JP4662197B2 - Method and apparatus for adjusting amount of coolant contained in grinding scrap or polishing scrap - Google Patents

Method and apparatus for adjusting amount of coolant contained in grinding scrap or polishing scrap Download PDF

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JP4662197B2
JP4662197B2 JP2004033467A JP2004033467A JP4662197B2 JP 4662197 B2 JP4662197 B2 JP 4662197B2 JP 2004033467 A JP2004033467 A JP 2004033467A JP 2004033467 A JP2004033467 A JP 2004033467A JP 4662197 B2 JP4662197 B2 JP 4662197B2
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coolant
grinding
polishing
waste
scraps
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JP2005224875A (en
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茂樹 三和
義博 秋田
信行 木藤
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Nachi Fujikoshi Corp
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B9/00Presses specially adapted for particular purposes
    • B30B9/32Presses specially adapted for particular purposes for consolidating scrap metal or for compacting used cars
    • B30B9/327Presses specially adapted for particular purposes for consolidating scrap metal or for compacting used cars for briquetting scrap metal
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Processing Of Solid Wastes (AREA)
  • Manufacture And Refinement Of Metals (AREA)
  • Auxiliary Devices For Machine Tools (AREA)

Description

本発明は、研削又は研磨加工ラインで発生する研削屑又は研磨屑をクーラントと共に回収し、クーラントと研削屑又は研磨屑とに分離し、クーラントを再度使用し、研削屑又は研磨屑を固形化して回収するクーラント及び研削屑又は研磨屑の回収装置に適し、研削屑又は研磨屑を固形化するプレス加工前の研削屑又は研磨屑の含有クーラント量の調整方法及び装置に関する。   The present invention collects grinding scraps or polishing scraps generated in a grinding or polishing processing line together with coolant, separates them into coolant and grinding scraps or polishing scraps, reuses the coolant, and solidifies the grinding scraps or polishing scraps. The present invention relates to a coolant and an apparatus for recovering coolant and grinding scrap or polishing scrap, and a method and an apparatus for adjusting the amount of coolant contained in grinding scrap or polishing scrap before press processing for solidifying grinding scrap or polishing scrap.

従来、研削や研磨加工で生じる研削屑又は研磨屑は、加工位置に供給されるクーラント(油性あるいは水性)により加工位置から除去される。かかる加工研削屑又は研磨屑とクーラントとは共に回収され沈殿槽や濾過装置等の分離装置でクーラントと研削屑又は研磨屑とに分離し、研削屑又は研磨屑が取り除かれたクーラントを再度加工ラインに供給される。しかし、研削屑又は研磨屑はクーラントを含んでおりそのままでは再利用ができず廃棄される。そこで、特許文献1のものにおいては、クーラントを含んだ研削屑又は研磨屑を遠心分離器に投入し、クーラントの含有量を減量する一方クーラントを回収する。さらに撹拌装置により研削屑又は研磨屑を撹拌し、異物等を分離して研削屑又は研磨屑をプレス装置によりクーラントを排出し、さらに円盤状のブリケット(パンケーキ)等に固形化することによりクーラント含有量を減らし、また、ブリケットにすることにより取扱を容易にして製鋼所に持ち込み再利用している。。しかし、特許文献1のものは、プレス前の研削屑又は研磨屑の含有クーラント量が固形化条件に影響を与えることについて考慮されていない。   Conventionally, grinding waste or polishing waste generated by grinding or polishing is removed from the processing position by a coolant (oil-based or water-based) supplied to the processing position. Such processed grinding scraps or polishing scraps and coolant are collected together and separated into coolant and grinding scraps or polishing scraps by a separation device such as a sedimentation tank or a filtration device, and the coolant from which the grinding scraps or polishing scraps are removed is processed again. To be supplied. However, grinding scraps or polishing scraps contain coolant and cannot be reused as they are and are discarded. Therefore, in the thing of patent document 1, the grinding | polishing waste or grinding | polishing waste containing coolant is thrown into a centrifuge, and coolant is collect | recovered, while reducing coolant content. Further, the grinding scraps or polishing scraps are stirred by a stirring device, foreign matter is separated, the coolant is discharged from the grinding scraps or polishing scraps by a press device, and further solidified into a disk-like briquette (pancake). The content is reduced, and briquettes are used to facilitate handling and bring them to the steelworks for reuse. . However, the thing of the patent document 1 is not considered about the amount of coolant containing the grinding scraps or polishing scraps before press affecting solidification conditions.

そこで、特許文献1においては、含有クーラント量90%以上の研削屑又は研磨屑を濾過する等して、大体含有クーラント量が50%程度となるようにして、プレスの設けられたホッパーに投入して、ホッパーに設けられた撹拌装置で撹拌して均一にし、一次プレスに供給し、予備圧搾し、予備圧搾した研削屑又は研磨屑をさらに二次プレスにより圧搾し固形化を図っている。固形化後のクーラン含有量は5〜10%程度となっている。このものは、さらに、加工ラインと合わせ、研削ライン、濾過装置、プレス装置を搬送ライン等で結び自動化を計っている。また、研削屑又は研磨屑等の搬送装置はベルトコンベアやスクリューコンベアが用いられ、また、撹拌装置が設けられている。(特許文献1、2、3参照)。さらに、特許文献4においては、プレス前の条件がプレス部周辺の温度、又は、研削屑又は研磨屑の含有クーラント量(率)により大きく変化するため、クーラント含有率や温度を測定して、、あらかじめ測定した測定結果に基づき適正なプレス時の圧力、速度に合わせて、クーラント含有研削屑又は研磨屑のプレス圧力、速度を与えて固形化することが開示されている。
実開昭61−879号公報 特開2001−300786号公報 特開平8−155779号公報 特開2003−019598号公報
Therefore, in Patent Document 1, grinding scraps or polishing scraps with a contained coolant amount of 90% or more are filtered, etc. so that the contained coolant amount is approximately 50%, and is put into a hopper provided with a press. Then, the mixture is stirred and uniformed by a stirring device provided in the hopper, supplied to the primary press, pre-compressed, and the pre-compressed grinding waste or polishing waste is further compressed by the secondary press for solidification. The Courant content after solidification is about 5 to 10%. This machine is further automated by connecting a grinding line, a filtration device, and a press device together with a processing line and a conveying line. Moreover, a belt conveyor or a screw conveyor is used as a conveying device for grinding scraps or polishing scraps, and a stirring device is provided. (See Patent Documents 1, 2, and 3). Furthermore, in Patent Document 4, since the conditions before pressing largely change depending on the temperature around the press portion, or the amount of coolant (rate) contained in the grinding scraps or polishing scraps, measure the coolant content and temperature, It is disclosed that solidification is performed by giving a pressing pressure and speed of coolant-containing grinding waste or polishing waste in accordance with pressure and speed at the time of proper pressing based on measurement results measured in advance.
Japanese Utility Model Publication No. 61-879 Japanese Patent Laid-Open No. 2001-300786 JP-A-8-15579 JP 2003-019598 A

しかしながら、特許文献4のように、クーラント含有率や温度に合わせてプレス圧力、速度を変化させるためには、あらかじめ、種々のクーラント含有率や温度に対して、それぞれ圧力・速度条件を測定し、多量のデータを収集、検証しなければならないという問題があった。また、クーラントが油性であるか、水性であるか等によって条件が大きく異なり、データを得るだけでも大変な労力を要する。さらに、広範囲のクーラント含有量や温度の全ての条件に対して単に圧力・速度を調整すれば固形化できるというものではないという問題があった。また、クーラント含有研削屑又は研磨屑の固形化にあたって、プレス装置投入前に撹拌装置を設置し、プレス前のクーラント含有研削屑又は研磨屑を撹拌することにより、成分を均一化したり、異物を排出することにより、固形化し易いようにしているが、結局プレス装置での複雑な制御が必要であり、撹拌装置を設けただけで、単純に固形化ができるものではなかった。   However, as in Patent Document 4, in order to change the press pressure and speed in accordance with the coolant content and temperature, the pressure and speed conditions are measured in advance for various coolant contents and temperatures, There was a problem that a large amount of data had to be collected and verified. In addition, conditions vary greatly depending on whether the coolant is oily or water-based, and it takes a lot of labor to obtain data. Furthermore, there is a problem that solidification cannot be achieved by simply adjusting the pressure and speed for all conditions of a wide range of coolant content and temperature. In addition, when solidifying coolant-containing grinding scraps or polishing scraps, a stirrer is installed before the press device is added, and the coolant-containing grinding scraps or polishing scraps before pressing are agitated to homogenize components and discharge foreign matter. Thus, solidification is facilitated, but after all, complicated control in the press device is necessary, and simply by providing a stirring device, solidification cannot be performed simply.

