JP4676864B2 - Circuit structure using flexible wiring board - Google Patents

Circuit structure using flexible wiring board Download PDF

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JP4676864B2
JP4676864B2 JP2005311046A JP2005311046A JP4676864B2 JP 4676864 B2 JP4676864 B2 JP 4676864B2 JP 2005311046 A JP2005311046 A JP 2005311046A JP 2005311046 A JP2005311046 A JP 2005311046A JP 4676864 B2 JP4676864 B2 JP 4676864B2
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JP2007123394A (en
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清嗣 大庭
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本発明は、フレキシブル配線基板(FPC)を複数用いて電磁妨害低減を図った回路構造に関する。   The present invention relates to a circuit structure that uses a plurality of flexible wiring boards (FPCs) to reduce electromagnetic interference.

一般的に、電磁誘導雑音(ノイズ)は、電線に電流が流れると磁界ができ、近くの他の電線に電圧を誘起するために生じる。磁界の発生源となる電線と、電圧が誘起される電線の距離が近いほど、平行する距離が長いほど、電流が大きくまたその変化が激しいほど、大きい電圧を誘起するので、ノイズとしても伝わりやすい。これを防ぐには、磁界の発生源となる電線と電圧が誘起される電線の距離を遠く離して設置すれば、磁界の影響を受けにくくなるが、自動車の配線のように狭い空間に多数の配線が束ねられて使用される場合には実現が困難なため、ノイズ対策としてツイストペア線が使用されている。ツイストペア線は、一対の電線を撚った構造をしており、外部磁界によって電線内に誘導される電流の方向が、交差部分を挟んで互いに反対の方向となって相殺できるようにし、また電流の流れる方向が一対の電線で互いに反対の方向になるように使用することによって輻射磁界が相殺できるようにしたもので、ノイズ低減効果が得られる。   Generally, electromagnetic induction noise (noise) is generated because a magnetic field is generated when a current flows through a wire, and a voltage is induced in other nearby wires. The closer the distance between the wire that is the source of the magnetic field and the wire where the voltage is induced, the longer the parallel distance is, the larger the current is and the more the change is, the more the voltage is induced. . In order to prevent this, if the distance between the electric wire that is the source of the magnetic field and the electric wire that induces the voltage is set far away, it will be less affected by the magnetic field. Since it is difficult to realize when wires are bundled, twisted pair wires are used as a noise countermeasure. Twisted pair wires have a structure in which a pair of wires are twisted so that the directions of currents induced in the wires by an external magnetic field can be offset in opposite directions across the crossing portion. The radiation field can be canceled by using the pair of electric wires so that the flowing directions are opposite to each other, and a noise reduction effect can be obtained.

最近は、電線を束ねたワイヤハーネスの代わりにフレキシブル配線基板(FPC)を使用することにより、薄型化、軽量化を図ることが行なわれている。特に、自動車においては、環境対応の一環である燃費向上のためFPCによる軽量化のニーズが非常に高い。また、FPCに電子部品の実装が可能であるという特徴を生かして、従来、ワイヤハーネスとは別に納入されていた電子ユニット類を、FPCに実装(機能部品のFPCへの統合)した状態で納入するようなモジュール化のニーズも高くなっている。モジュールへのFPCの適用は多くのメリットがあるが、電線を束ねたワイヤハーネスでは、ノイズ対策のためにスピーカやセンサなどの配線にツイストペア線を使用している場合があり、FPCはその構造上、電線のように撚り合わせ機でツイストペアを製造することが困難であり、コストアップを招くという欠点がある。例えばドアモジュールにFPCを適用する場合、スピーカ配線がツイストペア線となっている場合が多く、ドア内の電線全てをFPCに置き換えることが困難であった。その結果、1つのモジュール内で電線とFPCが混在することにより、コストダウン効果が得られないという問題があった。   Recently, a flexible wiring board (FPC) is used instead of a wire harness in which electric wires are bundled to reduce the thickness and weight. In particular, in automobiles, there is a very high need for weight reduction by FPC in order to improve fuel efficiency as part of environmental measures. In addition, taking advantage of the fact that electronic components can be mounted on FPCs, electronic units that were previously delivered separately from wire harnesses are delivered to FPCs (functional components integrated into FPCs). The need for modularization is increasing. Application of FPC to a module has many merits. However, a wire harness that bundles wires may use twisted pair wires for wiring such as speakers and sensors to prevent noise. It is difficult to produce a twisted pair with a twisting machine like an electric wire, and there is a disadvantage that it causes an increase in cost. For example, when FPC is applied to a door module, the speaker wiring is often a twisted pair wire, and it has been difficult to replace all the electric wires in the door with FPC. As a result, there is a problem that a cost reduction effect cannot be obtained due to a mixture of electric wires and FPCs in one module.

電線におけるツイストペア線の考え方をFPCに応用した例としては、図17に示すように、信号配線用FPC100の形状と基準電位配線用FPC101の形状とを、鏡面対称の関係とし、それぞれの配線部100A,101Aはジグザグ状に形成され、それに対応してFPC100,101の形状も三角山と三角谷の繰り返しによるジグザグ状に形成され、両FPC100,101を撚り合わせてツイストペア構造を実現したものが知られている(特許文献1参照)。   As an example in which the concept of twisted pair wire in an electric wire is applied to FPC, as shown in FIG. 17, the shape of the signal wiring FPC 100 and the shape of the reference potential wiring FPC 101 are mirror-symmetrical, and each wiring portion 100A. , 101A is formed in a zigzag shape, and correspondingly, the shape of the FPCs 100, 101 is also formed in a zigzag shape by repeating triangular peaks and triangular valleys, and a twisted pair structure is realized by twisting the FPCs 100, 101 together. (See Patent Document 1).

別のFPCによる擬似ツイストペア構造としては、図18に示すように、両面構造のFPC102の表面側に、両端に各1対のパッド103と互いに平行で右下がりの複数の配線パターン(図面では表面配線)102Aとが形成されており、裏面側には、表面側の配線パターン102Aに交差し右上がりの複数の配線パターン(図面では裏面配線)102Bが形成されており、パッド103と両配線パターン102A及び102Bとがバイアホール104によって表裏を接続されて、擬似ツイストペア構造を実現している(特許文献1参照)。   As a pseudo twisted pair structure by another FPC, as shown in FIG. 18, a plurality of wiring patterns (in the drawing, surface wiring in the drawing) are formed on the surface side of the FPC 102 having a double-sided structure. ) 102A and a plurality of wiring patterns 102B (upper surface wiring in the drawing) 102B crossing the front surface wiring pattern 102A and rising to the right are formed on the back surface side. And 102B are connected to each other by a via hole 104 to realize a pseudo twisted pair structure (see Patent Document 1).

