JP4514986B2 - Laminated glass separation and recovery equipment - Google Patents

Laminated glass separation and recovery equipment Download PDF

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Publication number
JP4514986B2
JP4514986B2 JP2001142231A JP2001142231A JP4514986B2 JP 4514986 B2 JP4514986 B2 JP 4514986B2 JP 2001142231 A JP2001142231 A JP 2001142231A JP 2001142231 A JP2001142231 A JP 2001142231A JP 4514986 B2 JP4514986 B2 JP 4514986B2
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Japan
Prior art keywords
glass
laminated glass
conveyance path
separation
intermediate film
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JP2002336793A (en
Inventor
博文 木村
一郎 石橋
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Honda Motor Co Ltd
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Honda Motor Co Ltd
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  • Combined Means For Separation Of Solids (AREA)
  • Joining Of Glass To Other Materials (AREA)
  • Processing Of Solid Wastes (AREA)

Description

【0001】
【発明の属する技術分野】
本発明は自動車のフロントガラス等に用いる合せガラスの分離回収装置に関する。
【0002】
【従来の技術】
自動車のフロントガラスや建築物の窓ガラスとして合せガラスが用いられている。この合せガラスは外側ガラス(例えば強化ガラス)と内側ガラス(例えば紫外線吸収ガラス)とを中間膜(例えばポリビニルブチラール)にて接合一体化したものである。
【0003】
廃車などの際の資源の有効利用を考えた場合、ガラス(外側ガラスと内側ガラス)と樹脂(中間膜)とを分離回収する必要がある。しかしながら、ガラスを細かく破砕しても中間膜は破砕することはできず、中間膜に細かなガラス片が強固に接合されたままとなり簡単には分離できない。
【0004】
そこで、ポリビニルブチラールの性質、即ち、水に接触すると水を吸って膨潤し接合力が極めて弱くなる性質を利用して分離する技術が特開平7−17747号公報に提案されている。
【0005】
特開平7−17747号公報には、合せガラスに破砕した後、網状体内に破砕した合せガラスを入れて水中に浸漬し、所定時間経過後、網状体ごと水中から合せガラスを引き上げ、回収箱の上方で合わせガラスの一面側が下になるようにして網状体を上下に振動させ、下面に付着しているガラス片を回収箱内に落下させ、次いで網状体を反転させて合せガラスの他面側が下になるようにし、前記同様網状体を上下に振動させ、下面に付着しているガラス片を回収箱内に落下させるようにしている。
【0006】
【発明が解決しようとする課題】
上述した先行技術に開示されるように、合せガラスを振動せしめれば膨潤した中間膜に付着しているガラス片を容易に分離することができる。しかしながら、上記先行技術にはどのようにして合せガラスを振動せしめるか、どのようにして網状体を反転せしめるかについての具体的な構造が提案されていない。
前後の工程を無視して合せガラスを振動せしめると、却って分離回収の効率が悪くなるおそれもある。また、人手によって合せガラスを反転していたのでは効率が悪い。
【0007】
更に、合せガラスは外側ガラスと内側ガラスとの組成、特性、色などが異なっている場合が多い。このような場合は外側ガラスと内側ガラスについても別々に分離して回収できれば、リサイクルが楽になる。しかしながら、上述した先行技術では、1つの回収箱内に回収することしか示されておらず、外側ガラスと内側ガラスとを自動的に分離することができない。
【0008】
【課題を解決するための手段】
上記の課題を解決するため、本発明に係る合せガラスの分離回収装置は、破砕した合せガラスを搬送する第1の搬送路と第2の搬送路を備え、これら搬送路は破砕した合せガラスが載置される面をガラス片が落下し得るメッシュ材にて構成し、また第1の搬送路及び第2の搬送路は別個に設置した加振装置にて振動可能とされ、更に第1の搬送路と第2の搬送路とは互いに反対方向に傾斜するとともに第1の搬送路の終端部が第2の搬送路上に臨む構成とした。
【0009】
尚、前記第1の搬送路及び第2の搬送路をスプリングを介して基台上に支持すれば、振動が直接基台に伝わることなく、容易に搬送路を振動せしめることができる。
【0010】
上記構成の分離回収装置により中間膜とガラス片とを分離回収するには、先ず中間膜を介して接合されている合せガラスを破砕し、次いで前記中間膜を含水せしめて膨潤させ、この後ガラスの破片が付着している膨潤した前記中間膜をメッシュ材からなる第1の搬送路上を搬送しつつ搬送路を振動せしめることで中間膜の下面に付着しているガラス片をメッシュ材を通して回収し、次いで第2の搬送路上にガラスの破片が付着している膨潤した中間膜を表裏反転せしめて移載し、第2の搬送路上を搬送しつつ搬送路を振動せしめることで中間膜の下面に付着しているガラス片をメッシュ材を通して回収する。
【0011】
【発明の実施の形態】
以下に本発明の実施の形態を添付図面に基づいて説明する。図1は本発明に係る合せガラスの分離回収装置を適用した分離回収システムの全体図であり、分離回収システム1は合せガラスGを破砕する破砕装置10の下流側に水槽20を連続して配置し、この水槽20の下流側に分離回収装置30を配置している。尚、破砕装置10の近傍にはストッカー2を配置している。
【0012】
破砕装置10は送りローラ11の終端に一対の破砕ローラ12,12を配置している。この破砕ローラ12は表面にスパイク状の突起13を千鳥状に多数植設してなり、破砕ローラ12,12間に送り込まれた合せガラスGを細かく破砕する。尚、中間膜Pは破砕されないので、中間膜Pの表面に破砕された多数のガラス片が付着した状態の合せガラスWになる。
【0013】
また、中間膜Pの下面に付着しているガラス片の一部は重力によって分離するため、このガラス片をダクト状のガイド14を介して破砕装置の底部に配置したボックス15に回収するようにしている。
【0014】
破砕装置10に隣接する水槽20内には多数のパレット21が配置され、これらパレット21はチェーン22を駆動することで水槽20内を循環する。水槽20内には常温水若しくは温水を供給している。常温水(0〜20℃)の場合には水槽内に24時間合せガラスWを浸漬しておく必要があるが、温水(80℃)の場合には約1時間で十分に中間膜が膨潤する。したがって、水の温度に応じてパレット21の移動速度を調整する。
なお、図示例では水槽を挙げたが、蒸気室或いはミスト室を用いることも可能である。
【0015】
一方、水槽20の下流側に隣接して配置される分離回収装置30は、図2に示すように、第1の搬送路31と第2の搬送路32を備え、第1の搬送路31は基台33上にスプリング34を介して下流側が若干下方に傾斜するように支持され、その終端は第2の搬送路32の上方に臨み、更に第1の搬送路31は加振装置35に連結し、その搬送面は金網などのメッシュ材36にて構成されている。
【0016】
また、第1の搬送路31の下方には回収ボックス37が配置され、この回収ボックス37に中間膜の一面側に付着していたガラス片を導くダクト状ガイド38が第1の搬送路31と回収ボックス37との間に配置されている。
【0017】
また、第2の搬送路32は第1の搬送路31とは逆方向に傾斜するように基台39にスプリングを介して支持されし、その傾斜角度は第1の搬送路31よりもきつくなっている。そして、第2の搬送路32も搬送面は金網などのメッシュ材40にて構成され、加振装置41につながっている。
【0018】
