JP4704590B2 - Plating current supply power supply - Google Patents

Plating current supply power supply Download PDF

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Publication number
JP4704590B2
JP4704590B2 JP2001084001A JP2001084001A JP4704590B2 JP 4704590 B2 JP4704590 B2 JP 4704590B2 JP 2001084001 A JP2001084001 A JP 2001084001A JP 2001084001 A JP2001084001 A JP 2001084001A JP 4704590 B2 JP4704590 B2 JP 4704590B2
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Japan
Prior art keywords
plating
current
output
power supply
plated
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Expired - Fee Related
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JP2001084001A
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Japanese (ja)
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JP2002285400A (en
Inventor
誠 櫻田
吉行 西岡
亨 荒井
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Sansha Electric Manufacturing Co Ltd
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Sansha Electric Manufacturing Co Ltd
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Description

【0001】
【発明の属する技術分野】
本発明は,貴金属のめっき用直流電源の負荷端子間に抵抗を接続して,出力制御を安定化させた電源装置の改良に関する。
【0002】
【従来の技術】
従来のめっき電流供給電源装置の回路構成図を図5に示す。図5において直流電源1の正の出力端子11にめっき金属2が,負の出力端子12に被めっき物3がそれぞれ接続されている。めっき槽4に充たされた,めっき浴5を通じてめっき金属2から被めっき物3の方向にめっき電流Iが流されて被めっき物がめっきされる。めっき負荷は,めっき槽4のめっき浴5とめっき金属2及び被めっき物3で構成される。めっき金属が金,銀,白金などの貴金属めっきでは,めっき電流の管理が重要であり,直流電源1は定電流制御機能が付加されている。負荷側に接触不良などが発生し通電が困難になったとき,電流を強制的に流して一定電流値を維持しようとするから直流出力電圧が高くなる方向に働く。その瞬間,一時的に通電があると電圧が直ちに低下する,電圧が低下すると接触不良が再現して負荷電流が零となるので直流出力電圧が高くなる。このような負荷側の原因で電流や電圧が負安定になって制御不能になることがある。
【0003】
このようなトラブルが発生しないように直流電源1は出力端子11,12から僅かの電流を常に流しておくことが必要で,この電流をブリーダ電流という。ブリーダ電流を流すためにブリーダ抵抗Rを出力端子とめっき負荷との中間点に接続している,13,14が,その接続点である。このようにして出力制御の安定化が図られていた。貴金属めっきの場合,直流電源1が出力OFFのときは,被めっき物3からめっき浴,めっき金属,接続点13,ブリーダ抵抗R,接続点14の方向に電流が流れて(これを溶解電流と称する)被めっき物にめっきされた金属が溶解する現象があって,めっき品質を悪くしていたことが判明した。
【0004】
【発明が解決しようとする課題】
上記のように直流電源の出力OFF時に,被めっき物のめっきされた金属が溶解しないようにした出力制御機能付きのめっき電流供給装置を提供するのが本発明の目的である。
【0005】
【課題を解決するための手段】
本発明では,めっきされた金属が溶解する原因となる溶解電流が流れないようにすることに着眼した。出力ON指令スイッチ及び出力OFF指令スイッチを具備した直流電源の正の出力端子にめっき金属が,負の出力端子に被めっき物がそれぞれ接続された,めっき電流供給電源装置において,上記出力端子間にブリーダ抵抗が開閉手段を介して接続されており,出力ONを指令した時のみブリーダ電流が流れるようにするために,該開閉手段の動作が直流電源の出力ON指令スイッチと連動して閉じるようにし,直流電源の出力OFF指令スイッチと連動して接点が開き,ブリーダ抵抗を切り離してブリーダ電流が流れないように構成した。
【0006】
請求項2に関しては,ブリーダ電流を通電,遮断する上記開閉手段が,接点式の場合では接点の接触不良や,直流で発生しやすい接点溶着が不安全事故を引き起こすことがあるので,半導体スイッチング素子で構成された無接点開閉手段とした。半導体スイッチング素子に供給する信号を直流電源ON,OFF指令に連動して発生させるための信号発生器を接続する。
【0007】
請求項3に関しては,直流電源の正の出力端子にめっき金属を,負の出力端子に被めっき物がそれぞれ接続してめっき電流を供給するめっき電流供給電源装置において,上記出力端子間にブリーダ抵抗が接続され,該ブリーダ抵抗の接続点とめっき金属との中間の点,あるいは該ブリーダ抵抗のもう一方の接続点と被めっき物との中間の点に,ダイオードなど一方向のみ導通する素子をめっき電流が流れる方向と同じ向きに介在させて,めっき電流と逆方向の電流を阻止することで被めっき物からブリーダ抵抗に対して溶解電流が流れないようにした。
【0008】
【発明の実施の形態】
