JP4608395B2 - Valve device and manufacturing method thereof - Google Patents

Valve device and manufacturing method thereof Download PDF

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JP4608395B2
JP4608395B2 JP2005241511A JP2005241511A JP4608395B2 JP 4608395 B2 JP4608395 B2 JP 4608395B2 JP 2005241511 A JP2005241511 A JP 2005241511A JP 2005241511 A JP2005241511 A JP 2005241511A JP 4608395 B2 JP4608395 B2 JP 4608395B2
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joint
valve
diameter portion
valve seat
main body
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JP2007056954A (en
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隆之 入子
大一郎 剱持
美穂 丸山
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Saginomiya Seisakusho Inc
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本発明は、製造が容易な弁装置に関する。   The present invention relates to a valve device that is easy to manufacture.

流体の流路を開閉する電磁開閉弁の一例が特許文献1に示されている。この電磁弁は、一端が閉塞した筒状をなすステンレス鋼製の弁本体と、この弁本体の一端側に摺動自在に収容されたプランジャと、このプランジャと対向するように弁本体の中央部に嵌着された吸引子と、この吸引子を貫通してプランジャに連結された弁体と、弁本体の他端側の開口を塞ぐステンレス鋼製の弁座シート部材と、この弁座シート部材に形成されて弁体により開閉される弁座と、プランジャと吸引子との間に配され、弁体が弁座から離れるように付勢するコイルスプリングと、このコイルスプリングのばね力に抗して弁体が弁座を塞ぐように吸引子を励磁する電磁コイルとを具えている。   An example of an electromagnetic on-off valve that opens and closes a fluid flow path is disclosed in Patent Document 1. This solenoid valve has a cylindrical stainless steel valve body with one end closed, a plunger slidably accommodated at one end of the valve body, and a central portion of the valve body facing the plunger. A valve element connected to the plunger through the suction element, a valve seat sheet member made of stainless steel that closes the opening on the other end side of the valve body, and the valve seat sheet member A valve seat that is opened and closed by the valve body, a coil spring that is arranged between the plunger and the suction element and biases the valve body away from the valve seat, and resists the spring force of the coil spring. And an electromagnetic coil that excites the attractor so that the valve body closes the valve seat.

また、特許文献2には、一端側が内側におりまげられて弁座部を形成する筒状をなすステンレス鋼製の弁本体と、この弁本体の一端側に摺動自在に収容された筒状をなすプランジャと、このプランジャに保持され、先端部が弁座部を開閉し得る弁体と、弁本体の他端側の開口を塞ぐように弁本体に嵌着された吸引子と、この吸引子と弁体の基端との間に介装されて弁座部を塞ぐように弁体を付勢するスプリングと、このスプリングのばね力に抗して弁体が弁座を開放するように吸引子を励磁する電磁コイルを具えている。   Further, in Patent Document 2, a stainless steel valve body having a cylindrical shape in which one end side is bent inward to form a valve seat portion, and a cylindrical shape slidably accommodated at one end side of the valve main body. A plunger that is held by the plunger and whose tip can open and close the valve seat, a suction element fitted to the valve body so as to close the opening on the other end side of the valve body, and the suction A spring that is interposed between the child and the base end of the valve body and biases the valve body so as to close the valve seat, and the valve body opens the valve seat against the spring force of the spring. It has an electromagnetic coil that excites the attractor.

特開2004−092664号公報JP 2004-092664 A 特開2002−139169号公報JP 2002-139169 A

特許文献1に開示された従来の電磁弁は、弁本体の一端が閉塞した筒状をなしているため、プランジャおよびこれと一体の弁体ならびに吸引子やコイルスプリングなどを予め弁本体内に組み込んだ後、弁座シート部材を弁本体の他端側の開口を塞ぐように弁本体にTIG溶接する必要がある Since the conventional solenoid valve disclosed in Patent Document 1 has a cylindrical shape in which one end of the valve body is closed, a plunger, a valve body integrated with the plunger, a suction element, a coil spring, and the like are incorporated in the valve body in advance. After that, it is necessary to TIG weld the valve seat member to the valve body so as to close the opening on the other end side of the valve body .

特許文献2に開示された電磁弁は、配管が接続される一対の継手を弁本体にろう付けした後、プランジャおよび弁体とスプリングとを弁本体内に収容し、そして吸引子を弁本体の他端部に嵌め込んで一体的にかしめることができるため、特許文献1よりも簡単に製造することができる。この特許文献2に開示された弁本体においては、一対の継手内を流れる流体の流量が少ない場合に有効である。 In the electromagnetic valve disclosed in Patent Document 2, after a pair of joints to which piping is connected are brazed to the valve body, the plunger, the valve body, and the spring are accommodated in the valve body, and the suction element is placed in the valve body. Since it can be crimped integrally by being fitted to the other end portion, it can be manufactured more easily than Patent Document 1. In this valve body disclosed in Patent Document 2, Ru effective der when the flow rate of the fluid flowing in the pair of joint is small.

(発明の目的)
本発明の目的は、製造や組み立てが容易であって、大量の流体を流すことができる大径の継手を取り付けたものであっても、弁本体の不必要な大型化を回避して装置全体をコンパクト化し得る弁装置およびこの弁装置の製造方法を提供することにある。
(Object of invention)
It is an object of the present invention to avoid unnecessary enlargement of the valve body even when a large-diameter joint capable of flowing a large amount of fluid is easy to manufacture and assemble. Is to provide a valve device that can be made compact and a method for manufacturing the valve device.

本発明の第1の形態は、小径部およびこの小径部に段部を介して接続する大径部を有し、継手接合穴がこの大径部に形成された筒状をなす本体と、
前記継手接合穴に差し込まれ、前記大径部から突出するようにこの大径部に接合される筒状をなす第1の継手と、
弁座部およびこれに続く筒状をなす継手保持部を有し、これらが前記本体の長手方向軸線と一直線状をなすように、外周縁部が前記大径部の開口端部に接合される環状の弁座部材と、
前記継手保持部に対し、これに嵌合した状態で接合される筒状をなす第2の継手と、
前記小径部に対して摺動自在に嵌合されたプランジャを有し、このプランジャから前記前記弁座部と対向するように突出して前記弁座部を開閉し得る弁体と、
前記段部に固定される環状のばね受けと、このばね受けと前記プランジャとの間に介装されて前記弁座部から前記弁体が離れるように付勢する圧縮ばねとを有し、前記弁体の開閉駆動を行う弁体駆動手段と
を具えたことを特徴とする弁装置にある。
The first aspect of the present invention has a small diameter portion and a large diameter portion connected to the small diameter portion via a step portion, and a main body having a tubular shape in which a joint joint hole is formed in the large diameter portion,
A first joint having a cylindrical shape that is inserted into the joint joint hole and joined to the large diameter portion so as to protrude from the large diameter portion;
It has a valve seat part and a cylindrical joint holding part that follows, and the outer peripheral edge part is joined to the opening end part of the large-diameter part so that they are aligned with the longitudinal axis of the main body. An annular valve seat member;
A second joint having a cylindrical shape joined to the joint holding portion in a state of being fitted thereto;
A valve body that has a plunger that is slidably fitted to the small-diameter portion, and projects from the plunger so as to face the valve seat portion, thereby opening and closing the valve seat portion;
An annular spring receiver fixed to the stepped portion, and a compression spring that is interposed between the spring receiver and the plunger and biases the valve body away from the valve seat portion, A valve device characterized by comprising valve body driving means for opening and closing the valve body.

