JP4518636B2 - Suction cover and strainer fixing structure in submersible pumps - Google Patents

Suction cover and strainer fixing structure in submersible pumps Download PDF

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Publication number
JP4518636B2
JP4518636B2 JP2000202015A JP2000202015A JP4518636B2 JP 4518636 B2 JP4518636 B2 JP 4518636B2 JP 2000202015 A JP2000202015 A JP 2000202015A JP 2000202015 A JP2000202015 A JP 2000202015A JP 4518636 B2 JP4518636 B2 JP 4518636B2
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Japan
Prior art keywords
bolt
suction cover
hole
strainer
peripheral
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Expired - Lifetime
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JP2000202015A
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Japanese (ja)
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JP2002021768A (en
Inventor
泰人 窪
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Tsurumi Manufacturing Co Ltd
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Tsurumi Manufacturing Co Ltd
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Description

【0001】
【発明の技術分野】
本発明は、水中ポンプにおけるサクションカバーおよびストレーナの定着構造に関するものである。
【0002】
【従来技術とその問題点】
水中ポンプにおいて耐摩耗性を保有させるためポンプケーシングをゴム製とした場合、その組立に普通のボルトを使用すれば、締付時における圧縮力によりポンプケーシングの軸方向の寸法が一定に保てなくなる。そのため従来は図8に示すような構造により、スペーサ兼用の高価な特殊ボルト108aを用いてサクションカバー110と共にポンプケーシング101を仕切板105へ結合させている。しかしポンプケーシング101およびサクションカバー110と同時にストレーナ113を取付けることはできず、ポンプケーシング101およびサクションカバー110を袋ナット付ボルト108bにより定着させたのち、図9に示すよう改めてストレーナ113をナット108cで定着しなければならず、組立工数が増すと共に部品点数も多くなる。また、ゴム製ポンプケーシング101の周壁の要所(通常3ヶ所)がボルト108aによって線状に補強されるに過ぎないため、ポンプ運転時の内圧によりポンプケーシング101が変形してポンプ機能に影響を及ぼすことになる。
【0003】
【発明の目的】
本発明の目的は、従来のような高価な特殊ボルトを用いることなくゴム製ポンプケーシングの軸方向の寸法を一定に保つことができると共に内圧による変形を防止でき、サクションカバーの定着操作に伴ってストレーナの定着がボルトレスの態様で行われ、組立工数および部品点数を減少させてローコストにポンプを生産し得るポンプケーシングおよびストレーナの定着構造を提供することにある。
【0004】
【発明の構成】
本発明に係る水中ポンプにおけるサクションカバーおよびストレーナの定着構造では、第1の発明として、内部が渦室に形成されるポンプケーシングの周壁構成部材をゴム等の耐摩耗弾性材料製となし、該周壁構成部材の上面に重合される剛体製シールプレートの下面周辺部より上記ポンプケーシングの渦巻室の渦線部の外周へ当接される補強壁を配設し、該補強壁の外側に締付用ボルト螺装孔を有する取付座を付設し、剛性を保有して上面周辺部を前記周壁構成部材の下面に重合されるサクションカバーの中央に吸込孔を開口させ周辺部に上記螺装孔と同心状のボルト頭係止孔を配設し、前記補強壁の下端は前記周壁構成部材の下端よりも上方にあってサクションカバー上面との間に若干の間隙が形成され、周壁に通水孔を配設し底板周辺部には前記ボルト頭係止孔と同心状に配設されたボルト操作窓を有する剛体製の環状ストレーナの内周面を前記周壁構成部材の外周面に嵌合させ、締付用ボルトの先端をボルト頭係止孔を経由して取付座の螺装孔へ螺装しボルト頭の頚部でボルト頭係止孔の孔縁部を押圧させることにより、ポンプケーシングの周壁構成部材とサクションカバーが一体に結合されると共に周壁構成部材が縦方向に圧縮せられ径方向に膨出してストレーナ周壁の内周面へ圧接するよう構成した。また、第2の発明として、締付用のボルトは頚部がサクションカバーのボルト頭係止孔の孔縁部へ対向する第1の頭と、該第1の頭よりも後方位置においてストレーナ底板のボルト操作窓よりも大径に形成された第2の頭とを有し、ボルトの螺装操作により第1の頭の頚部が係止孔の孔縁を押圧するとき、第2の頭の頚部は操作窓の孔縁部から後方へ若干離隔した位置にあるよう構成されている。
