JP4663271B2 - カラー導電性プライマー組成物、カラー導電性プライマーの形成方法、および静電塗装方法 - Google Patents
カラー導電性プライマー組成物、カラー導電性プライマーの形成方法、および静電塗装方法 Download PDFInfo
- Publication number
- JP4663271B2 JP4663271B2 JP2004229550A JP2004229550A JP4663271B2 JP 4663271 B2 JP4663271 B2 JP 4663271B2 JP 2004229550 A JP2004229550 A JP 2004229550A JP 2004229550 A JP2004229550 A JP 2004229550A JP 4663271 B2 JP4663271 B2 JP 4663271B2
- Authority
- JP
- Japan
- Prior art keywords
- group
- benzo
- furan
- selenophene
- thiophene
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
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- 125000004432 carbon atom Chemical group C* 0.000 claims description 57
- 150000002391 heterocyclic compounds Chemical class 0.000 claims description 53
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- 125000000217 alkyl group Chemical group 0.000 claims description 45
- 239000000049 pigment Substances 0.000 claims description 44
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 43
- 239000002041 carbon nanotube Substances 0.000 claims description 35
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- 239000001257 hydrogen Substances 0.000 claims description 16
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- 239000000758 substrate Substances 0.000 claims description 15
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- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 claims description 5
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- 125000003396 thiol group Chemical group [H]S* 0.000 claims description 4
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- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 47
- 125000005605 benzo group Chemical group 0.000 description 42
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- 239000007800 oxidant agent Substances 0.000 description 17
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- 229910052717 sulfur Inorganic materials 0.000 description 16
- WDKYOIMDQCVVST-UHFFFAOYSA-N 1-benzotellurophene Chemical compound C1=CC=C2[Te]C=CC2=C1 WDKYOIMDQCVVST-UHFFFAOYSA-N 0.000 description 15
- FCEHBMOGCRZNNI-UHFFFAOYSA-N 1-benzothiophene Chemical class C1=CC=C2SC=CC2=C1 FCEHBMOGCRZNNI-UHFFFAOYSA-N 0.000 description 15
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- 125000001424 substituent group Chemical group 0.000 description 13
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 12
- 125000003118 aryl group Chemical group 0.000 description 12
- 239000003960 organic solvent Substances 0.000 description 12
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 11
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- 125000000732 arylene group Chemical group 0.000 description 11
- 125000001246 bromo group Chemical group Br* 0.000 description 11
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- 125000000449 nitro group Chemical group [O-][N+](*)=O 0.000 description 11
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- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 description 10
- 125000003710 aryl alkyl group Chemical group 0.000 description 10
- 229910052799 carbon Inorganic materials 0.000 description 10
