JP4592530B2 - Ultrasonic flaw detection method and apparatus - Google Patents

Description

  The present invention relates to an ultrasonic flaw detection method for a conical weld groove inside a quadrangular prism body, and more particularly to an ultrasonic flaw detection method and apparatus using two array type probes.

  Conventionally, joining of structural materials and large electric parts used in power plants and the like has been performed by brazing or welding, and ultrasonic inspection is applied as a means for confirming the soundness of the joints. The structures of brazed parts and welded parts vary widely. For example, for parts where cylindrical parts are inserted and brazed to each other, the cylindrical parts are brazed from the outer surface of the square pillars. The brazing surface is inspected by transmitting and receiving ultrasonic waves to the surface and evaluating the reflected wave intensity. As an example of this brazing, the ultrasonic inspection method disclosed in Patent Document 1 is known.

On the other hand, as an electronic scanning ultrasonic flaw detector using an array-type probe, for example, an electronic scanning ultrasonic flaw detection image display device, model: ES3100, manufactured by Hitachi Engineering Co., Ltd. is known. ing. This known apparatus electronically controls transmission pulse application timing applied to each element of an array-type ultrasonic probe having a plurality of ultrasonic elements, and scans the emitted ultrasonic beam at high speed. The state of the reflected wave in the scanning range inside the inspection object is displayed in real time. As a scanning method of the ultrasonic beam, there are methods such as sector scanning for scanning the ultrasonic beam in a fan shape and linear scanning for moving and scanning at a certain angle. In any case, a general fixed-angle ultrasonic probe uses a shoe material to mechanically change the direction of emission of ultrasonic waves into the object to be inspected, but an array-type probe is used. The electronic scanning device can be arbitrarily changed by electronically controlling the direction of ultrasonic wave emission by changing the delay time. The feature of the electronic scanning apparatus using the array probe is that the ultrasonic emission direction can be arbitrarily changed by electronic control in this way.
JP-A-2004-279144

  The inspection method using a single probe method of a rectangular column brazed part by an ultrasonic inspection apparatus currently performed is that an ultrasonic beam is vertically incident on the outer surface of the rectangular column and brazed in an internal cylindrical shape. The reflected wave of the surface is received. In this method, a reflected wave near the center of the outer surface of the quadrangular prism is obtained, but the reflected wave from the cylindrical brazing surface differs from the incident direction of the ultrasonic wave as the probe approaches the ridgeline side. Because it reflects in the direction, it is difficult to return to the probe direction. For this reason, the reflected wave on the brazing surface below the ridge line cannot be obtained with sufficient sensitivity by the transmitted probe and cannot be inspected.

  Similarly, in the case where the grooves have a conical surface due to the welding of the quadrangular columns, an ultrasonic beam is incident at an oblique angle from the outer surface of the quadrangular columns by the single probe method, and the internal opening is opened. Although the reflected wave from the front surface is received, the reflected wave cannot be obtained with sufficient sensitivity as described above as the probe approaches the ridge line side, and the groove surface below the ridge line cannot be inspected after all. In order to detect small defects with high resolution, it is necessary to move the focal point along the conical surface of the groove shape by using a focused beam type probe. Since the focal length of the beam-type probe is fixed, a method of moving the probe up and down mechanically has to be adopted for the movement of the focal position in the inspected object in the depth direction.

  The present invention has been made in view of the situation of the prior art as described above. The purpose of the present invention is to enable inspection of the conical surface groove portion inside the ridge line from the outer surface of the quadrangular prism body, and to weld the entire surface of the welding groove surface. It is to be able to perform a highly accurate inspection over the circumference.

  In order to achieve the above object, according to the present invention, a welding groove surface located inside a ridge line of a test object made of a quadrangular prism is a two-probe method, and a welding groove surface located between the ridge lines is formed. Each of the central portions is carried out by a single probe method, and both are used together to detect the entire circumference of the conical weld groove surface inside the object to be inspected made of the rectangular column. At this time, at the place where the two-probe method is used, the plane within the plane including the normal line to the defect surface including the defect existing on the conical welding groove surface inside the object to be inspected, and normal to the normal line. The transmitting / receiving direction of the ultrasonic beam of each probe and the probe scanning position are set at the reflection position. Here, the regular reflection means that the incident angle and the outgoing angle of the ultrasonic wave reflected from the defect or the defect surface with respect to the normal line are equal.