【0005】
【実施例】
以下実施例の図1ないし図6により説明をする。
【0006】
1は内部が渦巻室2に形成されるポンプケーシングの周壁構成部材であって、ゴム等の耐摩耗弾性材料で作られている。3はモータ軸4の導下部に嵌着されて渦巻室2内に収容された羽根車、5は前記周壁構成部材1の上面に重合されてポンプケーシングの上壁を構成する剛体製のシールプレートであり、その下面周辺部の要所よりポンプケーシングの渦巻室2の渦線部の外周へ当接される補強壁6・・・・6が配設されている。7・・・・7は上記補強壁6・・・・6の外側に付設された取付座であり、その下面には締付用ボルト8の螺装孔9がそれぞれ穿設されている。10は前記周壁構成部材1の下面に重合されてポンプケーシングの下壁を構成するサクションカバーであり、中央に吸込口11を開口させ周辺部には前記螺装孔9・・・・9と同心状のボルト頭係止孔12・・・・12を配設して、金属等の硬質材料で作られ、或いはゴム等の耐摩耗弾性材料の内部に金属板を埋装するなどにより剛性が保有させられている。前記補強壁6・・・・6の下端は前記周壁構成部材1の下端よりもやや上方にあってサクションカバー10の上面との間に若干の間隙gが形成されている。13は周壁に通水孔14・・・・14を配設した剛体製の環状ストレーナであり、その底板周辺部には前記ボルト頭係止孔12・・・・12と同心状に配設されたボルト操作窓16・・・・16を有している。
【0007】
上記環状ストレーナ13の内周面をポンプケーシングの周壁構成部材1の外周面に嵌合させ、締付用ボルト8・・・・8の先端をボルト頭係止孔12・・・・12を経由して取付座7・・・・7下面の螺装孔9・・・・9へ螺装し、ボルト頭15・・・・15の頚部でボルト係止孔12・・・・12の孔縁部を押圧させることにより、ポンプケーシングの周壁構成部材1とサクションカバー10が一体に結合されると共に周壁構成部材1が縦方向に圧縮せられ径方向に膨出してストレーナ13の周壁内周面へ圧接する。つまり、ストレーナ13はボルトレスの態様でポンプケーシングの外周へ強固に嵌着されることになる。また、ポンプケーシングの周壁構成部材1の渦巻室2の渦線部の外周は補強壁6・・・・6の存在により広範囲に亘って面状に補強せられ、内圧によって変形することを防止されるが、同時に、サクションカバー10の結合時においてポンプケーシングの軸方向」の寸法が該補強壁6・・・・6によって一定に保たれることになる。
【0008】
締付用ボルト8・・・・8を緩めない限り、普通のポンプ使用状態ではストレーナ13が外れ落ちることはない。しかし極めて過酷な使用条件を想定すれば、図7に示すよう締付用ボルト8を二段頭構造として、頚部がサクションカバー10のボルト頭係止孔12の孔縁部へ対向する第1の頭15と、該第1の頭15よりも後方位置においてストレーナ13の底板のボルト操作窓16よりも大径に形成された第2の頭15bとを有し、ボルト8の螺装操作により第1の頭15の頚部が係止孔12の孔縁を押圧するとき、第2の頭15bの頚部は操作窓16の孔縁部から後方へ若干離隔した位置にあるよう構成してもよい。このように構成しておけば、例えば水底面の凹凸が激しく且つ倒木など多様な固定体が沈積しているような水中を移動させる際に、ポンプが固形物に引っ掛ったり陥所へ落ち込んだりして外側からの強い衝撃を受けても、ストレーナ13が外れ落ちることを防止できることになる。
【0009】
上述のように締付用ボルト8を二段頭構造とした場合でも、ストレーナ13の定着作用は第2の頭15bによってなされるのではない。第2の頭15bの頚部はボルト操作窓16の孔縁部から後方へ若干離隔した位置にあり、図1の場合と同様、サクションカバー10の定着は第1の頭15によってなされるのであり、該サクションカバー10の定着時におけるポンプケーシング周壁構成部材1の径方向への膨出作用によってストレーナ13がボルトレスの態様でポンプケーシングの外周へ嵌着されるということに変わりない。
【0010】
【発明の効果】
本発明に係る水中ポンプにおけるサクションカバーおよびストレーナの定着構造によれば、従来のような高価な特殊ボルトを用いることなくゴム製ポンプケーシングの軸方向の寸法を一定に保つことができると共に内圧による変形を防止でき、サクションカバーの定着操作に伴ってストレーナの定着がボルトレスの態様で行われ、組立工数および部品点数を減少させてローコストにポンプを生産し得るという利点がある。
【図面の簡単な説明】
【図1】 本発明の一実施例におけるサクションカバーおよびストレーナの定着構造を示す要部縦断側面図である。
【図2】 本発明構造を構成するポンプケーシングの側壁構成部材の底面図である。
【図3】 本発明構造を構成するサクションカバー(ポンプケーシングの下壁構成部材)の底面図である。
