, 6063, and 6101 can be exemplified. For example, the 5005 alloy is a solid solution strengthened alloy of Al- (0.5 to 1.1%) Mn and has a conductivity of 52%. Other applicable Al alloys are exemplified below. Al- (4-5%) Mg alloy (JISA5082, conductivity about 29%), Al- (5-6%) Cu alloy (JISA2011, conductivity about 39%), Al- (3.5-4.5 %) Cu- (0.4-1.0%) Mn- (0.2-0.8%) Mg (JISA2017, duralumin, conductivity of about 50%), Al- (3.8-4.9% ) Cu- (0.3-0.9%) Mn- (1.2-1.8%) Mg (JISA2024, super duralumin, conductivity about 30%), Al- (11-13.5%) Si -(0.8 to 1.3%) Mg (JISA4032, conductivity about 40%)

  Moreover, as a metal material which forms the other metal plate joined to the said Al type metal plate, it is desirable to use the metal material which has various cold work property whose electrical conductivity is 10% or more. For example, pure Cu or a Cu alloy having a conductivity of 10% or more, preferably 20% or more can be used. Since the Cu alloy has a higher conductivity as the Cu content is higher, a Cu alloy with a Cu content of preferably 90% or more, more preferably 95% or more is desirable. Examples of such Cu alloys include Cu—Be alloys and Cu—Cr alloys included in JIS C1020, C1100, C1201, C14500, and Z3234. Other applicable Cu alloys are exemplified below. Cu-2% Ni alloy (conductivity 33%), Cu-6% Ni alloy (conductivity 17%), Cu-9.5% Ni alloy (conductivity 11%), Cu-30% Zn alloy (conductivity 27.4%), Cu-34% Zn alloy (conductivity 26.5%), Cu-Fe-P (Fe + P: 0.13%) alloy (conductivity 93%), Cu-Fe-P (Fe + P: 2.48%) Alloy (conductivity 69%), Cu-0.2% Zr alloy (conductivity 93%)

  Further, as a metal material having an electrical conductivity of 10% or more, pure Ni (conductivity 21%), Ni alloy, pure Fe (conductivity 13%), Fe- (0.1% or less) C steel (conductivity) Steel materials such as a rate of 10% or more can be used. The Ni alloy has higher conductivity as the Ni content is higher. Therefore, a Ni alloy having a Ni content of preferably 90% or more, more preferably 95% or more is desirable. Examples of applicable Ni alloys include Ni- (2% or less) Cu alloy (conductivity of 16.7% or more), Ni- (41% or less) Fe alloy (conductivity of 16.7% or more). .

  Moreover, in the said 1st Embodiment, although the cross section of the peak parts 11 and 21 and the trough parts 12 and 22 of the 1st metal plate 1 and the 2nd metal plate 2 has a triangular shape, as shown, for example in FIG. In addition, the tip portions of the triangular peak portions 11 and 21 may be flat and may be engaged with the triangular valley portion. Thus, by engaging the tip of the peak with a flat shape, engagement with the valley is facilitated. The cross-sectional shapes of the peaks and valleys are not limited to these, and as shown in FIG. 5, the tops of peaks 11 and 21 and the bottoms of valleys 12 and 22 may be trapezoidal. By adopting such a shape, even if d2 of the second metal plate made of an Al-based metal is thinned, cracks are unlikely to occur at the bottom of the trough during pressure welding. In the same figure, θ1 and θ2 are the peak 11 of the first metal plate 1 (the valley 22 of the second metal plate 2) and the valley 12 of the first metal plate 1 (the second metal plate 2), as in FIG. The angle formed by the inclined surface forming the peak portion 21), h, is a catching margin. Furthermore, as shown in FIG. 6, the peaks 11 and 21 may be formed so as to protrude from the surfaces of the metal plates 1 and 2.