Specifically, the first means is an ultrasonic flaw detection method in which an ultrasonic probe is applied to an object to be inspected, ultrasonic waves are transmitted inside the object to be inspected, and reflected waves inside the object to be inspected are received. The conical weld groove surface located inside the ridge line of the object to be inspected consisting of a quadrangular prism is a two-probe method using two ultrasonic probes for transmitting and receiving, The central part of the conical welding groove surface located between the ridge lines is transmitted and received by a single probe method using one ultrasonic probe, respectively , and the conical shape inside the object to be inspected consisting of the quadrangular pillars. It is characterized by flaw detection on the entire circumference of the weld groove surface.

A second means is an ultrasonic flaw detection method in which an ultrasonic probe is applied to an object to be inspected, ultrasonic waves are transmitted inside the object to be inspected, and reflected waves inside the object to be inspected are received. Transmitting and receiving probes are respectively arranged on two different adjacent surfaces of the outer surface of the object to be inspected, and normals to the defect surface including defects existing on the conical weld groove surface inside the object to be inspected are set. The ultrasonic beam transmission / reception direction and the probe scanning position of each probe are set in a plane including the plane and in a position of regular reflection with respect to the normal line, and the ridgeline of the inspection object formed of the quadrangular prism body The conical welding groove surface located inside is a two-probe method using two ultrasonic probes for transmitting and receiving, and a conical welding groove located between the ridge lines. Japanese that central portion of the surface is flaw respectively 1 probe method using a single ultrasonic probe transmitting and receiving To.

A third means is an ultrasonic flaw detector that applies an ultrasonic probe to an object to be inspected, transmits ultrasonic waves inside the object to be inspected, and receives reflected waves inside the object to be inspected. An ultrasonic probe for transmission and reception respectively arranged on two different adjacent surfaces of the outer surface to be inspected, an angle changing means for changing the transmission / reception direction of the ultrasonic beam of each probe, and A position changing means for changing the position of each probe, the angle changing means and the position changing means are controlled, and a defect surface including a defect present on a conical weld groove surface inside the inspection object is applied. in a plane containing the normal line, and a control means for changing the probe scanning position probe transmitting and receiving direction of the ultrasonic beam of the transducer to the position of specular reflection relative to the previous notation lines, the rectangular prism The conical welding groove surface located inside the ridge line of the body to be inspected is for transmission In the two-probe method using two ultrasonic probes for receiving and receiving, the central part of the conical weld groove surface located between the ridge lines transmits and receives one ultrasonic probe. It is characterized by flaw detection by a single probe method using a child .

A fourth means is an ultrasonic flaw detector that applies an ultrasonic probe to an object to be inspected, transmits ultrasonic waves inside the object to be inspected, and receives reflected waves inside the object to be inspected. An ultrasonic probe for transmission and reception respectively disposed on two different adjacent surfaces of the outer surface of the object to be inspected, the transmission / reception direction of the ultrasonic beam of each probe, and the position of each probe A scanner having three driving axes of X axis, Y axis and θ axis for changing and scanning each probe on the outer surface of the inspection object; and controlling the scanner; and Transmission / reception of the ultrasonic beam of each probe in a plane including a normal line to the defect surface including the defect existing on the inner conical weld groove surface and at a position of regular reflection with respect to the normal line and control means for changing the probe scanning position probe and direction, of the test subject comprising the square pillar The conical weld groove surface located inside the line is a two-probe method using two ultrasonic probes for transmitting and receiving, and the conical weld opening located between the ridge lines is used. The central portion of the front surface is characterized by detecting each of transmission and reception by a single probe method using a single ultrasonic probe .

  In the embodiment described later, the object to be inspected is the rectangular column bodies 1 and 2, the ridge line is the symbol R, the weld groove surface is the symbol 3a, 3b, the defect is the symbol F, and the defect surface is the groove surface 3a or 3b, the probe is denoted by reference numerals 4 and 5, the scanner is denoted by numerals 106 and 107, the control means is denoted by CPU 10, the normal line is perpendicular N, and the plane including the normal to the defect surface including the defect is surface α. Correspond.