【図4】 本発明構造を構成するシールプレート(ポンプケーシングの上壁構成部材)の底面図である。
【図5】 本発明構造におけるポンプケーシングの周壁構成部材とシールプレートを嵌合させた状態を示す底面図である。
【図6】 図5のA−A線における縦断側面図である。
【図7】 本発明の別の実施例におけるサクションカバーおよびストレーナの定着構造を示す要部縦断側面図である。
【図8】 従来の定着構造を示す要部縦断側面図であって、ポンプケーシングおよびサクションカバーをシールプレートに結合した状態である。
【図9】 図8の状態から更にストレーナを結合させた状態を示す。
【符号の説明】
1 ポンプケーシングの周壁構成部材
2 渦巻室
5 シールプレート
6 補強壁
7 取付座
8 締付用ボルト
9 螺装孔
10 サクションカバー
11 吸込口
12 ボルト頭係止孔
13 環状ストレーナ
14 通水孔
15 ボルト頭(第1の頭)
15b 第2の頭
16 ボルト操作窓
g 間隙
[0001]
TECHNICAL FIELD OF THE INVENTION
The present invention relates to a suction cover and strainer fixing structure in a submersible pump.
[0002]
[Prior art and its problems]
If the pump casing is made of rubber in order to maintain wear resistance in the submersible pump, if normal bolts are used for assembly, the axial dimension of the pump casing cannot be kept constant due to the compressive force during tightening. . For this reason, conventionally, the pump casing 101 is coupled to the partition plate 105 together with the suction cover 110 using an expensive special bolt 108a also serving as a spacer, with a structure as shown in FIG. However, the strainer 113 cannot be attached at the same time as the pump casing 101 and the suction cover 110. After fixing the pump casing 101 and the suction cover 110 with the bolts 108b with cap nuts, the strainer 113 is reattached with the nuts 108c as shown in FIG. It must be fixed, increasing the number of assembly steps and the number of parts. In addition, since the main parts (usually three places) of the peripheral wall of the rubber pump casing 101 are merely reinforced linearly by the bolts 108a, the pump casing 101 is deformed by the internal pressure during the pump operation and affects the pump function. Will be affected.
[0003]
OBJECT OF THE INVENTION
The object of the present invention is to keep the axial dimension of the rubber pump casing constant without using expensive special bolts as in the prior art, and to prevent deformation due to internal pressure, along with the fixing operation of the suction cover. An object of the present invention is to provide a pump casing and a strainer fixing structure in which the strainer fixing is performed in a boltless manner, and the number of assembly steps and the number of parts can be reduced to produce a pump at a low cost.