本発明の課題は、上述した問題点等に鑑み、固形化装置において、クーラント含有研削屑又は研磨屑のクーラント含有率に応じて、データ収集や調整が簡単で安定した条件で固形化が可能となるような研削屑又は研磨屑の含有クーラント調整方法及び装置を提供することである。また、撹拌装置を有効に利用して固形化を促進する研削屑又は研磨屑の含有クーラント調整方法及び装置を提供することである。   In view of the above-described problems and the like, the object of the present invention is that solidification is possible in a solidification device in accordance with the coolant content of coolant-containing grinding scraps or polishing scraps, with data collection and adjustment being simple and stable. It is an object of the present invention to provide a coolant adjustment method and apparatus for grinding scraps or polishing scraps. Another object of the present invention is to provide a method and an apparatus for adjusting coolant containing abrasive scraps or abrasive scraps that effectively use a stirrer to promote solidification.

本発明者等は、種々実験の結果、プレスによる固形化にあたっては、温度やクーラント含有率に応じてプレス速度や圧力を変更させるのではなく、撹拌装置である程度均一にされ、略一定のクーラント含有率のクーラント含有研削屑又は研磨屑を、所定の範囲内のプレス速度と圧力で圧搾することによりばらつきも少なく安定して固形化できることを見いだした。一方、撹拌装置においては、前述した均一化のほか、撹拌によりクーラント含有研削屑又は研磨屑からクーラントが分離しやすくなり、蒸発や落下により撹拌装置外に排出され、クーラント含有研削屑又は研磨屑の含有率が低下することを知得した。即ち、撹拌装置により撹拌すればクーラント含有研削屑又は研磨屑のクーラント含有率を低下できる。逆に、クーラント含有率を上げるためにはクーラントを供給すればよい。従って、撹拌とクーラントの供給とによりクーラント含有研削屑又は研磨屑のクーラント含有率を調整できることを知得した。   As a result of various experiments, the inventors of the present invention did not change the press speed and pressure according to the temperature and the coolant content, but were made uniform to some extent by a stirrer and contained a substantially constant coolant. It has been found that the coolant-containing grinding scraps or polishing scraps can be solidified stably with little variation by pressing with a pressing speed and pressure within a predetermined range. On the other hand, in the stirring device, in addition to the homogenization described above, the coolant is easily separated from the coolant-containing grinding waste or polishing waste by stirring, and is discharged out of the stirring device by evaporation or dropping, and the coolant-containing grinding waste or polishing waste I knew that the content would decrease. That is, if it stirs with a stirrer, the coolant content rate of coolant-containing grinding waste or polishing waste can be reduced. Conversely, in order to increase the coolant content, coolant may be supplied. Therefore, it has been found that the coolant content of the coolant-containing grinding scraps or polishing scraps can be adjusted by stirring and supplying the coolant.

この知得により、本発明においては、研削又は研磨加工で排出されたクーラント含有研削屑又は研磨屑が投入され前記研削屑又は研磨屑を一時貯留し、かつ撹拌可能にされた撹拌装置と、前記撹拌装置の排出口の下方に設けられ前記排出口から排出される前記研削屑又は研磨屑を受け入れるホッパーと、前記ホッパーの下方に設けられた出口から排出される前記研削屑又は研磨屑を受け入れ、かつ圧縮してさらに微量クーラントを排出しながら、前記研削又は研磨屑を固形化するプレス装置と、を有する研削屑又は研磨屑の固形化装置において、前記撹拌装置で前記研削屑又は研磨屑を撹拌することにより均一化とクーラント分離を促進させ、かつ、前記撹拌装置内の前記研削屑又は研磨屑にクーラントを供給して撹拌することによりクーラントの含有量を増大させることにより、前記研削屑又は研磨屑の含有クーラント量を調整するようにした研削屑又は研磨屑の含有クーラント量の調整方法を提供することにより前述した課題を解決した。
With this knowledge, in the present invention, the coolant-containing grinding waste or polishing waste discharged in the grinding or polishing process is charged, the grinding waste or polishing waste is temporarily stored, and the stirring device capable of stirring, A hopper that is provided below the discharge port of the agitator and receives the grinding waste or polishing waste discharged from the discharge port; and the grinding waste or polishing waste discharged from an outlet provided below the hopper; And a pressing device that solidifies the grinding or polishing waste while compressing and discharging a small amount of coolant, and agitating the grinding waste or polishing waste with the stirring device. cooler by to promote uniform and coolant separator, and stirring by supplying coolant to the grinding dust or polishing debris in the stirring device by By increasing the content of bets, it has solved the problems described above by providing a method of adjusting the content coolant of grinding dust or polishing waste so as to adjust the content coolant of the grinding dust or polishing debris.

即ち、撹拌装置でクーラント含有研削屑又は研磨屑を撹拌することにより均一化とクーラント分離を促進させ、かつ、撹拌装置内の研削屑又は研磨屑にクーラントを供給して撹拌することによりクーラントの含有量を増大させることにより、研削屑又は研磨屑の含有クーラント量を調整する。さらに、撹拌装置、ホッパー、プレス装置を順に下方にならべ、撹拌装置とプレス装置とができるだけ近い位置に配置された固形化装置に用いることにより、撹拌装置でクーラント量を調整し、研削屑又は研磨屑のクーラント含有率を大きく変化させることなく、プレス装置に送り込むので、固形化が安定して、確実に行えるものとなる。
That is, homogenization and coolant separation are promoted by stirring the coolant-containing grinding or polishing waste with the stirring device , and the coolant is contained by supplying the coolant to the grinding waste or polishing waste in the stirring device and stirring. By increasing the amount, the amount of coolant contained in the grinding scraps or polishing scraps is adjusted. Furthermore, the stirring device, the hopper, and the pressing device are arranged in the lower order in order, and the amount of coolant is adjusted by the stirring device by using the solidifying device in which the stirring device and the pressing device are arranged as close as possible, and grinding scraps or polishing Since it sends to a press apparatus, without significantly changing the coolant content rate of solid waste, solidification can be performed stably and reliably.