さらに別のFPCによる擬似ツイストペア構造としては、図19に示すように、ベースフィルム105,106に印刷される回路(フラット導体)107,108をウェーブ状に蛇行させ、一方のフラット導体107と他方のフラット導体108とは、ベースフィルム105,106の面方向と直交する方向から見て、互いが交差する2点間に一方のフラット導体107と他方のフラット導体108で囲まれる領域を形成したものが知られている(特許文献2参照)。このようなFPCによる擬似ツイストペア構造によると、ベースフィルム105,106の面方向と交差する方向の磁束が発生した場合には、一つのフラット導体107において、他方のフラット導体108との交差点から次の交差点に至る1つの領域と、この領域に隣接する次の区間に、それぞれ逆向きの誘導電圧が発生し、これらは互いに相殺する。また、二つのフラット導体107,108に逆向きの電流が流れた場合、隣接する二つの領域で、それぞれフラット導体107,108の面と交差する方向において逆向きの磁束が発生し、これらが互いに打ち消し合うことにより、前記電流によって外部に形成される、フラット導体107,108の面と交差する方向の輻射磁界が抑制される。
特開2001−60746号公報(第3,4頁、図1,2) 特許第3047572号公報(第2頁、図1)
As another pseudo twisted pair structure by FPC, as shown in FIG. 19, circuits (flat conductors) 107 and 108 printed on the base films 105 and 106 meander in a wave shape, and one flat conductor 107 and the other The flat conductor 108 is formed by forming a region surrounded by one flat conductor 107 and the other flat conductor 108 between two intersecting points when viewed from a direction orthogonal to the surface direction of the base films 105 and 106. It is known (see Patent Document 2). According to such a pseudo twisted pair structure by FPC, when a magnetic flux in a direction crossing the surface direction of the base films 105 and 106 is generated, in one flat conductor 107, from the intersection with the other flat conductor 108, the next Inductive voltages in opposite directions are generated in one area reaching the intersection and in the next section adjacent to this area, and they cancel each other out. In addition, when reverse currents flow through the two flat conductors 107 and 108, reverse magnetic fluxes are generated in two adjacent regions in the direction intersecting with the surfaces of the flat conductors 107 and 108, respectively. By canceling each other, the radiation magnetic field formed in the direction intersecting with the surfaces of the flat conductors 107 and 108 formed outside by the current is suppressed.
JP 2001-60746 A (3rd and 4th pages, FIGS. 1 and 2) Japanese Patent No. 3047572 (second page, FIG. 1)

図17に示される撚り合わせた従来例(特許文献1の図2)は、耐ノイズ性はツイストペア電線と同等であるが、製造工程の面ではツイストペア電線のように長尺の電線を2本用意して撚り合わせ機で撚った物を必要な長さだけカットして使用するといったことができないため、寄り合わせ加工費が大幅にアップしていた。さらに、2枚のFPCを撚り合わせた構造なので、FPCの大きなメリットの1つである、1枚のFPCへの複数配線の一括製造が不可能であり、個別に製造し他のFPCと組み合わせて組み付けなければならないという欠点があり、このことも大きなコストアップ要因になると同時に他のFPCと重ねて組み合わせることになるためFPCの厚さが厚くなってしまい屈曲性を損なってしまうという欠点があった。また、図18に示される従来例(特許文献1の図1)では、多層FPCを使用することによるコストアップの他に、表裏面の配線をバイアホールを介して接続することにより加工費が大幅にアップしていた。さらに、バイアホールを介して接続しているため、FPCの特徴である耐屈曲性が損なわれてしまうという問題があった。例えば、バイアホール接続部を過度に屈曲させると、バイアホール接続部にクラックが入り、最悪の場合、断線状態になるという問題があり、自動車のドアのような可動屈曲部位への適用は困難であった。さらに、図19に示される従来例(特許文献2の図1)では、2枚のFPCを重ねるだけなので製造上は簡単であるが、FPCの平面に直交する方向に印加される磁界に対しては、ツイストペア線の原理(配線の交差)により耐ノイズ性を有するが、この方向に直交する方向(面に平行な方向)に印加される磁界に対しては、この方向の配線の交差がなく、単なる平行な配線となってしまうので、ツイストペア線の原理が成立しないため、ツイストペア電線と比較して電磁誘導ノイズの低減効果に強い指向性があることが最大の欠点となり、自動車のように車両全体を取り囲むように配索される用途への適用が困難であった。   The conventional twisted example shown in FIG. 17 (FIG. 2 of Patent Document 1) has noise resistance equivalent to that of a twisted-pair electric wire, but in terms of the manufacturing process, two long electric wires such as a twisted-pair electric wire are prepared. Since the twisted machine cannot be used after being cut to the required length, the cost of close-up processing has increased significantly. In addition, the structure of two FPCs twisted together is one of the major advantages of FPC, and it is impossible to batch manufacture multiple wires to one FPC, which can be manufactured individually and combined with other FPCs. There is a disadvantage that it must be assembled, and this also causes a large cost increase, and at the same time, it is combined with another FPC, so that the thickness of the FPC becomes thick and the flexibility is impaired. . Further, in the conventional example shown in FIG. 18 (FIG. 1 of Patent Document 1), in addition to the cost increase due to the use of the multilayer FPC, the processing cost is greatly increased by connecting the wiring on the front and back surfaces via via holes. It was up to. Further, since the connection is made through the via hole, there is a problem that the bending resistance which is a characteristic of the FPC is impaired. For example, if the via hole connection part is bent excessively, the via hole connection part cracks, and in the worst case, there is a problem that it becomes a disconnection state, and it is difficult to apply to a movable bending part such as an automobile door. there were. Further, in the conventional example shown in FIG. 19 (FIG. 1 of Patent Document 2), since only two FPCs are stacked, manufacturing is simple, but against a magnetic field applied in a direction perpendicular to the plane of the FPC. Has noise resistance due to the principle of twisted pair wires (intersection of wiring), but there is no crossing of wiring in this direction against a magnetic field applied in a direction perpendicular to this direction (direction parallel to the surface). However, since the principle of twisted-pair wire does not hold because it becomes a mere parallel wiring, the strongest directivity in the effect of reducing electromagnetic induction noise compared to twisted-pair wire is the biggest drawback. It was difficult to apply to the use that was routed so as to surround the whole.

そこで、本発明は、ツイストペア電線と同等の耐ノイズ性を有し、かつ撚らずに簡単に製造でき、さらにFPCの特徴である高屈曲性を実現しつつ、同時にコストダウンも図ったFPCを用いた回路構造を提供することを目的とする。   Therefore, the present invention provides an FPC that has noise resistance equivalent to that of a twisted-pair electric wire, can be easily manufactured without twisting, and realizes the high flexibility characteristic of the FPC, while simultaneously reducing the cost. An object is to provide a circuit structure used.

上記目的を達成するため、本発明は、ベースフィルムの片面に山部と谷部とが繰り返す波形形状の配線パターンを形成した一対のフレキシブル配線基板(FPC)を用いた回路構造において、前記一対の第1FPC及び第2FPCに夫々少なくとも2以上の前記配線パターンを形成し、前記第1FPCの配線パターンの少なくとも1つおきの谷部又は山部の近くにこの谷部又は山部を取り囲むように開口部を形成するとともに、前記第2FPCの配線パターンの少なくとも1つおきの山部又は谷部であって第1FPCの谷部又は山部に対応する山部又は谷部の近くにこの山部又は谷部を取り囲むように開口部を形成し、
前記第2FPCの開口部形成個所の配線パターンの山部又は谷部を前記第1FPCの配線パターンの谷部又は山部近くの開口部に挿入して面方向と直交する方向からみて夫々の配線パターンの互いが交差する2点間に一方の配線パターンと他方の配線パターンで囲まれる領域を形成するとともに、面方向と平行な方向からみて一方の配線パターンと他方の配線パターンとが交差する部分を有するように撚らずに構成したものである。
In order to achieve the above object, the present invention provides a circuit structure using a pair of flexible wiring boards (FPCs) in which a corrugated wiring pattern in which peaks and valleys are repeated on one side of a base film. At least two or more wiring patterns are formed in each of the first FPC and the second FPC , and an opening is provided so as to surround the valley or peak near at least every other valley or peak of the wiring pattern of the first FPC. And at least every other crest or trough of the wiring pattern of the second FPC and close to the crest or trough corresponding to the trough or crest of the first FPC. Forming an opening to surround
Ridges or valleys when viewed from a direction orthogonal to the insertion to the plane direction in the valleys or crests near the opening of the wiring pattern of the first 1FPC respective wiring of the wiring pattern of openings forming positions of the first 2FPC A portion that is surrounded by one wiring pattern and the other wiring pattern between two points where the patterns intersect each other, and where one wiring pattern and the other wiring pattern intersect when viewed from a direction parallel to the plane direction It is comprised without twisting so that it may have.

