JP4755413B2 - Wood cement board and manufacturing method thereof - Google Patents
Wood cement board and manufacturing method thereof Download PDFInfo
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- JP4755413B2 JP4755413B2 JP2004359360A JP2004359360A JP4755413B2 JP 4755413 B2 JP4755413 B2 JP 4755413B2 JP 2004359360 A JP2004359360 A JP 2004359360A JP 2004359360 A JP2004359360 A JP 2004359360A JP 4755413 B2 JP4755413 B2 JP 4755413B2
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
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Description
本発明は主として建築板として用いられる木質セメント板およびその製造方法に関するものである。 The present invention mainly relates to a wood cement board used as a building board and a manufacturing method thereof.
〔発明の背景〕
この種の建築板の製造方法としては、従来から一般にセメント等の水硬性物質と、木片、パルプ等の木質材料との混合物を主体とする原料混合物を型板上に散布してマットをフォーミングし、該マットを水分存在下に圧締して予備硬化せしめ、その後該予備硬化マットを脱型して自然養生またはオートクレーブ養生して完全に硬化させる乾式法が適用される。
BACKGROUND OF THE INVENTION
As a manufacturing method of this kind of building board, conventionally, a mat is formed by spraying a raw material mixture mainly composed of a mixture of hydraulic substances such as cement and woody materials such as wood chips and pulp on a template. A dry method is applied in which the mat is pressed in the presence of moisture to be pre-cured, and then the pre-cured mat is removed from the mold and then cured by natural curing or autoclave curing.
上記乾式法は湿式法と比べると大量生産し易く、特に板厚が厚い建築板を製造する場合に有利な方法であり、また圧縮条件を変えることによって低比重軽量な製品から高比重製品まで各種各様の製品が得られると言う利点がある。
しかしながら上記乾式法では予備硬化マットの強度が充分でなく、オートクレーブ養生による完全硬化前にはマットが崩れ易いと言う欠点がある。更に低比重、低密度の軽量な製品の場合には強度が充分でないと言う欠点もある。
The dry method is easier to mass-produce than the wet method, and is particularly advantageous when manufacturing thick building boards. Various types of products, from light products with low specific gravity to high specific gravity products, can be obtained by changing compression conditions. There is an advantage that various products can be obtained.
However, the above dry method has a drawback that the strength of the precured mat is not sufficient and the mat is liable to collapse before complete curing by autoclave curing. Furthermore, in the case of a light product with a low specific gravity and a low density, there is a disadvantage that the strength is not sufficient.
〔従来の技術〕
上記予備硬化マットの強度を向上し、また製品の耐吸湿性を改良するために、従来上記原料混合物に高分子ラテックスを添加する手段が提供されている（例えば特許文献１参照）。
In order to improve the strength of the pre-cured mat and improve the moisture absorption resistance of the product, conventionally, means for adding a polymer latex to the raw material mixture has been provided (see, for example, Patent Document 1).
しかしながら、上記原料混合物に高分子ラテックスを添加すると、水硬性無機物質の表面が該高分子ラテックスに被覆されて水硬性無機物質の硬化が阻害される、と云う問題点がある。
そのために該高分子ラテックスに代えて粉末状の合成樹脂を添加することも提案されているが、粉末状の合成樹脂では原料混合物に均一に混合しにくゝ、また該原料混合物に対する結着力が充分でなく、予備硬化マットの強度の向上が充分でないと云う問題点がある（例えば特許文献２参照）。
For this reason, it has been proposed to add a powdered synthetic resin instead of the polymer latex, but the powdered synthetic resin is difficult to mix uniformly in the raw material mixture and has a binding force to the raw material mixture. There is a problem that the strength of the precured mat is not sufficient and the strength of the precured mat is not sufficient (see, for example, Patent Document 2).
