JP4510650B2 - Method for deep color treatment of fiber fabric - Google Patents

Method for deep color treatment of fiber fabric Download PDF

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JP4510650B2
JP4510650B2 JP2005015774A JP2005015774A JP4510650B2 JP 4510650 B2 JP4510650 B2 JP 4510650B2 JP 2005015774 A JP2005015774 A JP 2005015774A JP 2005015774 A JP2005015774 A JP 2005015774A JP 4510650 B2 JP4510650 B2 JP 4510650B2
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fiber fabric
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JP2006200098A (en
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秀雄 長森
基伸 榊原
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Meisei Chemical Works Ltd
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本発明は、染色された繊維布帛の発色性を改善し、深色性及び鮮明性を高めるための深色化処理方法(浴中処理方法、浴中浸漬処理法)に関する。詳しくは、合成繊維や羊毛繊維などからなり、黒色などの濃色に染色された繊維製品を低屈折率の樹脂化合物で被覆加工することにより深色化を行う深色化処理方法に関する。更に詳しくは、これらの染色布帛が深色性に優れ、深色化処理における加工ムラが起こりにくく、かつより再現性の高い染色された繊維布帛を得る処理方法に関する。   The present invention relates to a deep color treatment method (in-bath treatment method, in-bath treatment method) for improving the color developability of a dyed fiber fabric and enhancing deep colorability and sharpness. More specifically, the present invention relates to a deep color processing method for performing deep color processing by coating a fiber product made of synthetic fiber or wool fiber and dyed in dark color such as black with a resin compound having a low refractive index. More specifically, the present invention relates to a treatment method in which these dyed fabrics are excellent in deep color properties, processing unevenness in the deep color treatment is less likely to occur, and a dyed fiber fabric having higher reproducibility is obtained.

従来より、合成繊維や天然繊維において、鮮明で深みのある繊維の検討が行われており、繊維布帛の深色性を向上させるために、繊維表面の改質、あるいは繊維内部の改質による種々の方法が提案されている。特にブラックフォーマルや学生服など濃色がその商品価値を決める分野においては、大きな課題とされており、例えば合成繊維であるポリエステル繊維や天然繊維である羊毛繊維に関して言えば、染色性に欠けるという欠点があり、染色性の不足、濃色性の不足が従来からの大きな問題点とされてきた。   Conventionally, in the synthetic fiber and the natural fiber, a clear and deep fiber has been studied. In order to improve the deep color property of the fiber fabric, various kinds of modifications such as modification of the fiber surface or modification of the inside of the fiber can be performed. A method has been proposed. Especially in the field where dark colors such as black formal and school uniform determine the product value, it is regarded as a big issue. For example, polyester fibers that are synthetic fibers and wool fibers that are natural fibers have a drawback of lack of dyeability. Insufficient dyeability and darkness have been a major problem.

その改善策として、染色された繊維布帛に屈折率の低い化合物、例えば、フッ素系処理剤(例えば下記の特許文献1など)、シリコーン系処理剤(例えば下記の特許文献2など)、ウレタン系処理剤(例えば下記の特許文献3)などで繊維表面を被覆する方法がある。これらの加工手段は、多くはパッドキュア法にて行われるが、パッドキュア法では繊維表面の限られた部分被覆のみに依存しており、深色性のレベルやその耐久性という点では必ずしも十分なレベルにあるとは言い難い。またパッド法でのマングルによる絞りムラに起因する付着ムラや、エンディングの発生といった問題がある。更に、染色堅ろう度面においても、特に摩擦堅ろう度のレベルが低いという問題があった。
特開昭57−17275号公報 特開昭64−45466号公報 特開昭57−29682号公報
As measures for improvement, the dyed fiber fabric has a compound having a low refractive index, such as a fluorine-based treatment agent (for example, Patent Document 1 below), a silicone-based treatment agent (for example, Patent Document 2 below), and a urethane-based treatment. There is a method of coating the fiber surface with an agent (for example, Patent Document 3 below). Many of these processing methods are performed by the pad-cure method, but the pad-cure method relies only on the limited partial coating of the fiber surface, and is not necessarily sufficient in terms of the level of deep color and its durability. It ’s hard to say that it ’s at a certain level. Further, there are problems such as adhesion unevenness due to unevenness of aperture due to mangle in the pad method, and occurrence of ending. Further, there is a problem that the level of friction fastness is particularly low in terms of dye fastness.
JP 57-17275 A JP-A-64-45466 JP 57-29682 A

また、従来行われていた吸尽法とよばれる浴中処理法の場合は、深色化剤の安定的付与が難しくムラを発生しやすいという欠点をもっている。これは、深色化剤の繊維への急激な吸着が起こり、加工ムラが発生しやすく、またエマルションが破壊された場合には繊維布帛や染色機などの処理装置の缶体を汚染する問題もある。一方、エマルションを安定化させる方法も行われたが、その場合、吸尽性が劣り深色性レベルが低いという問題が残っている。   In addition, in the bath treatment method called the exhaustion method which has been conventionally performed, there is a drawback that it is difficult to stably apply the deep color agent and unevenness is likely to occur. This is because the deep coloring agent is abruptly adsorbed to the fiber, and processing unevenness is likely to occur. Also, when the emulsion is broken, there is a problem of contaminating the can of a processing apparatus such as a fiber fabric or a dyeing machine. is there. On the other hand, a method of stabilizing the emulsion has also been carried out, but in this case, there remains a problem that exhaustion is inferior and deep color level is low.

更に、これらの手段により深色化のレベルは向上するが、深色性の向上にともない、深色度のドライクリーニングや洗濯による低下や、染色堅ろう度低下などが起こりやすいといった問題があった。   Further, although the level of deep color is improved by these means, there has been a problem that, due to the improvement of deep color, there is a tendency that a decrease in deep chromaticity due to dry cleaning or washing, or a decrease in dye fastness is likely to occur.

一方、繊維の表面改質によって染色性を改良する方法も数多く提案されている。繊維表面に微細な凹凸を形成させ、繊維表面での光の乱反射を防ぎ深色化を狙う方法があり、例えば下記の特許文献4には、粒子径が0.1μm以下の微粒子を0.5〜10重量%含有させたポリエステル繊維をアルカリ処理して、繊維表面に微細な凹凸を形成させる方法や、繊維表面をプラズマエッチングして微細な凹凸を形成させる方法などがある(例えば下記の特許文献5及び6など)。
特公昭59−24233号公報 特開昭59−11709号公報 特公昭60−37225号公報
On the other hand, many methods for improving dyeability by surface modification of fibers have been proposed. There is a method in which fine irregularities are formed on the fiber surface to prevent irregular reflection of light on the fiber surface and aim at deep coloration. For example, in Patent Document 4 below, fine particles having a particle diameter of 0.1 μm or less are 0.5 There are a method in which polyester fibers containing 10% by weight are alkali-treated to form fine irregularities on the fiber surface, and a method in which fine irregularities are formed by plasma etching on the fiber surface (for example, the following patent documents) 5 and 6).
Japanese Patent Publication No.59-24233 JP 59-11709 A Japanese Examined Patent Publication No. 60-37225

さらには、あらかじめ屈折率の低い化合物で繊維製品を処理し、次いで低温プラズマ処理する方法もある(例えば下記の特許文献7など)。これらの方法で繊維表面に微細な凹凸を形成させることにより、深色化も向上し、特に屈折率の低い化合物を表面に被覆するとその深色度は相当向上するが、繊維表面の凹凸部が破壊しやすく、例えば生地どうしがこすりあわされ、洗濯時に生地が絡み合うと深色効果は極度に低下し易く、深色性の耐久性という点では必ずしも十分なレベルにあるとは言い難い。また染色堅ろう度面では、特に摩擦堅ろう度のレベルが低いという問題があった。
特開昭61−97490号公報
Furthermore, there is a method in which a fiber product is previously treated with a compound having a low refractive index and then subjected to low-temperature plasma treatment (for example, Patent Document 7 below). By forming fine irregularities on the fiber surface by these methods, deep coloration is also improved. Especially when a compound having a low refractive index is coated on the surface, the deep color is considerably improved. For example, if the fabrics are rubbed together and the fabrics are entangled during washing, the deep color effect is extremely low, and it is not necessarily at a sufficient level in terms of durability of the deep color. In terms of fastness to dyeing, there was a problem that the level of fastness to friction was particularly low.
JP-A-61-97490

このように繊維布帛表面に深色化剤を付与する方法はポリエステル繊維や羊毛繊維などの深色化に不可欠のものであり、より大きい深色化効果が継続して求められてきている。   As described above, the method of imparting a color deepening agent to the surface of the fiber fabric is indispensable for deepening the color of polyester fiber, wool fiber, etc., and a greater deepening effect has been continuously demanded.