また、本発明は、上記構成に加え、前記開口部が、波形形状の配線パターンの山部ないし谷部を取り囲むスリット状のものとしてもよい。また、前記ベースフィルムの片面に波形形状の配線パターンとは別個の導線を形成してもよい。さらに、前記各配線パターン同士が面方向と直交する方向からみて交差し、面方向と平行する方向からみて交差する本数を1対1ではなく、複数対複数としてもよい。さらに、前記第1FPCと第2FPCの夫々の少なくとも一方の端部を配線パターンに合わせた波形形状に形成し、この端部寄りの波形形状の配線パターンには開口部を形成せず、端部の配線パターンの山部と谷部とを相手方の開口部に挿入してもよい。 In addition to the above configuration , the present invention may be configured such that the opening has a slit shape surrounding a peak or trough of a corrugated wiring pattern. Moreover, you may form the conducting wire different from a corrugated wiring pattern in the single side | surface of the said base film. Furthermore, the number of the wiring patterns intersecting with each other when viewed from the direction orthogonal to the surface direction and intersecting with each other when viewed from the direction parallel to the surface direction may be plural to plural instead of one to one. Further, at least one end of each of the first FPC and the second FPC is formed in a corrugated shape that matches the wiring pattern, and an opening is not formed in the corrugated wiring pattern near the end, You may insert the peak part and trough part of a wiring pattern in the other party's opening part.

本発明によれば、ベースフィルムの片面に山部と谷部とが繰り返す波形形状の配線パターンを形成した一対のフレキシブル配線基板(FPC)を用いた回路構造において、前記一対の第1FPC及び第2FPCに夫々少なくとも2以上の前記配線パターンを形成し、前記第1FPCの配線パターンの少なくとも1つおきの谷部又は山部の近くにこの谷部又は山部を取り囲むように開口部を形成するとともに、前記第2FPCの配線パターンの少なくとも1つおきの山部又は谷部であって第1FPCの谷部又は山部に対応する山部又は谷部の近くにこの山部又は谷部を取り囲むように開口部を形成し、前記第2FPCの開口部形成個所の配線パターンの山部又は谷部を前記第1FPCの配線パターンの谷部又は山部近くの開口部に挿入して面方向と直交する方向からみて夫々の波形形状の配線パターンの互いが交差する2点間に一方の配線パターンと他方の配線パターンで囲まれる領域を形成するとともに、前記第1FPCと第2FPCの面方向と平行な方向からみて一方の配線パターンと他方の配線パターンとが交差する部分を有するように撚らずに構成したので、ベースフィルムの面に直交する方向と面に平行する方向に印加される両方向の磁界に対してノイズ低減効果を得ることができるため、ツイストペア電線および図17,図18の従来例と同等の耐ノイズ性能、図19の従来例以上の耐ノイズ性能を有し、かつ、片面FPCを使用しつつ撚らずに構成することができ、例えば一対のFPCの端部を嵌め合わせるだけで良く、簡単に製造できるので、図17,図18の従来例に比べて加工工数がはるかに少なく、コストダウンを図ることができる。また、FPCの特徴である薄さを生かしつつ耐屈曲性も損なわれない。以上により、耐ノイズ性能の確保と高屈曲性の確保が同時に実現できるため、自動車のように車両全体を取り囲むように配索される用途や可動屈曲部への適用が可能になる。さらに、撚らずに構成したので、撚ったものよりも簡単に製造できるため、同時にコストダウンも可能になる。 According to the present invention, in a circuit structure using a pair of flexible wiring boards (FPC) in which a corrugated wiring pattern in which peaks and valleys repeat on one side of a base film, the pair of first FPC and second FPC Forming at least two or more of the wiring patterns, and forming an opening so as to surround the valley or peak near at least every other valley or peak of the wiring pattern of the first FPC, At least every other crest or trough of the wiring pattern of the second FPC, and an opening is formed so as to surround the crest or trough near the crest or trough corresponding to the trough or crest of the first FPC. part was formed, the surface side by inserting the crest or trough portion of the wiring pattern of openings forming positions of the first 2FPC the valleys or crests near the opening of the wiring pattern of the first 1FPC A region surrounded by one wiring pattern and the other wiring pattern is formed between two points where the wiring patterns of each waveform shape intersect with each other when viewed from the direction orthogonal to each other, and the surface direction of the first FPC and the second FPC Both directions applied in the direction perpendicular to the surface of the base film and the direction parallel to the surface because it is configured without twisting so that it has a portion where one wiring pattern and the other wiring pattern intersect when viewed from the parallel direction Since the noise reduction effect can be obtained with respect to the magnetic field, the twist-pair electric wire and the noise resistance performance equivalent to that of the conventional example of FIGS. 17 and 18, the noise resistance performance higher than that of the conventional example of FIG. It can be configured without twisting while using FPC. For example, it is only necessary to fit the ends of a pair of FPCs, and it can be easily manufactured. The number of processing steps is much less, thereby reducing the cost as compared with. Further, the bending resistance is not impaired while taking advantage of the thinness that is characteristic of FPC. As described above, since it is possible to simultaneously ensure the noise resistance performance and the high flexibility, it can be applied to a use or a movable bending portion that is arranged so as to surround the entire vehicle like an automobile. Furthermore, since it is configured without twisting, it can be manufactured more easily than twisted ones, and at the same time, the cost can be reduced.

さらに、複数のツイストペア構造類似のものが簡単に製造できる。すなわち、交差する部分は、一対のFPCの各端部に限定されないので、複数のツイストペア構造類似の配線パターンを一対のFPCだけで一括製造することができ、2枚構成のFPCを何枚も重ねて組み合わせる必要がなくなるため、さらなる薄型化と高屈曲性の確保が可能になると同時に大幅なコストダウンも可能になる。 In addition, a plurality of twisted pair-like ones can be easily manufactured. That is, since the intersecting portion is not limited to each end portion of the pair of FPCs, a plurality of twisted pair structure-like wiring patterns can be collectively manufactured with only a pair of FPCs, and two or more FPCs having two sheets are stacked. This eliminates the need to combine them, so that it is possible to further reduce the thickness and ensure high flexibility, and at the same time, greatly reduce the cost.

以下に、本発明の好適な実施の形態について、図面を参照にして説明する。   Preferred embodiments of the present invention will be described below with reference to the drawings.