本発明は上記従来の課題を解決するための手段として、水硬性無機物質と、ケイ酸質含有材料と、木質材料との混合物に、水に分散した水分散型ウレタン樹脂を添加、混合して、該水分散型ウレタン樹脂が均一に混合された表裏層用原料混合物を表裏層とし、水硬性無機物質と、ケイ酸質含有材料と、木質材料とを含有する芯層用原料混合物を芯層とする三層マットの成形硬化物である木質セメント板を提供する。
更に型板上に、水硬性無機物質と、ケイ酸質含有材料と、木質材料との混合物に、水に分散した水分散型ウレタン樹脂を添加、混合して、該水分散型ウレタン樹脂が均一に混合された、水分含有量２０〜５０質量％の表層または裏層用の原料混合物を散布して表層または裏層マットをフォーミングし、その上に、水硬性無機物質と、ケイ酸質含有材料と、木質材料とを含有し、水分含有量２０〜５０質量％の芯層用原料混合物を散布して芯層マットをフォーミングし、更にその上に、水硬性無機物質と、ケイ酸質含有材料と、木質材料との混合物に、水に分散した水分散型ウレタン樹脂を添加、混合して、該水分散型ウレタン樹脂が均一に混合された、水分含有量２０〜５０質量％の裏層または表層用の原料混合物を散布して裏層または表層マットをフォーミングし、得られた三層マットを圧締予備硬化して該水分散型ウレタン樹脂を硬化せしめ、次いでオートクレーブ養生を行なう木質セメント板の製造方法を提供するものである。
In the present invention, as a means for solving the above conventional problems, a water-dispersed urethane resin dispersed in water is added to and mixed with a mixture of a hydraulic inorganic substance, a siliceous material, and a wood material. The front and back layer raw material mixture in which the water-dispersible urethane resin is uniformly mixed is used as the front and back layers, and the core layer raw material mixture containing the hydraulic inorganic substance, the siliceous material-containing material, and the woody material is used as the core layer. A wood cement board which is a molded and cured product of a three-layer mat is provided.
Further, a water-dispersed urethane resin dispersed in water is added to and mixed with a mixture of a hydraulic inorganic substance, a siliceous-containing material, and a wooden material on the template, and the water- dispersed urethane resin is uniform. The raw material mixture for the surface layer or the back layer having a water content of 20 to 50% by mass mixed with is sprayed to form the surface layer or the back layer mat, and the hydraulic inorganic substance and the siliceous material containing material are formed thereon. And a wood material, a core layer raw material mixture having a water content of 20 to 50% by mass is sprayed to form a core layer mat, and a hydraulic inorganic substance and a siliceous material are further formed thereon. A water-dispersed urethane resin dispersed in water is added to and mixed with the mixture of the wood material and the water-dispersed urethane resin is uniformly mixed. Spraying the raw material mixture for the surface layer, back layer or surface layer And forming the dot and three-layer mat obtained by pressing pre-cured allowed to cure the aqueous dispersion type urethane resins, and then there is provided a method of manufacturing a wood cement board performing autoclave curing.
〔作用〕
本発明では原料混合物に水分散型ウレタン樹脂を添加するので、該水分散型ウレタン樹脂は該原料混合物に均一に混合し易く、そして該原料混合物は該水分散型ウレタン樹脂によって効果的に結着され、予備硬化マットの強度が向上し、製品の耐吸湿性が効果的に改良される。更に該水分散型ウレタン樹脂に含まれる水は、該水硬性無機物質の硬化水として関与する。更に本発明では、水硬性無機物質にケイ酸質含有材料を加えて該水硬性無機物質の硬化反応を促進し、更にオートクレーブ養生を行なうので、上記原料混合物に水分散型ウレタン樹脂を添加しても、水硬性無機物質の硬化は順調に行なわれる。
[Action]
In the present invention, since the water-dispersed urethane resin is added to the raw material mixture, the water-dispersed urethane resin is easily mixed uniformly with the raw material mixture, and the raw material mixture is effectively bound by the water-dispersible urethane resin. As a result, the strength of the precured mat is improved and the moisture absorption resistance of the product is effectively improved. Furthermore, the water contained in the water-dispersed urethane resin is involved as hardening water for the hydraulic inorganic substance. Furthermore, in the present invention, a siliceous material is added to the hydraulic inorganic substance to accelerate the curing reaction of the hydraulic inorganic substance, and further autoclave curing is performed. Therefore, a water-dispersed urethane resin is added to the raw material mixture. However, the hardening of the hydraulic inorganic substance is performed smoothly.