前記第2の搬送路32の下方には中間膜の他面側に付着していたガラス片を受ける回収ボックス42が配置され、第2の搬送路32の下端は中間膜の回収ボックス43に臨んでいる。
【0019】
以上において、水槽20から第1の搬送路31のメッシュ材36上に送り出された合せガラスWは図3に示すように、振動により徐々に下流側に移動するとともに、中間膜Pの下面に残っているガラス片は下方に振い落され、ガイド38を介してボックス37内に回収される。
【0020】
また、第1の搬送路31から第2の搬送路32に移る際に合せガラスWは反転し、反転して下面となった面に付着していたガラス片がメッシュ材40を通してボックス42内に回収される。また、ガラス片が剥離した中間膜Pはボックス43に回収される。
【0021】
【発明の効果】
以上に説明したように本発明によれば、合せガラスを破砕した後、中間膜を膨潤せしめ、この中間膜からガラスを分離回収するにあたり、振動を与えるようにしたので容易に中間膜からガラス片を剥離することができる。
【0022】
また、本発明によれば、搬送のための特別な駆動力を必要とせず、破砕された合せガラスに振動を与えることで、搬送路が傾斜しているので、自動的に合せガラスが移動する。また第1の搬送路から第2の搬送路に移る際に合せガラスが自ら反転するため、特別な装置を必要としない。したがって、コンパクトで分離回収効率の高い装置を提供することができる。
【図面の簡単な説明】
【図1】本発明に係る合せガラスの分離回収システムの全体図
【図2】分離回収装置の全体斜視図
【図3】分離回収装置の作用を説明した図
【符号の説明】
1…分離回収システム、2…ストッカー、10…破砕装置、11…送りローラ、12…破砕ローラ、13…突起、14…ガイド、15…回収ボックス、20…水槽、21…パレット、22…チェーン、30…分離回収装置、31…第1の搬送路、32…第2の搬送路、33…基台、34…スプリング、35…加振装置、36…メッシュ材、37…回収ボックス、38…ガイド、39…基台、40…メッシュ材、41…加振装置、42、43…回収ボックス。
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to an apparatus for separating and collecting laminated glass used for a windshield of an automobile.
[0002]
[Prior art]
Laminated glass is used as a windshield for automobiles and window glass for buildings. This laminated glass is obtained by joining and integrating an outer glass (for example, tempered glass) and an inner glass (for example, ultraviolet absorbing glass) with an intermediate film (for example, polyvinyl butyral).
[0003]
When considering the effective use of resources at the time of scrap cars, it is necessary to separate and recover glass (outer glass and inner glass) and resin (intermediate film). However, even if the glass is crushed finely, the intermediate film cannot be crushed, and fine glass pieces remain firmly joined to the intermediate film and cannot be easily separated.
[0004]
In view of this, Japanese Patent Application Laid-Open No. 7-17747 proposes a technique for separation utilizing the property of polyvinyl butyral, that is, the property that when water comes into contact, it absorbs water and swells and bonding strength becomes extremely weak.
[0005]
In JP-A-7-17747, after crushed into a laminated glass, the crushed laminated glass is put into a reticulated body and immersed in water. After a predetermined time, the laminated glass is pulled up from the water together with the reticulated body. The mesh body is vibrated up and down with the one side of the laminated glass facing down, the glass piece adhering to the lower surface is dropped into the collection box, and then the other side of the laminated glass is In the same manner as described above, the mesh body is vibrated up and down, and the glass piece adhering to the lower surface is dropped into the collection box.
[0006]
[Problems to be solved by the invention]
As disclosed in the prior art described above, glass pieces adhering to the swollen interlayer film can be easily separated by vibrating the laminated glass. However, the above prior art has not proposed a specific structure on how to vibrate the laminated glass and how to invert the net.
If the laminated glass is vibrated ignoring the previous and subsequent steps, the efficiency of separation and recovery may be worsened. Moreover, it is inefficient if the laminated glass is inverted manually.
[0007]
Furthermore, laminated glass often has different compositions, properties, colors, etc. between the outer glass and the inner glass. In such a case, if the outer glass and the inner glass can be separated and collected separately, recycling becomes easier. However, in the above-described prior art, only the collection in one collection box is shown, and the outer glass and the inner glass cannot be automatically separated.
[0008]
[Means for Solving the Problems]