ここで上記のフッ素系処理剤、シリコーン系処理剤、ウレタン系処理剤などの深色化剤を用いて、パッドキュア法にて処理する場合に、深色化効果が不足する要因の一つは、このような処理方法では、その深色化剤の主成分が繊維布帛の表面のみに存在しているために繊維布帛と加工剤界面が剥離しやすいことや、同じ化合物が繊維布帛の表面を部分的にしか被覆できていないことによると考えられる。   Here, when using the deep curing agent such as the above-mentioned fluorine-based treatment agent, silicone-based treatment agent, urethane-based treatment agent, etc., when processing by the pad cure method, one of the factors that the color deepening effect is insufficient is In such a treatment method, since the main component of the deep colorant is present only on the surface of the fiber fabric, the interface between the fiber fabric and the processing agent is easy to peel off, or the same compound is applied to the surface of the fiber fabric. This is thought to be due to the fact that it was only partially covered.

また、従来の浴中吸尽法とよばれる方法は、限られたpH条件下での浴中処理となるため、深色化剤の吸着速度をコントロールすることが困難となり、安定的付与が難しく、ムラを発生しやすいという欠点をもっている。これは、深色化剤の繊維への急激な吸着が起こりやすく、また、加工ムラが起こり易い条件下での加工処方になっているからであり、逆に、安定なpH条件下での加工処方では十分な深色効果が得られない。更に、エマルションが破壊された場合には繊維布帛や処理装置などの缶体を汚染する問題もある。   Also, the conventional method called exhaustion in the bath is a treatment in the bath under a limited pH condition, so it is difficult to control the adsorption speed of the deep color agent, and it is difficult to provide it stably. , It has the disadvantage of easily generating unevenness. This is because rapid formulation of the deep colorant to the fiber is likely to occur, and processing prescriptions under conditions where processing irregularities are likely to occur, conversely, processing under stable pH conditions. The prescription does not provide a sufficient deep color effect. Further, when the emulsion is broken, there is a problem of contaminating can bodies such as fiber fabrics and processing apparatuses.

本発明は、従来の深色化加工技術手段での問題、深色化処理における加工安定性、特に深色性が高いレベルにおける深色効果の安定付与と耐久性を実用上問題ないレベルまで改善した繊維布帛を提供することを目的とする。   The present invention improves the problem of conventional deep color processing technology means, the processing stability in deep color processing, especially the stability and durability of the deep color effect at a high level of deep color, to a level where there is no practical problem. An object of the present invention is to provide a finished fiber fabric.

本発明は、染色された繊維布帛に、深色化剤を含有する処理液を用いて深色加工を行うに際し、浴中処理方法(浴中浸漬処理法)で深色化剤を吸尽処理させる過程で、pHの低い状態、即ちエマルションの安定な状態からpHの高い状態、即ちエマルションの不安定な状態に時間とともに徐々に変化させることによって、深色性に優れた染色布を提供するだけでなく、合繊のフィラメントタフタ織物のように一般的なパディング法では良好な深色加工布が得られにくい薄地素材に対しても加工ムラのない、深色性及び堅ろう度に優れた深色加工布を再現性良く提供するものである。   In the present invention, when a dyed fiber fabric is subjected to deep color processing using a treatment liquid containing a deep color agent, the deep color agent is exhausted by a treatment method in bath (immersion treatment in bath). In the process, the dyed fabric excellent in deep color is only provided by gradually changing with time from the low pH state, that is, the stable state of the emulsion, to the high pH state, that is, the unstable state of the emulsion. In addition, even for thin fabrics that are difficult to obtain a good deep-colored fabric with a general padding method, such as synthetic filament taffeta fabric, there is no processing unevenness and deep color processing with excellent deep color and fastness. The cloth is provided with good reproducibility.

また、吸尽処理は処理浴の環境条件を変化させることで、含有された化合物の溶解性や乳化性を大きく変化させることが容易であり、この性質を利用して深色化成分をより効率的に繊維布帛に付与することもできる。すなわち、処理工程の初期にはできる限り多量の深色化剤を処理浴中に含有できる条件を用い、処理工程の後期にはできる限り深色化剤が処理浴中に存在しにくい条件に変化させる。このような方法の例としては、処理工程の後期に初期よりもpHを上昇させて、深色化剤を含有する成分の処理浴への溶解性や乳化性などを低下させて繊維布帛内部への移行を促進する方法を挙げることができる。さらに、上記pH変動を緩やかに行えば、処理液中に残留した深色化剤を安定的に繊維布帛表面上に付与でき、繊維布帛を深色化剤で効率的かつ完全に被覆することもできる。   In addition, exhaustion treatment can easily change the solubility and emulsification of the contained compounds by changing the environmental conditions of the treatment bath. In particular, it can be applied to the fiber fabric. In other words, the conditions that allow the deepest possible amount of the deep colorant to be contained in the treatment bath are used at the beginning of the treatment process, and the conditions change so that the deep colorant is less likely to be present in the treatment bath as late as possible. Let As an example of such a method, in the latter stage of the treatment process, the pH is raised from the initial stage to reduce the solubility or emulsification property of the component containing the deep colorant in the treatment bath, and into the fiber fabric. A method for promoting the transition of Furthermore, if the pH fluctuation is performed slowly, the deep colorant remaining in the treatment liquid can be stably applied to the surface of the fiber fabric, and the fiber fabric can be efficiently and completely covered with the deep colorant. it can.

深色化剤を含有する処理液を用いて繊維布帛の深色加工を行うに際し、浴中処理方法(浴中浸漬処理法)で深色化剤を吸尽処理させ、その過程で処理浴のpHを時間とともに徐々に変化させることを特徴とする本発明の繊維布帛の深色化処理方法によれば、深色化効果を大きく向上することができ、深色化処理における加工ムラが起こりにくく、より再現性の高く、かつ堅牢度の良好な染色された繊維布帛を得ることができる。   When performing deep color processing of a fiber fabric using a treatment liquid containing a deep color agent, the deep color agent is exhausted by a treatment method in a bath (immersion method in a bath). According to the method for deepening the color of the fiber fabric of the present invention, characterized in that the pH is gradually changed with time, the effect of deepening the color can be greatly improved, and processing unevenness in the color deepening is less likely to occur. Thus, a dyed fiber fabric having higher reproducibility and good fastness can be obtained.

即ち、本発明の繊維布帛の深色化処理方法においては、少なくともポリエステル繊維と羊毛繊維のいずれか一方を含有する繊維布帛に染色処理を行うことにより得られた染色加工後の染色繊維布帛を、深色化剤を含有する処理液が入れられた処理浴中に浸漬させ、当該深色化剤を吸尽処理させて深色加工を行うことにより、当該染色繊維布帛の発色性を改善し、深色性及び鮮明性を高める際、深色加工開始時における処理液のpH値を3〜5の範囲とし、その後、深色加工の進行と共にアルカリ剤を徐々に添加することによって処理液のpH値を徐々に大きくし、当該処理液のpH値が6〜9の範囲である時点で染色繊維布帛を取り出すことを特徴とする。 That is, in the method for deepening the color of the fiber fabric of the present invention, a dyed fiber fabric after dyeing and processing obtained by dyeing a fiber fabric containing at least one of polyester fiber and wool fiber , Impregnation of the dyed fiber fabric by immersing it in a treatment bath containing a treatment liquid containing a deep color agent, exhausting the deep color agent and performing deep color processing, when increasing the bathochromic and clarity, the pH value of the processing solution in the bathochromic machining start time in the range of 3-5, subsequently, treated by slowly adding an alkali agent progresses bathochromic working fluid p The H value is gradually increased, and the dyed fiber fabric is taken out when the pH value of the treatment liquid is in the range of 6 to 9 .

本発明は、処理浴中での深色化剤含有成分の布帛への浸透性向上並びに加工性改善のために浸透剤として界面活性剤および/または溶剤を併用する処理方法である。   The present invention is a treatment method in which a surfactant and / or a solvent is used in combination as a penetrant for improving the penetrability of the deep colorant-containing component in the treatment bath into the fabric and improving the processability.

本発明における繊維布帛としては、合成繊維、半合成繊維、再生繊維、天然繊維のうち少なくとも一つからなるフィラメント、紡績糸、織物、編物、不織布などを用いることができる。合成繊維としてはポリエステル、ナイロン、アクリル、アラミドなどの各種繊維、半合成繊維としてはセルロース系半合成繊維としてアセテート(トリアセテート)など、再生繊維としてはセルロース系再生繊維のレーヨン(ビスコースレーヨン)、キュプラ(銅アンモニアレーヨン)など、天然繊維としては綿、羊毛繊維、絹、麻などの各種繊維を挙げることができる。   As the fiber fabric in the present invention, filaments, spun yarns, woven fabrics, knitted fabrics, non-woven fabrics, etc. made of at least one of synthetic fibers, semi-synthetic fibers, regenerated fibers and natural fibers can be used. Synthetic fibers such as polyester, nylon, acrylic, and aramid fibers, semi-synthetic fibers are cellulose-based semi-synthetic fibers such as acetate (triacetate), and regenerated fibers are cellulose-based regenerated fibers (viscose rayon), cupra Examples of natural fibers such as (copper ammonia rayon) include various fibers such as cotton, wool fibers, silk, and hemp.