本発明においては、弁体駆動手段を操作して弁体と一体のプランジャを小径部に案内させつつ弁体による弁座部の開閉を行い、第1の継手と第2の継手との間で流体の移動または流体の移動停止を切り換える。このような弁装置は、本体に対して第1の継手,弁座部材が一体的に接合され、さらに弁座部材に対して第2の継手が一体的に接合された状態となっている。弁体は、小径部の開口端側から大径部側へ収納される。   In the present invention, the valve seat portion is opened and closed by operating the valve body driving means to guide the plunger integral with the valve body to the small diameter portion, and between the first joint and the second joint. Switches between fluid movement and fluid movement stop. In such a valve device, the first joint and the valve seat member are integrally joined to the main body, and the second joint is integrally joined to the valve seat member. The valve body is accommodated from the opening end side of the small diameter portion to the large diameter portion side.

本発明の第1の形態による弁装置において、大径部は、ばね受けを本体に固定するためのかしめ部を有することができる。 In the valve device according to the first aspect of the present invention, the large- diameter portion may have a caulking portion for fixing the spring receiver to the main body.

第1の継手は、その外周面から膨出して継手接合穴の開口端縁に係止し得る位置決め手段を有することができる。   The first joint can have positioning means that can bulge from its outer peripheral surface and be locked to the opening edge of the joint joint hole.

大径部は、その開口端部に内周面から膨出して弁座部の外周縁部が係止し得る位置合わせ手段をさらに有することができる。   The large-diameter portion can further include alignment means that can bulge from the inner peripheral surface at the opening end portion and can be locked by the outer peripheral edge of the valve seat portion.

本発明の第2の形態は、本発明の第1の形態による弁装置の製造方法であって、筒状の本体をプレス成形するステップと、前記本体の大径部に継手接合穴を形成するステップと、環状の弁座部材をプレス成形するステップと、前記継手接合穴に筒状をなす第1の継手を差し込み、前記大径部の開口端部に前記弁座部材を差し込み、さらにその前記継手保持部に筒状をなす第2の継手を差し込み、前記本体に対して前記弁座部材と前記第1および第2の継手とをそれぞれ位置決めした状態でこれらを一括して炉中ろう付けするステップと、前記小径部側から弁体を本体内に組み込むステップとを具えたことを特徴とするものである。   According to a second aspect of the present invention, there is provided a method of manufacturing a valve device according to the first aspect of the present invention, in which a step of press-molding a cylindrical main body and a joint joint hole in the large-diameter portion of the main body are formed. A step of press-molding an annular valve seat member; a tubular first joint is inserted into the joint joint hole; the valve seat member is inserted into an open end of the large-diameter portion; A cylindrical second joint is inserted into the joint holding portion, and the valve seat member and the first and second joints are respectively positioned in the furnace while being brazed in the furnace. And a step of incorporating a valve body into the main body from the small diameter portion side.

本発明においては、板材や管材あるいは本体の形状に近い所定形状に成形された予備成形品から小径部およびこの小径部に段部を介して接続する大径部を有する筒状の本体をプレス成形すると共に本体の大径部に継手接合穴を形成する一方、弁座部およびこれに続く筒状をなす継手保持部を有する環状の弁座部材をプレス成形する。次に、この弁座部材の弁座部および継手保持部が本体の長手方向軸線と一直線状をなすように、この弁座部材を大径部の開口端部に差し込むと共に弁座部材の継手保持部に筒状をなす第2の継手を差し込む一方、継手接合穴に筒状をなす第1の継手を差し込む。そして、本体に対し弁座部材と第1および第2の継手とをそれぞれ位置決めした状態でこれらを一括して炉中ろう付けする。しかる後、小径部側から弁体を本体内に組み込む。   In the present invention, a cylindrical main body having a small-diameter portion and a large-diameter portion connected to the small-diameter portion via a step portion is press-molded from a preform formed in a predetermined shape close to the shape of the plate material, pipe material, or main body. At the same time, a joint joint hole is formed in the large-diameter portion of the main body, while an annular valve seat member having a valve seat portion and a cylindrical joint holding portion that follows the valve seat portion is press molded. Next, the valve seat member is inserted into the opening end of the large-diameter portion so that the valve seat portion and the joint holding portion of the valve seat member are aligned with the longitudinal axis of the main body, and the joint holding of the valve seat member is performed. A cylindrical second joint is inserted into the part, while a cylindrical first joint is inserted into the joint joint hole. Then, the valve seat member and the first and second joints are respectively positioned with respect to the main body, and these are brazed together in the furnace. Thereafter, the valve body is incorporated into the main body from the small diameter side.

本発明の第2の形態による弁装置の製造方法において、炉中ろう付けに先立って本体の段部に環状のばね受けを組み込み、大径部をかしめることによってこれを本体に固定するステップをさらに具えることができる。   In the method for manufacturing a valve device according to the second aspect of the present invention, the step of incorporating an annular spring receiver into the step portion of the main body prior to brazing in the furnace and fixing the large diameter portion to the main body by caulking the large diameter portion. Can further comprise.

本発明の第1の形態の弁装置によると、本体と第1の継手と弁座部材と第2の継手とを一括して接合することができ、しかもこれらの接合後に小径部の開口端側から本体内に弁体およびプランジャを組み込むことができる。このため、弁装置の製造および組み立てが容易であり、その製造コストを削減することが可能である。また、第1および第2の継手の径に合わせて大径部の寸法を変更するだけでよく、小径部の径を変更する必要がないので弁装置全体のコンパクト化および軽量化を図ることができる。しかも、ばね受けを本体に固定するための追加の部品が不要となり、弁装置の重量増を抑制することができる。 According to a first embodiment of the valve device of the present invention, the body and the first joint and the valve seat member can be collectively bonded to the second joint, yet open end of the small diameter portion after these junctions A valve body and a plunger can be incorporated into the body from the side. For this reason, manufacture and an assembly of a valve apparatus are easy, and it is possible to reduce the manufacturing cost. Further, it is only necessary to change the size of the large diameter portion according to the diameters of the first and second joints, and it is not necessary to change the diameter of the small diameter portion, so that the entire valve device can be made compact and light. it can. In addition, an additional component for fixing the spring receiver to the main body is not necessary, and an increase in the weight of the valve device can be suppressed.