図1に示す第1実施形態では、第1FPC1と第2FPC2とは、夫々のベースフィルム10,20の片面に波形形状の配線パターン11,21を1つずつ形成してあり、しかも夫々の両端部(図面上、上下端部)もこれら配線パターン11,21に合わせた波形形状に形成してある。ここで、配線パターン11,21の波形形状は、台形状の山部11A,21Aと谷部11B,21Bが繰り返す形状に形成してある。前記第1FPC1の配線パターン11の山部11Aと第2FPC2の配線パターン21の谷部21Bとを向き合わせ、この向き合わせた第1FPC1及び第2FPC2の夫々の波形形状の端部同士を嵌め合わせ、交差させる。その結果、第1FPC1と第2FPC2の面方向と直交する方向からみて夫々の配線パターン11,21の互いが交差する2点間に一方の配線パターン11と他方の配線パターン21で囲まれる領域を形成する。同時に、第1FPC1と第2FPC2の面方向と平行な方向からみて一方の配線パターン11と他方の配線パターン21とが交差する部分を有するようにした。図2の平面図とA方向矢視図に示すように、配線パターン11,21が面方向と直交する方向からみても、面方向と平行する方向からみても交差するように、第1FPC1と第2FPC2の夫々の一方の波形形状の端部同士を嵌め合わせる。図2の平面図では、交差部毎に配線パターン11,21の上下が入れ替わるように構成され、図2のA方向矢視図(側面図)でも、交差部毎に配線パターン11,21の上下が入れ替わるように構成される。このパターンは、図2の平面図の第1FPC1の配線パターン11のみに注目すると、交差する部分2ヶ所毎に、裏、裏、表、表の繰り返しであるが、裏、裏、裏、裏、表、表、表、表という4ヶ所毎に表と裏が入れ替わる構成や、それ以上であってもよい。例えば、車両の中で最も高い耐ノイズ性能が要求される部分(エンジンルームなど)で使用する場合、2ヶ所毎に表と裏が入れ替わる構成により、耐ノイズ性能を満足できるような波形形状の配線パターン11,21に設計(山部と谷部のピッチを調整)しておき、耐ノイズ性能の要求度合いが比較的低い部分で使用する場合は、4ヶ所毎、またはそれ以上毎に表と裏が入れ替わる構成にして使用することで、ベストなコストパフォーマンスのものを提供することができる。このように、嵌め合わせ方は、耐ノイズ性能の要求度合いに応じて自由に変更可能である。なお、第1FPC1と第2FPC2の嵌め合わせられない反対側の端部は、波形形状に形成しなくとも差し支えない。また、山部、谷部の形状は、従来例と同様な三角山と三角谷、あるいはウエーブ状に蛇行した形状であってもよい。   In the first embodiment shown in FIG. 1, the first FPC 1 and the second FPC 2 are each formed with one corrugated wiring pattern 11, 21 on one side of each base film 10, 20, and both end portions thereof. (Upper and lower end portions in the drawing) are also formed in a corrugated shape corresponding to these wiring patterns 11 and 21. Here, the waveform shapes of the wiring patterns 11 and 21 are formed such that trapezoidal peaks 11A and 21A and valleys 11B and 21B repeat. The crest portion 11A of the wiring pattern 11 of the first FPC 1 and the trough portion 21B of the wiring pattern 21 of the second FPC 2 face each other, and the end portions of the corrugated shapes of the first FPC 1 and the second FPC 2 that face each other are fitted to each other. Let As a result, a region surrounded by one wiring pattern 11 and the other wiring pattern 21 is formed between two points where the wiring patterns 11 and 21 intersect each other when viewed from the direction orthogonal to the plane direction of the first FPC 1 and the second FPC 2. To do. At the same time, one wiring pattern 11 and the other wiring pattern 21 intersect with each other when viewed from a direction parallel to the surface direction of the first FPC 1 and the second FPC 2. As shown in the plan view of FIG. 2 and the arrow A direction, the first FPC 1 and the first FPC 1 are arranged so that the wiring patterns 11 and 21 intersect when viewed from the direction orthogonal to the surface direction and from the direction parallel to the surface direction. The two waveform-shaped ends of the 2FPC 2 are fitted together. In the plan view of FIG. 2, the upper and lower sides of the wiring patterns 11 and 21 are exchanged at each intersection, and the upper and lower sides of the wiring patterns 11 and 21 are also shown at each intersection in the arrow A view (side view) in FIG. Are configured to be interchanged. When attention is paid only to the wiring pattern 11 of the first FPC 1 in the plan view of FIG. 2, this pattern is a repetition of the back, back, front, and front at every two intersecting portions, but the back, back, back, back, It may be a configuration in which the front and the back are switched every four places of the table, the table, the table, and the table, or more. For example, when used in a part that requires the highest noise resistance performance in the vehicle (engine room, etc.), wiring with a waveform shape that satisfies the noise resistance performance by switching the front and back every two places Designed to patterns 11 and 21 (adjusting the pitch between peaks and troughs) and used in areas where the required level of noise resistance is relatively low, the front and back every 4 locations or more It is possible to provide a product with the best cost performance by using a configuration in which is replaced. Thus, the fitting method can be freely changed according to the required degree of noise resistance performance. Note that the opposite end portions of the first FPC 1 and the second FPC 2 that are not fitted to each other need not be formed in a corrugated shape. Further, the shape of the peaks and valleys may be a triangular mountain and a triangular valley similar to the conventional example, or a shape meandering in a wave shape.

なお、図1,2に示す実施形態も、後述する実施形態も、通常のFPCのように、ベースフィルム10,20上に配線パターン11,21となる導電体層、接着剤層及びカバーレイが積層されたものである。   In the embodiment shown in FIGS. 1 and 2 and the embodiment to be described later, a conductor layer, an adhesive layer, and a coverlay to be the wiring patterns 11 and 21 are formed on the base films 10 and 20 as in an ordinary FPC. It is a laminated one.

この図1及び図2に示す第1実施形態において、第1FPC1と第2FPC2とを従来の図17と同様に撚り合わせてツイストペア構造とすることもでき、あるいは図19と同様に重ね合わせるだけの構造とすることもできるが、図17の撚り合わせたものと同等の耐ノイズ性能を有し、かつ簡単に製造でき、かつ高屈曲性を確保し、自動車のように車両全体を取り囲むように配索される用途や可動屈曲部に適用するためには、撚り合わせるだけの構成(作業困難、耐屈曲性の確保困難)や、重ね合わせるだけの構成(耐ノイズ性劣る)よりも、配線パターン11,21を面方向と直交する方向からみても、面方向と平行する方向からみても交差するように嵌め合わせるという構成(ツイストペア構造類似の回路)が優れるものである。   In the first embodiment shown in FIGS. 1 and 2, the first FPC 1 and the second FPC 2 can be twisted together to form a twisted pair structure as in the conventional FIG. 17, or simply overlapped as in FIG. However, it has a noise resistance equivalent to that of the twisted one shown in FIG. 17, can be easily manufactured, and has a high degree of flexibility. In order to be applied to applications and movable bends, the wiring pattern 11, rather than a configuration that is simply twisted together (difficult to work, difficult to ensure bending resistance), or a configuration that only overlaps (inferior noise resistance) A configuration (twisted pair structure-like circuit) that fits 21 so as to intersect even when viewed from a direction orthogonal to the surface direction or from a direction parallel to the surface direction is excellent.

図3及び図4は、第2実施形態を示し、第1FPC1及び第2FPC2の互いに嵌め合わせられる端部(図3において第1FPC1では下方の端部、第2FPC2では上方の端部)とは反対側の端部(図3において第1FPC1では上方の端部、第2FPC2では下方の端部)を波形形状に形成せず、直線状にし、この反対側の端部を伸長してベースフィルム10,20の幅を厚くし、第1FPC1及び第2FPC2の機械的強度アップを図り、引き裂き強度向上と、ねじれ抑制による加工時のハンドリング性を向上させたものである。この第2実施形態においても、配線パターン11,21が面方向と直交する方向からみても面方向と平行する方向からみても交差するように、第1FPC1と第2FPC2の夫々の一方の波形形状の端部同士を嵌め合わせる。   3 and 4 show the second embodiment, and are opposite to the ends of the first FPC 1 and the second FPC 2 that are fitted to each other (the lower end in the first FPC 1 and the upper end in the second FPC 2 in FIG. 3). The end portions (the upper end portion in the first FPC 1 in FIG. 3 and the lower end portion in the second FPC 2 in FIG. 3) are not formed into a corrugated shape, but are straightened, and the opposite end portions are extended to extend the base films 10 and 20. The first FPC1 and the second FPC2 are increased in mechanical strength to improve the tearing strength and to improve the handleability during processing by suppressing torsion. Also in the second embodiment, each of the first FPC 1 and the second FPC 2 has a waveform shape so that the wiring patterns 11 and 21 intersect both when viewed from the direction orthogonal to the plane direction and when viewed from the direction parallel to the plane direction. Fit the ends together.