  According to the present invention, it becomes possible to detect flaws in the joint portion inside the ridge line by the two-probe method in which the transmitting and receiving probes are respectively arranged on two adjacent surfaces of the outer surface of the quadrangular prism body. In addition, it is possible to inspect the joint portion inside the ridge line of the quadrangular prism body. Furthermore, ultrasonic inspection can be performed over the entire circumference of the joint portion in combination with the single probe method. In addition, the sector scanning of electronic scanning flaw detection using an array type probe allows flaw detection to be performed under the optimal transmission / reception angle conditions even for inspection positions that change in the depth direction. Become. ,

  Embodiments of the present invention will be described below with reference to the drawings.

  The present invention employs a two-probe method using an array-type probe, and scans both probes with a scanner having three drive axes so that optimum flaw detection conditions can always be obtained. It enables the joint inspection of the lower part of the body ridgeline. FIG. 1 shows groove surfaces 3a and 3b in which a quadrangular prism body 2 having the same shape as a quadrangular prism body 1 having four flat outer surfaces a, b, c and d is machined into a conical shape of 60 degrees. The figure which shows the state which is ultrasonically flawed by the 1-probe method (it serves as both transmission and reception of an ultrasonic wave with one probe) which used the bevel angle probe 4 for the joining part which faced and welded 3 It is. FIG. 1A is a cross-sectional view of the joint portion of the quadrangular column body 1, and FIG. 1B is a vertical cross-sectional view of the quadrangular column body 1 including the joint portion. In order to inspect the groove surface 3a, an oblique probe (hereinafter simply referred to as a probe) 4 is placed on the outer surface a of the quadrangular prism 1, and an ultrasonic beam is incident perpendicularly to the groove surface 3a. And it is transmitting and receiving at this angle. If the groove surface 3a has no defect, the ultrasonic wave is transmitted through the groove surface 3a, so that a large reflected wave is not received. However, if the groove surface 3a has a defect, a large reflected wave reflected by the defect surface is not obtained. Is received by the probe 4 and a defect can be detected.

  However, since the probe scanning surface a is a flat surface and the groove surface 3a has a conical shape, the range θ1 near the center of the scanning surface a can receive the reflected wave, but the ridge line R In the range θ2 of the lower groove surface 3a, the reflected wave of the defective surface is difficult to return to the probe 4 side, and flaw detection is difficult with the single probe method.

  Therefore, the two-probe method shown in FIG. 2 (two probes are used, one is used exclusively for transmission and the other is used exclusively for reception) is used for flaw detection. That is, in the range of θ1, one probe method in which only the first probe 4 is used for the probe, and in the range of θ2, the first probe 4 is used for transmission on the outer surface a and the other second one. The probe 5 is arranged on the outer surface b across the ridge line R for reception, so that the reflected wave in the groove range θ2 below the ridge line R can be received by the second probe 5. 2A is a cross-sectional view of the joint portion of the quadrangular column body 1, and FIG. 2B is a vertical cross-sectional view of the quadrangular column body 1 including the joint portion. In order to detect the reflected wave of the defect in the groove range θ2 inside the ridge line R under the optimal reflection condition by the two-probe method, that is, to detect the defect so that the reflected wave has the maximum intensity, two probes are used. It is important to set the position, orientation, and angle of refraction of the ultrasonic beam (the angle of the ultrasonic beam in the object to be inspected) so that the specular reflection wave on the defect surface can be received.

  3A and 3B are diagrams for explaining conditions for receiving a specularly reflected wave on the defect surface. FIG. 3A is a view of the quadrangular prism 1 viewed from the axial direction, and FIG. 3B is a view including four joints. 1 is a front view of a prismatic body 1. In this figure, one side W of the rectangular column 1 is 46 mm, and the welded portion groove surface 3a is inclined at 60 degrees at a position 14 mm away from the central axis 0 of the rectangular column 1 inside the ridge R in the direction of the ridge R. Assume that there is a defect F. The coordinate axes X, Y, and Z are perpendicular to the central axis 0 of the quadrangular column 1 and pass through the defect F, and the position of the central axis 0 of the quadrangular column 1 is the origin O. The direction is the X axis, the vertical direction is the Y axis, and the vertical direction (longitudinal direction of the rectangular column 1) in the drawing is the Z axis in the front view.