クーラント含有率はプレス装置により異なるが、一定又は可変の圧力、速度(1〜15mm/secが好ましい)により一度の連続行程で固形化する単純プレスの場合は、クーラント含有率は重量比で10〜30%とするのがよい。クーラント含有率が10%未満では圧搾しても結合力が弱く固形化しない。また、クーラント含有率が30%超ではクーラントが研削屑又は研磨屑と一緒に流れでてしまい固形化できない。例えば、小麦粉で団子を作るときに水が少なすぎればパサパサで固まらず、水が多すぎればどろどろで固めることもできないのと同様である。発明者等の実験では、20〜25%程度が最良であった。そこで、請求項2に記載の発明においては、前記研削屑又は研磨屑の含有クーラント量が重量比で10〜30%に調整する研削屑又は研磨屑の含有クーラント量の調整方法とした。なお、本発明者等が別途実施したものでは一つのシリンダ内で低圧(19.6〜49kN(2〜5トン)、低速(1〜15mm/sec)でクーラント含有研削屑又は研磨屑を予備圧縮して、さらに高圧980kN(100トン)前後で押し込み、固形化する場合は予備圧縮でクーラント含有率を10〜30%とすることにより固形化が容易になる。かかる場合は、撹拌装置では10〜50%前後で調整してもよい等、プレス装置側の条件によりクーラント含有率を変化させるのはいうまでもない。   Although the coolant content varies depending on the press device, in the case of a simple press that is solidified in one continuous stroke at a constant or variable pressure and speed (preferably 1 to 15 mm / sec), the coolant content is 10 to 10 by weight. 30% is recommended. If the coolant content is less than 10%, the bonding force is weak and does not solidify even if it is squeezed. Further, if the coolant content exceeds 30%, the coolant flows together with the grinding scraps or polishing scraps and cannot be solidified. For example, when making dumplings with flour, if there is too little water, it will not harden with papasa, and if there is too much water it will not be able to harden with mud. In the experiments by the inventors, about 20 to 25% was the best. In view of this, the invention according to claim 2 is a method for adjusting the amount of coolant containing abrasive scraps or abrasive scraps, in which the amount of coolant containing abrasive scraps or abrasive scraps is adjusted to 10 to 30% by weight. In addition, what was carried out separately by the present inventors, etc., pre-compresses coolant-containing grinding waste or polishing waste at a low pressure (19.6 to 49 kN (2 to 5 tons), low speed (1 to 15 mm / sec) in one cylinder. Further, when solidifying by pressing at a high pressure of about 980 kN (100 tons), solidification is facilitated by pre-compression to make the coolant content 10-30%. Needless to say, the coolant content may be changed depending on the conditions on the press device side, such as adjustment at around 50%.

かかる調整方法を行う撹拌装置は、請求項3に記載のように研削又は研磨加工で排出されたクーラント含有研削屑又は研磨屑が投入される撹拌槽と、前記撹拌槽内に設けられた撹拌羽根と、前記撹拌槽の下部に設けられ前記撹拌槽内で研削屑又は研磨屑と分離された含有クーラントを排出する排出口と、を備えた撹拌装置であって、クーラントを供給する供給装置と、前記供給装置から供給されるクーラントを散布する散布口と、前記クーラント散布口へのクーラントの供給、停止を可能にされた開閉弁と、を有し、前記クーラント散布口は前記撹拌装置の上部に設けられ前記撹拌槽内にクーラントを散布可能にされた研削屑又は研磨屑の含有クーラント量の調整装置すればよい。即ち、開閉弁を開き、撹拌装置内にクーラントを散布撹拌すればクーラント含有率が高くなり、開閉弁を閉じて撹拌すればクーラント含有率が低下する。供給クーラントは新品を供給したり、ラインから分流させてもよいが、既に分離されクーラント受け等に貯まったクーラントを回収してもよい。当然ながら、供給するクーラントは油性、水性の他、添加成分等クーラント含有研削屑又は研磨屑とほぼ同じクーラントを用いるのはいうまでもない。また、クーラント供給装置は、ポンプを用いてもよいが、クーラントタンクを上方に配置してクーラントの自重で散布するもの等でもよい。また、手動で操作してもよいが、撹拌装置内や近傍のクーラント含有量を測定して自動的に開閉弁を操作するようにしてもよい。   A stirrer for performing this adjustment method includes a stirring tank into which coolant-containing grinding scraps or polishing scraps discharged by grinding or polishing as described in claim 3 are charged, and a stirring blade provided in the stirring tank And a discharge device for discharging the contained coolant separated from the grinding scraps or polishing scraps provided in the lower portion of the stirring tank, and a supply device for supplying the coolant, A spray port for spraying the coolant supplied from the supply device; and an on-off valve capable of supplying and stopping the coolant to the coolant spray port, and the coolant spray port is provided above the stirring device. What is necessary is just to adjust the content quantity of the coolant containing the grinding | polishing waste or grinding | polishing waste which was provided and enabled dispersion | distribution of the coolant in the said stirring tank. That is, if the on-off valve is opened and the coolant is sprayed and stirred in the stirring device, the coolant content increases, and if the on-off valve is closed and stirred, the coolant content decreases. The supply coolant may be supplied with a new one or may be diverted from the line, but the coolant that has already been separated and stored in the coolant receiver or the like may be recovered. Needless to say, the coolant to be supplied is oily and water-based, and the coolant is almost the same as the coolant-containing grinding waste or polishing waste such as additive components. The coolant supply device may use a pump, but may be a device in which a coolant tank is disposed above and sprayed by the weight of the coolant. Moreover, although it may operate manually, you may make it operate an on-off valve automatically by measuring coolant content in the stirring apparatus or the vicinity.

本発明においては、撹拌装置とプレス装置とを近接させ、撹拌装置でクーラント含有研削屑又は研磨屑のクーラント含有率を一定の値に調整してプレス装置に送り込み、固形化を安定して、確実に行えるようにしたので、大量のデータ収集や難しい調整が不要であり、簡単で安定した条件で固形化が可能となった。また、従来よりある撹拌装置を用いて容易にクーラント含有率を調整できるので、撹拌装置を有効に利用するものとなった。   In the present invention, the stirrer and the press unit are brought close to each other, the coolant content of the coolant-containing grinding scraps or polishing scraps is adjusted to a constant value with the stirrer, and sent to the press unit, and solidification is stably and reliably performed. Therefore, it is not necessary to collect a large amount of data or make difficult adjustments, and solidification is possible under simple and stable conditions. In addition, since the coolant content can be easily adjusted using a conventional stirring device, the stirring device is effectively used.

また、撹拌装置でクーラント含有率を10〜30%に調整するので、プレス装置の速度、圧力は一定でよく、調整も容易である(請求項2)。さらに、散布口と開閉弁を設ければよいので、自動化も容易である(請求項3)。   Further, since the coolant content is adjusted to 10 to 30% by the stirring device, the speed and pressure of the press device may be constant and adjustment is easy (claim 2). Furthermore, since it is only necessary to provide a spray port and an opening / closing valve, automation is easy (Claim 3).