〔効果〕
したがって本発明によれば、予備硬化マットの強度がウレタン樹脂によって向上せしめられるので、マットの破損が防止されて歩留りが向上し、更にケイ酸質含有材料の添加によって該水分散型ウレタン樹脂を添加しても該水硬性無機物質の硬化が順調に行なわれるから強度の高いかつ耐クラック性も良好な軽量木質セメント板が得られる。
〔effect〕
Therefore, according to the present invention, since the strength of the pre-cured mat is improved by the urethane resin, the mat is prevented from being damaged and the yield is improved, and the water-dispersed urethane resin is added by adding a siliceous material. Even so, since the hydraulic inorganic substance is cured smoothly, a lightweight wooden cement board having high strength and good crack resistance can be obtained.
本発明を以下に詳細に説明する。
本発明において使用される水硬性無機物質としては、例えばポルトランドセメント、高炉セメント、シリカセメント、フライアッシュセメント、アルミナセメント等のセメント類や石灰、石膏等がある。
The present invention is described in detail below.
Examples of the hydraulic inorganic substance used in the present invention include cements such as Portland cement, blast furnace cement, silica cement, fly ash cement, and alumina cement, lime, and gypsum.
本発明において使用されるケイ酸質含有材料としては、例えばシリカ粉、ケイ砂、ケイ石粉、シリカヒューム、アモルファスシリカ、フライアッシュ、シラスバルーン、パーライト、高炉スラグ、ベントナイト、ケイ藻土、ドロマイト等が例示される。 Examples of the siliceous material used in the present invention include silica powder, silica sand, silica stone powder, silica fume, amorphous silica, fly ash, shirasu balloon, perlite, blast furnace slag, bentonite, diatomaceous earth, dolomite and the like. Illustrated.
本発明において使用される木質材料としては、例えば木粉、木質繊維、パルプ、木質繊維束、木毛、木片、竹繊維、麻繊維、ヤシ繊維あるいは稲わら、葦等の草本類繊維等がある。好ましい木質材料としては巾０．５〜２ｍｍ、長さ１〜２０ｍｍ、アスペクト比（長さ／厚み）２０〜３０の木片がある。 Examples of the woody material used in the present invention include wood flour, wood fiber, pulp, wood fiber bundle, wood wool, wood fragment, bamboo fiber, hemp fiber, palm fiber or herbaceous fiber such as rice straw and straw. . A preferable woody material is a wood piece having a width of 0.5 to 2 mm, a length of 1 to 20 mm, and an aspect ratio (length / thickness) of 20 to 30.