In order to solve the above-mentioned problems, the laminated glass separation and recovery device according to the present invention includes a first conveyance path and a second conveyance path for conveying crushed laminated glass, and these conveyance paths include crushed laminated glass. The surface to be placed is made of a mesh material from which a glass piece can fall, and the first transport path and the second transport path can be vibrated by a separately installed vibration device, and further The conveyance path and the second conveyance path are inclined in directions opposite to each other, and the end portion of the first conveyance path faces the second conveyance path.
[0009]
If the first transport path and the second transport path are supported on a base via a spring, the transport path can be easily vibrated without being directly transmitted to the base.
[0010]
In order to separate and recover the intermediate film and the glass piece by the separation and recovery apparatus having the above configuration, first, the laminated glass joined through the intermediate film is crushed, and then the intermediate film is hydrated and swollen. The glass piece adhering to the lower surface of the intermediate film is recovered through the mesh material by vibrating the conveyance path while conveying the swollen intermediate film on which the broken pieces of material are adhered on the first conveyance path made of the mesh material. Then, the swollen intermediate film with glass fragments adhering to the second conveyance path is transferred by reversing the front and back, and the conveyance path is vibrated while being conveyed on the second conveyance path. The adhering glass piece is collected through the mesh material.
[0011]
DETAILED DESCRIPTION OF THE INVENTION
Embodiments of the present invention will be described below with reference to the accompanying drawings. FIG. 1 is an overall view of a separation and recovery system to which a laminated glass separation and recovery apparatus according to the present invention is applied. The separation and recovery system 1 continuously arranges a water tank 20 on the downstream side of a crushing apparatus 10 for crushing a laminated glass G. The separation / recovery device 30 is disposed downstream of the water tank 20. A stocker 2 is disposed in the vicinity of the crushing device 10.
[0012]
In the crushing device 10, a pair of crushing rollers 12, 12 are arranged at the end of the feed roller 11. The crushing roller 12 has a large number of spike-like projections 13 planted in a staggered pattern on the surface, and crushes the laminated glass G fed between the crushing rollers 12 and 12 finely. In addition, since the intermediate film P is not crushed, the laminated glass W is in a state where a large number of pieces of crushed glass are attached to the surface of the intermediate film P.
[0013]
Further, since a part of the glass piece adhering to the lower surface of the intermediate film P is separated by gravity, the glass piece is collected in the box 15 disposed at the bottom of the crushing device via the duct-shaped guide 14. ing.
[0014]
A number of pallets 21 are arranged in the water tank 20 adjacent to the crushing apparatus 10, and these pallets 21 circulate in the water tank 20 by driving a chain 22. Normal temperature water or warm water is supplied into the water tank 20. In the case of room temperature water (0 to 20 ° C.), it is necessary to immerse the laminated glass W in the water tank for 24 hours, but in the case of warm water (80 ° C.), the intermediate film swells sufficiently in about 1 hour. . Therefore, the moving speed of the pallet 21 is adjusted according to the temperature of water.
In addition, although the water tank was mentioned in the example of illustration, a steam chamber or a mist chamber can also be used.
[0015]