図5及び図6に示す第3実施形態は、山部11A,21Aと谷部11B,21Bとが繰り返す波形形状の配線パターン11,21の他に夫々3本の直線状の導線12,22を形成した第1FPC1及び第2FPC2を示すものである。なお、ここで導線12,22は、2つの回路(配線パターン)を交差させるいわゆるツイストペア構造類似の回路ではない回路をいい、必ずしも直線状の回路である必要はない。他の後述する実施形態における導線についても同様である。この例でも、上記第2実施形態と同じように、ベースフィルム10,20の幅を厚くしてあり、その厚くした部分に他の導線12,22をFPC製造時に一括して製造したものである。また、互いに突き合わされる夫々の端部は、配線パターン11,21に合わせた波形形状に形成してある。この例では、1つのツイストペア構造類似の配線パターン11,21の形成個所以外の個所に導線12,22を任意の本数で配置可能となり、2枚のFPCに多数の配線(回路)を一括製造することができ、2枚構成のFPCを何枚も重ねて組み合わせる必要がなくなるため、さらなる薄型化と高屈曲性の確保が可能になると同時に大幅なコストダウンも可能になる。なお、ツイストペア構造類似の回路と導線の回路の組み合わせは、以下の実施形態においても可能であり、必要に応じて任意の組み合わせが可能である。   The third embodiment shown in FIGS. 5 and 6 includes three linear conductors 12 and 22 in addition to the corrugated wiring patterns 11 and 21 in which the peaks 11A and 21A and the valleys 11B and 21B repeat. The formed first FPC1 and second FPC2 are shown. Here, the conducting wires 12 and 22 are circuits that are not similar to a so-called twisted pair structure that intersects two circuits (wiring patterns), and are not necessarily linear circuits. The same applies to conductive wires in other embodiments described later. In this example as well, as in the second embodiment, the width of the base films 10 and 20 is increased, and the other conductors 12 and 22 are collectively manufactured at the time of manufacturing the FPC in the increased portions. . In addition, the respective end portions that face each other are formed in a corrugated shape that matches the wiring patterns 11 and 21. In this example, the conductors 12 and 22 can be arranged in an arbitrary number other than where the wiring patterns 11 and 21 similar to one twisted pair structure are formed, and a large number of wirings (circuits) are collectively manufactured on two FPCs. In addition, since it is not necessary to combine two or more FPCs in a stack, it is possible to further reduce the thickness and ensure high flexibility, and at the same time, greatly reduce the cost. A combination of a twisted pair structure-like circuit and a conductive line circuit is also possible in the following embodiments, and any combination is possible as necessary.

図7及び図8に示す第4実施形態では、第1実施形態で示す波形形状の配線パターン11及び21を夫々2本一組ずつ形成した例を示す。配線パターン11は、2本の配線パターン11x,11yで一組となり、配線パターン21も2本の配線パターン21x,21yで一組となる。この例では、夫々のFPC1,2に形成される配線パターン11,21を夫々2本一組としたが、3本一組とかそれ以上であってもよい。第1実施形態では、各配線パターン11,21同士(1本同士)が交差し、嵌め合わせられる組み合わせを、1対1としたが、この例のように2対2としても、さらには複数対複数とすることもできる。電線の例でいえば、2本一組の電線同士を撚り合わせたツイストペア線(合計4本)と類似のものを、2枚のFPCだけで、1対1の組み合わせの場合と同じ薄さ(高屈曲性の確保)と、同じ加工時間(コストダウン)で、撚らずに嵌め合わせるだけで簡単に製造できる。なお、図5に示す第3実施形態における配線パターン11をこの例のような配線パターン11x,11yに形成し、第3実施形態の配線パターン21をこの例のような配線パターン21x,21yに形成することもできる。   The fourth embodiment shown in FIGS. 7 and 8 shows an example in which two sets of wiring patterns 11 and 21 each having the waveform shape shown in the first embodiment are formed. The wiring pattern 11 is a set of two wiring patterns 11x and 11y, and the wiring pattern 21 is also a set of two wiring patterns 21x and 21y. In this example, the wiring patterns 11 and 21 formed on each of the FPCs 1 and 2 are set as two sets, but may be set as three sets or more. In the first embodiment, the wiring patterns 11 and 21 (one pair) intersect each other and the combination to be fitted is set to one-to-one. There can be more than one. In the case of an electric wire, a twisted pair wire (a total of four wires) twisted together with a set of two wires is similar in thickness to the one-to-one combination with only two FPCs ( (Ensuring high flexibility) and the same processing time (cost reduction), it can be easily manufactured just by fitting without twisting. The wiring pattern 11 in the third embodiment shown in FIG. 5 is formed in the wiring patterns 11x and 11y as in this example, and the wiring pattern 21 in the third embodiment is formed in the wiring patterns 21x and 21y in this example. You can also

