JP4779559B2 - Cushioning material - Google Patents

Cushioning material Download PDF

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Publication number
JP4779559B2
JP4779559B2 JP2005297502A JP2005297502A JP4779559B2 JP 4779559 B2 JP4779559 B2 JP 4779559B2 JP 2005297502 A JP2005297502 A JP 2005297502A JP 2005297502 A JP2005297502 A JP 2005297502A JP 4779559 B2 JP4779559 B2 JP 4779559B2
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Prior art keywords
cushioning material
rising portion
rising
groove
tray
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JP2007106431A (en
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透 本田
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Panasonic Corp
Panasonic Holdings Corp
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Panasonic Corp
Matsushita Electric Industrial Co Ltd
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Description

本発明は、被梱包物を内部に保持し被梱包物の梱包に使用する緩衝材に関するものである。   The present invention relates to a cushioning material that holds an object to be packed inside and is used for packing the object to be packed.

従来、この種の緩衝材は、底板の周囲四辺を立ち上がり部で囲まれたトレイ状を形成しており、立ち上がり部は一定の高さを維持し相互に連結する形状で、被梱包物をトレイ状内部に保持し、その全体を外箱で梱包して使用している。   Conventionally, this type of cushioning material has formed a tray shape in which the four sides of the bottom plate are surrounded by rising parts, and the rising parts maintain a certain height and are connected to each other so that the objects to be packed can be It is held inside the shape and the whole is packed and used in an outer box.

図5は、特許文献2に記載された従来の緩衝材の斜視図を示すものである。図5に示すように、緩衝材aは、底板fの周囲を立ち上がり部b・c・d・eで囲まれ、立ち上がり部b・c・d・eは一定の高さを維持し相互に連結してトレイ状を形成している。   FIG. 5 shows a perspective view of a conventional cushioning material described in Patent Document 2. As shown in FIG. As shown in FIG. 5, the buffer material a is surrounded by the rising portions b, c, d, e around the bottom plate f, and the rising portions b, c, d, e maintain a constant height and are connected to each other. Thus, a tray shape is formed.

被梱包物の両端を挿入して覆うように緩衝材aを被せ、筒状に形成された外箱に全体を納めるように梱包する。
特開2003−221089号公報 特開平7−137770号公報
The cushioning material a is covered so as to insert and cover both ends of the object to be packed, and the whole is packed in a cylindrical outer box.
Japanese Patent Laid-Open No. 2003-221089 JP 7-137770 A

しかしながら、前記従来の構成では、緩衝材の立ち上がり部が緩衝材周囲を連結しており、緩衝材に被梱包物を挿入する作業性を向上させるためには、被梱包物より緩衝材の挿入寸法を大きめに設定しておく必要があった。このため、被梱包物との密着性が甘く緩衝材内で製品が移動し、製品外観の傷付きなどの原因になるという課題を有していた。   However, in the conventional configuration, the rising portion of the cushioning material connects the periphery of the cushioning material, and in order to improve the workability of inserting the packaged material into the buffered material, the insertion size of the cushioning material is more than the packaged material. Had to be set larger. For this reason, the adhesiveness with a to-be-packaged object is sweet, and it has the subject that a product moves in a buffer material and causes the damage | wound of a product external appearance, etc.

また、緩衝材は、梱包時には被梱包物の保護の観点から十分な強度が必要であるが、近年はリサイクルや自然保護の観点から、廃棄処理時には分別・分割の容易さが求められるという、相反する課題を有していた。   In addition, the cushioning material needs to have sufficient strength from the viewpoint of protecting the packaged items at the time of packing, but in recent years, from the viewpoint of recycling and nature protection, it is a conflict that requires easy separation and division at the time of disposal. Had a problem to do.