[0004]
[Structure of the invention]
The fixing structure of the suction cover and the strainer in the water pump according to the present invention, as the first invention, the wear elastic material made with pear such as rubber peripheral wall constituting member of the pump casing which is formed inside the vortex winding chamber, said provided with reinforcing walls that contacts the lower surface peripheral portion of rigid seals plates which are polymerized on the upper surface of the peripheral wall constituting member to the outer periphery of the vortex winding portion of the volute of the pump casing, tightening the outside of the reinforcing wall A mounting seat having attachment bolt screw holes is provided, and a suction hole is opened at the center of the suction cover where the upper surface periphery is superposed on the lower surface of the peripheral wall constituting member with rigidity, and the screw holes are formed in the periphery. A concentric bolt head locking hole, and the lower end of the reinforcing wall is above the lower end of the peripheral wall constituting member, and a slight gap is formed between the upper surface of the suction cover and water is passed through the peripheral wall. Holes and bottom plate The side portion is fitted to the inner peripheral surface of the rigid-made annular strainer having the bolt head locking hole and concentrically disposed a bolt operated window outermost surface of the peripheral wall constituting member, the bolt tightening The tip of the screw is screwed into the screw hole of the mounting seat via the bolt head locking hole, and the hole edge of the bolt head locking hole is pressed by the neck of the bolt head, so that the peripheral member and the suction member of the pump casing The cover is integrally coupled, and the peripheral wall constituting member is compressed in the vertical direction and bulged in the radial direction so as to be pressed against the inner peripheral surface of the strainer peripheral wall. According to a second aspect of the present invention, the tightening bolt includes a first head whose neck portion faces the hole edge of the bolt head locking hole of the suction cover, and a strainer bottom plate at a position rearward of the first head. A second head having a diameter larger than that of the bolt operation window, and when the neck of the first head presses the edge of the locking hole by screwing the bolt, the neck of the second head Is configured so as to be slightly spaced rearward from the hole edge of the operation window.
[0005]
【Example】
The embodiment will be described below with reference to FIGS.
[0006]
1 is a peripheral member of the pump casing whose inside is formed in the spiral chamber 2, and is made of a wear-resistant elastic material such as rubber. 3 is an impeller that is fitted to the lower part of the motor shaft 4 and is accommodated in the spiral chamber 2, and 5 is a rigid seal plate that is superposed on the upper surface of the peripheral wall constituting member 1 to constitute the upper wall of the pump casing. , and the reinforcing wall 6 ... 6 are arranged to be in contact to the outer periphery of the vortex winding portion of the volute 2 of the pump casing from the key points of the underside periphery. Reference numerals 7... 7 are mounting seats attached to the outside of the reinforcing walls 6... 6, and screw holes 9 of the tightening bolts 8 are formed in the lower surfaces thereof. Reference numeral 10 denotes a suction cover which is superposed on the lower surface of the peripheral wall constituting member 1 to form a lower wall of the pump casing. The suction port 11 is opened at the center and the peripheral portion is concentric with the screw holes 9. The bolt head locking holes 12... 12 are arranged and made of a hard material such as metal, or the rigidity is maintained by embedding a metal plate inside a wear-resistant elastic material such as rubber. It has been made. The lower end of the reinforcing walls 6... 6 is slightly above the lower end of the peripheral wall constituting member 1, and a slight gap g is formed between the upper surface of the suction cover 10. 13 is a rigid annular strainer having water passage holes 14... 14 arranged on the peripheral wall, and is arranged concentrically with the bolt head locking holes 12. Bolt operation windows 16... 16 are provided.
[0007]
The inner peripheral surface of the annular strainer 13 is fitted to the outermost peripheral surface of the peripheral wall constituting member 1 of the pump casing, and the bolt head locking holes 12. Via the mounting seat 7... 7, it is screwed into the screw holes 9... 9 on the bottom surface, and the bolt locking holes 12. By pressing the edge portion, the peripheral wall constituting member 1 of the pump casing and the suction cover 10 are integrally coupled, and the peripheral wall constituting member 1 is compressed in the vertical direction and bulged in the radial direction, so that the inner peripheral surface of the strainer 13 Pressure contact. That is, the strainer 13 is firmly fitted to the outer periphery of the pump casing in a boltless manner. Also, to prevent the outer periphery of the vortex winding portion of the volute 2 of the peripheral wall constituting member 1 of the pump casing is forced reinforcing the planar over a wide range by the presence of reinforcing walls 6 ... 6, is deformed by internal pressure However, at the same time, when the suction cover 10 is coupled, the dimension of the axial direction of the pump casing is kept constant by the reinforcing walls 6.
