JP4668691B2 - Hopper for washing machine - Google Patents

Hopper for washing machine Download PDF

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Publication number
JP4668691B2
JP4668691B2 JP2005166263A JP2005166263A JP4668691B2 JP 4668691 B2 JP4668691 B2 JP 4668691B2 JP 2005166263 A JP2005166263 A JP 2005166263A JP 2005166263 A JP2005166263 A JP 2005166263A JP 4668691 B2 JP4668691 B2 JP 4668691B2
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upper lid
insertion hole
hopper
coating machine
hopper body
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JP2006334574A (en
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孝夫 野村
重義 稲田
慎一 中根
貴宣 森
健吾 本間
亮 加藤
淳男 鍋島
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Trinity Industrial Corp
Toyota Motor Corp
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Trinity Industrial Corp
Toyota Motor Corp
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B15/00Details of spraying plant or spraying apparatus not otherwise provided for; Accessories
    • B05B15/50Arrangements for cleaning; Arrangements for preventing deposits, drying-out or blockage; Arrangements for detecting improper discharge caused by the presence of foreign matter
    • B05B15/55Arrangements for cleaning; Arrangements for preventing deposits, drying-out or blockage; Arrangements for detecting improper discharge caused by the presence of foreign matter using cleaning fluids
    • B05B15/555Arrangements for cleaning; Arrangements for preventing deposits, drying-out or blockage; Arrangements for detecting improper discharge caused by the presence of foreign matter using cleaning fluids discharged by cleaning nozzles

Description

本発明は、塗装機を洗浄する際に用いられる塗装機洗浄用ホッパーに関するものである。   The present invention relates to a coating machine cleaning hopper used when cleaning a coating machine.

一般に、自動車ボディなどの被塗装物の塗装には、塗装ロボットが主に使用されている。この塗装ロボットは、被塗装物を塗装する際に屈伸・回転するアームと、アームの先端部に装備される塗装機とを備えている。塗装機はベル型の回転霧化頭などを備えている。なお、塗装ロボットは、被塗装物を塗装する動作の他に、色替の際に生じる余剰塗料を廃塗料回収容器(例えば、特許文献1参照)内に吹き捨てるという動作も行うようになっている。   In general, a painting robot is mainly used for painting an object such as an automobile body. This painting robot includes an arm that bends, stretches and rotates when painting an object to be painted, and a coating machine that is equipped at the tip of the arm. The painting machine is equipped with a bell-shaped rotary atomizing head. In addition to the operation of painting an object to be coated, the painting robot also performs an operation of blowing off surplus paint generated during color change into a waste paint collection container (for example, see Patent Document 1). Yes.

このような廃塗料回収容器としては、例えば、図5に示されるような塗装機洗浄用ホッパー41が提案されている。塗装機洗浄用ホッパー41を構成するホッパー本体42は、上部に挿入孔45を有している。そして、塗装機43の回転霧化頭44を挿入孔45を介してホッパー本体42内に挿入した状態で、塗装機43内の塗料が吹き捨てられる。   As such a waste paint collection container, for example, a coating machine washing hopper 41 as shown in FIG. 5 has been proposed. The hopper body 42 constituting the coating machine washing hopper 41 has an insertion hole 45 in the upper part. Then, in the state where the rotary atomizing head 44 of the coating machine 43 is inserted into the hopper body 42 through the insertion hole 45, the paint in the coating machine 43 is blown away.

ところで、塗装機43で微粒化された塗料は極めて軽いため、周囲の気流の影響を受けやすい。特に、回転霧化頭44を高速回転させると、その周囲に上昇気流が発生して塗料が舞い上がるため、舞い上がった塗料が回転霧化頭44に付着してすぐに汚れてしまう。この問題を解決するために、従来は、回転霧化頭44の周囲からシェーピングエアを噴射して、上昇気流を抑えるようになっていた。   By the way, since the paint atomized by the coating machine 43 is extremely light, it is easily affected by the surrounding air current. In particular, when the rotary atomizing head 44 is rotated at a high speed, an ascending air current is generated around the rotary atomizing head 44 and the paint soars, so that the soared paint adheres to the rotary atomizing head 44 and is immediately soiled. In order to solve this problem, conventionally, shaping air is injected from the periphery of the rotary atomizing head 44 to suppress the upward airflow.

しかしながら、シェーピングエアを噴射する場合、シェーピングエアが別の上昇気流を発生させ、その上昇気流の影響を受けて塗料粒子が舞い上がってしまう可能性がある。そこで、シェーピングエアを噴射する代わりに、ホッパー本体42内における挿入孔45の下方位置に気流調整板46を設けることが考えられる(図5参照)。これにより、塗料粒子を舞い上がらせる上昇気流を遮断することができる。
特開2000−189849号公報(図1など)
However, when the shaping air is injected, the shaping air may generate another updraft, and the paint particles may rise under the influence of the updraft. Therefore, it is conceivable to provide an airflow adjusting plate 46 at a position below the insertion hole 45 in the hopper body 42 instead of injecting the shaping air (see FIG. 5). Thereby, the updraft which makes a paint particle rise can be interrupted | blocked.
JP 2000-189849 A (FIG. 1 etc.)

ところで、回転霧化頭44によって霧化された塗料は、気流調整板46に接触して跳ね返り、ホッパー本体42の上部裏面に接触する。この塗料粒子の流れに伴い、ホッパー本体42内の挿入孔45近傍に渦流が生じ、そこに滞留部分A1ができてしまう。また、ホッパー本体42内の上部と側壁との接続部分近傍に淀みが生じ、そこに滞留部分A2ができてしまう。このホッパー本体42内における滞留部分A1,A2の近傍は、塗料が集中的に付着するために汚れやすい。ゆえに、ホッパー本体42内を頻繁に清掃することが必要となる。   By the way, the paint atomized by the rotary atomizing head 44 rebounds by contacting the airflow adjusting plate 46 and contacts the upper back surface of the hopper main body 42. Along with the flow of the paint particles, a vortex is generated in the vicinity of the insertion hole 45 in the hopper body 42, and a staying portion A1 is formed there. Further, stagnation occurs in the vicinity of the connection portion between the upper portion and the side wall in the hopper main body 42, and a staying portion A2 is formed there. The vicinity of the stay portions A1 and A2 in the hopper main body 42 is likely to become dirty because the paint adheres intensively. Therefore, it is necessary to frequently clean the inside of the hopper body 42.

本発明は上記の課題に鑑みてなされたものであり、その目的は、ホッパー本体内での汚れの集中を減らすことにより、清掃の頻度を減らすことができる塗装機洗浄用ホッパーを提供することにある。   The present invention has been made in view of the above problems, and an object of the present invention is to provide a coating machine cleaning hopper that can reduce the frequency of cleaning by reducing the concentration of dirt in the hopper body. is there.

上記課題を解決するための手段(手段1)としては、上端部に開口部を有するホッパー本体と、前記開口部を覆う上蓋とを備え、前記上蓋が、塗装機に回転可能に設けられた回転霧化頭を前記ホッパー本体内に挿入可能な挿入孔を有し、前記ホッパー本体内の気流を調整する気流調整部材が、前記挿入孔の下方に位置するように設けられた塗装機洗浄用ホッパーであって、前記挿入孔の内径を、前記挿入孔の中央部から上側開口端に行くに従って大きくするとともに、前記中央部から下側開口端に行くに従って大きくしたことを特徴とする塗装機洗浄用ホッパーがある。 Means (Means 1) for solving the above-mentioned problems include a hopper body having an opening at the upper end and an upper lid that covers the opening, and the upper lid is rotatably provided in the coating machine. A sprayer cleaning hopper having an insertion hole into which the atomizing head can be inserted into the hopper body, and an airflow adjusting member for adjusting the airflow in the hopper body is located below the insertion hole. The inside diameter of the insertion hole is increased from the center portion of the insertion hole to the upper opening end, and is increased from the center portion to the lower opening end. hopper there Ru.