本発明の実施の形態を図1によって説明する。ACは交流入力端子であり,この端子間に直流電源1が接続され,その出力端子11,12がめっき金属2及び被めっき物3にそれぞれ接続され,めっき電流Iが実線矢印方向に通電される。めっき槽4に充たされためっき浴5の中で,上記の通電によってめっき金属2がイオン化されてめっき浴の中を移動し被めっき物表面に金属となって固着して,めっきが行われる。実線矢印のめっき電流Iとは逆方向の電流iが流れたとき,被めっき物表面のめっき金属が溶解する欠点を排除するため,ブリーダ抵抗Rは開閉手段33を介して出力端子間に接続されていて,その接続点が13及び14である。
【0009】
ブリーダ抵抗Rに接続された開閉手段33は,直流電源1の交流入力端子ACに接続された交流リレーのコイル30によって吸引閉合する開閉接点31,32,33のうち1組の接点を用いている。直流電源1の出力ON指令スイッチ20のON操作によってコイル30に通電されるので開閉接点31,32の閉合と連動して廃幣接点33も閉合しブリーダ抵抗Rは接続される。直流電源1の定格出力が5V,100Aクラスの装置の場合,約0.1Aのブリーダ電流が流れるようにブリーダ抵抗Rは選定されている。開閉接点31は直流電源1に交流の商用電源を接続し,直流電源1は交流を直流に変換して,めっき負荷に電流を供給する。開閉接点32はコイル30の通電状態を自己保持する。
【0010】
直流電源1の出力OFF指令スイッチ25の操作によって,コイル30の電流がOFFとなって接点31,32,33は全て開放される。この状態で出力ON指令スイッチの操作を待機しているが,めっき電流Iが遮断されてめっきが停止される。めっき電流とは逆方向の溶解電流iが点線矢印のようにブリーダ抵抗を通じて流れようとするのを開閉接点33が遮断しブリーダ抵抗を回路から切り離すように作用している。直流電源1の出力OFF時には溶解電流iが流れないので被めっき物から,めっきが溶解しないようにしてめっき品質の劣化を回避している。
【0011】
請求項2に関しては,図2に示すようにブリーダ抵抗Rに接続された開閉手段34は,半導体スイッチング素子で形成された無接点開閉手段である。この開閉手段34は直流電源1の入力側に接続された信号発生器Sの信号を受けてON,OFFするように無接点開閉するので,直流電源1のON,OFF指令スイッチに連動してブリーダ抵抗を接続,非接続する。開閉手段を無接点にすることによって低電圧で使用するときに発生しやすい接点の接触不良トラブルが回避できるので有効である。
【0012】
請求項3に関しては,図3,4に示すように直流電源1の出力側に接続したブリーダ抵抗Rの接続点13,14とめっき負荷との中間にダイオードD1又はD2を接続して,めっき負荷からブリーダ抵抗Rの方向に流れようとする溶解電流を阻止して,めっき電流Iの方向のみ電流を流している。図3では正の出力側のブリーダ抵抗接続点13とめっき金属2との間にダイオードD1が,めっき電流方向に合致する極性で接続されている。図4では負の出力側のブリーダ抵抗接続点14と被めっき物5との間にダイオードD2が,めっき電流方向に合致する極性で接続されている。図3,図4の両方の場合に共通してブリーダ抵抗Rには直流出力がOFFの時には,めっき負荷からめっき電流の逆方向電流が流れないように作用して,直流出力ONの時のめっき電流が流れる状態ではブリーダ抵抗にも電流が流れるので,指令スイッチを組み込まない簡易な筐体の電源装置として形成される場合には,筐体の操作面が簡素化されて製作が容易で経済性に有利な装置の構成となる利点がある。
【0013】
【発明の効果】
上記のように出力電圧,電流の制御が不安定にならないように負荷に並列に並列に常時接続されていたブリーダ抵抗を,出力のON,OFFの操作スイッチに連動させて接続,切り離しをしたり,一方向にのみ電流を導通させる手段を介在させてめっき電流の逆方向電流を阻止することで,被めっき物にめっきされた貴金属が溶解するのを阻止することができた。このため,貴金属めっきのめっき品質不良を未然に防ぐことができる電流供給装置がが実現した。貴金属の無駄を排除し省資源に寄与し,工業的価値が大きい。
【図面の簡単な説明】
【図1】 本発明の実施形態を示す回路構成説明図。
【図2】 本発明の他の実施形態を示す回路構成説明図。
【図3】 本発明の他の実施形態を示す回路構成説明図。
【図4】 本発明の他の実施形態を示す回路構成説明図。
【図5】 従来の装置の回路構成図である。
【符号の説明】
1 直流電源
2 めっき金属
3 被めっき物
4 めっき槽
5 めっき浴
AC 交流入力端子
I めっき電流
i 溶解電流
R ブリーダ抵抗
S 信号発生器
D1 ダイオード
D2 ダイオード
11 正の出力端子
12 負の出力端子
13 ブリーダ抵抗接続点
14 ブリーダ抵抗接続点
20 出力ON指令スイッチ
25 出力OFF指令スイッチ
30 交流リレーのコイル
31 開閉接点
32 開閉接点
33 開閉手段(開閉接点)
34 無接点開閉手段(半導体スイッチング素子)
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to an improvement of a power supply apparatus in which a resistor is connected between load terminals of a DC power supply for plating noble metal to stabilize output control.
[0002]
[Prior art]
FIG. 5 shows a circuit configuration diagram of a conventional plating current supply power supply device. In FIG. 5, the plating metal 2 is connected to the positive output terminal 11 of the DC power source 1, and the object to be plated 3 is connected to the negative output terminal 12. The plating object I is plated by flowing a plating current I from the plating metal 2 to the object to be plated 3 through the plating bath 5 filled in the plating tank 4. The plating