JP4735324B2 - Chip type thermistor - Google Patents

Description

  The present invention relates to a chip thermistor, and more particularly to a chip thermistor in which first and second electrodes connected to different potentials are formed on the outer surface of a thermistor body.

  Along with the downsizing of electronic equipment, thermistors used are also required to be downsized. In order to reduce the size and density of electronic devices, chip-type thermistors that can be surface-mounted on circuit boards are widely used.

  By the way, a chip type positive temperature coefficient thermistor is required to have a lower resistance value in order to reduce power loss caused by a voltage drop.

  Conventionally, in a chip type thermistor using a rectangular parallelepiped thermistor body, a method of shortening the distance between electrodes connected to different potentials has been adopted in order to reduce resistance. That is, when forming the first electrode and the second electrode on the outer surface of the thermistor body, the resistance is reduced by reducing the distance between the first electrode and the second electrode. It was.

  Patent Document 1 below discloses a chip thermistor shown in FIG. In the chip-type thermistor 101, first and second electrodes 103 and 104 are formed on the outer surface of a rectangular parallelepiped thermistor body 102. Here, the thermistor body 102 has a rectangular parallelepiped shape. That is, it has an upper surface 102a, a lower surface 102b, first and second end surfaces 102c and 102d, and first and second side surfaces 102e and 102f. The direction connecting the first and second end faces 102c and 102d is the length direction.

  The first electrode 103 includes an upper side electrode portion 103a that covers the side surface 102e, and an electrode peripheral portion 103b that reaches the upper surface 102a, the lower surface 102b, and the end surfaces 102c and 102d. Similarly, the second electrode 104 also has a side surface upper electrode portion 104a and an electrode peripheral edge portion 104b reaching the upper surface 102a, the lower surface 102b, and the end surfaces 102c and 102d. Each of the electrode peripheral portions 103b and 104b is formed so as to wrap around the outer periphery of the thermistor body 102 so as to reach the lower surface 102b from the upper surface 102a through the end surfaces 102c and 102d. The electrode peripheral portion 103b and the electrode peripheral portion 104b are arranged with a gap g therebetween. The resistance can be reduced by reducing the width of the gap g.

In the chip-type thermistor 101, the resistance can be reduced by reducing the width of the gap g between the electrode peripheral portion 103b and the electrode peripheral portion 104b without changing the dimensions of the thermistor body 102. Yes.
JP 2003-297603 A

  As in the chip-type thermistor 101 described in Patent Document 1, in the structure in which the first and second electrodes 103 and 104 are formed on the outer surface of the thermistor body with the gap g therebetween, as described above, the gap g The resistance can be reduced by reducing the width of the electrode, that is, by reducing the distance between the electrode peripheral portions 103b and 104b. For example, when the thermistor body 102 having an outer dimension of 0.8 × 0.8 × 1.6 mm is used, when the specific resistance of the thermistor body is 2.5 Ω · cm, the distance between the electrodes is 0.1 mm. In this case, the resistance value becomes 5.8Ω, and when the distance between the electrodes is 0.2 mm, it becomes 7.9Ω. However, when the distance between the electrodes is shortened in this way, a bridge is formed by the solder at the time of mounting, and the first and second electrodes 103 and 104 may be short-circuited. In addition, migration between electrodes occurs or the withstand voltage decreases.

  That is, it is difficult to provide a thermistor that is small in size, has a lower resistance, and is less likely to cause an undesired short circuit or migration between electrodes. In particular, when the size of the gap g, that is, the distance between the electrodes is set to 0.1 to 0.2 mm, the electrode formation accuracy must be increased. Otherwise, there is a possibility that a short circuit or migration between electrodes may occur due to the solder bridge. In addition, the withstand voltage also decreases. In addition, when the formation accuracy is low, there is a problem that the distance between the electrodes varies and the withstand voltage characteristics and the resistance value vary.