従って、手段1によると、挿入孔の内径が、挿入孔の中央部から上端開口部及び下側開口端に行くに従って大きくなっているため、挿入孔を介してホッパー本体内に挿入した回転霧化頭を高速回転させると、挿入孔の内周面に沿って空気が滑らかに流れた後、連続して上蓋裏面に沿って空気が滑らかに流れる。その結果、上蓋の挿入孔近傍に渦流が発生しにくくなるため、同挿入孔近傍に汚れが集中しにくくなる。従って、ホッパー本体内での汚れの集中を減らすことができるため、塗装機洗浄用ホッパーの清掃の頻度を減らすことができる。 Therefore, according to the means 1 , since the inner diameter of the insertion hole increases from the center of the insertion hole to the upper end opening and the lower opening end, the rotational atomization inserted into the hopper body through the insertion hole When the head is rotated at a high speed, air smoothly flows along the inner peripheral surface of the insertion hole, and then flows smoothly along the back surface of the upper lid. As a result, eddy currents are less likely to be generated in the vicinity of the insertion hole of the upper lid, so that dirt is less likely to concentrate in the vicinity of the insertion hole. Therefore, since the concentration of dirt in the hopper body can be reduced, the frequency of cleaning the hopper for washing the coating machine can be reduced.

請求項に記載の発明は、上端部に開口部を有するホッパー本体と、前記開口部を覆う上蓋とを備え、前記上蓋が、塗装機に回転可能に設けられた回転霧化頭を前記ホッパー本体内に挿入可能な挿入孔を有し、前記ホッパー本体内の気流を調整する気流調整部材としての気流調整板が、前記挿入孔の下方に位置するように設けられ、前記気流調整板の外寸が前記挿入孔の内径よりも大きい塗装機洗浄用ホッパーであって、前記上蓋は、前記上蓋裏面略凹状に形成されるとともに、前記挿入孔の内周面から前記ホッパー本体の側壁側に行くに従って徐々に肉厚となるように形成され、前記上蓋裏面が前記側壁の内周面に滑らかに連続することを特徴とする塗装機洗浄用ホッパーをその要旨とする。 The invention according to claim 1 includes a hopper body having an opening at an upper end portion, and an upper lid that covers the opening, and the upper lid includes a rotary atomizing head that is rotatably provided in a coating machine. have insertable insertion holes in the body, the air flow adjusting plate as the air flow adjusting member for adjusting the air flow in the hopper body is provided so as to be positioned below the insertion hole, the outside of the air flow adjusting plate A hopper for washing a coating machine having a dimension larger than the inner diameter of the insertion hole , wherein the upper lid has a substantially concave concave back surface and is formed on the side wall side of the hopper body from the inner peripheral surface of the insertion hole. The gist of the coating machine washing hopper is characterized in that it gradually increases in thickness as it goes and the back surface of the upper lid smoothly continues to the inner peripheral surface of the side wall .

従って、請求項に記載の発明によると、上蓋裏面が略凹状に形成されているため、上蓋裏面とホッパー本体の内周面とが滑らかに連続する。よって、上蓋裏面からホッパー本体の内周面に沿って空気が滑らかに流れる。その結果、上蓋裏面とホッパー本体の内周面との接続部分近傍に淀みが生じにくくなり、同接続部分近傍に汚れが集中しにくくなる。従って、ホッパー本体内での汚れの集中を減らすことができるため、塗装機洗浄用ホッパーの清掃の頻度を減らすことができる。 Therefore, according to the first aspect of the present invention, since the upper cover back surface is formed in a substantially concave shape, the upper cover back surface and the inner peripheral surface of the hopper main body are smoothly continuous. Therefore, air flows smoothly from the upper lid back surface along the inner peripheral surface of the hopper body. As a result, it is difficult for stagnation to occur near the connection portion between the back surface of the upper lid and the inner peripheral surface of the hopper body, and dirt is less likely to concentrate near the connection portion. Therefore, since the concentration of dirt in the hopper body can be reduced, the frequency of cleaning the hopper for washing the coating machine can be reduced.

請求項に記載の発明は、上端部に開口部を有するホッパー本体と、前記開口部を覆う上蓋とを備え、前記上蓋が、塗装機に回転可能に設けられた回転霧化頭を前記ホッパー本体内に挿入可能な挿入孔を有し、前記ホッパー本体内の気流を調整する気流調整部材としての気流調整板が、前記挿入孔の下方に位置するように設けられ、前記気流調整板の外寸が前記挿入孔の内径よりも大きい塗装機洗浄用ホッパーであって、前記挿入孔の内径を、前記挿入孔の中央部から上側開口端に行くに従って大きくするとともに、前記中央部から下側開口端に行くに従って大きくし、前記上蓋は、前記上蓋裏面略凹状に形成されるとともに、前記挿入孔の内周面から前記ホッパー本体の側壁側に行くに従って徐々に肉厚となるように形成され、前記上蓋裏面が前記側壁の内周面に滑らかに連続することを特徴とする塗装機洗浄用ホッパーをその要旨とする。 The invention according to claim 2 includes a hopper body having an opening at an upper end portion and an upper lid covering the opening, and the upper lid includes a rotary atomizing head provided rotatably in a coating machine. have insertable insertion holes in the body, the air flow adjusting plate as the air flow adjusting member for adjusting the air flow in the hopper body is provided so as to be positioned below the insertion hole, the outside of the air flow adjusting plate A coating machine cleaning hopper having a dimension larger than the inner diameter of the insertion hole, wherein the inner diameter of the insertion hole is increased from the center of the insertion hole toward the upper opening end, and the lower opening is opened from the center. The upper lid is formed so that the back surface of the upper lid is formed in a substantially concave shape and gradually increases in thickness from the inner peripheral surface of the insertion hole toward the side wall of the hopper body. The upper lid Plane as its gist sprayer cleaning hopper, characterized in that smoothly continuous with the inner peripheral surface of the side wall.

従って、請求項に記載の発明によると、挿入孔の内径が、挿入孔の中央部から上端開口部及び下側開口端に行くに従って大きくなっているため、挿入孔を介してホッパー本体内に挿入した回転霧化頭を高速回転させると、挿入孔の内周面に沿って空気が滑らかに流れた後、連続して上蓋裏面に沿って空気が滑らかに流れる。その結果、上蓋の挿入孔近傍に渦流が発生しにくくなるため、同挿入孔近傍に汚れが集中しにくくなる。また、上蓋裏面が略凹状に形成されているため、上蓋裏面とホッパー本体の内周面とが滑らかに連続する。よって、上蓋裏面からホッパー本体の内周面に沿って空気が滑らかに流れる。その結果、上蓋裏面とホッパー本体の内周面との接続部分近傍に淀みが生じにくくなり、同接続部分近傍に汚れが集中しにくくなる。従って、ホッパー本体内での汚れの集中を減らすことができるため、塗装機洗浄用ホッパーの清掃の頻度を減らすことができる。 Therefore, according to the second aspect of the invention, the inner diameter of the insertion hole increases from the center of the insertion hole toward the upper end opening and the lower opening end. When the inserted rotary atomizing head is rotated at a high speed, air flows smoothly along the inner peripheral surface of the insertion hole, and then flows smoothly along the back surface of the upper lid. As a result, eddy currents are less likely to be generated in the vicinity of the insertion hole of the upper lid, so that dirt is less likely to concentrate in the vicinity of the insertion hole. Moreover, since the upper lid rear surface is formed in a substantially concave shape, the upper lid rear surface and the inner peripheral surface of the hopper main body are smoothly continuous. Therefore, air flows smoothly from the upper lid back surface along the inner peripheral surface of the hopper body. As a result, it is difficult for stagnation to occur near the connection portion between the back surface of the upper lid and the inner peripheral surface of the hopper body, and dirt is less likely to concentrate near the connection portion. Therefore, since the concentration of dirt in the hopper body can be reduced, the frequency of cleaning the hopper for washing the coating machine can be reduced.