  FIG. 4 is a perspective view showing a cross section of the quadrangular prism body 1 cut in the longitudinal direction along a plane including diagonal ridge lines. If an ultrasonic wave is transmitted / received on the surface α including the perpendicular N to the surface including the defect F (defect surface−weld groove face), the incident angle β and the reflection angle γ are equal to the normal N, the defective surface The regular reflection wave from can be received. Therefore, it is necessary to control the arrangement of the two probes 4 and 5 and the transmission / reception direction of the ultrasonic beam so that the above condition is satisfied. Therefore, a line segment where the plane α perpendicular to the defect surface intersects with the outer surface of the quadrangular prism body 1 on which the probes 4 and 5 are placed becomes the loaf or loha of FIG. It suffices to transmit and receive ultrasonic waves on the plane α perpendicular to the defect surface with the line segment loam or loha as the incident point.

For example, now, assuming that the ultrasonic incident point P is located at a position L = 20 mm away from the ridge line, the incident point P is a point on the line segment axis of 39.3 ° with respect to the ridge line R. The coordinates of Xp = 3, Yp = 23, and Zp = 7.57. On the other hand, since the coordinates of the defect F are Xf = 9.9, Yf = 9.9, and Zf = 0, the direction of the defect surface viewed from the incident point P is the probe on the outer surface of the quadrangular column 1. When expressed by a rotation angle θφ of 4 and 5 and a refraction angle θr with respect to the outer surface of the quadrangular prism 1,
Rotation angle θφ = ATAN ((Xp−Xf) / (Zp−Zf)) (1)
Refraction angle θr = ATAN [(SQRT ((Xp−Xf) ^ 2 + (Zp−Zf) ^ 2)) / (((W / SQRT (2)) − IW / 2) / SQRT (2))]. (2)
It becomes. However, W is 46 mm in the length of one side of the quadrangular column 1, and IW is 28 mm in the diameter of the weld bottom.

  From the equations (1) and (2), the rotation angle θφ is −42.3 degrees and the refraction angle θr is 38 degrees, and both the transmitting and receiving probes 4 and 5 are at the incident point P on the outer surfaces a and b. If the ultrasonic beam is transmitted / received under the above condition and flaw detection is performed, the specular reflection wave on the defective surface is captured. In addition to this, if the defect F having a different depth position is also subjected to flaw detection by obtaining the rotation angle and the refraction angle calculated from the same calculation formula, the regular reflection wave of the defect surface including the defect F at the target depth position can be captured. be able to.

  FIG. 5 shows the relationship between the distance L between the ultrasonic incident point position P and the ridge line R and the rotation angle θφ of the probe (see FIG. 3B) in the ridge line direction, that is, from the origin O to the ridge line R. This is a result of calculation at typical positions d = 14, 18, 22, and 30 mm from the origin O within a distance of 32.5 mm. The range of the black frame in the figure is that if the width of the probes 4 and 5 is 20 mm, the distance L from the ridge line R is set to at least 10 mm, which is 1/2 of that, and the probe 4 is practical. The flaw detection range under the condition that the rotation angle θφ is set to 0 to −45 degrees is shown. In this case, it can be seen that the defect near the ridgeline R and the distance d = 30 mm from the origin O is difficult to detect because the probe cannot be brought closer to L = 10 mm or more. When the rotation angle θφ of the probe 4 represented by the vertical axis is constant at −30 degrees, the distance L from the ridge line R of the probe 4 is positions L = 11, 14, and 18 mm indicated by black circles in the drawing. Thus, it can be understood that it is sufficient to scan in the Z-axis direction.

FIG. 6 is a circuit configuration diagram of an electronic scanning device for driving a general array type probe, and FIG. 7 shows an outline of an electronic scanning type flaw detection method for changing the refraction angle θr of the ultrasonic beam of the array type probe. FIG.
6A, the electronic scanning apparatus includes a transmission delay circuit 11, an adder circuit 16, and a data processing circuit 17 connected to the CPU 10, and the element selection circuit 12 includes the element selection circuit 12 in the transmission delay circuit 11. A pulser circuit 12 is connected to 12, and an element 19 is connected to the pulser circuit 12. The adder circuit 16 is connected to a reception delay circuit 15, the reception delay circuit 15 is connected to an amplifier circuit 14, and the amplifier circuit 14 is connected to an element 19. Further, a display unit 18 is connected to the data processing circuit 17. The array-type probe is composed of 24 elements, and these 24 elements are arranged one-dimensionally with an element pitch of 1 mm, and each circuit is controlled by the CPU 10.