  The object of the present invention is to eliminate the above-mentioned drawbacks of the prior art, further reduce the resistance, and even if the resistance is reduced, an undesired short circuit between the first and second electrodes. Another object of the present invention is to provide a chip thermistor in which migration between electrodes is difficult to occur and voltage resistance is not easily lowered.

According to the present invention, a thermistor element having a rectangular parallelepiped shape having a top surface, a bottom surface, a pair of end surfaces, and a pair of side surfaces, and a direction connecting the pair of end surfaces is a length direction, First and second electrodes formed on the outer surface, wherein the first electrode has at least a first bottom surface electrode portion located at a part of the bottom surface of the thermistor body, The second electrode has first and second gap portions extending in the width direction of the thermistor element body across the first electrode on the bottom surface of the thermistor element body, and a third extending in the length direction of the thermistor element body. , A fourth gap portion , and at least a second bottom surface upper electrode portion that is disposed on the bottom surface of the thermistor body with a gap from the first electrode, and the side surface from the bottom surface of the thermistor body. Or with a gap across the edge Isolated are formed by a first bottom surface on the electrode portion of the second bottom surface on the electrode portion of the functions as mounting surface, the chip-type thermistor is provided.

In a specific aspect of the chip-type thermistor according to the present invention, the first electrode is connected to the upper electrode portion of the bottom surface of the first electrode , and the side surface electrode reaches a pair of side surfaces of the thermistor body. A part is further provided. In this case, the first electrode has a side electrode portion that reaches the pair of side surfaces of the thermistor body, and the side electrode portion is also opposed to the second electrode with a gap therebetween. Thus, it is possible to easily provide a chip-type thermistor with even lower resistance.

  According to still another specific aspect of the chip thermistor according to the present invention, a through hole is formed in a direction connecting a pair of end faces of the thermistor body, and the second electrode is formed of the thermistor body. Each end surface has an electrode portion on the end surface provided at a portion where the end portion of the through hole is located. In this case, the resistance value taken out between the first and second electrodes can be further reduced by providing the through hole.

In the chip-type thermistor according to the present invention, the first and second electrodes are formed on the outer surface of the rectangular parallelepiped thermistor body. The first and second electrodes are part of the bottom surface of the thermistor body. At least first and second bottom-surface upper electrode portions positioned at the first, and the second electrode extends in the width direction of the thermistor element body across the first electrode at the bottom surface of the thermistor element body. , And a gap having at least a third gap portion and a fourth gap portion extending in the length direction of the thermistor element body. In addition, when a rectangular parallelepiped thermistor body having the same size is used, the resistance can be reduced as compared with the conventional chip type thermistor. In addition, since the second electrode has a bottom upper electrode portion disposed on the bottom surface of the thermistor body with a gap from the first electrode, the second electrode also has a bottom upper electrode portion. Therefore, the chip thermistor can be easily surface-mounted on the circuit board or the like from the bottom side using solder or the like.

  That is, when the size of the thermistor body and the size of the gap between the first and second electrodes are constant, the resistance can be further reduced as compared with the conventional chip type thermistor. Therefore, it is not necessary to reduce the size of the gap so much, there is little risk of short circuit due to solder bridge during mounting, migration between electrodes is difficult to occur, and withstand voltage is unlikely to deteriorate, and a chip with excellent reliability A type thermistor can be provided.

  Hereinafter, the present invention will be clarified by describing specific embodiments of the present invention with reference to the drawings.

  1A and 1B are a perspective view and a cross-sectional view, respectively, seen from the bottom side of a chip-type thermistor according to the first embodiment of the present invention.

  The chip-type thermistor 1 has a rectangular parallelepiped thermistor body 2. The thermistor body 2 is made of ceramics having a positive resistance temperature characteristic. Therefore, the chip type thermistor 1 is a positive characteristic thermistor.