[0008]
Unless the tightening bolts 8... 8 are loosened, the strainer 13 will not fall off under normal pump use conditions. However, assuming extremely severe use conditions, the tightening bolt 8 has a two-stage head structure as shown in FIG. 7, and the neck portion faces the hole edge of the bolt head locking hole 12 of the suction cover 10. It has a head 15 and a second head 15b having a diameter larger than that of the bolt operation window 16 on the bottom plate of the strainer 13 at a position rearward of the first head 15. When the neck portion of the first head 15 presses the hole edge of the locking hole 12, the neck portion of the second head 15 b may be arranged at a position slightly rearward from the hole edge portion of the operation window 16. If configured in this way, for example, when moving underwater where the bottom of the water is very uneven and various fixed bodies such as fallen trees are deposited, the pump may get caught in solids or fall into a recess. Even when a strong impact is applied from the outside, the strainer 13 can be prevented from falling off.
[0009]
Even when the tightening bolt 8 has a two-stage head structure as described above, the fixing action of the strainer 13 is not performed by the second head 15b. The neck of the second head 15b is located at a position slightly rearward from the hole edge of the bolt operation window 16, and as in the case of FIG. 1, the suction cover 10 is fixed by the first head 15. When the suction cover 10 is fixed, the strainer 13 is fitted to the outer periphery of the pump casing in a boltless manner by the bulging action in the radial direction of the peripheral member 1 of the pump casing.
[0010]
【The invention's effect】
According to the fixing structure of the suction cover and the strainer in the submersible pump according to the present invention, the axial dimension of the rubber pump casing can be kept constant without using an expensive special bolt as in the prior art, and deformation due to internal pressure can be maintained. There is an advantage that the strainer can be fixed in a boltless manner in accordance with the fixing operation of the suction cover, and the pump can be produced at a low cost by reducing the number of assembly steps and the number of parts.
[Brief description of the drawings]
FIG. 1 is a longitudinal side view of a main part showing a fixing structure of a suction cover and a strainer in an embodiment of the present invention.
FIG. 2 is a bottom view of a side wall constituting member of a pump casing constituting the structure of the present invention.
FIG. 3 is a bottom view of a suction cover (lower wall constituent member of a pump casing) constituting the structure of the present invention.
FIG. 4 is a bottom view of a seal plate (an upper wall constituent member of a pump casing) constituting the structure of the present invention.
FIG. 5 is a bottom view showing a state in which a peripheral member of a pump casing and a seal plate are fitted in the structure of the present invention.
6 is a longitudinal side view taken along line AA in FIG. 5. FIG.
FIG. 7 is a longitudinal sectional side view of a main part showing a fixing structure of a suction cover and a strainer in another embodiment of the present invention.
FIG. 8 is a longitudinal sectional side view showing a main part of a conventional fixing structure, in which a pump casing and a suction cover are coupled to a seal plate.
9 shows a state in which a strainer is further coupled from the state of FIG.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 Perimeter wall component member of pump casing 2 Swirl chamber 5 Seal plate 6 Reinforcement wall 7 Mounting seat 8 Tightening bolt 9 Screw hole 10 Suction cover 11 Suction port 12 Bolt head locking hole 13 Annular strainer 14 Water flow hole 15 Bolt head (First head)
15b Second head 16 Bolt operation window g Gap

Claims (2)