本発明において使用される水分散型ウレタン樹脂としては、例えばトリレンジイソシアナート、パラフェニレンジイソシアナート、２，４−トルエンジイソシアナート、２，６−トルエンジイソシアナート、ヘキサメチレンジイソシアナート、１，４−ナフタレンジイソシアナート、４，４’−ジフェニルジイソシアナート、４，４’−ジフェニルメタンジイソシアナート、３，３’−ジメチル−４，４’−ジフェニルジイソシアナート、３，３’−ジメチル−４，４’−ジフェニルメタンジイソシアナート、３，３’−ジメトキシ−４，４’−ジフェニルジイソシアナート、２−クロロ−１，４−フェニルジイソシアナート、１−クロロ−２，４−フェニレンジイソシアナート、ｍ−フェニレンジイソシアナート、ｐ−フェニレンジイソシアナート、２，２’，５，５’−テトラメチル−４，４’−ビフェニレンジイソシアナート、ｍ−キシリレンジイソシアナート、ω−キシリレンジイソシアナート、ω’−キシリレンジイソシアナート等のジイソシアナートと、例えばポリエチレンアジペート、ポリテトラヒドロフラン、１，４−ブタンジオール、１，４−シスブテンジオール、１，５−ジヒドロキシエトキシナフタリン、１，４−ブチンジオール、ポリエステル、ポリ（オキシプロピレン）ポリオール、ポリ（オキシエチレン−プロピレン）ポリオール、アクリルポリオール、ヒマシ油ダイマー、トール油ダイマー等の多価アルコールのアダクト等のポリオール化合物との反応によって得られるウレタンポリマーを界面活性剤や分散剤によって水に分散する方法、あるいは界面活性剤や分散剤を使用せず該ウレタンプレポリマーの骨格にイオン性基を導入して水分散性を付与する方法、ポリエチレンオキシド鎖を側鎖または鎖末端につけて水分散性を付与する方法、上記ジイソシアナートと上記ポリオール化合物との反応によって得られるウレタンプレポリマーをＮＣＯ不活性親水溶剤に溶解し、該ウレタンプレポリマーを高分子化した後水に分散させ、その後該溶剤を蒸留除去する方法、親水性基を有するＮＣＯ末端プレポリマーに水を加えて高速攪拌し、ジアミンを添加して該ウレタンプレポリマーを高分子化する方法、ジアミンをケトンでブロックしたケチミンを該プレポリマーに添加し、これに水を加えてケチミンを解離させ、該プレポリマーを高分子化する方法、ケチミンに代えて加水分解するとヒドラジンになるケタジンを使用する方法がある。 Examples of the water-dispersed urethane resin used in the present invention include tolylene diisocyanate, paraphenylene diisocyanate, 2,4-toluene diisocyanate, 2,6-toluene diisocyanate, hexamethylene diisocyanate, 1,4-naphthalene diisocyanate, 4,4′-diphenyl diisocyanate, 4,4′-diphenylmethane diisocyanate, 3,3′-dimethyl-4,4′-diphenyl diisocyanate, 3,3 ′ -Dimethyl-4,4'-diphenylmethane diisocyanate, 3,3'-dimethoxy-4,4'-diphenyldiisocyanate, 2-chloro-1,4-phenyldiisocyanate, 1-chloro-2,4 -Phenylene diisocyanate, m-phenylene diisocyanate, p-phenylene diisocyanate Diisocyanates such as narate, 2,2 ′, 5,5′-tetramethyl-4,4′-biphenylene diisocyanate, m-xylylene diisocyanate, ω-xylylene diisocyanate, ω′-xylylene diisocyanate Nert and, for example, polyethylene adipate, polytetrahydrofuran, 1,4-butanediol, 1,4-cisbutenediol, 1,5-dihydroxyethoxynaphthalene, 1,4-butynediol, polyester, poly (oxypropylene) polyol, poly (Oxyethylene-propylene) A method of dispersing a urethane polymer obtained by a reaction with a polyol compound such as an adduct of a polyhydric alcohol such as polyol, acrylic polyol, castor oil dimer, tall oil dimer, etc. in water with a surfactant or a dispersant. Or the world A method of imparting water dispersibility by introducing an ionic group into the skeleton of the urethane prepolymer without using an activator or a dispersant, a method of imparting water dispersibility by attaching a polyethylene oxide chain to a side chain or chain end, A method in which a urethane prepolymer obtained by the reaction of the diisocyanate and the polyol compound is dissolved in an NCO inert hydrophilic solvent, the urethane prepolymer is polymerized, dispersed in water, and then the solvent is distilled off. , A method of adding water to an NCO-terminated prepolymer having a hydrophilic group and stirring at high speed, adding a diamine to polymerize the urethane prepolymer, adding a ketimine blocked with a diamine with a ketone, to the prepolymer, Water is added to this to dissociate the ketimine, and the prepolymer is polymerized. When hydrolyzed instead of ketimine, hydra There is a method to use the ketazine to be down.