  The thermistor body 2 has an upper surface 2a, a bottom surface 2b, first and second end surfaces 2c and 2d, and first and second side surfaces 2e and 2f. The direction connecting the first end surface 2c and the second end surface 2d is the length direction.

  In FIG. 1A, the first and second end faces 2c and 2d are not exposed because they are covered with the second electrode 4, but the first and first end lines are drawn using broken lead lines. 2 indicates the positions of the end faces 2c and 2d.

  Similarly, with respect to the position of the bottom surface 2b of the thermistor element body 2, in FIG. 1A, the position is indicated using a broken lead line.

  In the chip-type thermistor 1 of the present embodiment, the first electrode 3 and the second electrode 4 are formed on the outer surface of the thermistor body 2. The first electrode 3 and the second electrode 4 are opposed to each other with a gap G therebetween.

  The first electrode 3 includes a bottom surface upper electrode portion 3a located on the bottom surface of the thermistor body 2, and side surface upper electrode portions 3b and 3c reaching the pair of side surfaces 2e and 2f. The side surface upper electrode portions 3b and 3c extend from the edge formed by the bottom surface 2b and the side surfaces 2e and 2f toward the edge side formed by the side surfaces 2e and 2f and the top surface 2a, but do not reach the top surface 2a. .

  That is, for example, the edge 3d located on the upper surface 2a side of the side surface electrode portion 3b does not reach the upper surface 2a.

  On the other hand, the gap G is formed to circulate around the first electrode 3 with a predetermined width. A second electrode 4 is formed with the gap G being separated from the first electrode 3. The second electrode 4 is formed so as to cover the remaining outer surface portion of the thermistor body 2 with the gap G therebetween. That is, the second electrode 4 has the bottom surface upper electrode portions 4a and 4b facing the first electrode 3 on the bottom surface 2b with the gap G therebetween. Side surface upper electrode portions 4c and 4d are formed so as to be continuous with bottom surface upper electrode portions 4a and 4b. Although not shown in FIG. 1, the second electrode 4 is provided so as to cover the entire upper surface 2 and the entire end surfaces 2c and 2d.

  The gap G has first and second gap portions G 1 and G 2 extending in the width direction of the thermistor element body on both sides of the first electrode 3 on the bottom surface 2 b of the thermistor element body 2. The gap portions G1 and G2 reach not only the bottom surface 2b but also the pair of side surfaces because the first electrode 3 has the side surface electrode portions 3c in this embodiment.

  And the 1st, 2nd gap parts G1, G2 are connected by the 3rd, 4th gap parts G3, G4 extended in the length direction of the thermistor body 2, and the cyclic | annular gap G is formed. In the present embodiment, since the first electrode 3 has a pair of side surface electrode portions, the third and fourth gap portions G3 and G4 are as shown in FIGS. 1 (a) and 1 (b). The thermistor body 2 is disposed on a pair of side surfaces.

  The first and second electrodes 3 and 4 are formed of an appropriate electrode material. In the present embodiment, a metal film made of Cr as a base layer and Ni—Cu as an intermediate layer is formed by sputtering, and an Sn plating layer is formed on the metal film, whereby the first and second electrodes 3, 3 are formed. 4 is formed. More specifically, a Cr film is formed on the underlayer and a Ni—Cu film is formed on the intermediate layer by sputtering on the entire outer surface of the thermistor body 2, and then an Sn plating film is formed by wet plating. Next, by removing the part of the electrode film where the gap G is formed, the first and second electrodes 3 and 4 are formed.

  In addition, the formation method of the 1st, 2nd electrodes 3 and 4 is not specifically limited to the said method, You may use thin film formation methods other than formation of sputtering or a plating film. Further, the electrode may be formed by a thick film forming method.

  Furthermore, the first and second electrodes 3 and 4 may be formed so that the gap G is formed without forming the gap G last.

  In the chip type thermistor 1 according to the present embodiment, when a thermistor body having the same dimensions is used as compared with the conventional chip type thermistor 101 shown in FIG. This will be described based on a specific experimental example.