  The transmission of ultrasonic waves is based on the speed of sound in the object to be inspected, calculating the time difference due to the propagation distance difference from each element to the focal point, or the time difference to obtain the incident angle corresponding to the refraction angle, and the pulse corresponding to this delay time difference This is done by outputting a signal from the transmission delay circuit 11. This output is given to the element 19 selected by the element selection circuit 12 as an input signal of the pulsar circuit 13 of each element 19, and an excitation pulse for driving the element 19 is output from the pulsar circuit 13. To transmit ultrasonic waves at a timing corresponding to the delay time difference. For example, as shown in FIG. 6B, the transmission timing can be determined by driving the application timing of the excitation pulse with the central part of the arranged elements 19 being delayed from both sides. Focus at the set focal point f. The reception of the ultrasonic waves is the reverse of the transmission, and the signal received with a time difference by each element 19 is amplified by the amplifier circuit 14, the same delay time difference as that at the time of transmission is given by the reception delay circuit 15, and the phase is aligned. Synthesize with The added signal can be received as one reflected wave signal from the position focused by transmission. As shown in FIG. 7A, when this process is performed so that the refraction angle changes in a fan shape around the center of the ultrasonic array probe 4 (sector scan or fan scan), FIG. ), The display unit 18 can display the positions of the defects 1 and 2 in the inspection object as a vertical cross-sectional image (defect images 1 and 2) in the array direction of the array. The depth position and size of can be evaluated. In the fan-shaped scanning of the ultrasonic beam, the switching control of each circuit is electronically performed at a very high speed by a CPU (Central Processing Unit) 10, so that the image of the display unit 18 is a cross-sectional image of the entire range of the sector scanning in real time. Can be observed. The same apparatus is used in this embodiment.

  FIG. 8 is a schematic diagram showing a state in which a defect portion F processed in the welded portion of the test body is scanned in a fan shape by scanning an ultrasonic beam, and FIG. 9 is obtained by the flaw detection operation shown in FIG. It is a figure which shows the example of a display of a flaw detection result. FIG. 8A is a cross-sectional view taken along the line AA ′ of FIG. 8B. As shown in FIG. 8A, the array type probe 4 is provided with an oblique shoe 20, and each element 19 is provided. The ultrasonic wave with strong intensity radiated in the direction of the sound axis is effectively used. The defect F is processed at the bottom of the welded portion 3 so that the defective surface is parallel to the weld groove surface 3a, and is cut at a position 5 mm away from the groove surface. FIG. 9 is an image display example of a defective portion and a sound portion inside a ridge line by the two-probe method. Compared with the images of the defective part and the healthy part (FIGS. 9A and 9B), the defective part displays an image that does not appear in the healthy part, and the presence or absence of the defect F can be clearly detected and evaluated. The reflected wave of each shape part of the part 21, the step part 22, and the cut surface 23 can also be visualized. In this embodiment, since the inspected objects have the same shape, the display position of the defect F on the display unit 18 can be predicted and limited. Therefore, the defect F detection / evaluation means is a means by visual observation of the sound image (FIG. 9B) and the defect image (FIG. 9A). Further, the image of the healthy part (FIG. 9B) is an image when the probe 4 is applied to a test body having no defect, and the range in which the defect is displayed even if the gain of the reception amplifier circuit is increased by 5 dB. In addition, the reflected wave of the weld groove surface is not received, the SN ratio of the defect and noise can be secured at 5 dB or more, and the defect detection evaluation (differentiation) can be sufficiently performed on the image. In the electronic scanning device, these video images can be used as video and waveform information at any time for analysis and evaluation because the transmission / reception waveform for each scanning angle of the ultrasonic beam is recorded in the memory of the CPU 10.