Moreover, in the said 1st Embodiment, although the composite metal plate which consists of two metal plates, and its manufacturing method were shown, the number of the metal plates joined to the width direction is not restricted to this. FIG. 7 shows a composite metal plate according to the second embodiment constituted by three metal plates. The composite metal plate includes a first metal plate 1, a second metal plate 2, and a third metal plate 3, and the end of the first metal plate 1 is disposed at the left end in the width direction of the second metal plate 2. The end of the third metal plate 3 is joined to the right end of the second metal plate. This composite metal plate is manufactured as follows. In the description of the manufacturing method, for convenience of explanation, as in the first embodiment, a metal plate that is a material such as the first metal plate of the composite metal plate is also denoted as the first metal plate, and the same reference numerals are used. .

  As shown in FIG. 8, the 1st metal plate 1, the 2nd metal plate 2, and the 3rd metal plate 3 used as the raw material of each metal plate of the said composite metal plate are prepared. At both ends of the second metal plate 2, there are provided a peak portion 21 formed in a convex shape by two inclined surfaces and a valley portion 22 formed in a concave shape by two inclined surfaces, respectively. A trough portion 12 and a crest portion respectively engaged with a crest portion 21 and a trough portion 22 formed at one end and the other end portion of the second metal plate 2 at each joining side end portion of the first metal plate 3 and the third metal plate 3. 11 is provided.

Next, the peak portion 11 and the valley portion 12 of the first metal plate 1 are respectively connected to the valley portion 22 and the peak portion 21 of one end portion of the second metal plate 2, and the other valley of the second metal plate 2 is set. parts 22 and ridges 21 respectively engaged with the third ridges 11 and valleys 12 of the metal plate 3 on the superposed end portions, the second end portions of the metal plate 2 superimposed first embodiment As with the form, the length direction is the rolling direction, and the roll is rolled down with a roll in the cold or warm state. Thereby, like the first embodiment, both end portions of the second metal plate 2 and the end portions of the first metal plate 1 and the third metal plate 3 are firmly pressed against each other. Furthermore, when this pressure contact material is annealed, the pressure contact portions at both ends of the second metal plate 2 are diffusion-bonded to obtain a strongly bonded composite metal plate.

  The method for manufacturing the three-piece composite metal plate is not limited to the above method, and another metal plate may be sequentially joined to one metal plate. That is, as shown in FIG. 9, the first metal plate 1 and the second metal plate 2 are first joined, and the third metal plate 3 is joined to the end of the joined composite metal plate having two sheets. May be. This method is basically the same as that of the first embodiment, the composite metal plate having the two-sheet structure is the first metal plate in the first embodiment, and the third metal plate is the second metal plate of the first embodiment. It corresponds to.

  In the composite metal plate of the second embodiment, an appropriate metal material can be used as the material of the first metal plate 1, the second metal plate 2, and the third metal plate 3. For example, when this composite metal plate is used as a lead frame material for mounting a semiconductor element, the second metal plate on which the semiconductor element is mounted is pure Cu or has a thermal conductivity of 60% or more of Cu, preferably The first metal plate and the third metal plate, which are formed of a Cu alloy having a cold workability of 80% or more and are processed into a connection pin, have a cold workability lower than that of Fe. It can be formed of an Fe-based alloy, for example, an Fe- (36-50%) Ni alloy, an Fe- (20-30%) Ni- (1-20%) Co alloy. Examples of the Cu alloy include a Cu-0.15% Sn alloy, a Cu-2.4% Fe-0.1% Zn alloy, and a Cu-0.1% Fe alloy. For example, an Fe-42% Ni alloy is used.

  Hereinafter, the composite metal plate and the manufacturing method thereof according to the present invention will be specifically described with reference to examples. However, the present invention is not limited to the examples.

  A 3 mm thick, square plane pure Cu plate (first metal plate) and the same thickness, same shape pure Al plate (second metal plate) were prepared. As shown in FIG. The peaks 11 and 21 and the valleys 12 and 22 were formed by machining. The dimensions of each part were θ1 = θ2 = 90 °, d2 = d1, and h was a value shown in Table 1.