  Now, as the thermistor body 2,102, a thermistor body made of ceramics with a specific resistance of 2.5 Ω · cm having a length direction dimension of 2.0 mm, a width direction dimension of 1.2 mm and a height of 1.2 mm is prepared. did. In the chip-type thermistor 101, the first and second electrodes 103 and 104 are formed so that the gap g between the first and second 103 and 104 is 0.2 mm.

  On the other hand, in the chip-type thermistor 1 of the present embodiment, on the outer surface of the thermistor element body 2 having the same dimensions, the first and second electrodes 3 and 3 are arranged so that the width direction dimension of the gap G is also 0.2 mm. 4 was formed. More specifically, the dimensions A1 and A2 in FIG. 1A are 0.3 mm, B is 1.0 mm, C is 0.8 mm, and the width direction dimension of the gap G is 0.2 mm.

The resistance value of the conventional chip type thermistor 101 produced as described above was measured and found to be 5.47Ω. On the other hand, in the chip type thermistor 1 of the present embodiment, the resistance value is 4.39Ω. That is, according to the present embodiment, the thermistor body having the same dimensions as the conventional chip type thermistor 101 is used, and the gap width, that is, the distance between the first and second electrodes connected to different potentials is made equal. Even so, it can be seen that the resistance can be further reduced.

  In this embodiment, the resistance can be further reduced by the cross-sectional area of the portion where the first electrode 3 and the second electrode 4 are opposed, that is, the portion where the gap G is opposed. Due to the length of the. In the present embodiment, the first electrode 3 has a bottom surface upper electrode portion 3 a and side surface upper electrode portions 3 b and 3 c, and a gap G is formed on the thermistor body 2 on the bottom surface 2 b of the thermistor body 2. 2 and the gap portions G1 and G2 extending in the width direction and the gap portions G3 and G4 extending in the length direction of the thermistor element body 2 and connecting the gap portions G1 and G2. by.

  Therefore, in the chip-type thermistor 1 of the present embodiment, it is possible to reduce the resistance even when the thermistor body having the same specific resistance and the same size is used and the distance between the first and second electrodes is made equal. it can. In other words, since the low resistance chip thermistor 1 can be provided without reducing the distance between the electrodes so much, short-circuiting due to a solder bridge at the time of mounting hardly occurs, and migration between electrodes hardly occurs. In addition, the withstand voltage is improved. In addition, since the distance between the electrodes does not have to be reduced so much, it is not necessary to increase the electrode formation accuracy. Further, variations in characteristics due to variations in electrode formation accuracy hardly occur.

The chip thermistor 1 can be easily surface-mounted on a printed circuit board or the like. That is, as shown in a schematic plan view in FIG. 2, electrode lands 12 to 14 are formed on the printed circuit board 11. In this case, the chip-type thermistor 1 has the bottom surface upper electrode portion 3a of the first electrode and the bottom surface upper electrode portions 4a and 4b of the second electrode on the bottom surface 2b of the thermistor body 2, so that each bottom surface By mounting the upper electrode portion 3a and the bottom surface upper electrode portions 4a and 4b on the printed circuit board 11 so as to be connected to the electrode land 13 and the electrode lands 12 and 14 , surface mounting can be easily performed by, for example, a reflow soldering method. can do.

  FIG. 3 is a perspective view of the thermistor element body according to the second embodiment of the present invention as seen from the bottom surface side, and FIG. 4 is a front sectional view of the thermistor element body.

  The chip-type thermistor 21 of the second embodiment has a rectangular parallelepiped thermistor body 22 as in the first embodiment. The thermistor body 22 has an upper surface 22a, a bottom surface 22b, first and second end surfaces 22c and 22d, and side surfaces 22e and 22f. The direction connecting the first and second end faces 22c, 22d is the length direction, and in this embodiment, a through hole 22g extending in the length direction is formed in the thermistor element body 22. That is, one end portion of the through hole 22g opens to the first end surface 2c, and the opposite end portion opens to the second end surface 22d.