なかでも、深色化効果が求められる繊維であるポリエステル繊維や羊毛繊維が最も実用用途面で重要であるため、これらの繊維を含有する繊維布帛を用いることがより有効である。ポリエステル繊維または羊毛繊維を含有する繊維布帛としては、ポリエステル繊維または羊毛繊維のみからなるもの以外に、綿などの天然繊維、アセテートなどの半合成繊維、レーヨンなどの再生繊維、ナイロンなどの合成繊維のうち少なくとも一つとポリエステル繊維または羊毛繊維を混紡または交撚、交織、交編などしたものなどが含まれる。   Among these, polyester fibers and wool fibers, which are fibers that are required to have a deep color effect, are the most important for practical use, and it is more effective to use a fiber fabric containing these fibers. The fiber fabric containing polyester fiber or wool fiber includes natural fibers such as cotton, semi-synthetic fibers such as acetate, regenerated fibers such as rayon, synthetic fibers such as nylon, etc. Examples include those obtained by blending or twisting, knitting, knitting, etc. of at least one of them and polyester fiber or wool fiber.

本発明においては、染色されたポリエステル系繊維布帛や羊毛繊維布帛が特にその対象の中心となる。ここで、染色されたポリエステル系繊維布帛とは、ポリエステル用の染料を用いて染色されたものをいい、染色方法としては浸染、サーモゾール、捺染のいずれの方法でも良い。また、これらの繊維には起毛加工など表面変化加工が行われたものであってもよい。また、染色された羊毛繊維布帛とは、羊毛用の染料を用いて染色されたものをいい、染色方法としては先染、浸染、捺染のいずれの方法でも良い。また、これらの繊維には起毛加工など表面変化加工が行われたものであってもよい。   In the present invention, a dyed polyester fiber fabric or wool fiber fabric is particularly the center of the object. Here, the dyed polyester fiber fabric refers to one dyed using a dye for polyester, and the dyeing method may be any of dip dyeing, thermosol, and textile printing. These fibers may be subjected to surface change processing such as raising. Further, the dyed wool fiber fabric refers to one dyed using a wool dye, and the dyeing method may be any of dyeing, dip dyeing, and printing. These fibers may be subjected to surface change processing such as raising.

本発明において、染色後の繊維布帛は、十分に洗浄がされていなければならない。洗浄が不充分の場合、堅ろう度の低下、さらに深色加工処理中に洗浄後にも残存した未固着染料が泣き出して深色加工剤のエマルションを破壊し、加工ムラを引き起す可能性がある。   In the present invention, the dyed fiber fabric must be sufficiently washed. Insufficient washing may reduce fastness, and unfixed dye remaining after washing during deep color processing may break up the emulsion of deep color processing agent and cause processing unevenness. .

本発明において、使用する深色化剤は屈折率が1.50以下、好ましくは1.48以下のフッ素系化合物、シリコーン系化合物、アクリル系化合物、ウレタン系化合物等を用いるが、必要に応じてそれらの配合物であってもよい。また、これらの化合物は通常自己乳化体または乳化剤の配合による水系エマルションとして使用される。この際、屈折率が1.50を極端に超える化合物を含む深色化剤を使用した場合には、布帛を構成する繊維の屈折率(ポリエステル;1.725、羊毛;1.553)に近づくかもしくは大きくなるので深色効果が得られなくなり好ましくない。   In the present invention, the deep colorant used is a fluorine compound, a silicone compound, an acrylic compound, a urethane compound or the like having a refractive index of 1.50 or less, preferably 1.48 or less. Those blends may also be used. These compounds are usually used as a water-based emulsion by blending a self-emulsified body or an emulsifier. At this time, when a deep colorant containing a compound having a refractive index exceeding 1.50 is used, the refractive index of the fibers constituting the fabric (polyester; 1.725, wool; 1.553) is approached. However, it is not preferable because the deep color effect cannot be obtained.

本発明においてフッ素系化合物とは、化学構造中にポリフルオロアルキル基を含むフッ素系化合物をいう。ポリフルオロアルキル基(Rf基と記す)とはアルキル基の水素原子の2個以上がフッ素原子に置換された基をいう。Rf基の炭素数は2〜20が好ましく、特に6〜16が好ましい。Rf基は、直鎖構造であっても分岐構造であってもよく、直鎖構造が特に好ましい。分岐構造である場合には、分岐部分がRf基の末端部分に存在し、かつ、炭素数1〜4程度の短鎖であるのが好ましい。なかでもRf基は、アルキル基の水素原子がすべてフッ素原子に置換された基(すなわちパーフルオロアルキル基)が好ましい。フッ素系化合物としては、上記パーフルオロアルキル基を含有する重合体と重合可能な他の重合性単量体を公知ないしは周知の重合方法によって重合した共重合体を用いることができる。例えば、アクリル酸、メタクリル酸、スチレン、塩化ビニルなどのビニル化合物、との共重合体の形で使用されても良く、アクリル系化合物、酢酸ビニル化合物、メラミン系化合物などをブレンドしたものでもかまわない。これらの共重合ポリマーとしてはフッ素系撥水剤として市販されており、旭硝子社製の「アサヒガード」などが知られている。
これらのフッ素系化合物は、通常水溶性のエマルションの形態で使用される。
In the present invention, the fluorine compound means a fluorine compound containing a polyfluoroalkyl group in the chemical structure. A polyfluoroalkyl group (referred to as Rf group) refers to a group in which two or more hydrogen atoms of an alkyl group are substituted with fluorine atoms. 2-20 are preferable and, as for carbon number of Rf group, 6-16 are especially preferable. The Rf group may have a linear structure or a branched structure, and a linear structure is particularly preferable. In the case of a branched structure, the branched portion is preferably present at the terminal portion of the Rf group and is a short chain having about 1 to 4 carbon atoms. In particular, the Rf group is preferably a group in which all of the hydrogen atoms of the alkyl group are substituted with fluorine atoms (that is, a perfluoroalkyl group). As the fluorine-based compound, a copolymer obtained by polymerizing the polymer containing the perfluoroalkyl group with another polymerizable monomer that can be polymerized by a known or well-known polymerization method can be used. For example, it may be used in the form of a copolymer with a vinyl compound such as acrylic acid, methacrylic acid, styrene or vinyl chloride, or may be a blend of an acrylic compound, vinyl acetate compound, melamine compound or the like. . These copolymer polymers are commercially available as fluorine-based water repellents, and “Asahi Guard” manufactured by Asahi Glass Co., Ltd. is known.
These fluorine compounds are usually used in the form of a water-soluble emulsion.

本発明においてシリコーン系化合物とは、化学構造中にシロキサン結合を有する化合物一般をいう。例としては、ポリジメチルシロキサン、メチルハイドロジェンポリシロキサン、メチルフェニルポリシロキサン、アミノ変性シリコーン、エポキシ変性シリコーン、アルキル変性シリコーン、カルボキシル変性シリコーン、第4級アンモニウム塩変性シリコーン、フェノール変性シリコーン、フッ素変性シリコーン、ポリエーテル変性シリコーンなどの各種変性シリコーン、上記シリコーンと親水基を結合させたシリコーン系界面活性剤、シリコーンゴム、シリコーン系熱可塑性エラストマーなどを挙げることができる。   In the present invention, the silicone-based compound generally refers to a compound having a siloxane bond in the chemical structure. Examples include polydimethylsiloxane, methylhydrogenpolysiloxane, methylphenylpolysiloxane, amino-modified silicone, epoxy-modified silicone, alkyl-modified silicone, carboxyl-modified silicone, quaternary ammonium salt-modified silicone, phenol-modified silicone, and fluorine-modified silicone. And various modified silicones such as polyether-modified silicones, silicone surfactants obtained by bonding the above silicone and hydrophilic groups, silicone rubbers, silicone thermoplastic elastomers, and the like.

本発明においては、繊維布帛への浸透の容易さから、なかでもポリジメチルシロキサン、メチルハイドロジェンポリシロキサン、アミノ変性シリコーンのうちの少なくとも一つを用いることが好ましい。これらのシリコーン系化合物は、通常水溶性のエマルションの形態で使用される。   In the present invention, it is preferable to use at least one of polydimethylsiloxane, methylhydrogenpolysiloxane, and amino-modified silicone among them because of its easy penetration into the fiber fabric. These silicone compounds are usually used in the form of a water-soluble emulsion.