本発明の実施の形態について図面を参照して説明する。図1は本発明の実施の形態を示す撹拌装置の一形態である撹拌分配装置の部分断面正面図、図2は同部分断面上面図、図3は同部分断面側面図、図4は撹拌羽根の先端部の立体図である。図1,2,3に示すように、撹拌分配装置40は箱形の上部41と弧側42aを下側にして並列に配置された略半円筒状内壁面42bを有する下部42とで研削屑又は研磨屑を貯留できる撹拌槽41′ が設けられている。撹拌槽41′は一時貯留ができるように比較的大きな容量にされる。下部42の底には開口部43aが開口し、それぞれスクリューコンベア43の研削屑又は研磨屑投入側の開口部となるようにスクリューコンベアがそれぞれ取り付けられている。符号43mはスクリューを駆動するための減速機付電動機である。底に貯まった研削屑又は研磨屑14はスクリューコンベア43の排出側43bの排出口47より排出される。特に、上部41には散布口101が設けられ、撹拌分配装置に隣接して、クーラントが蓄えられたクーラント受け33、クーラント受けに蓄えられたクーラントを吸排するポンプ103、開閉弁102が設けられ、クーラントを散布口から撹拌槽41′の一方に散布可能にされている。撹拌分配装置40と散布口101等とで研削屑又は研磨屑の含有クーラント量の調整装置40′を構成する。
Embodiments of the present invention will be described with reference to the drawings. FIG. 1 is a partial cross-sectional front view of an agitation distribution apparatus as an embodiment of an agitation apparatus showing an embodiment of the present invention, FIG. 2 is a partial cross-sectional top view thereof, FIG. It is a three-dimensional view of the front-end | tip part. As shown in FIGS. 1, 2 and 3, the stirring / distributing device 40 includes a box-shaped upper part 41 and grinding scraps formed by a lower part 42 having a substantially semi-cylindrical inner wall surface 42 b arranged in parallel with the arc side 42 a facing downward. Alternatively, an agitation tank 41 'capable of storing polishing waste is provided. The agitation tank 41 ′ has a relatively large capacity so that it can be temporarily stored. An opening 43a is opened at the bottom of the lower part 42, and screw conveyors are respectively attached so as to be openings on the grinding conveyor or polishing scrap input side of the screw conveyor 43, respectively. Reference numeral 43m denotes an electric motor with a speed reducer for driving the screw. The grinding scraps or polishing scraps 14 accumulated at the bottom are discharged from the discharge port 47 on the discharge side 43 b of the screw conveyor 43. In particular, distribution opening 101 is provided in the upper portion 41, adjacent to a stirred distributor, coolant receiving 33 the coolant is stored, a pump 103 for sucking and discharging coolant stored in the receiving coolant-off valve 102 is provided, The coolant can be sprayed from the spraying port to one of the stirring tanks 41 '. The stirring / distributing device 40, the spout 101, and the like constitute an adjusting device 40 'for adjusting the amount of coolant containing grinding waste or polishing waste.

略半円筒の中心軸42dを軸にしてその先端が略半円筒状内壁面に沿って回転可能にされた二組の撹拌羽根44が設けられている。撹拌羽根の軸42dには減速機付電動機45が接続され、それぞれ独立に、左右に回転・停止可能にされている。図4に示すように、撹拌羽根44は幅が狭く、複数の穴44aの開いた棒状の羽根が複数本放射状に取付られる。より詳しくは、撹拌羽根44は平板44bを底のない長手方向に延びる箱状にされ、内側に平板のリブ44cを溶接し、穴44aが形成されている。また隣接する羽根同士は隙間のないように配置され、羽根間で研削屑又は研磨屑に塊が残らないようにされる。また、回転面は平板の厚み分となり、研削屑又は研磨屑を少ない抵抗で効率よく撹拌する。羽根44により研削屑又は研磨屑間の付着、上部、下部の内壁への付着やブリッジ現象の発生を防止し、研削屑又は研磨屑が底の開口部43aよりスムースに落下し、滞りなくスクリューコンベア43により排出される。また、研削屑又は研磨屑及び含有クーラントが均一化される。また、撹拌によりクーラントがしみ出すが、しみ出したクーラントは下方に流れ出て行く。一方、散布口101からクーラントを供給することにより研削屑又は研磨屑のクーラント含有率を増すこともできる。また、撹拌羽根を駆動する減速機付電動機45の電流値が検出可能にされ、この電流値が所定電流より大きくなると撹拌分配装置40への研削屑又は研磨屑供給停止信号を発するようにされている。
Two sets of agitating blades 44 are provided, the tip of which is rotatable about the central axis 42d of the substantially semi-cylindrical axis along the substantially semi-cylindrical inner wall surface. A motor 45 with a speed reducer is connected to the shaft 42d of the stirring blade, and can be rotated and stopped left and right independently. As shown in FIG. 4, the stirring blades 44 are narrow in width, and a plurality of rod-shaped blades having a plurality of holes 44a are attached radially. More specifically, the stirring blade 44 has a flat plate 44b in a box shape extending in the longitudinal direction without a bottom, and a flat rib 44c is welded to the inside to form a hole 44a. Moreover, adjacent blade | wings are arrange | positioned so that there may be no space | gap, and a lump may not remain in a grinding | polishing waste or a grinding | polishing waste between blades. Moreover, a rotating surface becomes a part for thickness of a flat plate, and it agitates a grinding | polishing waste or a grinding | polishing waste efficiently with little resistance. The blades 44 prevent adhesion between grinding scraps or polishing scraps, adherence to upper and lower inner walls, and occurrence of bridging phenomenon. Grinding scraps or polishing scraps fall smoothly from the opening 43a at the bottom, and the screw conveyor without any delay. 43 is discharged. Moreover, grinding waste or polishing waste and contained coolant are made uniform. Further, the coolant oozes out by stirring, but the oozed coolant flows downward. On the other hand, the coolant content of grinding waste or polishing waste can be increased by supplying coolant from the spray port 101. Further, the current value of the motor 45 with a speed reducer that drives the stirring blades can be detected, and when this current value becomes larger than a predetermined current, a grinding scrap or polishing scrap supply stop signal to the stirring distributor 40 is issued. Yes.

スクリューコンベア43の排出口47と開口部43aとの間は円形断面の筒部と上面が開口する略U字形断面部43cが設けられている。略U字形断面部のスクリュー軸から上面43dまでの高さがスクリューの外径の1.5倍以上にされ、上面に蓋46が設けられ、排出口47と開口部43a以外が密閉されている。   Between the discharge port 47 and the opening 43a of the screw conveyor 43, a cylindrical section having a circular cross section and a substantially U-shaped cross section 43c having an upper surface opened are provided. The height from the screw shaft of the substantially U-shaped cross section to the upper surface 43d is 1.5 times or more the outer diameter of the screw, a lid 46 is provided on the upper surface, and the portions other than the discharge port 47 and the opening 43a are sealed. .