第1の継手が、その外周面から膨出して継手接合穴の開口端縁に係止し得る位置決め手段を有する場合、本体と第1の継手との接合時にこれらの相対位置を保持するための治具を省略または簡略化させることができ、製造工程をさらに簡略化させることができる。   When the first joint has positioning means that bulges from the outer peripheral surface and can be locked to the opening end edge of the joint joint hole, the first joint is for maintaining the relative position when the main body and the first joint are joined. The jig can be omitted or simplified, and the manufacturing process can be further simplified.

大径部は、その開口端部に内周面から膨出して弁座部の外周縁部が係止し得る位置合わせ手段をさらに有する場合、本体と弁座部材との接合時にこれらの相対位置を保持するための治具を省略または簡略化させることができ、製造工程をさらに簡略化させることができる。   When the large-diameter portion further has alignment means that bulges from the inner peripheral surface at the opening end portion thereof and can be locked by the outer peripheral edge portion of the valve seat portion, the relative position of these when the main body and the valve seat member are joined Can be omitted or simplified, and the manufacturing process can be further simplified.

本発明の第2の形態の弁装置の製造方法によると、筒状の本体をプレス成形し、本体の大径部に継手接合穴を形成し、環状の弁座部材をプレス成形した後、継手接合穴に筒状をなす第1の継手を差し込み、大径部の開口端部に弁座部材を差し込み、さらにその継手保持部に筒状をなす第2の継手を差し込み、本体に対して弁座部材と第1および第2の継手とをそれぞれ位置決めした状態でこれらを一括して炉中ろう付けし、小径部側から弁体を本体内に組み込むようにしたので、本体と第1の継手と弁座部材と第2の継手とを一括して接合した後に小径部の開口端側から本体内に弁体およびプランジャを組み込むことができる。このため、弁装置の製造および組み立てが容易であり、その製造コストを削減することが可能である。また、第1および第2の継手の径に合わせて大径部の寸法を変更するだけでよく、小径部の径を変更する必要がないので弁装置全体のコンパクト化を図ることができる。   According to the method for manufacturing the valve device of the second aspect of the present invention, after the cylindrical main body is press-molded, the joint joint hole is formed in the large-diameter portion of the main body, and the annular valve seat member is press-molded. Insert a cylindrical first joint into the joint hole, insert a valve seat member into the open end of the large-diameter portion, and then insert a cylindrical second joint into the joint holding portion. Since the seat member and the first and second joints are respectively positioned and brazed together in the furnace, the valve body is incorporated into the main body from the small diameter side, so the main body and the first joint After the valve seat member and the second joint are joined together, the valve body and the plunger can be incorporated into the main body from the opening end side of the small diameter portion. For this reason, manufacture and assembly of a valve apparatus are easy, and it is possible to reduce the manufacturing cost. Moreover, it is only necessary to change the size of the large diameter portion according to the diameters of the first and second joints, and it is not necessary to change the diameter of the small diameter portion, so that the entire valve device can be made compact.

炉中ろう付けに先立って本体の段部に環状のばね受けを組み込み、大径部をかしめることによってこれを本体に固定するようにした場合、ばね受けを本体に固定するための追加の部品が不要となり、弁装置の重量増を抑制することができる。   If an annular spring receiver is installed in the step of the main body prior to brazing in the furnace, and the large diameter part is fixed to the main body by caulking, an additional part for fixing the spring receiver to the main body Is unnecessary, and an increase in the weight of the valve device can be suppressed.

本発明による弁装置を空気調和装置の除湿用絞り弁に応用した一実施形態について、その全体の断面構造を表す図1およびその弁体部分の主要部を抽出拡大した図2を参照しながら詳細に説明するが、本発明はこのような実施形態のみに限らず、特許請求の範囲に記載された本発明の概念に包含されるあらゆる変更や修正が可能であり、従って本発明の精神に帰属する他の任意の技術にも当然応用することができる。   An embodiment in which the valve device according to the present invention is applied to a throttle valve for dehumidification of an air conditioner will be described in detail with reference to FIG. 1 showing the overall cross-sectional structure and FIG. However, the present invention is not limited to such an embodiment, and all changes and modifications included in the concept of the present invention described in the claims are possible, and therefore belong to the spirit of the present invention. Of course, it can be applied to any other technology.

本実施形態における除湿用絞り弁10は、非通電時に開弁状態となる、いわゆるノーマルオープンタイプの電磁駆動式のものであり、小径部11aおよびこの小径部11aに段部11bを介して接続する大径部11cを有する筒状をなす本体11と、この本体11の大径部11cに形成された継手接合穴12に差し込まれ、銅管にて形成された筒状をなす第1の継手13と、弁座部14aおよびこれに続く筒状をなす継手保持部14bを有し、外周縁部が大径部11cの開口端部15に接合される環状の弁座部材14と、この弁座部材14の継手保持部14bに嵌合状態で接合され、銅管にて形成された筒状をなす第2の継手16と、小径部11aに対して摺動自在に嵌合されたプランジャ17を有し、このプランジャ17から弁座部14aと対向するように突出して弁座部14aを開閉し得る弁体18と、この弁体18の開閉駆動を行う弁体駆動手段19とを具えている。   The dehumidifying throttle valve 10 according to the present embodiment is a so-called normally open electromagnetic drive type that is opened when de-energized, and is connected to the small diameter portion 11a and the small diameter portion 11a via a step portion 11b. A cylindrical main body 11 having a large-diameter portion 11c, and a first joint 13 having a cylindrical shape formed of a copper pipe inserted into a joint joint hole 12 formed in the large-diameter portion 11c of the main body 11. An annular valve seat member 14 having a valve seat portion 14a and a cylindrical joint holding portion 14b following the valve seat portion 14a, and having an outer peripheral edge portion joined to the open end portion 15 of the large diameter portion 11c. A second joint 16 that is joined to the joint holding portion 14b of the member 14 in a fitted state and is formed of a copper tube and a plunger 17 that is slidably fitted to the small diameter portion 11a. From the plunger 17 to the valve seat 14a A valve element 18 which projects to face can open and close the valve seat portion 14a, and comprises a valve body drive means 19 for opening and closing of the valve body 18.

第1および第2の継手13,16には、図示しない冷媒循環配管がそれぞれ連結される。弁体18が弁座部14aから離れた図1に示す開弁位置においては、第1の継手13と第2の継手16とは大径部11c内に形成される弁室20を介して連通状態にある。逆に、弁体18が弁座部14aに押し当たる図2に示す閉弁位置においては、第1の継手13と第2の継手16とは、弁体18内に組み込まれた後述する絞り装置を介して連通する。   A refrigerant circulation pipe (not shown) is connected to the first and second joints 13 and 16, respectively. In the valve opening position shown in FIG. 1 where the valve body 18 is separated from the valve seat portion 14a, the first joint 13 and the second joint 16 communicate with each other via a valve chamber 20 formed in the large-diameter portion 11c. Is in a state. On the contrary, in the valve closing position shown in FIG. 2 where the valve body 18 presses against the valve seat portion 14a, the first joint 13 and the second joint 16 are a throttle device which will be described later and incorporated in the valve body 18. Communicate via

本実施形態における弁体駆動手段19は、本体11の段部11bに固定される環状のばね受け21と、このばね受け21とプランジャ17との間に介装されて弁座部14aから弁体18が離れるように付勢する圧縮ばね22と、本体11に取り付けられ、圧縮ばね22のばね力に抗して弁体18を弁座部14a側に駆動するソレノイドユニット23とを具えている。   The valve body drive means 19 in the present embodiment is interposed between an annular spring receiver 21 fixed to the step portion 11b of the main body 11 and the spring receiver 21 and the plunger 17, and the valve body from the valve seat portion 14a. A compression spring 22 that urges the valve 18 away from the main body 11 and a solenoid unit 23 that drives the valve body 18 toward the valve seat 14a against the spring force of the compression spring 22 are provided.