図9及び図10に示す第5実施形態は、ベースフィルム10,20の片面に山部と谷部とが繰り返す波形形状の配線パターン11と11´,21と21´を形成した一対のフレキシブル配線基板(FPC)を用いた回路構造において、前記一対の第1FPC1及び第2FPC2に夫々少なくとも2以上の前記配線パターン11と11´,21と21´を形成し、前記第1FPC1の配線パターン11、11´近傍の所定個所に開口部5を形成するとともに、第2FPC2の配線パターン21,21´近傍の所定個所にも開口部5を形成し、前記第2FPC2の開口部5形成個所の配線パターン21,21´の山部又は谷部を第1FPC1の配線パターン11,11´の谷部又は山部近くの開口部5に挿入して面方向と直交する方向からみて夫々の配線パターン11と21,11´と21´の互いが交差する2点間に一方の配線パターン11,11´と他方の配線パターン21,21´で囲まれる領域を形成するとともに、面方向と平行な方向からみて一方の配線パターン11,11´と他方の配線パターン21,21´とが交差する部分を有するように撚らずに構成したものである。より具体的には、2枚の長方形状のベースフィルム10及び20に、2本(それ以上であってもよい)の配線パターン11,11´及び21,21´を形成し、第1FPC1の配線パターン11,11´の谷部11B,11´Bのうち、少なくとも1つおきの谷部11B,11´Bの近くにこの谷部を取り囲むように開口部5を形成してある。また、第2FPC2の配線パターン21,21´の少なくとも1つおきの山部21A,21´Aであって、前記開口部5を形成した谷部11B,11´Bに対応する山部21A,21´Aの近くにこの山部21A,21´Aを取り囲むように開口部5を形成してある。そして、前記第2FPC2の開口部5形成個所の山部21A,21´Aを第1FPC1の谷部11B,11´B近くの開口部5に第1FPC1の裏側から表側に出るように挿入して、第1FPC1と第2FPC2の配線パターン11,11´及び21,21´の山部11A,11´A及び21A,21´Aと谷部11B,11´B,21B,21´Bとを嵌め合わせて、配線パターン11と21、11´と21´が面方向と直交する方向からみても面方向と平行する方向からみても交差するように構成する。なお、図10では、第1FPC1が表側に、第2FPC2が裏側に位置するが、第2FPC2を表側に位置させ、第2FPC2の山部21A,21´Aを第1FPC1の開口部5に第1FPC1の表側から裏側へ挿入することもできる。この図示する例では、開口部5の形成は、波形形状の配線パターン11,11´,21,21´の夫々の谷部又は山部に有、無、有、無・・・であるが、有、有、無、無・・・とか有、有、有、無、無、無・・・、さらにそれ以上の繰り返しパターンで形成されたものであってもよい。また、開口部5は少なくとも1つおきに形成する場合(有、有、無、無・・・以上の繰り返しパターンを含む)を説明したが、例えば夫々の配線パターンの谷部又は山部に連続して繰り返し開口部5を形成しておき、必要な開口部5のみに相手方の山部又は谷部を挿入してもよい。また、開口部5の形成個所は、第1FPC1の谷部ではなく山部に、第2FPC2の山部ではなく谷部に形成してもよい。この場合、第1FPC1の山部を第2FPC2の谷部の開口部5に挿入する。この例では、1ヶ所のみのツイストペア構造類似の回路ではなく、複数のツイストペア構造類似の回路が簡単に製造できる。すなわち、交差し、重ね合う部分は、2枚のFPCの端部に限定されないので、複数のツイストペア構造類似の配線パターンを2枚のFPCだけで一括製造することができ、2枚構成のFPCを何枚も重ねて組み合わせる必要がなくなるため、さらなる薄型化と高屈曲性の確保が可能になると同時に大幅なコストダウンも可能となる。   The fifth embodiment shown in FIGS. 9 and 10 is a pair of flexible wirings in which corrugated wiring patterns 11 and 11 ′, 21 and 21 ′ are formed on one surface of the base films 10 and 20 so that the peaks and valleys repeat. In a circuit structure using a substrate (FPC), at least two or more of the wiring patterns 11 and 11 ′, 21 and 21 ′ are formed on the pair of first FPC 1 and second FPC 2, respectively, and the wiring patterns 11 and 11 of the first FPC 1 are formed. ′, The opening 5 is formed at a predetermined location in the vicinity, and the opening 5 is also formed at a predetermined location in the vicinity of the wiring patterns 21, 21 ′ of the second FPC 2. 21 ′ peak portions or trough portions are inserted into the openings 5 near the valley portions or peak portions of the wiring patterns 11 and 11 ′ of the first FPC 1 so that each arrangement is seen from the direction perpendicular to the plane direction. A region surrounded by one wiring pattern 11, 11 ′ and the other wiring pattern 21, 21 ′ is formed between two points where the line patterns 11, 21, 11 ′ and 21 ′ intersect each other, and parallel to the surface direction. When viewed from the right direction, one wiring pattern 11, 11 ′ and the other wiring pattern 21, 21 ′ are configured without twisting so as to have a crossing portion. More specifically, two (or more) wiring patterns 11, 11 ′, 21, 21 ′ are formed on the two rectangular base films 10 and 20, and the wiring of the first FPC 1 is formed. Of the valleys 11B and 11'B of the patterns 11 and 11 ', an opening 5 is formed so as to surround the valleys near at least every other valley 11B and 11'B. Further, at least every other crest portion 21A, 21'A of the wiring patterns 21, 21 'of the second FPC 2, and crest portions 21A, 21 corresponding to the trough portions 11B, 11'B in which the opening 5 is formed. An opening 5 is formed in the vicinity of 'A so as to surround the peaks 21A, 21'A. Then, the peak portions 21A and 21'A of the opening portion 5 formation portion of the second FPC 2 are inserted into the opening portions 5 near the valley portions 11B and 11'B of the first FPC 1 so as to protrude from the back side of the first FPC 1 to the front side, Fit the ridges 11A, 11'A and 21A, 21'A and the valleys 11B, 11'B, 21B, 21'B of the wiring patterns 11, 11 'and 21, 21' of the first FPC1 and the second FPC2 The wiring patterns 11 and 21 and 11 ′ and 21 ′ are configured to intersect both when viewed from the direction orthogonal to the surface direction and when viewed from the direction parallel to the surface direction. In FIG. 10, the first FPC 1 is located on the front side and the second FPC 2 is located on the back side. It can also be inserted from the front side to the back side. In the example shown in the figure, the formation of the opening 5 is present in each valley or mountain of the corrugated wiring patterns 11, 11 ′, 21, 21 ′, is present, is present, is present, is not present, Yes, yes, no, no ... or yes, yes, yes, no, no, no ..., and more repeated patterns. Moreover, although the case where at least every other opening 5 is formed (including yes, yes, no, no ... including the above repeated patterns) has been described, for example, it continues to the valley or peak of each wiring pattern Then, the opening 5 may be formed repeatedly, and the other mountain or valley may be inserted only into the necessary opening 5. Further, the opening 5 may be formed not at the valley of the first FPC 1 but at the peak, and at the valley of the second FPC 2 instead of the peak. In this case, the peak portion of the first FPC 1 is inserted into the opening 5 in the valley portion of the second FPC 2. In this example, a plurality of twisted pair structure-like circuits can be easily manufactured, not just a single twisted pair structure-like circuit. That is, since the intersecting and overlapping portions are not limited to the end portions of the two FPCs, a plurality of twisted pair structure-like wiring patterns can be collectively manufactured with only two FPCs. Since it is no longer necessary to combine the sheets, it is possible to further reduce the thickness and ensure high flexibility, and at the same time, greatly reduce the cost.

前記開口部5と以下の実施形態における開口部5は、スリット状に形成したが、相手方の特定部位が差し込まれる差し込み口として機能するものであればスリット状に限定されるものではない。   Although the said opening part 5 and the opening part 5 in the following embodiment were formed in slit shape, if it functions as an insertion port into which the other party's specific site | part is inserted, it will not be limited to slit shape.

図11及び図12に示す第6実施形態は、図9及び図10に示す第5実施形態の配線パターン11,11´間に2本の導線12を形成し、配線パターン21,21´間に2本の導線22を形成したものを示す。これら導線12,22の形成個所は、図示する個所及び本数に限定されるものではない。この例では、2枚のFPCだけで複数のツイストペア構造類似の回路と、複数の導線12,22で構成される回路とを任意の位置に、任意の順番、任意の本数で配置可能であるため、さらなる薄型化と高屈曲性の確保と同時に大幅なコストダウンも可能になるほか、回路配置の設計自由度も大幅に向上する。   In the sixth embodiment shown in FIGS. 11 and 12, two conductive wires 12 are formed between the wiring patterns 11 and 11 ′ of the fifth embodiment shown in FIGS. 9 and 10, and between the wiring patterns 21 and 21 ′. The thing which formed the two conducting wires 22 is shown. The locations where the conductive wires 12 and 22 are formed are not limited to the locations and the number shown. In this example, a circuit similar to a plurality of twisted pair structures and a circuit composed of a plurality of conductors 12 and 22 can be arranged at an arbitrary position and in an arbitrary number with only two FPCs. In addition to further reducing the thickness and ensuring high flexibility, the cost can be greatly reduced, and the degree of freedom in circuit layout design is greatly improved.