本発明は、前記従来の課題を解決するもので、容易な加工方法でトレイ状を形成し被梱包物を確実に支持することにより被梱包物の保護機能に優れ、廃棄時の作業性も向上する緩衝材を提供することを目的とする。   The present invention solves the above-mentioned conventional problems. By forming a tray shape with an easy processing method and reliably supporting the packaged object, it has an excellent protection function for the packaged object and improves workability at the time of disposal. An object is to provide a cushioning material.

前記従来の課題を解決するために、本発明の緩衝材は、トレイ状を形成する立ち上がり部に立ち上がり部を分割する溝を設け、さらに、溝を設けた立ち上がり部に隣接する立ち上がり部外面に凸部を設けた緩衝材である。   In order to solve the above-described conventional problems, the cushioning material of the present invention is provided with a groove that divides the rising portion in the rising portion that forms the tray shape, and further protrudes on the outer surface of the rising portion adjacent to the rising portion provided with the groove. This is a cushioning material provided with a portion.

これによって、緩衝材を外箱に入れたときに、立ち上がり部外面に設けた凸部が外箱に押圧されることによって緩衝材が被梱包物を確実に支持し、被梱包物の移動を押さえ、傷付きなど防止する。さらに、立ち上がり部に設けた溝から緩衝材を容易に分解することが可能となる。   As a result, when the cushioning material is put in the outer box, the bumper provided on the outer surface of the rising portion is pressed against the outer box so that the cushioning material reliably supports the packaged item and suppresses the movement of the packaged item. To prevent scratches. Furthermore, the buffer material can be easily disassembled from the groove provided in the rising portion.

本発明の緩衝材は、容易な加工によって被梱包物を確実に支持し被梱包物の保護機能に優れると共に、廃棄時の緩衝材を分解する作業性が向上し、リサイクル性の向上も図ることができる。また、細かく分断することによって、廃棄時の部品スペースを少なくでき、輸送コストを下げることでリサイクル率を向上させ、リサイクル性の向上も図ることができる。   The shock-absorbing material of the present invention reliably supports the object to be packed by easy processing and has an excellent protection function for the object to be packed, and improves workability for disassembling the shock-absorbing material at the time of disposal and improves recyclability. Can do. In addition, by finely dividing, the space for parts at the time of disposal can be reduced, the transportation cost can be reduced, the recycling rate can be improved, and the recyclability can be improved.

第1の発明は、底板の周囲四辺にそれぞれ立ち上がり部を設け、前記立ち上がり部を連結しトレイ状を形成し被梱包物をトレイ状内部に保持した状態で外箱内に挿入される緩衝材であって、対向する一対の前記立ち上がり部のそれぞれ左右両端部近傍の対向する位置にそれぞれトレイ状の開口部側から前記底板側に向けて溝を設け、前記溝は、前記トレイ状の開口部側から途中までは前記立ち上がり部を貫通し、途中から前記底板までは前記立ち上がり部を貫通せず断面が凹状をなし、さらに前記溝を設けた前記一対の立ち上がり部に隣接する他の一対の立ち上がり部の外面には、前記緩衝材が前記外箱内に挿入されたとき押圧され、前記立ち上がり部が内側に倒れ前記緩衝材の内面寸法を小さくするような凸部を設けた構成としたことにより、立ち上がり部外面に設けた凸部が緩衝材を外箱内に挿入されたとき押圧され、立ち上がり部が内側に倒れ緩衝材内面寸法を小さくし、被梱包物を確実に支持することが可能で、被梱包物の移動を押さえ傷付きや破損を防止し被梱包物の保護機能を向上させる。さらに、立ち上がり部に設けた溝を使用し緩衝材を容易に分解することが可能であり、廃棄時の緩衝材分解作業性を向上することができる A first aspect of the present invention is respectively provided with a rising portion around the four sides of the bottom plate, the connecting the rising portion forms a tray-like object to be packed in a state of being held inside the tray shape in a cushioning material that will be inserted into the outer box there are, on each of the pair of the rising portions facing the grooves toward each of tray-shaped opening portion side in a position facing the left and right end portions near to the bottom plate side arranged, the groove, the tray-like From the opening side to the middle, the rising part is penetrated, and from the middle to the bottom plate, the rising part is not penetrated, the cross section is concave, and another pair adjacent to the pair of rising parts provided with the groove is provided. On the outer surface of the rising portion, a convex portion is provided that is pressed when the cushioning material is inserted into the outer box and the rising portion falls inward to reduce the inner surface size of the cushioning material . This The convex part provided on the outer surface of the rising part is pressed when the cushioning material is inserted into the outer box, and the rising part falls inward to reduce the size of the inner surface of the cushioning material, so that the object to be packed can be supported reliably. Thus, the movement of the packaged goods is suppressed, and the protection function of the packaged goods is improved by preventing scratches and damage. Furthermore, the buffer material can be easily disassembled using the groove provided in the rising portion, and the work of disassembling the buffer material at the time of disposal can be improved .