上記水分散型ウレタン樹脂には、硬化剤としてメチル化メラミン樹脂、ポリアジン、水分散性ブロックイソシアナート等を添加してもよい。 A methylated melamine resin, polyazine, water-dispersible block isocyanate, or the like may be added to the water-dispersible urethane resin as a curing agent.
上記成分以外本発明においては、塩化マグネシウム、硫酸マグネシウム、塩化カルシウム、アルミン酸ナトリウム、アルミン酸カリウム、硫酸アルミニウム、水ガラス等の硬化促進剤、ワックス、パラフィン、シリコン等の撥水剤等が添加されてもよい。 In addition to the above components, in the present invention, magnesium chloride, magnesium sulfate, calcium chloride, sodium aluminate, potassium aluminate, aluminum sulfate, water glass and other hardening accelerators, wax, paraffin, silicon and other water repellents are added. May be.
上記水硬性物質とケイ酸質含有材料との混合重量比率は、通常０．５：１〜５：１の範囲とされ、上記水硬性無機物質とケイ酸質含有材料との混合物と木質材料との混合重量比率は、通常１：１〜８：１の範囲とされる。また上記水分散型ウレタン樹脂は、原料混合物中に通常０．５〜１５重量％の範囲で添加される。また水硬性無機物質の硬化促進剤を添加する場合には、通常原料混合物中に１〜１０重量％の範囲で添加される。 The mixing weight ratio of the hydraulic substance and the siliceous material is usually in the range of 0.5: 1 to 5: 1, and the mixture of the hydraulic inorganic substance and the siliceous material and the wood material The mixing weight ratio is usually in the range of 1: 1 to 8: 1. The water-dispersed urethane resin is usually added in the range of 0.5 to 15% by weight in the raw material mixture. Moreover, when adding the hardening accelerator of a hydraulic inorganic substance, it is normally added in 1-10 weight% in a raw material mixture.
上記原料は所望なれば更に所定量の水（添加水）を添加して混合されて原料混合物が調製される。この際該水分散型ウレタン樹脂に上記添加水を加えて希釈してからそれ以外の原料混合物に添加すると、混合が均一に行なわれ易くなる。該原料混合物は型板上に散布されてマットとしてフォーミングされる。該マットはそれから通常型板と共に圧締され、予備硬化せしめられる。 If desired, the raw material is further mixed with a predetermined amount of water (added water) to prepare a raw material mixture. At this time, when the water-dispersed urethane resin is diluted by adding the above-mentioned added water, it is easily mixed uniformly when added to the other raw material mixture. The raw material mixture is spread on a template and formed as a mat. The mat is then usually pressed together with the template and precured.
該予備硬化条件は通常圧締圧１５〜３０ｋｇ／ｃｍ2 、予備硬化温度５０〜１００℃、圧締時間１〜１０時間とされる。
上記圧締工程において、該マット内のウレタン樹脂は加熱によって軟化あるいは硬化してマット内の原料混合物を結着してマットの強度を補強する。
The pre-curing conditions are usually a pressing pressure of 15 to 30 kg / cm 2 , a pre-curing temperature of 50 to 100 ° C., and a pressing time of 1 to 10 hours.
In the pressing step, the urethane resin in the mat is softened or cured by heating and binds the raw material mixture in the mat to reinforce the strength of the mat.