請求項に記載の発明は、上端部に開口部を有するホッパー本体と、前記開口部を覆う上蓋とを備え、前記上蓋が、塗装機に回転可能に設けられた回転霧化頭を前記ホッパー本体内に挿入可能な挿入孔を有し、前記ホッパー本体内の気流を調整する気流調整部材としての気流調整板が、前記挿入孔の下方に位置するように設けられ、前記気流調整板の外寸が前記挿入孔の内径よりも大きい塗装機洗浄用ホッパーであって、前記上蓋において前記挿入孔の周辺部の厚さを5mm以上20mm以下に設定するとともに、前記挿入孔の内周面を、前記挿入孔の中心に向かって略凸状に形成するとともに、前記上蓋を厚さ方向に切断した切断面において前記挿入孔の内周面にあたる部分に現われる曲線を、前記厚さの1.0倍以上1.5倍以下の直径の円弧を含むものとし、上蓋裏面を略凹状に形成するとともに、前記切断面において前記上蓋裏面にあたる部分に現われる曲線を、50mm以上150mm以下の半径の円弧を含むものとし、前記上蓋裏面と前記側壁の内周面とが滑らかに連続することを特徴とする塗装機洗浄用ホッパーをその要旨とする。 The invention according to claim 3 is provided with a hopper body having an opening at an upper end and an upper lid covering the opening, and the upper lid includes a rotary atomizing head provided rotatably in a coating machine. have insertable insertion holes in the body, the air flow adjusting plate as the air flow adjusting member for adjusting the air flow in the hopper body is provided so as to be positioned below the insertion hole, the outside of the air flow adjusting plate A coating machine cleaning hopper having a dimension larger than the inner diameter of the insertion hole, the thickness of the peripheral portion of the insertion hole in the upper lid being set to 5 mm or more and 20 mm or less, and the inner peripheral surface of the insertion hole, A curve appearing at the portion corresponding to the inner peripheral surface of the insertion hole in the cut surface obtained by cutting the upper lid in the thickness direction is formed to be approximately 1.0 times the thickness while being formed in a substantially convex shape toward the center of the insertion hole. More than 1.5 times the diameter Is intended to include an arc, to form a top cover back surface in a substantially concave shape, the curves appearing in the upper cover rear surface portion corresponding in the cut surface, is intended to include 150mm or less of the radius of the arc above 50 mm, an inner periphery of the upper lid rear surface and the side wall The gist of the hopper for washing a coating machine is characterized in that the surface is smoothly continuous .

従って、請求項に記載の発明によると、上蓋における挿入孔の周辺部の厚さが5mm以上20mm以下に設定されるとともに、上蓋を厚さ方向に切断した切断面において挿入孔の内周面にあたる部分に現れる曲線が、前記厚さの1.0倍以上1.5倍以下の直径の円弧を含むものとなっている。このため、挿入孔を介してホッパー本体内に挿入した回転霧化頭を高速回転させると、挿入孔の内周面から上蓋裏面に沿って空気が滑らかに流れる。その結果、上蓋の挿入孔近傍に渦流が発生しにくくなるため、同挿入孔近傍に汚れが集中しにくくなる。また、上蓋裏面が略凹状に形成されるとともに、前記切断面において上蓋裏面にあたる部分に現れる曲線が、50mm以上150mm以下の半径の円弧を含むものとなっている。よって、上蓋裏面とホッパー本体の内周面とが滑らかに連続するため、上蓋裏面からホッパー本体の内周面に沿って空気が滑らかに流れる。その結果、上蓋裏面とホッパー本体の内周面との接続部分近傍に淀みが生じにくくなり、同接続部分近傍に汚れが集中しにくくなる。従って、ホッパー本体内での汚れの集中を減らすことができるため、塗装機洗浄用ホッパーの清掃の頻度を減らすことができる。 Therefore, according to the invention described in claim 3 , the thickness of the peripheral portion of the insertion hole in the upper lid is set to 5 mm or more and 20 mm or less, and the inner peripheral surface of the insertion hole in the cut surface obtained by cutting the upper lid in the thickness direction. A curve appearing in the corresponding portion includes an arc having a diameter of 1.0 to 1.5 times the thickness. For this reason, when the rotary atomizing head inserted into the hopper body through the insertion hole is rotated at a high speed, air smoothly flows from the inner peripheral surface of the insertion hole along the back surface of the upper lid. As a result, eddy currents are less likely to be generated in the vicinity of the insertion hole of the upper lid, so that dirt is less likely to concentrate in the vicinity of the insertion hole. Further, the back surface of the upper lid is formed in a substantially concave shape, and the curve appearing in the portion corresponding to the back surface of the upper lid in the cut surface includes an arc having a radius of 50 mm or more and 150 mm or less. Therefore, the back surface of the upper lid and the inner peripheral surface of the hopper body are smoothly continuous, so that air flows smoothly from the rear surface of the upper lid along the inner peripheral surface of the hopper body. As a result, it is difficult for stagnation to occur near the connection portion between the back surface of the upper lid and the inner peripheral surface of the hopper body, and dirt is less likely to concentrate near the connection portion. Therefore, since the concentration of dirt in the hopper body can be reduced, the frequency of cleaning the hopper for washing the coating machine can be reduced.

請求項に記載の発明は、請求項1乃至のいずれか1項において、前記上蓋が前記ホッパー本体に対して着脱可能に取り付けられており、前記気流調整部材が前記上蓋に設けられていることをその要旨とする。 According to a fourth aspect of the present invention, in any one of the first to third aspects, the upper lid is detachably attached to the hopper body, and the air flow adjusting member is provided on the upper lid. This is the gist.

従って、請求項に記載の発明によると、上蓋がホッパー本体に対して着脱可能に取り付けられているため、上蓋を外すことにより塗装機洗浄用ホッパーの内部を容易に掃除できるとともに、上蓋裏面や気流調整部材も掃除することができる。また、気流調整部材が上蓋に設けられているため、気流調整部材と上蓋との位置関係は、上蓋の取付状態にかかわらず一定に保たれる。ゆえに、上蓋の取付状態に応じてホッパー本体内の気流が変化することに起因した塗装機洗浄用ホッパーの機能低下を防止できる。 Therefore, according to the invention described in claim 4 , since the upper lid is detachably attached to the hopper body, the inside of the hopper for washing the coating machine can be easily cleaned by removing the upper lid, The airflow adjusting member can also be cleaned. Moreover, since the airflow adjustment member is provided on the upper lid, the positional relationship between the airflow adjustment member and the upper lid is kept constant regardless of the state of attachment of the upper lid. Therefore, it is possible to prevent deterioration in the function of the hopper for washing the coating machine due to the change in the air flow in the hopper body according to the attachment state of the upper lid.