の発明は、特に、第の発明の対向する立ち上がり部の凹状の溝は、底板に設けた凹状の溝を介して連続するように構成され、立ち上がり部と底板とで、その深さ及び/または幅に違いを設けたことにより、緩衝材廃棄時に少ない力で容易に緩衝材を分解することが可能で廃棄時の分解作業性をさらに向上することができる。 A second invention is, in particular, the groove of the concave rising portion opposite the first invention is configured to continuously through the concave groove provided in the bottom plate, with the rising portion and the bottom plate, the depth of its By providing a difference in height and / or width, it is possible to easily disassemble the buffer material with a small force when discarding the buffer material, and it is possible to further improve the disassembly workability at the time of disposal.

の発明は、特に、第1または2の発明の立ち上がり部に設けた溝の貫通部分の底板側の先端形状を鋭角的な△状にしたことにより、緩衝材廃棄時に少ない力で容易に緩衝材を分解することが可能で廃棄時の分解作業性をさらに向上することができる。 In the third aspect of the invention, in particular, by making the tip shape of the bottom plate side of the through portion of the groove provided in the rising portion of the first or second aspect of the invention into an acute △ shape, it is easy to use with little force when discarding the cushioning material. The buffer material can be disassembled, and the disassembly workability at the time of disposal can be further improved.

の発明は、特に、第1〜のいずれか1つの発明の溝を設けた立ち上がり部の左右に隣接する他の一対の立ち上がり部外面に設けた凸部は、底面側からのトレイ状の開口部側に向けてその断面が大きくなるように勾配を設けることにより、凸部による立ち上がり部の押さえ強度が変化し、被梱包物の支持力を変化させることが可能で被梱包物の保護機能を向上させることができる。また、勾配を設けたことにより外箱内への挿入も容易に行うことが可能となる。 In the fourth aspect of the invention, in particular, the convex portions provided on the outer surfaces of the other pair of rising portions adjacent to the left and right of the rising portion provided with the groove according to any one of the first to third aspects are provided on the tray from the bottom side. By providing a gradient so that the cross-section increases toward the opening side of the shape, the holding strength of the rising part by the convex part changes, and the support force of the packaged object can be changed. The protection function can be improved. Further, the provision of the gradient enables easy insertion into the outer box.

以下、本発明の実施の形態について、図面を参照しながら説明する。なお、この実施の形態によって本発明が限定されるものではない。   Hereinafter, embodiments of the present invention will be described with reference to the drawings. Note that the present invention is not limited to the embodiments.

(実施の形態1)
図1は、本発明の第1の実施の形態における緩衝材の斜視図、図2は、本発明の第1の実施の形態における緩衝材の溝部における側断面図である。
(Embodiment 1)
FIG. 1 is a perspective view of the cushioning material according to the first embodiment of the present invention, and FIG. 2 is a side sectional view of the groove portion of the cushioning material according to the first embodiment of the present invention.