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- 239000002019 doping agent Substances 0.000 description 10
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- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 9
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- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 9
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 description 9
- 125000003368 amide group Chemical group 0.000 description 9
- 229910052757 nitrogen Inorganic materials 0.000 description 9
- 150000003839 salts Chemical class 0.000 description 9
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 description 8
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- 150000001412 amines Chemical class 0.000 description 8
- 239000011231 conductive filler Substances 0.000 description 8
- 239000000839 emulsion Substances 0.000 description 8
- KWIUHFFTVRNATP-UHFFFAOYSA-N glycine betaine Chemical compound C[N+](C)(C)CC([O-])=O KWIUHFFTVRNATP-UHFFFAOYSA-N 0.000 description 8
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- 239000004925 Acrylic resin Substances 0.000 description 7
- 125000002252 acyl group Chemical group 0.000 description 7
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- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 description 7
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- 150000005087 tellurophenes Chemical class 0.000 description 7
- QTBSBXVTEAMEQO-UHFFFAOYSA-M Acetate Chemical compound CC([O-])=O QTBSBXVTEAMEQO-UHFFFAOYSA-M 0.000 description 6
- CPELXLSAUQHCOX-UHFFFAOYSA-M Bromide Chemical compound [Br-] CPELXLSAUQHCOX-UHFFFAOYSA-M 0.000 description 6
- KAKZBPTYRLMSJV-UHFFFAOYSA-N Butadiene Chemical group C=CC=C KAKZBPTYRLMSJV-UHFFFAOYSA-N 0.000 description 6
- KRHYYFGTRYWZRS-UHFFFAOYSA-M Fluoride anion Chemical compound [F-] KRHYYFGTRYWZRS-UHFFFAOYSA-M 0.000 description 6
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 description 6
- WMFOQBRAJBCJND-UHFFFAOYSA-M Lithium hydroxide Chemical compound [Li+].[OH-] WMFOQBRAJBCJND-UHFFFAOYSA-M 0.000 description 6
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- 230000002378 acidificating effect Effects 0.000 description 6
- 125000003262 carboxylic acid ester group Chemical group [H]C([H])([*:2])OC(=O)C([H])([H])[*:1] 0.000 description 6
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- QAOWNCQODCNURD-UHFFFAOYSA-M hydrogensulfate Chemical compound OS([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-M 0.000 description 6
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- JOXIMZWYDAKGHI-UHFFFAOYSA-N toluene-4-sulfonic acid Chemical compound CC1=CC=C(S(O)(=O)=O)C=C1 JOXIMZWYDAKGHI-UHFFFAOYSA-N 0.000 description 5
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- ARXJGSRGQADJSQ-UHFFFAOYSA-N 1-methoxypropan-2-ol Chemical compound COCC(C)O ARXJGSRGQADJSQ-UHFFFAOYSA-N 0.000 description 4
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- 125000002924 primary amino group Chemical group [H]N([H])* 0.000 description 4