以上詳述したように、請求項1〜に記載の発明によると、ホッパー本体内での汚れの集中を減らすことにより、清掃の頻度を減らすことができる塗装機洗浄用ホッパーを提供することができる。特に、請求項に記載の発明によると、上蓋の取付状態に応じてホッパー本体内の気流が変化することに起因した塗装機洗浄用ホッパーの機能低下を防止できる。 As described above in detail, according to the invention described in claims 1 to 4 , it is possible to provide a hopper for washing a coating machine that can reduce the frequency of cleaning by reducing the concentration of dirt in the hopper body. it can. In particular, according to the fourth aspect of the present invention, it is possible to prevent deterioration in the function of the hopper for washing the coating machine due to the change in the airflow in the hopper body depending on the state of attachment of the upper lid.

以下、本発明を具体化した塗装機洗浄用ホッパーの一実施形態を図1〜図3に基づき詳細に説明する。   Hereinafter, an embodiment of a coating machine washing hopper embodying the present invention will be described in detail with reference to FIGS.

図1,図2に示されるように、塗装機洗浄用ホッパー2は、例えば塗装ロボットに取り付けられた塗装機4を洗浄するためのものである。塗装機4は、自動車ボディなどの被塗装物(図示略)に対して塗装作業を行う際に用いられている。塗装機4は、略円筒状の塗装機本体32と、ベル型の回転霧化頭30とを備えている。塗装機本体32は、塗料が充填される塗料容器(図示略)と、塗料容器内の塗料を回転霧化頭30に供給する塗料供給機構(図示略)とを備えている。回転霧化頭30は、塗装機本体32に取り付けられており、塗装機本体32内に設けられた霧化頭回転用モータによって回転するようになっている。そして、回転霧化頭30が回転すると、塗料供給機構によって供給されてきた塗料は、遠心力によって外周側に飛散して霧化されるようになっている。また、回転霧化頭30の後部33は略円筒状をなしており、回転霧化頭30の前部31は、前端に行くに従って外径が大きくなる後面(テーパ面)31aを有している。   As shown in FIGS. 1 and 2, the coating machine cleaning hopper 2 is for cleaning the coating machine 4 attached to, for example, a coating robot. The coating machine 4 is used when a painting operation is performed on an object to be painted (not shown) such as an automobile body. The coating machine 4 includes a substantially cylindrical coating machine main body 32 and a bell-shaped rotary atomizing head 30. The coating machine main body 32 includes a paint container (not shown) filled with paint and a paint supply mechanism (not shown) for supplying the paint in the paint container to the rotary atomizing head 30. The rotary atomizing head 30 is attached to the coating machine main body 32 and is rotated by an atomizing head rotating motor provided in the coating machine main body 32. When the rotary atomizing head 30 rotates, the coating material supplied by the coating material supply mechanism is scattered and atomized by the centrifugal force to the outer peripheral side. Further, the rear portion 33 of the rotary atomizing head 30 has a substantially cylindrical shape, and the front portion 31 of the rotary atomizing head 30 has a rear surface (tapered surface) 31a whose outer diameter increases toward the front end. .

図1,図2に示されるように、塗装機洗浄用ホッパー2は、水などの洗浄液を回収する機能と、色替時に塗装機4から吹き捨てられた塗料を回収する機能とを有している。図1〜図3に示されるように、塗装機洗浄用ホッパー2は、略円筒状をなすホッパー本体23と、上面視略円形状をなす上蓋24とを備えている。なお、本実施形態では、ホッパー本体23及び上蓋24がステンレス製であるため、洗浄液に起因した錆びの発生を防止することができる。ホッパー本体23は、開口部23aを上端部に有するとともに、ホッパー本体23内の廃液を排出する廃液排出口(図示略)を下端部に有している。ホッパー本体23の開口部23aの外周側には、ホッパー本体23の外周側に向かって突出する縁部23bが設けられている。   As shown in FIGS. 1 and 2, the coating machine cleaning hopper 2 has a function of collecting a cleaning liquid such as water and a function of collecting paint blown off from the coating machine 4 at the time of color change. Yes. As shown in FIGS. 1 to 3, the coating machine washing hopper 2 includes a hopper body 23 having a substantially cylindrical shape and an upper lid 24 having a substantially circular shape in a top view. In the present embodiment, since the hopper body 23 and the upper lid 24 are made of stainless steel, it is possible to prevent the occurrence of rust due to the cleaning liquid. The hopper body 23 has an opening 23a at the upper end and a waste liquid discharge port (not shown) for discharging the waste liquid in the hopper body 23 at the lower end. On the outer peripheral side of the opening 23 a of the hopper main body 23, an edge 23 b that protrudes toward the outer peripheral side of the hopper main body 23 is provided.

一方、上蓋24は、ホッパー本体23の外径と略同じ直径に設定され、開口部23aを覆うようにホッパー本体23に取り付けられている。具体的には、上蓋24の外周部25とホッパー本体23の前記縁部23bとにボルト26を挿通し、同ボルト26の先端にナット27を締結させることにより、上蓋24がホッパー本体23に取り付けられる。即ち、上蓋24は、ホッパー本体23に対して着脱可能に取り付けられている。また、上蓋24の中央部には、前記回転霧化頭30をホッパー本体23内に挿入可能な挿入孔22が設けられている。挿入孔22は円形状をなしており、その内径は、挿入した回転霧化頭30との間に10mm以上50mm以下の隙間が生じる程度の大きさに設定されている。   On the other hand, the upper lid 24 is set to have a diameter substantially the same as the outer diameter of the hopper body 23, and is attached to the hopper body 23 so as to cover the opening 23a. Specifically, the upper lid 24 is attached to the hopper body 23 by inserting a bolt 26 through the outer peripheral portion 25 of the upper lid 24 and the edge portion 23b of the hopper body 23 and fastening a nut 27 to the tip of the bolt 26. It is done. That is, the upper lid 24 is detachably attached to the hopper body 23. In addition, an insertion hole 22 through which the rotary atomizing head 30 can be inserted into the hopper body 23 is provided at the center of the upper lid 24. The insertion hole 22 has a circular shape, and the inner diameter thereof is set to such a size that a gap of 10 mm or more and 50 mm or less is generated between the inserted rotary atomizing head 30.

図1〜図3に示されるように、上蓋24における挿入孔22の周辺部の厚さt1(図2,図3参照)は、図5に例示した従来のものよりも厚く設定され、本実施形態では約8mmに設定されている(ちなみに、従来は約2mmに設定)。また、上蓋表面24aと挿入孔22の内周面との接続部分(挿入孔22の上側開口縁)が面取りされるとともに、上蓋裏面24bと内周面との接続部分(挿入孔22の下側開口縁)が面取りされている。このため、挿入孔22の内周面は、挿入孔22の中心に向かって略凸状に形成されている。即ち、挿入孔22の内径は、挿入孔22の中央部から上側開口端に行くに従って大きくなるとともに、挿入孔22の中央部から下側開口端に行くに従って大きくなっている。   As shown in FIGS. 1 to 3, the thickness t1 (see FIGS. 2 and 3) of the peripheral portion of the insertion hole 22 in the upper lid 24 is set to be thicker than the conventional one illustrated in FIG. In the form, it is set to about 8 mm (by the way, conventionally, it is set to about 2 mm). Further, the connecting portion between the upper lid surface 24a and the inner peripheral surface of the insertion hole 22 (the upper opening edge of the insertion hole 22) is chamfered, and the connecting portion between the upper lid rear surface 24b and the inner peripheral surface (the lower side of the insertion hole 22). The opening edge is chamfered. For this reason, the inner peripheral surface of the insertion hole 22 is formed in a substantially convex shape toward the center of the insertion hole 22. That is, the inner diameter of the insertion hole 22 increases from the center of the insertion hole 22 toward the upper opening end, and increases from the center of the insertion hole 22 toward the lower opening end.