  10 and 11 are views showing a state in which the array type probe scanner for realizing the probe method according to the present embodiment is attached to the quadrangular prism body, and FIG. 10 is perpendicular to the central axis of the quadrangular prism body. FIG. 11 is a view as seen from the side of the plane and from the side of the plane parallel to the central axis. In these drawings, array probes 4 and 5 for transmission and reception are provided on the outer surfaces of the quadrangular prisms 1 and 2 adjacent to each other, and one is a triaxial scanner 106 of X1, Y1, and θ1 axes. The other one is attached to another three-axis scanner 107 of the X2, Y2, and θ2 axes. Both scanners 106 and 107 are fixed to the fixing blocks 100a and 100b at the positions of the ridgelines R of the quadrangular prism bodies 1 and 2 so as to maintain a right angle by fixing bars 101a, 101b and 101c, 101d. The X axis and the Y axis move in the X direction and the Y direction by rotating the ball screw with a motor, respectively, and the θ axis rotates in the theta direction by rotating the worm of the worm gear with the motor. The scanners 106 and 107 are respectively fixed to the rectangular column bodies 1 and 2 by fixing clamps 102a and 102b provided at both ends.

  The fixing clamps 102a and 102b can be opened widely with the fixing screws 103a and 103b removed from the main body and the movable shafts 104a and 104b as fulcrums. It presses against the predetermined ridgeline part of the prismatic bodies 1,2. Thereafter, the fixing clamps 102a and 102b are closed and fixed to the main body by the fixing screws 103a and 103b. Furthermore, the scanners 106 and 107 can be fixed to the quadrangular column bodies 1 and 2 by pressing the pressing pads 106a and 106b against the quadrangular column bodies with the pressing screws 105a and 105b. The method for fixing the scanners 106 and 107 is not limited to the above method. The examples shown in FIGS. 10 and 11 are merely examples. Although not shown, each probe uses a gimbal mechanism and a spring to stabilize the pressing posture against the outer surface of the rectangular pillars 1 and 2 so that the pressing force can be stably exhibited. Anyway.

  The ultrasonic beam radiated from the array-type probe is fixed at a single calculated refraction angle because the ultrasonic beam sector scanning (scanning in the refraction angle direction) described with reference to FIG. 4 is always performed at high speed. There is no need to use the scanners 106 and 107 so that the positions of the probes 4 and 5 on the outer surface of the quadrangular prisms 1 and 2 are X and Y axes, and the directions of the probes 4 and 5 are θ axes. If controlled, the flaw detection conditions for receiving the above-mentioned regular reflection wave can be easily realized.

  When flaw detection is performed inside the ridge line by the two-probe method, the two scanners 106 and 107 work together to perform the operations described with reference to FIGS. In addition, when the inside of the outer surface central portion is detected by the single probe method, the two scanners 106 and 107 operate independently.

  FIG. 12 is a diagram showing a circumferential inspection range by each flaw detection method of the 1-probe method and the 2-probe method. In the experiment, when the central portion of the outer surface on the right side of the figure is 0 degree, the inspection range with the 1 probe method is -30 degrees to +30 degrees, and the inspection range with the 2 probe method is -22. It is 5 degrees to -67.5 degrees, and the inspection can be performed over the entire circumference of the groove surface by using both. It is necessary to replace the scanners 106 and 107 with four ridge lines, respectively. However, when the inspection of the lower part of the central part of the outer surface is placed at two diagonal positions, the two probes 4 and 5 are individually set. To use.

  When the scanners 106 and 107 are installed in the welded portions, the fixed positions of the scanners 106 and 107 in the axial direction of the quadrangular columns 1 and 2 are previously fixed to the outer surfaces of the quadrangular columns 1 and 2 from the center of the welded portion. The scanners 106 and 107 are fixed on the basis of the mark. In addition, when roughly fixed in the vicinity of the welded portion, the probes 4 and 5 are scanned in the axial direction of the rectangular column bodies 1 and 2, and the image of the step 22 that is the shape reflected wave of the joint described in FIG. The scanners 106 and 107 are controlled so that the image of the step 22 becomes a specified position on the display screen, and the same position is always fixed as the probe start position with reference to this position, and the flaw is detected. You can also.

  Here, the array type probes 4 and 5 are linear array type probes in which the ultrasonic elements 19 are arranged one-dimensionally. However, a matrix array type probe in which the ultrasonic elements 19 are arranged in two dimensions is used. A ring array probe obtained by dividing a ring-shaped element in the circumferential direction may be used. A similar flaw detection is possible with a probe that can adjust the refraction angle mechanically.