load includes a plating bath 5 in the plating tank 4, a plating metal 2, and an object 3 to be plated. When the plating metal is a noble metal plating such as gold, silver or platinum, the management of the plating current is important, and the DC power source 1 has a constant current control function. When contact failure occurs on the load side and energization becomes difficult, the current is forced to flow to maintain a constant current value, so the DC output voltage increases. At that moment, if the current is temporarily energized, the voltage immediately decreases, and if the voltage decreases, the contact failure is reproduced and the load current becomes zero, so the DC output voltage increases. Such a load side cause the current and voltage to become negatively stable and become uncontrollable.
[0003]
In order to prevent such a trouble from occurring, the DC power source 1 needs to always allow a small amount of current to flow from the output terminals 11 and 12, and this current is referred to as a bleeder current. In order to flow the bleeder current, the bleeder resistor R is connected to the intermediate point between the output terminal and the plating load. In this way, output control has been stabilized. In the case of noble metal plating, when the DC power supply 1 is turned off, a current flows from the substrate 3 to the plating bath, plating metal, connection point 13, bleeder resistance R, and connection point 14 (this is referred to as a dissolution current). It was found that the plating quality was deteriorated due to the phenomenon that the plated metal was dissolved on the object to be plated.
[0004]
[Problems to be solved by the invention]
As described above, it is an object of the present invention to provide a plating current supply device with an output control function that prevents the plated metal of the object to be melted when the output of the DC power supply is OFF.
[0005]
[Means for Solving the Problems]
In the present invention, attention has been paid to preventing the dissolution current that causes the plated metal from dissolving. In a plating current supply power supply apparatus in which a plating metal is connected to a positive output terminal of a DC power source equipped with an output ON command switch and an output OFF command switch, and an object to be plated is connected to a negative output terminal. In order for the bleeder current to flow only when the bleeder resistor is connected via the switching means and the output ON is commanded, the operation of the switching means is closed in conjunction with the output ON command switch of the DC power supply. The contact is opened in conjunction with the output OFF command switch of the DC power supply, and the bleeder current is disconnected to prevent the bleeder current from flowing.