また、本実施形態における本体11は、所定の径および厚みを有する円形のステンレス鋼板をプレス成形することによって形成され、その段部11bにはばね受け21のフランジ部21aが当接した状態となっている。円板状をなすステンレス鋼などから形成されるばね受け21は、上述した環状のフランジ部21aとこのフランジ部21aから弁座部14a側に突出して弁体18の移動を案内する筒状の案内部21bとを有する。段部11bに近接する大径部11cの一部を内周側に窪ませて形成したかしめ部24により、ばね受け21のフランジ部21aが段部11bに押し当てられた状態となって本体11に対し一体的に固定される。ばね受け21の案内部21bは、その移動時に発生し得る弁体18の不安定な動作を抑制して安定した移動をもたらすものである。さらに、図1に示す開弁状態において弁体18の先端部(後述するポート板36の外周縁部)を取り囲むことにより、第1の継手13と第2の継手16との間での冷媒の流動に起因する振動およびこれに伴って発生する騒音を抑制することができる。しかも、冷媒の流動により弁体18が弁座部14aの方向へと引き込まれ、冷媒の流れを不安定にするような不具合も抑制可能となる。   The main body 11 in the present embodiment is formed by press-molding a circular stainless steel plate having a predetermined diameter and thickness, and the flange portion 21a of the spring receiver 21 is in contact with the stepped portion 11b. ing. The spring receiver 21 formed of stainless steel or the like in the form of a disk has the above-described annular flange portion 21a and a cylindrical guide that projects from the flange portion 21a toward the valve seat portion 14a to guide the movement of the valve body 18. Part 21b. The flange portion 21a of the spring receiver 21 is pressed against the step portion 11b by the caulking portion 24 formed by recessing a part of the large diameter portion 11c adjacent to the step portion 11b toward the inner peripheral side. Are integrally fixed. The guide portion 21b of the spring receiver 21 suppresses an unstable operation of the valve body 18 that may occur during the movement of the spring receiver 21 and causes a stable movement. Further, by surrounding the tip end portion of the valve body 18 (the outer peripheral edge portion of the port plate 36 described later) in the valve open state shown in FIG. 1, the refrigerant between the first joint 13 and the second joint 16 is surrounded. The vibration caused by the flow and the noise generated along with this can be suppressed. In addition, it is possible to suppress such a problem that the valve body 18 is drawn in the direction of the valve seat portion 14a due to the flow of the refrigerant, and the flow of the refrigerant becomes unstable.

なお、所定の肉厚と径とを持ったステンレス鋼管からプレス成形によって本体11を形成することも可能である。また、ばね受け21を本体11の大径部11cに固定する場合、上述したようなかしめではなく、スポット溶接や、第1の継手13や弁座部材14および第2の継手16と共に炉中ろう付けなどによって接合するようにしてもよい。   It is also possible to form the main body 11 by press molding from a stainless steel pipe having a predetermined thickness and diameter. Further, when the spring receiver 21 is fixed to the large-diameter portion 11c of the main body 11, it is not caulked as described above, but spot welding, brazing in the furnace together with the first joint 13, the valve seat member 14, and the second joint 16. You may make it join by attaching.

第1の継手13は、大径部11cから径方向外側(図中、右側)に突出するように、この大径部11cにろう付け部25を介して接合されている。この第1の継手13には、周方向外側に突出して大径部11cの内壁側の継手接合穴12の開口端縁に係止し得る一対の内側位置決め突起26が180度隔てて形成されている。また、これら一対の内側位置決め突起26に対して90度位相がずれた一対の外側位置決め突起27が180度隔てて形成されており、これら一対の外側位置決め突起27は、大径部11cの外壁側の継手接合穴12の開口端縁に係止し得るようになっている。つまり、第1の継手13は、これら二対の位置決め突起26,27により、大径部11cの継手接合穴12を挟持した状態でその嵌合位置が規制されるが、第1の継手13を継手接合穴12に差し込む際には、一対の内側位置決め突起26の部分が継手接合穴12に対して圧入状態となることに注意されたい。本発明における第1の継手13の位置決め手段として機能する二対の位置決め突起26,27は、第1の継手13の周方向に等間隔に形成されていさえすれば、それぞれ3個以上形成することも可能である。この場合においても、内側位置決め突起26と外側位置決め突起27との位相を周方向に沿って半ピッチずらした状態にすることが好ましい。 なお、位置決め突起26,27をそれぞれ2個ずつ第1の継手13に形成するよりも、それぞれ3個以上形成した方が大径部11cの継手接合穴12に対する第1の継手13の適切な回転位相に関する制約を少なくしてその位置合わせ作業を迅速化させることができる。   The 1st coupling 13 is joined to this large diameter part 11c via the brazing part 25 so that it may protrude to the radial direction outer side (right side in the figure) from the large diameter part 11c. The first joint 13 is formed with a pair of inner positioning protrusions 26 spaced apart by 180 degrees that protrude outward in the circumferential direction and can be locked to the opening edge of the joint joint hole 12 on the inner wall side of the large diameter portion 11c. Yes. Further, a pair of outer positioning protrusions 27 that are 90 degrees out of phase with respect to the pair of inner positioning protrusions 26 are formed 180 degrees apart, and these pair of outer positioning protrusions 27 are formed on the outer wall side of the large-diameter portion 11c. It can be locked to the opening edge of the joint joint hole 12. That is, the fitting position of the first joint 13 is regulated by the two pairs of positioning projections 26 and 27 while the joint joint hole 12 of the large-diameter portion 11c is sandwiched. When inserting into the joint joint hole 12, it should be noted that the pair of inner positioning protrusions 26 are press-fitted into the joint joint hole 12. As long as the two pairs of positioning projections 26 and 27 functioning as positioning means for the first joint 13 in the present invention are formed at equal intervals in the circumferential direction of the first joint 13, three or more are formed respectively. Is also possible. Even in this case, it is preferable that the phases of the inner positioning protrusions 26 and the outer positioning protrusions 27 are shifted by a half pitch along the circumferential direction. It is to be noted that, when two or more positioning projections 26 and 27 are formed on the first joint 13, the rotation of the first joint 13 with respect to the joint joint hole 12 of the large-diameter portion 11 c is more appropriately formed. The alignment work can be speeded up by reducing the restrictions on the phase.