上記加熱圧締工程によって予備硬化されたマットＭにおいては、該マットＭ中に含まれる水分散型ウレタン樹脂は、加熱によって速やかに軟化あるいは硬化して該マットＭ内の原料混合物を結着し、該マットＭに短時間で充分な強度を与える。したがって上記圧締工程は従来に比して大巾に短縮される。そして上記予備硬化マットＭは上記水分散型ウレタン樹脂によって補強されて崩れることがなく、圧締を解かれた上でオートクレーブ養生工程に導入される。オートクレーブ養生工程では該予備硬化マットは型板から外されるかあるいは型板と共に養生される。養生条件は温度１５０〜１８０℃、相対湿度７０〜９５％、圧力４〜１０kg／cm2 、養生時間６〜１５時間の範囲に設定される。
上記オートクレーブ養生によってマット中の水硬性無機物質とケイ酸質含有材料とは水存在下でケイ酸カルシウム反応して、ウレタン樹脂存在下でも略完全に硬化する。
In the mat M preliminarily cured by the heating and pressing step, the water-dispersed urethane resin contained in the mat M is quickly softened or cured by heating to bind the raw material mixture in the mat M, Sufficient strength is given to the mat M in a short time. Therefore, the pressing process is greatly shortened as compared with the prior art. The pre-cured mat M is reinforced by the water-dispersed urethane resin and does not collapse, and is introduced into the autoclave curing process after being unclamped. In the autoclave curing process, the pre-cured mat is removed from the template or cured together with the template. The curing conditions are set to a temperature of 150 to 180 ° C., a relative humidity of 70 to 95%, a pressure of 4 to 10 kg / cm 2 , and a curing time of 6 to 15 hours.
By the autoclave curing, the hydraulic inorganic substance and the siliceous material in the mat react with calcium silicate in the presence of water, and are almost completely cured even in the presence of the urethane resin.
本発明にあっては、表裏層と芯層とからなる三層構造を有する木質セメント板が提供されてもよい。この場合には、型板上にまず表層または裏層用の原料混合物を散布して表層または裏層マットをフォーミングし、その上に芯層用原料混合物を散布して芯層マットをフォーミングし、更にその上に裏層または表層用の原料混合物を散布して裏層または表層マットをフォーミングし、得られた三層マットを前述したように圧締予備硬化、そしてオートクレーブ養生される。
上記三層構造の木質セメント板において、裏層用原料混合物と芯層用原料混合物とは前述した組成に配合されるが、芯層用原料混合物には水分散型ウレタン樹脂の添加を省略してもよい。
In the present invention, a wood cement board having a three-layer structure including front and back layers and a core layer may be provided. In this case, the surface layer or the back layer mat is first sprayed on the template to form the surface layer or the back layer mat, the core layer material mixture is sprayed thereon to form the core layer mat, Further, a raw material mixture for the back layer or the surface layer is sprayed thereon to form the back layer or the surface layer mat, and the obtained three-layer mat is preliminarily pressed and cured as described above, and then autoclaved.
In the above three-layer structure wood cement board, the raw material mixture for the back layer and the raw material mixture for the core layer are blended in the composition described above, but the addition of the water-dispersed urethane resin is omitted in the raw material mixture for the core layer. Also good.
このようにして建築板等に有用な木質セメント板が製造されるが、該木質セメント板は少なくとも表裏層が上記ウレタン樹脂の結着力によって補強されているので、低密度軽量であっても充分な強度を有する。 In this way, a wood cement board useful for a building board or the like is produced, but at least the front and back layers of the wood cement board are reinforced by the binding force of the urethane resin. Has strength.
〔実施例〕
表１に示す比率で原料を混合して原料混合物を調製する。本実施例において使用された水分散型ウレタン樹脂は４，４’−ジフェニルメタンジイソシアナート（ＭＤＩ）１モルとポリテトラメチレンエーテルグリコール１モルとの重付加反応物である熱可塑性ウレタンプレポリマーを界面活性剤を使用して水に分散したものである。
上記原料混合物は表裏層用、芯層用共に水分含有量２０〜５０質量％に調節された上で、型板上に３０ｍｍの厚みに散布され、マットにフォーミングされる。
該マットは型板と共に２０ｋｇ／ｃｍ2 の圧力で圧締され、７０℃で６時間スチーム加熱される。このような加熱圧締で該マットは予備硬化する。
上記予備硬化マットは次いでオートクレーブ養生される。養生条件は温度１６５℃、相対湿度９０％、養生時間７時間である。
このようにして得られた木質セメント板試料の物性を表１に示す。
〔Example〕
A raw material mixture is prepared by mixing the raw materials in the ratio shown in Table 1. The water-dispersed urethane resin used in this example was obtained by interfacing a thermoplastic urethane prepolymer which is a polyaddition reaction product of 1 mol of 4,4′-diphenylmethane diisocyanate (MDI) and 1 mol of polytetramethylene ether glycol. Dispersed in water using an activator.