図13及び図14に示す第7実施形態では、波形形状の各配線パターン11,11´及び21,21´の夫々を1対1(11と21)(11´と21´)で交差させるのではなく、2対2(11x,11yと21x,21y)(11´x,11´yと21´x,21´y)の関係で交差させるようにしたものである。先にも述べたように、電線の例でいえば、2本一組の電線同士を撚り合わせたツイストペア線(合計4本)と類似のものとなるが、これを2枚のFPCだけで、1対1の組み合わせの場合と同じ薄さ(高屈曲性の確保)と、同じ加工時間(コストダウン)で、複数一括して、撚らずに嵌め合わせるだけで簡単に製造できる。なお、交差する配線の本数は、2対2ではなくそれ以上の複数対複数であってもよい。なお、配線パターン11,11´間並びに配線パターン21,21´間に夫々導線12,22を形成してもよい。例えば、図11に示す導線12,22を形成する場合は、この第6実施形態における配線パターン11,11´をこの例のような配線パターン11x,11y,11´x,11´yに形成し、第6実施形態の配線パターン21,21´を配線パターン21x,21y,21´x,21´yに形成すればよい。   In the seventh embodiment shown in FIG. 13 and FIG. 14, each of the waveform-shaped wiring patterns 11, 11 ′ and 21, 21 ′ intersects one-to-one (11 and 21) (11 ′ and 21 ′). Instead, they are crossed in a relationship of 2 to 2 (11x, 11y and 21x, 21y) (11'x, 11'y and 21'x, 21'y). As mentioned above, in the case of the electric wire, it is similar to the twisted pair wire (four in total) twisted by a set of two wires, but this is only two FPCs, With the same thinness (ensure high flexibility) and the same processing time (cost reduction) as in the case of a one-to-one combination, it can be easily manufactured simply by fitting together without twisting. Note that the number of wirings that intersect each other may be two-to-two or more than two-to-two. The conductive wires 12 and 22 may be formed between the wiring patterns 11 and 11 'and between the wiring patterns 21 and 21', respectively. For example, when the conductive wires 12 and 22 shown in FIG. 11 are formed, the wiring patterns 11 and 11 ′ in the sixth embodiment are formed into the wiring patterns 11x, 11y, 11′x, and 11′y as in this example. The wiring patterns 21 and 21 ′ of the sixth embodiment may be formed into the wiring patterns 21x, 21y, 21′x, and 21′y.

図15及び図16に示す第8実施形態は、第1FPC1に2つの波形形状の配線パターン11,11´を形成するとともに、第2FPC2にも2つの波形形状の配線パターン21,21´を形成したものを示す。また、第1FPC1と第2FPC2の夫々の一方の端部(図面上第1FPC1では下方の端部、第2FPC2では上方の端部)は、配線パターン11,21に合わせた波形形状に形成し、反対側の端部(図面上第1FPC1では上方の端部、第2FPC2では下方の端部)は直線状に形成してある。この反対側の端部も波形形状であっても差し支えない。配線パターン11´の少なくとも1つおきの谷部11´Bの近くにこの谷部11´Bを取り囲むように開口部5を形成し、第2FPC2の配線パターン21´の山部21´A(少なくとも1つおき)であって第1FPC1の谷部11´Bに対応する山部21´Aの近くにこの山部21´Aを取り囲むように開口部5を形成してある。第1FPC1と第2FPC2の夫々の一方の端部に形成された波形形状に近い側の配線パターン11,21には、開口部5は形成しない。図示する例では、第2FPC2の山部21Aを第1FPC1の谷部11´B近くの開口部5に、第1FPC1の裏側から表側へ出るように挿入するとともに、第1FPC1の谷部11Bを第2FPC2の山部21´A近くの開口部5に、第2FPC2の表側から裏側に出るように挿入した。この図示する例とは反対に、第2FPC2を表側に、第1FPC1を裏側にした場合、第1FPC1の谷部11Bを第2FPC2の山部21´A近くの開口部5に、第2FPC2の裏側から表側に出るように挿入するとともに、第2FPC2の山部21Aを第1FPC1の谷部11´B近くの開口部5に、第1FPC1の表側から裏側に出るように挿入する。この例では、端部を配線パターンに合わせた波形形状に形成することにより、両端が直線形状の場合に比較して、開口部5への挿入作業性が向上する。なお、この第8実施形態においても、1枚のFPCに形成された複数の配線パターンの間に導線12,22と同様のものを形成することもできる。   In the eighth embodiment shown in FIGS. 15 and 16, two corrugated wiring patterns 11, 11 ′ are formed on the first FPC 1, and two corrugated wiring patterns 21, 21 ′ are also formed on the second FPC 2. Show things. Also, one end of each of the first FPC 1 and the second FPC 2 (the lower end in the first FPC 1 in the drawing and the upper end in the second FPC 2) is formed in a corrugated shape that matches the wiring patterns 11 and 21, and is opposite The side end (upper end in the first FPC1 in the drawing and lower end in the second FPC2) is formed in a straight line. The opposite end may also have a corrugated shape. An opening 5 is formed so as to surround this trough portion 11'B in the vicinity of at least every other trough portion 11'B of the wiring pattern 11 ', and a crest portion 21'A of the wiring pattern 21' of the second FPC 2 (at least Openings 5 are formed so as to surround the ridges 21′A near the ridges 21′A corresponding to the valleys 11′B of the first FPC 1. The opening 5 is not formed in the wiring patterns 11 and 21 on the side close to the corrugated shape formed at one end of each of the first FPC 1 and the second FPC 2. In the illustrated example, the peak portion 21A of the second FPC 2 is inserted into the opening portion 5 near the valley portion 11′B of the first FPC 1 so as to protrude from the back side of the first FPC 1 to the front side, and the valley portion 11B of the first FPC 1 is inserted into the second FPC 2 The second FPC 2 was inserted into the opening 5 near the peak portion 21'A so as to protrude from the front side to the back side. Contrary to the example shown in the figure, when the second FPC 2 is on the front side and the first FPC 1 is on the back side, the valley portion 11B of the first FPC 1 is placed in the opening 5 near the peak portion 21'A of the second FPC 2, and from the back side of the second FPC 2. While inserting so that it may come out to the front side, it inserts in the opening 5 near trough part 11'B of 1st FPC1 so that it may come out from the front side of 1st FPC1 to the back side. In this example, by forming the end portion into a corrugated shape that matches the wiring pattern, the workability of insertion into the opening 5 is improved compared to the case where both ends are linear. In the eighth embodiment, the same conductors 12 and 22 can be formed between a plurality of wiring patterns formed on one FPC.

上述した第8実施形態において、2つのFPCに夫々3以上の波形形状の配線パターンを形成することもできる。すなわち、第1FPC1に配線パターン11,11´の他に3本目以上の配線パターン(図示せず)を形成するとともに、第2FPC2に配線パターン21、21´の他に3本目以上の配線パターン(図示せず)を夫々形成する。この場合、FPCの波形形状に形成された端部(図15で第1FPC1の下方の端部、第2FPCの上方の端部)近くに形成される配線パターン(図15において符号11,21で示す配線パターン)以外の配線パターンは、図9及び図10に示すような開口部5を形成し、2枚のFPCの一方のFPCに形成された開口部5に、他方のFPCに形成された山部を挿入してもよい。この例では、波形形状の端部の開口部差込作業の円滑性のほかに、多数の配線(複数のツイストペア構造類似の回路)を一括製造することの上述してきたメリットもあるものである。なお、このように3以上の配線パターンを形成したものにあっても、各配線パターンの間に導線12,22と同様のものを形成することもできる。   In the above-described eighth embodiment, three or more waveform patterns can be formed on two FPCs. That is, a third or more wiring pattern (not shown) is formed on the first FPC 1 in addition to the wiring patterns 11 and 11 ′, and a third or more wiring pattern (not shown) is formed on the second FPC 2 in addition to the wiring patterns 21 and 21 ′. (Not shown). In this case, wiring patterns (indicated by reference numerals 11 and 21 in FIG. 15) formed near the end portions formed in the waveform shape of the FPC (the lower end portion of the first FPC 1 and the upper end portion of the second FPC in FIG. 15). Wiring patterns other than (wiring pattern) form an opening 5 as shown in FIGS. 9 and 10, and an opening 5 formed in one FPC of two FPCs has a peak formed in the other FPC. A part may be inserted. In this example, in addition to the smoothness of the work of inserting the opening at the end of the corrugated shape, there is also the above-mentioned merit of collectively manufacturing a large number of wirings (circuits similar to a plurality of twisted pair structures). Even in the case where three or more wiring patterns are formed in this way, the same conductors 12 and 22 can be formed between the respective wiring patterns.