円板状をなすステンレス鋼などから加工される弁座部材14は、弁座部14aおよび継手保持部14bが本体11の長手方向軸線と一直線状をなすように、本体11の大径部11cにろう付け部28を介して接合され、第2の継手16もまた、その長手方向軸線が本体11の長手方向軸線と一直線状をなすように、弁座部材14の継手保持部14bにろう付け部29を介して接合される。本実施形態では、本体11の大径部11cの開口端に対する弁座部材14の位置決めを容易化するため、大径部1cに対する弁座部材14の差し込み位置を規制する大径部11cの内周壁から径方向内側に突出する複数のかしめ部30が大径部11cの開口端部15に形成されている。   The valve seat member 14 machined from stainless steel or the like having a disc shape is formed on the large diameter portion 11c of the main body 11 so that the valve seat portion 14a and the joint holding portion 14b are aligned with the longitudinal axis of the main body 11. The second joint 16 is also joined to the joint holding portion 14b of the valve seat member 14 so that the longitudinal axis thereof is aligned with the longitudinal axis of the main body 11. 29 is joined. In this embodiment, in order to facilitate positioning of the valve seat member 14 with respect to the open end of the large diameter portion 11c of the main body 11, the inner peripheral wall of the large diameter portion 11c that regulates the insertion position of the valve seat member 14 with respect to the large diameter portion 1c. A plurality of caulking portions 30 protruding inward in the radial direction are formed at the opening end portion 15 of the large diameter portion 11c.

なお、上述したような位置決め突起26,27やかしめ部30以外の他の手段によって、本体11に対する第1の継手13および弁座部材14の相対位置を規制することも当然可能である。   Of course, the relative positions of the first joint 13 and the valve seat member 14 with respect to the main body 11 can be regulated by means other than the positioning protrusions 26 and 27 and the caulking portion 30 as described above.

大径部11cを間に挟んで第2の継手16の反対側に位置する小径部11aの開口端側(図1中、上側)には、この小径部11aの開口端を塞ぐプラグ31が緊密に嵌め込まれている。上述したプランジャ17は、このプラグ31の先端部が貫入し得るカップ形断面を有し、このプランジャ17の底部にはプラグ31の先端部に当接し得る環状の緩衝部材32が収容されている。   On the open end side (the upper side in FIG. 1) of the small diameter portion 11a located on the opposite side of the second joint 16 with the large diameter portion 11c interposed therebetween, a plug 31 that closes the open end of the small diameter portion 11a is tightly connected. It is inserted in. The plunger 17 described above has a cup-shaped cross section through which the tip of the plug 31 can be inserted, and an annular buffer member 32 that can abut against the tip of the plug 31 is accommodated at the bottom of the plunger 17.

弁体18は、基端がプランジャ17の底部に一体的にかしめられ、先端にフランジ部33aが形成された弁棒33と、この弁棒33の先端面に膜状の隙間34を隔てて重ね合わされる絞り板35と、この絞り板35を間に挟んだ状態で外周縁部が弁棒33のフランジ部33aの外周縁部にかしめられるポート板36とを有する。フランジ部33aの外周側には、絞り板35との間の隙間34に連通する複数の第1ポート37が形成されている。また、絞り板35の中央部には、上述した隙間34と、絞り板35とポート板36との間に形成された膜状の隙間38とを連通する絞り通路39が形成されている。さらに、外周が弁座部14aに向けて先細りの円錐面となったポート板36の外周側には、絞り板35との間の隙間38に連通する複数の第2ポート40が形成されている。上述した絞り通路39を含めてその前後の第1および第2ポート37,40までの部分が上述した絞り装置を構成している。   The valve body 18 has a base end integrally caulked to the bottom portion of the plunger 17 and a valve rod 33 having a flange portion 33a formed at the distal end, and a valve-like surface of the valve rod 33 with a film-like gap 34 interposed therebetween. And a port plate 36 whose outer peripheral edge is caulked to the outer peripheral edge of the flange portion 33a of the valve rod 33 with the throttle plate 35 interposed therebetween. A plurality of first ports 37 communicating with the gap 34 between the diaphragm plate 35 and the diaphragm plate 35 are formed on the outer peripheral side of the flange portion 33a. In addition, a throttle passage 39 is formed in the central portion of the diaphragm plate 35 to communicate the gap 34 described above and the film-like gap 38 formed between the diaphragm plate 35 and the port plate 36. Further, a plurality of second ports 40 communicating with the gap 38 between the diaphragm plate 35 are formed on the outer peripheral side of the port plate 36 whose outer periphery becomes a tapered conical surface toward the valve seat portion 14a. . The portions up to the first and second ports 37 and 40 before and after the throttle passage 39 described above constitute the throttle device described above.

弁棒33の往復動方向に沿った隙間34の厚み、つまり弁棒33の先端面とこれに対向する絞り板35の表面との間隔は、絞り通路39の内径よりも狭く設定されている。同様に、弁棒33の往復動方向に沿った隙間38の厚み、つまり絞り板35とポート板36との対向間隔も同様に、絞り通路39の内径より狭く設定されている。通常、これら隙間34,38の厚みは、絞り通路39の内径の1/4程度にまで狭く設定することが一般的に好ましく、その理由は絞り通路39と隙間34,38との間での流体の流路断面積の変化が最も滑らかとなるためである。絞り通路39の両側に連通する2つの隙間34,38は、絞り通路39の軸線に対して直交方向に延在するスリット状の冷媒通路を画成するため、絞り通路39にて発生する騒音が2つの隙間34,38から外側へは伝わりにくく、良好な静音性を得ることができる。   The thickness of the gap 34 along the reciprocating direction of the valve rod 33, that is, the distance between the tip surface of the valve rod 33 and the surface of the throttle plate 35 facing the valve rod 33 is set to be narrower than the inner diameter of the throttle passage 39. Similarly, the thickness of the gap 38 along the reciprocating direction of the valve rod 33, that is, the facing distance between the throttle plate 35 and the port plate 36 is also set narrower than the inner diameter of the throttle passage 39. In general, it is generally preferable that the thickness of the gaps 34 and 38 is set to be narrower to about 1/4 of the inner diameter of the throttle passage 39 because the fluid between the throttle passage 39 and the gaps 34 and 38 is not preferable. This is because the change in the cross-sectional area of the channel becomes the smoothest. The two gaps 34, 38 communicating with both sides of the throttle passage 39 define a slit-like refrigerant passage extending in a direction orthogonal to the axis of the throttle passage 39, so that noise generated in the throttle passage 39 is generated. It is difficult for the two gaps 34 and 38 to be transmitted to the outside, and good silence can be obtained.