また、上蓋24は、上蓋裏面24bが略凹状に形成されるとともに、挿入孔22の内周面から前記ホッパー本体23の側壁23c側に行くに従って徐々に肉厚となるように形成されている。なお、上蓋24を厚さ方向に切断した切断面において、上蓋裏面24bの側壁23c近傍にあたる部分に現われる曲線は、約100mmの半径の円弧C1(図1,図3参照)を含んでいる。   Further, the upper lid 24 is formed such that the upper lid rear surface 24b is formed in a substantially concave shape and gradually becomes thicker from the inner peripheral surface of the insertion hole 22 toward the side wall 23c of the hopper body 23. In the cut surface obtained by cutting the upper lid 24 in the thickness direction, a curve that appears in a portion of the upper lid rear surface 24b near the side wall 23c includes an arc C1 having a radius of about 100 mm (see FIGS. 1 and 3).

図1,図2に示されるように、ホッパー本体23内には、同ホッパー本体23内の気流を調整する気流調整板11(気流調整部材)が設けられている。気流調整板11は、挿入孔22の下方であって、ホッパー本体23内に挿入された回転霧化頭30の下方に配置されている。本実施形態において、挿入孔22近傍の上蓋裏面24bと気流調整板11の上面との距離は、約30mmに設定され、回転霧化頭30の前端と気流調整板11の上面との距離は、約20mmに設定されている。気流調整板11は略円板状をなしており、気流調整板11の外径は挿入孔22の内径よりも大きく設定されている。ちなみに、図5に例示した従来の気流調整板の外径は約200mmであったが、本実施形態の気流調整板11は、その外径を約240mmに設定している。そして、気流調整板11は、複数本(本実施形態では4本)の支持柱13(柱状部材)を介して上蓋24に接続されている。具体的には、上蓋24を挿通したボルト14を支持柱13の上端部に締結させ、気流調整板11を挿通したボルト15を支持柱13の下端部に締結させることにより、気流調整板11が上蓋24に接続される。なお、各支持柱13は、互いに同一の長さのものが用いられているため、気流調整板11は、上蓋24(具体的には、上蓋表面24a)に対して平行になる。また、各支持柱13は、気流調整板11の外周部において等間隔(本実施形態では90°間隔)に配置されている。これにより、挿入孔22から流入する空気の流れが支持柱13によって乱されにくくなる。また、気流調整板11が各支持柱13によって正確に位置決めされるため、気流調整板11を安定した状態で固定できる。また、気流調整板11の中心部には、円形状をなす通気孔12が設けられている。通気孔12は、回転霧化頭30の回転によりその直下に生ずる負圧部分に、気流調整板11の下方から空気を供給するための通路となっている。通気孔12の内径は、回転霧化頭30の外径よりも小さく設定されている。   As shown in FIGS. 1 and 2, an airflow adjustment plate 11 (airflow adjustment member) that adjusts the airflow in the hopper body 23 is provided in the hopper body 23. The airflow adjustment plate 11 is disposed below the insertion hole 22 and below the rotary atomizing head 30 inserted into the hopper body 23. In this embodiment, the distance between the upper lid back surface 24b near the insertion hole 22 and the upper surface of the airflow adjustment plate 11 is set to about 30 mm, and the distance between the front end of the rotary atomizing head 30 and the upper surface of the airflow adjustment plate 11 is It is set to about 20 mm. The airflow adjustment plate 11 has a substantially disc shape, and the outer diameter of the airflow adjustment plate 11 is set larger than the inner diameter of the insertion hole 22. Incidentally, although the outer diameter of the conventional airflow adjusting plate illustrated in FIG. 5 is about 200 mm, the outer diameter of the airflow adjusting plate 11 of the present embodiment is set to about 240 mm. The airflow adjustment plate 11 is connected to the upper lid 24 via a plurality of (four in this embodiment) support columns 13 (columnar members). Specifically, the bolt 14 inserted through the upper lid 24 is fastened to the upper end portion of the support column 13, and the bolt 15 inserted through the air flow adjusting plate 11 is fastened to the lower end portion of the support column 13. Connected to the upper lid 24. Since the support pillars 13 having the same length are used, the airflow adjustment plate 11 is parallel to the upper lid 24 (specifically, the upper lid surface 24a). Further, the support columns 13 are arranged at equal intervals (90 ° intervals in the present embodiment) on the outer peripheral portion of the airflow adjustment plate 11. Thereby, the flow of air flowing in from the insertion hole 22 is not easily disturbed by the support pillar 13. Moreover, since the airflow adjustment plate 11 is accurately positioned by the support pillars 13, the airflow adjustment plate 11 can be fixed in a stable state. In addition, a circular air hole 12 is provided at the center of the airflow adjusting plate 11. The air vent 12 serves as a passage for supplying air from below the airflow adjusting plate 11 to a negative pressure portion generated immediately below the rotary atomizing head 30. The inner diameter of the vent hole 12 is set smaller than the outer diameter of the rotary atomizing head 30.

次に、塗装機洗浄用ホッパー2の作用を説明する。   Next, the operation of the coating machine cleaning hopper 2 will be described.

まず、塗装機4による被塗装物の塗装が終了し、次の被塗装物を塗装するにあたって色替をする必要が生じた場合、塗装ロボットを駆動して塗装機4を移動させ、回転霧化頭30を挿入孔22を介して塗装機洗浄用ホッパー2内に挿入させる。このとき、回転霧化頭30は、前端が気流調整板11の上面の約20mm上方に位置するように挿入される。そして、霧化頭回転用モータを駆動して回転霧化頭30を15000rpmで回転させ、この状態で塗料を噴射させることにより、塗装機4内の塗料を塗装機洗浄用ホッパー2内に吹き捨てる。   First, when the painting of the object to be painted by the coating machine 4 is completed and it is necessary to change the color when painting the next object to be coated, the painting machine 4 is moved by driving the painting robot to rotate and atomize. The head 30 is inserted into the coating machine cleaning hopper 2 through the insertion hole 22. At this time, the rotary atomizing head 30 is inserted so that the front end is located approximately 20 mm above the upper surface of the airflow adjusting plate 11. Then, the atomizing head rotating motor is driven to rotate the rotating atomizing head 30 at 15000 rpm, and the paint in this state is sprayed into the coating machine cleaning hopper 2 by spraying the paint. .

このとき、回転霧化頭30によって霧化された塗料は、気流調整板11側に流れるが、回転霧化頭30の回転時に生じる遠心力の影響を受けて回転霧化頭30の径方向外側にも流れる。その結果、塗料粒子は、気流調整板11の上部B1(図2参照)に接触して跳ね返り、上蓋24の上蓋裏面24b側に向かって流れる(図1,図2の矢印F1参照)。   At this time, the paint atomized by the rotary atomizing head 30 flows toward the airflow adjusting plate 11, but is affected by the centrifugal force generated when the rotary atomizing head 30 rotates, and is radially outside the rotary atomizing head 30. Also flows. As a result, the coating particles bounce back in contact with the upper part B1 (see FIG. 2) of the airflow adjusting plate 11, and flow toward the upper lid rear surface 24b side of the upper lid 24 (see arrow F1 in FIGS. 1 and 2).