  FIG. 13 is a diagram showing a control configuration for controlling each of the six drive motors M of the X-axis, Y-axis, and θ-axis provided in the scanners 106 and 107. The drive motors 201 to 206 for each axis are driven from the I / O 213 via dedicated drivers 207 to 212 by a control program incorporated in a PC (personal computer) 214, for example. The actual rotation amount of each of the motors 201 to 206 is detected and feedback controlled by an encoder provided in each of the motors 201 to 206.

  As described above, according to the present embodiment, the two-probe method in which the array-type probes 4 and 5 are respectively disposed on the two outer surfaces sandwiching the ridge line R of the quadrangular prism bodies 1 and 2 so far. Inspection of the inside of the ridge line, which has been difficult, can be easily performed. Further, the weld groove surface 3a can be inspected over the entire circumference by the combined use of the 1-probe method and the 2-probe method. In this embodiment, the welded part whose outer shape is a quadrangular prism and whose inner groove surface is a conical surface of 60 ° is targeted. However, the present invention is not limited to this embodiment, and may be an inspection site of a similar form. Widely applicable.

It is explanatory drawing of the flaw detection in 1 probe method of the ultrasonic flaw detection method which concerns on embodiment of this invention. It is explanatory drawing of the flaw detection in 2 probe methods of the ultrasonic flaw detection method which concerns on embodiment of this invention. It is explanatory drawing of the probe scanning in 2 probe methods of the ultrasonic flaw detection method which concerns on embodiment of this invention. It is explanatory drawing of the regular reflected wave transmission / reception in 2 probe methods of the ultrasonic flaw detection method which concerns on embodiment of this invention. It is explanatory drawing of the probe scanning position in 2 probe methods of the ultrasonic flaw detection method which concerns on embodiment of this invention. It is explanatory drawing which shows the circuit structure of a general electronic scanning device. It is explanatory drawing which shows the sector scan and display image by a general electronic scanning device. It is a schematic diagram of defect flaw detection in the two-probe method of the ultrasonic flaw detection method according to the embodiment of the present invention. It is display explanatory drawing which shows the defect flaw detection result in 2 probe methods of the ultrasonic flaw detection method which concerns on embodiment of this invention. It is a block diagram of the probe scanner of the ultrasonic flaw detector which concerns on embodiment of this invention. It is a side view of FIG. It is explanatory drawing of the flaw detection range in combined use of 1 probe method and 2 probe method in the ultrasonic flaw detector which concerns on embodiment of this invention. It is explanatory drawing which shows the circuit structure of the scanner control means in the ultrasonic flaw detector which concerns on embodiment of this invention.

Explanation of symbols

1, 2 Square column 3 Welded part
3a, 3b Welding groove surface 4 Transmitting probe 5 Receiving probe N Normal to defect surface α Surface perpendicular to defect surface including normal to defect surface F Defect β Incident angle to defect surface γ Defect surface Reflection angle 10 CPU
11 Transmission delay circuit 12 Element selection circuit 13 Pulser circuit 14, amplification circuit 15 reception delay circuit 16 addition circuit 17 data processing circuit 18 display unit 19 array element 20 shoe 21 bottom image 22 step image 23 cut surface image

Claims (10)