  The side edges of the pure Cu plate and pure Al plate are overlapped so that the crests 11 and 21 and the troughs 22 and 12 are engaged, and the overlapped metal plates are passed through a pair of upper and lower rolls at room temperature. Then, the overlapped portion was reduced so as to have a reduction rate of 50% or 60%, and the same portion was cold-welded. At this time, the crack occurrence state in the overlapped portion was observed. The results are also shown in Table 1. As shown in Table 1, except for sample No. 2, it was possible to obtain a metal plate in which the overlapping portion was pressed. On the other hand, in sample No. 2, a crack occurred in the rolling direction on the bottom surface of the valley portion of the pure Al plate in the overlapping portion, and the overlapping portion could not be pressed. Samples No. 2 and No. 1 had the same shape conditions, but No. 1 had a reduction rate of 50%, and no cracks occurred.

  In this way, diffusion annealing was performed on the first and second metal plates whose side end portions were in pressure contact under the conditions shown in Table 1. Then, a tensile test piece TP having a width of 10 mm was taken along the direction perpendicular to the rolling direction (width direction) from the composite metal plate after diffusion annealing (see FIG. 3). When a tensile test was performed until the test piece broke using this, all the samples subjected to the tensile test were not broken at the joint, and all were broken on the pure Al plate side. In Table 1, those in which breakage occurred on the pure Al plate side were indicated as acceptable. From this, it was confirmed that the joint part which carried out the diffusion annealing after pressure welding has the outstanding joint strength.

It is a principal part front view of the 1st metal plate and 2nd metal plate which are the raw materials of the composite metal plate concerning 1st Embodiment of this invention. It is a principal part front view which shows the state which piled up the junction side edge part of the 1st, 2nd metal plate. The perspective view of the composite metal plate which concerns on 1st Embodiment by which the edge part of the 1st, 2nd metal plate was press-contacted and was further diffusion-annealed is shown. It is the principal part front view which shows the state which piled up the 1st, 2nd metal plate which equips the joint side edge part with the substantially triangular peak part with which the front-end | tip part was made flat, and the triangular trough part in the joint part. is there. It is a principal part front view which shows the state which piled up the 1st, 2nd metal plate which provided the peak part and trough part whose cross-sectional shape is trapezoid in the joining side edge part in the same part. It is a principal part front view which shows the state which piled up the 1st, 2nd metal plate which provided the peak part protruded from the plate surface, and the trough part recessed from the plate surface in the joining side edge part in the same part. The perspective view of the composite metal plate to which the three metal plates based on 2nd Embodiment were joined is shown. It is a principal part front view of each raw material used for the manufacturing method of the composite metal plate which concerns on 2nd Embodiment. It is a principal part front view of each raw material used for the other manufacturing method of the composite metal plate which concerns on 2nd Embodiment.

Explanation of symbols

DESCRIPTION OF SYMBOLS 1 1st metal plate 2 2nd metal plate 3 3rd metal plate 11,21 Mountain part 12,22 Valley part

Claims (11)