また、本実施形態では弁座部14aに弁棒33の先端のポート板36の円錐状外周面が当接する図2に示すような閉弁位置において、第1の継手13側に連通する第1ポート37の開口端が、第1の継手13により画成される冷媒通路の第1の継手13の長手方向に沿った延在領域Zに位置するように設定されているため、第1の継手13と第1ポート37との間を流れる流体の流れ方向を強く屈曲させることなく、ほぼ直線状に維持することができ、これによる静音化が可能となる。   In the present embodiment, the first joint 13 communicates with the first joint 13 at the valve closing position as shown in FIG. 2 where the conical outer peripheral surface of the port plate 36 at the tip of the valve rod 33 contacts the valve seat 14a. Since the opening end of the port 37 is set so as to be located in the extending region Z along the longitudinal direction of the first joint 13 of the refrigerant passage defined by the first joint 13, the first joint The flow direction of the fluid flowing between the first port 37 and the first port 37 can be maintained substantially linear without being strongly bent, thereby making it possible to reduce noise.

ところで、この除湿用絞り弁10を通過する冷媒中に微小な異物などが混在していると、このような異物がフランジ部33aの第1ポート37や絞り板35に形成された絞り通路39、あるいはポート板36の第2ポート40を塞いでしまい、除湿用絞り弁10の正常な機能を果たすことができなくなる虞が生ずる。このような観点から、本実施形態では一端側がフランジ部33aの外周縁部を囲むように配され、ポート板36によってフランジ部33aと一体にかしめられる筒状のフィルタ41が弁棒33に装着されている。このフィルタ41の他端部は、弁棒33の段部33bに緊密に嵌着されるカラー42に対して一体的に埋設され、第1ポート37と第1の継手13とがフィルタ41を介して連通した状態となっている。   By the way, when a minute foreign matter or the like is mixed in the refrigerant passing through the dehumidifying throttle valve 10, such a foreign matter is formed in the first port 37 of the flange portion 33 a or the throttle passage 39 formed in the throttle plate 35, Alternatively, the second port 40 of the port plate 36 may be blocked, and the normal function of the dehumidifying throttle valve 10 may not be achieved. From this point of view, in the present embodiment, one end side is disposed so as to surround the outer peripheral edge portion of the flange portion 33a, and a tubular filter 41 that is caulked integrally with the flange portion 33a by the port plate 36 is attached to the valve rod 33. ing. The other end of the filter 41 is integrally embedded in a collar 42 that is tightly fitted to the stepped portion 33 b of the valve rod 33, and the first port 37 and the first joint 13 are interposed via the filter 41. Are in a state of communication.

フィルタの構成や取り付け方法に関しては、本実施形態以外に任意に選択し得る事項である。同様に、弁体18および上述した絞り装置の構成も、本発明とは直接に関係がないので、他の任意の構成を採用することが可能である。   Regarding the configuration and attachment method of the filter, there are matters that can be arbitrarily selected other than the present embodiment. Similarly, the configuration of the valve body 18 and the above-described throttling device is not directly related to the present invention, and thus any other configuration can be adopted.

本実施形態における弁体18のソレノイドユニット23は、電磁コイル43を用いたものであり、この電磁コイル43を収容するボビン44と、このボビン44が電磁コイル43と共に封止樹脂45を介して埋設され、ボルト46を介してプラグ31に固定される枠状のケーシング47とを具えている。電磁コイル43から封止樹脂45を介して外部に引き出される図示しないケーブルがオン/オフ回路を介して電源に接続する。ボビン44は、小径部11aを介してプランジャ17を囲むように配され、通電時にプランジャ17を大径部11c側へ移動させるような電磁力を発生する。   The solenoid unit 23 of the valve body 18 in the present embodiment uses an electromagnetic coil 43, and a bobbin 44 that accommodates the electromagnetic coil 43, and the bobbin 44 is embedded together with the electromagnetic coil 43 via a sealing resin 45. And a frame-like casing 47 fixed to the plug 31 via a bolt 46. A cable (not shown) drawn from the electromagnetic coil 43 to the outside via the sealing resin 45 is connected to the power source via the on / off circuit. The bobbin 44 is disposed so as to surround the plunger 17 via the small diameter portion 11a, and generates an electromagnetic force that moves the plunger 17 toward the large diameter portion 11c when energized.

前述したように、プランジャ17の底部とばね受け21のフランジ部21aとの間には、弁体18を弁座部14aから離れるように付勢する圧縮ばね22が組み込まれており、従って電磁コイル43に対する非通電時には、図1に示すように第1の継手13と第2の継手16とが弁体18を介さずに本体11の弁室20を介して連通状態となる。   As described above, the compression spring 22 for urging the valve body 18 away from the valve seat portion 14a is incorporated between the bottom portion of the plunger 17 and the flange portion 21a of the spring receiver 21, and therefore, the electromagnetic coil. When the power is not supplied to 43, the first joint 13 and the second joint 16 are in communication with each other through the valve chamber 20 of the main body 11 without the valve body 18 as shown in FIG.

このような除湿用絞り弁10は、以下のようにして製造することができる。まず適当な径を持つ円形に打ち抜かれたステンレス鋼板から筒状の本体11を複数回に分けてプレス成形し、この本体11の大径部11cに継手接合穴12を打ち抜く。円板状をなす板材から環状の弁座部材14をプレス成形し、弁座部14aを同時に打ち抜いておく。同様に、ばね受け21を円板状をなす板材からプレス成形によって得る。   Such a dehumidifying throttle valve 10 can be manufactured as follows. First, a cylindrical main body 11 is press-molded in a plurality of times from a stainless steel plate punched into a circle having an appropriate diameter, and a joint joint hole 12 is punched into a large-diameter portion 11 c of the main body 11. An annular valve seat member 14 is press-molded from a disk-shaped plate material, and the valve seat portion 14a is punched out simultaneously. Similarly, the spring receiver 21 is obtained by press molding from a plate-like plate material.

次に、本体11の大径部11cの開口端側からフランジ部21aを前方にしてばね受け21を差し込み、そのフランジ部21aを段部11bに載置する。この状態にて段部11bに近接する大径部11cの一部を内周側に窪ませてかしめ部24を形成し、ばね受け21を本体11の段部11bに一体的に固定する。この時、かしめ部30も同時に形成しておく。   Next, the spring receiver 21 is inserted from the opening end side of the large diameter portion 11c of the main body 11 with the flange portion 21a forward, and the flange portion 21a is placed on the step portion 11b. In this state, a part of the large-diameter portion 11 c adjacent to the step portion 11 b is recessed toward the inner peripheral side to form a caulking portion 24, and the spring receiver 21 is integrally fixed to the step portion 11 b of the main body 11. At this time, the caulking portion 30 is also formed at the same time.

一方、第1および第2の継手13,16を用意しておくが、第1の継手13には二対の位置決め突起26,27を予めプレス成形しておく。   On the other hand, although the first and second joints 13 and 16 are prepared, two pairs of positioning protrusions 26 and 27 are previously press-formed on the first joint 13.