In the ultrasonic flaw detection method of applying an ultrasonic probe to an object to be inspected, transmitting ultrasonic waves inside the object to be inspected, and receiving reflected waves inside the object to be inspected,
The conical welding groove surface located inside the ridge line of the object to be inspected consisting of a quadrangular prism is a ridge line and a ridge line by the two probe method using two ultrasonic probes for transmitting and receiving. central portion of the one transceiver to implementation, respectively it in a probe method using the ultrasonic probe, the test subject unit consisting of the quadrangular prism conical welding GMA surface located between the An ultrasonic flaw detection method characterized by flaw detection on the entire circumference of a conical weld groove surface . In the ultrasonic flaw detection method of applying an ultrasonic probe to an object to be inspected, transmitting ultrasonic waves inside the object to be inspected, and receiving reflected waves inside the object to be inspected,
Transmitting and receiving probes are respectively arranged on two different surfaces adjacent to the outer surface of the object to be inspected consisting of quadrangular prisms,
The ultrasonic wave of each probe in a plane including a normal line to a defect surface including a defect existing on the conical welding groove surface inside the inspection object and at a position of regular reflection with respect to the normal line Set beam transmission / reception direction and probe scanning position,
The conical weld groove surface located inside the ridge line of the object to be inspected consisting of the quadrangular prism body is a two-probe method using two ultrasonic probes for transmission and reception, and the ridge line and ultrasonic testing how to characterized in that the flaw detection respectively 1 probe method using the center of the cone shaped welding GMA face one ultrasonic probe transmitting and receiving located between ridges. The position of the ultrasonic probe is set with reference to a position where a reflected wave of a structurally shaped part inside the inspection object is detected and the reflected wave of the shaped part is obtained. The ultrasonic flaw detection method according to claim 2 . The ultrasonic probe is a one-dimensional or two-dimensional array probe, electronically controlling the transmission / reception timing of each array element, sector-scanning the ultrasonic beam propagating into the object to be inspected, Based on information on the ultrasonic beam angle and reflected wave intensity in sector scanning, the cross-sectional image in the depth direction of the object to be inspected is displayed and recorded, and the presence or absence of a defect is determined by comparing the cross-sectional image information between the healthy part and the defective part ultrasonic testing method according to any one of claims 1 to 3, characterized in that evaluation to. In an ultrasonic flaw detector that applies an ultrasonic probe to an object to be inspected, transmits ultrasonic waves inside the object to be inspected, and receives reflected waves inside the object to be inspected,
An ultrasonic probe for transmission and reception respectively disposed on two different adjacent surfaces of the outer surface of the object to be inspected made of a quadrangular prism;
Angle changing means for changing the transmission / reception direction of the ultrasonic beam of each probe;
Position changing means for changing the position of each probe;
Controlling the angle changing means and the position changing means, and in a plane including a normal line to a defect surface including a defect existing in a conical welding groove surface inside the inspection object, and with respect to the normal line Control means for changing the transmitting / receiving direction of the ultrasonic beam of each probe and the probe scanning position to the position of regular reflection;
With
The conical weld groove surface located inside the ridge line of the object to be inspected consisting of the quadrangular prism body is a two-probe method using two ultrasonic probes for transmission and reception, and the ridge line and conical welding GMA surface central ultrasonic flaw detector you characterized in that testing each one probe method using a single ultrasonic probe transmitting and receiving located between ridges. In an ultrasonic flaw detector that applies an ultrasonic probe to an object to be inspected, transmits ultrasonic waves inside the object to be inspected, and receives reflected waves inside the object to be inspected,
An ultrasonic probe for transmission and reception respectively disposed on two different adjacent surfaces of the outer surface of the object to be inspected made of a quadrangular prism;
An X-axis, a Y-axis, and a θ-axis for changing the transmission / reception direction of the ultrasonic beam of each probe and the position of each probe and performing moving scanning on the outer surface of the probe to be inspected. A scanner having three drive axes;
The scanner is controlled, and in a plane including a normal line to a defect surface including a defect existing on a conical weld groove surface inside the inspection object, and at a position of regular reflection with respect to the normal line Control means for changing the ultrasonic beam transmission / reception direction of each probe and the probe scanning position;
Equipped with a,
The conical weld groove surface located inside the ridge line of the object to be inspected consisting of the quadrangular prism body is a two-probe method using two ultrasonic probes for transmission and reception, and the ridge line and An ultrasonic flaw detection apparatus characterized by detecting flaws at a central portion of a conical welding groove surface located between ridge lines by a single probe method using one ultrasonic probe . An ultrasonic probe consists of a one-dimensional or two-dimensional array type probe,
Ultrasonic beam propagating into the object under test by electronically controlling the transmit / receive timing of each array element
An electronic scanning device for sector scanning the system;
The object to be inspected based on information of an ultrasonic beam angle and reflected wave intensity in the sector scanning
Means for displaying and recording a cross-sectional image in the depth direction of
The ultrasonic flaw detector according to claim 5 or 6, further comprising: The ultrasonic flaw detector according to claim 7, further comprising an evaluation unit that evaluates the presence or absence of a defect based on the cross-sectional image . The evaluation means evaluates the presence / absence of a defect by comparing the cross-sectional image of the healthy part with the displayed cross-sectional image.
The ultrasonic flaw detector according to claim 8, wherein Means for detecting a reflected wave of an internal structural shape part;
Means for setting a reference of the probe scanning position based on the position where the reflected wave of the shape part is obtained;
The ultrasonic flaw detector according to claim 5, wherein the ultrasonic flaw detector is provided.

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