A first metal plate and a second metal plate are prepared, and a method of manufacturing a composite metal plate in which end portions in the width direction of the first metal plate and end portions in the width direction of the second metal plate are joined to each other. ,
Wherein the first metal plate and a second metal plate provided with peaks and valleys formed on Oite length direction, each bonding end portion, ridges of the first metal plate and valleys and the second metal plate The crests and troughs each have two inclined surfaces forming an angle of 30 to 120 degrees, and the shape of the crests and troughs in the cross section perpendicular to the length direction is determined by the two inclined surfaces. It is formed so as to form a convex shape and a concave shape, and the crest and trough of the first metal plate are formed to engage with the trough and crest of the second metal plate, respectively .
The crests of the first metal plate to the valleys of the second metal plate, overlaid one mountain portion of the second metal plate respectively engaged engaged to valley of the first metal plate, the overlapping portion A method of manufacturing a composite metal plate, wherein the first metal plate and the second metal plate are pressed by passing through a pair of rolls with the length direction of the first metal plate and the second metal plate as the rolling direction, and are joined by diffusion annealing. The peaks and valleys of the first metal plate and the second metal plate is formed so that each forms two sides of the shape in the cross section adjacent triangles by the previous SL two inclined surfaces, according to claim 1 Method for manufacturing a composite metal plate. In the stacked state end to end of the second metal plate of the first metal plate, the thickness direction of the top of the crest of the top and second metal plate at the crest of the first metal plate The manufacturing method of the composite metal plate of Claim 1 or 2 whose space | interval is 20% or more of each plate thickness of the said 1st metal plate and a 2nd metal plate. The method for producing a composite metal plate according to any one of claims 1 to 3, wherein one of the first metal plate and the second metal plate is formed of pure Al or an Al alloy. One metal plate of the first metal plate and the second metal plate is made of pure Al or an Al alloy having a conductivity of 10% IACS or more, and the other metal plate is made of a conductive metal having a conductivity of 10% IACS or more. The manufacturing method of the composite metal plate as described in any one of Claim 1 to 3 formed. The method for producing a composite metal plate according to claim 5, wherein one metal plate is made of pure Al and the other metal plate is made of pure Cu. A first metal plate, a second metal plate, and a third metal plate are prepared, and an end portion in the width direction of the first metal plate and one end portion in the width direction of the second metal plate are joined and a second metal A method for producing a composite metal plate for joining the other end in the width direction of the plate and the end in the width direction of the third metal plate,
  The first metal plate and the third metal plate each have a crest and a trough formed in the length direction at the joining side end, and the second metal plate is lengthwise at one and the other joining side end. The crests and troughs of the first metal plate, the crests and troughs of the second metal plate, and the crests and troughs of the third metal plate are 30 to 120 respectively. Two inclined surfaces forming an angle of degrees, and the shape of the peak and valley in a cross section perpendicular to the length direction is formed to be convex and concave by the two inclined surfaces, Further, the crests and troughs of the first metal plate are at troughs and crests formed at one end of the second metal plate, and the crests and troughs of the third metal plate are the second metal. Formed so as to engage with a valley and a peak formed on the other end of the plate,
  The crests and troughs of the first metal plate are engaged and overlapped with the troughs and crests of one end of the second metal plate, respectively, and the crests and troughs of the third metal plate are overlapped with each other. The other end portions of the second metal plate are respectively engaged with the valley portions and the mountain portions and overlapped, and the overlapping portions are arranged in the length direction of the first metal plate, the second metal plate, and the third metal plate. A method for producing a composite metal plate, wherein the sheet is pressed by being passed through a pair of rolls as a rolling direction, and bonded by diffusion annealing. The crests and troughs of the first metal plate, the second metal plate, and the third metal plate are each formed such that the shape in the cross section forms two adjacent sides of a triangle by the two inclined surfaces. Item 8. A method for producing a composite metal plate according to Item 7. The second metal plate is formed of pure Cu or a Cu alloy having a thermal conductivity of 60% or more of Cu, and the first metal plate and the third metal plate are formed of an Fe-based alloy having a lower thermal expansion coefficient than Fe. A method for producing a composite metal plate according to claim 7 or 8. A composite metal plate manufactured by the method for manufacturing a composite metal plate according to claim 1, comprising a first metal plate and a second metal plate, wherein the first metal plate A composite metal plate in which an end in the width direction of the metal plate and an end in the width direction of the second metal plate are joined . A composite metal plate produced by the method for producing a composite metal plate according to any one of claims 7 to 9, comprising a first metal plate, a second metal plate, and a third metal plate, One end in the width direction of the second metal plate is joined to the end in the width direction of one metal plate, and the width of the third metal plate is further added to the other end in the width direction of the second metal plate. Composite metal plate with directional ends joined .

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