従って、クーラント含有研削屑又は研磨屑は撹拌槽41′で、一時貯留し、さらにクーラントのしみだしを促進しながら、あるいは散布によりクーラントを補いながら、研削屑又は研磨屑は撹拌槽41′内で撹拌羽根44で撹拌することにより研削屑又は研磨屑及びクーラント含有量を均一にし、さらに、下部でそれぞれ二分される。このとき、撹拌羽根44を互いに下側から中央側に回るようにすると研削屑又は研磨屑は、ほぼ二分される。一方の撹拌羽根の回転を逆にすると逆にした方に研削屑又は研磨屑が優先して供給される。研削屑又は研磨屑の満杯信号を電動機の電流値から検出するようにすることにより、研削屑又は研磨屑から発生する湯気等の影響を受けないようにされている。研削屑又は研磨屑は下部42,42の底よりそれぞれ開口部43aからスクリューコンベア43によりスクリューコンベアの排出口47よりホッパー48に排出される。スクリューコンベア43内では研削屑又は研磨屑の他、撹拌部でしみだしたクーラントも加わり比較的大量のクーラントが集まるが、略U字形断面部43cの上面43dに蓋46を設けるようにして、点検等のために蓋を開けてもクーラントが漏れ出すことがないようにされている。なお、この撹拌分配装置は、次に述べるような、集中クーラントや加工ラインから排出される研削屑又は研磨屑を連続ラインで回収する回収装置をできる限り停止することなく、かつ、いくつかが停止しても上流の加工ラインを止めることが無いようにするために用いられている。このため、2つの槽41′と撹拌羽根44を有するものを示した。しかし、本発明は、従来のような一連、また、撹拌羽根軸が垂直方向に配置されたもの等種々の撹拌装置に適用できることはいうまでもない。   Therefore, the grinding waste or polishing waste containing coolant is temporarily stored in the stirring tank 41 ′, and further, while promoting the exudation of the coolant or supplementing the coolant by spraying, the grinding waste or polishing waste is stored in the stirring tank 41 ′. By stirring with the stirring blade 44, the grinding scraps or polishing scraps and the coolant content are made uniform, and further divided into two at the lower part. At this time, if the stirring blades 44 are rotated from the lower side to the center side, the grinding scraps or polishing scraps are almost divided into two. When the rotation of one stirring blade is reversed, the grinding scrap or the polishing scrap is preferentially supplied to the reverse rotation. By detecting a full signal of grinding scraps or polishing scraps from the current value of the electric motor, it is prevented from being influenced by steam generated from the grinding scraps or polishing scraps. Grinding scraps or polishing scraps are discharged from the bottoms of the lower portions 42 and 42 to the hopper 48 from the opening 43a by the screw conveyor 43 through the discharge port 47 of the screw conveyor. In the screw conveyor 43, in addition to grinding scraps or polishing scraps, coolant that has oozed out in the stirring unit is also added to collect a relatively large amount of coolant, but inspection is performed by providing a lid 46 on the upper surface 43d of the substantially U-shaped section 43c. Even if the lid is opened for such reasons, the coolant is prevented from leaking out. In addition, this agitation / distribution device does not stop as many as possible and stops some of the recovery devices that collect grinding waste or polishing waste discharged from a concentrated coolant or processing line as described below. Even so, it is used so as not to stop the upstream processing line. For this reason, what has two tank 41 'and the stirring blade 44 was shown. However, it goes without saying that the present invention can be applied to a variety of stirring devices such as a conventional one, and a stirring blade shaft arranged in a vertical direction.

次に、かかる撹拌分配装置及び散布口を設けた研削屑又は研磨屑の含有クーラント量の調整装置40′を用いたクーラント及び研削屑又は研磨屑の回収装置について述べる。図5は本発明の研削屑又は研磨屑の含有クーラント量の調整装置を用いたクーラント及び研削屑又は研磨屑の回収装置の全体システム図、図6は分離装置に併設された分配装置の断面説明図、図7は搬送装置の部分断面側面図である。図5において、複数の研削盤11で構成された研削加工ライン1に併設して、研削加工ラインにポンプ等を用いてクーラント(研削液)12を供給するクリーンタンク2と、研削研削加工ラインから戻る研削屑又は研磨屑(研削屑)13aを含有するクーラント13が集められるダーティタンク3が設けられている。ダーティタンク3からポンプにより研削屑又は研磨屑を含むクーラント13が供給される3台の分離装置4,5,6が設けられている。分離装置はマグネットセパレータ式濾過槽で、クーラント13を磁石槽に通すことにより研削屑又は研磨屑14とクーラント12とに分離する。研削屑又は研磨屑と分離されたクーラント12はそれぞれクリーンタンク2に戻される。なお、分離装置は上述のものの他、沈殿式マグネットセパレータ濾過槽、フィルタを用いた濾過式等種々のものが使用可能である。   Next, a description will be given of a coolant and grinding scrap or polishing scrap recovery device using the adjusting device 40 'for adjusting the amount of coolant containing grinding scraps or polishing scraps provided with such a stirring and distributing device. FIG. 5 is an overall system diagram of a coolant and grinding scrap or polishing scrap recovery device using the apparatus for adjusting the amount of coolant containing abrasive scraps or abrasive scraps according to the present invention, and FIG. 6 is a cross-sectional view of a distributor attached to the separation device. 7 and 7 are partial cross-sectional side views of the transport device. In FIG. 5, a clean tank 2 that is provided with a grinding processing line 1 composed of a plurality of grinding machines 11 and supplies coolant (grinding fluid) 12 to the grinding processing line using a pump or the like, and a grinding grinding processing line. A dirty tank 3 is provided in which coolant 13 containing grinding scraps or polishing scraps (grinding scraps) 13a is collected. Three separation devices 4, 5, and 6 are provided to which coolant 13 containing grinding waste or polishing waste is supplied from the dirty tank 3 by a pump. The separator is a magnetic separator type filtration tank, and the coolant 13 is separated into the grinding scraps or polishing scraps 14 and the coolant 12 by passing the coolant 13 through the magnet tank. The coolant 12 separated from the grinding scraps or polishing scraps is returned to the clean tank 2. In addition to the above-mentioned separators, various separators such as a precipitation-type magnetic separator filtration tank and a filtration type using a filter can be used.

図6に示すように、分離装置4,5,6はマグネットセパレータ61上に設けられた底板62上に分離された研削屑又は研磨屑14を掻き揚げコンベア63でタンク64の上方に掻き揚げる。タンク64の上方にはタンク排出部65が設けられ掻き揚げられた研削屑又は研磨屑14が下方に落下するようにされている。排出部65の下方には分配装置4a,5a,6aが設けられており、研削屑又は研磨屑を一方は併設された研削屑又は研磨屑ボックス4b、5b、6bに、他方はスクリューコンベア7、搬送装置20にそれぞれ選択的に分配するようにされている。研削屑又は研磨屑ボックス4b、5b、6bは研削屑又は研磨屑を貯留しフォークリフト等で移動可能な一般的な上部が開口された箱形の容器である。分配装置はダンパータイプで空気圧シリンダ66により切換板67の傾き方向を切換えて研削屑又は研磨屑の排出先を切り換える。スクリューコンベア又は搬送装置は上部が開口する略U字形断面部を有しており、図6の実線Aで示すように研削屑又は研磨屑14はスクリューコンベア7又は搬送装置(スクリューコンベア)20のU字形断面部の上部開口8、28から投入される。また、図6の点線Bで示す場合に研削屑又は研磨屑14は研削屑又は研磨屑ボックス4b,5b,6bに投入される。切換板67は空圧シリンダ66へのエアーの供給により実線の位置に固定し、空圧シリンダからエアーが抜けるとばね68のばね力により点線位置になるようにされ、非常停止や、エアーの供給が止まっても安全側(点線側)になるようにされている。また、分離装置4,5,6のタンク部表面には板状の鉄板の一辺を溶接した多数のフィン9(図5)が形成され、クーラントの温度を下げ、また研削屑又は研磨屑からの湯気の発生を少なくする。   As shown in FIG. 6, the separation devices 4, 5, and 6 scrape the grinding scraps or polishing scraps 14 separated on the bottom plate 62 provided on the magnet separator 61, up the tank 64 by the conveyor 63. A tank discharge part 65 is provided above the tank 64 so that the scraped grinding scraps or polishing scraps 14 fall downward. Distributing devices 4a, 5a, 6a are provided below the discharge unit 65, one of the grinding scraps or polishing scraps is provided in the grinding scraps or polishing scrap boxes 4b, 5b, 6b, and the other is the screw conveyor 7. Each is selectively distributed to the conveying device 20. The grinding waste or polishing waste boxes 4b, 5b, and 6b are box-shaped containers having a general upper portion that can store grinding waste or polishing waste and can be moved by a forklift or the like. The distribution device is a damper type, and switches the tilting direction of the switching plate 67 by the pneumatic cylinder 66 to switch the discharge destination of the grinding waste or polishing waste. The screw conveyor or conveying device has a substantially U-shaped cross-section with an upper opening, and the grinding debris or polishing debris 14 is U of the screw conveyor 7 or conveying device (screw conveyor) 20 as shown by the solid line A in FIG. It is introduced from the upper openings 8 and 28 of the letter-shaped cross section. Further, in the case indicated by the dotted line B in FIG. 6, the grinding waste or polishing waste 14 is put into the grinding waste or polishing waste boxes 4b, 5b, 6b. The switching plate 67 is fixed to the position of the solid line by supplying air to the pneumatic cylinder 66. When air is released from the pneumatic cylinder, the switching plate 67 is moved to the dotted line position by the spring force of the spring 68. Even if stops, it will be on the safe side (dotted line side). In addition, a large number of fins 9 (FIG. 5) welded to one side of a plate-shaped iron plate are formed on the surface of the tanks of the separators 4, 5, 6 to lower the temperature of the coolant, and from the grinding scraps or polishing scraps. Reduce steam generation.