On the other hand, as shown in FIG. 2, the separation and recovery device 30 disposed adjacent to the downstream side of the water tank 20 includes a first transport path 31 and a second transport path 32, and the first transport path 31 is The downstream side is supported on the base 33 via a spring 34 so that the downstream side is slightly inclined downward, the end faces the second conveyance path 32, and the first conveyance path 31 is connected to the vibration device 35. The conveying surface is made of a mesh material 36 such as a wire mesh.
[0016]
A recovery box 37 is disposed below the first transport path 31, and a duct-shaped guide 38 that guides the glass piece attached to one surface side of the intermediate film to the recovery box 37 is connected to the first transport path 31. It is arranged between the collection box 37.
[0017]
The second conveyance path 32 is supported by a base 39 via a spring so as to be inclined in the opposite direction to the first conveyance path 31, and the inclination angle is tighter than that of the first conveyance path 31. ing. The transport surface of the second transport path 32 is also composed of a mesh material 40 such as a wire mesh, and is connected to the vibration device 41.
[0018]
A recovery box 42 for receiving a glass piece adhering to the other surface of the intermediate film is disposed below the second transfer path 32, and the lower end of the second transfer path 32 faces the recovery box 43 for the intermediate film. It is out.
[0019]
In the above, the laminated glass W sent out from the water tank 20 onto the mesh material 36 of the first conveyance path 31 gradually moves to the downstream side by vibration and remains on the lower surface of the intermediate film P as shown in FIG. The glass piece is shaken down and collected in the box 37 via the guide 38.
[0020]
Further, when moving from the first conveyance path 31 to the second conveyance path 32, the laminated glass W is reversed, and the glass piece attached to the surface that is reversed and becomes the lower surface passes through the mesh material 40 into the box 42. Collected. Further, the intermediate film P from which the glass piece has been peeled is collected in the box 43.
[0021]
【The invention's effect】
As described above, according to the present invention, after the laminated glass is crushed, the intermediate film is swollen, and vibration is applied to separate and recover the glass from the intermediate film. Can be peeled off.
[0022]
Further, according to the present invention, a special driving force for conveyance is not required, and the laminated glass is automatically moved because the conveyance path is inclined by applying vibration to the crushed laminated glass. . Further, since the laminated glass is inverted by itself when moving from the first conveyance path to the second conveyance path, no special device is required. Therefore, it is possible to provide a compact device with high separation and recovery efficiency.
[Brief description of the drawings]
FIG. 1 is an overall view of a separation and recovery system for laminated glass according to the present invention. FIG. 2 is an overall perspective view of a separation and recovery apparatus. FIG.
DESCRIPTION OF SYMBOLS 1 ... Separation | collection collection system, 2 ... Stocker, 10 ... Crushing device, 11 ... Feed roller, 12 ... Crushing roller, 13 ... Protrusion, 14 ... Guide, 15 ... Collection box, 20 ... Water tank, 21 ... Pallet, 22 ... Chain, DESCRIPTION OF SYMBOLS 30 ... Separation | collection collection apparatus, 31 ... 1st conveyance path, 32 ... 2nd conveyance path, 33 ... Base, 34 ... Spring, 35 ... Excitation apparatus, 36 ... Mesh material, 37 ... Collection box, 38 ... Guide , 39 ... Base, 40 ... Mesh material, 41 ... Excitation device, 42, 43 ... Collection box.