図1において、底板14の周囲四辺にそれぞれ立ち上がり部1、2、3、4を設け、これら立ち上がり部1、2、3、4を連結しトレイ状を形成した緩衝材5を設ける。   In FIG. 1, rising portions 1, 2, 3, 4 are provided on the four sides around the bottom plate 14, and the cushioning material 5 is formed by connecting these rising portions 1, 2, 3, 4 to form a tray shape.

この立ち上がり部の内、一方の立ち上がり部1にトレイ状の開口部15側から底板14側に向けて立ち上がり部1を途中まで分割する溝6を設ける。更に溝6は、開口部15側は立ち上がり部1を貫通し、分割しているが、途中から底板14側に向かって溝6の凹部の深さが浅くなっている。   Of the rising portions, one rising portion 1 is provided with a groove 6 that divides the rising portion 1 partway from the tray-shaped opening 15 side toward the bottom plate 14 side. Further, the groove 6 is divided by penetrating the rising portion 1 on the opening 15 side, but the depth of the concave portion of the groove 6 becomes shallower from the middle toward the bottom plate 14 side.

また、立ち上がり部1に設けた溝6の延長上に、更にトレイ状の緩衝材内面に沿って底板14に溝状の凹部9を延長し、立ち上がり部1に対向する反対側の立ち上がり部4まで溝16を延長して設ける。   Further, on the extension of the groove 6 provided in the rising portion 1, a groove-like concave portion 9 is further extended on the bottom plate 14 along the inner surface of the tray-like cushioning material, and until the rising portion 4 on the opposite side facing the rising portion 1. The groove 16 is extended.

この凹部9は、途中で肉盗み10などを通過するが、この肉盗み10は凹部9より凹状
の深さ及び幅の異なる溝状の凹部としても機能する。図2において、底板14に設けた溝状の凹部9が途中で通過する肉盗み10は凹部9より凹状の深さが異なる形状となっている。
The recess 9 passes through the meat stealer 10 or the like on the way, but the meat stealer 10 also functions as a groove-like recess having a recess depth and width different from those of the recess 9. In FIG. 2, the meat stealer 10 through which the groove-like concave portion 9 provided in the bottom plate 14 passes in the middle has a shape in which the concave depth is different from that of the concave portion 9.

さらに、溝6を設けた立ち上がり部1の左右に隣接する立ち上がり部2、3の外面中央部に凸部7、8を設ける。   Furthermore, the convex parts 7 and 8 are provided in the center part of the outer surface of the rising parts 2 and 3 adjacent to the right and left of the rising part 1 provided with the groove 6.

図3は、本発明の第1の実施の形態における緩衝材の溝部の要部拡大図である。   FIG. 3 is an enlarged view of a main part of the groove portion of the cushioning material according to the first embodiment of the present invention.

図3において、立ち上がり部1に設けた溝6の底板14側の先端部形状を先端に延びるほど鋭角的になるように△状11を形成している。   In FIG. 3, the Δ shape 11 is formed so that the tip portion of the groove 6 provided in the rising portion 1 on the bottom plate 14 side becomes sharper as it extends toward the tip.

図4は、本発明の第1の実施の形態における緩衝材の平断面図である。   FIG. 4 is a plan sectional view of the cushioning material according to the first embodiment of the present invention.

図4において、立ち上がり部2、3の外面に設けた凸部7、8は、底面14側からトレイ状の開口部15側に向けてその断面が大きくなるように勾配部12、13を設け、勾配の開始する位置を移動させることで凸部7、8先端の大きさを変化させている。   In FIG. 4, the convex portions 7 and 8 provided on the outer surfaces of the rising portions 2 and 3 are provided with the gradient portions 12 and 13 so that the cross section increases from the bottom surface 14 side toward the tray-shaped opening 15 side, The size of the tips of the convex portions 7 and 8 is changed by moving the position where the gradient starts.