図5に示すように、分離装置4,5の排出部65の下方にはスクリューコンベア7が水平に設置され、分離装置4,5の研削屑又は研磨屑が投入されスクリューコンベアの出口7aから排出される。さらに、スクリューコンベア7の出口下方に配設された搬送装置20に研削屑又は研磨屑14が投入される。搬送装置20は、図7に示すように、長尺のケーシング21と、ケーシング内の底側21aに長手方向に配設されたスクリュー22と、ケーシングの一端に設けられスクリューを駆動するための駆動部23と、ケーシングの他端に設けられた筒状開口部24とからなるスクリューコンベアを用いる。ケーシング21は上面が開口部28で開口し被搬送物が投入可能にされた略U字形断面部25と、ケーシングの一端側のケーシングの下面に設けられた排液口26とが設けられている。駆動部23は減速機付電動機とされ、出力軸がスクリュー軸22aに接続されている。筒状開口部24はその開口断面積が徐々に拡大しかつ断面軸が上面に傾斜するようにされている。かかるスクリューコンベアからなる搬送装置20は排液口26を下側にして筒状開口部24が上になるように斜め上方向に配設されている。搬送装置20の設置角度θは20〜40°程度である。設置状態で断面軸が前述したθよりさらに5〜20°大きな角度αとなるように上方に傾いており、筒状開口部から矢印20aで示すように研削屑又は研磨屑が排出するようにされている。   As shown in FIG. 5, the screw conveyor 7 is installed horizontally below the discharge portion 65 of the separation devices 4 and 5, and grinding or polishing waste of the separation devices 4 and 5 is introduced and discharged from the outlet 7a of the screw conveyor. Is done. Further, grinding scraps or polishing scraps 14 are thrown into the conveying device 20 disposed below the outlet of the screw conveyor 7. As shown in FIG. 7, the transport device 20 includes a long casing 21, a screw 22 disposed in the longitudinal direction on the bottom side 21 a in the casing, and a drive provided at one end of the casing for driving the screw. The screw conveyor which consists of the part 23 and the cylindrical opening part 24 provided in the other end of the casing is used. The casing 21 is provided with a substantially U-shaped cross-sectional portion 25 whose upper surface is opened at the opening portion 28 so that an object to be conveyed can be put in, and a drain port 26 provided on the lower surface of the casing on one end side of the casing. . The drive unit 23 is an electric motor with a reduction gear, and the output shaft is connected to the screw shaft 22a. The cylindrical opening 24 has an opening cross-sectional area that gradually increases and a cross-sectional axis that is inclined upward. The conveying device 20 composed of such a screw conveyor is disposed in an obliquely upward direction so that the drain opening 26 is on the lower side and the cylindrical opening 24 is on the upper side. The installation angle θ of the transport device 20 is about 20 to 40 °. In the installed state, the cross-sectional axis is tilted upward so that the angle α is 5 to 20 ° larger than θ described above, and grinding scraps or polishing scraps are discharged from the cylindrical opening as indicated by an arrow 20a. ing.

排液口の下にはクーラント受け32が置かれ、研削屑又は研磨屑14からしみだしたクーラント14′を貯留し、さらに、貯留したクーラントをポンプ等により分離装置6に戻すようにされている。搬送装置20が異常により停止した場合には、研削屑又は研磨屑供給停止信号を発するようにされ、この信号により、分配装置4a,5a,6aが研削屑又は研磨屑を研削屑又は研磨屑ボックス側に排出するようにされている。また、すべての研削屑又は研磨屑を研削屑又は研磨屑ボックスに排出するのではなく、スクリューコンベア7のみが異常により停止した場合には、分配装置4a,5aが研削屑又は研磨屑を研削屑又は研磨屑ボックスに排出し、分配装置6aは搬送装置20にそのまま分配するようにされている。   A coolant receiver 32 is placed under the drainage port to store the coolant 14 ′ that has oozed from the grinding scraps or polishing scraps 14 and to return the stored coolant to the separation device 6 by a pump or the like. . When the conveying device 20 is stopped due to an abnormality, a grinding scrap or polishing scrap supply stop signal is issued. By this signal, the distribution devices 4a, 5a and 6a remove the grinding scrap or polishing scrap into the grinding scrap or polishing scrap box. To be discharged to the side. In addition, when not all the grinding scraps or polishing scraps are discharged to the grinding scraps or the polishing scrap box but only the screw conveyor 7 is stopped due to an abnormality, the distribution devices 4a and 5a remove the grinding scraps or the polishing scraps into the grinding scraps. Or it discharges | emits to a grinding | polishing waste box, and the distribution apparatus 6a distributes to the conveying apparatus 20 as it is.

図5に示すように、搬送装置20の筒状開口部24の下にベルトコンベア31が設けられ、さらに、ベルトコンベアの終端に撹拌分配装置40がその上部41を開口して設置され、搬送装置から排出される研削屑又は研磨屑14が撹拌分配装置に投入される。ベルトコンベア31は装置間の高さ、水平位置等の調整のために適宜配置される。撹拌分配装置の貯留量はスクリューコンベア7、搬送装置20以降では一番大きくされている。研削屑又は研磨屑の含有クーラント量の調整装置40′(撹拌分配装置)のスクリューコンベア43の排出口47の下方には、ホッパー48が設けられ、ホッパーの排出口49からプレス装置51に研削屑又は研磨屑を供給するようにされている。プレス装置が停止したりして、ホッパー48が満杯になり、プレス装置への研削屑又は研磨屑供給に問題が発生したときに、研削屑又は研磨屑供給停止信号を発するようにされ、スクリューコンベア43が停止するようにされている。   As shown in FIG. 5, a belt conveyor 31 is provided below the cylindrical opening 24 of the transport device 20, and an agitation distribution device 40 is installed at the end of the belt conveyor with its upper portion 41 opened. The grinding scraps or polishing scraps 14 discharged from the are put into the stirring and distributing device. The belt conveyor 31 is appropriately arranged for adjusting the height between the apparatuses, the horizontal position, and the like. The amount of storage in the stirring and distributing device is the largest after the screw conveyor 7 and the conveying device 20. A hopper 48 is provided below the discharge port 47 of the screw conveyor 43 of the adjusting device 40 ′ (agitating and distributing device) for adjusting the amount of coolant containing abrasive waste or abrasive waste. Alternatively, polishing scraps are supplied. When the press device is stopped or the hopper 48 is full and there is a problem with the supply of grinding waste or polishing waste to the press device, a grinding scrap or polishing waste supply stop signal is issued, and the screw conveyor 43 is stopped.