本発明においては、アクリル系化合物とは、アクリル酸系単量体の重合物およびアクリル酸系単量体と重合可能な他の重合性単量体を公知ないしは周知の重合方法によって重合した共重合体をいう。アクリル酸系単量体としては、アクリル酸、メタアクリル酸とそれらの誘導体であるアクリル酸エステル、メタクリル酸エステル、N−メチロールアクリルアミド、メタクリル酸ジメチルアミノエチルなどが挙げられる。これらのアクリル系化合物は通常水溶性のエマルションの形態で使用される。   In the present invention, an acrylic compound refers to a copolymer obtained by polymerizing a polymer of an acrylic acid monomer and another polymerizable monomer polymerizable with the acrylic acid monomer by a known or well-known polymerization method. Refers to coalescence. Examples of acrylic acid monomers include acrylic acid, methacrylic acid and their derivatives, acrylic acid ester, methacrylic acid ester, N-methylol acrylamide, dimethylaminoethyl methacrylate, and the like. These acrylic compounds are usually used in the form of a water-soluble emulsion.

本発明においては、ウレタン系化合物としては、末端にイソシアネート基を有するウレタンプレポリマーとアミノ基をもつ化合物を反応させ、あるいはさらに親水性化合物を反応させることで得られるポリウレタンであり、これらのウレタン系化合物は通常水溶性のエマルションの形態で使用される。   In the present invention, the urethane compound is a polyurethane obtained by reacting a urethane prepolymer having an isocyanate group at the terminal with a compound having an amino group, or further reacting a hydrophilic compound, and these urethane compounds. The compound is usually used in the form of a water-soluble emulsion.

本発明において、使用する深色化剤は1種類のみであっても異なる内容のものを2種類以上使用してもよい。2種類以上使用する場合は、それぞれの深色化剤を混合して同時に添加しても2回以上に分けて、場合によっては別浴で添加してもよい。   In the present invention, only one type of deep coloring agent may be used, or two or more types having different contents may be used. When two or more types are used, the respective deep coloring agents may be mixed and added simultaneously, or may be divided into two or more times and optionally added in a separate bath.

本発明において、使用される浸透剤は特定の界面活性剤であり、アニオン系、カチオン系、ノニオン系、両性系活性剤およびその配合物で良いが、なかでも好ましいものは、ノニオン系の活性剤やアニオン系の活性剤である。   In the present invention, the penetrant used is a specific surfactant, and may be an anionic, cationic, nonionic, amphoteric active agent or a blend thereof. Among them, a nonionic active agent is preferable. And an anionic activator.

本発明において、ノニオン系の浸透剤としては、ポリオキシアルキレンモノアルキルエーテル、ポリオキシアルキレンモノアルケニルエーテルからなるノニオン性界面活性剤が好ましく、アルキル基、アルケニル基は、それぞれ炭素数が4〜26であるのが好ましい。また、アルキル基、アルケニル基はそれぞれ、直鎖構造であっても分岐構造であってもよく、そのアルコールは一級、二級、三級のいずれであっても良い。アルキル基、アルケニル基の具体例としては、オクチル基、デシル基、ドデシル基、2−エチルへキシル基、テトラデシル基、ヘキサデシル基、オクタデシル基、オレイル基などが挙げられる。アニオン系の浸透剤としては、アルキル硫酸エステル、スルホコハク酸エステル、ポリオキシアルキレン系ノニオン活性剤のエーテルサルフェートなどが挙げられる。   In the present invention, the nonionic penetrant is preferably a nonionic surfactant made of polyoxyalkylene monoalkyl ether or polyoxyalkylene monoalkenyl ether. The alkyl group and alkenyl group each have 4 to 26 carbon atoms. Preferably there is. In addition, each of the alkyl group and alkenyl group may have a linear structure or a branched structure, and the alcohol may be any of primary, secondary, and tertiary. Specific examples of the alkyl group and alkenyl group include octyl group, decyl group, dodecyl group, 2-ethylhexyl group, tetradecyl group, hexadecyl group, octadecyl group and oleyl group. Examples of the anionic penetrant include alkyl sulfate ester, sulfosuccinate ester, ether sulfate of polyoxyalkylene nonionic activator, and the like.

本発明において、浸透剤として使用する溶剤は、水系媒体中の水に溶解可能な有機溶剤としては、水100gに対する溶解度が10g以上であれば特に限定されないが、例えば、アセトンなどの低級ケトン、メチルアルコール、エチルアルコール、イソプロピルアルコールなどの一価アルコールとそれらのアルキレンオキシド付加物、エチレングリコール、プロピレングリコールなどの飽和多価アルコールから選ばれる1種以上が好ましい。   In the present invention, the solvent used as the penetrant is not particularly limited as an organic solvent that can be dissolved in water in an aqueous medium as long as the solubility in 100 g of water is 10 g or more. One or more selected from monohydric alcohols such as alcohol, ethyl alcohol and isopropyl alcohol, adducts thereof with alkylene oxide, and saturated polyhydric alcohols such as ethylene glycol and propylene glycol are preferred.

本発明において、深色化剤または併用剤は現物をそのまま、または適当な濃度に希釈して処理浴中に添加する。使用される深色加工剤の有効成分量は繊維に対して0.05〜10重量%が好ましく、さらに好ましくは0.1〜4重量%である。深色加工剤量が多すぎると、処理残として無駄になるだけでなく、得られる深色性は低下、さらには摩擦堅ろう度が低下、風合いが変化するなどの問題が生じるようになる。また、0.05重量%以下では十分な深色性が得られない。   In the present invention, the deep-coloring agent or the concomitant agent is added to the treatment bath as it is or diluted to an appropriate concentration. The active ingredient amount of the deep color processing agent used is preferably 0.05 to 10% by weight, more preferably 0.1 to 4% by weight, based on the fiber. When the amount of the deep color processing agent is too large, not only is the waste of the processing waste, but also the obtained deep color property is lowered, the frictional fastness is lowered, and the texture is changed. Further, if it is 0.05% by weight or less, sufficient deep colorability cannot be obtained.

本発明において使用される浸透剤は、浸透剤の使用量は、処理布に対し0.01〜5重量%、更に好ましくは0.05〜1重量%である。浸透剤濃度が高いと、処理浴の繊維への浸透性は良くなるが起泡性が高くなり、更には深色化剤のエマルションを安定化、深色化剤の繊維への吸着量の低下から十分な深色性が得られなくなる。また、浸透剤濃度が低いと十分な浸透性が得られず、加工ムラが起こりやすくなる。   In the penetrant used in the present invention, the amount of penetrant used is 0.01 to 5% by weight, more preferably 0.05 to 1% by weight, based on the treated cloth. When the penetrant concentration is high, the permeability of the treatment bath to the fiber is improved but the foaming property is increased, and further, the emulsion of the deep color agent is stabilized, and the adsorption amount of the deep color agent to the fiber is reduced. Therefore, sufficient deep color cannot be obtained. Further, when the penetrant concentration is low, sufficient penetrability cannot be obtained, and processing unevenness is likely to occur.

本発明において、処理浴中、および深色化剤溶液中には深色効果をより高めるため、または加工性向上および加工安定化のため、別の添加剤を併用してもよい(深色性向上剤、架橋剤、堅ろう度向上剤、消泡剤、キレート剤、均染剤、安定剤、無機塩等)。   In the present invention, another additive may be used in combination in the treatment bath and in the deep colorant solution to further enhance the deep color effect, or to improve processability and stabilize the process (deep color properties). Improvers, crosslinkers, fastness enhancers, antifoaming agents, chelating agents, leveling agents, stabilizers, inorganic salts, etc.).

本発明において、深色加工剤は20〜100℃で処理され、好ましくは、30〜80℃である。処理温度が低すぎる場合は深色加工剤の繊維への吸着量が少なく、十分な深色効果が得られないばかりか、夏季と冬季における水温差が深色性の差となってしまうことが考えられる。また、温度が高すぎる場合は、繊維から染料が泣き出して堅ろう度を低下させ、さらに深色化剤のエマルションが壊れやすくなるため、繊維に不均一に付着して均一な深色加工布が得られなくなる。   In this invention, a deep color processing agent is processed at 20-100 degreeC, Preferably, it is 30-80 degreeC. If the treatment temperature is too low, the amount of the deep color processing agent adsorbed on the fiber is small, and a sufficient deep color effect cannot be obtained, and the difference in water temperature between summer and winter may result in a difference in deep color. Conceivable. Also, if the temperature is too high, the dye will cry out of the fiber, reducing its fastness, and the emulsion of the deep colorant will be fragile. It can no longer be obtained.

本発明において、pHスライド用アルカリ剤の処理浴への添加開始は加工処理の開始直後から所定温度到達後までのいずれの段階でもかまわないが、最も好ましいのは、所定温度到達後からの添加であり、10〜60分の時間をかけて分割添加するのが良い。   In the present invention, the addition of the alkaline agent for pH slide to the treatment bath may be started at any stage from immediately after the start of the processing until after reaching the predetermined temperature, but the most preferable is the addition after reaching the predetermined temperature. Yes, it is good to add in portions over a period of 10 to 60 minutes.