以上のように構成されたトレイ状の緩衝材5の内側に被梱包物を挿入し緩衝材5を取り付けた被梱包物を外箱内に挿入して梱包を完成させる。   The packed object is inserted into the inside of the tray-shaped cushioning material 5 configured as described above, and the packed object with the cushioning material 5 attached is inserted into the outer box to complete the packaging.

以上のように、本実施の形態では、立ち上がり部に設けた溝により、左右に隣接する立ち上がり部が弾性を持って緩衝材内側に倒れやすくなる。そして、立ち上がり部外面に設けた凸部により、箱内に挿入されたとき凸部が押され立ち上がり部が内側に押され被梱包物を確実に支持できる。さらに、立ち上がり部に設けた溝から緩衝材を容易に分解することが可能である。   As described above, in the present embodiment, due to the grooves provided in the rising portions, the rising portions adjacent to the left and right are elastic and easily fall down inside the cushioning material. And the convex part provided on the outer surface of the rising part pushes the convex part when it is inserted into the box and pushes the rising part to the inside, thereby reliably supporting the object to be packed. Furthermore, the cushioning material can be easily disassembled from the groove provided in the rising portion.

また、溝を、立ち上がり部を途中まで分割しているものとすることにより、梱包時の強度低下をし過ぎず、廃棄時には立ち上がり部に設けた溝を使用し緩衝材を容易に分解することが可能であり、緩衝材分解作業性を向上する効果を得ることができる。   In addition, since the groove is divided up to the middle of the rising part, the strength at the time of packing is not excessively reduced, and the cushioning material can be easily disassembled using the groove provided at the rising part at the time of disposal. This is possible, and the effect of improving the workability for disassembling the buffer material can be obtained.

また、立ち上がり部に設けた溝から連続し、トレイ状の緩衝材内面に沿って凹部を反対側の立ち上がり部まで連続させ、その凹部の深さ及び/または幅に違いを設けたことにより、使用後の廃棄時に緩衝材の分割作業が凹部に沿って少ない力で容易に行えると共に、細かく分解でき廃棄時の部品スペースが少なくできる。   Also, it is used by continuing from the groove provided in the rising part, and continuing the recess along the inner surface of the tray-shaped cushioning material to the rising part on the opposite side, and providing a difference in the depth and / or width of the recess. At the time of subsequent disposal, the buffer material can be easily divided along the recesses with less force, and can be finely disassembled to reduce the space for parts during disposal.

また、立ち上がり部に設けた溝の先端部を鋭角的な△状に形成することによって、使用後の緩衝材を廃棄するとき、少ない力で容易に緩衝材を分解することが可能で分解作業性がより向上する。   In addition, by forming the tip of the groove provided in the rising part into an acute triangle, it is possible to disassemble the cushioning material easily and with little force when disposing of the cushioning material after use. Will be improved.

また、溝を設けた立ち上がり部左右に隣接する立ち上がり部外面に設けた凸部先端の大きさを変化させることによって、緩衝材を箱に入れた時の凸部による立ち上がり部の押さえ強度が変化し、被梱包物保持力が変化し被梱包物の保護機能が向上する。   In addition, by changing the size of the tip of the protruding part provided on the outer surface of the rising part adjacent to the left and right of the rising part provided with the groove, the holding strength of the rising part by the convex part when the cushioning material is put in the box changes. As a result, the holding power of the package changes and the protection function of the package is improved.

以上のように、本発明にかかる緩衝材はトレイ状を形成する立ち上がり部の一辺に分割する溝を設けることにより、被梱包物の保護と廃棄時の作業性が向上するものであり、外箱などにも応用できる。   As described above, the cushioning material according to the present invention is provided with a groove that is divided into one side of the rising portion that forms the tray shape, thereby improving the protection of the packaged items and the workability at the time of disposal. It can also be applied to.