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- MIOPJNTWMNEORI-GMSGAONNSA-N (S)-camphorsulfonic acid Chemical compound C1C[C@@]2(CS(O)(=O)=O)C(=O)C[C@@H]1C2(C)C MIOPJNTWMNEORI-GMSGAONNSA-N 0.000 description 2
- RYHBNJHYFVUHQT-UHFFFAOYSA-N 1,4-Dioxane Chemical compound C1COCCO1 RYHBNJHYFVUHQT-UHFFFAOYSA-N 0.000 description 2
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- GTWXSZIQNTUNKR-UHFFFAOYSA-N 1-benzofuran-5-carboxylic acid Chemical compound OC(=O)C1=CC=C2OC=CC2=C1 GTWXSZIQNTUNKR-UHFFFAOYSA-N 0.000 description 2
- QMHILIQFOBNARN-UHFFFAOYSA-N 1-benzofuran-7-carboxylic acid Chemical compound OC(=O)C1=CC=CC2=C1OC=C2 QMHILIQFOBNARN-UHFFFAOYSA-N 0.000 description 2
- IPSTYLAGGCQMPD-UHFFFAOYSA-N 1-benzoselenophene-6-carboxylic acid Chemical compound OC(=O)C1=CC=C2C=C[se]C2=C1 IPSTYLAGGCQMPD-UHFFFAOYSA-N 0.000 description 2
- RWNUSVWFHDHRCJ-UHFFFAOYSA-N 1-butoxypropan-2-ol Chemical compound CCCCOCC(C)O RWNUSVWFHDHRCJ-UHFFFAOYSA-N 0.000 description 2
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- JXUKBNICSRJFAP-UHFFFAOYSA-N triethoxy-[3-(oxiran-2-ylmethoxy)propyl]silane Chemical compound CCO[Si](OCC)(OCC)CCCOCC1CO1 JXUKBNICSRJFAP-UHFFFAOYSA-N 0.000 description 1
- DTQVDTLACAAQTR-UHFFFAOYSA-N trifluoroacetic acid Substances OC(=O)C(F)(F)F DTQVDTLACAAQTR-UHFFFAOYSA-N 0.000 description 1
- DQZNLOXENNXVAD-UHFFFAOYSA-N trimethoxy-[2-(7-oxabicyclo[4.1.0]heptan-4-yl)ethyl]silane Chemical compound C1C(CC[Si](OC)(OC)OC)CCC2OC21 DQZNLOXENNXVAD-UHFFFAOYSA-N 0.000 description 1
- VRVDFJOCCWSFLI-UHFFFAOYSA-K trisodium 3-[[4-[(6-anilino-1-hydroxy-3-sulfonatonaphthalen-2-yl)diazenyl]-5-methoxy-2-methylphenyl]diazenyl]naphthalene-1,5-disulfonate Chemical compound [Na+].[Na+].[Na+].COc1cc(N=Nc2cc(c3cccc(c3c2)S([O-])(=O)=O)S([O-])(=O)=O)c(C)cc1N=Nc1c(O)c2ccc(Nc3ccccc3)cc2cc1S([O-])(=O)=O VRVDFJOCCWSFLI-UHFFFAOYSA-K 0.000 description 1
- UJMBCXLDXJUMFB-UHFFFAOYSA-K trisodium;5-oxo-1-(4-sulfonatophenyl)-4-[(4-sulfonatophenyl)diazenyl]-4h-pyrazole-3-carboxylate Chemical compound [Na+].[Na+].[Na+].[O-]C(=O)C1=NN(C=2C=CC(=CC=2)S([O-])(=O)=O)C(=O)C1N=NC1=CC=C(S([O-])(=O)=O)C=C1 UJMBCXLDXJUMFB-UHFFFAOYSA-K 0.000 description 1
- 239000006097 ultraviolet radiation absorber Substances 0.000 description 1
- 229930195735 unsaturated hydrocarbon Natural products 0.000 description 1
- 238000001947 vapour-phase growth Methods 0.000 description 1
- 229920001567 vinyl ester resin Polymers 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 229920003169 water-soluble polymer Polymers 0.000 description 1
- 239000008096 xylene Substances 0.000 description 1
- 229910052984 zinc sulfide Inorganic materials 0.000 description 1
- NDKWCCLKSWNDBG-UHFFFAOYSA-N zinc;dioxido(dioxo)chromium Chemical compound [Zn+2].[O-][Cr]([O-])(=O)=O NDKWCCLKSWNDBG-UHFFFAOYSA-N 0.000 description 1
- DRDVZXDWVBGGMH-UHFFFAOYSA-N zinc;sulfide Chemical compound [S-2].[Zn+2] DRDVZXDWVBGGMH-UHFFFAOYSA-N 0.000 description 1
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- Application Of Or Painting With Fluid Materials (AREA)
- Paints Or Removers (AREA)
Description
(式(1)中、R42、R43、R44は各々独立に、水素、炭素数1〜6の直鎖または分岐のアルキル基、炭素数1〜6の直鎖または分岐のアルコキシ基、アミノ基、アセチル基、フェニル基、ハロゲン基よりなる群から選ばれた基である。Xは、