本発明において、繊維布帛を上記処理剤で処理する形態は、繊維布帛を液流染色機などの装置に入れ、その装置内で所定の温度、時間処理する。その処理浴に深色化剤と浸透剤としての界面活性剤、溶剤を併用させて導入するなどすればよい。   In the present invention, the fiber fabric is treated with the above-mentioned treatment agent. The fiber fabric is placed in an apparatus such as a liquid dyeing machine, and is processed at a predetermined temperature and time in the apparatus. A deep colorant, a surfactant as a penetrating agent, and a solvent may be used in combination in the treatment bath.

本発明においては、深色化剤の付与をより効率的に行うために、繊維布帛を処理する装置は液流染色機のように、液を循環させる設備、繊維布帛を循環させる設備、またはその両者を備えていることが好ましい。ここでpHスライド用のアルカリ剤の導入には、ドージング装置とも呼ばれる薬液自動注入装置またはそれに類する装置にて布帛処理装置に媒体を注入するか、又は定量ポンプにて注入するなどすればよい。また、繊維布帛を循環させるには、液流染色機のような繊維布帛を充填する容器中で液体を流動させて繊維布帛を回転させるなどすればよい。   In the present invention, in order to more efficiently apply the color deepening agent, the apparatus for treating the fiber fabric is a facility for circulating the liquid, a facility for circulating the fiber fabric, or the like, like a liquid dyeing machine. It is preferable to have both. Here, the alkaline agent for the pH slide may be introduced by injecting the medium into the fabric processing apparatus using a chemical liquid automatic injection apparatus called a dosing apparatus or a similar apparatus, or using a metering pump. In order to circulate the fiber fabric, the fiber fabric may be rotated by flowing the liquid in a container filled with the fiber fabric such as a liquid dyeing machine.

本発明において、繊維布帛を上記処理剤で処理するときに初期pHを3〜5に調整するために酸を用いるが、その酸としては、蟻酸、酢酸、マレイン酸などの有機酸を用いるのが好ましい。初期pHが5を越えた条件で深色化処理を行うと深色化剤の吸尽にムラが発生し易くなり、品位が劣るので好ましくない。   In the present invention, an acid is used to adjust the initial pH to 3 to 5 when the fiber fabric is treated with the above-described treatment agent, and as the acid, an organic acid such as formic acid, acetic acid, maleic acid or the like is used. preferable. When the deep color treatment is performed under conditions where the initial pH exceeds 5, it is not preferable because unevenness of the deep color agent tends to occur and the quality is poor.

本発明において、繊維布帛を上記処理剤で処理するときにpHを上昇させるアルカリ剤としては、炭酸ソーダ、リン酸ソーダ、カセイソーダ、アンモニアなどの無機アルカリ剤やアルキルアミン、アルカノールアミンなどの有機アミンを用いることができるが、アルキルアミン、アルカノールアミンなどの有機アミンを用いるのが好ましく、更に好ましくはジエタノールアミン、トリエタノールアミンが挙げられる。この理由はpHの上昇が急激でなく直線的であり、これが加工の安定化に寄与するからである。急激にpHが上昇するアルカリ剤を使用したり、アルカリ剤を一度に添加してpH上昇が急激におこると、繊維布帛への深色化剤の吸尽にムラが発生し、品位が劣った最終製品が得られる。尚、処理液の最終pH値が6以下であった場合は、深色化剤の繊維への吸着量が低下し十分な深色効果が得られなくなる。また、最終pH値が9を越えた場合には、深色効果は得られるが、深色化剤の吸着ムラが発生し加工ムラとなり良好な品位の深色効果が得られなくなる。また、上記処理剤で処理するときにpHを上昇させるpH変化速度としては0.5/分以下が好ましく、更に好ましくは0.3/分以下の条件である。pH変化速度が0.5/分を超えると吸着ムラが起こりやすくなり、深色ムラが発生する。また、pH変化速度が0.05/分以下の場合は深色性には問題ないが、加工処理時間が長くなり加工コストに問題を残す。   In the present invention, as the alkali agent for raising the pH when the fiber fabric is treated with the treatment agent, inorganic alkali agents such as sodium carbonate, sodium phosphate, caustic soda and ammonia, and organic amines such as alkylamine and alkanolamine are used. Although it can be used, it is preferable to use organic amines such as alkylamines and alkanolamines, and more preferred are diethanolamine and triethanolamine. The reason for this is that the increase in pH is not rapid but linear, which contributes to the stabilization of processing. When an alkaline agent whose pH is rapidly increased is used, or when an alkaline agent is added at once and the pH is rapidly increased, unevenness occurs in exhaustion of the deep colorant to the fiber fabric, resulting in poor quality. The final product is obtained. In addition, when the final pH value of the treatment liquid is 6 or less, the adsorption amount of the color deepening agent to the fiber is lowered, and a sufficient deep color effect cannot be obtained. Further, when the final pH value exceeds 9, a deep color effect can be obtained, but an adsorption unevenness of the color deepening agent occurs, resulting in processing unevenness, and a deep color effect with good quality cannot be obtained. In addition, the pH change rate for increasing the pH when treating with the treatment agent is preferably 0.5 / min or less, more preferably 0.3 / min or less. When the pH change rate exceeds 0.5 / min, uneven adsorption tends to occur and deep unevenness occurs. Further, when the pH change rate is 0.05 / min or less, there is no problem in the deep color property, but the processing time becomes long and a problem is left in the processing cost.

本発明においては、深色化剤処理後、深色化剤が繊維表面に均一な皮膜を形成させるために乾燥・熱処理を行なう。乾燥条件は80〜130℃で、また熱処理条件は120〜200℃×30秒〜3分で行うのが好ましい。   In the present invention, after the deep color treatment, the deep color treatment is performed by drying and heat treatment in order to form a uniform film on the fiber surface. Drying conditions are preferably 80 to 130 ° C., and heat treatment conditions are preferably 120 to 200 ° C. × 30 seconds to 3 minutes.

次に、実施例により本発明をさらに説明するが、本発明はこれらの実施例により何ら限定されるものではない。   EXAMPLES Next, although an Example demonstrates this invention further, this invention is not limited at all by these Examples.

なお、実施例および比較例における測定は以下の方法で行った。 In addition, the measurement in an Example and a comparative example was performed with the following method.

<深色化効果の測定>
JIS Z 8729(色の表示方法‐L*、a*、b*表色系およびL*、u*、v*表色系)に記載のL*値を深色性を表わす値として求めた。L*値が小さいほど深色効果が大きいことを示す。測色計には日本電色工業製SZ−Σ80を用いて測定し、光源はD65、視野角2°とした。また、処理前後のL*値の差の絶対値をΔL*とした。
<Measurement of deepening effect>
The L * value described in JIS Z 8729 (color display method—L *, a *, b * color system and L *, u *, v * color system) was determined as a value representing deep color. A smaller L * value indicates a greater deep color effect. The colorimeter was measured by using SZ-Σ80 manufactured by Nippon Denshoku Industries Co., Ltd. The light source was D65 and the viewing angle was 2 °. In addition, the absolute value of the difference between the L * values before and after the treatment is ΔL *.

<浸透性>
深色化処理液の加工布帛への浸透性を目視により判断した。
<Penetration>
The penetration of the deep color treatment liquid into the processed fabric was judged visually.

<加工ムラ>
試料を目視により判断した。
<Processing unevenness>
The sample was judged visually.

<エンディング(加工反末反始中央部の色相差)>
加工反の各反をサンプリングし、測色計にて測色(L*、a*、b*)してそのバラツキの絶対値を下式によりΔE*として評価した。ΔE*値が大きいほどエンディングが大きいことを示す
ΔE*=[(ΔL*)+(Δa*)+(Δb*)]1/2
<Ending (hue difference at the center of the process)
Samples of each processing work were sampled and measured with a colorimeter (L *, a *, b *), and the absolute value of the variation was evaluated as ΔE * by the following equation. Larger ΔE * value indicates greater ending
ΔE * = [(ΔL *) 2 + (Δa *) 2 + (Δb *) 2 ] 1/2

<摩擦堅牢度>
JIS L−0849 II型法(学振形法)にて評価を行った。
<Friction fastness>
Evaluation was carried out according to JIS L-0849 type II method (Gakushin shape method).

<ドライクリーニング(DC)処理>
JIS L−1091 5(2)に準じて、チャージソープ入りのドライクリーニングを行い、この処理を3回繰り返して、ドライクリーニング処理後の耐久性評価とした。
<Dry cleaning (DC) treatment>
In accordance with JIS L-1095 (2), dry cleaning with charge soap was performed, and this process was repeated three times to evaluate durability after the dry cleaning process.