本発明の実施の形態1における緩衝材の斜視図The perspective view of the shock absorbing material in Embodiment 1 of this invention 本発明の実施の形態1における緩衝材の溝部における側断面図Sectional side view in the groove part of the shock absorbing material in Embodiment 1 of this invention 本発明の実施の形態1における緩衝材の溝部の要部拡大図The principal part enlarged view of the groove part of the shock absorbing material in Embodiment 1 of this invention 本発明の実施の形態1における緩衝材の平断面図Plan sectional drawing of the shock absorbing material in Embodiment 1 of this invention 従来の緩衝材の斜視図Perspective view of conventional cushioning material

1、2、3、4 立ち上がり部
5 緩衝材
6、16 溝
7、8 凸部
9 溝状の凹部
10 肉盗み
11 △状
12、13 勾配部
14 底板
15 開口部
1, 2, 3, 4 Rising part 5 Cushioning material 6, 16 Groove 7, 8 Protruding part 9 Groove-like concave part 10 Meat stealing 11 Δ shape 12, 13 Gradient part 14 Bottom plate 15 Opening part

Claims (4)

底板の周囲四辺にそれぞれ立ち上がり部を設け、前記立ち上がり部を連結しトレイ状を形成し被梱包物をトレイ状内部に保持した状態で外箱内に挿入される緩衝材であって、対向する一対の前記立ち上がり部のそれぞれ左右両端部近傍の対向する位置にそれぞれトレイ状の開口部側から前記底板側に向けて溝を設け、前記溝は、前記トレイ状の開口部側から途中までは前記立ち上がり部を貫通し、途中から前記底板までは前記立ち上がり部を貫通せず断面が凹状をなし、さらに前記溝を設けた前記一対の立ち上がり部に隣接する他の一対の立ち上がり部の外面には、前記緩衝材が前記外箱内に挿入されたとき押圧され、前記立ち上がり部が内側に倒れ前記緩衝材の内面寸法を小さくするような凸部を設けたことを特徴とする緩衝材。 Each is provided a rising portion around the four sides of the bottom plate, said a cushioning material that will be inserted into the outer box in a state in which the rising portion connecting the tray-like formation to be packed was held inside the tray shape, a pair of opposed wherein each of the rising portion of the groove toward the respective opposing positions tray-shaped opening side of the right and left end portions near to the bottom plate side arranged, the groove, halfway from the tray-shaped opening side penetrates the rising portion, the bottom to the plate forms a cross-section concave not penetrate the rising portion from the middle, the more outer surfaces of the other pair of upstanding portions adjacent to the pair of rising portions provided with the grooves Is provided with a convex portion that is pressed when the cushioning material is inserted into the outer box and the rising portion falls inward to reduce the inner dimension of the cushioning material. 対向する立ち上がり部の凹状の溝は、底板に設けた凹状の溝を介して連続するように構成され、立ち上がり部と底板とで、その深さ及び/または幅に違いを設けたことを特徴とする請求項に記載の緩衝材。 Concave grooves in the rising portion opposite is configured to continuously through the concave groove provided in the bottom plate, with the rising portion and the bottom plate, characterized in that a difference in depth and / or width of their The cushioning material according to claim 1 . 立ち上がり部に設けた溝の貫通部分の底板側の先端形状を鋭角的な△状にしたことを特徴とする請求項1または2に記載の緩衝材。 The cushioning material according to claim 1 or 2 , wherein the tip of the bottom plate side of the penetrating portion of the groove provided in the rising portion has an acute Δ shape. 溝を設けた立ち上がり部の左右に隣接する他の一対の立ち上がり部外面に設けた凸部は、底面側からのトレイ状の開口部側に向けてその断面が大きくなるように勾配を設けることを特徴とする請求項1〜のいずれか1項に記載の緩衝材。 The convex portions provided on the outer surfaces of the other pair of rising portions adjacent to the left and right of the rising portion provided with the groove are provided with a gradient so that the cross section increases from the bottom side toward the tray-shaped opening side. cushioning material according to any one of claims 1 to 3, characterized.
JP2005297502A 2005-10-12 2005-10-12 Cushioning material Expired - Fee Related JP4779559B2 (en)

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