また、塗料粒子が矢印F1方向に流れるのに伴い、ホッパー本体23内の挿入孔22近傍の領域B2(図2参照)が負圧部分となる。これにより、塗装機洗浄用ホッパー2外にある空気が、挿入孔22を介してホッパー本体23内の領域B2に向けて流入する(図2の矢印F2参照)。このとき、ホッパー本体23内に流入する空気は、略凸状に形成された挿入孔22の内周面に沿って上蓋裏面24b側に回り込むように流れるため、空気の剥離による領域B2での渦流の発生が抑えられる。ゆえに、挿入孔22近傍の上蓋裏面24bに汚れが付着しにくくなる。   Further, as the paint particles flow in the direction of arrow F1, a region B2 (see FIG. 2) in the vicinity of the insertion hole 22 in the hopper body 23 becomes a negative pressure portion. Thereby, the air outside the hopper 2 for washing the coating machine flows into the region B2 in the hopper body 23 through the insertion hole 22 (see arrow F2 in FIG. 2). At this time, the air flowing into the hopper main body 23 flows so as to wrap around the inner peripheral surface of the insertion hole 22 formed in a substantially convex shape toward the upper lid rear surface 24b side, so that the vortex flow in the region B2 due to air separation Occurrence is suppressed. Therefore, it becomes difficult for dirt to adhere to the back surface 24b of the upper lid near the insertion hole 22.

さらに、上蓋24の上蓋裏面24bに到達した塗料粒子は、上蓋裏面24bに沿ってホッパー本体23の側壁23c側に流れる(矢印F1参照)。なお、上蓋裏面24bが略凹状に形成され、上蓋裏面24bと側壁23cの内周面とが滑らかに連続するため、塗料粒子は、上蓋裏面24bから側壁23cの内周面に沿って滑らかに流れる。ゆえに、上蓋裏面24bと側壁23cの内周面との接続部分近傍に淀みが生じにくくなるため、同接続部分(円弧C1の部分)への汚れの付着が抑えられる。   Further, the paint particles that have reached the upper lid rear surface 24b of the upper lid 24 flow toward the side wall 23c of the hopper body 23 along the upper lid rear surface 24b (see arrow F1). Since the upper lid back surface 24b is formed in a substantially concave shape and the upper lid back surface 24b and the inner peripheral surface of the side wall 23c are smoothly continuous, the paint particles smoothly flow from the upper lid rear surface 24b along the inner peripheral surface of the side wall 23c. . Therefore, it is difficult for stagnation to occur in the vicinity of the connection portion between the upper lid back surface 24b and the inner peripheral surface of the side wall 23c, so that the adhesion of dirt to the connection portion (arc C1 portion) can be suppressed.

洗浄作業が終了すると、霧化頭回転用モータの駆動を停止させて回転霧化頭30を停止させるとともに、塗装機本体32内の塗料容器に次色塗料を充填して色替を行う。その後、塗装ロボットを駆動して塗装機4を上昇させることにより、回転霧化頭30を塗装機洗浄用ホッパー2の外部に移動させる。続いて、塗装ロボットは、塗装機4を塗装作業開始位置に移動させ、次の被塗装物の塗装を開始させる。   When the cleaning operation is completed, the driving of the atomizing head rotating motor is stopped to stop the rotating atomizing head 30, and the paint container in the coating machine main body 32 is filled with the next color paint to perform color change. Thereafter, the painting robot 4 is raised by driving the painting robot to move the rotary atomizing head 30 to the outside of the hopper 2 for washing the painting machine. Subsequently, the painting robot moves the painting machine 4 to the painting work start position and starts painting the next object to be painted.

従って、本実施形態によれば以下の効果を得ることができる。   Therefore, according to the present embodiment, the following effects can be obtained.

(1)本実施形態の塗装機洗浄用ホッパー2によれば、挿入孔22の周辺部が従来のもの(図5参照)よりも厚く設定され、挿入孔22の上端開口縁及び下端開口縁が面取りされている。このため、挿入孔22近傍を流れる空気に乱れが生じにくくなり、挿入孔22近傍の上蓋裏面24bに汚れが集中しにくくなる。また、上蓋裏面24bが略凹状に形成され、上蓋裏面24bと側壁23cの内周面とが滑らかに連続する。このため、上蓋裏面24bとホッパー本体23の内周面との接続部分に淀みが生じにくくなり、同接続部分近傍に汚れが集中しにくくなる。従って、塗装機洗浄用ホッパー2の清掃の頻度を減らすことができる。   (1) According to the coating machine cleaning hopper 2 of the present embodiment, the peripheral portion of the insertion hole 22 is set to be thicker than the conventional one (see FIG. 5), and the upper end opening edge and the lower end opening edge of the insertion hole 22 are It is chamfered. For this reason, the air flowing in the vicinity of the insertion hole 22 is less likely to be disturbed, and dirt is less likely to concentrate on the upper lid rear surface 24b in the vicinity of the insertion hole 22. Moreover, the upper cover back surface 24b is formed in a substantially concave shape, and the upper cover back surface 24b and the inner peripheral surface of the side wall 23c are smoothly continuous. For this reason, it becomes difficult to produce a stagnation in the connection part of the upper cover back surface 24b and the inner peripheral surface of the hopper main body 23, and dirt becomes difficult to concentrate on the connection part vicinity. Therefore, the frequency of cleaning the coating machine cleaning hopper 2 can be reduced.

また、塗料粒子が、ホッパー本体23の上部(挿入孔22近傍や、上蓋裏面24bとホッパー本体23の内周面との接続部分近傍など)に残らずに下方に流れやすくなるため、回転霧化頭30に塗料粒子が付着することによる塗装機4の汚れも防止できる。   In addition, since the paint particles easily flow downward without remaining in the upper part of the hopper body 23 (in the vicinity of the insertion hole 22 or in the vicinity of the connection portion between the upper lid back surface 24b and the inner peripheral surface of the hopper body 23), the rotation atomization It is also possible to prevent the coating machine 4 from being soiled by the coating particles adhering to the head 30.

(2)本実施形態の気流調整板11は、従来よりも外径が大きなものが用いられており、その外径は約240mmに設定されている。よって、気流調整板11の上部B1に付着した塗料粒子は、気流調整板11上に広げられて堆積しにくくなるため、気流調整板11が従来のものよりも汚れにくくなる。従って、気流調整板11の清掃の頻度を減らすことができる。   (2) The airflow adjustment plate 11 of this embodiment has a larger outer diameter than that of the conventional one, and the outer diameter is set to about 240 mm. Therefore, since the paint particles adhering to the upper part B1 of the airflow adjusting plate 11 are spread on the airflow adjusting plate 11 and are less likely to be deposited, the airflow adjusting plate 11 is less likely to become dirty than the conventional one. Therefore, the frequency of cleaning the airflow adjusting plate 11 can be reduced.

なお、本発明の実施形態は以下のように変更してもよい。   In addition, you may change embodiment of this invention as follows.

・上記実施形態では、挿入孔22の上側開口縁及び下側開口縁が面取りされることにより、挿入孔22の内周面が挿入孔22の中心に向かって略凸状に形成されていた。しかし、例えば図4(a)に示されるように、挿入孔22の内周面を、上蓋24を厚さ方向に切断した切断面において挿入孔22の上側開口縁及び下側開口縁にあたる部分に曲線が現われる形状としてもよい。即ち、挿入孔22の上側開口縁及び下側開口縁にアールを有する形状としてもよい。また、図4(b)に示されるように、挿入孔22の内周面全体がアールとなる形状にしてもよい。具体的には、前記切断面において挿入孔22の内周面にあたる部分に現われる曲線が、厚さt1の約1.2倍の直径の円弧を含む形状としてもよい。   In the above embodiment, the inner peripheral surface of the insertion hole 22 is formed in a substantially convex shape toward the center of the insertion hole 22 by chamfering the upper opening edge and the lower opening edge of the insertion hole 22. However, for example, as shown in FIG. 4 (a), the inner peripheral surface of the insertion hole 22 is a portion corresponding to the upper opening edge and the lower opening edge of the insertion hole 22 on the cut surface obtained by cutting the upper lid 24 in the thickness direction. It is good also as a shape where a curve appears. In other words, the upper opening edge and the lower opening edge of the insertion hole 22 may have a rounded shape. Further, as shown in FIG. 4B, the entire inner peripheral surface of the insertion hole 22 may have a rounded shape. Specifically, the curve appearing at the portion corresponding to the inner peripheral surface of the insertion hole 22 on the cut surface may include an arc having a diameter of about 1.2 times the thickness t1.