[0006]
With respect to claim 2, in the case where the switching means for energizing and interrupting the bleeder current is a contact type, contact failure of the contact and contact welding that is likely to occur with direct current may cause unsafe accidents. It was set as the non-contact switching means comprised by these. A signal generator for generating a signal to be supplied to the semiconductor switching element in conjunction with a DC power ON / OFF command is connected.
[0007]
According to a third aspect of the present invention, there is provided a bleeder resistance between the output terminals in a plating current supply power supply apparatus in which a plating metal is connected to a positive output terminal of a DC power source and an object to be plated is connected to a negative output terminal. And a diode or other element that conducts in only one direction is plated at an intermediate point between the connection point of the bleeder resistor and the plated metal, or an intermediate point between the other connection point of the bleeder resistor and the object to be plated. By interposing in the same direction as the direction of current flow, the current in the direction opposite to the plating current is blocked, so that no melt current flows from the object to be plated to the bleeder resistance.
[0008]
DETAILED DESCRIPTION OF THE INVENTION
An embodiment of the present invention will be described with reference to FIG. AC is an AC input terminal, a DC power supply 1 is connected between the terminals, output terminals 11 and 12 are connected to the plating metal 2 and the object 3 to be plated, respectively, and the plating current I is energized in the direction of the solid arrow. . In the plating bath 5 filled in the plating tank 4, the plating metal 2 is ionized by the above energization, moves through the plating bath, adheres to the surface of the object to be plated, and is plated. . The bleeder resistance R is connected between the output terminals via the opening / closing means 33 in order to eliminate the disadvantage that the plating metal on the surface of the object to be melted when the current i in the direction opposite to the plating current I indicated by the solid line arrow flows. The connection points are 13 and 14.
[0009]
The switching means 33 connected to the bleeder resistor R uses a set of contacts among the switching contacts 31, 32, 33 that are attracted and closed by the coil 30 of the AC relay connected to the AC input terminal AC of the DC power supply 1. . Since the coil 30 is energized by the ON operation of the output ON command switch 20 of the DC power supply 1, the waste contact 33 is also closed in conjunction with the closing of the switching contacts 31 and 32, and the bleeder resistor R is connected. In the case of a device with a rated output of the DC power supply 1 of 5 V and 100 A class, the bleeder resistor R is selected so that a bleeder current of about 0.1 A flows. The switching contact 31 connects an AC commercial power source to the DC power source 1, and the DC power source 1 converts AC to DC and supplies current to the plating load. The switching contact 32 self-holds the energized state of the coil 30.
[0010]
By operating the output OFF command switch 25 of the DC power supply 1, the current of the coil 30 is turned OFF, and all the contacts 31, 32, 33 are opened. In this state, the operation of the output ON command switch is awaited, but the plating current I is cut off and the plating is stopped. The switching contact 33 cuts off the melting current i in the direction opposite to the plating current from flowing through the bleeder resistance as indicated by the dotted arrow, so that the bleeder resistance is disconnected from the circuit. Since the dissolution current i does not flow when the output of the DC power supply 1 is OFF, the plating quality is prevented from being dissolved from the object to be plated, thereby avoiding deterioration of the plating quality.
[0011]
With respect to claim 2, as shown in FIG. 2, the switching means 34 connected to the bleeder resistor R is a contactless switching means formed of a semiconductor switching element. The switching means 34 is contactlessly opened and closed so as to be turned ON / OFF in response to a signal from the signal generator S connected to the input side of the DC power supply 1, so that the bleeder is interlocked with the ON / OFF command switch of the DC power supply 1. Connect or disconnect a resistor. By making the switching means non-contact, it is possible to avoid contact failure troubles that are likely to occur when using at low voltage.