しかる後、継手接合穴12に第1の継手13を差し込み、大径部11cの開口端部15に弁座部材14を差し込み、さらにその継手保持部14bに筒状をなす第2の継手16を差し込み、これらの接合部分に環状をなす固形ろう材を嵌め込む。そして、本体11に対して弁座部材14と第1および第2の継手13,16とをそれぞれ位置決めした状態でこれらを一括して炉中ろう付けを行い、本体11と第1の継手13,本体11と弁座部材14,弁座部材14と第2の継手16とを一体化させる。この場合、フラックスを併用する必要がないので、そのための後処理を全く無くすことができる。   Thereafter, the first joint 13 is inserted into the joint joint hole 12, the valve seat member 14 is inserted into the open end 15 of the large diameter portion 11c, and the second joint 16 having a cylindrical shape is formed in the joint holding portion 14b. Insert and insert an annular solid brazing material into these joints. And in the state which positioned the valve seat member 14 and the 1st and 2nd couplings 13 and 16 with respect to the main body 11, these were collectively brazed in the furnace, and the main body 11 and the 1st couplings 13, The main body 11 and the valve seat member 14, and the valve seat member 14 and the second joint 16 are integrated. In this case, since it is not necessary to use a flux together, post-treatment for that purpose can be completely eliminated.

最後に、小径部11aの開口端側から圧縮ばね22,弁体18およびプランジャ17,緩衝部材32,プラグ31を順に差し込み、小径部11aの開口端とプラグ31との間をシール溶接して小径部11aに対しこれを一体化する。最後に、ケーシング47を小径部11aに嵌め込み、ボルト46によってプラグ31に対し一体的に固定することにより、本実施形態の除湿用絞り弁10が完成する。   Finally, the compression spring 22, the valve body 18 and the plunger 17, the buffer member 32, and the plug 31 are sequentially inserted from the opening end side of the small diameter portion 11 a, and the small diameter portion is sealed and sealed between the opening end of the small diameter portion 11 a and the plug 31. This is integrated with the part 11a. Finally, the casing 47 is fitted into the small-diameter portion 11a, and is integrally fixed to the plug 31 with the bolt 46, whereby the dehumidifying throttle valve 10 of the present embodiment is completed.

なお、上述したようにばね受け21を本体11の段部11bにろう付けする場合、そのフランジ部21aの外周縁部に環状の固形ろう材を載置し、弁座部材14や第1および第2の継手13,16と共に一括して炉中ろう付けすることができる。   When the spring receiver 21 is brazed to the step portion 11b of the main body 11 as described above, an annular solid brazing material is placed on the outer peripheral edge of the flange portion 21a, and the valve seat member 14 and the first and first The two joints 13 and 16 can be brazed together in the furnace.

この除湿用絞り弁10を用いた除湿運転時には電磁コイル43が導通し、圧縮ばね22のばね力に抗して弁体18が第2の継手16側へ付勢され、そのポート板36が弁座部14aに当接して図2に示す閉弁状態となる。これに伴い、第1の継手13から本体11の弁室20内に流入する気液2相の冷媒は、第1ポート37から隙間34の外周部に流入し、ここから半径方向内側に進むに連れて次第に圧縮され、大きな気泡が細分化されて中央の絞り通路39に流入し、ここでさらに圧縮を受け、所定流量の冷媒が第2の継手16側へ導かれることとなる。絞り通路39から隙間38に導かれる冷媒は、半径方向外側に向けて放射状に拡がるが、この隙間38の間隔が狭いため、その急激な膨張が抑制されてゆるやかに膨張し、第2ポート40から第2の継手16へと流出する。この結果、気泡の膨張に伴って発生する騒音を低レベルに抑えることができる。   During the dehumidifying operation using the dehumidifying throttle valve 10, the electromagnetic coil 43 is conducted, the valve body 18 is biased toward the second joint 16 against the spring force of the compression spring 22, and the port plate 36 is The valve 14 is brought into contact with the seat 14a to be in the closed state shown in FIG. Along with this, the gas-liquid two-phase refrigerant flowing from the first joint 13 into the valve chamber 20 of the main body 11 flows from the first port 37 to the outer peripheral portion of the gap 34 and proceeds radially inward from here. The air bubbles are gradually compressed, and large bubbles are subdivided and flow into the central throttle passage 39, where they are further compressed, and a predetermined flow rate of refrigerant is guided to the second joint 16 side. The refrigerant guided from the throttle passage 39 to the gap 38 radially expands radially outward, but since the gap 38 is narrow, its rapid expansion is suppressed and the refrigerant expands gently. It flows out to the second joint 16. As a result, noise generated with the expansion of the bubbles can be suppressed to a low level.

なお、気液2相が混在する流路中では、流路の内壁に気泡が固着状態となって流路断面積が実質的に狭められ、冷媒の円滑な流動を損なう虞があるが、本実施形態では第2の継手16側に臨む第2ポート40の開口端が第2の継手16の内壁に近接して開口しているため、第2ポート40から第2の継手16に流出する冷媒が第2の継手16の内壁に付着した気泡を流動させる効果をもたらす。   Note that, in a flow path in which two phases of gas and liquid are mixed, there is a possibility that bubbles are fixed to the inner wall of the flow path and the cross-sectional area of the flow path is substantially narrowed, thereby impairing the smooth flow of the refrigerant. In the embodiment, since the opening end of the second port 40 facing the second joint 16 is open close to the inner wall of the second joint 16, the refrigerant flows out from the second port 40 to the second joint 16. Has the effect of causing the bubbles attached to the inner wall of the second joint 16 to flow.

上述した実施形態では、空気調和装置の除湿用絞り弁10として用いたが、膨張弁に適用することも可能であり、冷凍サイクルにおける冷媒流路の絞り装置として特に有用である。しかしながら、本発明における弁装置は、これらの絞り装置以外に流路を開閉する一般的な開閉弁に適用可能であることは言うまでもない。   In the above-described embodiment, the throttle valve 10 for dehumidification of the air conditioner is used. However, it can be applied to an expansion valve, and is particularly useful as a throttle device for a refrigerant flow path in a refrigeration cycle. However, it goes without saying that the valve device according to the present invention can be applied to a general on-off valve that opens and closes a flow path other than these throttle devices.

本発明による弁装置を空気調和装置の除湿用絞り弁に応用した一実施形態の内部構造を表す断面図である。It is sectional drawing showing the internal structure of one Embodiment which applied the valve apparatus by this invention to the throttle valve for dehumidification of an air conditioning apparatus. 図1に示した除湿用絞り弁の主要部の抽出拡大断面図であり、閉弁状態を示している。FIG. 2 is an extracted enlarged cross-sectional view of the main part of the dehumidifying throttle valve shown in FIG. 1, showing a closed state.