[実施例1]
83デシテックス(75デニール)−36フィラメントのポリエステル糸を用い、経糸の表にS,Z撚2500T/mの強撚糸を、経糸の裏にS撚800T/mの撚糸を、緯糸にS,Z撚2500T/mの強撚糸を用いて、経密度220本/吋、緯密度87本/吋にて製織されたバックサテン梨地ジョーゼット織物を使用し、常法によりリラックスしぼ立て後、180℃でヒートセットし、アルカリ減量加工(アルカリ減量率20%)を実施した目付け180g/mの織物を得た。この織物を用いて液流染色機にて下記条件で染色、還元洗浄を行った。
[Example 1]
83 decitex (75 denier)-36 filament polyester yarn, S, Z twist 2500 T / m strong twist yarn on the front of warp, S twist 800 T / m twist on the back of warp, S, Z twist on weft Using a back satin satin georgette woven with a warp density of 220 / 吋 and a weft density of 87 / 吋 using a strong twisted yarn of 2500 T / m, heat at 180 ° C. The woven fabric having a weight per unit area of 180 g / m 2 subjected to alkali weight reduction processing (alkali weight loss rate 20%) was obtained. Using this woven fabric, dyeing and reduction washing were performed with a liquid dyeing machine under the following conditions.

<染色条件>
Dianix Tuxedo Black F conc liquid
(ダイスター社製、分散染料) 15%(o.w.f.)
Disper N−700(明成化学工業社製、分散均染剤) 0.5g/L
酢酸(90%) 0.3g/L
浴比 1:20
染色温度・時間 130℃×45分
<Dyeing conditions>
Dianix Tuxedo Black F conc liquid
(Disperse dye, manufactured by Dystar) 15% (owf)
Disper N-700 (manufactured by Meisei Chemical Co., Ltd., dispersion leveling agent) 0.5 g / L
Acetic acid (90%) 0.3 g / L
Bath ratio 1:20
Dyeing temperature / time 130 ° C x 45 minutes

<還元洗浄条件>
カセイソーダ(48°Be) 2g/L
ハイドロサルファイト 2g/L
ラッコール ISF(明成化学工業社製、ソーピング剤) 1g/L
浴比 1:20
処理温度・時間 80℃×20分
以後、水洗した後乾燥して黒色に染色されたポリエステルバックサテン梨地ジョーゼット織物(L*値は13.47)を得た。
<Reduction cleaning conditions>
Caustic soda (48 ° Be) 2g / L
Hydrosulfite 2g / L
Rakkor ISF (made by Meisei Chemical Co., Ltd., soaping agent) 1g / L
Bath ratio 1:20
Treatment temperature / time 80 ° C. × 20 minutes After that, polyester back satin satin georgette fabric (L * value 13.47) dyed black after drying with water was obtained.

この染色した織物4反(200m)を自動薬液添加装置を取り付けた高圧液流染色機(日阪製作所製)に投入した後(浴比1:20)、40℃まで昇温(2℃/分)し、まず、酢酸(90%品)を0.25g/Lの濃度になるように添加し5分循環させた後、下記組成にて調整した深色化処理剤を8%(o.w.f.)添加し、5分間循環させた。酢酸添加前の浴pHは6.97であり、深色化剤添加後の浴pHは4.19であった。   This dyed fabric 4 fabric (200 m) was put into a high-pressure liquid flow dyeing machine (manufactured by Nisaka Seisakusho) equipped with an automatic chemical addition device (bath ratio 1:20) and then heated to 40 ° C. (2 ° C./min) First, acetic acid (90% product) was added to a concentration of 0.25 g / L and circulated for 5 minutes, then 8% (ow F.) Was added and circulated for 5 minutes. The bath pH before addition of acetic acid was 6.97, and the bath pH after addition of the deep colorant was 4.19.

(深色化剤組成)
アサヒガード AG−8095 45部
(旭硝子社製フッ素系撥水剤、屈折率1.42)
トーレシリコーンSM8702 15部
(東レダウ社製アミノ変性ジメチルポリシロキサン、屈折率1.48)
浸透剤(ポリオキシエチレンアルキルエーテル
(アルキル基の炭素数=10〜13)) 5部
溶剤(ジプロピレングリコール) 4部
水 31部
――――――――――――――――――――――――――――――――――――
100部
(Deep coloring agent composition)
Asahi Guard AG-8095 45 parts (Fluorine-based water repellent, refractive index 1.42 manufactured by Asahi Glass Co., Ltd.)
15 parts of Torre Silicone SM8702 (Amino-modified dimethylpolysiloxane manufactured by Toray Dow Co., Ltd., refractive index 1.48)
Penetration agent (polyoxyethylene alkyl ether (carbon number of alkyl group = 10 to 13)) 5 parts Solvent (dipropylene glycol) 4 parts Water 31 parts ――――――――――――――――― ―――――――――――――――――――
100 copies

続いて、40℃をキープしながら、ジエタノールアミンを0.5g/Lの濃度になるように自動薬液添加装置(ドージングマシン)にて20分間かけて分割添加する。添加終了時の浴pHは7.13であった。その後、常法により水洗、脱水、乾燥(110℃×2分)し、熱処理(170℃×1分)を行った。   Subsequently, while keeping the temperature at 40 ° C., diethanolamine is dividedly added over 20 minutes with an automatic chemical solution addition device (dosing machine) so as to have a concentration of 0.5 g / L. The bath pH at the end of the addition was 7.13. Then, it was washed with water, dehydrated and dried (110 ° C. × 2 minutes) and heat-treated (170 ° C. × 1 minute) by a conventional method.

処理後のサンプルについて上記深色化効果の測定を行った結果、L*値は10.10で、染色後布帛のL*値に対する差ΔL*が3.37であり、深色化効果が非常に高い加工ができた。またその反間のΔE*は0.13以内であり均一性に優れムラのないものであった。また、摩擦堅牢度(乾/湿)も4/4+級で良好であり、更に、ドライクリーニング3回後のL*値は10.28であり耐久性が認められた。   As a result of measuring the above-mentioned deepening effect on the treated sample, the L * value was 10.10, and the difference ΔL * with respect to the L * value of the dyed fabric was 3.37, and the deepening effect was very high. High processing was possible. Further, ΔE * between them was within 0.13, and the uniformity was excellent and there was no unevenness. Further, the fastness to friction (dry / humidity) was 4/4 + grade, and the L * value after three dry cleanings was 10.28, indicating durability.

[比較例1]
実施例1と同じ染色した織物4反を用いて、酢酸を添加せず、pHスライド処理をしないで、上記処方による深色化処理剤を8%(o.w.f.)加え40℃で30分間処理し実施例1と同じく水洗、脱水、乾燥(110℃×3分)し、熱処理(170℃×1分)を行った。処理浴の初期pHは6.94であり、終了時のpHは7.14であった。
[Comparative Example 1]
Using the same dyed fabric 4 as in Example 1, acetic acid was not added, pH slide treatment was not carried out, 8% (owf) of a deep color treatment agent according to the above formulation was added, and 40 ° C. It was treated for 30 minutes, washed with water, dehydrated and dried (110 ° C. × 3 minutes) in the same manner as in Example 1, and then heat-treated (170 ° C. × 1 minute). The initial pH of the treatment bath was 6.94, and the pH at the end was 7.14.

処理後のサンプルについて上記深色化効果の測定を行った結果、L*値は11.34で、染色後布帛のL*値に対する差ΔL*が2.13であり、標準的な深色化効果であった。またその反間のΔE*は0.23であり均一性は良好であったが、加工ムラが多く認められた。また、摩擦堅牢度(乾/湿)も4/4級で良好であり、更にドライクリーニング3回後のL*値は11.67であり、ある程度の耐久性が認められた。   As a result of measuring the above-mentioned deepening effect on the treated sample, the L * value was 11.34, the difference ΔL * with respect to the L * value of the dyed fabric was 2.13, and the standard deepening It was an effect. Further, ΔE * between them was 0.23 and the uniformity was good, but a lot of processing unevenness was observed. Further, the fastness to friction (dry / humidity) was excellent at 4/4 grade, and the L * value after 3 times of dry cleaning was 11.67, and a certain degree of durability was recognized.

[比較例2]
実施例1と同じ染色した織物4反を用いて酢酸(90%品)を0.25g/Lの濃度になるように添加し5分循環させた後、pHスライド処理をしないで、上記処方による深色化処理剤を8%(o.w.f.)加え40℃で25分間処理し実施例1と同じく水洗、脱水、乾燥(110℃×3分)し、熱処理(170℃×1分)を行った。処理浴の初期pHは6.94であり、酢酸添加後のpHは4.19であり、終了時のpHは4.01であった。
[Comparative Example 2]
Acetic acid (90% product) was added to a concentration of 0.25 g / L using the same dyed fabric 4 as in Example 1 and circulated for 5 minutes. 8% (o.w.) deep color treatment was added and treated at 40 ° C. for 25 minutes, washed with water, dehydrated and dried (110 ° C. × 3 minutes) in the same manner as in Example 1, and heat treated (170 ° C. × 1 minute) ) The initial pH of the treatment bath was 6.94, the pH after addition of acetic acid was 4.19, and the pH at the end was 4.01.