・上記実施形態の上蓋24は、ステンレス製であったが、他の金属材料によって形成されていてもよい。また、上蓋24は、金属材料以外によって形成されていてもよく、例えば、耐溶剤性のゴム材(ブチルゴム(IIR)、フッ素ゴム(FPM)など)によって形成されていてもよい。   -Although the upper cover 24 of the said embodiment was stainless steel, you may be formed with the other metal material. The upper lid 24 may be formed of a material other than a metal material, for example, a solvent-resistant rubber material (butyl rubber (IIR), fluorine rubber (FPM), etc.).

・上記実施形態において、気流調整板11と上蓋24とを一体形成してもよい。   In the above embodiment, the air flow adjusting plate 11 and the upper lid 24 may be integrally formed.

・上記実施形態では、気流調整板11は、支持柱13を介してボルト14,15を用いて上蓋24に接続されていた。しかし、気流調整板11を上蓋24に接続する方法を変更してもよい。例えば、接着剤を用いて、支持柱13と上蓋24とを接着するとともに、支持柱13と気流調整板11とを接着することにより、気流調整板11を上蓋24に接続してもよい。   In the above embodiment, the airflow adjustment plate 11 is connected to the upper lid 24 using the bolts 14 and 15 via the support column 13. However, the method of connecting the airflow adjustment plate 11 to the upper lid 24 may be changed. For example, the airflow adjustment plate 11 may be connected to the upper lid 24 by bonding the support column 13 and the upper lid 24 using an adhesive and bonding the support column 13 and the airflow adjustment plate 11.

次に、特許請求の範囲に記載された技術的思想のほかに、前述した実施形態によって把握される技術的思想を以下に列挙する。   Next, in addition to the technical ideas described in the claims, the technical ideas grasped by the embodiment described above are listed below.

(1)請求項1乃至5のいずれか1項において、前記気流調整部材は略円板状をなしており、前記気流調整部材の外径は前記挿入孔の内径よりも大きいこと。   (1) In any one of claims 1 to 5, the airflow adjusting member has a substantially disk shape, and the outer diameter of the airflow adjusting member is larger than the inner diameter of the insertion hole.

(2)請求項1乃至5のいずれか1項において、前記上蓋は、前記挿入孔の内周面から前記ホッパー本体の側壁側に行くに従って徐々に肉厚となるように形成されていること。   (2) In any one of claims 1 to 5, the upper lid is formed so as to gradually increase in thickness from the inner peripheral surface of the insertion hole toward the side wall of the hopper body.

(3)請求項1乃至5のいずれか1項において、前記ホッパー本体の前記開口部の外周側に縁部が設けられ、前記上蓋の外周部と前記縁部とにボルトを挿通し、前記ボルトの先端にナットを締結させることにより、前記上蓋が前記ホッパー本体に取り付けられること。   (3) In any one of claims 1 to 5, an edge portion is provided on the outer peripheral side of the opening of the hopper body, and a bolt is inserted between the outer peripheral portion and the edge portion of the upper lid, and the bolt The upper lid is attached to the hopper body by fastening a nut to the tip of the hopper.

(4)請求項1乃至5のいずれか1項において、前記気流調整部材は、複数本の柱状部材を介して前記上蓋に接続されること。   (4) In any one of claims 1 to 5, the air flow adjusting member is connected to the upper lid via a plurality of columnar members.

(5)上端部に開口部を有するホッパー本体と、前記開口部を覆う上蓋とを備え、前記上蓋が、塗装機に回転可能に設けられた回転霧化頭を前記ホッパー本体内に挿入可能な挿入孔を有し、前記ホッパー本体内の気流を調整する気流調整部材が、前記挿入孔の下方に位置するように設けられた塗装機洗浄用ホッパーであって、上蓋表面と前記挿入孔の内周面との接続部分を面取りするとともに、上蓋裏面と前記内周面との接続部分を面取りし、前記上蓋裏面を略凹状に形成したことを特徴とする塗装機洗浄用ホッパー。   (5) A hopper main body having an opening at the upper end and an upper lid that covers the opening, and the upper lid is capable of inserting a rotary atomizing head rotatably provided in the coating machine into the hopper main body. An airflow adjusting member that has an insertion hole and adjusts the airflow in the hopper body is a hopper for washing a coating machine provided so as to be positioned below the insertion hole. A hopper for washing a coating machine, wherein a connecting portion with a peripheral surface is chamfered, a connecting portion between a rear surface of the upper lid and the inner peripheral surface is chamfered, and the rear surface of the upper lid is formed in a substantially concave shape.

(6)上端部に開口部を有するホッパー本体と、前記開口部を覆う上蓋とを備え、前記上蓋が、塗装機に回転可能に設けられた回転霧化頭を前記ホッパー本体内に挿入可能な挿入孔を有し、前記ホッパー本体内の気流を調整する気流調整部材が、前記挿入孔の下方に位置するように設けられた塗装機洗浄用ホッパーであって、前記挿入孔の上側開口縁及び下側開口縁を面取りするとともに、前記上蓋裏面を略凹状に形成したことを特徴とする塗装機洗浄用ホッパー。   (6) A hopper main body having an opening at the upper end and an upper lid covering the opening, and the upper lid can insert a rotary atomizing head rotatably provided in the coating machine into the hopper main body. An airflow adjusting member that has an insertion hole and adjusts the airflow in the hopper main body is a coating machine cleaning hopper provided so as to be positioned below the insertion hole, the upper opening edge of the insertion hole and A hopper for washing a coating machine, wherein the lower opening edge is chamfered and the back surface of the upper lid is formed in a substantially concave shape.

本実施形態における塗装機洗浄用ホッパー及び回転霧化頭などを示す概略断面図。The schematic sectional drawing which shows the hopper for a coating machine washing | cleaning in this embodiment, a rotary atomization head, etc. FIG. 塗装機洗浄用ホッパー及び回転霧化頭などを示す要部断面図。The principal part sectional drawing which shows the hopper for a coating machine washing | cleaning, a rotary atomization head, etc. FIG. 上蓋及び気流調整板を示す概略断面図。The schematic sectional drawing which shows an upper cover and an airflow adjustment board. (a)及び(b)は、他の実施形態における上蓋の要部断面図。(A) And (b) is principal part sectional drawing of the upper cover in other embodiment. 従来技術における塗装機洗浄用ホッパー及び回転霧化頭などを示す概略断面図。The schematic sectional drawing which shows the hopper for a coating machine washing | cleaning, rotary atomization head, etc. in a prior art.