ホッパーの排出口49にプレス装置51がそれぞれ1台づつ計2台配設されている。プレス装置51はホッパー48の排出口49から排出された研削屑又は研磨屑14をプレスにより圧縮し、さらに微量クーラントを排出しながら、研削屑又は研磨屑をパンケーキあるいはブリケット状に固形化する。このプレス装置そのものは前述した特許文献1,2にも記載されているような従来の種々のプレス装置でよく、本発明には直接関係ないので説明を省略する。プレス装置51で固形化されたブリケット15は、プレス装置51間に配設された回収コンベア52に排出され、回収コンベア終端にはフレコンパック53が置かれている。回収コンベア終端にはカウンタが設けられブリケット個数を数え、所定数になると回収コンベアを停止し、満了のブザーが発するようにされている。回収コンベア52とフレコンパック53とで回収装置54を構成する。各装置及び装置間でしみ出したクーラントはクーラント15′受け33に貯留し、さらに、貯留したクーラント15′を前述したポンプ103,開閉弁102を介して散布口10からクーラントを撹拌槽41′内に散布可能にされ、余剰クーラントは他のポンプ等により分離装置6に戻すようにされている。   Two press devices 51 are arranged at the discharge port 49 of the hopper, one each. The pressing device 51 compresses the grinding waste or polishing waste 14 discharged from the discharge port 49 of the hopper 48 by pressing, and further solidifies the grinding waste or polishing waste into a pancake or briquette shape while discharging a small amount of coolant. The press apparatus itself may be various conventional press apparatuses as described in Patent Documents 1 and 2 described above, and the description thereof is omitted because it is not directly related to the present invention. The briquette 15 solidified by the press device 51 is discharged to a recovery conveyor 52 disposed between the press devices 51, and a flexible container pack 53 is placed at the end of the recovery conveyor. A counter is provided at the end of the collection conveyor to count the number of briquettes. When the predetermined number is reached, the collection conveyor is stopped and an expiration buzzer is issued. A collection device 54 is constituted by the collection conveyor 52 and the flexible container pack 53. The coolant exuded between the devices and between the devices is stored in the coolant 15 ′ receiver 33, and the coolant 15 ′ is stored in the stirring tank 41 ′ from the spray port 10 through the pump 103 and the on-off valve 102 described above. The surplus coolant is returned to the separation device 6 by another pump or the like.

かかる構成によれば、研削ライン1からダーティタンク3を経て研削屑又は研磨屑を含むクーラント13は各分離装置4,5,6でクーラント12とクーラントを含む研削屑又は研磨屑14に分離される。正常作動では、各分配装置は研削屑又は研磨屑14をそれぞれのスクリューコンベア7及び搬送装置20に排出する。このときのクーラント含有率は90%と高いものである。スクリューコンベア7に排出された研削屑又は研磨屑は搬送装置に排出される。搬送装置20内の研削屑又は研磨屑から含有クーラント14′がしみ出し、排液口26に排出される。スクリューコンベア20は間欠運転しながら、研削屑又は研磨屑を上方に送るので、しみ出すクーラントを効率よく排液口26から排出される。さらに上方に傾く筒状開口部24で軽く圧縮されながらさらにクーラントをしみ出させながら研削屑又は研磨屑14を排出する。   According to this configuration, the coolant 13 containing the grinding scraps or polishing scraps from the grinding line 1 through the dirty tank 3 is separated into the coolant 12 and the grinding scraps or polishing scraps 14 including the coolant by the separating devices 4, 5, 6. . In normal operation, each distribution device discharges grinding scraps or polishing scraps 14 to the respective screw conveyors 7 and the conveying device 20. The coolant content at this time is as high as 90%. The grinding scraps or polishing scraps discharged to the screw conveyor 7 are discharged to the transport device. The contained coolant 14 ′ oozes out from the grinding scraps or polishing scraps in the conveying device 20 and is discharged to the liquid discharge port 26. Since the screw conveyor 20 sends grinding scraps or polishing scraps upward while intermittently operating, the exuding coolant is efficiently discharged from the drain port 26. Further, while being compressed lightly by the cylindrical opening 24 inclined upward, the grinding waste or the polishing waste 14 is discharged while further exuding the coolant.

搬送装置(スクリューコンベア)20から排出されたクーラント含有量研削屑又は研磨屑14のクーラント含有率は40〜60%程度となる。このクーラント含有量研削屑又は研磨屑14を研削屑又は研磨屑の含有クーラント量の調整装置40′(撹拌分配装置40)に投入され、撹拌分配装置40で撹拌されながら、一時貯留し、さらにクーラントのしみだしを促進し、又はクーラントを供給され、クーラント含有率を20〜25%に調整し、また、均一にする。さらに、クーラント含有量研削屑又は研磨屑14を二分してスクリューコンベア43の排出口47よりホッパー48に排出する。ホッパー48の排出口49より適宜の量の研削屑又は研磨屑がプレス装置51に供給され、順次固形(ブリケット)化される。撹拌分配装置とプレス装置とが近接しているので、撹拌分配装置で調整されたクーラント含有率の変化が小さい。また、プレス前のクーラント含有量研削屑又は研磨屑14のクーラント含有率は20〜25%となるので、研削屑又は研磨屑がクーラントと共に流れ出したり、パサパサになることがなく容易にかつ安定して固形化ができる。   The coolant content of the coolant content grinding waste or polishing waste 14 discharged from the conveying device (screw conveyor) 20 is about 40 to 60%. This coolant content grinding scrap or polishing scrap 14 is put into the adjusting device 40 ′ (stirring distribution device 40) for adjusting the coolant amount of grinding scrap or polishing scrap, temporarily stored while being stirred by the stirring distribution device 40, and further coolant. The exudation is promoted or the coolant is supplied, and the coolant content is adjusted to 20 to 25% and is made uniform. Further, the coolant content grinding scraps or polishing scraps 14 are divided into two and discharged to the hopper 48 from the discharge port 47 of the screw conveyor 43. An appropriate amount of grinding scraps or polishing scraps is supplied to the press device 51 from the discharge port 49 of the hopper 48 and is sequentially solidified (briquette). Since the stirring / distributing device and the pressing device are close to each other, the change in the coolant content adjusted by the stirring / distributing device is small. Moreover, since the coolant content rate of the coolant content grinding scraps or polishing scraps 14 before pressing is 20 to 25%, the grinding scraps or polishing scraps do not flow out together with the coolant, and do not become a bumper easily and stably. Solidification is possible.

固形化されたブリケット15は回収コンベア52で集められ、フレコンパック53に投入される。フレコンパックで研削屑又は研磨屑ブリケットを製鋼所に運びリサイクルする。それぞれ、しみ出したクーラント14′,15′はクーラント受け32,33等に貯められポンプ等により分離装置6に戻され、一部は散布口101から撹拌分配装置に散布される。かかる回収装置においては、各装置及び装置間に適宜に研削屑又は研磨屑(研削屑又は研磨屑)供給停止信号を発生させる等、後工程の研削屑又は研磨屑供給に問題が発生したときに、前工程からの研削屑又は研磨屑の供給を停止するようにして、最終的には分離装置からの研削屑又は研磨屑14を研削屑又は研磨屑ボックス4b,5b,6bに放出するようにして、加工ライン1へのクーラント12の供給を停止しないようにできる。   The solidified briquette 15 is collected by a collection conveyor 52 and is put into a flexible container pack 53. Grinding scraps or abrasive scrap briquettes are transported to a steel mill with a flexible container pack and recycled. The leaked coolants 14 ′ and 15 ′ are respectively stored in the coolant receivers 32 and 33 and returned to the separation device 6 by a pump or the like, and a part thereof is sprayed from the spraying port 101 to the stirring and distributing device. In such a recovery device, when there is a problem in the supply of grinding waste or polishing waste in the subsequent process, such as generating a supply stop signal for grinding waste or polishing waste (grinding waste or polishing waste) appropriately between the devices. The supply of grinding waste or polishing waste from the previous process is stopped, and finally the grinding waste or polishing waste 14 from the separation device is discharged to the grinding waste or polishing waste box 4b, 5b, 6b. Thus, the supply of the coolant 12 to the processing line 1 can be prevented from stopping.