処理後のサンプルについて上記深色化効果の測定を行った結果、L*値は12.41で、染色後布帛のL*値に対する差ΔL*が1.06であり、深色化効果としては劣る結果であった。またその反間のΔE*は0.18であり均一性は良好であり、加工ムラも無かった。また、摩擦堅牢度(乾/湿)も4/4級と良好であり、更に、ドライクリーニング3回後のL*値は12.73でありある程度の耐久性が認められた。   As a result of measuring the above-mentioned deepening effect on the treated sample, the L * value is 12.41, the difference ΔL * with respect to the L * value of the dyed fabric is 1.06, and the deepening effect is as follows. The result was inferior. Further, ΔE * between them was 0.18, the uniformity was good, and there was no processing unevenness. Further, the fastness to friction (dry / humidity) was as good as 4/4 grade, and the L * value after 12.3 dry cleaning was 12.73, and some durability was recognized.

[比較例3]
実施例1と同じ染色した織物5反を用いて、パディング法にて上記処方による深色化処理剤の8重量%処理液に浸漬し、マングルにてピックアップ量70重量%になるように絞り、110℃で3分間乾燥した後170℃で1分間熱処理した。パディング処理浴のpHは6.88であった。
[Comparative Example 3]
Using the same dyed fabric 5 as in Example 1, it was immersed in an 8% by weight treatment solution of the deep color treatment agent according to the above formulation by the padding method, and squeezed to a pick-up amount of 70% by mangle, After drying at 110 ° C. for 3 minutes, heat treatment was performed at 170 ° C. for 1 minute. The pH of the padding treatment bath was 6.88.

処理後のサンプルについて上記深色化効果の測定を行った結果、L*値は12.02で、染色後布帛のL*値に対する差ΔL*が1.45であった。またその加工反始と加工反末の色相差はΔE*値で0.84であり均一性に劣りエンディングが認められ、加工ムラも少々認められた。また、摩擦堅牢度(乾/湿)も3級/2級と劣っており、更に、ドライクリーニング3回後のL*値は13.03であり耐久性が低いと判断された。
以上の結果をまとめると表1になる。
As a result of measuring the deepening effect on the sample after the treatment, the L * value was 12.02, and the difference ΔL * with respect to the L * value of the dyed fabric was 1.45. Further, the hue difference between the processing reaction start and the processing reaction end was 0.84 in terms of ΔE * value, which showed poor uniformity and ending, and slight processing unevenness was also observed. Further, the fastness to friction (dry / wet) was inferior to grade 3/2, and further, the L * value after dry cleaning 3 times was 13.03, and the durability was judged to be low.
The above results are summarized in Table 1.

Figure 0004510650
Figure 0004510650

[実施例2]
48番双糸の羊毛糸を用いた、経密度77本/吋、緯密度69本/吋の2/2斜文組織の羊毛繊維布帛(ウールサージ織物)を使用し、常法により前処理(精練、乾燥)を実施して目付け280g/mの織物を得た。この織物を1浴2段法にて下記条件で染色、クローミングを行った。
[Example 2]
A wool fiber fabric (wool surge fabric) with a warp density of 77 yarns / 吋 and a weft density of 69 yarns / 吋 with a 2/2 oblique structure using wool yarn of No. 48 twin yarn (wool surge fabric) is pretreated by a conventional method ( Scouring and drying) to obtain a woven fabric having a weight per unit area of 280 g / m 2 . This woven fabric was dyed and chromed by the 1-bath 2-stage method under the following conditions.

<染色条件>
(1段目)
Sunchromine Black P2B
(住化ケムテックス社製、媒染染料) 6%(o.w.f.)
クロマース W(明成化学工業社製、摩擦堅牢度向上剤) 3%(o.w.f.)
酢酸(90%) 2%(o.w.f.)
無水芒硝 5%(o.w.f.)
蟻酸(80%) 2%(o.w.f.)
浴比 1:30
染色温度・時間 97℃×60分
<Dyeing conditions>
(First stage)
Sunchrome Black P2B
(Sumika Chemtex Co., Ltd., mordant dye) 6% (owf)
Chromers W (manufactured by Meisei Chemical Co., Ltd., friction fastness improver) 3% (owf)
Acetic acid (90%) 2% (o.w.)
Anhydrous mirabilite 5% (o.w.)
Formic acid (80%) 2% (owf)
Bath ratio 1:30
Dyeing temperature / time 97 ℃ × 60min

(2段目:クローミング;上記条件で染色後引き続き80℃に冷却して下記処方の剤を添加)
重クロム酸カリ 2%(o.w.f.)
クロマース W(明成化学工業社製、摩擦堅牢度向上剤) 1%(o.w.f.)
1:30
処理温度・時間 97℃×30分
(Second stage: chroming; after dyeing under the above conditions, continue cooling to 80 ° C. and add the following formulation)
Potassium dichromate 2% (owf)
Chromers W (manufactured by Meisei Chemical Co., Ltd., friction fastness improver) 1% (owf)
1:30
Processing temperature / time 97 ℃ × 30min

以後、湯洗、水洗した後乾燥して黒色に染色した羊毛繊維布帛(ウールサージ織物、L*値は14.11)を得た。
次いで、この染色済の羊毛繊維布帛を用いて下記条件で深色加工を行った。
染色済みの羊毛繊維布帛100gを内容積300mlの染色機に投入した後(浴比1:20)、40℃まで昇温(2℃/分)し、まず、酢酸(90%品)を0.25g/Lの濃度になるように添加し5分循環させた後、下記組成にて調整した深色化処理剤を8%(o.w.f.)添加し、5分間循環させた。酢酸添加前のpHは7.10であり、深色化剤添加後のpHは4.22であった。
Thereafter, a wool fiber fabric (wool surge fabric, L * value 14.11) was obtained by washing with hot water, washing with water, drying and dyeing black.
Next, using this dyed wool fiber fabric, deep color processing was performed under the following conditions.
After 100 g of dyed wool fiber fabric was put into a dyeing machine having an internal volume of 300 ml (bath ratio 1:20), the temperature was raised to 40 ° C. (2 ° C./min). After adding and circulating for 5 minutes so that it might become a density | concentration of 25 g / L, 8% (owf) of the deep color processing agent adjusted with the following composition was added, and it circulated for 5 minutes. The pH before addition of acetic acid was 7.10, and the pH after addition of the deep colorant was 4.22.

(深色化剤組成)
アサヒガード AG−8095 45部
(旭硝子社製フッ素系撥水剤、屈折率1.42)
トーレシリコーンSM8702 15部
(東レダウ社製アミノ変性ジメチルポリシロキサン、屈折率1.48)
浸透剤(ポリオキシエチレンアルキルエーテル
(アルキル基の炭素数=10〜13)) 5部
溶剤(ジプロピレングリコール) 4部
水 31部
――――――――――――――――――――――――――――――――――――
100部
(Deep coloring agent composition)
Asahi Guard AG-8095 45 parts (Fluorine-based water repellent, refractive index 1.42 manufactured by Asahi Glass Co., Ltd.)
15 parts of Torre Silicone SM8702 (Amino-modified dimethylpolysiloxane manufactured by Toray Dow Co., Ltd., refractive index 1.48)
Penetration agent (polyoxyethylene alkyl ether (carbon number of alkyl group = 10 to 13)) 5 parts Solvent (dipropylene glycol) 4 parts Water 31 parts ――――――――――――――――― ―――――――――――――――――――
100 copies

続いて、40℃をキープしながら、ジエタノールアミンを0.5g/Lの濃度になるように自動薬液添加装置(ドージングマシン)にて20分間かけて添加する。添加終了時のpHは7.34であった。その後、常法により水洗、脱水、乾燥(100℃×3分)し、熱処理(160℃×1分)を行った。   Subsequently, while keeping the temperature at 40 ° C., diethanolamine is added over 20 minutes with an automatic chemical solution addition apparatus (dosing machine) to a concentration of 0.5 g / L. The pH at the end of the addition was 7.34. Then, it was washed with water, dehydrated and dried (100 ° C. × 3 minutes) and heat-treated (160 ° C. × 1 minute) by a conventional method.

処理後のサンプルについて上記深色化効果の測定を行った結果、L*値は11.70で、染色後布帛のL*値に対する差ΔL*が2.41であり、深色化効果が良好な加工ができた。また、加工ムラも認められなかった。更に、ドライクリーニング3回後のL*値は11.82であり耐久性が認められた。   As a result of measuring the above-mentioned deepening effect on the treated sample, the L * value was 11.70, and the difference ΔL * with respect to the L * value of the dyed fabric was 2.41, and the deepening effect was good. Was able to be processed. Further, no processing unevenness was observed. Further, the L * value after dry cleaning 3 times was 11.82, and durability was recognized.