  Also in this embodiment, the thermistor body 22 is made of ceramics having a positive temperature characteristic, and thus a positive characteristic thermistor is formed.

  Further, the first electrode 23 and the second electrodes 24 and 25 are formed on the outer surface of the thermistor body 22. Here, the 1st electrode 23 has the bottom face upper electrode part 23a located on the bottom face 22a.

  On the other hand, the second electrodes 24 and 25 have end surface upper electrode portions 24a and 25a provided substantially at the centers of the first and second end surfaces 22c and 22d, respectively. The end surface electrode portions 24a and 25a are formed so as to cover the end portions of the through holes 22g, respectively.

  On the other hand, the second electrodes 24 and 25 further include upper surface bottom electrode portions 24b and 25b which are connected to the end surface upper electrode portions 24a and 25a and located on the bottom surface 22a.

  The first electrode 23 is formed on the remaining surface of the thermistor body 22 so as to face each other with a gap G having the same width as that of the second electrodes 24 and 25. That is, the first electrode 23 covers the entire surface of the upper surface portion 23a on the bottom surface, the upper surface portions 23b and 23c covering the entire surface of the pair of side surfaces 22e and 22f, and the entire upper surface. And upper end electrode portions 23e and 23f located on the end surfaces. The gap G is provided to circulate around the second electrodes 24 and 25 with a predetermined width.

  That is, the gap G has gap portions G 11 and G 12 extending in the width direction of the thermistor body 22. The gap portions G11 and G12 are located on the bottom surface 22b of the thermistor body 22, and the second electrodes 24 and 25 are separated from the first electrode 23 via the gap portions G11 and G12. Further, gap portions G13 and G14 are provided extending in the length direction of the thermistor element body 22. That is, the gap portions G13 and G14 extend in the length direction of the thermistor element body 22 on the bottom surface 22b of the thermistor element body 22, and one end is connected to the gap portion G11. The gap portions G13 and G14 extend from the bottom surface 22b to the end surface 22c. On the end surface 22c, the gap portions G13 and G14 extend from the bottom surface 22b side to the top surface 22a side. And the other end part of the gap parts G13 and G14 is connected by the gap part G17 provided on the end surface 22c. The gap part G17 extends in the width direction of the thermistor body 22 on the end face 22c.

  Similarly, on the other end face 22d side, gap portions G15 and G16 are provided continuously to the gap portion G12. The other end portions of the gap portions G15 and G16 are provided on the end surface 22d and are connected by a gap portion extending in the width direction of the thermistor element body 22.

  Therefore, in the present embodiment, the second electrodes 24 and 25 are separated from the first electrode 23 through the gap G. Moreover, the through-hole 22g is formed in the element body 22 made of ceramic. Accordingly, when the thermistor bodies having the same dimensions are used, the resistance can be further reduced as compared with the conventional chip type thermistor 101 when the width direction dimensions of the gap G are set to the same value. This will be described based on a specific experimental example.

  The thermistor body 22 that is the same as the chip thermistor 101 prepared as the comparative example and the chip thermistor 1 of the first embodiment is used as the thermistor body 22. The width direction dimension of the gap G was 0.2 mm, but the diameter of the through hole 22g was 0.4 mm. In this case, the dimension D in FIG. 3, that is, the dimension along the width direction of the thermistor body 22 of the first electrode portion outside the gap portions G13 and G14 is 0.1 mm. The dimension of the second electrodes 24 and 25 along the width direction of the thermistor body 22 is 0.6 mm. The height direction dimension of the electrode portion 24a on the end face of the second electrode 24 was 0.9 mm.

  As a result, in the conventional chip type thermistor 101 prepared as the comparative example, the resistance value was 5.47Ω, whereas in the second embodiment, the resistance value was 2.10Ω.