符号の説明Explanation of symbols

2…塗装機洗浄用ホッパー
4…塗装機
11…気流調整部材としての気流調整板
22…挿入孔
23…ホッパー本体
23a…開口部
24…上蓋
24b…上蓋裏面
30…回転霧化頭
C1…円弧
t1…厚さ
2 ... coating machine washing hopper 4 ... coating machine 11 ... air flow adjusting plate 22 as an air flow adjusting member ... insertion hole 23 ... hopper body 23a ... opening 24 ... upper lid 24b ... upper lid back 30 ... rotary atomizing head C1 ... arc t1 …thickness

Claims (4)

上端部に開口部を有するホッパー本体と、前記開口部を覆う上蓋とを備え、
前記上蓋が、塗装機に回転可能に設けられた回転霧化頭を前記ホッパー本体内に挿入可能な挿入孔を有し、
前記ホッパー本体内の気流を調整する気流調整部材としての気流調整板が、前記挿入孔の下方に位置するように設けられ、前記気流調整板の外寸が前記挿入孔の内径よりも大きい
塗装機洗浄用ホッパーであって、
前記上蓋は、前記上蓋裏面略凹状に形成されるとともに、前記挿入孔の内周面から前記ホッパー本体の側壁側に行くに従って徐々に肉厚となるように形成され、前記上蓋裏面が前記側壁の内周面に滑らかに連続することを特徴とする塗装機洗浄用ホッパー。
A hopper body having an opening at the upper end, and an upper lid that covers the opening,
The upper lid has an insertion hole into which a rotary atomizing head provided rotatably in a coating machine can be inserted into the hopper body,
An airflow adjustment plate as an airflow adjustment member for adjusting the airflow in the hopper body is provided so as to be positioned below the insertion hole, and the outer dimension of the airflow adjustment plate is larger than the inner diameter of the insertion hole. /> A sprayer washing hopper,
The upper lid is formed so that the back surface of the upper lid is formed in a substantially concave shape, and gradually increases in thickness from the inner peripheral surface of the insertion hole toward the side wall side of the hopper body. A hopper for washing a coating machine, characterized in that it smoothly continues to the inner peripheral surface of the coating machine.
上端部に開口部を有するホッパー本体と、前記開口部を覆う上蓋とを備え、
前記上蓋が、塗装機に回転可能に設けられた回転霧化頭を前記ホッパー本体内に挿入可能な挿入孔を有し、
前記ホッパー本体内の気流を調整する気流調整部材としての気流調整板が、前記挿入孔の下方に位置するように設けられ、前記気流調整板の外寸が前記挿入孔の内径よりも大きい
塗装機洗浄用ホッパーであって、
前記挿入孔の内径を、前記挿入孔の中央部から上側開口端に行くに従って大きくするとともに、前記中央部から下側開口端に行くに従って大きくし、
前記上蓋は、前記上蓋裏面略凹状に形成されるとともに、前記挿入孔の内周面から前記ホッパー本体の側壁側に行くに従って徐々に肉厚となるように形成され、前記上蓋裏面が前記側壁の内周面に滑らかに連続する
ことを特徴とする塗装機洗浄用ホッパー。
A hopper body having an opening at the upper end, and an upper lid that covers the opening,
The upper lid has an insertion hole into which a rotary atomizing head provided rotatably in a coating machine can be inserted into the hopper body,
An airflow adjustment plate as an airflow adjustment member for adjusting the airflow in the hopper body is provided so as to be positioned below the insertion hole, and the outer dimension of the airflow adjustment plate is larger than the inner diameter of the insertion hole. /> A sprayer washing hopper,
Increasing the inner diameter of the insertion hole from the center of the insertion hole to the upper opening end, and increasing from the center to the lower opening end,
The upper lid is formed so that the back surface of the upper lid is formed in a substantially concave shape, and gradually increases in thickness from the inner peripheral surface of the insertion hole toward the side wall side of the hopper body. A hopper for washing a coating machine, characterized in that it smoothly continues to the inner peripheral surface of the coating machine.
上端部に開口部を有するホッパー本体と、前記開口部を覆う上蓋とを備え、
前記上蓋が、塗装機に回転可能に設けられた回転霧化頭を前記ホッパー本体内に挿入可能な挿入孔を有し、
前記ホッパー本体内の気流を調整する気流調整部材としての気流調整板が、前記挿入孔の下方に位置するように設けられ、前記気流調整板の外寸が前記挿入孔の内径よりも大きい
塗装機洗浄用ホッパーであって、
前記上蓋において前記挿入孔の周辺部の厚さを5mm以上20mm以下に設定するとともに、
前記挿入孔の内周面を、前記挿入孔の中心に向かって略凸状に形成するとともに、前記上蓋を厚さ方向に切断した切断面において前記挿入孔の内周面にあたる部分に現われる曲線を、前記厚さの1.0倍以上1.5倍以下の直径の円弧を含むものとし、
上蓋裏面を略凹状に形成するとともに、前記切断面において前記上蓋裏面にあたる部分に現われる曲線を、50mm以上150mm以下の半径の円弧を含むものとし、前記上蓋裏面と前記側壁の内周面とが滑らかに連続する
ことを特徴とする塗装機洗浄用ホッパー。
A hopper body having an opening at the upper end, and an upper lid that covers the opening,
The upper lid has an insertion hole into which a rotary atomizing head provided rotatably in a coating machine can be inserted into the hopper body,
An airflow adjustment plate as an airflow adjustment member for adjusting the airflow in the hopper body is provided so as to be positioned below the insertion hole, and the outer dimension of the airflow adjustment plate is larger than the inner diameter of the insertion hole. /> A sprayer washing hopper,
In the upper lid, the thickness of the peripheral portion of the insertion hole is set to 5 mm or more and 20 mm or less,
The inner peripheral surface of the insertion hole is formed in a substantially convex shape toward the center of the insertion hole, and a curve appearing in a portion corresponding to the inner peripheral surface of the insertion hole in a cut surface obtained by cutting the upper lid in the thickness direction. And an arc having a diameter of 1.0 to 1.5 times the thickness,
The upper lid back surface is formed in a substantially concave shape, and the curve appearing in the portion corresponding to the upper lid rear surface in the cut surface includes an arc having a radius of 50 mm or more and 150 mm or less, and the upper lid rear surface and the inner peripheral surface of the side wall are smooth. A hopper for washing a coating machine characterized by being continuous .
前記上蓋が前記ホッパー本体に対して着脱可能に取り付けられており、前記気流調整部材が前記上蓋に設けられていることを特徴とする請求項1乃至のいずれか1項に記載の塗装機洗浄用ホッパー。 The coating machine cleaning according to any one of claims 1 to 3 , wherein the upper lid is detachably attached to the hopper body, and the air flow adjusting member is provided on the upper lid. For hopper.
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JP5634915B2 (en) * 2011-02-25 2014-12-03 ニューロング工業株式会社 Paste applicator for glue bag
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WO2023187939A1 (en) * 2022-03-28 2023-10-05 トリニティ工業株式会社 Hopper for washing coating machine
WO2023187940A1 (en) * 2022-03-28 2023-10-05 トリニティ工業株式会社 Hopper for washing painting machine

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5790765U (en) * 1980-11-20 1982-06-04
JPH04102668U (en) * 1991-02-06 1992-09-04 株式会社神戸製鋼所 Painting equipment cleaning equipment
JPH11114465A (en) * 1997-10-16 1999-04-27 Toyota Motor Corp Washing waste solution recovery apparatus
JP2006007197A (en) * 2004-05-24 2006-01-12 Trinity Ind Corp Coater cleaning hopper

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5790765U (en) * 1980-11-20 1982-06-04
JPH04102668U (en) * 1991-02-06 1992-09-04 株式会社神戸製鋼所 Painting equipment cleaning equipment
JPH11114465A (en) * 1997-10-16 1999-04-27 Toyota Motor Corp Washing waste solution recovery apparatus
JP2006007197A (en) * 2004-05-24 2006-01-12 Trinity Ind Corp Coater cleaning hopper

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