符号の説明Explanation of symbols

10 除湿用絞り弁
11 本体
11a 小径部
11b 段部
11c 大径部
12 継手接合穴
13 第1の継手
14 弁座部材
14a 弁座部
14b 継手保持部
15 開口端部
16 第2の継手
17 プランジャ
18 弁体
19 弁体駆動手段
20 弁室
21 ばね受け
21a フランジ部
21b 案内部
22 圧縮ばね
23 ソレノイドユニット
24 かしめ部
25 ろう付け部
26 内側位置決め突起
27 外側位置決め突起
28,29 ろう付け部
30 かしめ部
31 プラグ
32 緩衝部材
33 弁棒
33a フランジ部
33b 段部
34 隙間
35 絞り板
36 ポート板
37 第1ポート
38 隙間
39 絞り通路
40 第2ポート
41 フィルタ
42 カラー
43 電磁コイル
44 ボビン
45 封止樹脂
46 ボルト
47 ケーシング
Z 第1の継手により画成される冷媒通路の第1の継手の長手方向に沿った延在領域
DESCRIPTION OF SYMBOLS 10 Dehumidifying throttle valve 11 Main body 11a Small diameter part 11b Step part 11c Large diameter part 12 Joint joint hole 13 First joint 14 Valve seat member 14a Valve seat part 14b Joint holding part 15 Open end part 16 Second joint 17 Plunger 18 Valve body 19 Valve body driving means 20 Valve chamber 21 Spring receiver 21a Flange portion 21b Guide portion 22 Compression spring 23 Solenoid unit 24 Caulking portion 25 Brazing portion 26 Inner positioning projection 27 Outer positioning projection 28, 29 Brazing portion 30 Caulking portion 31 Plug 32 Buffer member 33 Valve rod 33a Flange portion 33b Step portion 34 Gap 35 Throttle plate 36 Port plate 37 First port 38 Gap 39 Throttle passage 40 Second port 41 Filter 42 Color 43 Electromagnetic coil 44 Bobbin 45 Sealing resin 46 Bolt 47 Casing Z By the first joint Extending region along the longitudinal direction of the first joint of the refrigerant passage is made

Claims (6)

小径部およびこの小径部に段部を介して接続する大径部を有し、継手接合穴がこの大径部に形成された筒状をなす本体と、
前記継手接合穴に差し込まれ、前記大径部から突出するようにこの大径部に接合される筒状をなす第1の継手と、
弁座部およびこれに続く筒状をなす継手保持部を有し、これらが前記本体の長手方向軸線と一直線状をなすように、外周縁部が前記大径部の開口端部に接合される環状の弁座部材と、
前記継手保持部に対し、これに嵌合した状態で接合される筒状をなす第2の継手と、
前記小径部に対して摺動自在に嵌合されたプランジャを有し、このプランジャから前記弁座部と対向するように突出して前記弁座部を開閉し得る弁体と、
前記段部に固定される環状のばね受けと、このばね受けと前記プランジャとの間に介装されて前記弁座部から前記弁体が離れるように付勢する圧縮ばねとを有し、前記弁体の開閉駆動を行う弁体駆動手段と
を具えたことを特徴とする弁装置。
A small-diameter portion and a large-diameter portion connected to the small-diameter portion via a step portion, and a tubular main body having a joint joint hole formed in the large-diameter portion;
A first joint having a cylindrical shape that is inserted into the joint joint hole and joined to the large diameter portion so as to protrude from the large diameter portion;
It has a valve seat part and a cylindrical joint holding part that follows, and the outer peripheral edge part is joined to the opening end part of the large-diameter part so that they are aligned with the longitudinal axis of the main body. An annular valve seat member;
A second joint having a cylindrical shape joined to the joint holding portion in a state of being fitted thereto;
A valve body that has a plunger that is slidably fitted to the small-diameter portion, and projects from the plunger so as to face the valve seat portion, and can open and close the valve seat portion;
An annular spring receiver fixed to the stepped portion, and a compression spring that is interposed between the spring receiver and the plunger and biases the valve body away from the valve seat portion, And a valve body driving means for opening and closing the valve body.
前記大径部は、前記ばね受けを前記本体に固定するためのかしめ部をさらに有することを特徴とする請求項に記載の弁装置。 The valve device according to claim 1 , wherein the large-diameter portion further includes a caulking portion for fixing the spring receiver to the main body. 前記第1の継手は、その外周面から膨出して前記継手接合穴の開口端縁に係止し得る位置決め手段を有することを特徴とする請求項1または請求項に記載の弁装置。 The first joint, the valve device according to claim 1 or claim 2 characterized in that it has a positioning means which can engage bulges from the outer peripheral surface on the opening edge of the joint faying hole. 前記大径部は、その開口端部に内周面から膨出して前記弁座部の外周縁部が係止し得る位置合わせ手段をさらに有することを特徴とする請求項1から請求項の何れかに記載の弁装置。 The large diameter portion, of claims 1 to 3, characterized by further comprising a positioning means for the outer peripheral edge of the bulges the valve seat portion can be locked from the inner peripheral surface at its open end The valve apparatus in any one. 請求項1から請求項の何れかに記載の弁装置の製造方法であって、筒状の本体をプレス成形するステップと、
前記本体の大径部に継手接合穴を形成するステップと、
環状の弁座部材をプレス成形するステップと、
前記継手接合穴に筒状をなす第1の継手を差し込み、前記大径部の開口端部に前記弁座部材を差し込み、さらにその前記継手保持部に筒状をなす第2の継手を差し込み、前記本体に対して前記弁座部材と前記第1および第2の継手とをそれぞれ位置決めした状態でこれらを一括して炉中ろう付けするステップと、
前記小径部側から弁体を本体内に組み込むステップと
を具えたことを特徴とする弁装置の製造方法。
A method for manufacturing a valve device according to any one of claims 1 to 4 , wherein the cylindrical body is press-molded;
Forming a joint joint hole in the large diameter portion of the main body;
Pressing the annular valve seat member;
A first joint that forms a cylinder is inserted into the joint joint hole, the valve seat member is inserted into an opening end of the large-diameter portion, and a second joint that forms a cylinder is inserted into the joint holding portion, Brazing them together in a furnace in a state where the valve seat member and the first and second joints are respectively positioned with respect to the main body;
And a step of incorporating a valve body into the main body from the small diameter portion side.
炉中ろう付けに先立って前記本体の段部に環状のばね受けを組み込み、前記大径部をかしめることによってこれを本体に固定するステップをさらに具えたことを特徴とする請求項に記載の弁装置の製造方法。 6. The method according to claim 5 , further comprising the step of incorporating an annular spring receiver in the step portion of the main body prior to brazing in the furnace and fixing the large diameter portion to the main body by caulking the large diameter portion. Method for manufacturing the valve device.
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WO2013099984A1 (en) 2011-12-26 2013-07-04 国立大学法人 東京大学 Measurement method and measurement device
CN102758936A (en) * 2012-02-08 2012-10-31 浙江三花制冷集团有限公司 Pilot valve of four-way reversing valve and machining method of pilot valve
CN102840370B (en) * 2012-03-06 2013-11-06 浙江三花股份有限公司 Method for manufacturing electronic expansion valve
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