[比較例4]
実施例2と同じ染色した羊毛繊維布帛を用いて、酢酸添加もせず、pHスライド処理をしないで、上記処方による深色化処理剤を8%(o.w.f.)加え30分間処理し、実施例1と同じく水洗、脱水、乾燥(100℃×3分)し、熱処理(160℃×1分)を行った。処理浴の初期pHは6.78であり、終了時のpHは7.10であった。
[Comparative Example 4]
Using the same dyed wool fiber fabric as in Example 2, no acetic acid was added, and no pH slide treatment was performed, and 8% (owf) of a deep color treatment agent according to the above formulation was added and treated for 30 minutes. In the same manner as in Example 1, it was washed with water, dehydrated, dried (100 ° C. × 3 minutes), and heat-treated (160 ° C. × 1 minute). The initial pH of the treatment bath was 6.78 and the pH at the end was 7.10.

処理後のサンプルについて上記深色化効果の測定を行った結果、L*値は11.70で、染色後布帛のL*値に対する差ΔL*が2.41であり、良好な深色化効果であった。ただ、加工ムラが認められた。また、ドライクリーニング3回後のL*値は11.97であり、ある程度の耐久性が認められた。   As a result of measuring the above-mentioned deepening effect on the treated sample, the L * value was 11.70, and the difference ΔL * with respect to the L * value of the dyed fabric was 2.41, indicating a good deepening effect. Met. However, processing unevenness was recognized. Further, the L * value after dry cleaning 3 times was 11.97, and a certain degree of durability was recognized.

[比較例5]
実施例2と同じ染色した羊毛繊維布帛を用いて、酢酸(90%品)を0.25g/Lの濃度になるように添加し5分循環させた後、pHスライド処理をしないで、上記処方による深色化処理剤を8%(o.w.f.)加え40℃で25分間処理し、実施例2と同じく水洗、脱水、乾燥(100℃×3分)し、熱処理(160℃×1分)を行った。処理浴の初期pHは6.78であり、酢酸添加後のpHは4.21であり、終了時のpHは4.56であった。
[Comparative Example 5]
Using the same dyed wool fiber fabric as in Example 2, acetic acid (90% product) was added to a concentration of 0.25 g / L and circulated for 5 minutes. 8% (owf) of the color deepening treatment agent according to No. 5 was added, treated at 40 ° C. for 25 minutes, washed with water, dehydrated and dried (100 ° C. × 3 minutes) as in Example 2, and heat treated (160 ° C. × 1 minute). The initial pH of the treatment bath was 6.78, the pH after addition of acetic acid was 4.21, and the pH at the end was 4.56.

処理後のサンプルについて上記深色化効果の測定を行った結果、L*値は12.10で、染色後布帛のL*値に対する差ΔL*が2.01であり、深色化効果としては劣る結果であった。また、ドライクリーニング3回後のL*値は12.35でありある程度の耐久性が認められた。   As a result of measuring the above-mentioned deepening effect on the treated sample, the L * value was 12.10, the difference ΔL * with respect to the L * value of the dyed fabric was 2.01, and the deepening effect was The result was inferior. Further, the L * value after dry cleaning 3 times was 12.35, and some durability was recognized.

[比較例6]
実施例2と同じ染色した羊毛繊維布帛を用いて、パディング法にて上記処方による深色化処理剤の8重量%処理液に浸漬し、マングルにてピックアップ量60重量%になるように絞り、100℃で3分間乾燥した後160℃で1分間熱処理した。パディング処理浴のpHは7.02であった。
[Comparative Example 6]
Using the same dyed wool fiber fabric as in Example 2, it was immersed in an 8% by weight treatment solution of the deep color treatment agent according to the above formulation by a padding method, and squeezed to a pick-up amount of 60% by mangle, After drying at 100 ° C. for 3 minutes, heat treatment was performed at 160 ° C. for 1 minute. The pH of the padding bath was 7.02.

処理後のサンプルについて上記深色化効果の測定を行った結果、L*値は13.00で、染色後布帛のL*値に対する差ΔL*が1.11であった。また、加工ムラが少々認められた。更に、ドライクリーニング3回後のL*値は13.20であり耐久性はありと判断されるが深色レベルが低いと判断された。
以上の結果をまとめると表2になる。
As a result of measuring the above deepening effect on the treated sample, the L * value was 13.00, and the difference ΔL * with respect to the L * value of the dyed fabric was 1.11. In addition, some processing unevenness was observed. Further, the L * value after three dry cleanings was 13.20, which was judged to be durable, but the deep color level was judged to be low.
The results are summarized in Table 2.

Figure 0004510650
Figure 0004510650

表1及び表2の実験結果から、本発明の深色化処理方法を用いることによって、深色性に優れるだけでなく、加工ムラがなく、深色性及び堅ろう度に優れた深色加工布を製造することができる。   From the experimental results of Tables 1 and 2, by using the deep color treatment method of the present invention, the deep color processed cloth not only has excellent deep color but also has no processing unevenness and excellent deep color and fastness. Can be manufactured.

Claims (6)

染色加工後の染色繊維布帛を、深色化剤を含有する処理液が入れられた処理浴中に浸漬させ、当該深色化剤を吸尽処理させて深色加工を行うことにより、当該染色繊維布帛の発色性を改善し、深色性及び鮮明性を高める深色化処理方法において、前記染色繊維布帛として、少なくともポリエステル繊維と羊毛繊維のいずれか一方を含有する繊維布帛に染色処理が施されたものを使用すること、及び、前記深色加工開始時における前記処理液のpH値を3〜5の範囲とし、その後、深色加工の進行と共にアルカリ剤を徐々に添加することによって前記処理液のpH値を徐々に大きくし、当該処理液のpH値が6〜9の範囲である時点で前記染色繊維布帛を取り出すことを特徴とする繊維布帛の深色化処理方法。 The dyed fiber fabric after the dyeing process is immersed in a treatment bath containing a treatment liquid containing a deep colorant, and the deep colorant is exhausted to perform deep color processing, thereby performing the dyeing. In the deepening treatment method for improving the color developability of the fiber fabric and enhancing the deep colorability and sharpness, the fiber fabric containing at least one of polyester fiber and wool fiber is subjected to a dyeing treatment as the dyed fiber fabric. And the pH of the treatment liquid at the start of the deep color processing is in the range of 3 to 5, and then the alkali agent is gradually added along with the progress of the deep color processing. gradually increasing the p H value of the liquid, deep color process method of a fiber fabric, characterized in that the pH value of the treatment liquid removing said dyed fiber fabric at the range of 6-9. 前記処理液にアルカリ剤を添加する手段として、定量ポンプ又は薬液自動添加注入装置を使用することを特徴とする請求項1に記載の繊維布帛の深色化処理方法。 The method for deepening a fiber fabric according to claim 1, wherein a metering pump or a chemical liquid automatic addition and injection device is used as means for adding an alkaline agent to the treatment liquid . 前記深色化剤が、屈折率が1.50以下であるフッ素系化合物、シリコーン系化合物、アクリル系化合物、ウレタン系化合物から成る群より選ばれた少なくとも1種の化合物を含む水系エマルションで構成されていることを特徴とする請求項1又は2に記載の繊維布帛の深色化処理方法。 The deep colorant is composed of an aqueous emulsion containing at least one compound selected from the group consisting of a fluorine compound having a refractive index of 1.50 or less, a silicone compound, an acrylic compound, and a urethane compound. The method for deepening a color of a textile fabric according to claim 1 or 2, wherein: 前記染色繊維布帛に吸尽させる前記深色化剤の有効成分量が、当該染色繊維布帛に対して0.05〜10重量%であることを特徴とする請求項1〜3のいずれか1項に記載の繊維布帛の深色化処理方法。 The active ingredient amount of the deep color agent to be exhausted by the dyed fiber fabric is 0.05 to 10% by weight with respect to the dyed fiber fabric. The deepening method of the textile fabric as described in any one of Claims 1-3. 前記処理浴の温度が20℃〜100℃の範囲であることを特徴とする請求項1〜4のいずれか1項に記載の繊維布帛の深色化処理方法。 The method for deep coloration of a fiber fabric according to any one of claims 1 to 4, wherein the temperature of the treatment bath is in the range of 20 ° C to 100 ° C. 前記処理液から染色繊維布帛を取り出した後、更に当該染色繊維布帛に対して100℃以上の乾熱処理を施すことを特徴とする請求項1〜5のいずれか1項に記載の繊維布帛の深色化処理方法。 The depth of the fiber fabric according to any one of claims 1 to 5, wherein after the dyed fiber fabric is taken out from the treatment liquid, a dry heat treatment at 100 ° C or higher is further performed on the dyed fiber fabric. Coloring method.
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