内部が渦室に形成されるポンプケーシングの周壁構成部材をゴム等の耐磨耗弾性材料製となし、該周壁構成部材の上面に重合される剛体製シールプレートの下面周辺部より上記ポンプケーシングの渦巻室の渦線部の外周へ当接される補強壁を配設し、該補強壁の外側に締付用ボルト螺装孔を有する取付座を付設し、剛性を保有して上面周辺部を前記周壁構成部材の下面に重合されるサクションカバーの中央に吸込孔を開口させ周辺部に上記螺装孔と同心状のボルト頭係止孔を配設し、前記補強壁の下端は前記周壁構成部材の下端よりも上方にあってサクションカバー上面との間に若干の間隙が形成され、周壁に通水孔を配設し底板周辺部には前記ボルト頭係止孔と同心状に配設されたボルト操作窓を有する剛体製の環状ストレーナの内周面を前記周壁構成部材の外周面に嵌合させ、締付用ボルトの先端をボルト頭係止孔を経由して取付座の螺装孔へ螺装しボルト頭の頚部でボルト頭係止孔の孔縁部を押圧させることにより、ポンプケーシングの周壁構成部材とサクションカバーが一体に結合されると共に周壁構成部材が縦方向に圧縮せられ径方向に膨出してストレーナ周壁の内周面へ圧接するよう構成したことを特徴とする、水中ポンプにおけるサクションカバーおよびストレーナの定着構造。Internal wear elastic material made with pear such as rubber peripheral wall constituting member of the pump casing which is formed into spiral chamber, the pump casing from the bottom surface peripheral portion of rigid seals plates which are polymerized on the upper surface of the peripheral wall constituting member provided with reinforcing walls which are abutted to the outer periphery of the vortex winding portion of the swirl chamber, and attaching a mounting seat having a bolt NishiSoana tightening on the outside of the reinforcing wall, the upper surface peripheral possess rigidity A suction hole is opened in the center of the suction cover that is superposed on the lower surface of the peripheral wall constituting member, and a bolt head locking hole concentric with the screw hole is disposed in the peripheral portion, and the lower end of the reinforcing wall is A slight gap is formed above the lower end of the peripheral wall constituting member and between the upper surface of the suction cover, a water passage hole is provided in the peripheral wall, and a concentric arrangement with the bolt head locking hole is provided in the periphery of the bottom plate. the inner circumference of the rigid-made annular strainer having set by a bolt operated windows Said peripheral wall is fitted to the outermost peripheral surface of the components, the bolt head engaging in screwed to the bolt head and neck to NishiSoana of the mounting seat of the front end of the tightening bolt through the bolt head locking hole stop hole By pressing the edge of the hole, the peripheral component of the pump casing and the suction cover are joined together, and the peripheral component is compressed in the vertical direction and bulged in the radial direction to press against the inner peripheral surface of the strainer peripheral wall. A structure for fixing a suction cover and a strainer in a submersible pump, characterized by comprising: 締付用のボルトは頚部がサクションカバーのボルト頭係止孔の孔縁部へ対向する第1の頭と、該第1の頭よりも後方位置においてストレーナ底板のボルト操作窓よりも大径に形成された第2の頭とを有し、ボルトの螺装操作により第1の頭の頚部が係止孔の孔縁を押圧するとき、第2の頭の頚部は操作窓の孔縁部から後方へ若干離隔した位置にあるよう構成されていることを特徴とする、請求項1記載の水中ポンプにおけるサクションカバーおよびストレーナの定着構造。  The tightening bolt has a first head whose neck portion faces the hole edge of the bolt head locking hole of the suction cover, and a diameter larger than the bolt operation window of the strainer bottom plate at a position rearward of the first head. When the neck of the first head presses the hole edge of the locking hole by screwing operation of the bolt, the neck of the second head is removed from the hole edge of the operation window. 2. The suction cover and strainer fixing structure in a submersible pump according to claim 1, wherein the fixing structure is located at a position slightly separated rearward.
JP2000202015A 2000-07-04 2000-07-04 Suction cover and strainer fixing structure in submersible pumps Expired - Lifetime JP4518636B2 (en)

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JP2014074359A (en) * 2012-10-04 2014-04-24 Ebara Corp Multistage pump
KR101453972B1 (en) 2014-05-08 2014-10-30 신신이앤지(주) Submersible pump with a spacer
CN110688787B (en) * 2019-08-28 2023-06-27 浙江工业大学 Bolt group stress determination method for strip-shaped base under action of transverse bending moment locally
CN112943676B (en) * 2021-04-16 2022-06-21 浙江美德亨泵业股份有限公司 Submersible pump

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0479987U (en) * 1990-11-22 1992-07-13
JPH08296582A (en) * 1995-04-25 1996-11-12 Tsurumi Mfg Co Ltd Submerged pump
JPH10184582A (en) * 1996-12-27 1998-07-14 Shin Meiwa Ind Co Ltd Submerged pump

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0479987U (en) * 1990-11-22 1992-07-13
JPH08296582A (en) * 1995-04-25 1996-11-12 Tsurumi Mfg Co Ltd Submerged pump
JPH10184582A (en) * 1996-12-27 1998-07-14 Shin Meiwa Ind Co Ltd Submerged pump

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