本発明の実施の形態を示す研削屑又は研磨屑の含有クーラント量の調整装置(撹拌(分配)装置)の部分断面正面図である。It is a partial section front view of the adjustment device (stirring (distribution) device) of the amount of coolant containing grinding waste or polishing waste which shows an embodiment of the invention. 本発明の実施の形態を示す研削屑又は研磨屑の含有クーラント量の調整装置(撹拌(分配)装置)の部分断面上面図である。It is a partial cross-sectional top view of the adjustment apparatus (stirring (distribution) apparatus) of the amount of coolant containing grinding | polishing waste or grinding | polishing waste which shows embodiment of this invention. 本発明の実施の形態を示す研削屑又は研磨屑の含有クーラント量の調整装置(撹拌(分配)装置)の部分断面側面図である。It is a fragmentary sectional side view of the adjustment apparatus (stirring (distribution) apparatus) of the amount of coolant containing grinding | polishing waste or grinding | polishing waste which shows embodiment of this invention. 本発明の実施の形態を示す研削屑又は研磨屑の含有クーラント量の調整装置(撹拌(分配)装置)の撹拌羽根の先端部の立体図である。It is a three-dimensional view of the tip part of the stirring blade of the adjusting device (stirring (distribution) device) for the amount of coolant containing grinding waste or polishing waste showing an embodiment of the present invention. 本発明の研削屑又は研磨屑の含有クーラント量の調整装置(撹拌(分配)装置)を使用したクーラント及び研削屑又は研磨屑の回収装置の全体システム図である。It is the whole system figure of the recovery device of the coolant which uses the adjustment device (stirring (distribution) device) of the amount of coolant containing grinding waste or polishing waste of the present invention. 図5のクーラント及び研削屑又は研磨屑の回収装置に使用する分離装置に併設された分配装置の断面説明図である。FIG. 6 is a cross-sectional explanatory view of a distribution device provided in the separation device used in the coolant and grinding scrap or polishing scrap recovery device of FIG. 5. 図5のクーラント及び研削屑又は研磨屑の回収装置に使用する搬送装置の部分断面側面図である。It is a fragmentary sectional side view of the conveyance apparatus used for the collection | recovery apparatus of the coolant of FIG. 5, and grinding waste or polishing waste.

符号の説明Explanation of symbols

1 加工ライン
14 クーラント含有研削屑又は研磨屑
15 固形化された研削屑又は研磨屑
15′ 微量クーラント
40 撹拌(分配)装置
40′ 研削屑又は研磨屑の含有クーラント量の調整装置
41 上部
41′ 撹拌槽
47 排出口
48 ホッパー
51 プレス装置
101 散布口
102 開閉弁
103 供給装置(ポンプ)

1 Processing line
14 Coolant-containing grinding or polishing waste
15 Solidified grinding or polishing waste
15 'Trace amount of coolant
40 Stirring (dispensing) device
40 'Adjustment device for amount of coolant contained in grinding or polishing waste
41 top
41 'stirring tank
47 Discharge port
48 hopper
51 Press machine
101 Spraying mouth
102 On-off valve
103 Supply device (pump)

Claims (3)

研削又は研磨加工で排出されたクーラント含有研削屑又は研磨屑が投入され前記研削屑又は研磨屑を一時貯留し、かつ撹拌可能にされた撹拌装置と、前記撹拌装置の排出口の下方に設けられ前記排出口から排出される前記研削屑又は研磨屑を受け入れるホッパーと、前記ホッパーの下方に設けられた出口から排出される前記研削屑又は研磨屑を受け入れ、かつ圧縮してさらに微量クーラントを排出しながら、前記研削又は研磨屑を固形化するプレス装置と、を有する研削屑又は研磨屑の固形化装置において、前記撹拌装置で前記研削屑又は研磨屑を撹拌することにより均一化とクーラント分離を促進させ、かつ、前記撹拌装置内の前記研削屑又は研磨屑にクーラントを供給して撹拌することによりクーラントの含有量を増大させることにより、前記研削屑又は研磨屑の含有クーラント量を調整することを特徴とする研削屑又は研磨屑の含有クーラント量の調整方法。
Coolant-containing grinding waste or polishing waste discharged by grinding or polishing processing is charged and the grinding waste or polishing waste is temporarily stored and stirred, and provided below the discharge port of the stirring device. A hopper that receives the grinding scraps or polishing scraps discharged from the discharge port, and the grinding scraps or polishing scraps discharged from an outlet provided below the hopper, and compresses and further discharges a small amount of coolant. However, in the solidification device for grinding waste or polishing waste, which has a press device for solidifying the grinding or polishing waste, the stirring device is used to stir the grinding waste or polishing waste to promote homogenization and coolant separation. It is allowed, and, by increasing the content of the coolant by stirring by supplying coolant to the grinding dust or polishing debris in the stirring device Grinding dust or regulating method for content coolant of polishing dust and adjusting the content coolant of the grinding dust or polishing debris.
前記研削屑又は研磨屑の含有クーラント量が重量比で10〜30%に調整することを特徴とする請求項1記載の研削屑又は研磨屑の含有クーラント量の調整方法。   The method for adjusting the amount of coolant contained in grinding waste or polishing waste according to claim 1, wherein the amount of coolant contained in the grinding waste or polishing waste is adjusted to 10 to 30% by weight. 研削又は研磨加工で排出されたクーラント含有研削屑又は研磨屑が投入される撹拌槽と、前記撹拌槽内に設けられた撹拌羽根と、前記撹拌槽の下部に設けられ前記撹拌槽内で研削屑又は研磨屑と分離された含有クーラントを排出する排出口と、を備えた撹拌装置であって、クーラントを供給する供給装置と、前記供給装置から供給されるクーラントを散布する散布口と、前記クーラント散布口へのクーラントの供給、停止を可能にされた開閉弁と、を有し、前記クーラント散布口は前記撹拌装置の上部に設けられ前記撹拌槽内にクーラントを散布可能にされていることを特徴とする研削屑又は研磨屑の含有クーラント量の調整装置。
Stirring tank into which coolant-containing grinding waste or polishing waste discharged by grinding or polishing processing is charged, stirring blades provided in the stirring tank, and grinding scraps provided in the lower part of the stirring tank. Alternatively, a stirring device including a discharge port for discharging the contained coolant separated from the polishing debris, a supply device for supplying the coolant, a spray port for spraying the coolant supplied from the supply device, and the coolant An on-off valve capable of supplying and stopping the coolant to the spraying port, and the coolant spraying port is provided in an upper part of the stirring device, and is capable of spraying the coolant into the stirring tank. A device for adjusting the amount of coolant contained in grinding scraps or polishing scraps.
JP2004033467A 2004-02-10 2004-02-10 Method and apparatus for adjusting amount of coolant contained in grinding scrap or polishing scrap Expired - Fee Related JP4662197B2 (en)

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Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2003082419A (en) * 2001-09-14 2003-03-19 Nippon Steel Corp Molding method for powder, and molding apparatus for powder

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Publication number Priority date Publication date Assignee Title
JPS61879U (en) * 1984-06-05 1986-01-07 日新製鋼株式会社 Foreign matter removal equipment in polishing scum
JPH0143173Y2 (en) * 1987-07-22 1989-12-14

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2003082419A (en) * 2001-09-14 2003-03-19 Nippon Steel Corp Molding method for powder, and molding apparatus for powder

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