Claims (1)

破砕した合せガラスをガラス片と中間膜に分離して回収する合せガラスの分離回収装置において、この分離回収装置は破砕した合せガラスを搬送する第1の搬送路と第2の搬送路を備え、これら搬送路は破砕した合せガラスが載置される面をガラス片が落下し得るメッシュ材にて構成し、また第1の搬送路及び第2の搬送路は別個に設置した加振装置にて振動可能とされ、更に第1の搬送路と第2の搬送路とは互いに反対方向に傾斜するとともに第1の搬送路の終端部が第2の搬送路上に臨んでいることを特徴とする合せガラスの分離回収装置。In a laminated glass separation and recovery device that separates and recovers the crushed laminated glass into a glass piece and an intermediate film, the separation and recovery device includes a first conveyance path and a second conveyance path for conveying the crushed laminated glass, these transport path constitutes a surface laminated glass was crushed is placed in mesh glass pieces may fall, also the first transport path and the second conveying path of at separately installed the vibrator The combination is characterized in that the first conveyance path and the second conveyance path are inclined in directions opposite to each other, and a terminal portion of the first conveyance path faces the second conveyance path. Glass separation and recovery equipment.
JP2001142231A 2001-05-11 2001-05-11 Laminated glass separation and recovery equipment Expired - Fee Related JP4514986B2 (en)

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Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2001104928A (en) * 1999-10-04 2001-04-17 Central Glass Co Ltd Apparatus for separating laminated glass into glass and intermediate film for recovery

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JP3606935B2 (en) * 1995-01-30 2005-01-05 神鋼電機株式会社 Grizzly vibratory sieve
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JP2001104928A (en) * 1999-10-04 2001-04-17 Central Glass Co Ltd Apparatus for separating laminated glass into glass and intermediate film for recovery

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