[0012]
With respect to claim 3, as shown in FIGS. 3 and 4, a diode D1 or D2 is connected between the connection points 13 and 14 of the bleeder resistor R connected to the output side of the DC power source 1 and the plating load, and the plating load is obtained. Thus, the melting current that tends to flow in the direction of the bleeder resistance R is blocked, and the current flows only in the direction of the plating current I. In FIG. 3, a diode D1 is connected between the positive output side bleeder resistance connection point 13 and the plating metal 2 with a polarity matching the plating current direction. In FIG. 4, a diode D2 is connected between the negative output side bleeder resistance connection point 14 and the workpiece 5 with a polarity matching the plating current direction. In both cases of FIG. 3 and FIG. 4, the bleeder resistor R acts so that the reverse current of the plating current does not flow from the plating load when the DC output is OFF, and plating when the DC output is ON. When the current flows, the current also flows through the bleeder resistor. Therefore, when formed as a simple chassis power supply unit that does not incorporate a command switch, the chassis operation surface is simplified and the manufacturing is easy and economical. There is an advantage that the configuration of the apparatus is advantageous.
[0013]
【The invention's effect】
As described above, the bleeder resistor, which is always connected in parallel with the load, is connected and disconnected in conjunction with the output ON / OFF operation switch so that the control of the output voltage and current does not become unstable. By preventing the reverse current of the plating current by interposing means for conducting the current only in one direction, it was possible to prevent the precious metal plated on the object to be melted. For this reason, a current supply device has been realized that can prevent plating quality defects of precious metal plating. It contributes to resource saving by eliminating the waste of precious metals and has great industrial value.
[Brief description of the drawings]
FIG. 1 is an explanatory diagram of a circuit configuration showing an embodiment of the present invention.
FIG. 2 is a circuit configuration explanatory view showing another embodiment of the present invention.
FIG. 3 is an explanatory diagram of a circuit configuration showing another embodiment of the present invention.
FIG. 4 is a circuit configuration explanatory view showing another embodiment of the present invention.
FIG. 5 is a circuit configuration diagram of a conventional device.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 DC power supply 2 Plating metal 3 To-be-plated object 4 Plating tank 5 Plating bath AC AC input terminal I Plating current i Melting current R Bleeder resistance S Signal generator D1 Diode D2 Diode 11 Positive output terminal 12 Negative output terminal 13 Bleeder resistance Connection point 14 Bleeder resistance connection point 20 Output ON command switch 25 Output OFF command switch 30 AC relay coil 31 Open / close contact 32 Open / close contact 33 Open / close means (open / close contact)
34 Non-contact switching means (semiconductor switching element)

Claims (2)

交流入力端子からの入力を直流に変換して出力する直流電源と、出力ON指令スイッチ及び出力OFF指令スイッチとを具備し、前記直流電源の正の出力端子にめっき金属が,負の出力端子に被めっき物がそれぞれ接続された、めっき電流供給電源装置において
前記出力端子間に接続されるブリーダ抵抗と、
前記ブリーダ抵抗に接続される開閉手段と、
前記交流入力端子と前記直流電源間に接続される開閉接点と、を備え、
前記開閉手段と前記開閉接点は、前記出力ON指令スイッチに連動して閉じ、
前記出力OFF指令スイッチに連動して開くことを特徴とするめっき電流供給電源装置。
A DC power source that converts the input from the AC input terminal to DC and outputs the output ; an output ON command switch; and an output OFF command switch. The plated metal is on the positive output terminal of the DC power source and the negative output terminal is on the negative output terminal. In the plating current supply power supply device to which the objects to be plated are connected ,
A bleeder resistor connected between the output terminals;
Opening / closing means connected to the bleeder resistor;
A switching contact connected between the AC input terminal and the DC power source,
The switching means and the switching contact are closed in conjunction with the output ON command switch,
A plating current supply power supply device that opens in conjunction with the output OFF command switch.
上記開閉手段が,半導体スイッチング素子で構成された無接点開閉手段である請求項1記載のめっき電流供給電源装置。 2. The plating current supply power source device according to claim 1, wherein the switching means is a contactless switching means composed of a semiconductor switching element.
JP2001084001A 2001-03-23 2001-03-23 Plating current supply power supply Expired - Fee Related JP4704590B2 (en)

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