The raw material mixture for both the front and back layers and the core layer is adjusted to a moisture content of 20 to 50% by mass, and is then sprayed on a template to a thickness of 30 mm and formed on a mat.
The mat is pressed together with the template at a pressure of 20 kg / cm 2 and steam-heated at 70 ° C. for 6 hours. The mat is pre-cured by such heat pressing.
The precured mat is then cured in an autoclave. The curing conditions are a temperature of 165 ° C., a relative humidity of 90%, and a curing time of 7 hours.
The physical properties of the wood cement board sample thus obtained are shown in Table 1.
〔比較例〕
実施例において、原料混合物の水分散型ウレタン樹脂を省略した木質セメント板試料を比較例として製造した。得られた木質セメント板試料の物性を表１に示す。
[Comparative Example]
In the examples, a wood cement board sample in which the water-dispersed urethane resin of the raw material mixture was omitted was produced as a comparative example. The physical properties of the obtained wood cement board sample are shown in Table 1.
実施例１〜６では水分散型ウレタン樹脂の添加量が変えられており、また実施例１〜３では表裏層、芯層共にウレタン樹脂が添加され、実施例４〜６では表裏層のみにウレタン樹脂が添加されている。表１をみれば樹脂の添加されていない比較例は耐クラック性に劣る。また実施例１〜３をみると樹脂の添加量が増えるにつれて予備硬化後の曲げ強度が増大していることが認められ、また耐クラック性も向上していることが認められる。芯層に樹脂を添加していない実施例４〜６の場合でも表裏層の樹脂添加量が増えるにつれて耐クラック性が向上していることが認められる。 In Examples 1 to 6, the amount of the water-dispersed urethane resin was changed. In Examples 1 to 3, urethane resin was added to both the front and back layers and the core layer. In Examples 4 to 6, urethane was added only to the front and back layers. Resin is added. If Table 1 is seen, the comparative example in which resin is not added is inferior to crack resistance. Moreover, when Examples 1-3 are seen, it is recognized that the bending strength after preliminary hardening is increasing, and the crack resistance is also improving as the addition amount of resin increases. Even in Examples 4 to 6 in which no resin is added to the core layer, it is recognized that the crack resistance is improved as the resin addition amount of the front and back layers is increased.
本発明の木質セメント板は高強度でかつ軽量なものであり、建築材料として有用である。 The wood cement board of the present invention has high strength and is lightweight, and is useful as a building material.
Claims (2)
On the template, a water-dispersed urethane resin dispersed in water is added to and mixed with a mixture of a hydraulic inorganic substance, a siliceous material, and a wooden material , so that the water-dispersed urethane resin is evenly mixed. mixed, and sprayed with a raw material mixture for the water content of 20 to 50% by weight of the surface layer or backing layer forming the surface layer or backing layer mat thereon, and hydraulic inorganic material, a siliceous containing material And a wood material, and a core layer mat is formed by spraying a core layer raw material mixture having a water content of 20 to 50% by mass. Furthermore, a hydraulic inorganic substance and a siliceous material are included. A water-dispersed urethane resin dispersed in water is added to and mixed with the wood material, and the water-dispersed urethane resin is uniformly mixed. The back layer or surface layer having a water content of 20 to 50% by mass Spread the raw material mixture for the back or surface layer. Was forming, a three-layer mat obtained by pressing pre-cured allowed to cure the aqueous dispersion type urethane resin, and then the production method of the wood cement board, characterized in that performing the autoclave curing.
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