  Therefore, according to the second embodiment, it can be seen that a chip-type thermistor having a lower resistance than that of the first embodiment can be provided.

  The chip-type thermistor 21 of the second embodiment can also be easily surface-mounted on the electrode lands 12 to 14 on the printed circuit board 11 as shown in a plan view in FIG. That is, since the upper electrode portion 23a of the first electrode and the upper electrode portions of the second electrodes 24 and 25 are located on the bottom surface 22b of the thermistor body 22, the electrode lands 12 to 14 are provided. Surface mounting can be easily performed on the printed circuit board 11 by a reflow soldering method or the like.

(A) And (b) is the perspective view and cross-sectional view seen from the bottom face side of the chip | tip thermistor which concerns on the 1st Embodiment of this invention. The typical top view showing the structure where the chip type thermistor of a 1st embodiment was mounted in the printed circuit board. The perspective view which looked at the chip type thermistor which concerns on the 2nd Embodiment of this invention from the bottom face side of the thermistor body. The longitudinal section of the thermistor body used for the chip type thermistor of a 2nd embodiment. The typical partial notch top view which shows the structure which mounted the chip type thermistor of 2nd Embodiment on the printed circuit board. The perspective view which shows the conventional chip type thermistor.

Explanation of symbols

DESCRIPTION OF SYMBOLS 1 ... Chip-type thermistor 2 ... Thermistor body 2a ... Upper surface 2b ... Bottom surface 2c, 2d ... 1st, 2nd end surface 2e, 2f ... 1st, 2nd side surface 3 ... 1st electrode 3a ... Bottom electrode part 3b, 3c ... Upper side electrode portion 3d ... Edge 4 ... Second electrode 4a, 4b ... Upper electrode portion on bottom surface 4c, 4d ... Upper electrode portion on side surface 4e, 4f ... Upper electrode portion on end surface 11 ... Printed circuit board 12-14 ... Electrode land 21 ... Chip-type thermistor 22 ... Thermistor body 22a ... Top 22b ... Bottom 22c, 22d ... First and second end faces 22e, 22f ... First and second side faces 22g ... Through hole 23 ... First Electrode 23a ... Bottom electrode portion 23b, 23c ... Side electrode portion 23e, 23f ... End face electrode portion 24 ... Second electrode 24a ... End face electrode portion 24b ... Bottom electrode portion 25 ... Second electrode 25 a ... End face upper electrode part 25b ... Bottom face upper electrode part G ... Gap G1-G4 ... Gap part G11-G17 ... Gap part

Claims (3)

A rectangular parallelepiped thermistor body having a top surface, a bottom surface, a pair of end surfaces, and a pair of side surfaces, and a direction connecting the pair of end surfaces is a length direction;
First and second electrodes formed on the outer surface of the thermistor body,
The first electrode has at least a first bottom upper electrode portion located at a part of the bottom surface of the thermistor body, and the second electrode is a first electrode on the bottom surface of the thermistor body. First and second gap portions extending in the width direction of the thermistor element body, third and fourth gap portions extending in the length direction of the thermistor element body, and the bottom surface of the thermistor element body. at least a second bottom on the electrode portions are arranged at the first electrode and the gap are formed are separated by a gap that spans from the bottom to the side or end surface of the thermistor body A chip thermistor in which the first bottom surface electrode portion and the second bottom surface electrode portion function as a mounting surface . 2. The chip-type thermistor according to claim 1, wherein the first electrode further includes a side upper electrode portion that is continuous with the first bottom upper electrode portion and reaches a pair of side surfaces of the thermistor body.   A through hole is formed in a direction connecting a pair of end faces of the thermistor body, and the second electrode is provided at a portion where the end of the through hole is located on each end face of the thermistor body. The chip type thermistor according to claim 1, further comprising an electrode portion on the end face.

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