を示し、1、n及びmは各々1〜6までの整数である。Yは水酸基、チオール基、アミノ基、エポキシ基及びエポキシシクロヘキシル基よりなる群から選ばれた基である。)
ここで、 R33は、少なくともその一部が、遊離酸型のスルホン酸基及び/またはカルボキシル基であることが導電性向上の点から好ましい。
導電性ポリマーとして、ポリ(2−スルホ−5−メトキシ−1,4−イミノフェニレン)0.2質量部、カーボンナノチューブ0.2質量部、水系エマルションであるアクリル樹脂「ダイヤナールMX−1845」(三菱レイヨン社製、樹脂分40質量%)20質量部を水100質量部に室温にて混合した。さらに、顔料成分として、ホワイトマイカ顔料(イリオジン103WII、メルク社製)8質量部を室温にて混合し、カラー導電性プライマー組成物1を調製した。
導電性ポリマーとして、ポリ(2−スルホ−5−メトキシ−1,4−イミノフェニレン)0.8質量部、カーボンナノチューブ0.8質量部、トリエチルアミン1質量部、水系エマルションであるアクリル樹脂「ダイヤナールMX−1845」(三菱レイヨン社製、樹脂分40質量%)10質量部、水系エマルションである塩素化ポリプロピレン樹脂「ハードレンEH−202」(東洋化成社製)10質量部を水100質量部に室温にて混合した。さらに、顔料成分として、ホワイトマイカ顔料(イリオジン103WII、メルク社製)10質量部を室温にて混合し、カラー導電性プライマー組成物2を調製した。
導電性ポリマーとして、ポリ(2−スルホ−5−メトキシ−1,4−イミノフェニレン)0.5質量部、カーボンナノチューブ0.4質量部、γ−グリシドキシプロピルトリメトキシシラン0.5質量部、コロイダルシリカ(粒子径:10nm)5質量部、水系エマルションであるアクリル樹脂「ダイヤナールMX−1845」(三菱レイヨン社製、樹脂分40質量%)10質量部、水系エマルションである塩素化ポリプロピレン樹脂「ハードレンEH−202」(東洋化成社製)10質量部を水100質量部に室温にて混合した。さらに、顔料成分として、ホワイトマイカ顔料(イリオジン103WII、メルク社製)10質量部を室温にて混合し、カラー導電性プライマー組成物3を調製した。
カラー導電性プライマー組成物1〜3において、カーボンナノチューブの代わりに導電性カーボン「ケッチンブラックA−8」(花王社製)とした以外は、同様の操作を行った。
1) 上記カラー導電性プライマー組成物を調製後、1時間静置して溶液状態を観察した。
2) 上記カラー導電性プライマー組成物を塗工基板(50mm×100mm×1mm)にバーコーター法(バーコートNo.5使用)により塗布し、80℃で5分間乾燥させ、1.0μmのカラー導電性プライマー層を形成した試験板を作成し、基材下地色の隠蔽性、及び表面抵抗値を測定した。
3) これら試験板と冷延鋼板とを並べ、同時に両者に上塗塗料をベル型静電塗装機(電圧−90KV)で、試験板での乾燥膜厚が30μmとなるように静電塗装し、120℃で30分間乾燥させた。このようにして形成した上塗り塗膜の塗着効率、上塗り塗装した際のカラー導電性プライマー層の状態、上塗り塗装した際の塗面外観、塗色の目視感について評価した。
(溶液状態)
○:構成成分の沈降が観察されず。
×:構成成分の沈降が観察された。
(基材下地色の隠蔽性)
○:基材下地色が完全に隠蔽された。
△:基材下地色が完全に隠蔽されなかった。
(表面抵抗値)
表面抵抗値の測定には2端子法(電極間距離:20mm)を用いた。
(上塗り塗膜の塗着効率)
塗着効率(%)=(各導電性塗料塗装板上の上塗り塗着量)/(冷延鋼板上の上塗り塗着量)×100
(上塗り塗装した際のカラー導電性プライマー層の状態)
○:上塗り塗料によりカラー導電性プライマー層に変化なし。
△:上塗り塗料によりカラー導電性プライマー層が膨潤した。
(上塗り塗装した際の塗面外観)
外観を目視により塗膜の状態を観察した。
(塗色の目視感)
外観を目視により塗膜の色調状態を観察した。
カラー導電性プライマー組成物1〜8を塗工基板(50mm×100mm×1mm)にバーコーター法(バーコートNo.5使用)により塗布し、80℃で5分間乾燥させ、プライマー層を形成した試験板を作成し、基材下地色の隠蔽性、及び表面抵抗値を測定した。その後、これら試験板と冷延鋼板とを並べ、同時に両者に上塗塗料をベル型静電塗装機(電圧−90KV)で、試験板での乾燥膜厚が30μmとなるように静電塗装し、120℃で30分間乾燥させた。このようにして形成した上塗り塗膜の塗着効率、上塗り塗装した際のプライマー層の状態、上塗り塗装した際の塗面外観、塗色の目視感について評価した。これらの結果を表1に示す。
カラー導電性プライマー組成物9〜16を塗工基板(50mm×100mm×1mm)にバーコーター法(バーコートNo.5使用)により塗布し、80℃で5分間乾燥させ、プライマー層を形成した試験板を作成し、基材下地色の隠蔽性、及び表面抵抗値を測定した。その後、これら試験板と冷延鋼板とを並べ、同時に両者に上塗塗料をベル型静電塗装機(電圧−90KV)で、試験板での乾燥膜厚が30μmとなるように静電塗装し、120℃で30分間乾燥させた。このようにして形成した上塗り塗膜の塗着効率、上塗り塗装した際のプライマー層の状態、上塗り塗装した際の塗面外観、塗色の目視感について評価した。これらの結果を表1に示す。
上塗塗料:
P−1:白色アクリル樹脂系水性上塗塗料「アレスアクアグロス」(関西ペイント社製)
P−2:白色ポリウレタン樹脂系有機溶剤系塗料「レタンPG60」(関西ペイント社製)
塗工基板:
PP:黒色ポリプロピレン板
PVC:白色塩化ビニル板
上塗塗料:
P−1:白色アクリル樹脂系水性上塗塗料「アレスアクアグロス」(関西ペイント社製)
P−2:白色ポリウレタン樹脂系有機溶剤系塗料「レタンPG60」(関西ペイント社製)
Claims (7)
- 複素環式化合物三量体、カーボンナノチューブ、塩基性化合物及び溶媒、並びに顔料及び/または染料を含有し、複素環式化合物三量体及びカーボンナノチューブの含有率が溶媒100質量部に対して各々0.8質量部以下であることを特徴とするカラー導電性プライマー組成物。
- 高分子化合物を含有することを特徴とする請求項1記載のカラー導電性プライマー組成物。
- 界面活性剤を含有することを特徴とする請求項1または2記載のカラー導電性プライマー組成物。
- コロイダルシリカを含有することを特徴とする請求項1乃至4記載のいずれか一項に記載のカラー導電性プライマー組成物。
- 基材の少なくとも一つの面上に、請求項1乃至5のいずれか一項に記載のカラー導電性プライマー組成物を塗布及び/または含浸することを特徴とするカラー導電性プライマーの形成方法。
- 請求項6記載の方法でカラー導電性プライマーを形成した後に静電塗装を行うことを特徴とする静電塗装方法。
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Free format text: JAPANESE INTERMEDIATE CODE: R250 |
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EXPY | Cancellation because of completion of term |