次に、従来技術と図1及び図2に示す本発明とを比較した結果を示す。従来例1としては、図17(特許文献1の図2)に示すものであり、撚り合わせたもの、従来例2としては図18(特許文献1の図1)に示すもの、従来例3としては図19(特許文献3の図1)に示す重ね合わせただけのものとした。その結果は、以下の表1に示すようになった。表1中「◎」は大きく優れる、「○」は優れる、「△」は劣る、「×」は大きく劣るを示す。   Next, the result of comparing the prior art with the present invention shown in FIGS. 1 and 2 is shown. Conventional Example 1 is shown in FIG. 17 (FIG. 2 of Patent Document 1), twisted together, Conventional Example 2 is shown in FIG. 18 (FIG. 1 of Patent Document 1), Conventional Example 3 Is a superposition only shown in FIG. 19 (FIG. 1 of Patent Document 3). The results are as shown in Table 1 below. In Table 1, “◎” means that it is greatly superior, “◯” means that it is excellent, “Δ” means that it is inferior, and “×” means that it is very inferior.

Figure 0004676864
Figure 0004676864

第1実施形態の組付け前の平面図。The top view before the assembly | attachment of 1st Embodiment. 図1を嵌め合わせた状態の平面図とA方向矢視図(側面図)。The top view of the state which fitted FIG. 1, and A direction arrow line view (side view). 第2実施形態の組付け前の平面図。The top view before the assembly | attachment of 2nd Embodiment. 図3を嵌め合わせた状態の平面図。The top view of the state which fitted FIG. 第3実施形態の組付け前の平面図。The top view before the assembly | attachment of 3rd Embodiment. 図5を嵌め合わせた状態の平面図。The top view of the state which fitted FIG. 第4実施形態の組付け前の平面図。The top view before the assembly | attachment of 4th Embodiment. 図7を嵌め合わせた状態の平面図。The top view of the state which fitted FIG. 第5実施形態の組付け前の平面図。The top view before the assembly | attachment of 5th Embodiment. 図9を嵌め合わせた状態の平面図。The top view of the state which fitted FIG. 第6実施形態の組付け前の平面図。The top view before the assembly | attachment of 6th Embodiment. 図11を嵌め合わせた状態の平面図。The top view of the state which fitted FIG. 第7実施形態の組付け前の平面図。The top view before the assembly | attachment of 7th Embodiment. 図13を嵌め合わせた状態の平面図。The top view of the state which fitted FIG. 第8実施形態の組付け前の平面図。The top view before the assembly | attachment of 8th Embodiment. 図15を嵌め合わせた状態の平面図。The top view of the state which fitted FIG. 従来例を示す平面図。The top view which shows a prior art example. 別の従来例を示す平面図。The top view which shows another prior art example. さらに他の従来例を示す斜視図。The perspective view which shows another prior art example.

符号の説明Explanation of symbols

1 第1FPC
2 第2FPC
10,20 ベースフィルム
11,21 配線パターン
11A,21A 山部
11B,21B 谷部
1 First FPC
2 Second FPC
10, 20 Base film 11, 21 Wiring pattern 11A, 21A Mountain part 11B, 21B Valley part

Claims (5)

ベースフィルムの片面に山部と谷部とが繰り返す波形形状の配線パターンを形成した一対のフレキシブル配線基板(FPC)を用いた回路構造において、
前記一対の第1FPC及び第2FPCに夫々少なくとも2以上の前記配線パターンを形成し、
前記第1FPCの配線パターンの少なくとも1つおきの谷部又は山部の近くにこの谷部又は山部を取り囲むように開口部を形成するとともに、前記第2FPCの配線パターンの少なくとも1つおきの山部又は谷部であって第1FPCの谷部又は山部に対応する山部又は谷部の近くにこの山部又は谷部を取り囲むように開口部を形成し、
前記第2FPCの開口部形成個所の配線パターンの山部又は谷部を前記第1FPCの配線パターンの谷部又は山部近くの開口部に挿入して面方向と直交する方向からみて夫々の配線パターンの互いが交差する2点間に一方の配線パターンと他方の配線パターンで囲まれる領域を形成するとともに、面方向と平行な方向からみて一方の配線パターンと他方の配線パターンとが交差する部分を有するように撚らずに構成したことを特徴とするフレキシブル配線基板を用いた回路構造。
In a circuit structure using a pair of flexible wiring boards (FPCs) in which a corrugated wiring pattern in which peaks and valleys repeat on one side of a base film is formed,
Forming at least two wiring patterns on each of the pair of first FPC and second FPC ;
An opening is formed so as to surround the valley or peak near at least every other valley or peak of the wiring pattern of the first FPC, and at least every other peak of the wiring pattern of the second FPC. Forming an opening so as to surround the peak or valley near the peak or valley corresponding to the valley or peak of the first FPC,
Ridges or valleys when viewed from a direction orthogonal to the insertion to the plane direction in the valleys or crests near the opening of the wiring pattern of the first 1FPC respective wiring of the wiring pattern of openings forming positions of the first 2FPC A portion that is surrounded by one wiring pattern and the other wiring pattern between two points where the patterns intersect each other, and where one wiring pattern and the other wiring pattern intersect when viewed from a direction parallel to the plane direction A circuit structure using a flexible wiring board, characterized in that it is configured without twisting so as to have.
前記開口部は、波形形状の配線パターンの山部ないし谷部を取り囲むスリット状のものであることを特徴とする請求項1に記載のフレキシブル配線基板を用いた回路構造。 The opening, the circuit structure using a flexible wiring board according to claim 1, characterized in that the slit surrounding the crests or troughs of the wiring pattern of the wave shape. 前記ベースフィルムの片面に波形形状の配線パターンとは別個の導線を形成したことを特徴とする請求項1または2に記載のフレキシブル配線基板を用いた回路構造。 The circuit structure using the flexible wiring board according to claim 1, wherein a conductive wire separate from the corrugated wiring pattern is formed on one side of the base film . 前記各配線パターン同士が面方向と直交する方向からみて交差し、面方向と平行する方向からみて交差する本数を1対1ではなく、複数対複数としたことを特徴とする請求項1ないし3のいずれか1項に記載のフレキシブル配線基板を用いた回路構造。 4. The number of the wiring patterns intersecting each other when viewed from a direction perpendicular to the surface direction and intersecting when viewed from a direction parallel to the surface direction is not one-to-one but a plurality of pairs. A circuit structure using the flexible wiring board according to any one of the above. 前記第1FPCと第2FPCの夫々の少なくとも一方の端部を配線パターンに合わせた波形形状に形成し、この端部寄りの波形形状の配線パターンには開口部を形成せず、端部の配線パターンの山部と谷部とを相手方の開口部に挿入することを特徴とする請求項1ないし4のいずれか1項に記載のフレキシブル配線基板を用いた回路構造。 At least one end portion of each of the first FPC and the second FPC is formed in a corrugated shape matching the wiring pattern, and the opening portion is not formed in the corrugated wiring pattern near the end portion. 5. The circuit structure using the flexible wiring board according to claim 1 , wherein the peak portion and the valley portion are inserted into the opening of the other party .
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